Today's Message Index:
----------------------
 
     1. 04:39 AM - Re: Arrgh!!! (Phil Maxson)
     2. 05:31 AM - Harbor Freight Firewall Bolt Corvair Trimming  (Scott Laughlin)
     3. 07:24 AM - New ELTs (Jeff)
     4. 07:44 AM - Trim your posts.....! (VideoFlyer@aol.com)
     5. 07:50 AM - Re: New ELTs (David Mikesell)
     6. 09:04 AM - Post size (Bill Naumuk)
     7. 09:07 AM - Corvair motor mount bolt sizes (Bill Naumuk)
     8. 09:19 AM - Re: New ELTs (george may)
     9. 10:54 AM - Re: New ELTs (R.P.)
    10. 11:13 AM - HD/DDS 6L3-4 Bungee pin (Bill Naumuk)
    11. 11:16 AM - Re: Post size (Bill Naumuk)
    12. 11:41 AM - 601 Rudder light fairing fit (Paul Riedlinger)
    13. 12:00 PM - Re: New ELTs (Craig Payne)
    14. 12:39 PM - Re: 601 Rudder light fairing fit (Edward Moody II)
    15. 01:22 PM - Re: 601 Rudder light fairing fit (Jeff)
    16. 01:31 PM - Re: New ELTs (Jeff)
    17. 01:50 PM - Re: 601 Rudder light fairing fit (Paul Riedlinger)
    18. 02:12 PM - Dave's brake (mudbuginc@netzero.com)
    19. 02:24 PM - Re: Dave's brake (TxDave)
    20. 02:34 PM - Re: 601 Rudder light fairing fit (TxDave)
    21. 02:49 PM - HF Pnuematic Riveter (Bill Naumuk)
    22. 02:53 PM - Re: 601 Rudder light fairing fit (Bryan Martin)
    23. 03:03 PM - Re: Dave's brake (David Mikesell)
    24. 03:04 PM - Re: Re: 601 Rudder light fairing fit (Paul Riedlinger)
    25. 03:06 PM - Re: HF Pneumatic Riveter (Paul Riedlinger)
    26. 03:08 PM - Re: HF Pnuematic Riveter (george may)
    27. 03:11 PM - Re: Dave's brake (Aaron Gustafson)
    28. 03:31 PM - Build website (Paul Riedlinger)
    29. 03:32 PM - Re: 601 Rudder light fairing fit (David Downey)
    30. 04:13 PM - Re: Dave's brake (Gary Boothe)
    31. 04:16 PM - Re: HF Pnuematic Riveter (Gary Boothe)
    32. 05:26 PM - Re: Build website (TxDave)
    33. 07:01 PM - Re: 601 Rudder light fairing fit (Juan Vega)
 
 
 
Message 1
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  | 
      
      
      
      I don't really know if the locations of the engine mounts for the HDS are t
      he same as the XL, not having seen the HDS plans.
      
      When I laid out my XL firewall, it was clear to me that the locations of th
      e engine mount bolts were not engine specific, since they align with the lo
      ngerons and other bracing on the firewall.  I would suspect that to be the 
      case with the HDS.Phil Maxson 
      601XL/Corvair 
      Northwest New Jersey
      
      
      From: naumuk@alltel.netTo: zenith-list@matronics.comSubject: Re: Zenith-Lis
      t: Arrgh!!!Date: Sat, 14 Apr 2007 10:22:07 -0400
      
      
      Phil-
          The HDS firewall plans were set up for a Rotax 912. Is the XL the same?
       I mean, were you able to lay everything out including the firewall holes f
      or the engine mount and the only difference was the length of the mount bol
      ts? 
          That would be a real bonus. I haven't drilled the mount attachment hole
      s- figured I'd wait until I got the mount and drill to fit. I couldn't find
       any firewall bolt pattern information in either the Corvair manual or on t
      he WW website.
          Thanks for the info.
      Bill NaumukHDS Fuse/CorvairTownville, Pa
      
      ----- Original Message ----- 
      From: Phil Maxson 
      Sent: Saturday, April 14, 2007 8:45 AM
      Subject: RE: Zenith-List: Arrgh!!!
      I made my decision to use a Corvair long after mounting my firewall with no
       problems.  The only change is you need a longer bolt on the engine mounts 
      compared to the one Zenith specifies and provides with the kit.  I just unb
      olted my four mount points, cut the tack welds for the AN bolts and had a w
      elder tack in four longer ones.  I use the William Wynne engine mount and h
      e can tell you the bolt lengths (or just measure them when you get the engi
      ne mount). I am assuming the same would be true for the HDS.Phil Maxson 601
      XL/CorvairNorthwest New Jersey
      
