Today's Message Index:
----------------------
 
     1. 02:23 AM - Re: Construction log (secatur)
     2. 06:43 AM - Re: Construction log (Edward Moody II)
     3. 06:54 AM - LRI Gauge --Bad Link (Doug Naylor)
     4. 07:45 AM - Re: Construction log (aprazer)
     5. 09:03 AM - Zenith's Annoying Documentation is most likely among the best in the industry (Brett Hanley)
     6. 09:30 AM - Re: Zenith's Annoying Documentation (rickpitcher)
     7. 09:42 AM - Re: Let's start a Wiki (Matt Dralle)
     8. 09:57 AM - 601 NR#4 Problems (Crvsecretary@aol.com)
     9. 09:58 AM - Re: Re: Let's start a Wiki (was: Zenith's annoying documentation) (Matt Dralle)
    10. 10:14 AM - Re: 601 NR#4 Problems (Tim Juhl)
    11. 10:18 AM - Re: 601 NR#4 Problems (Big Gee)
    12. 10:21 AM - Re: 601 NR#4 Problems (ZodieRocket)
    13. 11:34 AM - Re: LRI Gauge --Bad Link (Dennis Shoup)
    14. 11:48 AM - Re: Re: Zenith's Annoying Documentation (Flydog1966@aol.com)
    15. 12:27 PM - Re: Zenith's Annoying Documentation is most likely among the best in the industry (Tom Lutz)
    16. 12:31 PM - Re: Re: Zenith's Annoying Documentation (Dave Ruddiman)
    17. 01:03 PM - Re: 601 NR#4 Problems (Edward Moody II)
    18. 01:11 PM - Upper Longeron report (Bill Naumuk)
    19. 02:24 PM - Re: 601 NR#4 Problems (TxDave)
    20. 03:08 PM - Dzus Fastners, Idea Theft (Ron Lendon)
    21. 04:22 PM - Re: Zenith's Annoying Documentation is most likely among 	the best in the industry (n801bh@netzero.com)
    22. 04:41 PM - Re: Re: 601 NR#4 Problems (Bill Naumuk)
    23. 05:15 PM - ARLINGTON (Dave Ruddiman)
    24. 06:00 PM - XL Max Wind Landings (JAPhillipsGA@aol.com)
    25. 06:02 PM - Re: Zenith's Annoying Documentation is most likely among the b (ashontz)
    26. 06:05 PM - Re: Re: 601 NR#4 Problems (Edward Moody II)
    27. 06:22 PM - Fuel tank selector (ashontz)
    28. 06:33 PM - Re: XL Max Wind Landings (Dave Ruddiman)
    29. 06:55 PM - Re: Fuel tank selector (Edward Moody II)
    30. 07:36 PM - Re: 601 NR#4 Problems (TxDave)
    31. 11:41 PM - Re: Dzus Fastners, Idea Theft (TxDave)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Re: Construction log | 
      
      
      Hmmmm, I'm not a real good record keeper so I decided to support these pages and
      get Kitlog Pro into the bargain for $50 !
      
      Excellent idea of mine!
      
      Kitlog Pro is EASY to use and up to the task of mandatory record keeping (at least
      in Australia!) and sharing if you wish ! Too easy! and if you want more pictures
      on a certain topic or area, just make another (or 50) entries! Too easy
      !
      
      As well, if Matt now owns it, support will undoubtedly be good!
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=101182#101182
      
      
Message 2
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  | 
      
      
| Subject:  | Re: Construction log | 
      
      What I did on my first airplane was to simply create an MS Word document 
      file. I wrote an entry every work session beginning with the date, 
      followed by a brief description of what I accomplished with attention 
      paid to justifying my work to an inspector at a later date. Each entry 
      ended in the amount of time I spent on that session, then a running 
      total of the cummulative time. I kept the photos in a totally separate 
      folder which was subdivided into tail, wings, fuselage etc. That worked 
      just fine so that's what I'm doing again this time. I'm sure there are 
      much slicker and more professional looking ways to do the same thing but 
      my way didn't require buying, installing, and learning a new program. It 
      took very little time to write entries each session as I progressed. The 
      project is enough of a time hog as it is without making it a vocation.
      
      Dred
      
      
      ----- Original Message ----- 
        From: Dave Ruddiman 
        To: zenith-list@matronics.com 
        Sent: Friday, March 16, 2007 3:14 PM
        Subject: Re: Zenith-List: Construction log
      
      
      <pacificpainting@comcast.net>
      
        I think just about anyway you want to document your building will be 
      OK. You 
        are just supposed to prove that you built the plane. I have KitLog Pro 
      and 
        it works fine for me. Since procrastination is one of my best traits, 
      my log 
        only gets entered into when I feel like I really have to show 
      something for 
        the record. I think some of the guys have spent as long on their 
      websites 
        than I have in building my plane so far. That's great as far as I am 
        concerned because it can be very helpful no matter which model you are 
      
        building.
      
