Zenith-List Digest Archive

Thu 05/17/07


Total Messages Posted: 90



Today's Message Index:
----------------------
 
     1. 12:08 AM - Re: New Wing Testing - Amateur Builders (Mike)
     2. 12:25 AM - Re: New Wing Testing - Amateur Builders (Craig Payne)
     3. 01:38 AM - Re: Landing Lights (jetboy)
     4. 03:23 AM - Re: New Wing Testing - Amateur Builders (David Downey)
     5. 03:23 AM - Re: Fuel Line Length between Wing Tank and Selector Valve? (David Downey)
     6. 04:50 AM - Re: Wing sweep and recent crashes (ashontz)
     7. 04:55 AM - Re: Wing sweep and recent crashes (ashontz)
     8. 04:56 AM - Re: Wing sweep and recent crashes (ashontz)
     9. 04:56 AM - Re: New Wing Testing - Amateur Builders (David Downey)
    10. 05:35 AM - Re: Re: Wing sweep and recent crashes (William Dominguez)
    11. 06:17 AM - Re: design changes elevator (ZodieRocket)
    12. 06:22 AM - HDS / Corvair Cruise Speed (Gary Boothe)
    13. 06:22 AM - Re: Wing sweep and recent crashes (Gig Giacona)
    14. 06:36 AM - Re: Wing sweep and recent crashes (ashontz)
    15. 06:36 AM - 99.99999% (Aaron Gustafson)
    16. 06:41 AM - 601XL Fuselage build before wings (ashontz)
    17. 06:46 AM - Fuel Line Length (Scott Thatcher)
    18. 06:46 AM - Re: New Wing Testing - Amateur Builders (Michael Valentine)
    19. 06:48 AM - Re: New Wing Testing - Amateur Builders (ashontz)
    20. 06:57 AM - Re: 99.99999% (Jim Hoak)
    21. 06:58 AM - 701 project (Donna West)
    22. 07:04 AM - Re: Re: design changes elevator (David Downey)
    23. 07:18 AM - Re: Wing sweep and recent crashes (cbaron66)
    24. 07:22 AM - Re: 601XL Fuselage build before wings (Paul Mulwitz)
    25. 07:24 AM - Re: Re: Wing sweep and recent crashes (David Mikesell)
    26. 07:34 AM - Re: 601XL Fuselage build before wings (ashontz)
    27. 07:35 AM - Re: Wing sweep and recent crashes (Matt Ronics)
    28. 07:43 AM - Re: Wing sweep and recent crashes (ashontz)
    29. 08:02 AM - Re: Re: Wing sweep and recent crashes (Gary Boothe)
    30. 08:05 AM - Re: Re: 601XL Fuselage build before wings (Gary Boothe)
    31. 08:16 AM - Re: 601XL Fuselage build before wings (ashontz)
    32. 08:39 AM - Re: Wing sweep and recent crashes (cbaron66)
    33. 08:47 AM - Re: Landing Lights (hansriet)
    34. 08:51 AM - Re: New Wing Testing - Amateur Builders ()
    35. 08:57 AM - Re: Selective posting (rickpitcher)
    36. 08:58 AM - Re: Re: Wing sweep and recent crashes (LarryMcFarland)
    37. 09:10 AM - Re: Re: 601XL Fuselage build before wings (ZodieRocket)
    38. 09:21 AM - wings (john butterfield)
    39. 09:32 AM - Re: Fuel Line Length (Dino Bortolin)
    40. 09:34 AM - Re: Re: Landing Lights ()
    41. 09:36 AM - Re: Wing sweep and recent crashes (cbaron66)
    42. 09:37 AM - Nr of 601XLs registered in US was Re: Re: Wing sweep and recent crashes  (T. Graziano)
    43. 09:41 AM - Re: 601XL Fuselage build before wings (ashontz)
    44. 09:52 AM - Re: Re: 601XL Fuselage build before wings (Tom Henderson)
    45. 10:03 AM - Re: wings (Gary Boothe)
    46. 10:19 AM - Re: Re: Wing sweep and recent crashes (Paul Mulwitz)
    47. 10:23 AM - Re: 601XL Fuselage build before wings (ashontz)
    48. 10:29 AM - Re: Want to Sell your XL ? (japhillipsga@aol.com)
    49. 10:29 AM - Re: 601XL Fuselage build before wings (ashontz)
    50. 10:56 AM - Re: Re: 601XL Fuselage build before wings (Gary Boothe)
    51. 11:13 AM - Re: Re: 601XL Fuselage build before wings (Jeyoung65@aol.com)
    52. 11:13 AM - Re: 601XL Fuselage build before wings (Gig Giacona)
    53. 11:16 AM - Re: 701 project (LINLARMAYES@aol.com)
    54. 11:22 AM - Re: Re: 601XL Fuselage build before wings (Gary Boothe)
    55. 11:40 AM - Re: Re: 601XL Fuselage build before wings (John Bolding)
    56. 11:40 AM - Re: Re: 601XL Fuselage build before wings ()
    57. 11:56 AM - Re: 601XL Fuselage build before wings (ashontz)
    58. 11:57 AM - Re: Fuel Line Length between Wing Tank and Selector Valve? (PatrickW)
    59. 12:08 PM - winpy looking wings, RV vs HDS (Peter Chapman)
    60. 12:21 PM - Re: Re: 601XL Fuselage build before wings (Dan)
    61. 12:48 PM - Re: Re: 601XL Fuselage build before wings (William Dominguez)
    62. 12:48 PM - Re: 601XL Fuselage build before wings (Gig Giacona)
    63. 12:54 PM - The last word . . . I hope. (Paul Mulwitz)
    64. 01:00 PM - Re: 601XL Fuselage build before wings (ashontz)
    65. 01:11 PM - Re: 601XL Fuselage build before wings (Gig Giacona)
    66. 01:11 PM - Re: 601XL Fuselage build before wings (ashontz)
    67. 01:13 PM - Re: 601XL Fuselage build before wings (ashontz)
    68. 01:39 PM - Re: Re: 601XL Fuselage build before wings (Jerry Hey)
    69. 02:07 PM - Re: Re: 601XL Fuselage build before wings (Jaybannist@cs.com)
    70. 02:13 PM - Re: 601XL Fuselage build before wings (ashontz)
    71. 02:22 PM - Re: Re: Landing Lights (Craig Payne)
    72. 03:56 PM - Zenith Zip Fly-in or Drive -in (ZodieRocket)
    73. 04:07 PM - Re: Re: 601XL Fuselage build before wings (Stephen R. Look)
    74. 04:31 PM - wing baggage fasteners (john butterfield)
    75. 04:38 PM - Re: Re: 701 wing strut (Flydog1966@aol.com)
    76. 05:00 PM - Re: Re: 601XL Fuselage build before wings (Juan Vega)
    77. 05:07 PM - Re: wing baggage fasteners (Randy Stout)
    78. 05:16 PM - Re: wing baggage fasteners (ALAN BEYER)
    79. 05:23 PM - Re: wing baggage fasteners (Gary Boothe)
    80. 05:31 PM - Re: wing baggage fasteners (LarryMcFarland)
    81. 06:13 PM - Re: Re: 601XL Fuselage build before wings (ZodieRocket)
    82. 06:39 PM - Re: Re: Dynon installation (Bill Naumuk)
    83. 07:04 PM - Tire Pressure (robert stone)
    84. 07:09 PM - Re: Re: 601XL Fuselage build before wings (William Dominguez)
    85. 07:12 PM - Rudder cables exiting rear fuslage (AZFlyer)
    86. 07:22 PM - Re: Landing Lights (Ron Lendon)
    87. 07:37 PM - Re: 601XL Fuselage build before wings (Ron Lendon)
    88. 08:04 PM - Re: Tire Pressure (george may)
    89. 08:05 PM - Re: Rudder cables exiting rear fuslage (Paul Mulwitz)
    90. 08:06 PM - Re: Re: 601XL Fuselage build before wings (ZodieRocket)
 
 
 


Message 1


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    Time: 12:08:56 AM PST US
    From: Mike <rsq2424@yahoo.com>
    Subject: Re: New Wing Testing - Amateur Builders
    >I hope that some testing has been done on an airframe built by some >Joe like me. Not sure where I read this, but my understanding is that a long time ago ZAC intentionally built a shoddy airplane, leaving out a bunch of rivets, not using anything to measure accurately, etc just to see if the plane would still function. The results were that it apparently flew just fine. Again, since I can't recall the source, and maybe I'm just hoping it's true, so take this for what it's worth. But if true, then hopefully there's enough slop built into the design so that morons like me can build something that will actually get off the ground without falling apart. That is, if I can ever finish the damn thing. :) Mike F. 601XL, Jab 3300 do not archive --------------------------------- Boardwalk for $500? In 2007? Ha! Play Monopoly Here and Now (it's updated for today's economy) at Yahoo! Games.


    Message 2


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    Time: 12:25:13 AM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: New Wing Testing - Amateur Builders
    Well, there was that 601HDS they built and flew at SnF in a week with volunteer labor. I wonder where it is now? http://www.zenithair.com/kit-data/7dw.html -- Craig _____ From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Mike Sent: Thursday, May 17, 2007 1:04 AM Subject: Re: Zenith-List: New Wing Testing - Amateur Builders >I hope that some testing has been done on an airframe built by some >Joe like me. Not sure where I read this, but my understanding is that a long time ago ZAC intentionally built a shoddy airplane, leaving out a bunch of rivets, not using anything to measure accurately, etc just to see if the plane would still function. The results were that it apparently flew just fine. Again, since I can't recall the source, and maybe I'm just hoping it's true, so take this for what it's worth. But if true, then hopefully there's enough slop built into the design so that morons like me can build something that will actually get off the ground without falling apart. That is, if I can ever finish the damn thing. :) Mike F. 601XL, Jab 3300 do not archive _____ Boardwalk for $500? In 2007? Ha! Play <http://us.rd.yahoo.com/evt=48223/*http://get.games.yahoo.com/proddesc?gamek ey=monopolyherenow> Monopoly Here and Now (it's updated for today's economy) at Yahoo! Games.


    Message 3


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    Time: 01:38:20 AM PST US
    Subject: Re: Landing Lights
    From: "jetboy" <sanson.r@xtra.co.nz>
    I got the best results from a newer design QH lamp from Philips: called the masterline series, part 124508. This is a 12V, 8 degrees beam lamp at 45 watts which replaces the previous 75 watts type for same light output. So you can run two of these for less drain than the GE4509 thats used on most GA aircraft. My Cessna 150a had 2 in the wing, the taxi light tilted inwards and downwards and switched progressively from the single pull switch, thats more load than the generator could actually sustain. I originally tried a wider beam, but the light was spread too thinly in this case. Observers have said the new light is noticably bright, during daylight approaches. Its on the left wing, used as a landing light, and would be adequate as taxi light. Ralph -------- Ralph - CH701 / 2200a Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113267#113267


    Message 4


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    Time: 03:23:14 AM PST US
    From: David Downey <planecrazydld@yahoo.com>
    Subject: Re: New Wing Testing - Amateur Builders
    Since you used my name in vain I thought I would mention something relevant in passing. Back in the 70s we did a lot of testing to determine the effects on fastener behavior with regard to burrs, etc. The ideal deburring tool would be a (very sharp) 170-175 included piloted countersink bit in a microstop. With that you could remove the burr and set the depth to avoid cutting past the hole/surface point. With such a bit you could even mount it in a hand held (in my case, the center shaft of an old worn out microstop) and get better results that with other methods. I have been looking into redesigning a fluteless countersink to do the above but have no results to report yet. The single most important steps to minimize the effects of hole defects and bad fastening practice is keep tools sharp, sharp, sharp... use beeswax or similar lubricant, ALWAYS drill/ream to net in steps to minimize the burr formation in the first place. Using roughly double the Cleco count recommended is never a bad idea - and they can be sold without losing a cent on eBay when you are done with them (although you.will develop a love relationship with them and never want to part with them). Drill out all patterns from the center of the assembly progressively and Cleco aggressively as you go. With the XL, there are a large number of assemblies that are poorly sequenced so that you cannot deburr all faces of all components in an assembly. Think through every step to allow maximum cleanout at each step size and consider reaming the rivet holes from .125 to #30 for example. The mors Clecos you use, the tighter the assembly faying faces will fit and the less burr formation at the interfaces. (Just my .02, .02, .02...!) Michael Valentine <mgvalentine@gmail.com> wrote: Though I generally believe in CH and the design of the 601XL, I do hope the testing he has done and continues to do factors in true "amateur" building in some way. I was just looking back through the archives and noticed David Downey's observation (for which I imagine he has the credentials to back up) that we amateurs may sometimes make potentially dangerous gouges along the rivet line using the file deburring method. Deburring is just a pet peeve of mine. I understand the goal, but I really believe I have no way of practically achieving it. (BTW, it simply makes no logical sense that one can use a drill bit or countersink to deburr a whole without slightly angling the edge or leaving a slight ridge. My chances of using an angle to cut away excess material and leave a 90 deg. corner are one in a million in my book.) So what is worse, a scratch, an angle, or a ridge? Anyway, to get to the point. I hope that some testing has been done on an airframe built by some Joe like me. Perhaps he has tested one of the planes built in 7 days at an airshow; maybe he has had some yahoo off the street build something to test. I don't know. But I would like to hear that he is not solely testing a "professionally" built airframe that someone with decades of experience carefully constructed. My $.02. Michael in NH do not archive Dave Downey Harleysville (SE) PA Zodiac 601XL/Corvair? --------------------------------- Get the free Yahoo! toolbar and rest assured with the added security of spyware protection.


    Message 5


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    Time: 03:23:58 AM PST US
    From: David Downey <planecrazydld@yahoo.com>
    Subject: Re: Fuel Line Length between Wing Tank and Selector Valve?
    what a great idea! way better than what was taught about using welding rod for a template (although the rod does work pretty well for tubing runs) Dave Thompson <dave.thompson@verizon.net> wrote: st1\:*{behavior:url(#default#ieooui) } Patrick, I am not building yet and cannot give you any dimensions. However, I have done similar fuel line runs on a speed boat using steel braded lines. I went to Home Depot and purchased a length of cheap clear hose the same diameter. I ran the hose as needed and cut it to length. I removed the clear hose and used it as a template, installing the steel braded connectors on the workbench. Just my two cents worth Dave Thompson Westminster, CA Dave Downey Harleysville (SE) PA Zodiac 601XL/Corvair? --------------------------------- Sick sense of humor? Visit Yahoo! TV's Comedy with an Edge to see what's on, when.