      
      From: naumuk@alltel.netTo: zenith-list@matronics.comSubject: Zenith-List: A
      rrgh!!!Date: Thu, 12 Apr 2007 19:28:53 -0400
      
      
      All-
          I must be the lousiest writer in the world, because all I've been tryin
      g to find out is, CAN I ASSEMBLE ALL THE PIECES OF THE FIREWALL TO PLANS AN
      D MOUNT A CORVAIR WITHOUT HAVING TO MOVE ANYTHING LATER!!
          Thanks.
      Bill NaumukHDS Fuse/CorvairTownville, Pa
      
      ----- Original Message ----- 
      From: Bill Naumuk 
      Sent: Wednesday, April 11, 2007 9:00 PM
      Subject: Zenith-List: I'll rephrase the question
      
      Corvair people-
          Can I lay out and attach the braces per plans to the firewall and insta
      ll the Corvair mount with no hassle, or will I have to move some of the bra
      ces down the line? To drill or not to drill...
      Bill NaumukHDS Fuse/CorvairTownville, Pa
      
      href="http://www.matronics.com/Navigator?Zenith-List">http://www.matronhr
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Message 2
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  | 
      
      
| Subject:  | Harbor Freight Firewall Bolt Corvair Trimming  | 
      
      
      Good Morning Guys:
      
      I'm packing for Sun-n Fun and just checked the Zenith List Digest for the 
      day.  I won't be seeing it for a few days and I have a request for some 
      courtesy:
      
      PLEASE TRIM YOUR POSTS BEFORE RE-POSTING.
      
      There -  I shouted it.  I didn't reach the end today because it was the same 
      thing over and over and over and over and over.  Leave the subject line and 
      a smidgen of the LAST post but not six pages of repeats please.
      
      It is impossible to find where the previous post ends and the next one 
      begins.  I've read this request about a dozen times in the four years I've 
      been building my airplane and it seems it goes on unchecked until somebody 
      speaks up and shouts it out.  I guess it is my turn to do this.
      
      I'm as interested in what you have to say as the next guy and also willing 
      to help you out if I can but I can't help if I can't find your request 
      because the guy before and after your post left a mile-long trail of 
      repeats.
      
      Happy Drilling everyone - May your fingers go un-sliced and your .025 be 
      wrinkle-free.
      
      Scott Laughlin
      99% complete, 25% to go
      www.cooknwithgas.com
      
      _________________________________________________________________
      Mortgage refinance is Hot. *Terms. Get a 5.375%* fix rate. Check savings 
      https://www2.nextag.com/goto.jsp?product=100000035&url=%2fst.jsp&tm=y&search=mortgage_text_links_88_h2bbb&disc=y&vers=925&s=4056&p=5117
      
      
Message 3
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      Listers,
      
                  In finishing up my panel, I've been looking at ELTs.  While they
      are not required during flight testing, I think that that is the time I'd
      like to have one that works well.  Far 91.207 requires the ELT.  In 1995 the
      TSO was updated to become TSO-C91C-A.  This updated TSO was actually for a
      newly designed device.  Both transmitted on 121.5 and 243.  These ELTs will
      become unsupported in less than two years on 1 February 2009.  The new TSO
      is TSO-C126.  These may transmit on multiple frequencies, but 406 mhz is
      included.  ELTs that are being sold now under both current TSOs.  The rub
      seems to be that all the TSO-91C, without or without the "a", will become
      useless in 2009 since rescue agencies will ignore it after that date.  Since
      I'm buying new and not replacing an old ELT, it only makes sense to buy the
      newer ELT.  The rub is that the new ones are more complicated to install and
      cost more.  The $200 ELT is a thing of the past.  Think $1,000 now.  Artex
      seems to be the leading manufacturer.  For instance, Artex is the only one
      listed in the 2006-2007ACS Catalog.  Want to buy a stock with a great
      upside?  Anyhow, what are others doing?  I figure that it is false economy
      to buy a TSO-91C-a ELT, but Artex seems to be the only other choice.  Has
      anyone else looked into this?  It appears that it will affect all flying
      aircraft as far as I can tell.
      
                  Jeff Davidson
      
                  CH 601 HD/Jabiru 3300
      
      
          
      
      
Message 4
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  | 
      
      
| Subject:  | Trim your posts.....! | 
      
      Like Scott said.......
      
      <<PLEASE TRIM YOUR POSTS BEFORE RE-POSTING.>>>>>
      
      
      Please!
      
      
      Dave
      
      
      ************************************** See what's free at http://www.aol.com.
      
Message 5
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  | 
      
      
      
      For elt's we still use and buy the Ameriking one for $200. You won't 
      loose as much when the new ones come into effect and the Ameriking is a 
      good unit.
      
