Zenith-List Digest Archive

Sun 06/17/07


Total Messages Posted: 47



Today's Message Index:
----------------------
 
     1. 03:30 AM - Re: Stainless Steel Rivets (Edward Moody II)
     2. 05:35 AM - Re: Stainless Steel Rivets (Crvsecretary@aol.com)
     3. 06:31 AM - Re: Stainless Steel Rivets (Robin Bellach)
     4. 07:02 AM - CH-701 visit (Ben Ramler)
     5. 07:42 AM - Re: Stainless Steel Rivets (Edward Moody II)
     6. 08:00 AM - Re: Stainless Steel Rivets (lwinger)
     7. 08:28 AM - Re: Stainless Steel Rivets (Jeyoung65@aol.com)
     8. 08:49 AM - Re: Stainless Steel Rivets (Paul Mulwitz)
     9. 09:02 AM - Re: Stainless Steel Rivets (Edward Moody II)
    10. 09:05 AM - Re: Re: Stainless Steel Rivets (Herb Heaton)
    11. 09:32 AM - Riveting questions. (Ben Ramler)
    12. 09:47 AM - Re: Stainless Steel Rivets (Robin Bellach)
    13. 09:58 AM - Re: Riveting questions. (Larry Winger)
    14. 10:00 AM - Re: Riveting questions. (Edward Moody II)
    15. 10:09 AM - Re: Stainless Steel Rivets (ZodieRocket)
    16. 10:15 AM - Re: Cutting a hole in plexiglass (heat in cockpit) (Dave Thompson)
    17. 10:24 AM - Re: Cutting a hole in plexiglass (heat in cockpit) (Trainnut01@aol.com)
    18. 10:35 AM - Re: Riveting questions. (Ben Ramler)
    19. 10:38 AM - Re: Re: Stainless Steel Rivets (Robin Bellach)
    20. 11:03 AM - Cutting holes in plexiglass (robert stone)
    21. 11:03 AM - dual stick option (Skip Perry)
    22. 11:08 AM - lightening hole dies.. (Ron Culver)
    23. 11:10 AM - Re: Cutting a hole in plexiglass (heat in cockpit) (Craig Payne)
    24. 11:14 AM - Re: Cutting a hole in plexiglass (heat in cockpit) (Ron Culver)
    25. 11:20 AM - Re: dual stick option (Craig Payne)
    26. 11:32 AM - Re: Re: Re: Stainless Steel Rivets (KEVIN LEROY RUPERT)
    27. 11:58 AM - Re: lightening hole dies.. (dfmoeller)
    28. 11:59 AM - Re: lightening hole dies.. (Gary Boothe)
    29. 12:12 PM - green paint (Ben Ramler)
    30. 12:13 PM - Re: dual stick option (flyingmike9)
    31. 12:23 PM - Re: Riveting questions. (Edward Moody II)
    32. 12:27 PM - Re: Re: Re: Stainless Steel Rivets (Edward Moody II)
    33. 12:34 PM - Re: green paint (Edward Moody II)
    34. 12:43 PM - Re: Cutting a hole in plexiglass (heat in cockpit) (Edward Moody II)
    35. 12:45 PM - Re: lightening hole dies.. (Ron Culver)
    36. 12:49 PM - Re: Re: lightening hole dies.. (Ron Culver)
    37. 02:02 PM - Re: dual stick option (Jaybannist@cs.com)
    38. 02:40 PM - Re: dual stick option (Skip Perry)
    39. 04:44 PM - Re: lightening hole dies, ATTN: Ron Culver (Randy L. Thwing)
    40. 05:09 PM - Re: Re: lightening hole dies, ATTN: Ron Culver (Craig Payne)
    41. 06:41 PM - Re: dual stick option ()
    42. 06:47 PM - Re: Sentimental Journey at Cub Haven (WAYNE BEATTIE)
    43. 07:54 PM - Re: Seat belts for sale (wade jones)
    44. 08:04 PM - prop  (Lee Thomas)
    45. 08:16 PM - Is this XL firewall drawing wrong? (chris Sinfield)
    46. 09:04 PM - Re: Is this XL firewall drawing wrong? (Craig Payne)
    47. 09:15 PM - Re: Re: lightening hole dies, ATTN: Ron Culver (Ron Culver)
 
 
 


Message 1


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    Time: 03:30:41 AM PST US
    From: "Edward Moody II" <dredmoody@cox.net>
    Subject: Re: Stainless Steel Rivets
    I don't have the plan page numbers handy but they are used in the elevator horn assembly an dagain to attach the brake pedals to the rudder pedals. Dred ---- Original Message ----- From: Craig Payne To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 1:58 AM Subject: RE: Zenith-List: Stainless Steel Rivets Where do the SS rivets go? What plan pages? -- Craig


    Message 2


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    Time: 05:35:17 AM PST US
    From: Crvsecretary@aol.com
    Subject: Re: Stainless Steel Rivets
    Hello Listers: I have plans dated 06/03 for the 601XL and on page 6-T-3 I don't see any reference to SS rivets. Is this a recent change? Should I be drilling out rivets rivets this weekend? (OK, next weekend - it's Fathers Day today.....) Thanks everyone ! Tracy Smith Naugatuck, CT 601xl N458XL (reserved) do not archive In a message dated 6/17/2007 6:32:04 AM Eastern Daylight Time, dredmoody@cox.net writes: I don't have the plan page numbers handy but they are used in the elevator horn assembly an dagain to attach the brake pedals to the rudder pedals. Dred ---- Original Message ----- From: _Craig Payne_ (mailto:craig@craigandjean.com) Sent: Sunday, June 17, 2007 1:58 AM Subject: RE: Zenith-List: Stainless Steel Rivets Where do the SS rivets go? What plan pages? -- Craig ************************************** See what's free at http://www.aol.com.


    Message 3


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    Time: 06:31:19 AM PST US
    From: "Robin Bellach" <601zv@ritternet.com>
    Subject: Re: Stainless Steel Rivets
    DITTO for my plans dated 04/06/04. 6-T-3 dated 06/03 indicates A-5's for horn attachments, and the Tail Kit Parts List shows only A4's and A5's included. The Controls Kit however included 20 AS5 rivets designated for Rudder Pedals, but with the plans calling for 14 AS5 for the SS Piano Hinge attachments, I have 6 still left. Robin in AR N601ZV reserved ----- Original Message ----- From: Crvsecretary@aol.com To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 7:34 AM Subject: Re: Zenith-List: Stainless Steel Rivets Hello Listers: I have plans dated 06/03 for the 601XL and on page 6-T-3 I don't see any reference to SS rivets. Is this a recent change? Should I be drilling out rivets rivets this weekend? (OK, next weekend - it's Fathers Day today.....) Thanks everyone ! Tracy Smith Naugatuck, CT 601xl N458XL (reserved) do not archive In a message dated 6/17/2007 6:32:04 AM Eastern Daylight Time, dredmoody@cox.net writes: I don't have the plan page numbers handy but they are used in the elevator horn assembly an dagain to attach the brake pedals to the rudder pedals. Dred ---- Original Message ----- From: Craig Payne To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 1:58 AM Subject: RE: Zenith-List: Stainless Steel Rivets Where do the SS rivets go? What plan pages? -- Craig ------------------------------------------------------------------------- ----- See what's free at AOL.com.