        Good Luck
        Dave - 801 builder in Salem
      
      
        ----- Original Message ----- 
        From: "aprazer" <aprazer@cableone.net>
        To: <zenith-list@matronics.com>
        Sent: Friday, March 16, 2007 9:26 AM
        Subject: Zenith-List: Construction log
      
      
        >
        > Greetings:
        > I have been looking for an aircraft construction log -- found two; 
      My Kit 
        > Airplane and Kitlog Pro. MKA needs Microsoft Access (which I don't 
      have) 
        > and
        > Kitlog Pro only takes three pictures per entry date and it is 
      available 
        > for any one on the internet to view. I have not kept very good 
      records and 
        > need to reconstruct. Does anyone have any recommendations?
        > Mack
        > 601XL in final stages
        >
        > --------
        > The poh-oh-unemployed farm boy from Idaho
        >
        >
        >
        >
        > Read this topic online here:
        >
        > http://forums.matronics.com/viewtopic.php?p=101026#101026
        >
        >
        >
        >
        >
        >
        >
        >
        >
        >
        > 
      
      
        -- 
      3/16/2007 12:12 PM
      
      
Message 3
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  | 
      
      
| Subject:  | LRI Gauge --Bad Link | 
      
      
      Guys,
      
      The Surplus Center web link I provided again for someone who asked about the 
      inexpensive ($11.95 plus shipping) Dwyer Minihelic model 2-5002 differential 
      pressure gauges was bad for some reason (too long to fit on one line?).  
      Anyway, I'll provide the direct link again, but you may just have to go 
      directly to the Surplus Center website home page-- 
      http://www.surpluscenter.com/home.asp?UID 07031708035275  and type in part 
      # 21-1623.
      
      Direct link:
      http://www.surpluscenter.com/item.asp?UID 07030119454305&catname=wheels&qty=1&item=21-1623
      
      As mentioned by Fritz yesterday, there are still 700+ of the gauges in 
      stock.  Don't wait too long at this price! The Surplus Center doesn't 
      usually restock items once they are gone.  --FYI, I am in NO WAY connected 
      to the Surplus Center.
      
      One last time, information on building your own LRI Gauge/ AOA Lift Reserver 
      Indicator system can be found on the 601.org website (under "Builder 
      Resources")--
      http://www.ch601.org/resources/aoa/aoa.htm  Also, Scott Laughlin makes and 
      sells the LRI Pick-ups and the gauge face for $50.  Scott Laughlin's website 
      link: http://www.cooknwithgas.com/
      
      Cheers,
      
      Doug
      
      >
      >
      >Time: 06:58:44 PM PST US
      >From: Big Gee <taffy0687@yahoo.com>
      >Subject: Zenith-List: LRI gauge
      >
      >Folks,
      >
      >   I just ordered my LRI gauge for $11.95, they still have 715 left.(see 
      >link below).
      >   http://www.surpluscenter.com/item.asp?UID 
      >07031616355052&item=21-1623&catname
      >
      >   I wished I'd had known about it when I had my 701, I just couldn't get 
      >use to
      >that slow landing speed.
      >
      >   Thanks for the info,
      >   Fritz  601XL, Corvair, 90/90    scratch builder
      
      _________________________________________________________________
      Watch free concerts with Pink, Rod Stewart, Oasis and more. Visit MSN 
      Presents today. 
      http://music.msn.com/presents?icid=ncmsnpresentstagline&ocid=T002MSN03A07001
      
      
Message 4
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  | 
      
      
| Subject:  | Re: Construction log | 
      
      
      Thanks everyone!
      Reply s were great! Looks like Kitlog Pro had the biggest following with word programs
      and separate photo albums following second. I appreciate every ones comments.
      Mack
      
      --------
      The poh-oh-unemployed farm boy from Idaho
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=101216#101216
      
      
Message 5
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  | 
      
      
| Subject:  | Zenith's Annoying Documentation is most likely among the | 
      best in the industry
      
      The current set of plans and manual are most likely among the best in the industry.
      Plans and instructions on something so complex are NEVER one hundred percent
      correct.  Most likely your plane will not be one hundred percent like the
      plan either.  Every time I came up on a problem in the plans it turned out that
      it was actually a bad interpretation on my part.  Often that mistake was made
      on an earlier part of the project.  There are a few glitches in the plans.
      As we become better craftsman we acquire an ability to spot the glitches from
      a distance.  Its just part of the learning curve. I  have learned a lot in this
      process.
      
