Zenith-List Digest Archive

Tue 06/26/07


Total Messages Posted: 19



Today's Message Index:
----------------------
 
     1. 05:21 AM - Killing Off the Dynon Keep-Alive (Frank Derfler)
     2. 06:06 AM - Re: June 25 (Ben Ramler)
     3. 06:20 AM - Re: June 25 (Paul Tipton)
     4. 09:28 AM - Re: Jab 3300 Fuel Pump (japhillipsga@aol.com)
     5. 09:28 AM - Re: Re: Jab 3300 Fuel Pump (japhillipsga@aol.com)
     6. 09:29 AM - Re: Jab 3300 Fuel Pump (japhillipsga@aol.com)
     7. 09:54 AM - Re: CH601 hung up in a tree (japhillipsga@aol.com)
     8. 10:04 AM - Re: CH601 hung up in a tree (japhillipsga@aol.com)
     9. 11:28 AM - prop bolts (alex trent)
    10. 12:16 PM - AOA and corvair stuff (Jeff Small)
    11. 03:07 PM - Re: prop bolts (LarryMcFarland)
    12. 04:31 PM - 701 Upholstery Problem (ricklach)
    13. 04:40 PM - On-Line Parts Ordering (Dr. Andrew Elliott)
    14. 04:43 PM - Re: 701 Upholstery Problem (Aaron Gustafson)
    15. 07:14 PM - corvair intake manifold material (Bob Duns)
    16. 07:14 PM - Re: June 25 (Steve Hulland)
    17. 07:43 PM - Re: 701 Upholstery Problem (David Downey)
    18. 09:12 PM - Re: 701 Upholstery Problem (JERICKSON03E@aol.com)
    19. 10:17 PM - Re: 701 unusable fuel (Terry Phillips)
 
 
 


Message 1


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    Time: 05:21:49 AM PST US
    From: "Frank Derfler" <fderfler@gmail.com>
    Subject: Killing Off the Dynon Keep-Alive
    This is useful info for all folks with Dynons in their Zeniths. (Aside: I love my Dynon and their support is top notch! But, I'm always suspicious of something that wants to "trickle" off the battery. It can trickle the battery to death.) Note that Dynon expects to have a new software release out for all products by the end of the month. Here's the problem: My D180 was installed by AMD in my AMD-made Zodiac CH601XL in October of 2006. Honestly, I do not know how long the 1st backup battery lasted, but at the 50 hour checkup it was dead, so AMD replaced it. Now, 60 days later, the 2nd backup battery is dead. It reads zero volts on the panel and the D-180 goes off with the master switch. The plane is regularly flown several hours a week, so according to the specs the battery should have had plenty of time to charge *even if* the keep alive is not connected, but the keep alive is connected. <http://dynonavionics.com/cgi-bin/yabb2/YaBB.pl?action=viewprofile;username=Fderfler><http://dynonavionics.com/cgi-bin/yabb2/YaBB.pl?action=mailto;user=Fderfler><http://dynonavionics.com/cgi-bin/yabb2/YaBB.pl?action=imsend;to=Fderfler> TO the credit of Dynon, I received a prompt and useful reply: Dynon Technical SupportPosts: * "We've had a few little bugs with the D180's battery charging system. We spent a bunch of time with it over the last few months and really hope the firmware update that is just about to come out will fix all of this. We did tweak it in the last update too, which made it better, but it didn't fix everyone's issues. We'd suggest waiting for this next update (hopefully on a few days away), installing it, and seeing if it fixes the problem and charges the battery. It's highly likely that the battery is fine, it's just not charged up. Also, as a side note, it's almost always keep alive that causes the problem, so if you can pull a fuse or anything for keep alive, that will probably fix the problem as well, and you should see the battery start to charge at the next power-up. " * Frank Derfler N183AM --See my Blog at http://MostlyFlying.Blogspot.com --My great gifts for guys at http://www.greatguybooks.com --My information for pilots at http://www.flyinflorida.com --My tips for boaters at http://www.keysboater.com