    Message 4


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    Time: 07:02:45 AM PST US
    From: Ben Ramler <ben_ramler2002@yahoo.com>
    Subject: CH-701 visit
    Good Morning Builders and Fliers, Ben here in St. Cloud. Well yesterday I visited Roger up in Little Falls and I must say I was very very impressed as to what I seen. He let me look through all his invoices and the plans and the builders manual. I liked what I saw. Well I guess the next step for me will be to keep saving up and I guess if I don't have enought for flight training next year then I might as well buy the rudder kit and the tool kit and go to town. That is my best set of idea for the time being. I think next year to I might plan a trip to Mexico, MO to go visit zenith. If I can't make it then I will just order the metalworking 101 & rudder DVD and go from there. take care, Ben Shape Yahoo! in your own image. Join our Network Research Panel today! http://surveylink.yahoo.com/gmrs/yahoo_panel_invite.asp?a=7


    Message 5


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    Time: 07:42:03 AM PST US
    From: "Edward Moody II" <dredmoody@cox.net>
    Subject: Re: Stainless Steel Rivets
    On my 601XL plans dated 08/2005 I noted the following: First, on 6T3 the AS5 stainless steel rivets are called for to rivet the bent strip at the aft of the elevator (6T3-8) to the upper and lower elevator horns (6T3-4 and -5) Second, on 6B9 the AS5 rivets are called for to rivet the toe brake pedal hinge (6B9-2) to the toe brake pedal to the rudder pedals (6B9-1 and -3) I'm guessing that somewhere along the line they found loose or lost rivets in those applications. My advice (which is far from autoritative) is to dril out and replace those rivets since they remain fairly accessible. A second option would be to monitor them closely at preflight walk-around. Happy Fathers' Day Dred ----- Original Message ----- From: Robin Bellach To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 8:30 AM Subject: Re: Zenith-List: Stainless Steel Rivets DITTO for my plans dated 04/06/04. 6-T-3 dated 06/03 indicates A-5's for horn attachments, and the Tail Kit Parts List shows only A4's and A5's included. The Controls Kit however included 20 AS5 rivets designated for Rudder Pedals, but with the plans calling for 14 AS5 for the SS Piano Hinge attachments, I have 6 still left. Robin in AR N601ZV reserved ----- Original Message ----- From: Crvsecretary@aol.com To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 7:34 AM Subject: Re: Zenith-List: Stainless Steel Rivets Hello Listers: I have plans dated 06/03 for the 601XL and on page 6-T-3 I don't see any reference to SS rivets. Is this a recent change? Should I be drilling out rivets rivets this weekend? (OK, next weekend - it's Fathers Day today.....) Thanks everyone ! Tracy Smith Naugatuck, CT 601xl N458XL (reserved)


    Message 6


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    Time: 08:00:21 AM PST US
    Subject: Re: Stainless Steel Rivets
    From: "lwinger" <larrywinger@gmail.com>
    For those who don't have the latest revisions, here is a portion of page 6T3 (revision 03/06) showing the bent strip and how you are to install it. -------- Larry Winger Tustin, CA 601XL/Corvair from scratch Control surfaces and wing spars complete Read this topic online here: http://forums.matronics.com/viewtopic.php?p=118883#118883 Attachments: http://forums.matronics.com//files/ss_rivets_656.pdf


    Message 7


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    Time: 08:28:40 AM PST US
    From: Jeyoung65@aol.com
    Subject: Re: Stainless Steel Rivets
    I have drawing 6-T-3 dated 08-04 and find no ss rivets. Also do NOT have 6-T-3-8. I do have a 6-T-3-6 which is "Elevator Horn Doubler" which use A-5 rivets. Have seen in the past where drawing was changed for the 601-XL but not the 601-HD and the drawing number was not changed. ( NOT GOOD DRAFTING RULES). Jerry-GA ************************************** See what's free at http://www.aol.com.


    Message 8


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    Time: 08:49:17 AM PST US
    From: Paul Mulwitz <p.mulwitz@worldnet.att.net>
    Subject: Re: Stainless Steel Rivets
    Hi Ed, I like your theory about loose rivets, but I have conflicting information. Alas, it is my memory involved in this question so you would be foolish to depend on it. I remember talking to someone at Zenith (Nick?) about the bent strip on the elevator. He said the strip was added to comply with the LSA consensus standard and was not really needed. The impression I got was it had just been added to the design. So, the idea that observation of long installed strips led to the AS5 rivets is not consistent with my memory of this discussion. The only alternative I can come up with is that the small attach area and calculated load placed on the rivets leads to more strength requirement than the aluminum A5 rivets can handle. Best regards, Paul XL fuselage At 07:40 AM 6/17/2007, you wrote: >On my 601XL plans dated 08/2005 I noted the following: > >First, on 6T3 the AS5 stainless steel rivets are called for to rivet >the bent strip at the aft of the elevator (6T3-8) to the upper and >lower elevator horns (6T3-4 and -5) > >Second, on 6B9 the AS5 rivets are called for to rivet the toe brake >pedal hinge (6B9-2) to the toe brake pedal to the rudder pedals (6B9-1 and -3) > >I'm guessing that somewhere along the line they found loose or lost >rivets in those applications. My advice (which is far from >autoritative) is to dril out and replace those rivets since they >remain fairly accessible. A second option would be to monitor them >closely at preflight walk-around. > >Happy Fathers' Day > >Dred


    Message 9


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    Time: 09:02:49 AM PST US
    From: "Edward Moody II" <dredmoody@cox.net>
    Subject: Re: Stainless Steel Rivets
    Sounds plausible. Ed Do Not Archive ----- Original Message ----- From: Paul Mulwitz To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 10:50 AM Subject: Re: Zenith-List: Stainless Steel Rivets <p.mulwitz@worldnet.att.net> Hi Ed, I like your theory about loose rivets, but I have conflicting information. Alas, it is my memory involved in this question so you would be foolish to depend on it. I remember talking to someone at Zenith (Nick?) about the bent strip on the elevator. He said the strip was added to comply with the LSA consensus standard and was not really needed. The impression I got was it had just been added to the design. So, the idea that observation of long installed strips led to the AS5 rivets is not consistent with my memory of this discussion. The only alternative I can come up with is that the small attach area and calculated load placed on the rivets leads to more strength requirement than the aluminum A5 rivets can handle. Best regards, Paul XL fuselage