      David Mikesell
      23597 N. Hwy 99
      Acampo, CA 95220
      209-224-4485
      skyguynca@skyguynca.com
      www.skyguynca.com
        ----- Original Message ----- 
        From: Jeff 
        To: zenith-list@matronics.com 
        Sent: Sunday, April 15, 2007 7:23 AM
        Subject: Zenith-List: New ELTs
      
      
        Listers,
      
                    In finishing up my panel, I've been looking at ELTs.  
      While they are not required during flight testing, I think that that is 
      the time I'd like to have one that works well.  Far 91.207 requires the 
      ELT.  In 1995 the TSO was updated to become TSO-C91C-A.  This updated 
      TSO was actually for a newly designed device.  Both transmitted on 121.5 
      and 243.  These ELTs will become unsupported in less than two years on 1 
      February 2009.  The new TSO is TSO-C126.  These may transmit on multiple 
      frequencies, but 406 mhz is included.  ELTs that are being sold now 
      under both current TSOs.  The rub seems to be that all the TSO-91C, 
      without or without the "a", will become useless in 2009 since rescue 
      agencies will ignore it after that date.  Since I'm buying new and not 
      replacing an old ELT, it only makes sense to buy the newer ELT.  The rub 
      is that the new ones are more complicated to install and cost more.  The 
      $200 ELT is a thing of the past.  Think $1,000 now.  Artex seems to be 
      the leading manufacturer.  For instance, Artex is the only one listed in 
      the 2006-2007ACS Catalog.  Want to buy a stock with a great upside?  
      Anyhow, what are others doing?  I figure that it is false economy to buy 
      a TSO-91C-a ELT, but Artex seems to be the only other choice.  Has 
      anyone else looked into this?  It appears that it will affect all flying 
      aircraft as far as I can tell.
      
                    Jeff Davidson
      
                    CH 601 HD/Jabiru 3300
      
         
      
            
      
      
Message 6
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  | 
      
      
      
      
      Scott-
          Automatically trimming your posts in some cases is counterproductive. 
      The string you're referring to produced some damned important information, 
      but you'd never know it if you were just reading the digest. I'm probably 
      the reason for your complaint. Mea culpa. Here are my suggestions and the 
      way I'll post effective immediately:
          1. Subject lines have to be more specific. I was frustrated and had as a 
      subject line, "Aaargh". Fine while you're discussing a problem real-time, 
      but worthless when researching the archives.
          2. The string in many cases should remain intact until a problem is 
      resolved so all listers can understand a problem and offer their input. At 
      the point of problem resolution, "Do not archive" should be added to the 
      post. It should be the responsibility of the original poster to summarize 
      the string and place a concise post for the archives.
          3. Scott, I agree with you 100%, but there's a conflict between what 
      shows up on the digest and what's going on real time. .
          I killed the last string by adding "Do not archive". Then I realized 
      that the answer to my final question, motor mount bolt size, never made it 
      into the archives. What I'm going to do is add a post for the archives with 
      a specific subject line. No one need respond to it.
      Bill Naumuk
      HDS Fuse/Corvair
      Townville, Pa
      ----- Original Message ----- 
      From: "Scott Laughlin" <cookwithgas@HOTMAIL.COM>
      Sent: Sunday, April 15, 2007 8:28 AM
      Subject: Zenith-List: Harbor Freight Firewall Bolt Corvair Trimming
      
      
      >
      > PLEASE TRIM YOUR POSTS BEFORE RE-POSTING.
      >
      
      
Message 7
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  | 
      
      
| Subject:  | Corvair motor mount bolt sizes | 
      
      All-
          Per forthcoming 601 installation manual, 601motor mount/firewall 
      attachment hardware requirements:
          4- AN6-23A
          4- AN363-624
          4- AN960-616
      Bill Naumuk
      HDS Fuse/Corvair
      Townville, Pa
      
Message 8
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  | 
      
      
      
      
      Jeff--
        I went with the existing $180 dollar ELT.  Two years out of technology 
      change will probably bring other changes and hopefully a price decrease in 
      the 406Mhz unit.
      