      Brett Hanley
      N858BH
      99.9% complete
      First flight Thursday
      
      
Message 6
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  | 
      
      
| Subject:  | Re: Zenith's Annoying Documentation | 
      
      
      
      n85ae wrote:
      > I'm done with this thread. I think the Wiki idea is great, and provides a
      > means for everybody to get there 2 cents into the docs.
      > 
      > Jeff
      
      
      Jeff, don't quit now when we're getting so close to the answer.
      Is the manual really wrong, or did you simply misinterpret the photos? 
      
      thanks,
      Rick
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=101228#101228
      
      
Message 7
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  | 
      
      
| Subject:  | Re: Let's start a Wiki | 
      
      
      Tom, and Zenith Listers,
      
      There is a very nice Wiki already available along with the Matronics Lists:
      
              http://wiki.matronics.com
      
              http://wiki.matronics.com/wiki/index.php/Zenith
      
              http://wiki.matronics.com/wiki/index.php/Matronics:Community_Portal
      
      
      There is a fair amount of stuff on the RV series and a number of other manufactures
      there already, and someone has already started the framework for a nice Zenith
      section!  Check it out!
      
      Matt Dralle
      Matronics Email List Admin
      
      
      At 09:39 AM 3/16/2007  Friday, you wrote:
      >Has anyone considered starting a Wiki for each type of kit?  A central collection
      of all of your knowledge, photos, and experiences would be absolutely invaluable
      to the new builder, and would provide excellent means of identifying discrepancies
      and/or errors in the factory plans. 
      >
      >For those of you unfamiliar with what a Wiki is...
      >It is essentially a book written by a collective group of users, usually with little or no moderation.  Anyone can edit anything and add their own input, or correct others' mistakes. See <http://en.wikipedia.org/wiki/Wiki>http://en.wikipedia.org/wiki/Wiki.  A wiki can also be restricted to a subset of users (only registered Zenithair builders for example), to avoid spam.
      >
      >Some of the better Wiki's provide Microsoft Word-style editors for simplicity
      (no HTML or coding knowledge necessary). 
      >
      >Anyone else on board?
      >
      >-Tom
      >
      >
      
      
      Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551
      925-606-1001 V | 925-606-6281 F | dralle@matronics.com Email
      http://www.matronics.com/ WWW | Featuring Products For Aircraft
      
      
Message 8
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| Subject:  | 601 NR#4 Problems | 
      
      Hello Listers:
      
      I'm building the right wing of my 601XL using the 15 gal. fuel tanks and  
      wing spars made for 12 gal. tanks.  I never read in the prints or photo  guide
      
      the instruction to cut the bracket for NR#4 so I drilled out the rivets  and 
      removed the bracket.
      
      What kind of trouble did I get myself into?  Am I screwed?
      
      I appreciate all responses.
      
      As always, thank you.
      
      Tracy Smith
      Naugatuck, CT
      601XL N458XL (reserved)
      
      
      ************************************** AOL now offers free email to everyone. 
       Find out more about what's free from AOL at http://www.aol.com.
      
Message 9
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  | 
      
      
| Subject:  | Re: Let's start a Wiki (was: Zenith's   annoying documentation) | 
      
      
      
      Looks like your UID is "Planecrazydld".
      
      Matt
      
      
      At 11:33 AM 3/16/2007  Friday, you wrote:
      >I get the matronics list postings but when I tried to go to the wiki I could not
      remember if I had a user or not. Does anyone remember the initiation into the
      list to address the question on how to log in? Do I need to set up a(nother)
      user to access the wiki?
      >
      >lwinger <larrywinger@gmail.com> wrote: 
      >
      >You may already know this, but Matronics has set up a Wiki for our use, and it
      is already divided by aircraft type (i.e. 601UL, 601HD, 601HDS, 601XL, 701, 801,
      640, 200).
      >
      >The URL is http://www.matronics.com/wiki/index.php/Zenith
      >
      >--------
      >Larry Winger
      >Tustin, CA
      >601XL #6493 from scratch
      >Control surfaces complete/riveting center spar
      >
      >
      >Read this topic online 
      >
      >Looking for earth-friendly autos? 
      ><http://autos.yahoo.com/green_center/;_ylc=X3oDMTE4MGw4Z2hlBF9TAzk3MTA3MDc2BHNlYwNtYWlsdGFncwRzbGsDZ3JlZW5jZW50ZXI->Browse Top Cars by "Green Rating" at Yahoo! Autos' Green Center. 
      >
      >
      
      
      Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551
      925-606-1001 V | 925-606-6281 F | dralle@matronics.com Email
      http://www.matronics.com/ WWW | Featuring Products For Aircraft
      
      
Message 10
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  | 
      
      
| Subject:  | Re: 601 NR#4 Problems | 
      
      
      You're screwed......just kidding, I couldn't resist.   If you haven't closed the
      LE up yet I would suggest filling the hole if possible.   A driven rivet would
      be best but I think a bolt or machine screw would suffice....You might add
      a little stiffener while you are at it but I don't think it matters.
      
      I'm sure one of the more experienced guys on the group will give you other suggestions
      as well.
      
