Today's Message Index:
----------------------
 
     1. 05:21 AM - Vne for CH701 (Ken Arnold)
     2. 05:44 AM - Re: Vne for CH701 (Frank Roskind)
     3. 06:21 AM - Re: Instant Garage (Tim Juhl)
     4. 06:38 AM - Gullwing door--folks only (Big Gee)
     5. 06:59 AM - Re: Center Arm Rest (LarryMcFarland)
     6. 08:28 AM - Re: Gullwing door--folks only (Aaron Gustafson)
     7. 09:42 AM - Re: Gullwing door--folks only (Big Gee)
     8. 09:46 AM - Re: 912 carb sync (ricklach)
     9. 09:47 AM - Instant building space (Jim Norton)
    10. 10:06 AM - Nicked my spar with drill bit (swater6)
    11. 10:16 AM - Re: Gullwing door--folks only (R.P.)
    12. 10:18 AM - 701 Belly-Pod (ricklach)
    13. 10:34 AM - aluminum verses composite (Jim Norton)
    14. 10:53 AM - Re: Nicked my spar with drill bit (Carlos Sa)
    15. 10:55 AM - Re: Gullwing door--folks only (David Downey)
    16. 11:04 AM - Re: aluminum verses composite (Craig Payne)
    17. 11:15 AM - Re: aluminum verses composite (Aaron Gustafson)
    18. 11:15 AM - Re: aluminum verses composite (Craig Payne)
    19. 11:20 AM - LRI Probe (Ron Lalonde)
    20. 11:44 AM - Re: Re: Instant Garage (Tom Lutz)
    21. 12:02 PM - Re: aluminum verses composite (ZodieRocket)
    22. 12:14 PM - Re: 912 carb sync (Klaus Truemper)
    23. 12:36 PM - Re: Nicked my spar with drill bit (David Downey)
    24. 01:15 PM - Re: Instant Garage (Perry Delano)
    25. 01:19 PM - Fw: aluminum verses composite (JOHN STARN)
    26. 01:28 PM - Re: aluminum verses composite (C Smith)
    27. 01:41 PM - Re: aluminum verses composite (John Bolding)
    28. 01:50 PM - Apples vs. Oranges (Zed Smith)
    29. 02:05 PM - Re: aluminum verses composite (raymondj)
    30. 03:18 PM - Re: Nicked my spar with drill bit ()
    31. 03:39 PM - Re: Re: Making an LRI probe ()
    32. 04:00 PM - Re: LRI Probe (Ron Lendon)
    33. 04:19 PM - Re: xxx Re: Re: Making an LRI probe (John Bolding)
    34. 04:24 PM - Re: Re: Making an LRI probe (Big Gee)
    35. 04:43 PM - Re: xxx Re: Re: Making an LRI probe (David Downey)
    36. 05:13 PM - composite vs. aluminum thx for GREAT responses (Jim Norton)
    37. 06:03 PM - Re: Instant Garage (Tim Juhl)
    38. 06:49 PM - Canopy latching (robert stone)
    39. 07:22 PM - Re: Canopy latching (Bryan Martin)
    40. 07:36 PM - Re: composite vs. aluminum thx for GREAT responses (Noel Loveys)
    41. 07:45 PM - Re: Canopy latching (robert stone)
    42. 09:05 PM - Re: composite vs. aluminum thx for GREAT responses (Matt Reeves)
    43. 09:08 PM - Re: Re: Instant Garage (Matt Reeves)
    44. 09:11 PM - Re: Canopy latching (Steve Hulland)
    45. 09:15 PM - Re: Re: Instant Garage (Tom Lutz)
    46. 09:23 PM - Re: Re: Instant Garage (Steve Hulland)
    47. 09:50 PM - Re: Re: Making an LRI probe (ROBERT SCEPPA)
 
 
 
Message 1
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      Listers,
      I am trying to understand the "flutter" threshold for the 701.  There are a 
      few times when flying near 10K msl will provide better cruise performance 
      and burn rate.  However, the latest Kitplane magazine has an article that 
      sounds a little scary.  It seems the IAS Vne at 10K feet msl is reduced 
      considerably.  I have seen the formula suggesting you multiply the altitude 
      units by 1.5 to get percent reduction.  At 10K msl, 10 x 1.5= 15% reduction. 
      If Vne at sea level is 110 mph then at 10K it would be 110 x 0.85 = 93.5 mph 
      IAS.
      
      I would appreciate any comments clarifying this.
      
      Ken Arnold
      
      CH701 QB Kit about 75% complete 
      
      
Message 2
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      Flutter is related to true airspeed not indicated or calibrated, so it 
      occurs at lower IAS when you get to higher altitudes.
      
      
      From:  "Ken Arnold" <arno7452@bellsouth.net>
      Subject:  Zenith-List: Vne for CH701
      
      Listers,
      I am trying to understand the "flutter" threshold for the 701.  There are a 
      few times when flying near 10K msl will provide better cruise performance 
      and burn rate.  However, the latest Kitplane magazine has an article that 
      sounds a little scary.  It seems the IAS Vne at 10K feet msl is reduced 
      considerably.  I have seen the formula suggesting you multiply the altitude 
      units by 1.5 to get percent reduction.  At 10K msl, 10 x 1.5= 15% reduction. 
      If Vne at sea level is 110 mph then at 10K it would be 110 x 0.85 = 93.5 mph 
      IAS.
      
      I would appreciate any comments clarifying this.
      
      Ken Arnold
      
      CH701 QB Kit about 75% complete
      
      
      _________________________________________________________________
      Interest Rates near 39yr lows! $430,000 Mortgage for $1,399/mo - Calculate 
      new payment 
      
      
Message 3
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  | 
      
      
| Subject:  | Re: Instant Garage | 
      
      
      If you are going to put it on your own property you need to see if there would
      be any zoning issues.   You might also want to consider a fabric covered shelter.
      We see a lot of these showing up on farms.  Some of the structures made this
      way are huge and come with at least a 15 year guarantee on the fabric.  If
      I ever decide to keep my XL at the airstrip by my house I've considered using
      a hangar made this way.
      
         Visit  http://www.shelterlogic.com/   for some examples.
      
      --------
      DO NOT ARCHIVE
      ______________
      CFII
      Champ L16A flying
      Zodiac XL - Jabiru 3300A
      Working on wings
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=102057#102057
      
      
Message 4
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  | 
      
      
| Subject:  | Gullwing door--folks only | 
      
      Gullwingers--  
        I would like to "talk" off site to any folks who have built their own gullwing
      door, canopy system for the 601 series aircraft.  Please contact me, off site,
      as I do not want to start a "firestorm" on this site about "gullwing doors"
      etc.
         
        I have a my canopy framework all jigged up and ready for welding.  I would like
      to discuss is,  have any of you folks have run wiring etc. overhead (between
      the gullwing door hinges)?  It seems to me  a lot of the "plumbing" can go there.
       I plan on doing this, but would like to hear form those who have, "been
      there, done that".
         
        Fritz----- XL -- Corvair -- scratch builder
      
      
      ---------------------------------
      Expecting? Get great news right away with email Auto-Check.
      Try the Yahoo! Mail Beta.
      