      George May
      601Xl 912s---65 hours
      
      _________________________________________________________________
      Download Messenger. Join the im Initiative. Help make a difference today. 
      http://im.live.com/messenger/im/home/?source=TAGHM_APR07
      
      
Message 9
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  | 
      
      
      
      
      I bought a used ELT on Ebay for about $60. It's the ACK (?) that uses 
      regular alkaline "D" cells for power.
      If I have to replace it in a couple of years I won't loose much$$$, and 
      hopefully the prices will come down by then as supply ramps up <fingers 
      crossed>
      
      Rick
      
      
      ----- Original Message ----- 
      From: "Jeff " <jeffrey_davidson@earthlink.net>
      Sent: Sunday, April 15, 2007 7:23 AM
      Subject: Zenith-List: New ELTs
      
      
      > Listers,
      >
      >            In finishing up my panel, I've been looking at ELTs.  While 
      > they
      > are not required during flight testing, I think that that is the time I'd
      > like to have one that works well.  Far 91.207 requires the ELT.  In 1995 
      > the
      > TSO was updated to become TSO-C91C-A.  This updated TSO was actually for a
      > newly designed device.  Both transmitted on 121.5 and 243.  These ELTs 
      > will
      > become unsupported in less than two years on 1 February 2009.  The new TSO
      > is TSO-C126.  These may transmit on multiple frequencies, but 406 mhz is
      > included.  ELTs that are being sold now under both current TSOs.  The rub
      > seems to be that all the TSO-91C, without or without the "a", will become
      > useless in 2009 since rescue agencies will ignore it after that date. 
      > Since
      > I'm buying new and not replacing an old ELT, it only makes sense to buy 
      > the
      > newer ELT.  The rub is that the new ones are more complicated to install 
      > and
      > cost more.  The $200 ELT is a thing of the past.  Think $1,000 now.  Artex
      > seems to be the leading manufacturer.  For instance, Artex is the only one
      > listed in the 2006-2007ACS Catalog.  Want to buy a stock with a great
      > upside?  Anyhow, what are others doing?  I figure that it is false economy
      > to buy a TSO-91C-a ELT, but Artex seems to be the only other choice.  Has
      > anyone else looked into this?  It appears that it will affect all flying
      > aircraft as far as I can tell.
      >
      >            Jeff Davidson
      >
      >            CH 601 HD/Jabiru 3300
      >
      >
      
      
      --------------------------------------------------------------------------------
      
      
      9:36 PM
      
      
Message 10
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  | 
      
      
| Subject:  | HD/DDS 6L3-4 Bungee pin | 
      
      Beware-
          Plans call for a 5/8" bungee mount pin, kit part mics .627.
      Construction manual says to drill 6F10-5 and 6F9-4 for a 3/4" pin. Mic 
      kit supplied pin before proceeding.
      Bill Naumuk
      HDS Fuse/Corvair
      Townville, Pa
      
Message 11
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      Oh,
                                          do not archive
      Bill Naumuk
      HDS Fuse/Corvair
      Townville, Pa
      ----- Original Message ----- 
      From: "Bill Naumuk" <naumuk@alltel.net>
      Sent: Sunday, April 15, 2007 12:03 PM
      Subject: Zenith-List: Post size
      
      
      >
      > Scott-
      >    Automatically trimming your posts in some cases is counterproductive. 
      > The string you're referring to produced some damned important information, 
      > but you'd never know it if you were just reading the digest. I'm probably 
      > the reason for your complaint. Mea culpa. Here are my suggestions and the 
      > way I'll post effective immediately:
      >    1. Subject lines have to be more specific. I was frustrated and had as 
      > a subject line, "Aaargh". Fine while you're discussing a problem 
      > real-time, but worthless when researching the archives.
      >    2. The string in many cases should remain intact until a problem is 
      > resolved so all listers can understand a problem and offer their input. At 
      > the point of problem resolution, "Do not archive" should be added to the 
      > post. It should be the responsibility of the original poster to summarize 
      > the string and place a concise post for the archives.
      >    3. Scott, I agree with you 100%, but there's a conflict between what 
      > shows up on the digest and what's going on real time. .
      >    I killed the last string by adding "Do not archive". Then I realized 
      > that the answer to my final question, motor mount bolt size, never made it 
      > into the archives. What I'm going to do is add a post for the archives 
      > with a specific subject line. No one need respond to it.
      > Bill Naumuk
      > HDS Fuse/Corvair
      > Townville, Pa
      > ----- Original Message ----- 
      > From: "Scott Laughlin" <cookwithgas@HOTMAIL.COM>
      > To: <zenith-list@matronics.com>
      > Sent: Sunday, April 15, 2007 8:28 AM
      > Subject: Zenith-List: Harbor Freight Firewall Bolt Corvair Trimming
      >
      >
      >>
      >> PLEASE TRIM YOUR POSTS BEFORE RE-POSTING.
      >>
      >
      >
      > 
      
      
Message 12
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  | 
      
      
| Subject:  | 601 Rudder light fairing fit | 
      
      I have fitted the supplied fiberglass fairing for the rudder nav light but
      it is so poorly made that the surface where the aluminum mounting bracket
      sits is not flat (about 1/8" height difference on the mold line where the
      two halves are joined).  Also and likely more importantly, the edges of the
      fairing curl up away from the rudder skin when it is clecoed in place.  How
      do you get the fairing to lay flush with the rudder skin?
      