      --------
      DO NOT ARCHIVE
      ______________
      CFII
      Champ L16A flying
      Zodiac XL - Jabiru 3300A
      Working on wings
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=101238#101238
      
      
Message 11
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  | 
      
      
| Subject:  | Re: 601 NR#4 Problems | 
      
      Tracy, 
         If I were you,  I'd go straight to Zenith with this question---- Fritz
        do not archive
      
      Crvsecretary@aol.com wrote:
            Hello Listers:
         
        I'm building the right wing of my 601XL using the 15 gal. fuel tanks and wing
      spars made for 12 gal. tanks.  I never read in the prints or photo guide the
      instruction to cut the bracket for NR#4 so I drilled out the rivets and removed
      the bracket.
         
        What kind of trouble did I get myself into?  Am I screwed?
         
        I appreciate all responses.
         
        As always, thank you.
         
        Tracy Smith
        Naugatuck, CT
        601XL N458XL (reserved)
      
      
          
      ---------------------------------
        AOL now offers free email to everyone. Find out more about what's free from AOL
      at AOL.com. 
      
      
      ---------------------------------
      TV dinner still cooling?
      Check out "Tonight's Picks" on Yahoo! TV.
      
Message 12
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  | 
      
      
| Subject:  | 601 NR#4 Problems | 
      
      Your not screwed, Install rivets back in place of the ones you removed.
      Same type in same hole. The caution is that a rivet that is drilled out
      is not replaced, this is not acceptable. You must not leave a hole that
      is not filled.
      
      Mark Townsend
      Can-Zac Aviation Ltd.
      HYPERLINK
      "mailto:president@can-zacaviation.com"president@can-zacaviation.com
      HYPERLINK "http://www.can-zacaviation.com/"www.can-zacaviation.com 
      
      -----Original Message-----
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of
      Crvsecretary@aol.com
      Sent: Saturday, March 17, 2007 11:57 AM
      Subject: Zenith-List: 601 NR#4 Problems
      
      Hello Listers:
      
      I'm building the right wing of my 601XL using the 15 gal. fuel tanks and
      wing spars made for 12 gal. tanks.  I never read in the prints or photo
      guide the instruction to cut the bracket for NR#4 so I drilled out the
      rivets and removed the bracket.
      
      What kind of trouble did I get myself into?  Am I screwed?
      
      I appreciate all responses.
      
      As always, thank you.
      
      Tracy Smith
      Naugatuck, CT
      601XL N458XL (reserved)
      
      
         _____  
      
      AOL now offers free email to everyone. Find out more about what's free
      from AOL at HYPERLINK "http://www.aol.com?ncid=AOLAOF00020000000339"
      \nAOL.com. 
      
      
      "http://www.matronics.com/Navigator?Zenith-List"http://www.matronics.com
      /Navigator?Zenith-List
      "http://forums.matronics.com"http://forums.matronics.com
      
      
      --
      3/17/2007 12:33 PM
      
      
      -- 
      3/17/2007 12:33 PM
      
      
Message 13
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  | 
      
      
| Subject:  | Re: LRI Gauge --Bad Link | 
      
      The link workd fine for me.  There were 699 remaining when I ordered mine.
      Being an ex Navy pilot, I am a true believer in AOA.
      
      Dennis
      
      
      On 3/17/07, Doug Naylor <dugnaylor@hotmail.com> wrote:
      >
      >
      > Guys,
      >
      > The Surplus Center web link I provided again for someone who asked about
      > the
      > inexpensive ($11.95 plus shipping) Dwyer Minihelic model 2-5002
      > differential
      > pressure gauges was bad for some reason (too long to fit on one line?).
      > Anyway, I'll provide the direct link again, but you may just have to go
      > directly to the Surplus Center website home page--
      > http://www.surpluscenter.com/home.asp?UID 07031708035275  and type in
      > part
      > # 21-1623.
      >
      > Direct link:
      >
      > http://www.surpluscenter.com/item.asp?UID 07030119454305&catname=wheels&qty=1&item=21-1623
      >
      > As mentioned by Fritz yesterday, there are still 700+ of the gauges in
      > stock.  Don't wait too long at this price! The Surplus Center doesn't
      > usually restock items once they are gone.  --FYI, I am in NO WAY connected
      > to the Surplus Center.
      >
      > One last time, information on building your own LRI Gauge/ AOA Lift
      > Reserver
      > Indicator system can be found on the 601.org website (under "Builder
      > Resources")--
      > http://www.ch601.org/resources/aoa/aoa.htm  Also, Scott Laughlin makes and
      > sells the LRI Pick-ups and the gauge face for $50.  Scott Laughlin's
      > website
      > link: http://www.cooknwithgas.com/
      >
      > Cheers,
      >
      > Doug
      >
      > >
      > >
      > >Time: 06:58:44 PM PST US
      > >From: Big Gee <taffy0687@yahoo.com>
      > >Subject: Zenith-List: LRI gauge
      > >
      > >Folks,
      > >
      > >   I just ordered my LRI gauge for $11.95, they still have 715 left.(see
      > >link below).
      > >   http://www.surpluscenter.com/item.asp?UID
      > >07031616355052&item=21-1623&catname
      > >
      > >   I wished I'd had known about it when I had my 701, I just couldn't get
      > >use to
      > >that slow landing speed.
      > >
      > >   Thanks for the info,
      > >   Fritz  601XL, Corvair, 90/90    scratch builder
      >
      > _________________________________________________________________
      > Watch free concerts with Pink, Rod Stewart, Oasis and more. Visit MSN
      > Presents today.
      >
      > http://music.msn.com/presents?icid=ncmsnpresentstagline&ocid=T002MSN03A07001
      >
      >
      