    Message 6


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    Time: 04:50:48 AM PST US
    Subject: Re: Wing sweep and recent crashes
    From: "ashontz" <ashontz@nbme.org>
    Hey, I'll be behind a Corvair too. What's cruise on the HDS with a Corvair? gboothe5(at)comcast.net wrote: > Whew!!! I'm glad to hear you say that! I truly hope that someday we can fly > wingtip to wingtip and compare the oil canning we each have in our > respective wings - you in an XL and me in an HDS. > > Of course, I'll be flying behind a Corvair, so I may have to throttle back a > little.... ;) > > Gary Boothe > Cool, CA > 601 HDSTD, WW Conversion 90% done, > Tail done, wings done, working on c-section > > .. I'm asking you, after all this intellectual discussion, after > > > looking at your web sight and all your careful work, are you going to > > install more ribs & beef up your spar? > > > > Gary Boothe > > Cool, CA > > 601 HDSTD, WW Conversion 90% done, > > Tail done, wings done, working on c-section > > > > -- > > > > > > > I'll check with Zenith first as far as official analysis goes. I'm not > looking forward to extra work, but if I feel it needs it and there analysis > shows no negative effects I will do it. I don't think I'll mess with the > spar. I have .040 for spar cap angles as it is, the extrusion was just an > after thought. It wouldn't be too hard to install more ribs, making them > will be a pain in the ass because I hated making the forms. They're reall > time consuming. > > -------- > Andy Shontz > CH601XL - Corvair > www.mykitlog.com/ashontz > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=113198#113198 -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113273#113273


    Message 7


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    Time: 04:55:05 AM PST US
    Subject: Re: Wing sweep and recent crashes
    From: "ashontz" <ashontz@nbme.org>
    Thank you! Thank you! Yes, the possibility is there (just like in these other examples) that something could in fact be wrong with the XL wing that isn't showing up til now, and not only that, but it's something that doesn't present itself often under most conditions. Not only that, but there were mods made to these other planes that fixed the problem. That's all I was getting at and then just interpretting what I believe could be a problem, which I think may be slightly anemic twist resistance due to widely spaced ribs. skyguynca wrote: > Wow, this discussion has really gotten to comparing apples and oranges. > True we all need to wait and see what CH has to say after the new test. > I built a HD and will build another one but trying to compare it to the > XL??? You can't two different airplanes. Personally I don't understand the > rush to build a XL, the HD and HDS performance and durability is proven and > the HD will fit in Sport Pilot. IT is a much simpler airplane. Oh and yes I > do have plans for the HD (new set just purchased for my second build), HDS > wing plans also and yes the XL plans. > > One thing we might all remember, there have been several planes built by > factories with lots of really smart and cutting edge aerodynamicists and > engineers. Some of these planes were built really well and proven in public > service over years....before they started coming apart due to unforseen > problems. The Nimrod is just one example....it went into public and military > service for a few years before the airframes started cracking and failing. > There are several others too, google it. As far as dynamic with instability > and flutter, google that too, there are several designs that had to be > modified because the condition very rarely presented itself but when it did > it was catastrophic. Trying to duplicate the condition was hard and almost > impossible on the ground. Through careful flight testing, taking baby steps > to completely simulate the conditions that caused the wing flutter it > happened. It was studied and then the wing modified to keep the planes in > service. > > The whole point is people need to quit saying "the wing has a problem" > because it might not. Also people need to quit saying "it is a proven design > and hundreds are flying" because again, that is not true either. I did a FAA > registraition search and it only comes up with 132 601XL's in the USA. Out > of that only 89 carry a current airworthiness which means the others are not > flying yet. I am not discounting ones in other countries but lets not > stretch the truth about the number of actually flying ones. Also everyone > keeps saying the pilots over stressed the plane either thru rough air faster > than Va or Vne, no one knows that except the one who died in the plane. > > Lets just wait and see what CH comes up with, also see if any more instances > happen. > > David Mikesell > 23597 N. Hwy 99 > Acampo, CA 95220 > 209-224-4485 > skyguynca@skyguynca.com > www.skyguynca.com -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113274#113274


    Message 8


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    Time: 04:56:31 AM PST US
    Subject: Re: Wing sweep and recent crashes
    From: "ashontz" <ashontz@nbme.org>
    robert.eli(at)comcast.net wrote: > David and other interested folks, > > Thanks for the reminder that flutter can be a very tough problem to > diagnose. My earlier comments about the possibility of XL wing flutter were > made prior to the announcement that Chris Heintz was going to do a complete > review of the structural design of the XL. My original concern was that our > many good friends on this Zenith list were overlooking the flutter > possibility. That is no longer an issue, given the many comments exchanged > regarding this mode of failure over the past week. Now, I am confident that > Chris will thoroughly revisit every aspect of the wing design to assure that > the XL remains one of the best homebuilt designs available. I now will sign > off on this topic and return to building. > > Bob Eli > > --- Seeing as how I'm working on the wings at the moment, I wonder if I should just put them aside til this is worked out and start building the fuselage. -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113276#113276


    Message 9


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    Time: 04:56:31 AM PST US
    From: David Downey <planecrazydld@yahoo.com>
    Subject: Re: New Wing Testing - Amateur Builders
    I forgot one of the most important aspects of the question: is it better to have a vestigial burr on mating faces or a (very slight) countersink? Since a large part of the load transfer function of riveted or bolted structure occurs through frictional shear transfer between the clamped faces, it is critical to ensure that those faces are sheared up at the periphery of the fastener hole. Therefore, my choice would be the (very slight) countersink. David Downey <planecrazydld@yahoo.com> wrote: Since you used my name in vain I thought I would mention something relevant in passing. Back in the 70s we did a lot of testing to determine the effects on fastener behavior with regard to burrs, etc. The ideal deburring tool would be a (very sharp) 170-175 included piloted countersink bit in a microstop. With that you could remove the burr and set the depth to avoid cutting past the hole/surface point. With such a bit you could even mount it in a hand held (in my case, the center shaft of an old worn out microstop) and get better results that with other methods. I have been looking into redesigning a fluteless countersink to do the above but have no results to report yet. The single most important steps to minimize the effects of hole defects and bad fastening practice is keep tools sharp, sharp, sharp... use beeswax or similar lubricant, ALWAYS drill/ream to net in steps to minimize the burr formation in the first place. Using roughly double the Cleco count recommended is never a bad idea - and they can be sold without losing a cent on eBay when you are done with them (although you.will develop a love relationship with them and never want to part with them). Drill out all patterns from the center of the assembly progressively and Cleco aggressively as you go. With the XL, there are a large number of assemblies that are poorly sequenced so that you cannot deburr all faces of all components in an assembly. Think through every step to allow maximum cleanout at each step size and consider reaming the rivet holes from .125 to #30 for example. The mors Clecos you use, the tighter the assembly faying faces will fit and the less burr formation at the interfaces. (Just my .02, .02, .02...!) Michael Valentine <mgvalentine@gmail.com> wrote: Though I generally believe in CH and the design of the 601XL, I do hope the testing he has done and continues to do factors in true "amateur" building in some way. I was just looking back through the archives and noticed David Downey's observation (for which I imagine he has the credentials to back up) that we amateurs may sometimes make potentially dangerous gouges along the rivet line using the file deburring method. Deburring is just a pet peeve of mine. I understand the goal, but I really believe I have no way of practically achieving it. (BTW, it simply makes no logical sense that one can use a drill bit or countersink to deburr a whole without slightly angling the edge or leaving a slight ridge. My chances of using an angle to cut away excess material and leave a 90 deg. corner are one in a million in my book.) So what is worse, a scratch, an angle, or a ridge? Anyway, to get to the point. I hope that some testing has been done on an airframe built by some --------------------------------- Get the free Yahoo! toolbar and rest assured with the added security of spyware protection. Dave Downey Harleysville (SE) PA Zodiac 601XL/Corvair? --------------------------------- Luggage? GPS? Comic books? Check out fitting gifts for grads at Yahoo! Search.


    Message 10


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    Time: 05:35:13 AM PST US
    From: William Dominguez <bill_dom@yahoo.com>
    Subject: Re: Wing sweep and recent crashes
    David Mikesell <skyguynca@skyguynca.com> wrote:I did a FAA registraition search and it only comes up with 132 601XL's in the USA. Out of that only 89 carry a current airworthiness which means the others are not flying yet. How and where did you make the search. I'm using this page: http://registry.faa.gov/aircraftinquiry/acftref_inquiry.asp and I don't get more than 13. William Dominguez Zodiac 601XL Plans Miami, Florida


    Message 11


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    Time: 06:17:06 AM PST US
    From: "ZodieRocket" <zodierocket@hsfx.ca>
    Subject: RE: design changes elevator
    -----Original Message----- It is these random design changes made by the local ZAC engineers (note that CH has retired to France) that concern me personally the most. Paul XL fuselage ----------------- Chris is retired, but only from the everyday operation of the business, his fax machine is in full operation and all design changes to his aircraft come from his hand and mouth. Chris has a dream of building his house and writing his book, both of which are progressing well. He is still actively designing planes and is still involved with the overall company. Chris will never be fully retired, as was shown at Sun-N-Fun. Chris showed up for a few days to do some forums and the BBQ. Will he be there next year? Who knows, it depends on how he feels now, not on the commitments of the business. Some have expressed a difference in view of the plans as if they were done by a different hand, well yes they were. Chris does not operate a computer, all his updates and changes are hand drawn and submitted to ZAC for inclusion in the next release of the plans, typically done by Nick Heintz. Most changes have been for the LSA market, like the elevator trim. IT went from a small internal part to an external part, to a full span part. Why? Simple lets break it down, the small flush trim tab (1st one) works great in flight is easy to trim for normal conditions, however at full flaps there is still a bit of back pressure on the stick, of which you cannot trim all of it out. Big deal? Not to me, my plane remains with the small trim tab. SO next came the external trim, works exceptionally well, but people didn't like the look, which seldom matters to Chris, he is much more of a function over form guy, need proof, look at a 701. ( each of us view beauty differently, I consider the 701 a functional beauty) Now the full size trim, this eliminates all stick pressure at full flaps , however it makes in-flight trimming a little more difficult. Meets the LSA standard and is now what is in the plans. Chris made each and every change, submitted it and was included in the next release of the plans. Mark 6:05 PM


    Message 12


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    Time: 06:22:09 AM PST US
    From: "Gary Boothe" <gboothe5@comcast.net>
    Subject: HDS / Corvair Cruise Speed
    It was a tongue-in-cheek comment. I don't know if anyone has posted any numbers on an HDS with a Corvair. Anyhow, I think we each write our own book, as every plane is an individual with performance #'s depending on rigging, weight, design (tricycle vs. taildragger), prop choice, etc. I would be happy with 120 and ecstatic with 130 (mph). Anything over that will be a bonus. ZAC says 135 (with their engine of choice). Gary Boothe Cool, CA 601 HDSTD, WW Conversion 90% done, Tail done, wings done, working on c-section -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of ashontz Sent: Thursday, May 17, 2007 4:50 AM Subject: Zenith-List: Re: Wing sweep and recent crashes Hey, I'll be behind a Corvair too. What's cruise on the HDS with a Corvair? gboothe5(at)comcast.net wrote: > Whew!!! I'm glad to hear you say that! I truly hope that someday we can fly > wingtip to wingtip and compare the oil canning we each have in our > respective wings - you in an XL and me in an HDS. > > Of course, I'll be flying behind a Corvair, so I may have to throttle back a > little.... ;) > > Gary Boothe > Cool, CA > 601 HDSTD, WW Conversion 90% done, > Tail done, wings done, working on c-section >


    Message 13


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    Time: 06:22:40 AM PST US
    Subject: Re: Wing sweep and recent crashes
    From: "Gig Giacona" <wr.giacona@suddenlink.net>
    Use that link and just put 601XL in the model name. Don't put anything in the Manufacturer Name spot. [quote="bill_dom(at)yahoo.com"]How and where did you make the search. I'm using this page: http://registry.faa.gov/aircraftinquiry/acftref_inquiry.asp and I don't get more than 13. William Dominguez Zodiac 601XL Plans Miami, Florida > [b] -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113295#113295


    Message 14


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    Time: 06:36:32 AM PST US
    Subject: Re: Wing sweep and recent crashes
    From: "ashontz" <ashontz@nbme.org>
    Even more reason for more testing. [quote="Gig Giacona"]Use that link and just put 601XL in the model name. Don't put anything in the Manufacturer Name spot. bill_dom(at)yahoo.com wrote: > How and where did you make the search. I'm using this page: > > http://registry.faa.gov/aircraftinquiry/acftref_inquiry.asp > > and I don't get more than 13. > > William Dominguez > Zodiac 601XL Plans > Miami, Florida > > > [b] > -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113301#113301


    Message 15


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    Time: 06:36:56 AM PST US
    From: "Aaron Gustafson" <agustafson@chartermi.net>
    Subject: 99.99999%
    N797AT has W&B done (yesterday), airworthiness certification request packet sent in, just waiting. Fideling with weatherstrips, placards, stationary tests and minor adjustments. Almost there. February 1996- now. Aaron do not archive


    Message 16


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    Time: 06:41:13 AM PST US
    Subject: 601XL Fuselage build before wings
    From: "ashontz" <ashontz@nbme.org>
    Considering all the talk about wing testing of the 601XL by Zenith, I'm considering putting them aside for now and working on the fuselage. I'm confident that Zenith will rectify any problems if found. That being the case, what problems will I encounter if I build the fuselage first? One problem I see is the center spar. I have one side drilled for the wing root and one side not drilled. If I start building the fuselage around it will I be able to pull it out with out a problem to set the dihedral on the table? Can I build most of the fuselage without the center spar and install the spar at a later time? I just want to keep moving forward and figured now may be a good time to start on the fuselage til we get official word on the wing tests and if there's any corrective actions that need to be taken. -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113305#113305


    Message 17


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    Time: 06:46:11 AM PST US
    From: "Scott Thatcher" <s_thatcher@bellsouth.net>
    Subject: Fuel Line Length
    Dave, Great idea... I can't believe I never thought about doing it that way. The concept would also work for any other lines needed including control cables, brakes lines, etc.. Thanks again! Scott <<I am not building yet and cannot give you any dimensions. However, I have done similar fuel line runs on a speed boat using steel braded lines. I went to Home Depot and purchased a length of cheap clear hose the same diameter. I ran the hose as needed and cut it to length. I removed the clear hose and used it as a template, installing the steel braded connectors on the workbench. ... Dave Thompson>>


    Message 18


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    Time: 06:46:11 AM PST US
    From: "Michael Valentine" <mgvalentine@gmail.com>
    Subject: Re: New Wing Testing - Amateur Builders
    I know they can fly (and I'm sure mine will as well), but I think the general concerns about inflight failures goes well beyond that characteristic! I would hope that my joe-built plane still withstands the rated g forces and doesn't prematurely age because I used a file to deburr or because I nicked something or because I only had 5.5mm in one spot instead of the "absolute" minimum 6mm or because .... You get the picture! Michael do not archive On 5/17/07, Craig Payne <craig@craigandjean.com> wrote: > > Well, there was that 601HDS they built and flew at SnF in a week with > volunteer labor. I wonder where it is now? > > http://www.zenithair.com/kit-data/7dw.html > > -- Craig > > ------------------------------ > *From:* owner-zenith-list-server@matronics.com [mailto: > owner-zenith-list-server@matronics.com] *On Behalf Of *Mike > *Sent:* Thursday, May 17, 2007 1:04 AM > *To:* zenith-list@matronics.com > *Subject:* Re: Zenith-List: New Wing Testing - Amateur Builders > > > >I hope that some testing has been done on an airframe built by some >Joe > like me. > > Not sure where I read this, but my understanding is that a long time ago > ZAC intentionally built a shoddy airplane, leaving out a bunch of rivets, > not using anything to measure accurately, etc just to see if the plane would > still function. The results were that it apparently flew just fine. Again, > since I can't recall the source, and maybe I'm just hoping it's true, so > take this for what it's worth. But if true, then hopefully there's enough > slop built into the design so that morons like me can build something that > will actually get off the ground without falling apart. That is, if I can > ever finish the damn thing. :) > > Mike F. > 601XL, Jab 3300 >


    Message 19


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    Time: 06:48:48 AM PST US
    Subject: Re: New Wing Testing - Amateur Builders
    From: "ashontz" <ashontz@nbme.org>
    ZAC actually recommends using a large drill bit for deburring. I used one for my tail sections. However, a fellow builder recommended using the round Scotch Brite pads on a die grinder. Works nice and it's fast and no gouging of the hole. I intend to ream all of the holes from here on out too, especially on the wings. [quote="Michael Valentine"]Though I generally believe in CH and the design of the 601XL, I do hope the testing he has done and continues to do factors in true "amateur" building in some way. I was just looking back through the archives and noticed David Downey's observation (for which I imagine he has the credentials to back up) that we amateurs may sometimes make potentially dangerous gouges along the rivet line using the file deburring method. Deburring is just a pet peeve of mine. I understand the goal, but I really believe I have no way of practically achieving it. (BTW, it simply makes no logical sense that one can use a drill bit or countersink to deburr a whole without slightly angling the edge or leaving a slight ridge. My chances of using an angle to cut away excess material and leave a 90 deg. corner are one in a million in my book.) So what is worse, a scratch, an angle, or a ridge? Anyway, to get to the point. I hope that some testing has been done on an airframe built by some Joe like me. Perhaps he has tested one of the planes built in 7 days at an airshow; maybe he has had some yahoo off the street build something to test. I don't know. But I would like to hear that he is not solely testing a "professionally" built airframe that someone with decades of experience carefully constructed. My $.02. Michael in NH do not archive > [b] -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113308#113308


    Message 20


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    Time: 06:57:51 AM PST US
    From: "Jim Hoak" <planejim@bellsouth.net>
    Subject: Re: 99.99999%
    Congratulations Aaron. I've heard ( unconfirmed ) that percentage wise, more Zenith aircraft are completed by the original purchaserer than most other homebuilts. Also, if you haven't done so, I urge you to communicate with an EAA Flight Advisor before you make that first flight, reguardless of your experience level. Good luck!! do not archive Jim Hoak ----- Original Message ----- From: "Aaron Gustafson" <agustafson@chartermi.net> Sent: Thursday, May 17, 2007 8:36 AM Subject: Zenith-List: 99.99999% > <agustafson@chartermi.net> > > N797AT has W&B done (yesterday), airworthiness certification request > packet sent in, just waiting. Fideling with weatherstrips, placards, > stationary tests and minor adjustments. > Almost there. February 1996- now. > > Aaron do not archive > > >


    Message 21


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    Time: 06:58:51 AM PST US
    From: Donna West <adwest99@yahoo.com>
    Subject: 701 project
    If anyone is interested in buying my project, plesae contact me at 520 455 5181. Great price, includes Turbo Suzuki w/ redrive. Thanks, Allan --------------------------------- Got a little couch potato? Check out fun summer activities for kids.