    Message 2


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    Time: 06:06:49 AM PST US
    From: Ben Ramler <ben_ramler2002@yahoo.com>
    Subject: Re: June 25
    why with all crashes all of sudden. this doesn't make the 701 any more unsafe then the next design does it? Ben ----- Original Message ---- From: ROBERT SCEPPA <rjscep@yahoo.com> Sent: Monday, June 25, 2007 9:57:26 PM Subject: Re: Zenith-List: June 25 > At least there wern't any fatalities...do not > archive --- Tommy Walker <twalker@cableone.net> wrote: > <twalker@cableone.net> > > It doesn't look like June 25 was a good day for > 701's. > > IDENTIFICATION > Regis#: 701LJ Make/Model: EXP > Description: CH701SP > Date: 06/23/2007 Time: 2000 > > Event Type: Accident Highest Injury: None > Mid Air: N Missing: N > Damage: Substantial > > LOCATION > City: LANCASTER State: TX Country: US > > DESCRIPTION > AIRCRAFT LANDED HARD AND NOSE GEAR COLLAPSED, > LANCASTER, TX > > **************************************************** > > IDENTIFICATION > Regis#: 281Z Make/Model: CH70 > Description: CH-701 ZENAIR > Date: 06/24/2007 Time: 1930 > > Event Type: Accident Highest Injury: Minor > Mid Air: N Missing: N > Damage: Destroyed > > LOCATION > City: FORT BRIDGER State: WY Country: US > > DESCRIPTION > AIRCRAFT CRASHED UNDER UNKNOWN CIRCUMSTANCES AND > BURNED, NEAR FORT BRIDGER, > WY > > ************************************************* > > My condolences .... > > :( > > Tommy Walker in Alabama > > -------- > Tommy Walker > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=120634#120634 > > > > > > > > > browse > Subscriptions page, > FAQ, > http://www.matronics.com/Navigator?Zenith-List > > Web Forums! > > > > > Take the Internet to Go: Yahoo!Go puts the Internet in your pocket: mail, news, photos & more. http://mobile.yahoo.com/go?refer=1GNXIC It's here! Your new message! Get new email alerts with the free Yahoo! Toolbar. http://tools.search.yahoo.com/toolbar/features/mail/


    Message 3


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    Time: 06:20:00 AM PST US
    From: "Paul Tipton" <PTIPTON@swmail.sw.org>
    Subject: Re: June 25
    Damn... no wings fell off!


    Message 4


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    Time: 09:28:14 AM PST US
    Subject: Re: Jab 3300 Fuel Pump
    From: japhillipsga@aol.com
    Randy, that's the same thing he told me, thanks, Bill -----Original Message----- From: Randy <rpf@wi.rr.com> Sent: Wed, 20 Jun 2007 2:13 pm Subject: Re: Zenith-List: Jab 3300 Fuel Pump Hi Bill, =C2- I fly a 601xl and turn my elec. fuel pump on for about 10 seconds before sta rting the engine.=C2- Turn the pump off start the engine and it's not used again during flight or landing.=C2- This is what Pete, at Jabiru USA, sai d they do. =C2- Randy ----- Original Message ----- From: JAPhillipsGA@aol.com Sent: Wednesday, June 20, 2007 11:43 AM Subject: Zenith-List: Jab 3300 Fuel Pump Dear Jab 3300 Flyers,=C2- show of hands. How many use the elec fuel pump o n run up ? How many use the elec fuel pump on take off ? And again in the pa ttern for landing ? Hope to hear from you guys and best regards, Bill of Geo rgia ************************************** See what's free at http://www.aol.com. href="http://www.matronics.com/Navigator?Zenith-List">http://www.matronhre f="http://forums.matronics.com">http://forums.matronics.com -= - The Zenith-List Email Forum - -= Use the Matronics List Features Navigator to browse -= the many List utilities such as the Subscriptions page, -= Archive Search & Download, 7-Day Browse, Chat, FAQ, -= Photoshare, and much much more: -= --> http://www.matronics.com/Navigator?Zenith-List -======================== -= - NEW MATRONICS WEB FORUMS - -= Same great content now also available via the Web Forums! -= --> http://forums.matronics.com -======================== ________________________________________________________________________ AOL at AOL.com.