Message 14
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  | 
      
      
| Subject:  | Re: Zenith's Annoying Documentation | 
      
      
      In a message dated 3/16/2007 6:28:30 P.M. Eastern Standard Time,  
      n801bh@netzero.com writes:
      
      Kinda  like the black folks having the BET = Black Entertainment Television 
      and no  one complains. If I started the White Entertainment Television network
      
      it  would take all of 2 seconds till Jesse Jackson and Al  Sharpton started 
      screaming racism. 
      
      
      Or how about starting a  "White History Month"
             But now we are way of subject,so god,  please do not archive. Oops, 
      better not bring God into this either.  :  )
      
      
      ************************************** AOL now offers free email to everyone. 
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Message 15
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  | 
      
      
| Subject:  | Re: Zenith's Annoying Documentation is most likely among | 
      the best in the industry
      
      Perhaps you'd like to deposit some of your wisdom on the wiki....
      
      On 3/17/07, Brett Hanley <bretttdc@yahoo.com> wrote:
      >
      > The current set of plans and manual are most likely among the best in the
      > industry.  Plans and instructions on something so complex are NEVER one
      > hundred percent correct.  Most likely your plane will not be one hundred
      > percent like the plan either.  Every time I came up on a problem in the
      > plans it turned out that it was actually a bad interpretation on my part.
      > Often that mistake was made on an earlier part of the project.  There are a
      > few glitches in the plans.  As we become better craftsman we acquire an
      > ability to spot the glitches from a distance.  Its just part of the learning
      > curve. I  have learned a lot in this process.
      >
      > Brett Hanley
      > N858BH
      > 99.9% complete
      > First flight Thursday
      >
      > *
      >
      >
      > *
      >
      >
      
Message 16
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  | 
      
      
| Subject:  | Re: Zenith's Annoying Documentation | 
      
      Now you did it. This isn't even closely aviation oriented. I want my 
      say. Being a 50+ "slightly over weight" white guy, I say we stand up for 
      out rights. Our demands have not been met, and I don't even know what 
      they are. Before anyone says anything about this response. Don't waste 
      your time reading it. If you did and don't like it, you should have been 
      working on your plane and not sitting at your computer. So, please 
      delete, don't whine and
      
      
      DO NOT ARCHIVE
      
      DAVE
      
      
        ----- Original Message ----- 
        From: Flydog1966@aol.com 
        To: zenith-list@matronics.com 
        Sent: Saturday, March 17, 2007 11:48 AM
        Subject: Re: Zenith-List: Re: Zenith's Annoying Documentation
      
      
        In a message dated 3/16/2007 6:28:30 P.M. Eastern Standard Time, 
      n801bh@netzero.com writes:
          Kinda like the black folks having the BET = Black Entertainment 
      Television and no one complains. If I started the White Entertainment 
      Television network it would take all of 2 seconds till Jesse Jackson and 
      Al Sharpton started screaming racism. 
      
           Or how about starting a  "White History Month"
               But now we are way of subject,so god, please do not archive. 
      Oops, better not bring God into this either.  : )
      
      
      -------------------------------------------------------------------------
      -----
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      from AOL at AOL.com. 
      
      
Message 17
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  | 
      
      
| Subject:  | Re: 601 NR#4 Problems | 
      
      As long as you have already drilled out the rivets, check to see if you 
      can re-install the angle of the aft side of the spar. Do you have access 
      to a pneumatic riveter or a squeezer with the correct inserts? If not 
      wait until you have that done before blocking your access to both sides 
      of the spar at that point. Even if you just set rivets back in the holes 
      you will be fine. You'll make actual mistakes later on.... save the 
      sweat for those episodes.
      
      Dred
        ----- Original Message ----- 
        From: Crvsecretary@aol.com 
        To: zenith-list@matronics.com 
        Sent: Saturday, March 17, 2007 11:56 AM
        Subject: Zenith-List: 601 NR#4 Problems
      
      
        Hello Listers:
      
        I'm building the right wing of my 601XL using the 15 gal. fuel tanks 
      and wing spars made for 12 gal. tanks.  I never read in the prints or 
      photo guide the instruction to cut the bracket for NR#4 so I drilled out 
      the rivets and removed the bracket.
      