      I have attached a small photo in case my description above is not clear.
      
      Any help with these two issue would be appreciated!  Man I hate fiberglass!
      My hands are itchy.
      
      
      Paul Riedlinger
      paulried@rogers.com
      
      
Message 13
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  | 
      
      
      
      Well, I sprang for the Artex 406 MHz unit. I find it no harder to install
      than a older unit. Bolt the mount down, mount the antenna and string some
      coax between them. One of the nice things about the Artex is that its single
      antenna serves for 121.5, 243 and 406 MHz.
      
      Why buy the more expensive unit now? Because I view having an ELT as an
      advantage, not a painful legal requirement. The new 406 MHz units locate you
      within a mile (compared to 10-12 miles for old units). The newer network
      detects a signal within 5 minutes (45 minutes max on the old). And the ELT
      has an electronic serial number in it that is broadcast. The serial number
      is in a registry with your name, tail number and phone numbers in it. So
      when an alert is received Search and Rescue tries to contact you. This
      reduces the impact of false alarms.
      
      The down-side of Artex's entry-level 406 MHz unit is that it doesn't contain
      (or connect to) a GPS. The new satellite network supports ELTs which encode
      their coordinates in the transmission. So a GPS-aware ELT tells the
      searchers where you are within feet. If I start flying a lot cross country
      I'll consider carrying a personal locator beacon (basically a pocket ELT
      with a GPS).
      
      There is a good article on 406 MHZ ELTs and a review of the Artex box at
      www.aviationconsumer.com. But you will have to subscribe.
      
      -- Craig
      
      
Message 14
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  | 
      
      
| Subject:  | Re: 601 Rudder light fairing fit | 
      
      Hi Paul,
      
      I haven't worked on your specific problem but in general, if a composite 
      part (fiberglass, plexiglas, Lexan, etc.) is not fitting properly and 
      passively, heat the #%!*%!!# with a paintstripper heat gun. Start at 
      lower temperature and work on it patiently so that you reshape the part 
      using the lowest temperature that will soften it enough to overcome its 
      memory. Let me stress that part about low heat / long heat up time. If 
      you get impatient and ramp up the temp too much to get a quick response, 
      you may screw up the part. Once the part is warm enough to lose its 
      shape memory, bend it just past where you want it to stay and maintain 
      that position while it cools. It takes time, patience, and there is a 
      learning curve, but it will work.
      
      Good luck. Hope that helps,
      
      Dred
        ----- Original Message ----- 
        From: Paul Riedlinger 
        To: zenith-list@matronics.com 
        Sent: Sunday, April 15, 2007 1:39 PM
        Subject: Zenith-List: 601 Rudder light fairing fit
      
      
        I have fitted the supplied fiberglass fairing for the rudder nav light 
      but it is so poorly made that the surface where the aluminum mounting 
      bracket sits is not flat (about 1/8" height difference on the mold line 
      where the two halves are joined).  Also and likely more importantly, the 
      edges of the fairing curl up away from the rudder skin when it is 
      clecoed in place.  How do you get the fairing to lay flush with the 
      rudder skin?
      
Message 15
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| Subject:  | 601 Rudder light fairing fit | 
      
      Well Paul, your fiberglass fairing looks better than mine!  I'm just about
      to install it too.  For mine, I will heat it up and try to get a little
      better shape out of the fiberglass.  The fit as it came really is not
      acceptable. It is too late for me, but if this fairing is installed as the
      rudder is built, the fairing can be installed with the fiberglass flange on
      the inside giving a much cleaner installation.
      
      
      Jeff Davidson
      
      
        _____  
      
      
      I have fitted the supplied fiberglass fairing for the rudder nav light but
      it is so poorly made that the surface where the aluminum mounting bracket
      sits is not flat (about 1/8" height difference on the mold line where the
      two halves are joined).  Also and likely more importantly, the edges of the
      fairing curl up away from the rudder skin when it is clecoed in place.  How
      do you get the fairing to lay flush with the rudder skin?
      
      
      I 
      
      
Message 16
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      Craig,
      
                  I agree.  There is no question but that the new ELT is much
      better.  My point though, is that the date is fast approaching so buying
      something now to do the job in the interim has less value as the months go
      by.  A year from now the old ELTs will be as worthless as used DMEs.  And
      every airplane and airplane owner will be affected.  
      