    Message 10


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    Time: 09:05:52 AM PST US
    From: "Herb Heaton" <heatonhe36@msn.com>
    Subject: Re: Stainless Steel Rivets
    Thanks Larry. I've been wondering how the strip was attached since I saw the rev in the drawing updates. For those who haven't seen the rev, look at .... http://www.zenithair.com/zodiac/xl/data/xl-update-3rd-ed-1st-rev-4-05.pdf Herb Colorado 601XL/plans 80% done Subaru EA81 Turbo >From: "lwinger" <larrywinger@gmail.com> >To: zenith-list@matronics.com >Subject: Zenith-List: Re: Stainless Steel Rivets >Date: Sun, 17 Jun 2007 07:58:48 -0700 > > >For those who don't have the latest revisions, here is a portion of page >6T3 (revision 03/06) showing the bent strip and how you are to install it. > >-------- >Larry Winger >Tustin, CA >601XL/Corvair from scratch >Control surfaces and wing spars complete > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=118883#118883 > > >Attachments: > >http://forums.matronics.com//files/ss_rivets_656.pdf > >


    Message 11


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    Time: 09:32:07 AM PST US
    From: Ben Ramler <ben_ramler2002@yahoo.com>
    Subject: Riveting questions.
    Afternoon Listers, Has anyone on the list either 701 or 601 found a need for a bucking bar to make sure the rivers go flat? thanks, Ben Luggage? GPS? Comic books? Check out fitting gifts for grads at Yahoo! Search http://search.yahoo.com/search?fr=oni_on_mail&p=graduation+gifts&cs=bz


    Message 12


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    Time: 09:47:34 AM PST US
    From: "Robin Bellach" <601zv@ritternet.com>
    Subject: Re: Stainless Steel Rivets
    My 6-T-3 sheet of 06/03 shows only the 6T3-6 ELEVATOR HORN DOUBLER riveted with 7 regular A5's - no AS5 rivets and no 6T-8. I've been planning to get an updated set of plans anyway, and have now moved that to the top of my To-Do list. ----- Original Message ----- From: Edward Moody II To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 9:40 AM Subject: Re: Zenith-List: Stainless Steel Rivets On my 601XL plans dated 08/2005 I noted the following: First, on 6T3 the AS5 stainless steel rivets are called for to rivet the bent strip at the aft of the elevator (6T3-8) to the upper and lower elevator horns (6T3-4 and -5) Second, on 6B9 the AS5 rivets are called for to rivet the toe brake pedal hinge (6B9-2) to the toe brake pedal to the rudder pedals (6B9-1 and -3) I'm guessing that somewhere along the line they found loose or lost rivets in those applications. My advice (which is far from autoritative) is to dril out and replace those rivets since they remain fairly accessible. A second option would be to monitor them closely at preflight walk-around. Happy Fathers' Day Dred ----- Original Message ----- From: Robin Bellach To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 8:30 AM Subject: Re: Zenith-List: Stainless Steel Rivets DITTO for my plans dated 04/06/04. 6-T-3 dated 06/03 indicates A-5's for horn attachments, and the Tail Kit Parts List shows only A4's and A5's included. The Controls Kit however included 20 AS5 rivets designated for Rudder Pedals, but with the plans calling for 14 AS5 for the SS Piano Hinge attachments, I have 6 still left. Robin in AR N601ZV reserved ----- Original Message ----- From: Crvsecretary@aol.com To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 7:34 AM Subject: Re: Zenith-List: Stainless Steel Rivets Hello Listers: I have plans dated 06/03 for the 601XL and on page 6-T-3 I don't see any reference to SS rivets. Is this a recent change? Should I be drilling out rivets rivets this weekend? (OK, next weekend - it's Fathers Day today.....) Thanks everyone ! Tracy Smith Naugatuck, CT 601xl N458XL (reserved)


    Message 13


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    Time: 09:58:00 AM PST US
    From: "Larry Winger" <larrywinger@gmail.com>
    Subject: Re: Riveting questions.
    Ben, I'm assuming you're talking about the solid rivets in the wing/center spars. If so, my answer is "yes." I found the 3 lb. TP1111 bucking bar from Aircraft Spruce ( http://www.aircraftspruce.com/pdf/2007Individual/Cat07545.pdf) to work perfectly for the AN-470-AD-5 and AD-6 rivets in those parts. I used it in conjunction with the 2602A pneumatic rivet gun from Aircraft Tool Supplies ( http://www.aircraft-tool.com/pdf/catalogs/ECat2006.pdf). Larry Winger Tustin, CA Plans-built 601XL/Corvair Control surfaces and wing spars complete On 6/17/07, Ben Ramler <ben_ramler2002@yahoo.com> wrote: > > Afternoon Listers, > > Has anyone on the list either 701 or 601 found a need for a bucking bar to > make sure the rivers go flat? > > thanks, > > Ben > > > * > > * > >


    Message 14


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    Time: 10:00:12 AM PST US
    From: "Edward Moody II" <dredmoody@cox.net>
    Subject: Re: Riveting questions.
    A bucking bar and a 2X rivet gun with dome head driver of the appropriate size would probably work but I've gotten by with a flat and a dome head die in a hand powered squeezer. My squeezer has an optional 6 inch deep jaw which helps reach a lot of rivets. I haven't had to squeeze more than a half dozen or so that were in tight areas. Dred ----- Original Message ----- From: Ben Ramler To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 11:30 AM Subject: Zenith-List: Riveting questions. Afternoon Listers, Has anyone on the list either 701 or 601 found a need for a bucking bar to make sure the rivers go flat? thanks, Ben