        What kind of trouble did I get myself into?  Am I screwed?
      
        I appreciate all responses.
      
        As always, thank you.
      
        Tracy Smith
        Naugatuck, CT
        601XL N458XL (reserved)
      
      
      -------------------------------------------------------------------------
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      3/16/2007 12:12 PM
      
Message 18
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  | 
      
      
| Subject:  | Upper Longeron report | 
      
      All-
          Upper longerons are bent. Used Scott's jig and no template. No 
      matter what you say, getting ideas from the list is beneficial.
          My take on it-
          1. Whoever said this could be done using Larry Mac's method or a 
      variation in 1/2 hr is FOS. I came in right around 4 hrs., which is what 
      Larry logged.
          2. If you're going with Scott's jig, use schedule 40 pipe. Even with 
      40 I had major distortion in the pipe. Schedule 30 would have collapsed 
      for sure.
          3. If I were to do this again, I wouldn't use a jig. Just clamp the 
      same piece of 2" schedule 40 you have to use to bend the lower nose bowl 
      on your bench and have at it. Just pushing the extruded L against the 
      pipe, I could have finished both sides in a  1/2 hr
      NOTE: LAY OUT THE TEMPLATE ON YOUR WORKBENCH FOR A REFERENCE..
      Bill Naumuk
      HDS Fuse/Corvair
      Townville, Pa
      
Message 19
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  | 
      
      
| Subject:  | Re: 601 NR#4 Problems | 
      
      
      Gee whiz! I'm looking at that big  95mm lightening hole in my spar web and am wondering
      how a tiny little rivet hole is going to create a problem. But then again,
      I would listen to Mark Townsend. He certainly is more knowledgeable than
      most of us amateurs on this forum. 
      
      do not archive
      
      Dave Clay
      601XL scratch builder
      Temple, TX
      http://www.daves601xl.com
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=101267#101267
      
      
Message 20
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  | 
      
      
| Subject:  | Dzus Fastners, Idea Theft | 
      
      
      Never did a DZUS before so I searched the archives and found much help there. 
      I am working on the Wing Locker and stole some ideas from the Archives.  Made
      up some washers from a plastic milk bottle and everything fits great.
      
      Thanks for all the contributions gang.
      
      --------
      Ron Lendon, Clinton Township, MI
      Corvair Zodiac XL, ScrapBuilder ;-)
      http://www.mykitlog.com/rlendon
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=101276#101276
      
      
Message 21
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  | 
      
      
| Subject:  | Re: Zenith's Annoying Documentation is most likely among | 
      	the best in the industry
      
      >From one ' Bravo Hotel' to another, I wish you the best on your first fl
      ight..
      do not archive
      
      
      Ben Haas
      N801BH
      www.haaspowerair.com
      
      -- Brett Hanley <bretttdc@yahoo.com> wrote:
      
      The current set of plans and manual are most likely among the best in th
      e industry.  Plans and instructions on something so complex are NEVER on
      e hundred percent correct.  Most likely your plane will not be one hundr
      ed percent like the plan either.  Every time I came up on a problem in t
      he plans it turned out that it was actually a bad interpretation on my p
      art.  Often that mistake was made on an earlier part of the project.  Th
      ere are a few glitches in the plans.  As we become better craftsman we a
      cquire an ability to spot the glitches from a distance.  Its just part o
      f the learning curve. I  have learned a lot in this process.
      
      Brett Hanley
      N858BH
      99.9% complete
      First flight Thursday
      ========================
      ========================
      ========================
      ========================
      ========================
      
      <html><P>From one ' Bravo Hotel' to another, I wish you the best on your
       first flight..</P>
      <P>do not archive<BR><BR><BR>Ben Haas<BR>N801BH<BR>www.haaspowerair
      .com<BR><BR>-- Brett Hanley <bretttdc@yahoo.com>&nb
      sp;wrote:<BR></P>
      <DIV style="FONT-SIZE: 12pt; FONT-FAMILY: times new roman, new york, t
      imes, serif">
      <DIV>The current set of plans and manual are most likely among the best 
      in the industry.  Plans and instructions on something so complex ar
      e NEVER one hundred percent correct.  Most likely your plane will n
      ot be one hundred percent like the plan either.  Every time I came 
      up on a problem in the plans it turned out that it was actually a bad in
      terpretation on my part.  Often that mistake was made on an earlier
       part of the project.  There are a few glitches in the plans. 
       As we become better craftsman we acquire an ability to spot the glitche
      s from a distance.  Its just part of the learning curve. I  ha
      ve learned a lot in this process.<BR><BR>Brett Hanley<BR>N858BH<BR>99.9%
       complete<BR>First flight Thursday<BR></DIV></DIV><PRE><B><FONT face="
      courier new,courier" color=#000000 size=2>
      