                  Jeff D
      
      
      Well, I sprang for the Artex 406 MHz unit. I find it no harder to install
      than a older unit. Bolt the mount down, mount the antenna and string some
      coax between them. One of the nice things about the Artex is that its single
      antenna serves for 121.5, 243 and 406 MHz.
      
      
      Why buy the more expensive unit now? Because I view having an ELT as an
      advantage, not a painful legal requirement. The new 406 MHz units locate you
      within a mile (compared to 10-12 miles for old units). The newer network
      detects a signal within 5 minutes (45 minutes max on the old). And the ELT
      has an electronic serial number in it that is broadcast. The serial number
      is in a registry with your name, tail number and phone numbers in it. So
      when an alert is received Search and Rescue tries to contact you. This
      reduces the impact of false alarms.
      
      
Message 17
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  | 
      
      
| Subject:  | 601 Rudder light fairing fit | 
      
      Jeff:
      
      
      Good idea, but too late for me I think.  The one side is still open by a few
      rivets (per Canadian inspection reg's).  I am going to try using a heat gun
      later tonight to see if that works.
      
      
      Paul Riedlinger
      
      paulried@rogers.com
      
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Jeff 
      Sent: April-15-07 4:23 PM
      Subject: RE: Zenith-List: 601 Rudder light fairing fit
      
      
      Well Paul, your fiberglass fairing looks better than mine!  I'm just about
      to install it too.  For mine, I will heat it up and try to get a little
      better shape out of the fiberglass.  The fit as it came really is not
      acceptable. It is too late for me, but if this fairing is installed as the
      rudder is built, the fairing can be installed with the fiberglass flange on
      the inside giving a much cleaner installation.
      
      
      Jeff Davidson
      
      
        _____  
      
      
      I have fitted the supplied fiberglass fairing for the rudder nav light but
      it is so poorly made that the surface where the aluminum mounting bracket
      sits is not flat (about 1/8" height difference on the mold line where the
      two halves are joined).  Also and likely more importantly, the edges of the
      fairing curl up away from the rudder skin when it is clecoed in place.  How
      do you get the fairing to lay flush with the rudder skin?
      
      
      I 
      
      
Message 18
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  | 
      
      
      
      Dave, or anyone else that has built this brake:
      Do you find that the brake, being attached to your work table, gets in t
      he way when trying to use the table for other purposes?
      Would it be better to build a separate table for the brake if you had th
      e room?
      
      <html><P>Dave, or anyone else that has built this brake:</P>
      <P>Do you find that the brake, being attached to your work table, gets i
      n the way when trying to use the table for other purposes?<BR>Would it b
      e better to build a separate table for the brake if you had the room?</P
      >
      
      
      <pre><b><font size=2 color="#000000" face="courier new,courier">
      
      
      </b></font></pre></body></html>
      
Message 19
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  | 
      
      
| Subject:  | Re: Dave's brake | 
      
      
      When I need it out of the way, I just take the top plate off, leaving the rest
      of the brake attached to the table. I was able to build a wing on my table with
      the brake still in place. I didn't have room for a separate table.
      
      If you intend to build my brake make sure to download the latest version of the
      plans from my website. I've included some tips for difficult bending situations.
      Feel free to email me if I you run into any problems.
      
      Dave Clay
      601XL from plans
      http://www.daves601xl.com
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=107133#107133
      
      
      Attachments: 
      
      http://forums.matronics.com//files/wing_039_112.jpg
      
      
Message 20
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  | 
      
      
| Subject:  | Re: 601 Rudder light fairing fit | 
      
      
      Hey Paul,
      
      Dred's advice works well. I used the same technique on my fiberglass wingtip. I
      had to adjust the flanges for a good fit with the wing skin. I didn't have access
      to a paint stripper heat gun, so I borrowed my wife's blow dryer. It worked
      just fine. She never knew.
      
      Dave Clay
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=107137#107137
      
      
Message 21
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  | 
      
      
| Subject:  | HF Pnuematic Riveter | 
      
      All-
          My HF riveter doesn't want to grab the rivet shank anymore. 
          Any quick fix, or do I get another one?
      Bill Naumuk
      HDS Fuse/Corvair
      Townville, Pa
      
Message 22
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  | 
      
      
| Subject:  | Re: 601 Rudder light fairing fit | 
      
      
      
      On Apr 15, 2007, at 4:22 PM, Jeff wrote:
      
      > It is too late for me, but if this fairing is installed as the  
      > rudder is built, the fairing can be installed with the fiberglass  
      > flange on the inside giving a much cleaner installation.
      >
      >
      That's what I did with mine, looks great.
      -- 
      Bryan Martin
      N61BM, CH 601 XL,
      RAM Subaru, Stratus redrive.
      do not archive.
      