    Message 22


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    Time: 07:04:37 AM PST US
    From: David Downey <planecrazydld@yahoo.com>
    Subject: Re: RE: design changes elevator
    thank you for the clarification. do not archive ZodieRocket <zodierocket@hsfx.ca> wrote: -----Original Message----- It is these random design changes made by the local ZAC engineers (note that CH has retired to France) that concern me personally the most. Paul XL fuselage ----------------- Chris is retired, but only from the everyday operation of the business, his fax machine is in full operation and all design changes to his aircraft come from his hand and mouth. Chris has a dream of building his house and writing his book, both of which are progressing well. He is still actively designing planes and is still involved with the overall company. Chris will never be fully retired, as was shown at Sun-N-Fun. Chris showed up for a few days to do some forums and the BBQ. Will he be there next year? Who knows, it depends on how he feels now, not on the commitments of the business. Some have expressed a difference in view of the plans as if they were done by a different hand, well yes they were. Chris does not operate a computer, all his updates and changes are hand drawn and submitted to ZAC for inclusion in the next release of the plans, typically done by Nick Heintz. Most changes have been for the LSA market, like the elevator trim. IT went from a small internal part to an external part, to a full span part. Why? Simple lets break it down, the small flush trim tab (1st one) works great in flight is easy to trim for normal conditions, however at full flaps there is still a bit of back pressure on the stick, of which you cannot trim all of it out. Big deal? Not to me, my plane remains with the small trim tab. SO next came the external trim, works exceptionally well, but people didn't like the look, which seldom matters to Chris, he is much more of a function over form guy, need proof, look at a 701. ( each of us view beauty differently, I consider the 701 a functional beauty) Now the full size trim, this eliminates all stick pressure at full flaps , however it makes in-flight trimming a little more difficult. Meets the LSA standard and is now what is in the plans. Chris made each and every change, submitted it and was included in the next release of the plans. Mark 6:05 PM Dave Downey Harleysville (SE) PA Zodiac 601XL/Corvair? --------------------------------- Now that's room service! Choose from over 150,000 hotels in 45,000 destinations on Yahoo! Travel to find your fit.


    Message 23


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    Time: 07:18:46 AM PST US
    Subject: Re: Wing sweep and recent crashes
    From: "cbaron66" <bruce.lee@honeywell.com>
    I'm a long time lurker here, but this is my first post on this forum. I've been considering the 601XL for quite some time, but my only experiance with CH designs has been repairing a hail damaged HDS. I don't know the PC way to say this so please forgive my potential faux pas. I felt the HDS was wimpy enough(relative to RVs), but now there may be potential for the wings to fall off the XL? Man, this is not making my desicion on what kitplane to buy any simpler. If you guys feel the need to flame me go ahead. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113321#113321


    Message 24


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    Time: 07:22:12 AM PST US
    From: Paul Mulwitz <p.mulwitz@worldnet.att.net>
    Subject: Re: 601XL Fuselage build before wings
    The standard build order starts with the rudder and tail parts, then goes to wings, and finally fuselage. I think one important reason for this is education of the builder. It is much less expensive in both time and money to make mistakes on the simpler and smaller parts. The fuselage is A LOT more complicated and difficult to build than the rest of the plane. You are less likely to make a huge mistake on the fuselage after building the rest of the parts. I consider this issue a lot more important to an individual builder's issues than the possibility that there may be a major design change at some undetermined time in the future. It may be that there is no design change at all, or a big change might be some place other than the wings. I am not saying I am not concerned about the structural failures. I only think that the likelihood of a big fix in the near future is very small. Also, my concern is large, but the real danger of a structural failure in any single 601XL with the current design is still very small. It may turn out (much to my frustration) that the failures are simply results from overstressing the planes or improper cable tensions and if you keep within design limits you will be just fine. Paul XL fuselage do not archive At 06:40 AM 5/17/2007, you wrote: > >Considering all the talk about wing testing of the 601XL by Zenith, >I'm considering putting them aside for now and working on the >fuselage. I'm confident that Zenith will rectify any problems if >found. That being the case, what problems will I encounter if I >build the fuselage first? One problem I see is the center spar. I >have one side drilled for the wing root and one side not drilled. If >I start building the fuselage around it will I be able to pull it >out with out a problem to set the dihedral on the table? Can I build >most of the fuselage without the center spar and install the spar at >a later time? I just want to keep moving forward and figured now may >be a good time to start on the fuselage til we get official word on >the wing tests and if there's any corrective actions that need to be taken. > >-------- >Andy Shontz >CH601XL - Corvair >www.mykitlog.com/ashontz > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=113305#113305 > >


    Message 25


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    Time: 07:24:54 AM PST US
    From: "David Mikesell" <skyguynca@skyguynca.com>
    Subject: Re: Wing sweep and recent crashes
    You have to make a variety of entries. Depending on how they registered their airplane such as 601XL, 601-XL, XL601 ...etc You have the right link David Mikesell 23597 N. Hwy 99 Acampo, CA 95220 209-224-4485 skyguynca@skyguynca.com www.skyguynca.com ----- Original Message ----- From: William Dominguez To: zenith-list@matronics.com Sent: Thursday, May 17, 2007 5:32 AM Subject: Re: Zenith-List: Re: Wing sweep and recent crashes David Mikesell <skyguynca@skyguynca.com> wrote: I did a FAA registraition search and it only comes up with 132 601XL's in the USA. Out of that only 89 carry a current airworthiness which means the others are not flying yet. How and where did you make the search. I'm using this page: http://registry.faa.gov/aircraftinquiry/acftref_inquiry.asp and I don't get more than 13. William Dominguez Zodiac 601XL Plans Miami, Florida


    Message 26


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    Time: 07:34:38 AM PST US
    Subject: Re: 601XL Fuselage build before wings
    From: "ashontz" <ashontz@nbme.org>
    I thought about that too, the fact that a design change (if it occurs) would also be to the fuselage itself, unlikely though. I'm very comfortable with my bulding skills at this point so switching to the fuselage doesn't bother me. I think you learn a lot more building from plans. I'm just wondering if I'd be painting myself into a corner if I have to pull out the center spar temporarily to set the dyhedral and I can't. I see that as the biggest show stopper to building the fuselage at this point. Believe me, I've actually entertained the idea of just stopping work all together on the XL and ordering plans for an HD. Wouldn't take me anywhere near as long to rebuild. I wouldn't be surprised if the HD uses the same stabilizer, elevator, and rudder (not saying it does, I don't know) so all I'd really be shit out of would be the time and a couple hundred dollars building the right wing. p.mulwitz(at)worldnet.att wrote: > The standard build order starts with the rudder and tail parts, then > goes to wings, and finally fuselage. > > I think one important reason for this is education of the > builder. It is much less expensive in both time and money to make > mistakes on the simpler and smaller parts. The fuselage is A LOT > more complicated and difficult to build than the rest of the > plane. You are less likely to make a huge mistake on the fuselage > after building the rest of the parts. > > I consider this issue a lot more important to an individual builder's > issues than the possibility that there may be a major design change > at some undetermined time in the future. It may be that there is no > design change at all, or a big change might be some place other than > the wings. > > I am not saying I am not concerned about the structural failures. I > only think that the likelihood of a big fix in the near future is > very small. Also, my concern is large, but the real danger of a > structural failure in any single 601XL with the current design is > still very small. It may turn out (much to my frustration) that the > failures are simply results from overstressing the planes or improper > cable tensions and if you keep within design limits you will be just fine. > > Paul > XL fuselage > do not archive > > > At 06:40 AM 5/17/2007, you wrote: > > > > > > > Considering all the talk about wing testing of the 601XL by Zenith, > > I'm considering putting them aside for now and working on the > > fuselage. I'm confident that Zenith will rectify any problems if > > found. That being the case, what problems will I encounter if I > > build the fuselage first? One problem I see is the center spar. I > > have one side drilled for the wing root and one side not drilled. If > > I start building the fuselage around it will I be able to pull it > > out with out a problem to set the dihedral on the table? Can I build > > most of the fuselage without the center spar and install the spar at > > a later time? I just want to keep moving forward and figured now may > > be a good time to start on the fuselage til we get official word on > > the wing tests and if there's any corrective actions that need to be taken. > > > > -------- > > Andy Shontz > > CH601XL - Corvair > > www.mykitlog.com/ashontz > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=113305#113305 > > > > > > > > > > > > > > > > > > > -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113331#113331


    Message 27


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    Time: 07:35:07 AM PST US
    Subject: Re: Wing sweep and recent crashes
    From: "Matt Ronics" <e_jocular@yahoo.com>
    cbaron66 wrote: > I felt the HDS was wimpy enough(relative to RVs), but now there may be potential for the wings to fall off the XL? Hasn't the RV-8 shed a few wings? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113332#113332


    Message 28


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    Time: 07:43:16 AM PST US
    Subject: Re: Wing sweep and recent crashes
    From: "ashontz" <ashontz@nbme.org>
    cbaron66 wrote: > I'm a long time lurker here, but this is my first post on this forum. I've been considering the 601XL for quite some time, but my only experiance with CH designs has been repairing a hail damaged HDS. I don't know the PC way to say this so please forgive my potential faux pas. I felt the HDS was wimpy enough(relative to RVs), but now there may be potential for the wings to fall off the XL? Man, this is not making my desicion on what kitplane to buy any simpler. If you guys feel the need to flame me go ahead. What did you personally feel was wimpy about the HDS compared to a RV. I stopped down a local airport over the weekend just to compare. I also felt there was something anemic about the XL wing I'm building compared to a couple of the planes I looked at; one of them was an RV. In particular I didn't like the rib spacing on my XL. It was much wider than anything I saw down at the airport. The RVs rib spacing was half that if the XL. Granted, the RV has a shorter spar depth, but when I'm looking at slight oil canning on my lower wing skin, (and I'm being very careful about my building procedures) it makes me wonder. My top skin doesn't oil can because the skin has a more pronounced curve, but that strength is just an illusion in my opinion. The lower skin tells the story there. Under stress, the top skin would be subject to nearly the same oil-canning potential as the bottom. -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113333#113333


    Message 29


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    Time: 08:02:12 AM PST US
    From: "Gary Boothe" <gboothe5@comcast.net>
    Subject: Re: Wing sweep and recent crashes
    No flames - just truth. This is how things get blown WAY out of proportion. Somebody makes a statement over and over, whether based on fact or not, and sooner or later it becomes believable. I don't recall any crashes where the wings "fell off." Not with the XL, not with the HD or the HDS. There may be some possibility of the pilot unintentionally removing the wings in flight, due to over stressing, or improper attachment, but the wings did not "fall off." All of the 601's are plenty strong for what they were designed for: a simple to construct, inexpensive, lightweight A/C that is easy to fly. If you want to go 180-200 and do aerobatics, then maybe you need a RV (better check their crash records, too). Of course, you will spend 2-3 times more $$ and take 3 times longer to build. Everyone has to consider their own limitations. I chose the HDS because of the 3 piece wing. My outboard sections are done and I can still lift and move them by myself. That's important to me. Gary Boothe Cool, CA 601 HDSTD, WW Conversion 90% done, Tail done, wings done, working on c-section -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of cbaron66 Sent: Thursday, May 17, 2007 7:18 AM Subject: Zenith-List: Re: Wing sweep and recent crashes I'm a long time lurker here, but this is my first post on this forum. I've been considering the 601XL for quite some time, but my only experiance with CH designs has been repairing a hail damaged HDS. I don't know the PC way to say this so please forgive my potential faux pas. I felt the HDS was wimpy enough(relative to RVs), but now there may be potential for the wings to fall off the XL? Man, this is not making my desicion on what kitplane to buy any simpler. If you guys feel the need to flame me go ahead. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113321#113321


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    Time: 08:05:39 AM PST US
    From: "Gary Boothe" <gboothe5@comcast.net>
    Subject: Re: 601XL Fuselage build before wings
    Andy, Tail feathers are the same. XL plans have all the latest do-dads for the fairings and trim, but otherwise are interchangeable. BTW - ever looked across the dogfight circle and seen the oilcanning on the wings of a Cessna 170A? HOLY COW!!! Gary Boothe Cool, CA 601 HDSTD, WW Conversion 90% done, Tail done, wings done, working on c-section -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of ashontz Sent: Thursday, May 17, 2007 7:34 AM Subject: Zenith-List: Re: 601XL Fuselage build before wings I thought about that too, the fact that a design change (if it occurs) would also be to the fuselage itself, unlikely though. I'm very comfortable with my bulding skills at this point so switching to the fuselage doesn't bother me. I think you learn a lot more building from plans. I'm just wondering if I'd be painting myself into a corner if I have to pull out the center spar temporarily to set the dyhedral and I can't. I see that as the biggest show stopper to building the fuselage at this point. Believe me, I've actually entertained the idea of just stopping work all together on the XL and ordering plans for an HD. Wouldn't take me anywhere near as long to rebuild. I wouldn't be surprised if the HD uses the same stabilizer, elevator, and rudder (not saying it does, I don't know) so all I'd really be shit out of would be the time and a couple hundred dollars building the right wing. p.mulwitz(at)worldnet.att wrote: > The standard build order starts with the rudder and tail parts, then > goes to wings, and finally fuselage. > > I think one important reason for this is education of the > builder. It is much less expensive in both time and money to make > mistakes on the simpler and smaller parts. The fuselage is A LOT > more complicated and difficult to build than the rest of the > plane. You are less likely to make a huge mistake on the fuselage > after building the rest of the parts. > > I consider this issue a lot more important to an individual builder's > issues than the possibility that there may be a major design change > at some undetermined time in the future. It may be that there is no > design change at all, or a big change might be some place other than > the wings. > > I am not saying I am not concerned about the structural failures. I > only think that the likelihood of a big fix in the near future is > very small. Also, my concern is large, but the real danger of a > structural failure in any single 601XL with the current design is > still very small. It may turn out (much to my frustration) that the > failures are simply results from overstressing the planes or improper > cable tensions and if you keep within design limits you will be just fine. > > Paul > XL fuselage > do not archive > > > At 06:40 AM 5/17/2007, you wrote: > > > > > > > Considering all the talk about wing testing of the 601XL by Zenith, > > I'm considering putting them aside for now and working on the > > fuselage. I'm confident that Zenith will rectify any problems if > > found. That being the case, what problems will I encounter if I > > build the fuselage first? One problem I see is the center spar. I > > have one side drilled for the wing root and one side not drilled. If > > I start building the fuselage around it will I be able to pull it > > out with out a problem to set the dihedral on the table? Can I build > > most of the fuselage without the center spar and install the spar at > > a later time? I just want to keep moving forward and figured now may > > be a good time to start on the fuselage til we get official word on > > the wing tests and if there's any corrective actions that need to be taken. > > > > -------- > > Andy Shontz > > CH601XL - Corvair > > www.mykitlog.com/ashontz > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=113305#113305 > > > > > > > > > > > > > > > > > > > -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113331#113331