      ========================
      ===========
      ">http://www.matronics.com/Navigator?Zenith-List</A>
      ========================
      ===========
      tronics.com</A>
      ========================
      ===========
      
      </B></FONT></PRE>
      
      
      <pre><b><font size=2 color="#000000" face="courier new,courier">
      
      
      </b></font></pre></body></html>
      
Message 22
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  | 
      
      
| Subject:  | Re: 601 NR#4 Problems | 
      
      
          Mark and Jon are experts through the school of hard knocks. They've made 
      just as many mistakes as we have, and even show them on their DVDs. (Along 
      with ways to minimize the loss). Very refreshing. Listen to the voice of 
      experience!
      Bill Naumuk
      HDS Fuse/Corvair
      Townville, Pa
      ----- Original Message ----- 
      From: "TxDave" <dclaytx2@HOTMAIL.COM>
      Sent: Saturday, March 17, 2007 5:23 PM
      Subject: Zenith-List: Re: 601 NR#4 Problems
      
      
      >
      > Gee whiz! I'm looking at that big  95mm lightening hole in my spar web and 
      > am wondering how a tiny little rivet hole is going to create a problem. 
      > But then again, I would listen to Mark Townsend. He certainly is more 
      > knowledgeable than most of us amateurs on this forum.
      >
      > do not archive
      >
      > Dave Clay
      > 601XL scratch builder
      > Temple, TX
      > http://www.daves601xl.com
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=101267#101267
      >
      >
      > 
      
      
Message 23
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  | 
      
      
      
      It may be a little early to think about air shows, but I need something 
      different to "waste my precious time" on and to read about. This may be 
      politically incorrect but, unless my wife divorces me and takes the 
      motor home, I will be there. Anyone that might be interested in sitting 
      around and drinking a bunch of beer and telling lies is invited.
      
      Dave in sunny Salem
      
Message 24
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  | 
      
      
| Subject:  | XL Max Wind Landings | 
      
      Dear Thread Friends, I flew this morning. Had my bi-annual check ride. 
      Probably could have picked a better day. Bone jarring bumps up to 4000 feet and
      a 
      painful cross wind for landing. When we took off it was 14 gusting to 20 kts. It
      
      was obviously much worse an hour later upon return for landing. No flaps of 
      course, and a bit fast for rudder control, just as I flared the x-wind gust 
      tried real hard to flip the plane over. I had the wing way down, but nature took
      
      over and forced it up. Max aileron would not even level her and I was bending 
      the stick and stretching cables. A burst of power and I got her up and going 
      again, level then finally got the wing down into the wind just a little for 
      touch down, still with max aileron, but landed on both mains. Not one and then
      
      the other as I was trying to do for the extreme winds. When the ZAC folks say 20
      
      kt max cross wind, believe me that's real !  A tad more and I would have 
      ended up in the pond. Happy flying and best regards, Bill of Georgia
      
      
      **************************************
       AOL now offers free email to everyone.  Find out more 
      about what's free from AOL at http://www.aol.com.
      
Message 25
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  | 
      
      
| Subject:  | Re: Zenith's Annoying Documentation is most likely among | 
      the b
      
      
      I think they're pretty good too. Only a few small snags so far.
      
      [quote="n801bh(at)netzero.com"]From one ' Bravo Hotel' to another, I wish you the
      best on your first flight.. 
      do not archive
      
      
      Ben Haas
      N801BH
      www.haaspowerair.com
      
      -- Brett Hanley ?wrote:
        The current set of plans and manual are most likely among the best in the industry.
      Plans and instructions on something so complex are NEVER one hundred percent
      correct.  Most likely your plane will not be one hundred percent like the
      plan either.  Every time I came up on a problem in the plans it turned out
      that it was actually a bad interpretation on my part.  Often that mistake was
      made on an earlier part of the project.  There are a few glitches in the plans.
      As we become better craftsman we acquire an ability to spot the glitches from
      a distance.  Its just part of the learning curve. I  have learned a lot in
      this process.
      
      Brett Hanley
      N858BH
      99.9% complete
      First flight Thursday
      
      
      > 
      > 
      > ===================================
      > ">http://www.matronics.com/Navigator?Zenith-List
      > ===================================
      > tronics.com
      > ===================================
      > 
      > [b]
      
      
      --------
      Andy Shontz
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=101306#101306
      
      
Message 26
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  | 
      
      
| Subject:  | Re: 601 NR#4 Problems | 
      
      I may be losing it but I don't recall a lightening hole in the spar web. 
      You don't perhaps mean the wingtip spar extension?
      