    Message 15


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    Time: 10:09:31 AM PST US
    From: "ZodieRocket" <zodierocket@hsfx.ca>
    Subject: Stainless Steel Rivets
    The LSA standard is the reason for the update, due to it's use in the flight training category. Other then that the elevator has remained the same for the last 20 years. IF you don't count the trim tab. Install the new strip or not, your choice. However, I didn't remove my elevator to install it and my plane is the Can-Zac demonstrator. Mark Townsend Can-Zac Aviation Ltd. president@can-zacaviation.com www.can-zacaviation.com -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Paul Mulwitz Sent: Sunday, June 17, 2007 11:50 AM Subject: Re: Zenith-List: Stainless Steel Rivets <p.mulwitz@worldnet.att.net> Hi Ed, I like your theory about loose rivets, but I have conflicting information. Alas, it is my memory involved in this question so you would be foolish to depend on it. I remember talking to someone at Zenith (Nick?) about the bent strip on the elevator. He said the strip was added to comply with the LSA consensus standard and was not really needed. The impression I got was it had just been added to the design. So, the idea that observation of long installed strips led to the AS5 rivets is not consistent with my memory of this discussion. The only alternative I can come up with is that the small attach area and calculated load placed on the rivets leads to more strength requirement than the aluminum A5 rivets can handle. Best regards, Paul XL fuselage At 07:40 AM 6/17/2007, you wrote: >On my 601XL plans dated 08/2005 I noted the following: > >First, on 6T3 the AS5 stainless steel rivets are called for to rivet >the bent strip at the aft of the elevator (6T3-8) to the upper and >lower elevator horns (6T3-4 and -5) > >Second, on 6B9 the AS5 rivets are called for to rivet the toe brake >pedal hinge (6B9-2) to the toe brake pedal to the rudder pedals (6B9-1 and -3) > >I'm guessing that somewhere along the line they found loose or lost >rivets in those applications. My advice (which is far from >autoritative) is to dril out and replace those rivets since they >remain fairly accessible. A second option would be to monitor them >closely at preflight walk-around. > >Happy Fathers' Day > >Dred 8:23 AM 8:23 AM


    Message 16


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    Time: 10:15:34 AM PST US
    From: "Dave Thompson" <dave.thompson@verizon.net>
    Subject: Re: Cutting a hole in plexiglass (heat in cockpit)
    Hi guys & gals, I'm not building yet so you can take my comments accordingly. During one of my talks with Mark Townsend, he mentioned that I might add a large PC-type muffin fan in the rear of the fuselage. Wire it to a three position switch (on-off-on) someplace on the panel. When parked on the ramp in the sun, you can open the front vents and turn on the fan. This will help keep the cockpit from building up a great deal of heat. Wire that position to a thermostat. The other switch position is just on all the time. It can be used during taxi and on very hot days. Sounds interesting, I might consider something like if and when I ever get to that point. Dave Thompson Westminster, CA


    Message 17


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    Time: 10:24:25 AM PST US
    From: Trainnut01@aol.com
    Subject: Re: Cutting a hole in plexiglass (heat in cockpit)
    Add a solar panel to power that small fan and you can leave it on all the time. Carroll do not archive ************************************** See what's free at http://www.aol.com.


    Message 18


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    Time: 10:35:29 AM PST US
    From: Ben Ramler <ben_ramler2002@yahoo.com>
    Subject: Re: Riveting questions.
    Larry,Edward, and Group, Do you need a bucking bar when you go to rivet on the fusealge or the rudder? Ben Zenith wann-be ----- Original Message ---- From: Larry Winger <larrywinger@gmail.com> Sent: Sunday, June 17, 2007 11:56:52 AM Subject: Re: Zenith-List: Riveting questions. Ben, I'm assuming you're talking about the solid rivets in the wing/center spars. If so, my answer is "yes." I found the 3 lb. TP1111 bucking bar from Aircraft Spruce ( http://www.aircraftspruce.com/pdf/2007Individual/Cat07545.pdf) to work perfectly for the AN-470-AD-5 and AD-6 rivets in those parts. I used it in conjunction with the 2602A pneumatic rivet gun from Aircraft Tool Supplies ( http://www.aircraft-tool.com/pdf/catalogs/ECat2006.pdf). Larry Winger Tustin, CA Plans-built 601XL/Corvair Control surfaces and wing spars complete On 6/17/07, Ben Ramler <ben_ramler2002@yahoo.com> wrote: Afternoon Listers, Has anyone on the list either 701 or 601 found a need for a bucking bar to make sure the rivers go flat? thanks, Ben Be a better Globetrotter. Get better travel answers from someone who knows. Yahoo! Answers - Check it out. http://answers.yahoo.com/dir/?link=list&sid=396545469


    Message 19


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    Time: 10:38:52 AM PST US
    From: "Robin Bellach" <601zv@ritternet.com>
    Subject: Re: Stainless Steel Rivets
    Thanks! Looks like an easy add-on. Do not archive. ----- Original Message ----- From: "lwinger" <larrywinger@gmail.com> Sent: Sunday, June 17, 2007 9:58 AM Subject: Zenith-List: Re: Stainless Steel Rivets > > For those who don't have the latest revisions, here is a portion of page > 6T3 (revision 03/06) showing the bent strip and how you are to install it. > > -------- > Larry Winger > Tustin, CA > 601XL/Corvair from scratch > Control surfaces and wing spars complete > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=118883#118883 > > > Attachments: > > http://forums.matronics.com//files/ss_rivets_656.pdf > > >


    Message 20


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    Time: 11:03:16 AM PST US
    From: "robert stone" <rstone4@hot.rr.com>
    Subject: Cutting holes in plexiglass
    Members, For those of you who intend to buy either the vent that requires a 2 & 1/2 inch hole or the vent that requires a 3 & 1/2 inch hole the following information may be of use to you. I ordered two of the Vista-Vents that require a 2 & 1/2 inch hole and when I checked my hole saws I found that the standard set does not have either size (2 & 1/2 or 3 & 1/2 sizes. All of the larger hole saws in the set are even inches with no half sizes. I called the tool department at Lowe's and was told that hole saws are available there in 1/2, 1/4, and 1/8 for all of the larger saws therefor if any of you run into the same problem, remember you can get the 2 & 1/2 or the 3 & 1/2 inch hole saw at Lowe's. Tracy Stone Harker Heights, Tx ZodiacXL w/Jabiru 3300


    Message 21


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    Time: 11:03:26 AM PST US
    From: "Skip Perry" <sperry50@comcast.net>
    Subject: dual stick option
    I am building a 601XL from a quick-build kit. I chose the dual stick option and it involves drilling into the spar and attempting to snake a nut down the channel and onto an AN3 bolt that is about 9" away. If any of you have done this successfully please, please, please tell me how you did it! I have been trying for about a day and so far I am not winning the war. I understand they now rivet this in place at the factory:-( Thanks for any suggestions. Skip Perry Fort Myers, Florida DO NOT ARCHIVE