    Message 5


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    Time: 09:28:27 AM PST US
    Subject: Re: RE: Jab 3300 Fuel Pump
    From: japhillipsga@aol.com
    Tony, I do the same, thanks for the info. Bill -----Original Message----- From: T. Graziano <tonyplane@bellsouth.net> Sent: Wed, 20 Jun 2007 2:28 pm Subject: Zenith-List: RE: Jab 3300 Fuel Pump Very seldom* use electric=C2-fuel pump=C2-on=C2-take off=C2-although I put it in my checklist to use on take off and landing.=C2- Same for Lan ding.=C2-(It causes my fuel flow turbine to read too high - I placed the f uel flow turbine too close to the elec pump.)=C2- I do use the electric pump for 10 seconds before start. I do not use it for run-up =C2- *If the runway is short, I DO use the electric pump for take off and landing . =C2- Tony Graziano XL/Jab3300; N493TG 252 fun hrs=C2-with the XL- and never had a carb or sta rt problem or concern. ---------------------------------------------------------------------------- -------------------------------------------------------- Subject: =C2-Jab 3300 Fuel Pump=C2-=C2-=C2- From: =C2-=C2-=C2-=C2- JAPhillipsGA@aol.comJAPhillipsGA@aol.com Date: =C2-=C2-=C2-=C2- Wed Jun 20 - 9:44 AM Dear Jab 3300 Flyers, show of hands. How many use the elec fuel pump on run p ? How many use the elec fuel pump on take off ? And again in the pattern or landing ? Hope to hear from you guys and best regards, Bill of Georgia Subject: =C2-Jab 3300 Fuel Pump=C2-=C2-=C2- From: =C2-=C2-=C2-=C2- JAPhillipsGA@aol.comJAPhillipsGA@aol.com Date: =C2-=C2-=C2-=C2- Wed Jun 20 - 9:44 AM Dear Jab 3300 Flyers, show of hands. How many use the elec fuel pump on run p ? How many use the elec fuel pump on take off ? And again in the pattern or landing ? Hope to hear from you guys and best regards, Bill of Georgia -= - The Zenith-List Email Forum - -= Use the Matronics List Features Navigator to browse -= the many List utilities such as the Subscriptions page, -= Archive Search & Download, 7-Day Browse, Chat, FAQ, -= Photoshare, and much much more: -= --> http://www.matronics.com/Navigator?Zenith-List -======================== -= - NEW MATRONICS WEB FORUMS - -= Same great content now also available via the Web Forums! -= --> http://forums.matronics.com -======================== ________________________________________________________________________ AOL at AOL.com.


    Message 6


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    Time: 09:29:58 AM PST US
    Subject: Re: Jab 3300 Fuel Pump
    From: japhillipsga@aol.com
    Rick, I do the same thing for the same reason, Thanks for the info, Bill -----Original Message----- From: rick tedford <rick.tedford@sympatico.ca> Sent: Wed, 20 Jun 2007 4:39 pm Subject: Re: Zenith-List: Jab 3300 Fuel Pump Hello Bill : The only time I use the electric pump is to prime the system be fore start up . I don't think putting the pump into the system before the ga scolator is=C2- good as it would pressurise same and those can leak quite easily . Naturally it is there as a back up in the event the pump on the eng ine fails . Best Regards Rick Tedford 601XL , Jab 3300 C-FRTT ,=C2-250 hours=C2- ----- Original Message ----- From: JAPhillipsGA@aol.com Sent: Wednesday, June 20, 2007 12:43 PM Subject: Zenith-List: Jab 3300 Fuel Pump Dear Jab 3300 Flyers,=C2- show of hands. How many use the elec fuel pump o n run up ? How many use the elec fuel pump on take off ? And again in the pa ttern for landing ? Hope to hear from you guys and best regards, Bill of Geo rgia ************************************** See what's free at http://www.aol.com. href="http://www.matronics.com/Navigator?Zenith-List">http://www.matronhre f="http://forums.matronics.com">http://forums.matronics.com -= - The Zenith-List Email Forum - -= Use the Matronics List Features Navigator to browse -= the many List utilities such as the Subscriptions page, -= Archive Search & Download, 7-Day Browse, Chat, FAQ, -= Photoshare, and much much more: -= --> http://www.matronics.com/Navigator?Zenith-List -======================== -= - NEW MATRONICS WEB FORUMS - -= Same great content now also available via the Web Forums! -= --> http://forums.matronics.com -======================== ________________________________________________________________________ AOL at AOL.com.