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    Time: 08:16:49 AM PST US
    Subject: Re: 601XL Fuselage build before wings
    From: "ashontz" <ashontz@nbme.org>
    Thanks, I figured they would be interchangable. So worst case, if I switch to an HD, I'm out like maybe $450 for what I spent to get the right wing to the stage I'm at, which is pretty far. gboothe5(at)comcast.net wrote: > Andy, > > Tail feathers are the same. XL plans have all the latest do-dads for the > fairings and trim, but otherwise are interchangeable. > > BTW - ever looked across the dogfight circle and seen the oilcanning on the > wings of a Cessna 170A? HOLY COW!!! > > Gary Boothe > Cool, CA > 601 HDSTD, WW Conversion 90% done, > Tail done, wings done, working on c-section > > > -- -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113340#113340


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    Time: 08:39:00 AM PST US
    Subject: Re: Wing sweep and recent crashes
    From: "cbaron66" <bruce.lee@honeywell.com>
    ashontz wrote: > > cbaron66 wrote: > > I'm a long time lurker here, but this is my first post on this forum. I've been considering the 601XL for quite some time, but my only experiance with CH designs has been repairing a hail damaged HDS. I don't know the PC way to say this so please forgive my potential faux pas. I felt the HDS was wimpy enough(relative to RVs), but now there may be potential for the wings to fall off the XL? Man, this is not making my desicion on what kitplane to buy any simpler. If you guys feel the need to flame me go ahead. > > > What did you personally feel was wimpy about the HDS compared to a RV. I stopped down a local airport over the weekend just to compare. I also felt there was something anemic about the XL wing I'm building compared to a couple of the planes I looked at; one of them was an RV. In particular I didn't like the rib spacing on my XL. It was much wider than anything I saw down at the airport. The RVs rib spacing was half that if the XL. Granted, the RV has a shorter spar depth, but when I'm looking at slight oil canning on my lower wing skin, (and I'm being very careful about my building procedures) it makes me wonder. My top skin doesn't oil can because the skin has a more pronounced curve, but that strength is just an illusion in my opinion. The lower skin tells the story there. Under stress, the top skin would be subject to nearly the same oil-canning potential as the bottom. > > It was just the feeling that you get when you see someone, and something just doesn't seem right about them but you can't put your finger on it and then you hear a month later they're in the hospital battling cancer. Even though you're not a doctor, you just knew something wasn't right with them. I guess anemic is as good as any way to describe it. I guess it just seems to me this plane(601XL) makes a good platform for a engine with less than 100hp and less than 160lbs installed weight. The problem seems to ME to be this is not how the airframe is being marketed-at least from my limited point of veiw. In an interesting side note, have you guys seen/heard, vans is once again redoing the RV12? apparently he's found it's not as easy as it first appears to design a one size fits all airplane that meets all the requirements of LSA, is easy to fly, is comfortable for crosscountry and isn't ugly as sin. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113346#113346


    Message 33


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    Time: 08:47:36 AM PST US
    Subject: Re: Landing Lights
    From: "hansriet" <hansinla@mac.com>
    Has anyone built the landing light and taxi light as two separate units in each wing yet? (To accommodate a wig-wag installation). What lights did you use? Which lamp holder? Also there's a slightly different Aeroflash Strobe/Nav unit (Kit No. 156-0049) than the one ZAC is supplying. It has a white light on the backside. By mounting this strobe on the wingtips, you don't need the (rather ugly IMHO) rudder tail light. Does anybody have experience with that strobe? Will it fit on the XL wingtips? Thanks, Hans van Riet Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113350#113350


    Message 34


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    Time: 08:51:48 AM PST US
    From: <EROC@bright.net>
    Subject: Re: New Wing Testing - Amateur Builders
    Also, there was a 601XL kit at SnF in 05 under construction in the sheet metal tent supervised by Flight Crafters that was being assembled by volunteer's . ----- Original Message ----- From: Craig Payne To: zenith-list@matronics.com Sent: Thursday, May 17, 2007 3:20 AM Subject: RE: Zenith-List: New Wing Testing - Amateur Builders Well, there was that 601HDS they built and flew at SnF in a week with volunteer labor. I wonder where it is now? http://www.zenithair.com/kit-data/7dw.html -- Craig


    Message 35


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    Time: 08:57:45 AM PST US
    Subject: Re: Selective posting
    From: "rickpitcher" <zodie@adelphia.net>
    [quote="naumuk(at)alltel.net"]Matt- I only see maybe 30% of the posts I mak on list. Do I have something set wrong? do not archive Bill Naumuk HDS Fuse/Corvair Townville, Pa > [b] Bill, I see about 600 posts with your name on them. Did you send more than that? They seem to be coming through on this end. Rick Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113355#113355


    Message 36


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    Time: 08:58:59 AM PST US
    From: LarryMcFarland <larry@macsmachine.com>
    Subject: Re: Wing sweep and recent crashes
    The XL and the RV are apples and oranges. The XL is a light plane and the RV is not. The typical horsepower use for the XL is 100 hp and the RV is nearer 150. The time to scratch build an RV is near 8 years as it was 5 years for my HDS. This doesn't make the XL less a plane, but it does point out that it flies slower with greater economy than a RV, costs considerably less than a RV to build. They're both great aircraft and both have had wing problems, probably due more to the way they were flown or built. The question is more of what you feel you want to spend over the long term in outlay $35K or $75K and can you afford 7 to 9 gph at $4.50 or do you want to burn 3.5 to 4 gph at car gas prices occasionally. The emphasis on speed voids all these arguments and is probably the most costly and wasteful aspect of decision making. Just think a little ahead of yourself. The 601 series is not compromised by being a light aircraft, but those who fly and build them can compromise that standard easier than the heavier aircraft. Larry McFarland at www.macsmachine.com do not archive ashontz wrote: > > > cbaron66 wrote: > >> I'm a long time lurker here, but this is my first post on this forum. I've been considering the 601XL for quite some time, but my only experiance with CH designs has been repairing a hail damaged HDS. I don't know the PC way to say this so please forgive my potential faux pas. I felt the HDS was wimpy enough(relative to RVs), but now there may be potential for the wings to fall off the XL? Man, this is not making my desicion on what kitplane to buy any simpler. If you guys feel the need to flame me go ahead. >> > > > What did you personally feel was wimpy about the HDS compared to a RV. I stopped down a local airport over the weekend just to compare. I also felt there was something anemic about the XL wing I'm building compared to a couple of the planes I looked at; one of them was an RV. In particular I didn't like the rib spacing on my XL. It was much wider than anything I saw down at the airport. The RVs rib spacing was half that if the XL. Granted, the RV has a shorter spar depth, but when I'm looking at slight oil canning on my lower wing skin, (and I'm being very careful about my building procedures) it makes me wonder. My top skin doesn't oil can because the skin has a more pronounced curve, but that strength is just an illusion in my opinion. The lower skin tells the story there. Under stress, the top skin would be subject to nearly the same oil-canning potential as the bottom. > > -------- > Andy Shontz > CH601XL - Corvair > www.mykitlog.com/ashontz > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=113333#113333 > > >


    Message 37


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    Time: 09:10:33 AM PST US
    From: "ZodieRocket" <zodierocket@hsfx.ca>
    Subject: Re: 601XL Fuselage build before wings
    ANDY, your driving me crazy, you remind me of a movie in which the fellow gets all self induced hysterical and needs a DAM GOOD SLAP!! Let the investigation continue, Andy build your wings, you won't see any changes, in my opinion. Chris will test yet another XL to ease your mind and the FAA will still undoubtedly leave a fog for concrete answers. The FAA has not made any recommendations to the designer that I am aware of, and with some knowledge, they will not make any recommendations in the closure of the other incidents, so I believe. It has been unfortunate that several accidents have happened in a short period, some of which were extremely stupid. Having a plane fold it's wings and the rear spar fully intact on the fuselage is the same as the one that entered into the side of the wielding shop or exploded in mid air. Neither should be considered a design flaw and unfortunately should be pointed at owner/builder error. Be careful out their guys. Build your planes as the plans state, don't make structural modifications without the designers approval. Fly in conditions you can handle and know the abilities of your plane and stay within them. In Canada the 601 series is not rated for aerobatics and therefore cannot do any of them. Can the plane do some, likely, I have heard of many people trying, many doing and possibly the rest leaving a legacy for a couple on this list to cry about structural integrity. Build your plane and don't make ANDY changes ,fly your plane within it's limits and you will have a bird that is fun and safe. For the rest if you want to wait 8 mos to start building by all means make sure your comfortable, myself I'm getting ready to soon let my only daughter at the age of 14, use the 601XL to learn how to fly on. Don't take this statement lightly there is NOTHING more important to me in this life then my children. Now lets get back to building and giving Andy a cuff upside the coconut, (not really but I feel better picturing it). Mark Townsend Alma, Ontario Zodiac 601XL C-GOXL, CH701 just started www.ch601.org / www.ch701.com / www.Osprey2.com do not archive -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of ashontz Sent: Thursday, May 17, 2007 11:16 AM Subject: Zenith-List: Re: 601XL Fuselage build before wings Thanks, I figured they would be interchangable. So worst case, if I switch to an HD, I'm out like maybe $450 for what I spent to get the right wing to the stage I'm at, which is pretty far. gboothe5(at)comcast.net wrote: > Andy, > > Tail feathers are the same. XL plans have all the latest do-dads for the > fairings and trim, but otherwise are interchangeable. > > BTW - ever looked across the dogfight circle and seen the oilcanning on the > wings of a Cessna 170A? HOLY COW!!! > > Gary Boothe > Cool, CA > 601 HDSTD, WW Conversion 90% done, > Tail done, wings done, working on c-section > > > -- -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113340#113340 6:05 PM 6:05 PM


    Message 38


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    Time: 09:21:06 AM PST US
    From: john butterfield <jdbutterfield@yahoo.com>
    Subject: wings
    -hi list after reading all the posts on the wing failure, i have concluded the only options are to not fly the XL, fly the XL, or wait to see what the problem really is. as i am still some time away from my first flight, the only thing i plan to do is not rivet the top skins on until i have completed the machine and finished my taxi tests. i am sorta used to seeing cleco's sticking out anyway. maybe i'll become a duct tape expert. i respect both sides of the wing issue, but no one really knows what the problem is, if any, and what to do about it at this time. build on and prosper. for those already flying, be a 3g max pilot. john butterfield 601XL, corvair torrance, ca http://get.games.yahoo.com/proddesc?gamekey=monopolyherenow


    Message 39


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    Time: 09:32:42 AM PST US
    From: "Dino Bortolin" <dbortol@gmail.com>
    Subject: Re: Fuel Line Length
    If you happen to be ordering something else from surpluscenter.com, like say a flap actuator, you can add on 100' of 5/32 clear tubing for $3.49. It's their item number 20-1022. Dino On 5/17/07, Scott Thatcher <s_thatcher@bellsouth.net> wrote: > > Dave, > > Great idea... I can't believe I never thought about doing it that way. > The concept would also work for any other lines needed including control > cables, brakes lines, etc.. > > Thanks again! > > Scott > > <<I am not building yet and cannot give you any dimensions. However, I > have > done similar fuel line runs on a speed boat using steel braded lines. I > went > to Home Depot and purchased a length of cheap clear hose the same > diameter. > I ran the hose as needed and cut it to length. I removed the clear hose > and > used it as a template, installing the steel braded connectors on the > workbench. ... Dave Thompson>> > > * > > > * > >


    Message 40


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    Time: 09:34:06 AM PST US
    From: <dredmoody@cox.net>
    Subject: Re: Landing Lights
    Check out GS-Air.com at the link below. They offer an LED based strobe/position light combo package that does as you described. Dred https://ssl.perfora.net/gs-air.com/sess/utn;jsessionid=1543ab024ee6dc8/shopdata/index.shopscript ---- hansriet <hansinla@mac.com> wrote: > > Has anyone built the landing light and taxi light as two separate units in each wing yet? (To accommodate a wig-wag installation). > > What lights did you use? Which lamp holder? > > Also there's a slightly different Aeroflash Strobe/Nav unit (Kit No. 156-0049) than the one ZAC is supplying. It has a white light on the backside. By mounting this strobe on the wingtips, you don't need the (rather ugly IMHO) rudder tail light. Does anybody have experience with that strobe? Will it fit on the XL wingtips? > > Thanks, > > > Hans van Riet


    Message 41


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    Time: 09:36:55 AM PST US
    Subject: Re: Wing sweep and recent crashes
    From: "cbaron66" <bruce.lee@honeywell.com>
    larry(at)macsmachine.com wrote: > The XL and the RV are apples and oranges. The XL is a light plane and > the RV is not. The typical horsepower use for the > XL is 100 hp and the RV is nearer 150. The time to scratch build an RV > is near 8 years as it was 5 years for my HDS. > This doesn't make the XL less a plane, but it does point out that it > flies slower with greater economy than a RV, costs considerably > less than a RV to build. They're both great aircraft and both have had > wing problems, probably due more to the way they were flown or built. > The question is more of what you feel you want to spend over the long > term in outlay $35K or $75K and can > you afford 7 to 9 gph at $4.50 or do you want to burn 3.5 to 4 gph at > car gas prices occasionally. The emphasis on speed > voids all these arguments and is probably the most costly and wasteful > aspect of decision making. Just think a little ahead of yourself. The > 601 series is not compromised by being a light aircraft, but those who > fly and build them can compromise that standard easier than the heavier > aircraft. > > Larry McFarland at www.macsmachine.com > do not archive > > > ashontz wrote: > > > > > > > > > cbaron66 wrote: > > > > > I'm a long time lurker here, but this is my first post on this forum. I've been considering the 601XL for quite some time, but my only experiance with CH designs has been repairing a hail damaged HDS. I don't know the PC way to say this so please forgive my potential faux pas. I felt the HDS was wimpy enough(relative to RVs), but now there may be potential for the wings to fall off the XL? Man, this is not making my desicion on what kitplane to buy any simpler. If you guys feel the need to flame me go ahead. > > > > > > > > > What did you personally feel was wimpy about the HDS compared to a RV. I stopped down a local airport over the weekend just to compare. I also felt there was something anemic about the XL wing I'm building compared to a couple of the planes I looked at; one of them was an RV. In particular I didn't like the rib spacing on my XL. It was much wider than anything I saw down at the airport. The RVs rib spacing was half that if the XL. Granted, the RV has a shorter spar depth, but when I'm looking at slight oil canning on my lower wing skin, (and I'm being very careful about my building procedures) it makes me wonder. My top skin doesn't oil can because the skin has a more pronounced curve, but that strength is just an illusion in my opinion. The lower skin tells the story there. Under stress, the top skin would be subject to nearly the same oil-canning potential as the bottom. > > > > -------- > > Andy Shontz > > CH601XL - Corvair > > www.mykitlog.com/ashontz > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=113333#113333 > > > > > > > > > > > Umm, You do know what an RV12 is don't you??????????????? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113373#113373