    Message 22


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    Time: 11:08:45 AM PST US
    From: "Ron Culver" <rculver@nycap.rr.com>
    Subject: lightening hole dies..
    I am in need of the three dies or someone to make them for me at a price. I don't mind owning,buying or renting with deposit. I have the little jig with the wheels but can't seem to make the thing work well enough or quick enough.. Thanks, Ron Culver 701 Scratch builder e-mail addy available on request


    Message 23


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    Time: 11:10:04 AM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: Cutting a hole in plexiglass (heat in cockpit)
    > ... add a large PC-type muffin fan in the rear of the fuselage. Gary Ray did this in his 601XL. Question is, is such a small fan enough to make a difference? -- Craig


    Message 24


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    Time: 11:14:23 AM PST US
    From: "Ron Culver" <rculver@nycap.rr.com>
    Subject: Re: Cutting a hole in plexiglass (heat in cockpit)
    If you use a solar panel there are ones all ready fabricated which are used to cool a car by installing it in a window.It would seem an easy task to modify one for the purpose.Also don't forget about screening the hole to keep out mice etc. and making sure it doesn't act as a water collector.. Sounds like a great idea.. simple, easily doable and not expensive .. ----- Original Message ----- From: Trainnut01@aol.com To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 1:23 PM Subject: Re: Zenith-List: Cutting a hole in plexiglass (heat in cockpit) Add a solar panel to power that small fan and you can leave it on all the time. Carroll do not archive ------------------------------------------------------------------------- ----- See what's free at AOL.com.


    Message 25


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    Time: 11:20:02 AM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: dual stick option
    I have someone else's picture someplace but can't find it. You may have already tried this but as I recall you duct-tape an open-ended wrench to the end of a stick to extend the reach. Then you stick the nut to the wrench with more tape. You want to just hold the nut enough to keep it in place. Place the tape on the rear side of the wrench and nut so the bolt is free to enter from the front. An inspection mirror to look through the bolt hole and an extra set of hands would help. -- Craig


    Message 26


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    Time: 11:32:45 AM PST US
    Subject: Re: Stainless Steel Rivets
    From: "KEVIN LEROY RUPERT" <klr12@psu.edu>
    But Guys, The original question still begs an answer. What are these Rivets? Are they a Cherry N, CherryMax, Cherry Q, Avdel Avtex? What? Anybody know? Kevin R. 601XL/ Corvair


    Message 27


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    Time: 11:58:28 AM PST US
    Subject: Re: lightening hole dies..
    From: "dfmoeller" <dfmoeller@austin.rr.com>
    I feel your pain. That thingy with the wheels does a crappy job on unflanged parts; I found that its actual use is to tweak curvature induced by the flanging process out of the part after the flange is formed. At this task, it works like a dream! I screwed around with synthetic decking (doesn't actually come wide enough to do the 115 hole and isn't flat either), and finally made a set out of high quality plywood using a sandwich technique and a router table. This solution turned out to work the best. After flanging two wings worth, the only wear they show is on the back side from the clamps and vise. The key to making ANY flanging die set work is to ensure that the small end of the male die JUST clears the deburred hole that you make in your parts. If you are thinking in terms of the raw hole, the deburring process will remove enough material that the male die will no longer fit correctly. Zenith specs the fit at +/- 3 mm, but that will produce flanges that are wayyyy offset. That may be all thats required structurally, but you won't want anyone to see your work at the airport when you are done! Any slop at all results in horrible looking offset on the finished flange. So, the thing to do is to measure your deburred hole size and make the dies to match that number. I also found that the noise on this forum about the need for hydraulic presses is overkill. So is using a car to provide the pressure. A simple 4 inch vise with 1 extra 4 or 5 inch C-clamp, or even just 2 or 3 C-clamps, will easily provide all the pressure you would ever need. I even experimented with the dead-blow hammer technique - that worked fine too. I was in the process of writing some instructions on how to construct these dies, and even toying with making some extra sets for others. I'm going to try to attach a picture. How much do you think a set would be worth? No promises, they can be a pain to do (cutting out the blanks for the 115 set is not easy - I wound up buying a wheel cutter - like a flycutter, but opposite), but maybe..... I would sell my set, but I'm in the middle of the wing-building process and I may need to make some replacement parts before its over. Doug Read this topic online here: http://forums.matronics.com/viewtopic.php?p=118949#118949 Attachments: http://forums.matronics.com//files/100_1679_small_172.jpg


    Message 28


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    Time: 11:59:51 AM PST US
    From: "Gary Boothe" <gboothe5@comcast.net>
    Subject: lightening hole dies..
    Ron, I have 3 home-made wood dies that you are welcomed to borrow. My wings are done and I am mired in the center section, so it will be awhile before I need them back for the fuse. Gary Boothe Cool, CA 601 HDSTD, WW Conversion 90% done, Tail done, wings done, working on c-section _____ From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Ron Culver Sent: Sunday, June 17, 2007 11:08 AM Subject: Zenith-List: lightening hole dies.. I am in need of the three dies or someone to make them for me at a price. I don't mind owning,buying or renting with deposit. I have the little jig with the wheels but can't seem to make the thing work well enough or quick enough.. Thanks, Ron Culver 701 Scratch builder e-mail addy available on request


    Message 29


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    Time: 12:12:35 PM PST US
    From: Ben Ramler <ben_ramler2002@yahoo.com>
    Subject: green paint
    Hi everyone, When I was at Rogers place i noticed he painted some green ant-corrosion paint on certain places. My question this does anyone know what the name of it is and don't you have to paint the whole entire airplane with this stuff or no? thanks, Ben Zenith wanna-be Luggage? GPS? Comic books? Check out fitting gifts for grads at Yahoo! Search http://search.yahoo.com/search?fr=oni_on_mail&p=graduation+gifts&cs=bz


    Message 30


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    Time: 12:13:42 PM PST US
    Subject: Re: dual stick option
    From: "flyingmike9" <mlloyd9@csi.com>
    hi there i used blutack on a open spanner and attached the spanner to a length of wood took some time but i did it goog luck mike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=118956#118956


    Message 31


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    Time: 12:23:45 PM PST US
    From: "Edward Moody II" <dredmoody@cox.net>
    Subject: Re: Riveting questions.
    I don't think the bucking bar is a necessity at all though it may be handy once in a while. The solid rivets that I used (for nutplates or filling a hole that didn't actually need a pulled rivet) were easliy "squoze" with the hand squeezer. If you aren't building your own spar sections you don't need any solid rivets for structural purposes. As I poorly explained earlier, I occassionaly used the squeezer to finish setting a rivet whose formed head stuck out in the way too much. There weren't many of those so far and I'm about to set the fuselage on its gear. There are other guys who have a lot deeper engineering backgrounds and much more building experience so their mileage may vary. ----- Original Message ----- From: Ben Ramler To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 12:34 PM Subject: Re: Zenith-List: Riveting questions. Larry,Edward, and Group, Do you need a bucking bar when you go to rivet on the fusealge or the rudder? Ben Zenith wann-be