      Dred
        ----- Original Message ----- 
        From: TxDave 
        To: zenith-list@matronics.com 
        Sent: Saturday, March 17, 2007 4:23 PM
        Subject: Zenith-List: Re: 601 NR#4 Problems
      
      
      
        Gee whiz! I'm looking at that big  95mm lightening hole in my spar web 
      and am wondering how a tiny little rivet hole is going to create a 
      problem. But then again, I would listen to Mark Townsend. He certainly 
      is more knowledgeable than most of us amateurs on this forum. 
      
        do not archive
      
        Dave Clay
        601XL scratch builder
        Temple, TX
        http://www.daves601xl.com
      
      
        Read this topic online here:
      
        http://forums.matronics.com/viewtopic.php?p=101267#101267
      
      
        -- 
      3/16/2007 12:12 PM
      
      
Message 27
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  | 
      
      
| Subject:  | Fuel tank selector | 
      
      
      Is there a fuel tank selector for the XL or does it feed off of boths tanks at
      the same time? What exactly does the gascolator do? Is that it's function. Seems
      to me if you're running on one particular tank and you do say a 360, that's
      long enough for the fuel line to run dry if the tank it's feeding off of is the
      high tank in the bank. Is this the case or not?
      
      Thanks
      
      --------
      Andy Shontz
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=101311#101311
      
      
Message 28
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  | 
      
      
| Subject:  | Re: XL Max Wind Landings | 
      
      So, what was the verdict from your passenger/BFI person.
      
      
        ----- Original Message ----- 
        From: JAPhillipsGA@aol.com 
        To: zenith-list@matronics.com 
        Sent: Saturday, March 17, 2007 5:59 PM
        Subject: Zenith-List: XL Max Wind Landings
      
      
        Dear Thread Friends, I flew this morning. Had my bi-annual check ride. 
      Probably could have picked a better day. Bone jarring bumps up to 4000 
      feet and a painful cross wind for landing. When we took off it was 14 
      gusting to 20 kts. It was obviously much worse an hour later upon return 
      for landing. No flaps of course, and a bit fast for rudder control, just 
      as I flared the x-wind gust tried real hard to flip the plane over. I 
      had the wing way down, but nature took over and forced it up. Max 
      aileron would not even level her and I was bending the stick and 
      stretching cables. A burst of power and I got her up and going again, 
      level then finally got the wing down into the wind just a little for 
      touch down, still with max aileron, but landed on both mains. Not one 
      and then the other as I was trying to do for the extreme winds. When the 
      ZAC folks say 20 kt max cross wind, believe me that's real !  A tad more 
      and I would have ended up in the pond. Happy flying and best regards, 
      Bill of Georgia
      
      
        **************************************
        AOL now offers free email to everyone. Find out more about what's free 
      from AOL at http://www.aol.com. 
      
      
Message 29
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  | 
      
      
| Subject:  | Re: Fuel tank selector | 
      
      (A) There is a fuel selector valve. It selects either tank or shuts off 
      both.
      
      (B) The gascolator is a fuel filter/water separator device
      
      (C) That doesn't happen unless you are very low on the selected tank and 
      don't coordinate the turn. 
      
      Dred
        ----- Original Message ----- 
        From: ashontz 
        To: zenith-list@matronics.com 
        Sent: Saturday, March 17, 2007 8:22 PM
        Subject: Zenith-List: Fuel tank selector
      
      
      
        Is there a fuel tank selector for the XL or does it feed off of boths 
      tanks at the same time? What exactly does the gascolator do? Is that 
      it's function. Seems to me if you're running on one particular tank and 
      you do say a 360, that's long enough for the fuel line to run dry if the 
      tank it's feeding off of is the high tank in the bank. Is this the case 
      or not?
      
        Thanks
      
        --------
        Andy Shontz
        CH601XL - Corvair
        www.mykitlog.com/ashontz
      
      
        Read this topic online here:
      
        http://forums.matronics.com/viewtopic.php?p=101311#101311
      
      
        -- 
      3/17/2007 12:33 PM
      
      
Message 30
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  | 
      
      
| Subject:  | Re: 601 NR#4 Problems | 
      
      
      Hey Dred,
      There's a 95mm flanged lightening hole in the outboard end of the spar web. There
      is another in the tip extension. Page 6-W-3. Mark set me straight on the need
      to address an unfilled rivet hole in the spar web. Like I told him, this airplane
      building business is a continual learning process. Aren't we fortunate
      to have this forum?
      
      do not archive
      
      Dave Clay
      Temple, TX
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=101326#101326
      
      
Message 31
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  | 
      
      
| Subject:  | Re: Dzus Fastners, Idea Theft | 
      
      
      Hey Ron,
      Thanks for taking the time to research this clever idea. I installed the Dzus fasteners
      on my wing locker recently, so this was timely advice for me. Of course,
      you executed the concept to perfection.
      
      do not archive
      
      Dave Clay
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=101343#101343
      
      
 
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