    Message 42


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    Time: 09:37:23 AM PST US
    From: "T. Graziano" <tonyplane@bellsouth.net>
    Subject: Nr of 601XLs registered in US was Re: Re: Wing sweep and
    recent crashes The last time I checked my XL in the FAA data base it did not show as having an airworthiness cert, although I did receive it about 2 years ago. Last year, before my first annual conditional inspection, I received my Repairman's Cert and I asked at the FAA District Office why it did not show as having an airworthiness cert in the data base. The answer was something like "we don't know". Tony Graziano 601XL/Jab3300A; N493TG; 240 hrs.of great flying enjoyment!. ---------- Re: Re: Wing sweep and recent crashes From: William Dominguez (bill_dom@yahoo.com) Date: Thu May 17 - 5:35 AM David Mikesell <skyguynca@skyguynca.com> wrote:I did a FAA registraition search and it only comes up with 132 601XL's in the USA. Out of that only 89 carry a current airworthiness which means the others are not flying yet. How and where did you make the search. I'm using this page: http://registry.faa.gov/aircraftinquiry/acftref_inquiry.asp and I don't get more than 13. William Dominguez Zodiac 601XL Plans Miami, Florida


    Message 43


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    Time: 09:41:32 AM PST US
    Subject: Re: 601XL Fuselage build before wings
    From: "ashontz" <ashontz@nbme.org>
    I'll let other comment here. I've heard that for every one person that actually speaks up that there's a hundred people thinking the same thng. So you get a hundred and I get a hundred. zodierocket(at)hsfx.ca wrote: > ANDY, your driving me crazy, you remind me of a movie in which the > fellow gets all self induced hysterical and needs a DAM GOOD SLAP!! > > Let the investigation continue, Andy build your wings, you won't see any > changes, in my opinion. Chris will test yet another XL to ease your mind > and the FAA will still undoubtedly leave a fog for concrete answers. The > FAA has not made any recommendations to the designer that I am aware of, > and with some knowledge, they will not make any recommendations in the > closure of the other incidents, so I believe. > It has been unfortunate that several accidents have happened in a short > period, some of which were extremely stupid. > > Having a plane fold it's wings and the rear spar fully intact on the > fuselage is the same as the one that entered into the side of the > wielding shop or exploded in mid air. Neither should be considered a > design flaw and unfortunately should be pointed at owner/builder error. > Be careful out their guys. Build your planes as the plans state, don't > make structural modifications without the designers approval. > > Fly in conditions you can handle and know the abilities of your plane > and stay within them. In Canada the 601 series is not rated for > aerobatics and therefore cannot do any of them. Can the plane do some, > likely, I have heard of many people trying, many doing and possibly the > rest leaving a legacy for a couple on this list to cry about structural > integrity. > > Build your plane and don't make ANDY changes ,fly your plane within it's > limits and you will have a bird that is fun and safe. > > For the rest if you want to wait 8 mos to start building by all means > make sure your comfortable, myself I'm getting ready to soon let my only > daughter at the age of 14, use the 601XL to learn how to fly on. Don't > take this statement lightly there is NOTHING more important to me in > this life then my children. > > Now lets get back to building and giving Andy a cuff upside the coconut, > (not really but I feel better picturing it). > > Mark Townsend Alma, Ontario > Zodiac 601XL C-GOXL, CH701 just started > www.ch601.org / www.ch701.com / www.Osprey2.com > do not archive > > -- -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113376#113376


    Message 44


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    Time: 09:52:38 AM PST US
    From: Tom Henderson <admin@arachnidrobotics.com>
    Subject: Re: 601XL Fuselage build before wings
    AMEN! This list USED to be entertaining and helpful. I hesitate to even open it in the last week... :( do not archive ANDY, your driving me crazy, you remind me of a movie in which the fellow gets all self induced hysterical and needs a DAM GOOD SLAP!! Let the investigation continue, Andy build your wings, you won't see any changes, in my opinion. Chris will test yet another XL to ease your mind and the FAA will still undoubtedly leave a fog for concrete answers. The FAA has not made any recommendations to the designer that I am aware of, and with some knowledge, they will not make any recommendations in the closure of the other incidents, so I believe. It has been unfortunate that several accidents have happened in a short period, some of which were extremely stupid. Having a plane fold it's wings and the rear spar fully intact on the fuselage is the same as the one that entered into the side of the wielding shop or exploded in mid air. Neither should be considered a design flaw and unfortunately should be pointed at owner/builder error. Be careful out their guys. Build your planes as the plans state, don't make structural modifications without the designers approval. Fly in conditions you can handle and know the abilities of your plane and stay within them. In Canada the 601 series is not rated for aerobatics and therefore cannot do any of them. Can the plane do some, likely, I have heard of many people trying, many doing and possibly the rest leaving a legacy for a couple on this list to cry about structural integrity. Build your plane and don't make ANDY changes ,fly your plane within it's limits and you will have a bird that is fun and safe. For the rest if you want to wait 8 mos to start building by all means make sure your comfortable, myself I'm getting ready to soon let my only daughter at the age of 14, use the 601XL to learn how to fly on. Don't take this statement lightly there is NOTHING more important to me in this life then my children. Now lets get back to building and giving Andy a cuff upside the coconut, (not really but I feel better picturing it). Mark Townsend Alma, Ontario Zodiac 601XL C-GOXL, CH701 just started www.ch601.org / www.ch701.com / www.Osprey2.com do not archive -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of ashontz Sent: Thursday, May 17, 2007 11:16 AM Subject: Zenith-List: Re: 601XL Fuselage build before wings Thanks, I figured they would be interchangable. So worst case, if I switch to an HD, I'm out like maybe $450 for what I spent to get the right wing to the stage I'm at, which is pretty far. gboothe5(at)comcast.net wrote: > Andy, > > Tail feathers are the same. XL plans have all the latest do-dads for the > fairings and trim, but otherwise are interchangeable. > > BTW - ever looked across the dogfight circle and seen the oilcanning on the > wings of a Cessna 170A? HOLY COW!!! > > Gary Boothe > Cool, CA > 601 HDSTD, WW Conversion 90% done, > Tail done, wings done, working on c-section > > > -- -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113340#113340 6:05 PM 6:05 PM


    Message 45


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    Time: 10:03:41 AM PST US
    From: "Gary Boothe" <gboothe5@comcast.net>
    Subject: wings
    John, This is exactly what I meant in a previous post about things being totally blown out of proportion. Some people on this list made so many posts about wing problems that they now have others questioning the integrity!! I will freely admit that I am not building an XL, nor is my project anywhere close to being finished, but I am merely pointing out that NO ONE HAS COME CLOSE TO SHOWING THAT THERE IS ANY PROBLEM AT ALL!!!! If I was a cynical guy, I would claim that the RV manufacturer had hired some guys to throw some sand in our eyes....and they did! Just as with a very popular TV broadcast, THE SPIN SHOULD STOP HERE! (Pun intended) After "....reading all the posts..." one should conclude that: 1) No one has presented any evidence that there is a wing problem 2) No one has presented any evidence that "oil canning" is a problem 3) The manufacturer has presented all his test data, and has offered to repeat the test at his expense, just to remind everyone that he is comfortable. 4) All preliminary evidence shows that Pilot Error has been the real cause of all the accidents, or, at least, no evidence has been given that the A/C design is at fault. Your final sentence is most appropriate. In other words, fly the plane within the limits of what's prudent. Gary Boothe Cool, CA 601 HDSTD, WW Conversion 90% done, Tail done, wings done, working on c-section -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of john butterfield Sent: Thursday, May 17, 2007 9:21 AM Subject: Zenith-List: wings <jdbutterfield@yahoo.com> -hi list after reading all the posts on the wing failure, i have concluded the only options are to not fly the XL, fly the XL, or wait to see what the problem really is. as i am still some time away from my first flight, the only thing i plan to do is not rivet the top skins on until i have completed the machine and finished my taxi tests. i am sorta used to seeing cleco's sticking out anyway. maybe i'll become a duct tape expert. i respect both sides of the wing issue, but no one really knows what the problem is, if any, and what to do about it at this time. build on and prosper. for those already flying, be a 3g max pilot. john butterfield 601XL, corvair torrance, ca http://get.games.yahoo.com/proddesc?gamekey=monopolyherenow


    Message 46


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    Time: 10:19:23 AM PST US
    From: Paul Mulwitz <p.mulwitz@worldnet.att.net>
    Subject: Re: Wing sweep and recent crashes
    Hi Bruce, A lot of us are concerned about the recent history of in-flight structural failures on 3 CH601XLs. The latest news is that Chris is looking into this problem and may figure out what is happening. I have a friend who has been building an RV-9A at about the same pace as my work on a 601XL. The differences I can see include the solid rivets vs. pulled rivets, the different aluminum alloy, and the large engine cost differences. The RV-9A also weighs more than the XL so it doesn't qualify as LSA. All of these reasons lead me toward the XL. I think the kit quality is better on the RV-9A. It has all the match drilling done on a CNC punch, so alignment of parts is straight forward. The ZAC kit is not so precisely done, so there is more "Art" in building the XL. When I chose to build my XL there had not been any structural failures of note. I don't know what I would do if I were starting a project today. I don't think the XL is flimsy as you suggested in your question. It uses heavier skin in a lot of places compared to earlier models like the HDS. I think it has a bit higher performance and a bit more stability than the HDS since the fuselage is a foot longer. Beyond all that, I would say your choice is a tough one because of the accident statistics building on the XL. If it is a LSA compliant design you want, you might consider waiting for the RV-12, or you might just go ahead with an XL. Good luck, Paul XL fuselage At 07:17 AM 5/17/2007, you wrote: > >I'm a long time lurker here, but this is my first post on this >forum. I've been considering the 601XL for quite some time, but my >only experiance with CH designs has been repairing a hail damaged >HDS. I don't know the PC way to say this so please forgive my >potential faux pas. I felt the HDS was wimpy enough(relative to >RVs), but now there may be potential for the wings to fall off the >XL? Man, this is not making my desicion on what kitplane to buy any >simpler. If you guys feel the need to flame me go ahead. > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=113321#113321 > >


    Message 47


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    Time: 10:23:59 AM PST US
    Subject: Re: 601XL Fuselage build before wings
    From: "ashontz" <ashontz@nbme.org>
    admin(at)arachnidrobotics wrote: > AMEN! This list USED to be entertaining and helpful. I hesitate to even open it in the last week... :( > > do not archive > > -- Me too til I starting taking notice of the thread about wing flutter. There's still plenty of other fun and interesting thread on here. do not archive -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113386#113386


    Message 48


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    Time: 10:29:16 AM PST US
    Subject: Re: Want to Sell your XL ?
    From: japhillipsga@aol.com
    Any of you guys that want to sell your un finished death trap XLs let me know and I may be interested in purchase. I'll offer a reasonable price for these worthless piles of metal, even come and get them and haul them away so you can be safe. Course, as they aren't worth much I won't be able to pay much for them, but even at a loss you'll still be alive and safe. Wouldn't that be better than risking untimely demise ? E-mail me off thread and maybe I can help you out of your predicament, Best regards, Bill of Georgia -----Original Message----- From: planejim@bellsouth.net Sent: Thu, 17 May 2007 9:57 AM Subject: Re: Zenith-List: 99.99999% Congratulations Aaron. I've heard ( unconfirmed ) that percentage wise, more Zenith aircraft are completed by the original purchaserer than most other homebuilts. Also, if you haven't done so, I urge you to communicate with an EAA Flight Advisor before you make that first flight, reguardless of your experience level. Good luck!! do not archive Jim Hoak ----- Original Message ----- From: "Aaron Gustafson" <agustafson@chartermi.net> Sent: Thursday, May 17, 2007 8:36 AM Subject: Zenith-List: 99.99999% > > N797AT has W&B done (yesterday), airworthiness certification request > packet sent in, just waiting. Fideling with weatherstrips, placards, > stationary tests and minor adjustments. > Almost there. February 1996- now. > > Aaron do not archive > > > > > ________________________________________________________________________


    Message 49


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    Time: 10:29:27 AM PST US
    Subject: Re: 601XL Fuselage build before wings
    From: "ashontz" <ashontz@nbme.org>
    Mark, I'm not trying to piss you off. I like you, you're a good guy and have personally taken the time to give me help with stuff and I appreciate that. I'm just wondering (as are others) what if anything is going on. I'd like to continue working on my plane and look forward to flying it at some point. I just want to know it truly is safe and doesn't have any anomolies. It makes sense to me at this point to move onto another area of the plane for the time being. There may never be anything conclusive or any changes other than the introduction of the CH601XLHD or something like. You never know. Figure I'll let it slide for awhile and see what happens. Doesn't mean I need to sit dead in the water. zodierocket(at)hsfx.ca wrote: > ANDY, your driving me crazy, you remind me of a movie in which the > fellow gets all self induced hysterical and needs a DAM GOOD SLAP!! > > Let the investigation continue, Andy build your wings, you won't see any > changes, in my opinion. Chris will test yet another XL to ease your mind > and the FAA will still undoubtedly leave a fog for concrete answers. The > FAA has not made any recommendations to the designer that I am aware of, > and with some knowledge, they will not make any recommendations in the > closure of the other incidents, so I believe. > It has been unfortunate that several accidents have happened in a short > period, some of which were extremely stupid. > > Having a plane fold it's wings and the rear spar fully intact on the > fuselage is the same as the one that entered into the side of the > wielding shop or exploded in mid air. Neither should be considered a > design flaw and unfortunately should be pointed at owner/builder error. > Be careful out their guys. Build your planes as the plans state, don't > make structural modifications without the designers approval. > > Fly in conditions you can handle and know the abilities of your plane > and stay within them. In Canada the 601 series is not rated for > aerobatics and therefore cannot do any of them. Can the plane do some, > likely, I have heard of many people trying, many doing and possibly the > rest leaving a legacy for a couple on this list to cry about structural > integrity. > > Build your plane and don't make ANDY changes ,fly your plane within it's > limits and you will have a bird that is fun and safe. > > For the rest if you want to wait 8 mos to start building by all means > make sure your comfortable, myself I'm getting ready to soon let my only > daughter at the age of 14, use the 601XL to learn how to fly on. Don't > take this statement lightly there is NOTHING more important to me in > this life then my children. > > Now lets get back to building and giving Andy a cuff upside the coconut, > (not really but I feel better picturing it). > > Mark Townsend Alma, Ontario > Zodiac 601XL C-GOXL, CH701 just started > www.ch601.org / www.ch701.com / www.Osprey2.com > do not archive > > -- -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113388#113388


    Message 50


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    Time: 10:56:11 AM PST US
    From: "Gary Boothe" <gboothe5@comcast.net>
    Subject: Re: 601XL Fuselage build before wings
    Andy, There you go, again... Wing flutter? ONE lister reported wing flutter in a very peculiar circumstance! That hardly means that wing flutter is a problem, but the more you bring it up, all of a sudden wings are fluttering off of 601's everywhere. To my knowledge, no one ever agreed what caused the wing flutter of the guy who reported it while flying over a heat plume. It was certainly not agreed that it was a structural problem with the wing. You don't work for the RV guys, do you? Gary Boothe Cool, CA 601 HDSTD, WW Conversion 90% done, Tail done, wings done, working on c-section Me too til I starting taking notice of the thread about wing flutter. There's still plenty of other fun and interesting thread on here. do not archive -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113386#113386


    Message 51


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    Time: 11:13:01 AM PST US
    From: Jeyoung65@aol.com
    Subject: Re: 601XL Fuselage build before wings
    Gray, what is a 601HDSTD? DO NOT ARCHIVE" ************************************** See what's free at http://www.aol.com.