Message 5
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  | 
      
      
| Subject:  | Re: Center Arm Rest | 
      
      
      Yes Bill,
      The image provided was on the center section page of my site. 
      Easy to miss....
      Larry
      
      Bill Naumuk wrote:
      >
      > Larry-
      >    Do you have a batch of pictures not on your site? I swear I've 
      > never seen this one before!
      >    I'd already resigned myself to installing the L angles, just wanted 
      > HDSers on the list to beware of upcoming hassles. Figured the best way 
      > to help people down the line was to identify a problem and get 
      > everyone's input in one string.
      >    The gent I spoke of a couple of weeks ago on list just bought an XL 
      > kit. He lives about 1/2 hour away and is 70 years old. Showed up at my 
      > place driving his Escalade but walked up to the front door wearing a 
      > yellow rain slicker and Wellington boots. My kind of people. I'll 
      > introduce you once he's "Settled in".
      >    Thanks, as always.
      > Bill Naumuk
      > HDS Fuse/Corvair
      > Townville, Pa
      > ----- Original Message ----- From: "LarryMcFarland" 
      > <larry@macsmachine.com>
      > To: <zenith-list@matronics.com>
      > Sent: Monday, March 19, 2007 9:05 PM
      > Subject: Re: Zenith-List: Center Arm Rest
      >
      >
      >> <larry@macsmachine.com>
      >>
      >> Bill,
      >> I did have the angles in when the center section was complete, but it 
      >> shouldn't be that difficult to do
      >> even after you've connected the tail.  You might just have to stand 
      >> in front of the center section to get it
      >> done, unless your floor is already in.  (see link,)
      >>
      >> http://www.macsmachine.com/images/centerwing/centersection/full/wing-spars-to-center-sectio.gif 
      >>
      >>
      >> Larry McFarland
      >>
      >> Bill Naumuk wrote:
      >>> All-
      >>>     I was moving merrily along on the front fuse when I come to 
      >>> steps 7 and 8 on FF-5.
      >>>     "Cleco 6V12-4 to 6F16-1". No problem. "Cleco 6F16-1 to the L 
      >>> ANGLES". Went back and checked, no mention of installing the armrest 
      >>> L angles during c-section construction. No mention of their 
      >>> installation anywhere! Checked out Larry Mac's and Jeff Small's 
      >>> pictures and neither show the L angles installed at this stage of 
      >>> the game. Not a show-stopper, but if I have to put them in now an 
      >>> extra foot of height and arm length would be beneficial!
      >>>     Thoughts?
      >>>                                 do not archive (?)   Bill Naumuk
      >>> HDS Fuse/Corvair
      >>> Townville, Pa
      >>> *
      >>>
      >>>
      >>> *
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >
      >
      
      
Message 6
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| Subject:  | Re: Gullwing door--folks only | 
      
      Fritz
      
      There is no address for you on the post.
      
      Aaron      agustafson@chartermi.net    do not archive
      
        Gullwingers--  
        I would like to "talk" off site to any folks who have built their own 
      gullwing door
      
Message 7
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  | 
      
      
| Subject:  | Re: Gullwing door--folks only | 
      
      HI Aaron,   
        Thanks for the heads up,  my "back channel" address should have shown up in the
      heading area.  In case it didn't,  reply to" taffy0687@yahoo.com.   
        Have a nice day,
        Fritz
      
      Aaron Gustafson <agustafson@chartermi.net> wrote:
                Fritz
         
        There is no address for you on the post.
         
        Aaron      agustafson@chartermi.net    do not archive
           
        Gullwingers--  
        I would like to "talk" off site to any folks who have built their own gullwing
      door
      
      
      ---------------------------------
      Finding fabulous fares is fun.
      Let Yahoo! FareChase search your favorite travel sites to find flight and hotel
      bargains.
      
Message 8
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  | 
      
      
| Subject:  | Re: 912 carb sync | 
      
      
      Hi Klaus,
      
      Your rod design looks very solid and dependable. But I have a question for you.
      Have you seen any issues with your rod set-up when the engine torques in the
      airframe. Like RPM changes.
      
      Looking forward to your comments.
      
      Rick
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=102102#102102
      
      
Message 9
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  | 
      
      
| Subject:  | Instant building space | 
      
      
      Tom,
       I think that it is doable but here are some considerations that I would 
      need to factor in if I were doing this...
      1.)  most containers are very long,  but not very wide so that can make 
      some aspects of construction more difficult.
      2.) they normally do not have any electrical connections so I would want 
      to put an electrical feed line, a sub-panel (distribution box) and 
      grounding rods.    remember this is a metal box and all electrical 
      outlets need a little extra care in wiring (good luck if an electrical 
      inspector happens by...)
      3.) they have no windows - so no light even in the day and 
      ventilation.   Hot in summer, cold in winter,  always stuffy.  All these 
      can be easily addressed but you need    to factor in the added time and 
      costs of these additions.
      4.)  probably the local zoning laws in Rockaway have size and offset 
      restrictions regarding use and placement of the container, if a neighbor 
      complains - its gone...
      5.)  access through the double doors at the end can be very frustrating, 
      and I'm not sure one can open and close those doors from the inside 
      without a bit of metal         work.
      6.)  ground work to keep the container fairly level may involve some 
      yard work,  one may not want to plop a 20 foot long container on uneven 
      soft wet ground.
      
      In Budd Lake,  the neighbors and town officials would have fits if I 
      tried to use a container as a (temporary) structure,  but  if I thought 
      I could get away with it I would.
      An alternative would be to go over to 84 Lumber,  they have pans for 
      building storage sheds,  I would build a 10 X 12 shed (probably the 
      maximum without a permit to get started.  when you need more space,  
      build a 4 foot section in the middle and move the rear of the shed 
      back.  It won't draw as much attention.
      
      
Message 10
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  | 
      
      
| Subject:  | Nicked my spar with drill bit | 
      
      
      Before I send this one to Zenith, I thought I'd bounce it off the post.  
      The one thing I've avoided during wing construction is any nicks on the main spar
      that would lead to a crack.  Last night while drilling the small holes for
      nutplates for the finger screen access cover, I nicked the main main spar doubler
      with the bit.  (I almost barfed)  Standard procedure is to sand or file smooth.
      I sanded and it's completely smooth. But... this leaves a small concave
      section almost 1mm deep at the deepest point but blends out nicely and doesn't
      extend more than about 8mm from the top of the piece. 
      You know the question.  Would you rip your wing apart to drill out and replace
      the doubler or is this amount of material sanded off of no affect?
      
      --------
      601 XL kit
      Tail, control surfaces and 1 wing complete
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=102111#102111
      
      
Message 11
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  | 
      
      
| Subject:  | Re: Gullwing door--folks only | 
      
      
      I'd like to see the gullwing setup. I was thinking about going that route 
      when I built my Zodiac, but stayed with the flip-up canopy in the end.
      If you're reluctant to post the info here in fear of flames, please send 
      pics to zodie@adelphia.net
      
      Thanks,
      Rick Pitcher
      Zodiac HD with flip-top
      http://www.lightflyers.com/
      
      ----- Original Message ----- 
      From: "Big Gee" <taffy0687@yahoo.com>
      Sent: Wednesday, March 21, 2007 6:37 AM
      Subject: Zenith-List: Gullwing door--folks only
      
      
      > Gullwingers--
      >  I would like to "talk" off site to any folks who have built their own 
      > gullwing door, canopy system for the 601 series aircraft.  Please contact 
      > me, off site, as I do not want to start a "firestorm" on this site about 
      > "gullwing doors" etc.
      >
      >  I have a my canopy framework all jigged up and ready for welding.  I 
      > would like to discuss is,  have any of you folks have run wiring etc. 
      > overhead (between the gullwing door hinges)?  It seems to me  a lot of the 
      > "plumbing" can go there.   I plan on doing this, but would like to hear 
      > form those who have, "been there, done that".
      >
      >  Fritz----- XL -- Corvair -- scratch builder
      >
      >
      > ---------------------------------
      > Expecting? Get great news right away with email Auto-Check.
      > Try the Yahoo! Mail Beta.
      
      
      --------------------------------------------------------------------------------
      
      
      7:52 AM
      
      
Message 12
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  | 
      
      
      
      
      I just got through looking at some videos of 701s on You Tube and saw a belly-pod
      on a 701 in the Amazon. Can anyone post some information on how to build one
      or where I can get one for my 701?
      