    Message 7


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    Time: 09:54:37 AM PST US
    Subject: Re: CH601 hung up in a tree
    From: japhillipsga@aol.com
    Ed, 50 hours in a plane over Mississippi without refueling has to be a record. Call Guinness. Glad he wasn't hurt much. How would you get a 601 out of a tree ? Without hurting the tree ? Best regards, Bill -----Original Message----- From: dredmoody@cox.net Sent: Thu, 21 Jun 2007 4:42 pm Subject: Re: Zenith-List: CH601 hung up in a tree The only explanation I can think of is that the pilot/builder must have used green scotchbrite. The stuff has been rumored to drastically slow down the broadcast signal from ELTs. Dred Do Not Archive ---- ihab.awad@gmail.com wrote: > > On 6/21/07, MaxNr@aol.com <MaxNr@aol.com> wrote: > > CAP just saved a CH601 pilot that was hung up in a tree top for 50 hours in > > Mississippi http://www.aero-news.net/ > > This may be a dumb question, but how did it take them 50 hours (ok, 48 > hours since it says they took 2 hours getting him out) to find him? > ELT signals should be picked up pretty quickly, no? Then all you have > to do is triangulate, send a heli, and you're done. Right? What am I > missing? > > Ihab > > -- > Ihab A.B. Awad, Palo Alto, CA > > DO NOT ARCHIVE > > > > ________________________________________________________________________


    Message 8


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    Time: 10:04:51 AM PST US
    Subject: Re: CH601 hung up in a tree
    From: japhillipsga@aol.com
    Maybe we should carry rope ladders for climbing down from trees when we land in them along with our hammers for busting out the canopy in case we flip o ver and ballistic parachutes in case the fan stops turning or the wings fall off and add a couple more fuel pumps just in case we have vapor lock, and a survival pack with food, water and tent in case we are forced down in the " wilderness," and life preservers in case we come down in a lake.=C2-Where is this all going ? I'm almost too scared to fly my XL now. Best regards, Bi ll of Georgia=C2- -----Original Message----- From: Craig Payne <craig@craigandjean.com> Sent: Thu, 21 Jun 2007 5:34 pm Subject: RE: Zenith-List: CH601 hung up in a tree Sounds like another good reason to install the next generation of ELTs. side from the satellite location being tighter (25 square nm vs. 500 square m) the higher power pulsed output is more likely to punch through a foliage anopy: "Unlike the 121.50Mhz ELT, which transmits a continuous 100mW signal, the 06Mhz ELT transmits a whopping five watts for every 50 seconds for one-half econd. Because the system isn't always transmitting, battery life is fairly ong. Transmitting in short bursts allows the satellite to track up to 90 LTs at once." www.avionicswest.com/articles/406elt.htm www.sarsat.noaa.gov/406vs121.pdf I spent the $1000 to get the Artex ME406: www.artex.net/products/products.php?categoryid=15 If I fly over hostile terrain a lot I'll consider springing for a PLB: www.aircraftspruce.com/catalog/avpages/microfix406.php ttp://www.aircraftspruce.com/catalog/avpages/fastfind.php ttp://www.aircraftspruce.com/catalog/pspages/406plb.php -- Craig -======================== -= - The Zenith-List Email Forum - -= Use the Matronics List Features Navigator to browse -= the many List utilities such as the Subscriptions page, -= Archive Search & Download, 7-Day Browse, Chat, FAQ, -= Photoshare, and much much more: -= --> http://www.matronics.com/Navigator?Zenith-List -======================== -= - NEW MATRONICS WEB FORUMS - -= Same great content now also available via the Web Forums! -= --> http://forums.matronics.com -======================== ________________________________________________________________________ AOL at AOL.com.


    Message 9


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    Time: 11:28:36 AM PST US
    From: alex trent <atrent8@cogeco.ca>
    Subject: prop bolts
    I have removed the warp drive prop from my 601 and found some evidence of fretting. It is on a Dave Johnson PRSU and calls for 8 X 1.25 mm bolts. These bolts are quit loose in the prop hub (lots of side play). Also I am not sure of the class of the bolt. The metric equivalent of SAE grade 8 is 10.9 but the bolt heads don't indicate this. I feel rather uneasy about the situation does anybody have some helpful suggestions? alex t.


    Message 10


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    Time: 12:16:17 PM PST US
    From: "Jeff Small" <zodiacjeff@msn.com>
    Subject: AOA and corvair stuff
    Ran across a new site that has an interesting AOA and lots of stuff for you Nader drivers. http://www.venturay.com/<http://www.venturay.com/> cheers jeff


    Message 11


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    Time: 03:07:07 PM PST US
    From: LarryMcFarland <larry@macsmachine.com>
    Subject: Re: prop bolts
    Hi Alex, I'd be inclined to forward your discussion of this to the Warp Drive people. They would likely want to support you and offer advice and or replacement product from their experiences. Their support is excellent and rather unconditional. You fly their prop, they will want to support you. www.*warp**drive**props*.com/ Good luck Larry McFarland 601HDS at www.macsmachine.com alex trent wrote: > > I have removed the warp drive prop from my 601 and found some > evidence of fretting. It is on a Dave Johnson PRSU and calls for 8 X > 1.25 mm bolts. These bolts are quit loose in the prop hub (lots of > side play). Also I am not sure of the class of the bolt. The metric > equivalent of SAE grade 8 is 10.9 but the bolt heads don't indicate > this. I feel rather uneasy about the situation does anybody have some > helpful suggestions? > > alex t. > >