    Message 32


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    Time: 12:27:05 PM PST US
    From: "Edward Moody II" <dredmoody@cox.net>
    Subject: Re: Stainless Steel Rivets
    Best bet is to call the factory and buy them there. Dred ----- Original Message ----- From: KEVIN LEROY RUPERT To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 1:31 PM Subject: Re: Re: Zenith-List: Re: Stainless Steel Rivets But Guys, The original question still begs an answer. What are these Rivets? Are they a Cherry N, CherryMax, Cherry Q, Avdel Avtex? What? Anybody know? Kevin R. 601XL/ Corvair ------------------------------------------------------------------------- ----- 6/16/2007 12:50 PM


    Message 33


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    Time: 12:34:20 PM PST US
    From: "Edward Moody II" <dredmoody@cox.net>
    Subject: Re: green paint
    We've been through this in the archives pretty thoroughly but the short version is: You really only need to prime the places where two parts touch because moisture will wick in and remain there often. Remember the places where skins overlap. I chose to prime the entire inside of mine so that anything that won't be painted later for esthetics will be at least be primed for protection. The green stuff (also available in gray) is likely either Zinc Chromate (very toxic.... be careful) or Zinc Oxide (somewhat more friendly) self etching primer. I used Tempo Zinc Oxide from rattle cans and bought it at Aircraft Spruce. The water based stuff, Cortec, seems to be okay too. If you don't do at least some of the above, you should use the spray-the-inside-of-the-plane stuff once a year or so. Dred Do Not Archive ----- Original Message ----- From: Ben Ramler To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 2:11 PM Subject: Zenith-List: green paint Hi everyone, When I was at Rogers place i noticed he painted some green ant-corrosion paint on certain places. My question this does anyone know what the name of it is and don't you have to paint the whole entire airplane with this stuff or no? thanks, Ben Zenith wanna-be


    Message 34


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    Time: 12:43:09 PM PST US
    From: "Edward Moody II" <dredmoody@cox.net>
    Subject: Re: Cutting a hole in plexiglass (heat in cockpit)
    I have two muffin fans in my fuselage. There's a 4" one in the bulkhead at the rear of the baggage area that will move 35 scfm which should actually be helpful if run a few minutes before start up or during a prolonged taxi. I have a second one about 5" in diameter which moves 45 scfm and it is mounted in the lightening hole in the bracing channel from the panel to the firewall. That one blows air from the lower cockpit area up past the radio, x-ponder, and the two AF-3400 glass panel units. I intend only on/off switches for both (no thermostat). I hooked them up to a solar panel that a friend wants to use in his RV7-A and the result was pretty anemic. Maybe these panels weren't the best available. Dred ----- Original Message ----- From: Craig Payne To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 1:09 PM Subject: RE: Zenith-List: Cutting a hole in plexiglass (heat in cockpit) > ... add a large PC-type muffin fan in the rear of the fuselage. Gary Ray did this in his 601XL. Question is, is such a small fan enough to make a difference? -- Craig


    Message 35


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    Time: 12:45:44 PM PST US
    From: "Ron Culver" <rculver@nycap.rr.com>
    Subject: Re: lightening hole dies..
    Gary, That would be great but I insist on renting not borrowing and also figure out a deposit ..my e-mail is rculver@nycap.rr.com .. Thanks, Ron ----- Original Message ----- From: Gary Boothe To: zenith-list@matronics.com Sent: Sunday, June 17, 2007 2:59 PM Subject: RE: Zenith-List: lightening hole dies.. Ron, I have 3 home-made wood dies that you are welcomed to borrow. My wings are done and I am mired in the center section, so it will be awhile before I need them back for the fuse. Gary Boothe Cool, CA 601 HDSTD, WW Conversion 90% done, Tail done, wings done, working on c-section ------------------------------------------------------------------------- ----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Ron Culver Sent: Sunday, June 17, 2007 11:08 AM To: zenith-list@matronics.com Subject: Zenith-List: lightening hole dies.. I am in need of the three dies or someone to make them for me at a price. I don't mind owning,buying or renting with deposit. I have the little jig with the wheels but can't seem to make the thing work well enough or quick enough.. Thanks, Ron Culver 701 Scratch builder e-mail addy available on request


    Message 36


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    Time: 12:49:10 PM PST US
    From: "Ron Culver" <rculver@nycap.rr.com>
    Subject: Re: lightening hole dies..
    Thanks Doug but I really dont want to have to farbricate them myself. I will be in contact with Gary. If for some unforseen reason this doesn't work out I could wait until you are finished with your wings etc. but at 72 I really can't tarry too long..heh.. Best, Ron ----- Original Message ----- From: "dfmoeller" <dfmoeller@austin.rr.com> Sent: Sunday, June 17, 2007 2:57 PM Subject: Zenith-List: Re: lightening hole dies.. > > I feel your pain. > > That thingy with the wheels does a crappy job on unflanged parts; I found > that its actual use is to tweak curvature induced by the flanging process > out of the part after the flange is formed. At this task, it works like a > dream! > > I screwed around with synthetic decking (doesn't actually come wide enough > to do the 115 hole and isn't flat either), and finally made a set out of > high quality plywood using a sandwich technique and a router table. This > solution turned out to work the best. After flanging two wings worth, the > only wear they show is on the back side from the clamps and vise. > > The key to making ANY flanging die set work is to ensure that the small > end of the male die JUST clears the deburred hole that you make in your > parts. If you are thinking in terms of the raw hole, the deburring > process will remove enough material that the male die will no longer fit > correctly. Zenith specs the fit at +/- 3 mm, but that will produce > flanges that are wayyyy offset. That may be all thats required > structurally, but you won't want anyone to see your work at the airport > when you are done! Any slop at all results in horrible looking offset on > the finished flange. So, the thing to do is to measure your deburred hole > size and make the dies to match that number. > > I also found that the noise on this forum about the need for hydraulic > presses is overkill. So is using a car to provide the pressure. A simple > 4 inch vise with 1 extra 4 or 5 inch C-clamp, or even just 2 or 3 > C-clamps, will easily provide all the pressure you would ever need. I > even experimented with the dead-blow hammer technique - that worked fine > too. > > I was in the process of writing some instructions on how to construct > these dies, and even toying with making some extra sets for others. I'm > going to try to attach a picture. How much do you think a set would be > worth? No promises, they can be a pain to do (cutting out the blanks for > the 115 set is not easy - I wound up buying a wheel cutter - like a > flycutter, but opposite), but maybe..... I would sell my set, but I'm in > the middle of the wing-building process and I may need to make some > replacement parts before its over. > > > Doug > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=118949#118949 > > > Attachments: > > http://forums.matronics.com//files/100_1679_small_172.jpg > > >