      
Message 23
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  | 
      
      
| Subject:  | Re: Dave's brake | 
      
      I did and it works great!! I built another table with wheels so I can 
      move it around.
      
      David Mikesell
      23597 N. Hwy 99
      Acampo, CA 95220
      209-224-4485
      skyguynca@skyguynca.com
      www.skyguynca.com
        ----- Original Message ----- 
        From: mudbuginc@netzero.com 
        To: zenith-list@matronics.com 
        Sent: Sunday, April 15, 2007 2:10 PM
        Subject: Zenith-List: Dave's brake
      
      
        Dave, or anyone else that has built this brake:
      
        Do you find that the brake, being attached to your work table, gets in 
      the way when trying to use the table for other purposes?
        Would it be better to build a separate table for the brake if you had 
      the room?
      
      
Message 24
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  | 
      
      
| Subject:  | Re: 601 Rudder light fairing fit | 
      
      
      Thanks Dave.  Now that the Nascar race is over, I am headed back to the
      garage... and yes, before you ask, I am likely the only Nascar fan in
      Toronto!  My excuse is I lived in NC for 11 years and caught the bug.
      
      
      Paul Riedlinger
      paulried@rogers.com
      www.mykitlog.com/paulried/
      
      
      -----Original Message-----
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of TxDave
      Sent: April-15-07 5:34 PM
      Subject: Zenith-List: Re: 601 Rudder light fairing fit
      
      
      Hey Paul,
      
      Dred's advice works well. I used the same technique on my fiberglass
      wingtip. I had to adjust the flanges for a good fit with the wing skin. I
      didn't have access to a paint stripper heat gun, so I borrowed my wife's
      blow dryer. It worked just fine. She never knew.
      
      Dave Clay
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=107137#107137
      
      
Message 25
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  | 
      
      
| Subject:  | HF Pneumatic Riveter | 
      
      I had the same issue this morning.  It was ceased up.  I put a few drops of
      Marvel Mystery oil in the nose (after removing the nose piece) and cycled
      about 2 dozen times and all was well.   I  have the older "larger" HF
      riveter.  It has worked well for 2 planes for me so far!
      
      
      Paul Riedlinger
      
      paulried@rogers.com
      
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Bill Naumuk
      Sent: April-15-07 5:50 PM
      Subject: Zenith-List: HF Pnuematic Riveter
      
      
      All-
      
          My HF riveter doesn't want to grab the rivet shank anymore. 
      
          Any quick fix, or do I get another one?
      
      Bill Naumuk
      HDS Fuse/Corvair
      Townville, Pa
      
      
Message 26
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  | 
      
      
| Subject:  | HF Pnuematic Riveter | 
      
      
      " My HF riveter doesn't want to grab the rivet shank anymore."
      
      Bill-
      If you have not oiled it, it will bind up.  Usually a couple drops of oil in 
      the air hole will loosen things up. If this doesn't do it, you will need to 
      disassemble it and oil it.  You should not have to replace it.
      
      George May
      601XL 912s--65 hours
      
      _________________________________________________________________
      Mortgage rates near historic lows. Refinance $200,000 loan for as low as 
      $771/month* 
      https://www2.nextag.com/goto.jsp?product=100000035&url=%2fst.jsp&tm=y&search=mortgage_text_links_88_h27f8&disc=y&vers=689&s=4056&p=5117
      
      
Message 27
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  | 
      
      
| Subject:  | Re: Dave's brake | 
      
      I put my brake on two arms that hang from the ceiling joists. Two braces 
      keep it steady if it's going to be used for more than a few parts. When 
      not in use I strap it up and out of the way. Before this it was on a 
      separate table and always in the way if space is premium.do not archive
      
      Aaron
        ----- 
        Do you find that the brake, being attached to your work table, gets in 
      the way when trying to use the table for other purposes?
        Would it be better to build a separate table for the brake if you had 
      the room?
      
      
Message 28
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  | 
      
      
      
      Just in case anyone is interested, I am keeping track of my build online at
      
      
      www.mykitlog.com/paulried/
      
      
      I am really happy that Matt (host of this list) has taken over the Kitlog
      program.  He has already made a number of big improvements.
      
      
      Paul Riedlinger
      
      paulried@rogers.com
      
      
Message 29
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  | 
      
      
| Subject:  | 601 Rudder light fairing fit | 
      
      I have seen this come by several times and this is just a thought:
      
      The tail is not mass balanced but the plane flies slowly so the idea of flutter
      is not very alarming. Notching the rudder trailing edge to achieve a cosmetic
      effect is not something to do lightly as any "loosening" of the control surface
      will reduce whatever flutter margin there is to some degree. A nicely faired
      external fitting is also quite possible.
      