      Thanks 
      
      Rick
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=102114#102114
      
      
Message 13
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  | 
      
      
| Subject:  | aluminum verses composite | 
      
      
      I am about to start the rudder for a scratch built 601XL (Corvair?).  
      However, yesterday I heard of a 3/4 completed Vision homebuilt that was 
      for sale.  (The builder had died).  This project is a composite plane 
      and total estimated time for a scratch build is 3000 hours.  I have not 
      seen any estimates of how long a scratch build is for the 601.  My 
      question is this?  Has anyone worked on both metal and composite?  What 
      are the advantages and disadvantages of each?  I realize this is a 
      Zenith (metal built planes) site and that the people who are here have 
      decided that is the way to go.  At 59, I suspect this will be the only 
      plane I'll have.  I'm taking flying lessons now so I don't have a much 
      experience in that area either.  I would assess my building skills as 
      well above average and have space and tools to build about anything.  I 
      would just like to hear what others had considered when they chose their 
      project.
      
      
Message 14
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  | 
      
      
| Subject:  | Re: Nicked my spar with drill bit | 
      
      Number 1, you do need to talk to ZAC.
      Number 2, I did something similar on my stabilizer. I wrote to ZAC, and got
      an answer from Chris Heintz: he said to treat the spar as a propeller with a
      nick - just file it until smooth.
      
      So, I'd say you need not trash or even disassemble anything. But do contact
      ZAC and get their advice.
      
      Good luck
      
      Carlos
      CH601-HD, plans.
      
      On 21/03/07, swater6 <waters.scott@comcast.net> wrote:
      >
      >
      > Before I send this one to Zenith, I thought I'd bounce it off the post.
      > The one thing I've avoided during wing construction is any nicks on the
      > main spar that would lead to a crack.  Last night while drilling the small
      > holes for nutplates for the finger screen access cover, I nicked the main
      > main spar doubler with the bit.  (I almost barfed)  Standard procedure is to
      > sand or file smooth.  I sanded and it's completely smooth. But... this
      > leaves a small concave section almost 1mm deep at the deepest point but
      > blends out nicely and doesn't extend more than about 8mm from the top of the
      > piece.
      > You know the question.  Would you rip your wing apart to drill out and
      > replace the doubler or is this amount of material sanded off of no affect?
      >
      > --------
      > 601 XL kit
      > Tail, control surfaces and 1 wing complete
      >
      >
      
Message 15
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  | 
      
      
| Subject:  | Re: Gullwing door--folks only | 
      
      please add my address to that particular off-line discussion as well: planecrazydld@yahoo.com
         
        Thanks!
      
      "R.P." <zodie@adelphia.net> wrote:
      
      I'd like to see the gullwing setup. I was thinking about going that route 
      when I built my Zodiac, but stayed with the flip-up canopy in the end.
      If you're reluctant to post the info here in fear of flames, please send 
      pics to zodie@adelphia.net
      
      Thanks,
      Rick Pitcher
      Zodiac HD with flip-top
      http://www.lightflyers.com/
      
      ----- Original Message ----- 
      From: "Big Gee" 
      Sent: Wednesday, March 21, 2007 6:37 AM
      Subject: Zenith-List: Gullwing door--folks only
      
      
      > Gullwingers--
      > I would like to "talk" off site to any folks who have built their own 
      > gullwing door, canopy system for the 601 series aircraft. Please contact 
      > me, off site, as I do not want to start a "firestorm" on this site about 
      > "gullwing doors" etc.
      >
      > I have a my canopy framework all jigged up and ready for welding. I 
      > would like to discuss is, have any of you folks have run wiring etc. 
      > overhead (between the gullwing door hinges)? It seems to me a lot of the 
      > "plumbing" can go there. I plan on doing this, but would like to hear 
      > form those who have, "been there, done that".
      >
      > Fritz----- XL -- Corvair -- scratch builder
      >
      >
      > ---------------------------------
      > Expecting? Get great news right away with email Auto-Check.
      > Try the Yahoo! Mail Beta.
      
      
      --------------------------------------------------------------------------------
      
      
      7:52 AM
      
      
        Dave Downey
        Harleysville (SE) PA
        Zodiac 601XL/Corvair?
      
      
      ---------------------------------
      Don't get soaked.  Take a quick peek at the forecast 
       with theYahoo! Search weather shortcut.
      
Message 16
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  | 
      
      
| Subject:  | aluminum verses composite | 
      
      
      Some of the down-sides to composite construction are the need for a
      temperature-controlled space to build in where fumes won't bother someone
      else. Also the skills take longer to acquire for a klutz like me. Composite
      planes look prettier but a well designed and built metal plane can be just
      as light.
      
      One side point to think about. The FWF package for the XL and a Corvair is
      well developed with the nose bowl and motor mount available. If you want to
      use a Corvair in the Vision you will need to do a lot of the development
      yourself (although I bet you could make William's nose bowl work on the
      Vision). I don't know the Vision's numbers but the Corvair may also not be
      suitable.
      
      -- Craig
      
      
Message 17
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  | 
      
      
| Subject:  | Re: aluminum verses composite | 
      
      
      METAL
      work on it anywhere (no stink)
      few special tools
      health hazards:  metal cuts
      fast planes or STOL
      clean the shop by sweeping up the cutoffs and rivet mandrels
      
      
      COMPOSITE
      temperature criticle shop
      more special tools
      health hazards:  epoxy sensitivity,  fiberglass cuts and slivers
      usually fast planes ie. long runways=hanger rent
      clean the shop by grinding the drips off the floor
      
      do not archive
      
      
Message 18
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  | 
      
      
| Subject:  | aluminum verses composite | 
      
      
      BTW: you are really looking at two very different planes. The XL is an LSA
      while Vne on the Vision is 207 mph. The Vision is a new design with only a
      few flying while there are hundreds of XLs flying. You should decide what
      kind of builder and pilot you are and what "missions" you will be flying.
      *Then* choose a plane.
      
      -- Craig
      
      
Message 19
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  | 
      
      
      
      
      Has anyone actually made a probe for an LRI ??
      How do you drill the holes? Drilling the aluminum is a real pain. Not bad 
      until you get deep.
      What type of drill is required?
      The local machine shops have given me quotes that make actually make buying 
      the commercially available LRI cheaper!!
      Any source available to buy a probe maybe???
      
      Thanks in Advance for your help
      Ron
      601XL #6520
      Working on wings (so the LRI is just a sideline...LOL)
      
      _________________________________________________________________
      This March Break, Have An Outdoor Fun-For-All! 
      http://local.live.com/?mkt=en-ca/?v=2&cidD6BDB4586E357F!147
      
      
Message 20
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  | 
      
      
| Subject:  | Re: Instant Garage | 
      
      Those fabric shelters look like they could be a viable solution, except they
      have no floor...right?
      
      On 3/21/07, Tim Juhl <juhl@avci.net> wrote:
      >
      >
      > If you are going to put it on your own property you need to see if there
      > would be any zoning issues.   You might also want to consider a fabric
      > covered shelter.  We see a lot of these showing up on farms.  Some of the
      > structures made this way are huge and come with at least a 15 year guarantee
      > on the fabric.  If I ever decide to keep my XL at the airstrip by my house
      > I've considered using a hangar made this way.
      >
      >    Visit  http://www.shelterlogic.com/   for some examples.
      >
      > --------
      > DO NOT ARCHIVE
      > ______________
      > CFII
      > Champ L16A flying
      > Zodiac XL - Jabiru 3300A
      > Working on wings
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=102057#102057
      >
      >
      
Message 21
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  | 
      
      
| Subject:  | aluminum verses composite | 
      
      
      Jim , there are many considerations for Aluminium over Composite. I'm
      only going to touch on three, the listers may be able to provide the
      several hundred or more other issues. 
      Composite requires humidity and temperature control to be exact during
      the whole process; this can sometimes be a problematic situation. 
      
      In an accident situation I have seen where a composite ,which I thought
      did not land particularly hard come apart totally and all shards of
      glass became daggers into the occupants. This should have easily been a
      walk away incident but ....well you get the picture, glass fibers in a
      situation can be deadly.
      
      My NUMBER  1 reason for not building a fiberglass plane is the itch
      factor, every night you go to bed scratching, I have woken up several
      mornings red and swollen from glass fibers, wife has also woken up in
      similar shape and she wasn't in the workshop. Precautions can be made to
      eliminate the issue, but in metal planes it is a non factor. The only
      thing I brought to bed in my metal plane was a completed Rudder ! Wife
      was not impressed ! You would think she would have expected the
      Stabilizer ! Nope it was couch time once again !
      