    Message 52


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    Time: 11:13:07 AM PST US
    Subject: Re: 601XL Fuselage build before wings
    From: "Gig Giacona" <wr.giacona@suddenlink.net>
    I'm with Mark so add another 100. ashontz wrote: > I'll let other comment here. I've heard that for every one person that actually speaks up that there's a hundred people thinking the same thng. So you get a hundred and I get a hundred. > -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113400#113400


    Message 53


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    Time: 11:16:50 AM PST US
    From: LINLARMAYES@aol.com
    Subject: Re: 701 project
    Allan Please give me a little more info on what You have to sell. Larry Mayes Linlarmayes@aol.com ************************************** See what's free at http://www.aol.com.


    Message 54


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    Time: 11:22:45 AM PST US
    From: "Gary Boothe" <gboothe5@comcast.net>
    Subject: Re: 601XL Fuselage build before wings
    601 HDS TailDragger. It's my own acronym. Pretty clever, eh? So now, when you do your searches for wing failures on 601's, you may have to include 601HDSTD. Gary Boothe Cool, CA 601 HDSTD, WW Conversion 90% done, Tail done, wings done, working on c-section DO NOT ARCHIVE _____ From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Jeyoung65@aol.com Sent: Thursday, May 17, 2007 11:12 AM Subject: Re: Zenith-List: Re: 601XL Fuselage build before wings Gray, what is a 601HDSTD? DO NOT ARCHIVE" _____ See what's free at AOL.com <http://www.aol.com?ncid=AOLAOF00020000000503> .


    Message 55


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    Time: 11:40:18 AM PST US
    From: "John Bolding" <jnbolding1@teleshare.net>
    Subject: Re: 601XL Fuselage build before wings
    Andy, Me too, add another 100, I'll throw in some bird house plans so you can be 100% safe as you have stated is your desire. You are NOT gonna climb THAT hill building airplanes that have "Experimental" on the side in big letters. John do not archive <wr.giacona@suddenlink.net> I'm with Mark so add another 100. ashontz wrote: > I'll let other comment here. I've heard that for every one person that actually speaks up that there's a hundred people thinking the same thng. So you get a hundred and I get a hundred. > -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR


    Message 56


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    Time: 11:40:44 AM PST US
    From: <dredmoody@cox.net>
    Subject: Re: 601XL Fuselage build before wings
    Et moi aussi, Dred ---- Gig Giacona <wr.giacona@suddenlink.net> wrote: > > I'm with Mark so add another 100. > > > ashontz wrote: > > I'll let other comment here. I've heard that for every one person that actually speaks up that there's a hundred people thinking the same thng. So you get a hundred and I get a hundred. > > > > > -------- > W.R. &quot;Gig&quot; Giacona > 601XL Under Construction > See my progress at www.peoamerica.net/N601WR > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=113400#113400 > > > > > > > > > >


    Message 57


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    Time: 11:56:27 AM PST US
    Subject: Re: 601XL Fuselage build before wings
    From: "ashontz" <ashontz@nbme.org>
    Interesting responses considering I'm not even the one who mentioned wing flutter or originally posted the accident reports. As far as working for RV, why would I work for RV AND build a 601XL with a webpage with posted progress? Just looking for answers. As far as the Experimental posting on the side, yup, mine will obviously have that as well as everyone else's. That being the case, that's exactly what it means, experimental, yet everyone comes down on me for doing just that, experimenting with the idea that perhaps the wings aren't as resistant to twist as they should or could be. When it comes to that, then I'm told to not toy with the idea (ie. don't experiment). So which is it, not experimental yet with Experimental on the side or truly experimental? If it's not experimental, then I'd like to see some more posted data that says that it's totally structurally sound in all respects up to +6 Gs. do not archive -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113415#113415


    Message 58


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    Time: 11:57:05 AM PST US
    Subject: Re: Fuel Line Length between Wing Tank and Selector Valve?
    From: "PatrickW" <pwhoyt@yahoo.com>
    That's a good idea. I don't have my fuselage sub-kit yet, so I can't go measure it. But I'll just hold off until I get that far, then I'll use your plastic tube trick. Thanks! Patrick 601XL/Corvair Eagan, MN Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113416#113416


    Message 59


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    Time: 12:08:52 PM PST US
    From: Peter Chapman <pchapman@ionsys.com>
    Subject: winpy looking wings, RV vs HDS
    At 10:17 17-05-07, you wrote: >experiance with CH designs has been repairing a hail damaged HDS. I >don't know the PC way to say this so please forgive my potential >faux pas. I felt the HDS was wimpy enough(relative to RVs), but now >there may be potential for the wings to fall off the XL? It is tough for us Zenair types when comparisons are made to RV's. The 601 HDS is a 1200 lb max airplane, with a 160 mph Vne, usually with 80-100 hp, and a 4 g limit load. The RV-6, for example, is a 1600 lb max airplane, with a roughly 210 mph Vne, designed for 150-180 hp, and a 6 g limit load. So, yes, the HDS wing will look light. The HDS's large spar depth also allows the wing panel weight to be kept down. Peter Chapman Toronto, ON


    Message 60


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    Time: 12:21:32 PM PST US
    From: "Dan" <hillsgun@nwinfo.net>
    Subject: Re: 601XL Fuselage build before wings
    Thank You. My sentiments exactly. Dan. ----- Original Message ----- From: Tom Henderson To: zenith-list@matronics.com Sent: Thursday, May 17, 2007 9:52 AM Subject: RE: Zenith-List: Re: 601XL Fuselage build before wings AMEN! This list USED to be entertaining and helpful. I hesitate to even open it in the last week... :( do not archive ZodieRocket <zodierocket@hsfx.ca> wrote: ANDY, your driving me crazy, you remind me of a movie in which the fellow gets all self induced hysterical and needs a DAM GOOD SLAP!! Let the investigation continue, Andy build your wings, you won't see any changes, in my opinion. Chris will test yet another XL to ease your mind and the FAA will still undoubtedly leave a fog for concrete answers. The FAA has not made any recommendations to the designer that I am aware of, and with some knowledge, they will not make any recommendations in the closure of the other incidents, so I believe. It has been unfortunate that several accidents have happened in a short period, some of which were extremely stupid. Having a plane fold it's wings and the rear spar fully intact on the fuselage is the same as the one that entered into the side of the wielding shop or exploded in mid air. Neither should be considered a design flaw and unfortunately should be pointed at owner/builder error. Be careful out their guys. Build your planes as the plans state, don't make structural modifications without the designers approval. Fly in conditions you can handle and know the abilities of your plane and stay within them. In Canada the 601 series is not rated for aerobatics and therefore cannot do any of them. Can the plane do some, likely, I have heard of many people trying, many doing and possibly the rest leaving a legacy for a couple on this list to cry about structural integrity. Build your plane and don't make ANDY changes ,fly your plane within it's limits and you will have a bird that is fun and safe. For the rest if you want to wait 8 mos to start building by all means make sure your comfortable, myself I'm getting ready to soon let my only daughter at the age of 14, use the 601XL to learn how to fly on. Don't take this statement lightly there is NOTHING more important to me in this life then my children. Now lets get back to building and giving Andy a cuff upside the coconut, (not really but I feel better picturing it). Mark Townsend Alma, Ontario Zodiac 601XL C-GOXL, CH701 just started www.ch601.org / www.ch701.com / www.Osprey2.com do not archive -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of ashontz Sent: Thursday, May 17, 2007 11:16 AM To: zenith-list@matronics.com Subject: Zenith-List: Re: 601XL Fuselage build before wings Thanks, I figured they would be interchangable. So worst case, if I switch to an HD, I'm out like maybe $450 for what I spent to get the right wing to the stage I'm at, which is pretty far. gboothe5(at)comcast.net wrote: > Andy, > > Tail feathers are the same. XL plans have all the latest do-dads for the > fairings and trim, but otherwise are interchangeable. > > BTW - ever looked across the dogfight circle and seen the oilcanning on the > wings of a Cessna 170A? HOLY COW!!! > > Gary Boothe > Cool, CA > 601 HDSTD, WW Conversion 90% done, > Tail done, wings done, working on c-section > > > -- -------- Andy Shontz CH601XL - ------------------------------------------------------------------------- --- 5/16/2007 6:05 PM


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    Time: 12:48:07 PM PST US
    From: William Dominguez <bill_dom@yahoo.com>
    Subject: Re: 601XL Fuselage build before wings
    Gary, This is where all the comments about wing flutter might comes from: "As the airplane flew to the southwest, he saw the wings visibly vibrate, and observed what he thought were pieces of metal separate from the airplane." This comes from the NTSB report about the accident in Oakdale California. Apparently, the guy who was flying over the plant is not the only one who have experienced wing flutter. William Dominguez Zodiac 601XL Plans Miami, Florida Andy, There you go, again... Wing flutter? ONE lister reported wing flutter in a very peculiar circumstance! That hardly means that wing flutter is a problem, but the more you bring it up, all of a sudden wings are fluttering off of 601's everywhere. To my knowledge, no one ever agreed what caused the wing flutter of the guy who reported it while flying over a heat plume. It was certainly not agreed that it was a structural problem with the wing. You don't work for the RV guys, do you? Gary Boothe Cool, CA 601 HDSTD, WW Conversion 90% done, Tail done, wings done, working on c-section Me too til I starting taking notice of the thread about wing flutter. There's still plenty of other fun and interesting thread on here. do not archive -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113386#113386


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    Time: 12:48:09 PM PST US
    Subject: Re: 601XL Fuselage build before wings
    From: "Gig Giacona" <wr.giacona@suddenlink.net>
    Andy, I've pretty much stayed out of this. It is your airplane and as long as you can get it by the AW inspector you can do what ever the hell you want to it. What I have a problem with is you suggesting completely untested and un-engineered fixes to a problem that probably doesn't exist. -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113423#113423


    Message 63


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    Time: 12:54:30 PM PST US
    From: Paul Mulwitz <p.mulwitz@worldnet.att.net>
    Subject: The last word . . . I hope.
    Andy, Maybe it is a good time for you to review your whole project. The HD is a completely different plane from the XL. They do have interchangeable tail parts, but even those are a little different - due to the changes to strengthen the tail to meet the LSA consensus standard. However, the "Mission" for these planes is quite different. The HD is designed to have the qualities of a primary trainer. The XL is designed for cross country flying. There are many differences in these missions. Perhaps you should ask yourself why you are building a plane, what you intend to do with it, and how advanced your pilot skills are. If your plans involve flying mostly within gliding distance of your starting point and your pilot skills are more similar to a primary student than a commercial pilot, then the HD might indeed be a good choice for you. On the other hand, if you plan to do a considerable amount of cross country flying and your experience includes lots of hours and instrument time along with much long distance travel then the XL would be a lot more appropriate. Please note that I didn't include any reference to the possible design issues with the XL. While I am concerned about that, I think the other points are much more important to choosing which plane to build. If your only concern is safety and you have trouble sleeping because there MIGHT be problem that impacts a small percentage of XLs then I suggest you consider taking up a different hobby. There is NO WAY to make experimental airplane flying a completely safe endeavor. While flying your XL will probably still be safer than driving to the airport to start your flight there will always be considerable possibility of a fatal accident flying any airplane and even higher probably of an accident when it is an experimental airplane built by an amateur rather than a factory built certified plane. The bottom line is that life is an adventure which always ends in death. Perhaps Shakespeare said it best in Julius Caesar: "Cowards die many times before their deaths; The valiant never taste of death but once." Good luck with your dilemma, Paul XL fuselage At 07:34 AM 5/17/2007, you wrote: >Believe me, I've actually entertained the idea of just stopping work >all together on the XL and ordering plans for an HD. Wouldn't take >me anywhere near as long to rebuild. I wouldn't be surprised if the >HD uses the same stabilizer, elevator, and rudder (not saying it >does, I don't know) so all I'd really be shit out of would be the >time and a couple hundred dollars building the right wing.


    Message 64


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    Time: 01:00:30 PM PST US
    Subject: Re: 601XL Fuselage build before wings
    From: "ashontz" <ashontz@nbme.org>
    Thank you for clarifying that. I was actually just reading that report. [quote="bill_dom(at)yahoo.com"]Gary, This is where all the comments about wing flutter might comes from: "As the airplane flew to the southwest, he saw the wings visibly vibrate, and observed what he thought were pieces of metal separate from the airplane." This comes from the NTSB report about the accident in Oakdale California. Apparently, the guy who was flying over the plant is not the only one who have experienced wing flutter. William Dominguez Zodiac 601XL Plans Miami, Florida Gary Boothe wrote:[quote] --> Zenith-List message posted by: "Gary Boothe" Andy, There you go, again... Wing flutter? ONE lister reported wing flutter in a very peculiar circumstance! That hardly means that wing flutter is a problem, but the more you bring it up, all of a sudden wings are fluttering off of 601's everywhere. To my knowledge, no one ever agreed what caused the wing flutter of the guy who reported it while flying over a heat plume. It was certainly not agreed that it was a structural problem with the wing. You don't work for the RV guys, do you? Gary Boothe Cool, CA 601 HDSTD, WW Conversion 90% done, Tail done, wings done, working on c-section Me too til I starting taking notice of the thread about wing flutter. There's still plenty of other fun and interesting thread on here. do not archive -------- Andy Shontz CH601XL - > [b] -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113427#113427


    Message 65


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    Time: 01:11:34 PM PST US
    Subject: Re: 601XL Fuselage build before wings
    From: "Gig Giacona" <wr.giacona@suddenlink.net>
    If you are going to quote it quote it all. That witness was 1/2 mile away and also heard the engine being "revved up" repeatedly. > One witness, located about 1/2 mile north of the accident site, stated that he was outside on his break when his attention was drawn toward the direction of the accident airplane that was flying overhead towards Oakdale airport. The airplane was about 800 to 1,000 feet above ground level (agl). He stated that he heard a "very loud" engine and it sounded as if it were being "revved up" repeatedly. As the airplane flew to the southwest, he saw the wings visibly vibrate, and observed what he thought were pieces of metal separate from the airplane. The witness stated that the engine noise momentarily increased in pitch and volume before the "left wing collapsed and folded rearward against the" fuselage of the airplane. The nose pitched down and the airplane entered a spin to the right. The right wing collapsed upward and folded back against the fuselage. He stated that the airplane impacted the ground in a 45-degree angle, and exploded on impact. The witness further reported that the wings remained attached to the airplane, but folded back during the accident sequence. He added that he did not see any components separate from the airplane prior to impacting the ground. > > Additional witnesses from various locations surrounding the accident site reported that the airplane flew a wide arc to enter the traffic pattern. The engine sounded very loud, as if it were alternately being "revved up to full rpm and then going to idle." The left wing of the airplane collapsed upward, and it entered a nose down 60-degree spin to the right. The airplane completed one full revolution before the right wing collapsed upward and folded back. The airplane then struck the ground. -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113429#113429