      
      Jeff  <jeffrey_davidson@earthlink.net> wrote:        v\:* {behavior:url(#default#VML);}
      o\:* {behavior:url(#default#VML);} w\:* {behavior:url(#default#VML);}
      .shape {behavior:url(#default#VML);}     st1\:*{behavior:url(#default#ieooui)
      }                     Well Paul, your fiberglass fairing looks better than mine!
      I'm just about to install it too.  For mine, I will heat it up and try to
      get a little better shape out of the fiberglass.  The fit as it came really is
      not acceptable. It is too late for me, but if this fairing is installed as the
      rudder is built, the fairing can be installed with the fiberglass flange on
      the inside giving a much cleaner installation.
         
        Jeff  Davidson
         
            
      ---------------------------------
      
      
         
        I have fitted the supplied fiberglass fairing for the rudder nav light but it
      is so poorly made that the surface where the aluminum mounting bracket sits is
      not flat (about 1/8" height difference on the mold line where the two halves
      are joined).  Also and likely more importantly, the edges of the fairing curl
      up away from the rudder skin when it is clecoed in place.  How do you get the
      fairing to lay flush with the rudder skin?
         
        I 
           
      
         
         
      
              
      
      
        Dave Downey
        Harleysville (SE) PA
        Zodiac 601XL/Corvair?
      
      
             
      ---------------------------------
      Ahhh...imagining that irresistible "new car" smell?
       Check outnew cars at Yahoo! Autos.
      
Message 30
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  | 
      
      
      
      I find little or no interference at all. See attachment for an easy rack for
      the top piece.
      
      
      Gary Boothe 
      Cool, CA 
      601 HDSTD, WW Conversion 90% done, 
      Tail done, wings done, working on c-section 
      
        _____  
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of
      mudbuginc@netzero.com
      Sent: Sunday, April 15, 2007 2:11 PM
      Subject: Zenith-List: Dave's brake
      
      
      Dave, or anyone else that has built this brake:
      
      Do you find that the brake, being attached to your work table, gets in the
      way when trying to use the table for other purposes?
      Would it be better to build a separate table for the brake if you had the
      room?
      
      
Message 31
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  | 
      
      
| Subject:  | HF Pnuematic Riveter | 
      
      Same thing happened to mine.took it apart, cleaned and oiled it.life's good
      (or, as they say in the UK, Bob's your uncle).
      
      
      Gary Boothe 
      Cool, CA 
      601 HDSTD, WW Conversion 90% done, 
      Tail done, wings done, working on c-section 
      
        _____  
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Bill Naumuk
      Sent: Sunday, April 15, 2007 2:50 PM
      Subject: Zenith-List: HF Pnuematic Riveter
      
      
      All-
      
          My HF riveter doesn't want to grab the rivet shank anymore. 
      
          Any quick fix, or do I get another one?
      
      Bill Naumuk
      HDS Fuse/Corvair
      Townville, Pa
      
      
Message 32
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  | 
      
      
| Subject:  | Re: Build website | 
      
      
      Looks like you're doing great work, Paul. Thanks for sharing with the group. I'll
      be watching your progress.
      
      do not archive
      
      Dave Clay
      Temple, TX
      http://www.daves601xl.com
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=107175#107175
      
      
Message 33
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  | 
      
      
| Subject:  | Re: 601 Rudder light fairing fit | 
      
      
      regarding the rudder light fairng,  alittle Superfill will do the trick.
      
      Juan
      
      -----Original Message-----
      >From: Paul Riedlinger <paulried@rogers.com>
      >Sent: Apr 15, 2007 2:39 PM
      >To: zenith-list@matronics.com
      >Subject: Zenith-List: 601 Rudder light fairing fit
      >
      >I have fitted the supplied fiberglass fairing for the rudder nav light but
      >it is so poorly made that the surface where the aluminum mounting bracket
      >sits is not flat (about 1/8" height difference on the mold line where the
      >two halves are joined).  Also and likely more importantly, the edges of the
      >fairing curl up away from the rudder skin when it is clecoed in place.  How
      >do you get the fairing to lay flush with the rudder skin?
      > 
      >I have attached a small photo in case my description above is not clear.
      > 
      >Any help with these two issue would be appreciated!  Man I hate fiberglass!
      >My hands are itchy.
      > 
      > 
      >Paul Riedlinger
      >paulried@rogers.com
      > 
      >
      > 
      
      
 
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