      
      Mark Townsend  Alma, Ontario
      Zodiac 601XL C-GOXL, CH701 just started
      www.ch601.org / www.ch701.com / www.Osprey2.com
      
      -----Original Message-----
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Jim Norton
      Sent: Wednesday, March 21, 2007 12:33 PM
      Subject: Zenith-List: aluminum verses composite
      
      
      I am about to start the rudder for a scratch built 601XL (Corvair?).  
      However, yesterday I heard of a 3/4 completed Vision homebuilt that was 
      for sale.  (The builder had died).  This project is a composite plane 
      and total estimated time for a scratch build is 3000 hours.  I have not 
      seen any estimates of how long a scratch build is for the 601.  My 
      question is this?  Has anyone worked on both metal and composite?  What 
      are the advantages and disadvantages of each?  I realize this is a 
      Zenith (metal built planes) site and that the people who are here have 
      decided that is the way to go.  At 59, I suspect this will be the only 
      plane I'll have.  I'm taking flying lessons now so I don't have a much 
      experience in that area either.  I would assess my building skills as 
      well above average and have space and tools to build about anything.  I 
      would just like to hear what others had considered when they chose their
      
      project.
      
      
      -- 
      3/21/2007 7:52 AM
      
      
      -- 
      3/21/2007 7:52 AM
      
      
Message 22
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  | 
      
      
| Subject:  | Re: 912 carb sync | 
      
      
      Hi Rick,
      
      Joe Spencer sent an email with the same concern about synchronization
      via rods when the engine moves a abit.
      
      Here is the analysis of that aspect:
      
      Altogether, any engine movement is very small
      since the motor mounts are so stiff.
      But suppose the propeller pulls the engine foward a bit,
      or a power reduction has the engine move backward a bit.
      Then this effect occurs on both sides, and thus the
      throttle settings remain synchronized.  The same conclusion
      applies if the engine rotates a bit on the longitudinal axis
      due to engine torque. It that case, both throttles are 
      again affected the same way.
      
      In fact, we have never noticed
      any unbalanced behavior because of power setting or whatever
      else might make the engine move a bit. 
      
      It would be different if, looking from the top down on the
      engine, the engine would rotated in the mount. But I cannot
      see why the engine or propeller forces 
      would ever cause such a rotation.
      
      More important is the vibration that constantly shakes
      the rods. I was initially concerned that this would wear out
      the rod ends and thus lead to imprecise positions of the 
      throttle. After more than 1000 hours, there is a tiny amount
      of play, of no concern so far. There is NO safety issue since
      a large washer is outside the rod end so that even a failure
      of the rod end cannot result in the rod disconnecting from the
      carburetor. 
      
      My friend Mel Asberry, the expert builder, and I
      came up with the rod idea AFTER we had installed the cables.
      We never got them to work right and decided to go to rods.
      This has been an excellent choice. Once the carburetors
      are carefully synchronized, they stay that way and never need
      any adjustment. 
      
      >From a safety standpoint I never liked the cable setup
      to begin with. If one cable disconnects, that side goes to
      full throttle due to the spring. Yet the other side stays
      at whatever setting you have, 
      and the engine is extremely unbalanced
      in the power output of the cylinders. This has got to be
      extremely dangerous. The rods, with their positive control,
      completely avoid that problem.
      
      Happy Flying,
      
      Klaus Truemper
      
      -- 
      Klaus Truemper
      Professor Emeritus of Computer Science
      University of Texas at Dallas
      Erik Jonsson School of Engineering and
        Computer Science EC31
      P.O. Box 830688
      Richardson, TX 75083-0688
      (972) 883-2712
      klaus@utdallas.edu
      www.utdallas.edu/~klaus
      
      
Message 23
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  | 
      
      
| Subject:  | Re: Nicked my spar with drill bit | 
      
      contact ZAC and make sure that you get a response in writing from an Engineer.
      It makes a great deal of difference upper cap, lower cap, point on span, depthin
      % of wall thickness, % of wall height affected, proximity to edge, etc., etc....
      
      Carlos Sa <carlossa52@gmail.com> wrote:  Number 1, you do need to talk to ZAC.
      Number 2, I did something similar on my stabilizer. I wrote to ZAC, and got an
      answer from Chris Heintz: he said to treat the spar as a propeller with a nick
      - just file it until smooth. 
      
      So, I'd say you need not trash or even disassemble anything. But do contact ZAC
      and get their advice.
      
      Good luck
      
      Carlos
      CH601-HD, plans.
      
      
      Before I send this one to Zenith, I thought I'd bounce it off the post.
      The one thing I've avoided during wing construction is any nicks on the main spar
      that would lead to a crack.  Last night while drilling the small holes for
      nutplates for the finger screen access cover, I nicked the main main spar doubler
      with the bit.  (I almost barfed)  Standard procedure is to sand or file smooth.
      I sanded and it's completely smooth. But... this leaves a small concave
      section almost 1mm deep at the deepest point but blends out nicely and doesn't
      extend more than about 8mm from the top of the piece. 
      You know the question.  Would you rip your wing apart to drill out and replace
      the doubler or is this amount of material sanded off of no affect?
      
      --------
      601 XL kit
      Tail, control surfaces and 1 wing complete 
      
      
        Dave Downey
        Harleysville (SE) PA
        Zodiac 601XL/Corvair?
      
      
      ---------------------------------
      Don't get soaked.  Take a quick peek at the forecast 
       with theYahoo! Search weather shortcut.
      
Message 24
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  | 
      
      
| Subject:  | Re: Instant Garage | 
      
      My company built semi mobile debarkers for the forest industry. We used 
      40 foot shipping containers with partition walls to form an MCC room, 
      Hydraulic Power Unit Room and a small central workshop. Great idea, but 
      not the best lawn ornament. Used ones are dirt cheap.
      
      Perry
      
Message 25
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| Subject:  | aluminum verses composite | 
      
      
      Subject: Fw: Zenith-List: aluminum verses composite
      
      
      Great post... (BUT I did add a few things)
      KABONG Do Not Archive HRII N561FS & Corvette driver
      >
      >
      > FROM: Zenith-List message posted by: "Aaron Gustafson" 
      > <agustafson@chartermi.net>
      >
      > METAL
      > work on it anywhere (no stink)
      > few special tools
      > health hazards:  metal cuts & cleco cramps
      > fast planes or STOL
      > clean the shop by sweeping up the cutoffs and rivet mandrels (once a week 
      > ??)
      > paint it any color
      > park it outside option
      >
      >
      > COMPOSITE
      > temperature critical shop
      > more special tools
      > health hazards:  epoxy sensitivity,  fiberglass cuts and slivers = ITCH
      > usually fast planes ie. long paved runways
      > vaccum up the "powder" daily (unless you like the Peanuts "Pig Pen" look 
      > as you walk thru the shop)
      > clean the shop by grinding the drips off the floor
      > paint choices..: White, off-white & egg shell
      > gotta have a hanger
      > AND the 3 S's....Sanding, sanding & SANDING
      >
                                 Original post:
      I am about to start the rudder for a scratch built 601XL (Corvair?).
      However, yesterday I heard of a 3/4 completed Vision homebuilt that was
      for sale.  (The builder had died).  This project is a composite plane
      and total estimated time for a scratch build is 3000 hours.  I have not
      seen any estimates of how long a scratch build is for the 601.  My
      question is this?  Has anyone worked on both metal and composite?  What
      are the advantages and disadvantages of each?  I realize this is a
      Zenith (metal built planes) site and that the people who are here have
      decided that is the way to go.  At 59, I suspect this will be the only
      plane I'll have.  I'm taking flying lessons now so I don't have a much
      experience in that area either.  I would assess my building skills as
      well above average and have space and tools to build about anything.  I
      would just like to hear what others had considered when they chose their
      project.
      > 
      
      
Message 26
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  | 
      
      
| Subject:  | aluminum verses composite | 
      
      
      I would have to emphatically concur with Craig.
      