    Message 66


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    Time: 01:11:55 PM PST US
    Subject: Re: 601XL Fuselage build before wings
    From: "ashontz" <ashontz@nbme.org>
    Gig, I guess that falls into the Non-Experimental Experimental camp. It was just a suggestion. What are you afraid of, that someone may actually go ahead and implement it? Why would you have a problem with that if the plane is in fact experimental and it's their plane. Or are you uncomfortable with the fact that someone is implying that there MAY be, not definite, but MAY be something wrong with the design? If and there was something wrong with the design wouldn't you want to know about it? I chose Zenith based on NTSB queries a few years back. Nothing showed up at the time that didn't suggest pilot error. Now for some reason we're seeing cases that may in fact imply problems with the airframe. Seeing as how the 601HD and HDS utilize that same building processes and are built and flow by the same types of people, I'd have to guess that statiscally the the workmanship on the 601HD and HDSs and 601XLs are all within the same bellcurve, yet there are at least 4 suspicious 601XL accidents involving airframe failure where as with the 601HD and HDSs there are none of that category. Again, these planes are placarded Experimental. Personally, I'd prefer to see them placarded Certified, meaning, the design is certified and the inspector overlooking my work felt my work was up to snuff to be considered professional, so that the combination of heavily tested design coupled with professional workmanship is Certified which would be the same as building a Cessna 152 from scratch per A&P workmanship. That would be nice, but that's not the real world. So the best I can hope for at a reasonable price is Experimental with a truly tested design. That's all. Gig Giacona wrote: > Andy, > > I've pretty much stayed out of this. It is your airplane and as long as you can get it by the AW inspector you can do what ever the hell you want to it. > > What I have a problem with is you suggesting completely untested and un-engineered fixes to a problem that probably doesn't exist. -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113430#113430


    Message 67


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    Time: 01:13:38 PM PST US
    Subject: Re: 601XL Fuselage build before wings
    From: "ashontz" <ashontz@nbme.org>
    When I read that part I assumed prop failure (benefit of the doubt) that shook the plane apart, yet the report doesn't mention that. The report also states as probably cause "Failure of wing structure due to unknown causes". Gig Giacona wrote: > If you are going to quote it quote it all. That witness was 1/2 mile away and also heard the engine being "revved up" repeatedly. > > > > One witness, located about 1/2 mile north of the accident site, stated that he was outside on his break when his attention was drawn toward the direction of the accident airplane that was flying overhead towards Oakdale airport. The airplane was about 800 to 1,000 feet above ground level (agl). He stated that he heard a "very loud" engine and it sounded as if it were being "revved up" repeatedly. As the airplane flew to the southwest, he saw the wings visibly vibrate, and observed what he thought were pieces of metal separate from the airplane. The witness stated that the engine noise momentarily increased in pitch and volume before the "left wing collapsed and folded rearward against the" fuselage of the airplane. The nose pitched down and the airplane entered a spin to the right. The right wing collapsed upward and folded back against the fuselage. He stated that the airplane impacted the ground in a 45-degree angle, and exploded on impact. The witness further reported that the wings remained attached to the airplane, but folded back during the accident sequence. He added that he did not see any components separate from the airplane prior to impacting the ground. > > > > Additional witnesses from various locations surrounding the accident site reported that the airplane flew a wide arc to enter the traffic pattern. The engine sounded very loud, as if it were alternately being "revved up to full rpm and then going to idle." The left wing of the airplane collapsed upward, and it entered a nose down 60-degree spin to the right. The airplane completed one full revolution before the right wing collapsed upward and folded back. The airplane then struck the ground. > -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113431#113431


    Message 68


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    Time: 01:39:03 PM PST US
    From: Jerry Hey <jerryhey@earthlink.net>
    Subject: Re: 601XL Fuselage build before wings
    Andy, I have been following every word of this discussion. I appreciate your willingness to explore the information we have and search for answers. It is hard to understand those who apparently would rather not know. Jerry On May 17, 2007, at 4:13 PM, ashontz wrote: > > When I read that part I assumed prop failure (benefit of the doubt) > that shook the plane apart, yet the report doesn't mention that. > The report also states as probably cause "Failure of wing structure > due to unknown causes". > > > Gig Giacona wrote: >> If you are going to quote it quote it all. That witness was 1/2 >> mile away and also heard the engine being "revved up" repeatedly. >> >> >>> One witness, located about 1/2 mile north of the accident site, >>> stated that he was outside on his break when his attention was >>> drawn toward the direction of the accident airplane that was >>> flying overhead towards Oakdale airport. The airplane was about >>> 800 to 1,000 feet above ground level (agl). He stated that he >>> heard a "very loud" engine and it sounded as if it were being >>> "revved up" repeatedly. As the airplane flew to the southwest, he >>> saw the wings visibly vibrate, and observed what he thought were >>> pieces of metal separate from the airplane. The witness stated >>> that the engine noise momentarily increased in pitch and volume >>> before the "left wing collapsed and folded rearward against the" >>> fuselage of the airplane. The nose pitched down and the airplane >>> entered a spin to the right. The right wing collapsed upward and >>> folded back against the fuselage. He stated that the airplane >>> impacted the ground in a 45-degree angle, and exploded on impact. >>> The witness further reported! > that the wings remained attached to the airplane, but folded back > during the accident sequence. He added that he did not see any > components separate from the airplane prior to impacting the ground. >>> >>> Additional witnesses from various locations surrounding the >>> accident site reported that the airplane flew a wide arc to enter >>> the traffic pattern. The engine sounded very loud, as if it were >>> alternately being "revved up to full rpm and then going to idle." >>> The left wing of the airplane collapsed upward, and it entered a >>> nose down 60-degree spin to the right. The airplane completed one >>> full revolution before the right wing collapsed upward and folded >>> back. The airplane then struck the ground. >> > > > -------- > Andy Shontz > CH601XL - Corvair > www.mykitlog.com/ashontz > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=113431#113431 > >


    Message 69


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    Time: 02:07:52 PM PST US
    From: Jaybannist@cs.com
    Subject: Re: 601XL Fuselage build before wings
    Andy, Pal, you need to get a life! Why do you feel that you MUST rebut every reply to your "intellectual" posts? And why must you be so adversarial? I, for one, have had it with your attitude. You have lost totally my ear. "Ashontz" now means "Delete." Sorry. Jay in Dallas "ashontz" <ashontz@nbme.org> wrote: > >Gig, I guess that falls into the Non-Experimental Experimental camp. It was just a suggestion. What are you afraid of, that someone may actually go ahead and implement it? Why would you have a problem with that if the plane is in fact experimental and it's their plane. Or are you uncomfortable with the fact that someone is implying that there MAY be, not definite, but MAY be something wrong with the design? If and there was something wrong with the design wouldn't you want to know about it? I chose Zenith based on NTSB queries a few years back. Nothing showed up at the time that didn't suggest pilot error. Now for some reason we're seeing cases that may in fact imply problems with the airframe. Seeing as how the 601HD and HDS utilize that same building processes and are built and flow by the same types of people, I'd have to guess that statiscally the the workmanship on the 601HD and HDSs and 601XLs are all within the same bellcurve, yet there are at least 4 suspicious 601XL! > accidents involving airframe failure where as with the 601HD and HDSs there are none of that category. Again, these planes are placarded Experimental. Personally, I'd prefer to see them placarded Certified, meaning, the design is certified and the inspector overlooking my work felt my work was up to snuff to be considered professional, so that the combination of heavily tested design coupled with professional workmanship is Certified which would be the same as building a Cessna 152 from scratch per A&P workmanship. That would be nice, but that's not the real world. So the best I can hope for at a reasonable price is Experimental with a truly tested design. That's all. > > >Gig Giacona wrote: >> Andy, >> >> I've pretty much stayed out of this. It is your airplane and as long as you can get it by the AW inspector you can do what ever the hell you want to it. >> >> What I have a problem with is you suggesting completely untested and un-engineered fixes to a problem that probably doesn't exist. > > >-------- >Andy Shontz >CH601XL - Corvair >www.mykitlog.com/ashontz > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=113430#113430 > >


    Message 70


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    Time: 02:13:11 PM PST US
    Subject: Re: 601XL Fuselage build before wings
    From: "ashontz" <ashontz@nbme.org>
    Thanks. I'm not trying to be a hardass. Sport plane building and certification and all that are plagued enough as it is and I'm definitely not interested in rocking any boats. I hate the way lawyers et all have totally destroyed GA, plus now we have she-ite like User Fees and what not breathing down our necks. That last thing I want is more of the same BS. I'm more than willing to take responsibility for my own actions, I just want to know I'm working with a truly sound base, and if not, then just correct it so we can all move on. It would be nice if even this discussion can be kept to the Zenith flying community as just a heads up and that's all. It should be treated as a warning in the sense that "hey you better not drink a fifth a day or you might get cirrohsis" and then let the individual decide. That's all. JerryHey wrote: > Andy, I have been following every word of this discussion. I > appreciate your willingness to explore the information we have and > search for answers. It is hard to understand those who apparently > would rather not know. Jerry > > > > > On May 17, 2007, at 4:13 PM, ashontz wrote: > > > > > > > > When I read that part I assumed prop failure (benefit of the doubt) > > that shook the plane apart, yet the report doesn't mention that. > > The report also states as probably cause "Failure of wing structure > > due to unknown causes". > > > > > > Gig Giacona wrote: > > > If you are going to quote it quote it all. That witness was 1/2 > > > mile away and also heard the engine being "revved up" repeatedly. > > > > > > > > >> One witness, located about 1/2 mile north of the accident site, > > >> stated that he was outside on his break when his attention was > > >> drawn toward the direction of the accident airplane that was > > >> flying overhead towards Oakdale airport. The airplane was about > > >> 800 to 1,000 feet above ground level (agl). He stated that he > > >> heard a "very loud" engine and it sounded as if it were being > > >> "revved up" repeatedly. As the airplane flew to the southwest, he > > >> saw the wings visibly vibrate, and observed what he thought were > > >> pieces of metal separate from the airplane. The witness stated > > >> that the engine noise momentarily increased in pitch and volume > > >> before the "left wing collapsed and folded rearward against the" > > >> fuselage of the airplane. The nose pitched down and the airplane > > >> entered a spin to the right. The right wing collapsed upward and > > >> folded back against the fuselage. He stated that the airplane > > >> impacted the ground in a 45-degree angle, and exploded on impact. > > >> The witness further reported! > > that the wings remained attached to the airplane, but folded back > > during the accident sequence. He added that he did not see any > > components separate from the airplane prior to impacting the ground. > > >> > > >> Additional witnesses from various locations surrounding the > > >> accident site reported that the airplane flew a wide arc to enter > > >> the traffic pattern. The engine sounded very loud, as if it were > > >> alternately being "revved up to full rpm and then going to idle." > > >> The left wing of the airplane collapsed upward, and it entered a > > >> nose down 60-degree spin to the right. The airplane completed one > > >> full revolution before the right wing collapsed upward and folded > > >> back. The airplane then struck the ground. > > > > > > > > > -------- > > Andy Shontz > > CH601XL - Corvair > > www.mykitlog.com/ashontz > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=113431#113431 > > > > > > > > > > > > > > > > > > > > > > > > > -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113444#113444


    Message 71


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    Time: 02:22:07 PM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: Re: Landing Lights
    > What lights did you use? Which lamp holder? I'm just using 2 inch (MR-16) 75 watt halogen spot lights, one in each wing. But this is just for day VFR so 99% of the time they will just be wig-wagged for visibility. Occasionally I see using them for taxi lights at dusk or dawn. www.bulbs.com/eSpec.aspx?RefId=1006&ID=10387 The mounting is just two spring-loaded plates clamping the lamps. The three long, spring-loaded bolts allow the lamps to be aimed. I borrowed the idea from Creative Air: http://www.creativair.com/source/_inst/duckworks_landing_light_install.pdf I've decided on (almost) no socket at all. The sockets for MR-16 (bi-pin) are less then impressive. But the lamps will last a long time so I'll just solder pig-tails to the lamps' pins, encapsulate the pin end of the lamp in RTV to mechanically support the joints and use an in-line Molex plug/socket for ease of replacement. If you really want to see and be seen try these HID lights (yes, they say they can be wig-wagged). But it will cost you $500-$1000: www.creativair.com/landing-lights-p-91.html www.xevision.com -- Craig


    Message 72


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    Time: 03:56:49 PM PST US
    From: "ZodieRocket" <zodierocket@hsfx.ca>
    Subject: Zenith Zip Fly-in or Drive -in
    Hi Folks, the Zenith Zip fly-in being held in Brampton Ontario will be held this weekend. For more information on this please go to www.zenithnorth.com I am writing to let you all know that I have a couple of openings in the Rudder workshop being held this weekend at the event. So if you ever wanted to attend a rudder workshop and meet many Zenith owners this is the time. Show up early Sat morning and stay for the weekend. For U.S. residents close to the boarder, many of our attendees are from the U.S. and find that we are closer. You are welcome to join in the workshop or just to come for the Fly-in. Getting a rudder back home is simple. So if your interested let me know at workshop@can-zacaviation.com Mark Townsend Can-Zac Aviation Ltd. president@can-zacaviation.com www.can-zacaviation.com 6:05 PM


    Message 73


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    Time: 04:07:42 PM PST US
    From: "Stephen R. Look" <slook@mchsi.com>
    Subject: Re: 601XL Fuselage build before wings
    I'll get concerned when Chris tells his family members to stop flying the demo 601XL. Until then, I'm going to continue building... Steve Steve Look Monticello, IL 601XL, Corvair "Dogs have owners, Cats have staff"


    Message 74


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    Time: 04:31:40 PM PST US
    From: john butterfield <jdbutterfield@yahoo.com>
    Subject: wing baggage fasteners
    hi list i am completing the wing baggage doors, and the Zues fasteners i have with the kit do not seem to have a washer or something to keep the screw on after you open the door. i seem to remember on the planes i flew in the marine corp, that the fasteners could be unscrewd, and would stay on. is there a rubber washer or some other devise that would keep them attached to the door or is there a better way to secure the doors without the likelyhood of losing one or more of the screws every time i open the door. john butterfield 601XL, corvair torrance, ca


    Message 75


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    Time: 04:38:12 PM PST US
    From: Flydog1966@aol.com
    Subject: Re: 701 wing strut
    And speaking of 701 struts. Has anyone had trouble with the angle of the strut pick up on 7F-17 ? What I mean is, when you put the strut onto 7F-17, the other end of the strut does not come close to the upper strut fittings 7V2-5 and 7V4-4 ? ************************************** See what's free at http://www.aol.com.