    Message 37


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    Time: 02:02:33 PM PST US
    From: Jaybannist@cs.com
    Subject: dual stick option
    Skip, I did that job with the center spar section out of the airplane and on a work table. That probably isn't an option with the quick build kit. Anyway, I used one of those old shirt-pocket, telescoping pointers. To that I duct-taped an open-end box wrench. To the open end wrench, I put a small piece of duct tape on the flat which would be at the back when inserted into the spar slot. That little piece of duct tape holds the nut. The bolt is inserted and rotated from the outside. It sounds a lot easier than it really is! Patience, a steady hand and more patience are an absolute necessity. A good, full set of verbal obscenities might be helpful. Good Luck !!! Jay in Dallas "Skip Perry" <sperry50@comcast.net> wrote: >I am building a 601XL from a quick-build kit. I chose the dual stick option >and it involves drilling into the spar and attempting to snake a nut down >the channel and onto an AN3 bolt that is about 9" away. If any of you have >done this successfully please, please, please tell me how you did it! I have >been trying for about a day and so far I am not winning the war. I >understand they now rivet this in place at the factory:-( > > > >Thanks for any suggestions. > > > >Skip Perry > >Fort Myers, Florida > > > >DO NOT ARCHIVE > >


    Message 38


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    Time: 02:40:39 PM PST US
    From: "Skip Perry" <sperry50@comcast.net>
    Subject: dual stick option
    >From what I've received so far I am doing what most everyone else has done, just no success yet. I have used most of my verbal obscenities at least one or more times. Time to get the girlfriend involved! Thanks to all who responded so far. Skip Perry Ft. Myers, Florida DO NOT ARCHIVE -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Jaybannist@cs.com Sent: Sunday, June 17, 2007 4:58 PM Subject: RE: Zenith-List: dual stick option Skip, I did that job with the center spar section out of the airplane and on a work table. That probably isn't an option with the quick build kit. Anyway, I used one of those old shirt-pocket, telescoping pointers. To that I duct-taped an open-end box wrench. To the open end wrench, I put a small piece of duct tape on the flat which would be at the back when inserted into the spar slot. That little piece of duct tape holds the nut. The bolt is inserted and rotated from the outside. It sounds a lot easier than it really is! Patience, a steady hand and more patience are an absolute necessity. A good, full set of verbal obscenities might be helpful. Good Luck !!! Jay in Dallas "Skip Perry" <sperry50@comcast.net> wrote: >I am building a 601XL from a quick-build kit. I chose the dual stick option >and it involves drilling into the spar and attempting to snake a nut down >the channel and onto an AN3 bolt that is about 9" away. If any of you have >done this successfully please, please, please tell me how you did it! I have >been trying for about a day and so far I am not winning the war. I >understand they now rivet this in place at the factory:-( > > > >Thanks for any suggestions. > > > >Skip Perry > >Fort Myers, Florida > > > >DO NOT ARCHIVE > >


    Message 39


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    Time: 04:44:28 PM PST US
    From: "Randy L. Thwing" <n4546v@mindspring.com>
    Subject: Re: lightening hole dies, ATTN: Ron Culver
    I'm crushed, CRUSHED that Doug considers my "gravity powered lightning hole press" method as "noise" on the list. The bigger point is that nearly every builder has these tools (a truck and a hydraulic jack) at their disposal, so they can accomplish the task with ZERO additional investment. Sure it's overkill, but you can do it without spending a dime, nor juggling "C" clamps AND a vise. When you are pressing the lightning holes in a 12' wing spar web, how handy is that to hold in a bench vise? I am attaching the pic of my operation for the benefit of the new guys. This is again, old hat for the list oldtimers who will cringe at viewing it again, I apologize in advance. The steel dies shown were used as shown, but they can just as easily be used in a hydraulic press or other pressing method. They were made from ZA prints and have been used by several builders so far with no problems. Attn: Ron Culver: Do you have ALL your parts of the project ready for flanging or how long will you need to keep the dies? They are currently "in the field" on loan to a 701 builder who has finished with them and is "waiting instructions" on who to forward them to. If you are interested, please reply with info. I loan them out to ZA builders on this list for shipping only. I prefer that they not stay with a builder for years, but months is certainly not a problem. I lent them to a 601 builder who had a problem with one of the dies. One of the holes requiring flanging on a 601 is within a channel, so that particular die needs to be altered (edges trimmed) to fit within the channel. If they ever arrive "home", I will do this conversion to work with the 601. As they are now, they do everything required on a 701. Best Regards, Randy L. Thwing, Las Vegas, NV > I also found that the noise on this forum about the need for hydraulic > presses is overkill. So is using a car to provide the pressure.


    Message 40


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    Time: 05:09:50 PM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: Re: lightening hole dies, ATTN: Ron Culver
    > "gravity powered lightning hole press" Sorry, I'm building my plane on the International Space Station. So no gravity is available (or only micro-gravity). -- Craig Do not archive


    Message 41


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    Time: 06:41:18 PM PST US
    From: <paulrod36@msn.com>
    Subject: Re: dual stick option
    Here's another one you can try: Almost every auto parts store, and Wal mart, has an articulated plastic extension originally designed to inse rt spark plugs. You bend it (the plastic pieces sort of snap into the curve you need) around whatever's in the way, and turn the knob on you r end to rotate the inner shaft. The business end has a sleeve to hold the spark plug. Just tape a small extension on the end, put some stic ky stuff in the socket to hold the nut, and apply to the offending par t. There's also a similar tool that ends in a 1/4 in. drive, that work s even easier.=0A=0APaul Rodriguez=0A601XL/Corvair=0A --- -- Original Message ----- =0A From: Jaybannist@cs.com<mailto:Jayba nnist@cs.com> =0A To: zenith-list@matronics.com<mailto:zenith-list @matronics.com> =0A Sent: Sunday, June 17, 2007 3:57 PM=0A Sub ject: RE: Zenith-List: dual stick option=0A=0A=0A Skip, =0A=0A I did that job with the center spar section out of the airp lane and on a work table. That probably isn't an option with the quic k build kit. Anyway, I used one of those old shirt-pocket, telescopin g pointers. To that I duct-taped an open-end box wrench. To the open end wrench, I put a small piece of duct tape on the flat which would b e at the back when inserted into the spar slot. That little piece of duct tape holds the nut. The bolt is inserted and rotated from the ou tside. It sounds a lot easier than it really is! Patience, a steady hand and more patience are an absolute necessity. A good, full set of verbal obscenities might be helpful. Good Luck !!!=0A=0A Jay i n Dallas=0A=0A=0A "Skip Perry" <sperry50@comcast.net<mailto: sperry50@comcast.net>> wrote:=0A=0A >I am building a 601XL from a quick-build kit. I chose the dual stick option=0A >and it invol ves drilling into the spar and attempting to snake a nut down=0A > the channel and onto an AN3 bolt that is about 9" away. If any of you have=0A >done this successfully please, please, please tell me how you did it! I have=0A >been trying for about a day and so far I a m not winning the war. I=0A >understand they now rivet this in pla ce at the factory:-(=0A >=0A > =0A >=0A >Thanks for an y suggestions.=0A >=0A > =0A >=0A >Skip Perry=0A > =0A >Fort Myers, Florida=0A >=0A > =0A >=0A >DO NO T ARCHIVE=0A >=0A >=0A=0A=0A