      " You should decide what kind of builder and pilot you are and what
      "missions" you will be flying.
      *Then* choose a plane.
      
      -- Craig"
      
      
      Here is my discussion with Mark Townsend about the plane and pilot thing. I
      hope he doesn't mind the posting of our private conversation, but I think it
      highlights' the issues to settle before you choose metal or plastic.
      
      		****************************************************
      
      Mark wrote...
      
      Craig, I hope you don't find me prying, but once in awhile I get a feeling
      that I need to talk to someone a little more about there decision. I am
      getting this feeling right now. Please don't feel I'm prying or in any way
      trying to influence your decisions. However, I wish to make you think and
      consider your decision a little further. 
      Believe it or not I have less of a desire to sell you a plane then I do have
      to ensure that you finish a plane and realize your dreams. This is by far
      more important to me, I want to ensure that you know everything involved in
      your decisions and that you have a clear picture of the adventure in front
      of you. 
      Would you mind telling me a little more about yourself and the process that
      you went through to arrive at your decision of the CH640. 
      
      Once again, if I am invading your privacy or prying too much then I will
      hold all comments and questions and do what you ask for specifically.
      Nevertheless, I would rather be a friend over a salesman and help in your
      decision. It is just who I am, it takes a lot more of my time but on a whole
      any customers who I have engaged in this type of conversation have been
      grateful. 
      
      
      Mark Townsend
      Can-Zac Aviation Ltd.
      president@can-zacaviation.com
      www.can-zacaviation.com 
      
      
      My reply to Mark was.....
      
      I have 400 hrs in high wing SELAs, Roughly half in 172, half in 182 turbo
      G1000. Recently instrument rated,  I'd like to be able to fly myself and my
      wife with a real life load of baggage. Missions to include all weekend and
      vacation travel, with possible business travel. Flight to Bahamas, Canada,
      AK possible. Aircraft must be capable of operation in IMC. Long haul
      comfort, and economical operation.
      I have a serious desire to continue flying, but can't afford the costs of
      new certified aircraft and their maintenance. I have a hangar at Livingston
      county airport, many shop tool including a gas and mig welding, Smithy type
      combination lathe/mill, drill press, air compressor, pneumatic tools,
      conventional mechanics tools.
      I'm a licensed electrician, I work in skilled trades at Ford/Wixom. I was a
      radar/fire control technician in the NAVY, where I learned my trade, working
      on radar systems/electromechanical drives and military computers. In high
      school I took shop classes, and my father was a civil engineer who loved to
      teach me concepts of physics and engineering.
      I first was thinking of building a Sportsman 2+2, (high wing transition,
      very similar to 182 in capability and performance. Recent events in auto
      industry have limited future overtime income. More spare time-less income.
      So Sportsman really is more expensive, and working with glass is totally
      beyond my experience, and it looks like there are a lot of environmental
      controls involved in the construction process that increase the cost/effort.
      Next I found the 801 after some poking around, not as fast as the Sportsman
      but it met my useful load requirements, which is my key parameter for
      aircraft capability. After further surfing the zenith pages, I started
      looking at he 640. At first I didn't consider a low-wing, but the increase
      in cruise speed for a minimum of cost, and the fact that my wife didn't like
      the idea of bush-type flying pushed the scale in favor of the 640.
      In summary, I felt that the 640 best met my needs for useful load, and the
      cost/value/skill/time envelope. Another factor was the ability to have an
      aircraft with exactly what equipment/power plant I wanted, within the
      airframe limitations of course.
      Hope that sheds some light.
      Craig Smith
      
      			*************************************************
      
      Lastly, I chose metal construction because there are fewer environmental and
      housekeeping issues associated with that construction, as well as IFR
      lightning protection. The additional steps to introduce the conductive grid
      into the airframe on a composite construction is complicated and would add
      significantly to cost/time/expertise to complete.
      
      Hope this is a frame work from which you can make your own decisions.
      
      Craig Smith
      
      
Message 27
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  | 
      
      
| Subject:  | Re: aluminum verses composite | 
      
      First off , at 59 this will probably NOT be your last homebuilt, started 
      my first one at 29 and now 61 and have several more planned when the 701 
      is finished.
      Have built both alum and glass airplanes and everything that has been 
      said so far is right on.
      There is glass and there is glass, The Vision is moldless and will 
      require a bunch, repeat BUNCH of finish work, depending on how perfect 
      you want the airplane. This may or may not be something you like to do.  
      Glass airplanes CAN be as light as alum but RARELY are as it requires 
      prepreg, ovens,vacuum, carbon, MUCH engineering to get minimum layup 
      schedules etc.
      
      Having inspected dozens of projects that were "75-90% finished" I'd say 
      to get someone that's completed a Vision, or at least to the point your 
      potential project is, to comment on pictures you send him if time in 
      construction means that much to you. 
      Inspecting someone's glass work  is difficult at best,  one of the early 
      Glasairs came apart in flight when the leading edge of the wing opened 
      up due to upper and lower panels being joined improperly, impossible to 
      determine after the fact, but readily apparent when the pieces were 
      exposed.
       Having built both, plus rag and tube, I like aluminum.
      LOW&SLOW   John Bolding
        I am about to start the rudder for a scratch built 601XL (Corvair?).  
        However, yesterday I heard of a 3/4 completed Vision homebuilt that 
      was 
        for sale.  (The builder had died).  This project is a composite plane 
        and total estimated time for a scratch build is 3000 hours.  I have 
      not 
        seen any estimates of how long a scratch build is for the 601.  My 
        question is this?  Has anyone worked on both metal and composite?  
      What 
        are the advantages and disadvantages of each?  I realize this is a 
        Zenith (metal built planes) site and that the people who are here have 
      
        decided that is the way to go.  At 59, I suspect this will be the only 
      
        plane I'll have.  I'm taking flying lessons now so I don't have a much 
      
        experience in that area either.  I would assess my building skills as 
        well above average and have space and tools to build about anything.  
      I 
        would just like to hear what others had considered when they chose 
      their 
        project.
      
Message 28
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  | 
      
      
| Subject:  | Apples vs. Oranges | 
      
      
      Been holding both thumbs in the palm of my hands for a week to prevent said digits
      flying loose and contributing to the "Aluminum vs. Composite" range war that
      has blazed these last few days.
      
      Can't think of anything to add to the fray, so, I won't.
      
      do not archive......it's STILL apples & oranges.  Scotchbright pads come in colors.
      
      A great first day of spring to all !!  72 degrees F in north Texas.
      
      Zed
      
      
Message 29
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  | 
      
      
| Subject:  | aluminum verses composite | 
      
      
      Depending on the skill of the builder, it is very easy to add a significant
      amount of weight to an airframe with improper lay-up. Unless you know how
      much the airframe should weigh at a particular point in the building process
      it is hard to detect.
      
      Raymond Julian
      Kettle River, MN.
      
      -----Original Message-----
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com]On Behalf Of Jim Norton
      Sent: Wednesday, March 21, 2007 12:33 PM
      Subject: Zenith-List: aluminum verses composite
      
      
      
      I am about to start the rudder for a scratch built 601XL (Corvair?).
      However, yesterday I heard of a 3/4 completed Vision homebuilt that was
      for sale.  (The builder had died).  This project is a composite plane
      and total estimated time for a scratch build is 3000 hours.  I have not
      seen any estimates of how long a scratch build is for the 601.  My
      question is this?  Has anyone worked on both metal and composite?  What
      are the advantages and disadvantages of each?  I realize this is a
      Zenith (metal built planes) site and that the people who are here have
      decided that is the way to go.  At 59, I suspect this will be the only
      plane I'll have.  I'm taking flying lessons now so I don't have a much
      experience in that area either.  I would assess my building skills as
      well above average and have space and tools to build about anything.  I
      would just like to hear what others had considered when they chose their
      project.
      