    Message 76


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    Time: 05:00:18 PM PST US
    From: Juan Vega <amyvega2005@earthlink.net>
    Subject: Re: 601XL Fuselage build before wings
    ashontz, this is getting reallll oldd. I have a suggestion. Sell your plane and get a certified aircraft. these passive agreesive solilloquies are killing this site. move on man! get over it, lets build planes PLease! Juan -----Original Message----- >From: Jaybannist@cs.com >Sent: May 17, 2007 5:07 PM >To: zenith-list@matronics.com >Subject: RE: Zenith-List: Re: 601XL Fuselage build before wings > > >Andy, > >Pal, you need to get a life! Why do you feel that you MUST rebut every reply to your "intellectual" posts? And why must you be so adversarial? > >I, for one, have had it with your attitude. You have lost totally my ear. "Ashontz" now means "Delete." Sorry. > >Jay in Dallas > > >"ashontz" <ashontz@nbme.org> wrote: > >> >>Gig, I guess that falls into the Non-Experimental Experimental camp. It was just a suggestion. What are you afraid of, that someone may actually go ahead and implement it? Why would you have a problem with that if the plane is in fact experimental and it's their plane. Or are you uncomfortable with the fact that someone is implying that there MAY be, not definite, but MAY be something wrong with the design? If and there was something wrong with the design wouldn't you want to know about it? I chose Zenith based on NTSB queries a few years back. Nothing showed up at the time that didn't suggest pilot error. Now for some reason we're seeing cases that may in fact imply problems with the airframe. Seeing as how the 601HD and HDS utilize that same building processes and are built and flow by the same types of people, I'd have to guess that statiscally the the workmanship on the 601HD and HDSs and 601XLs are all within the same bellcurve, yet there are at least 4 suspicious 601X ! > L! >> accidents involving airframe failure where as with the 601HD and HDSs there are none of that category. Again, these planes are placarded Experimental. Personally, I'd prefer to see them placarded Certified, meaning, the design is certified and the inspector overlooking my work felt my work was up to snuff to be considered professional, so that the combination of heavily tested design coupled with professional workmanship is Certified which would be the same as building a Cessna 152 from scratch per A&P workmanship. That would be nice, but that's not the real world. So the best I can hope for at a reasonable price is Experimental with a truly tested design. That's all. >> >> >>Gig Giacona wrote: >>> Andy, >>> >>> I've pretty much stayed out of this. It is your airplane and as long as you can get it by the AW inspector you can do what ever the hell you want to it. >>> >>> What I have a problem with is you suggesting completely untested and un-engineered fixes to a problem that probably doesn't exist. >> >> >>-------- >>Andy Shontz >>CH601XL - Corvair >>www.mykitlog.com/ashontz >> >> >> >> >>Read this topic online here: >> >>http://forums.matronics.com/viewtopic.php?p=113430#113430 >> >> >> >> >> >> >> >> >> >> >> > >


    Message 77


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    Time: 05:07:57 PM PST US
    From: "Randy Stout" <n282rs@satx.rr.com>
    Subject: wing baggage fasteners
    John Someone posted an idea for this awhile back that seemed to work pretty good. It involved making some plastic washers to push on to the Duzs fasteners. Get a plastic milk carton or similar. I used some oil bottles. Find a piece of tubing around 3/4 diameter. I had a piece of copper laying around. It worked but had to be dressed up every 3 or 4 punches. I used the belt sander to sharpen the end, then punched out several disks of the plastic bottle. Find a piece of steel at least 1/8" thick that you can drill a 1/4" hole into. Center the disk over the hole and use a 1/4" drift punch to punch the center hole into the disk. Or just use a paper punch. They will be a bit tight to install, but you won't have to worry about them falling out anymore. Randy Stout San Antonio TX www.geocities.com/r5t0ut21 n282rs at satx.rr.com -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of john butterfield Sent: Thursday, May 17, 2007 5:31 PM Subject: Zenith-List: wing baggage fasteners --> <jdbutterfield@yahoo.com> hi list i am completing the wing baggage doors, and the Zues fasteners i have with the kit do not seem to have a washer or something to keep the screw on after you open the door. i seem to remember on the planes i flew in the marine corp, that the fasteners could be unscrewd, and would stay on. is there a rubber washer or some other devise that would keep them attached to the door or is there a better way to secure the doors without the likelyhood of losing one or more of the screws every time i open the door. john butterfield 601XL, corvair torrance, ca


    Message 78


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    Time: 05:16:52 PM PST US
    From: ALAN BEYER <agbeyer@sbcglobal.net>
    Subject: Re: wing baggage fasteners
    HI john, This was asked in an earlyer post and I answered with what I did. You can use Dzus clips from ACS, but if the holes are a little large they will not work. I made my holes a little bigger and used a small "O" ring in the groove of the Dzus fastener. It has been working great for 2 1/2 years and over 300 Hrs. Al from Oshkosh (HDS) ----- Original Message ---- From: john butterfield <jdbutterfield@yahoo.com> Sent: Thursday, May 17, 2007 6:31:00 PM Subject: Zenith-List: wing baggage fasteners hi list i am completing the wing baggage doors, and the Zues fasteners i have with the kit do not seem to have a washer or something to keep the screw on after you open the door. i seem to remember on the planes i flew in the marine corp, that the fasteners could be unscrewd, and would stay on. is there a rubber washer or some other devise that would keep them attached to the door or is there a better way to secure the doors without the likelyhood of losing one or more of the screws every time i open the door. john butterfield 601XL, corvair torrance, ca


    Message 79


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    Time: 05:23:19 PM PST US
    From: "Gary Boothe" <gboothe5@comcast.net>
    Subject: wing baggage fasteners
    O'rings. Gary Boothe Cool, CA 601 HDSTD, WW Conversion 90% done, Tail done, wings done, working on c-section -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of john butterfield Sent: Thursday, May 17, 2007 4:31 PM Subject: Zenith-List: wing baggage fasteners <jdbutterfield@yahoo.com> hi list i am completing the wing baggage doors, and the Zues fasteners i have with the kit do not seem to have a washer or something to keep the screw on after you open the door. i seem to remember on the planes i flew in the marine corp, that the fasteners could be unscrewd, and would stay on. is there a rubber washer or some other devise that would keep them attached to the door or is there a better way to secure the doors without the likelyhood of losing one or more of the screws every time i open the door. john butterfield 601XL, corvair torrance, ca


    Message 80


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    Time: 05:31:00 PM PST US
    From: LarryMcFarland <larry@macsmachine.com>
    Subject: Re: wing baggage fasteners
    John, The parts you need are called Type GP thermoplastic half grommets. Available at Aircraft Spruce as GP-4B for .25 diameter Dzus studs or GP-5B for .31 diameter Dzus Studs and they are all of 13 cents for the 4B and 6 cents for the 5B. I understand that milk carton cutouts would do the same thing, but these probably look better and don't cost much. Larry McFarland at www.macsmachine.com john butterfield wrote: > > hi list > i am completing the wing baggage doors, and the Zues > fasteners i have with the kit do not seem to have a > washer or something to keep the screw on after you > open the door. i seem to remember on the planes i > flew in the marine corp, that the fasteners could be > unscrewd, and would stay on. is there a rubber washer > or some other devise that would keep them attached to > the door or is there a better way to secure the doors > without the likelyhood of losing one or more of the > screws every time i open the door. > john butterfield > 601XL, corvair > torrance, ca > > >


    Message 81


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    Time: 06:13:20 PM PST US
    From: "ZodieRocket" <zodierocket@hsfx.ca>
    Subject: Re: 601XL Fuselage build before wings
    You mean that 601XL with 1200 hours on it, that most of us have had our butts into? Mark Oh and CATS are only good for Chinese food. I keep looking at my two, and the wife keeps saying no! Maybe I'll throw one in the cage with the Ferrets and see who wins. Do not archive -----Original Message----- I'll get concerned when Chris tells his family members to stop flying the demo 601XL. Until then, I'm going to continue building... Steve Steve Look Monticello, IL 601XL, Corvair "Dogs have owners, Cats have staff" 6:05 PM


    Message 82


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    Time: 06:39:12 PM PST US
    From: "Bill Naumuk" <naumuk@alltel.net>
    Subject: Re: RE: Dynon installation
    Bob- My point exactly. I left in 1968 when Grumman and aviation were the hub of the universe. Everyone's moms and dads were either engineers or highly skilled tradespeople. Aviation legends were walking the street. Alan Shepard and Rusty Schweickart both were over to our house. Fred Herman (One of the test astronauts who figured out how to fix the filtration system on Apollo 13) was the guy who supervised (Suffered through) my first take-off at the age of 12. Cripes, Republic was cranking out the F-104 and F-105 where you learned to fly when I was there!! When my brother and I were back in 1999, all that was left of Grumman was a piece of Plant 1 on South Oyster Bay Road, which was being used as a library for the company history. Republic had been downgraded to a GA field. You had to be there in the glory days. Don't blame you for not missing the down times. Once again, I could cry. P.S. Have flight pictures of Block Island from a C-172A. do not archive Bill Naumuk HDS Fuse/Corvair Townville, Pa ----- Original Message ----- From: NYTerminat@aol.com To: zenith-list@matronics.com Sent: Thursday, May 17, 2007 12:41 AM Subject: Re: Zenith-List: RE: Dynon installation Bill, I was born and raised in Farmingdale, my mom used to work for Grumman making wiring harnesses for the F-14. I left L.I. in 2000 and moved to Marathon,NY and I don't miss L.I. one bit. Got my flight training at Republic Airport, when I was able to solo, I used to go out to Block Island for those $100.00 hamburgers. My In-Laws used to live in Bethpage. Bob Spudis do not archive In a message dated 5/16/2007 6:46:52 P.M. Eastern Daylight Time, naumuk@alltel.net writes: Brian- Small world. I was born and raised in Bethpage, and my father was a managing engineer for the landing gear division of Grumman. Sad what's happened to one of the great aviation think tanks in world history. One of my employees was Gabby Gabrewski's nephew, and I had no idea Gabby moved a couple of blocks away from where I grew up once Republic bit the dust and he went to Grumman. I could cry. Bill Naumuk HDS Fuse/Corvair Townville, Pa ----- Original Message ----- From: RURUNY@aol.com To: zenith-list@matronics.com Sent: Tuesday, May 15, 2007 10:12 PM Subject: Zenith-List: RE: Dynon installation >but when you attach the 37-pin D-sub connector >and room to curl the wiring, it requires around 10".Also don't forget the tubing for pitot, AOA, and static. It might or might notbe an issue see pic at http://www.701builder.com/electrical10.htm go downto the 9th pic on this page.Brian UnruhLong Island, NYwww.701builder.com ------------------------------------------------------------------------- ----- See what's free at AOL.com.


    Message 83


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    Time: 07:04:40 PM PST US
    From: "robert stone" <rstone4@hot.rr.com>
    Subject: Tire Pressure
    Members, Who can tell me what the tire pressure is supposed to be on the ZodiacXL with tri-gear. Tracy Stone


    Message 84


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    Time: 07:09:54 PM PST US
    From: William Dominguez <bill_dom@yahoo.com>
    Subject: Re: 601XL Fuselage build before wings
    Point well taken Gig, specially because the witness seems to change the story slightly. William Dominguez Zodiac 601 XL Miami, Florida If you are going to quote it quote it all. That witness was 1/2 mile away and also heard the engine being "revved up" repeatedly. > One witness, located about 1/2 mile north of the accident site, stated that he was outside on his break when his attention was drawn toward the direction of the accident airplane that was flying overhead towards Oakdale airport. The airplane was about 800 to 1,000 feet above ground level (agl). He stated that he heard a "very loud" engine and it sounded as if it were being "revved up" repeatedly. As the airplane flew to the southwest, he saw the wings visibly vibrate, and observed what he thought were pieces of metal separate from the airplane. The witness stated that the engine noise momentarily increased in pitch and volume before the "left wing collapsed and folded rearward against the" fuselage of the airplane. The nose pitched down and the airplane entered a spin to the right. The right wing collapsed upward and folded back against the fuselage. He stated that the airplane impacted the ground in a 45-degree angle, and exploded on impact. The witness further reported t! hat the wings remained attached to the airplane, but folded back during the accident sequence. He added that he did not see any components separate from the airplane prior to impacting the ground. > > Additional witnesses from various locations surrounding the accident site reported that the airplane flew a wide arc to enter the traffic pattern. The engine sounded very loud, as if it were alternately being "revved up to full rpm and then going to idle." The left wing of the airplane collapsed upward, and it entered a nose down 60-degree spin to the right. The airplane completed one full revolution before the right wing collapsed upward and folded back. The airplane then struck the ground. -------- W.R. "Gig" Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113429#113429


    Message 85


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    Time: 07:12:14 PM PST US
    Subject: Rudder cables exiting rear fuslage
    From: "AZFlyer" <millrML@aol.com>
    After trying numerous search criteria I was unable to locate any earlier concerns about the description, location, drilling, cutting or general construction of the exit holes and fairlead measurements, (other than the P-poor drawings on 6-B-4)... that leave a great deal to the imagination. These exit holes (slots) should be smooth and nearly frictionless for cable drag and wear, but some Aviation engineer decided to just "spot them" and leave the rest up to us poor B---turds to figure it out. I did find another builders pictures on his web site that show his best guess... but no narrative and no measurements... so ? has anybody concerned themselves with a "smooth, sanitary, clean install" or are we just "Winging It?" Love and kisses... help! Thanks, Mike -------- Mike Miller @ millrml@aol.com 601 XL, 3300, Dynon Remember, &quot;the second mouse gets the cheese&quot;! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113507#113507


    Message 86


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    Time: 07:22:27 PM PST US
    Subject: Re: Landing Lights
    From: "Ron Lendon" <rlendon@comcast.net>
    Hans, I am using the AeroFlash Nav-Strobe-Position Lights and plan on mounting them about 150mm behind the wing spar. I hope to make the wingtip out of one piece of flat metal with a localized bubble to mount the light. I just need to figure out what angle to make the bubble face so the light is at the correct position to give full coverage. -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113508#113508


    Message 87


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    Time: 07:37:42 PM PST US
    Subject: Re: 601XL Fuselage build before wings
    From: "Ron Lendon" <rlendon@comcast.net>
    Andy, I noticed you mentioned you only drilled one side of the center spar. I set the dihedral of both wing spars and the center spar before I began the wing assembly. Did I make a mistake here? Should I have waited to drill one end till later? Why? -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113511#113511


    Message 88


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    Time: 08:04:31 PM PST US
    From: "george may" <gfmjr_20@HOTMAIL.COM>
    Subject: Tire Pressure
    50lbs. George May 601XL 912s---74 hours >From: "robert stone" <rstone4@hot.rr.com> >To: "Zenith list" <zenith-list@matronics.com> >Subject: Zenith-List: Tire Pressure >Date: Thu, 17 May 2007 21:03:08 -0500 > >Members, > Who can tell me what the tire pressure is supposed to be on the >ZodiacXL with tri-gear. > >Tracy Stone _________________________________________________________________ PC Magazines 2007 editors choice for best Web mailaward-winning Windows Live Hotmail.


    Message 89


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    Time: 08:05:26 PM PST US
    From: Paul Mulwitz <p.mulwitz@worldnet.att.net>
    Subject: Re: Rudder cables exiting rear fuslage
    Hi Mike, I'm sorry but I am confused over your question. Just what is it about the rudder cable exits that you are concerned about? I just made the fair-leads according to the plans and riveted them in place. Am I missing something here? Paul XL fuselage do not archive At 07:11 PM 5/17/2007, you wrote: > >After trying numerous search criteria I was unable to locate any >earlier concerns about the description, location, drilling, cutting >or general construction of the exit holes and fairlead measurements, >(other than the P-poor drawings on 6-B-4)... that leave a great deal >to the imagination. > >These exit holes (slots) should be smooth and nearly frictionless >for cable drag and wear, but some Aviation engineer decided to just >"spot them" and leave the rest up to us poor B---turds to figure it out. > >I did find another builders pictures on his web site that show his >best guess... but no narrative and no measurements... so ? has >anybody concerned themselves with a "smooth, sanitary, clean >install" or are we just "Winging It?" > >Love and kisses... > >help! > >Thanks, >Mike > >-------- >Mike Miller @ millrml@aol.com >601 XL, 3300, Dynon > >Remember, &quot;the second mouse gets the cheese&quot;! > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=113507#113507 > >


    Message 90


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    Time: 08:06:48 PM PST US
    From: "ZodieRocket" <zodierocket@hsfx.ca>
    Subject: Re: 601XL Fuselage build before wings
    If youre a plans builder then you would need to install both spars in the center spar, run a string and do the math to ensure that both spars are equally set and proper. Their may be other ways but I can't think of one that would guarantee accuracy for the plans builder. Then you are safe to move on and make each wing, knowing that your center spar is correct and ready for installation into the fuselage. Mark Townsend Can-Zac Aviation Ltd. president@can-zacaviation.com www.can-zacaviation.com -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Ron Lendon Sent: Thursday, May 17, 2007 10:37 PM Subject: Zenith-List: Re: 601XL Fuselage build before wings Andy, I noticed you mentioned you only drilled one side of the center spar. I set the dihedral of both wing spars and the center spar before I began the wing assembly. Did I make a mistake here? Should I have waited to drill one end till later? Why? -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=113511#113511 6:05 PM 6:05 PM




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