    Message 42


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    Time: 06:47:27 PM PST US
    From: WAYNE BEATTIE <waynebeattie@optonline.net>
    Subject: Re: Sentimental Journey at Cub Haven
    Let's hope this generates some interest. It seems funny not agonizing over the weather for Wednesday this year, Usually I'm on the computer every day for a week before I leave. We'll be blasting off at O'dark thirty Wednesday morning to get through New York before the traffic starts. Should get to LH by late morning taking our time. If you arrive and we don't see you first, look for a white Winnebago Sightseer with a Beige Honda CRV. Mon and Dad are looking forward to seeing you as well. After 10 years of summers parked on the ramp, I finally got hit by serious hail. All horizontal surfaces have little divits including the turtledeck. Very annoying, but then, I feel that I have dodged many storms in the last ten years. Still flies fine. Maybe even better, like a golf ball. Did my BFR in a J3 last Thursday. What a humbling little bastard that thing is on pavement! Wayne ----- Original Message ----- From: Jeff Small To: zenith-list Sent: Wednesday, June 13, 2007 3:31 PM Subject: Zenith-List: Sentimental Journey at Cub Haven MARK YOUR CALENDARS... The 22nd Annual Sentimental Journey to Cub Haven Fly-In will take place June 20, 21, 22, 23, 2007 at the historic William T. Piper Memorial Airport in Lock Haven, PA. The Theme will be 70 years of Piper. Featured airplanes: J-4 and Comanche PA-24 If flying in, check out the Fly-in Air Ops at: http://www.sentimentaljourneyfly-in.com/ There are two runways in use, a paved 3500 footer and a parallel grass strip, BUT the state aviation agency gets antsy about simultaneous landings or takeoffs; also, many NORAD a/c in the pattern and they'll fly all day. Only here will you be roused from your tent at 5:30 a.m. by the sound of two or three Kinners in the pattern doing low, wake-you-up flybys. Wx permitting we usually get a few Zeniths to show up. Ken Lennox should be up from MD, and Ray Blondin may have the hours flown off and be there from DL. You NJ guys are always welcome. If the thunderboomers hold off I'll be there but event regular Wayne Beattie from CT is coming via motorhome. This is a great fly-in! Flying all day long, good, inexpensive food, free entertainment at night, Hoot Gibson as guest speaker Saturday night, Piper Museum within an easy walk, just laid back fun for aviation enthusiasts. Join us...jeff do not archive


    Message 43


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    Time: 07:54:43 PM PST US
    From: "wade jones" <wjones@brazoriainet.com>
    Subject: Re: Seat belts for sale
    Hi Dreb ,that sounds OK .Does this include two sets of seat & shoulder belts if so let me have your mailing address . Wade Jones South Texas 601XL plans building Cont. 0200 ----- Original Message ----- From: Edward Moody II To: zenith-list@matronics.com Sent: Saturday, June 16, 2007 7:00 PM Subject: Re: Zenith-List: Seat belts for sale Hi Wade. I don't want to pull anyone's eyes out over this. 2" wide seat belts without a shoulder harness run $36 - $40 each so how about $50 plus shipping for the pair? UPS ought to run about $15 from me to you. Sound fair enough? The nice part is that these are the ones that the plans accomodate so you don't have to improvise if you don't want to. Dred ----- Original Message ----- From: wade jones To: zenith-list@matronics.com Sent: Saturday, June 16, 2007 1:47 PM Subject: Re: Zenith-List: Seat belts for sale Hi Dred I am a long way from needing seat belts but I would be interested .my e-mail is wjones@brazoriainet.com Wade Jones South Texas 601XL plans building Cont. 0200


    Message 44


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    Time: 08:04:34 PM PST US
    From: "Lee Thomas" <cltvet@mail.ocis.net>
    Subject: prop
    Anyone on the list that is flying a 701 with a Jabiru 3300? What length prop are you using and is it 2 or 3 blade. Thanks, Lee Thomas Scratch built and trying to tweak a Warp drive 3 blade


    Message 45


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    Time: 08:16:57 PM PST US
    Subject: Is this XL firewall drawing wrong?
    From: "chris Sinfield" <chris_sinfield@yahoo.com.au>
    Can someone who is about the same building as me please confirm or deny that the side firewall drawing is wrong on 6-B-7. OK turn to the page and look at the top Engine mount location. On the drawing it shows the bottom of 6B7-2 as level with 6B7-1. Now if you add the width of 6B7-1 30mm and the 20 mm of the Langle that adds up to 50mm. The width of 6B7-2 is 60mm How can they be level at the top and bottom as the drawing shows.. ??? I have the latest set My firewall has the 10mm split and that is what made it not jell when putting in the top firewall bolt. So what gives have I made a mistake or is the drawing wrong? Chris. Zodiac XL Read this topic online here: http://forums.matronics.com/viewtopic.php?p=119045#119045


    Message 46


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    Time: 09:04:35 PM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: Is this XL firewall drawing wrong?
    I went out and measured my plane (vintage 2000/2001). My parts match the dimensions you cite and those on the 3/06 plans. What is different is that neither the top or the bottom of 6B7-2 line up with anything. The top is about 5 mm above the top edge of the standard L and the bottom is about 5 mm below the lower edge of 6B7-1. So 5+5+20+30=60 and all is right with the world. I don't see anything critical in the vertical position of 6B7-2. As long as the rivets through the L and 6B7-1 are far enough from the bends in 6B7-2 and the upper motor mount brackets 6B6-4 fit you should be fine. -- Craig


    Message 47


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