      
Message 30
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  | 
      
      
| Subject:  | Re: Nicked my spar with drill bit | 
      
      Been there, done that, but bigger and worser. According to 43-31, or 
      whatever the number is, if you "dish" the surface 10 long and 1 deep, 
      (as measured by the depth of the nick) you're OK. as long as it's a 
      small nick or scratch. Mine, I got it real good, and will have to open 
      it up and replace the doubler. Just make sure you leave no trace of the 
      nick when you're done, and it's as smooth as original.
      
      Paul Rodriguez
      601XL/Corvair
        ----- Original Message ----- 
        From: swater6<mailto:waters.scott@comcast.net> 
        To: zenith-list@matronics.com<mailto:zenith-list@matronics.com> 
        Sent: Wednesday, March 21, 2007 12:05 PM
        Subject: Zenith-List: Nicked my spar with drill bit
      
      
      <waters.scott@comcast.net<mailto:waters.scott@comcast.net>>
      
        Before I send this one to Zenith, I thought I'd bounce it off the 
      post.  
        The one thing I've avoided during wing construction is any nicks on 
      the main spar that would lead to a crack.  Last night while drilling the 
      small holes for nutplates for the finger screen access cover, I nicked 
      the main main spar doubler with the bit.  (I almost barfed)  Standard 
      procedure is to sand or file smooth.  I sanded and it's completely 
      smooth. But... this leaves a small concave section almost 1mm deep at 
      the deepest point but blends out nicely and doesn't extend more than 
      about 8mm from the top of the piece. 
        You know the question.  Would you rip your wing apart to drill out and 
      replace the doubler or is this amount of material sanded off of no 
      affect?
      
        --------
        601 XL kit
        Tail, control surfaces and 1 wing complete
      
      
        Read this topic online here:
      
      
      http://forums.matronics.com/viewtopic.php?p=102111#102111<http://forums
      matronics.com/viewtopic.php?p=102111#102111>
      
      
      http://www.matronics.com/Navigator?Zenith-List<http://www.matronics.com/N
      avigator?Zenith-List>
      
      
Message 31
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  | 
      
      
| Subject:  | Re: Making an LRI probe | 
      
      Re the "sorta like this", illustration, I also made a lot of aluminum 
      shavings, trying to properly drill the *&^%$ probe.  I think, though, 
      that the magic comes from the differential pressure generated by the 
      square nose of the probe, with the inlets on upper and lower sides of 
      the corner of the block of aluminum. I put mine on the shelf for a 
      while, but I plan to make a probe equivalent to my longest drill's 
      flutes, and then mount it with tubes held rigidly. May not work, but 
      worth a try.
      
      Paul Rodriguez
      601XL/Corvair
        ----- Original Message ----- 
        From: secatur<mailto:appraise1@bigpond.com> 
        To: zenith-list@matronics.com<mailto:zenith-list@matronics.com> 
        Sent: Tuesday, March 20, 2007 7:05 PM
        Subject: Zenith-List: Re: Making an LRI probe
      
      
      <appraise1@bigpond.com<mailto:appraise1@bigpond.com>>
      
        Sorta like this ?
      
      
        Read this topic online here:
      
      
      http://forums.matronics.com/viewtopic.php?p=101980#101980<http://forums
      matronics.com/viewtopic.php?p=101980#101980>
      
      
        Attachments: 
      
      
      http://forums.matronics.com//files/scan0002_183.bmp<http://forums.matroni
      cs.com//files/scan0002_183.bmp>
      
      
      http://www.matronics.com/Navigator?Zenith-List<http://www.matronics.com/N
      avigator?Zenith-List>
      
      
Message 32
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      The only way I know how to drill deep is by peck drilling.  You let the drill cut
      a little then back it out to free the chips, use lots of fluid.  Your drill
      press needs about 6" of spindle travel to do the AOA I saw on ch601.org.
      
      Or you might want to look up gun drilling.  Thats a method where the coolant runs
      through the drill.
      
      --------
      Ron Lendon, Clinton Township, MI
      Corvair Zodiac XL, ScrapBuilder ;-)
      http://www.mykitlog.com/rlendon
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=102194#102194
      
      
Message 33
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  | 
      
      
| Subject:  | Re: Making an LRI probe | 
      
      Been holding off this discussion as I didn't have things quite together 
      but lots of guys are looking for probes so I'll post what I have.  I can 
      supply these for $30, injection molded. they have 1/8" NPT (F) threads 
      on the top. These are in stock. 
      Been looking around for a good silkscreener for the guage face but 
      haven't found one yet that I like so you're on your own there for the 
      immediate future. I'll have them however as soon as I can.  I'll post a 
      picture of the probes as soon as I figure out how.
      Probes are black and made from nylon so rest assured that paint is 
      probably not gonna stick.
      John Bolding
      
      
Message 34
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  | 
      
      
| Subject:  | Re: Making an LRI probe | 
      
      I am going to drill mine from each end, than weld one end closed. A 
        Fritz
      
      paulrod36@msn.com wrote:
                  Re the "sorta like this", illustration, I also made a lot of aluminum
      shavings, trying to properly drill the *&^%$ probe.  I think, though, that
      the magic comes from the differential pressure generated by the square nose of
      the probe, with the inlets on upper and lower sides of the corner of the block
      of aluminum. I put mine on the shelf for a while, but I plan to make a probe
      equivalent to my longest drill's flutes, and then mount it with tubes held rigidly.
      May not work, but worth a try.
         
        Paul Rodriguez
        601XL/Corvair
          ----- Original Message ----- 
        From: secatur 
        To: zenith-list@matronics.com 
        Sent: Tuesday, March 20, 2007 7:05 PM
        Subject: Zenith-List: Re: Making an LRI probe
      
      
      
      Sorta like this ?
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=101980#101980
      
      
      Attachments: 
      
      http://forumnbsp;  Features Subscriptions title=http://www.matronics.com/Navigator?Zenith-List href="http://www.matronics.com/Navigator?Zenith-List">http://www.matron======================
      bsp;  available via title=http://forums.matronics.com/ href="http://forums.matronics.com">http://forums.matronics.com
      
      
      ---------------------------------
      Sucker-punch spam with award-winning protection.
       Try the free Yahoo! Mail Beta.
      
Message 35
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  | 
      
      
| Subject:  | Re: Making an LRI probe | 
      
      HI John;
         
        That is simply a possibility - Nylon is readily both bonded and painted, but
      the details are critical. Very thorough abrasion and very thin coatings are best
      but we do it all the time here at Boeing. 
      
      John Bolding <jnbolding1@teleshare.net> wrote:
                Been holding off this discussion as I didn't have things quite together
      but lots of guys are looking for probes so I'll post what I have.  I can supply
      these for $30, injection molded. they have 1/8" NPT (F) threads on the top.
      These are in stock. 
        Been looking around for a good silkscreener for the guage face but haven't found
      one yet that I like so you're on your own there for the immediate future.
      I'll have them however as soon as I can.  I'll post a picture of the probes as
      soon as I figure out how.
        Probes are black and made from nylon so rest assured that paint is probably not
      gonna stick.
        John Bolding
         
          
      
      
        Dave Downey
        Harleysville (SE) PA
        Zodiac 601XL/Corvair?
      
      
      ---------------------------------
      Don't get soaked.  Take a quick peek at the forecast 
       with theYahoo! Search weather shortcut.
      
Message 36
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  | 
      
      
| Subject:  | composite vs. aluminum  thx for GREAT responses | 
      
      
      Something I did not remember and hence didn't mention.  About 40 years 
      ago I worked in Maine boatyard.  Back then there were two common 
      idiosycracies in working with fiberglass.  One, we noticed a number of 
      large fiberglass boats that had struck submerged rocks (reefs) split 
      right down the keel line.  Over the next few  design and construction 
      changes seemed to have eliminated this problem, or perhaps people 
      learned where the rocks were.  The second issue was people building 
      glass boats tended to use a lot of fiberglass and the earlier production 
      models were very very heavy.  In boat building this was a good thing for 
      the customer because the boats were virtually bullet proof.  Those early 
      models are still in demand today by commercial fishermen.  However, with 
      light airplanes, (particularly home built) this might be a big problem.  
      I would guess that it would be hard to estimate if the partially 
      completed plane is over weight.  A two seater doesn't have a lot of 
      payload capacity and 25 extra pounds of glass could easily be hidden in 
      the plane.  Anyway, it looks like the same problems that haunted the 
      composite boats 40 years ago haunt the composite planes today.  I 
      haven't given up on either plane yet,  just deciding to wait longer and 
      get more information.  I think that I will begin the 601 rudder because 
      it won't cost me much more than I already spent and I like building 
      stuff.  I understand there is a whole pile of rudders stored at the 
      Zenith plant made by potential customers who have changed their minds.
      
      
Message 37
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  | 
      
      
| Subject:  | Re: Instant Garage | 
      
      
      Regarding fabric shelter - floor is your choice - dirt, wood, concrete.
      
      Tim
      
      --------
      DO NOT ARCHIVE
      ______________
      CFII
      Champ L16A flying
      Zodiac XL - Jabiru 3300A
      Working on wings
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=102217#102217
      
      
Message 38
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  | 
      
      
      
      Members,
           My canopy will not latch unless I pull real hard on the backside 
      and then only the left side from the pilots position will latch on the 
      first stage only. The right side will not latch at all.  Can anyone who 
      has had this problem on the ZodiacXL tell me what the fix is.
      
      Tracy Stone
      ZodiacXL w/Jabiru 330
      Harker Heights, Tx
      
Message 39
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  | 
      
      
| Subject:  | Re: Canopy latching | 
      
      
      You might try putting shims under the latch pins on the canopy rails.
      
      
      On Mar 21, 2007, at 9:48 PM, robert stone wrote:
      
      > Members,
      >      My canopy will not latch unless I pull real hard on the  
      > backside and then only the left side from the pilots position will  
      > latch on the first stage only. The right side will not latch at  
      > all.  Can anyone who has had this problem on the ZodiacXL tell me  
      > what the fix is.
      
      
      -- 
      Bryan Martin
      N61BM, CH 601 XL,
      RAM Subaru, Stratus redrive.
      do not archive.
      
      
Message 40
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  | 
      
      
| Subject:  | composite vs. aluminum  thx for GREAT responses | 
      
      
      I think in the early days of fibre glass the perception was it was the resin
      that gave strength to the glass.  In fact the greatest strength is when the
      weight of the cloth is and glass is about 70:30 in favour of the cloth.  the
      problem with this type of light weight glass is it is somewhat porous.  To
      effectively keep water out or gas in, as the case may be, there has to be a
      resilient impervious coating to the glass.  If this coating is marred then
      there are a raft of un nice things that can happen.  Things like water
      permeation and then freezing which can cause delaminating of the glass at
      the worst possible time.
      
      Noel
      
      
      > -----Original Message-----
      > From: owner-zenith-list-server@matronics.com 
      > [mailto:owner-zenith-list-server@matronics.com] On Behalf Of 
      > Jim Norton
      > Sent: Wednesday, March 21, 2007 9:42 PM
      > To: zenith-list@matronics.com
      > Subject: Zenith-List: composite vs. aluminum thx for GREAT responses
      > 
      > 
      > 
      > Something I did not remember and hence didn't mention.  About 
      > 40 years 
      > ago I worked in Maine boatyard.  Back then there were two common 
      > idiosycracies in working with fiberglass.  One, we noticed a 
      > number of 
      > large fiberglass boats that had struck submerged rocks (reefs) split 
      > right down the keel line.  Over the next few  design and construction 
      > changes seemed to have eliminated this problem, or perhaps people 
      > learned where the rocks were.  The second issue was people building 
      > glass boats tended to use a lot of fiberglass and the earlier 
      > production 
      > models were very very heavy.  In boat building this was a 
      > good thing for 
      > the customer because the boats were virtually bullet proof.  
      > Those early 
      > models are still in demand today by commercial fishermen.  
      > However, with 
      > light airplanes, (particularly home built) this might be a 
      > big problem.  
      > I would guess that it would be hard to estimate if the partially 
      > completed plane is over weight.  A two seater doesn't have a lot of 
      > payload capacity and 25 extra pounds of glass could easily be 
      > hidden in 
      > the plane.  Anyway, it looks like the same problems that haunted the 
      > composite boats 40 years ago haunt the composite planes today.  I 
      > haven't given up on either plane yet,  just deciding to wait 
      > longer and 
      > get more information.  I think that I will begin the 601 
      > rudder because 
      > it won't cost me much more than I already spent and I like building 
      > stuff.  I understand there is a whole pile of rudders stored at the 
      > Zenith plant made by potential customers who have changed their minds.
      > 
      > 
      > 
      > 
      > 
      > 
      
      
Message 41
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  | 
      
      
| Subject:  | Re: Canopy latching | 
      
      
      Bryan,
           Thanks for the response, I will try that.
      
      Tracy
      ----- Original Message ----- 
      From: "Bryan Martin" <bryanmmartin@comcast.net>
      Sent: Wednesday, March 21, 2007 9:20 PM
      Subject: Re: Zenith-List: Canopy latching
      
      
      >
      > You might try putting shims under the latch pins on the canopy rails.
      >
      >
      > On Mar 21, 2007, at 9:48 PM, robert stone wrote:
      >
      >> Members,
      >>      My canopy will not latch unless I pull real hard on the  backside 
      >> and then only the left side from the pilots position will  latch on the 
      >> first stage only. The right side will not latch at  all.  Can anyone who 
      >> has had this problem on the ZodiacXL tell me  what the fix is.
      >
      >
      > -- 
      > Bryan Martin
      > N61BM, CH 601 XL,
      > RAM Subaru, Stratus redrive.
      > do not archive.
      >
      >
      > 
      
      
Message 42
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  | 
      
      
| Subject:  | composite vs. aluminum  thx for GREAT responses | 
      
      I built a Lancair and my brother built a Van's RV-7A so we have this debate ALL
      the time.  Bottom line is who you are.  If you like sanding sanding sanding sanding
      sanding sanding and a ton more sanding, build fiberglass but if you are
      a nuts and bolts guy, build metal.
         
        Zenith is an awesome kit.  Buy it, build it, fly it, and have a TON of fun no
      matter what you build!!!
         
        You only live once and you ain't getting any younger so DO IT!!
         
        Matt, Jesse, Danny, Mikhail, and Baby Ben Reeves - all airplane builders and
      all-around mostly good guys.
      
      Noel Loveys <noelloveys@yahoo.ca> wrote:
      
      I think in the early days of fibre glass the perception was it was the resin
      that gave strength to the glass. In fact the greatest strength is when the
      weight of the cloth is and glass is about 70:30 in favour of the cloth. the
      problem with this type of light weight glass is it is somewhat porous. To
      effectively keep water out or gas in, as the case may be, there has to be a
      resilient impervious coating to the glass. If this coating is marred then
      there are a raft of un nice things that can happen. Things like water
      permeation and then freezing which can cause delaminating of the glass at
      the worst possible time.
      
      Noel
      
      
      > -----Original Message-----
      > From: owner-zenith-list-server@matronics.com 
      > [mailto:owner-zenith-list-server@matronics.com] On Behalf Of 
      > Jim Norton
      > Sent: Wednesday, March 21, 2007 9:42 PM
      > To: zenith-list@matronics.com
      > Subject: Zenith-List: composite vs. aluminum thx for GREAT responses
      > 
      > 
      > 
      > Something I did not remember and hence didn't mention. About 
      > 40 years 
      > ago I worked in Maine boatyard. Back then there were two common 
      > idiosycracies in working with fiberglass. One, we noticed a 
      > number of 
      > large fiberglass boats that had struck submerged rocks (reefs) split 
      > right down the keel line. Over the next few design and construction 
      > changes seemed to have eliminated this problem, or perhaps people 
      > learned where the rocks were. The second issue was people building 
      > glass boats tended to use a lot of fiberglass and the earlier 
      > production 
      > models were very very heavy. In boat building this was a 
      > good thing for 
      > the customer because the boats were virtually bullet proof. 
      > Those early 
      > models are still in demand today by commercial fishermen. 
      > However, with 
      > light airplanes, (particularly home built) this might be a 
      > big problem. 
      > I would guess that it would be hard to estimate if the partially 
      > completed plane is over weight. A two seater doesn't have a lot of 
      > payload capacity and 25 extra pounds of glass could easily be 
      > hidden in 
      > the plane. Anyway, it looks like the same problems that haunted the 
      > composite boats 40 years ago haunt the composite planes today. I 
      > haven't given up on either plane yet, just deciding to wait 
      > longer and 
      > get more information. I think that I will begin the 601 
      > rudder because 
      > it won't cost me much more than I already spent and I like building 
      > stuff. I understand there is a whole pile of rudders stored at the 
      > Zenith plant made by potential customers who have changed their minds.
      > 
      > 
      > 
      > 
      > 
      > 
      
      
      ---------------------------------
      8:00? 8:25? 8:40?  Find a flick in no time
       with theYahoo! Search movie showtime shortcut.
      
Message 43
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  | 
      
      
| Subject:  | Re: Instant Garage | 
      
      Don't use dirt.  I did that and found out it lets all the moisture through and
      rodents and snakes and I HATE SNAKES - (spawns of Satan - kill them all).  At
      least put down plywood but I'd say pour concrete and put some lights in it.  
      
         
        P.S. when it rains, puddles form in the overhang areas and SNAKES get under and
      around and IN it and did I mention I HATE SNAKES - I don't care if they are
      friendly pets that you put on a leash, cuddle, and show your friends - KILL them
      all.
         
        Matt
      
      Tim Juhl <juhl@avci.net> wrote:
      
      Regarding fabric shelter - floor is your choice - dirt, wood, concrete.
      
      Tim
      
      --------
      DO NOT ARCHIVE
      ______________
      CFII
      Champ L16A flying
      Zodiac XL - Jabiru 3300A
      Working on wings
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=102217#102217
      
      
      ---------------------------------
      Don't get soaked.  Take a quick peek at the forecast 
       with theYahoo! Search weather shortcut.
      
Message 44
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  | 
      
      
| Subject:  | Re: Canopy latching | 
      
      Tracy,
      Here is how I fixed mine on the CH600. However, I doubt that most will even
      attempt such a fix on a 601 - to much work and to much change to the canopy
      area. Note the frame is also roll-over protection.
      Each gull wing door has a simple but very effective latch. I will be able to
      remove gull doors and fly without them - in fact, test flight will be done
      both ways. High power fan tests and fairly fast taxi tests indicate that
      slipstream will not enter cockpit due to shape, location and size of
      windscreen. Ta Da, it works.
      
      -- 
      Semper Fi,
      Steven R. Hulland
      CH 600 Taildragger
      Amado, AZ
      
      This and all other incoming/outgoing email, attachments and replies scanned
      prior to opening/sending and uses an external firewall to help insure virus
      free email and attachments.
      
Message 45
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  | 
      
      
| Subject:  | Re: Instant Garage | 
      
      And we all know what would happen if snakes got into your airplane workshop
      unnoticed.....SNAKES ON A M***F*** PLANE!
      
      Sorry, couldn't resist.
      
      On 3/22/07, Matt Reeves <mattreeves@yahoo.com> wrote:
      >
      > Don't use dirt.  I did that and found out it lets all the moisture through
      > and rodents and snakes and I HATE SNAKES - (spawns of Satan - kill them
      > all).  At least put down plywood but I'd say pour concrete and put some
      > lights in it.
      >
      > P.S. when it rains, puddles form in the overhang areas and SNAKES get
      > under and around and IN it and did I mention I HATE SNAKES - I don't care if
      > they are friendly pets that you put on a leash, cuddle, and show your
      > friends - KILL them all.
      >
      > Matt
      >
      > *Tim Juhl <juhl@avci.net>* wrote:
      >
      >
      > Regarding fabric shelter - floor is your choice - dirt, wood, concrete.
      >
      > Tim
      >
      > --------
      > DO NOT ARCHIVE
      > ______________
      > CFII
      > Champ L16A flying
      > Zodiac
      > ------------------------------
      > Don't get soaked. Take a quick peek at the forecast
      > with theYahoo! Search weather shortcut.
      >
      > *
      >
      >
      > *
      >
      >
      
Message 46
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  | 
      
      
| Subject:  | Re: Instant Garage | 
      
      Hey,
      Most snakes are good. Bull Snakes keep pack rats and rattle snakes away as
      they eat them. Many snakes eat bugs. Small snakes fly well and remain in
      your pocket. Yep! Snakes on A Plane really sucked, but some snakes are fine.
      Do Not Archive
      Semper Fi,
      Steven R. Hulland
      CH 600 Taildragger
      Amado, AZ
      
      This and all other incoming/outgoing email, attachments and replies scanned
      prior to opening/sending and uses an external firewall to help insure virus
      free email and attachments.
      
Message 47
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  | 
      
      
| Subject:  | Re: Making an LRI probe | 
      
      
      > Greetings. I drilled a solid piece of aluminum like
      > the drawing said, however I did find that the 1/8 
      > hole drilled out for the 3/16 hole was in the wrong 
      > place. The dim. says drill it a half inch from the
      > bottom and it doesn't come out in the right place, 
      > so I made it 3/4 of an inch from the bottom. I used
      > a #60 drill bit for a starter and drilled it 
      > straight first and then changed the angle to get my
      > 45 degree hole. I also got brass fittings, they are
      > a better fit on the bar. As far as making the face
      > on the guage is concerned, I hand painted the 
      > markings red, yellow and green. I used ordinary 
      > hobby paints and I masked out the positions with
      > contact paper, using an exacto knife I peeled away >
      each part of the paper and painted that area, 
      > letting it dry and then proceeded with the other 
      > places. If yoiu used the markings on the original
      > plate it helps a lot to draw out the areas to be 
      > painted and a French curve to get the proper arc too
      > Do not archive
      --- paulrod36@msn.com wrote:
      
      > Re the "sorta like this", illustration, I also made
      > a lot of aluminum shavings, trying to properly drill
      > the *&^%$ probe.  I think, though, that the magic
      > comes from the differential pressure generated by
      > the square nose of the probe, with the inlets on
      > upper and lower sides of the corner of the block of
      > aluminum. I put mine on the shelf for a while, but I
      > plan to make a probe equivalent to my longest
      > drill's flutes, and then mount it with tubes held
      > rigidly. May not work, but worth a try.
      > 
      > Paul Rodriguez
      > 601XL/Corvair
      >   ----- Original Message ----- 
      >   From: secatur<mailto:appraise1@bigpond.com> 
      >   To:
      >
      zenith-list@matronics.com<mailto:zenith-list@matronics.com>
      > 
      >   Sent: Tuesday, March 20, 2007 7:05 PM
      >   Subject: Zenith-List: Re: Making an LRI probe
      > 
      > 
      >
      <appraise1@bigpond.com<mailto:appraise1@bigpond.com>>
      > 
      >   Sorta like this ?
      > 
      > 
      > 
      > 
      >   Read this topic online here:
      > 
      >  
      >
      http://forums.matronics.com/viewtopic.php?p=101980#101980<http://forumsmatronics.com/viewtopic.php?p=101980#101980>
      > 
      > 
      > 
      > 
      >   Attachments: 
      > 
      >  
      >
      http://forums.matronics.com//files/scan0002_183.bmp<http://forums.matronics.com//files/scan0002_183.bmp>
      > 
      > 
      > 
      > 
      >  
      >
      http://www.matronics.com/Navigator?Zenith-List<http://www.matronics.com/Navigator?Zenith-List>
      >     
      > 
      > 
      > 
      
      
      Be a PS3 game guru.
      Get your game face on with the latest PS3 news and previews at Yahoo! Games.
      http://videogames.yahoo.com/platform?platform=120121
      
      
 
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