    Message 12


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    Time: 04:31:43 PM PST US
    Subject: 701 Upholstery Problem
    From: "ricklach" <rick@ravengear.us>
    The upholstery in my 701 has a problem. The seat cushion and seat back are held in with 1 1/2 inch Velcro strips. The Velcro is sewn on to the back of the seat cushion and seat back, no problem there. But the Velcro on the aircraft is only GLUED to the aluminum. So every time I want to take the seats out half of the Velcro that is glued to the aluminum pulls loose from the aluminum. Is there a better way to PERMINENTLY attach the Velcro to the aluminum? Any suggestions or help would be appreciated. Rick Read this topic online here: http://forums.matronics.com/viewtopic.php?p=120812#120812


    Message 13


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    Time: 04:40:32 PM PST US
    From: "Dr. Andrew Elliott" <a.s.elliott@cox.net>
    Subject: On-Line Parts Ordering
    Gang: Kudos here to Zenith for getting their on-line parts ordering running pretty smoothly. My first attempt to order parts, about 2 months ago, resulted incorrect parts and numbers of parts being shipped and incorrect charges. Last Thursday, I on-line ordered a replacement part (Yes, I misdrilled it...). Got a e-mail confirmation and e-receipt nearly immediately and a shipping confirmation the same day. Got the part on Monday and went back to work! Note that replacement parts seem to come from a standard kit BOM. They may (probably won't) have any of the additional work that might have been done in a QB kit. FWIW, Andy Elliott, Mesa, AZ N601GE (reserved) 601XL/TD/QB, Corvair, building...


    Message 14


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    Time: 04:43:27 PM PST US
    From: "Aaron Gustafson" <agustafson@chartermi.net>
    Subject: Re: 701 Upholstery Problem
    Can you put some rivets in it? Especially at the ends.


    Message 15


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    Time: 07:14:18 PM PST US
    From: Bob Duns <rduns@sasktel.net>
    Subject: corvair intake manifold material
    I am still working on 601HD/Corvair project and would like to know what type of tubing is being used from the carb to the intake manifold, e.g., aluminium, thin-wall steel, or thin-wall stainless. I had Burns Stainless 6061 U-bends welded to the heads (1/2 bend to each head). WW sells nice thin-wall stainless intakes but I want to research my own setup. Specs and suppliers for intake manifolds would be appreciated. Regards, Bob Duns Melfort, Sask. Canada


    Message 16


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    Time: 07:14:21 PM PST US
    From: "Steve Hulland" <marinegunner@gmail.com>
    Subject: Re: June 25
    Boy, Do some people get uptight because several airplanes of one type crash. Happens all the time with certified airplanes. And like them, most Zodiac airplanes are fine, the guy with blank spots between his ears is ALMOST ALWAYS at fault. Build and Fly. Do not archive -- Semper Fi, Steven R. Hulland CH 600 Taildragger Amado, AZ This and all other incoming/outgoing email, attachments and replies scanned prior to opening/sending and uses an external firewall to help insure virus free email and attachments.


    Message 17


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    Time: 07:43:43 PM PST US
    From: David Downey <planecrazydld@yahoo.com>
    Subject: Re: 701 Upholstery Problem
    we used to bond new Velcro to aluminum using EC1300 (possibly similar to 3M weatherstrip adhesive?). Make sure to cut the corners/ends to as perfect a radius as possible. Apply the adhesive in a continuous coating to both the velcro back and the aluminum. After drying, re-activate the dried coating with MEK and clamp in blocks/rub down. Allow ample time to ensure total fixturing before attempting to separate. Note that this technique does not work with Velcro that has the adhesive coating (shiny layer) already on the back side. Can you put some rivets in it? Especially at the ends. Dave Downey Harleysville (SE) PA Zodiac 601XL/Corvair? --------------------------------- Ready for the edge of your seat? Check out tonight's top picks on Yahoo! TV.


    Message 18


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    Time: 09:12:26 PM PST US
    From: JERICKSON03E@aol.com
    Subject: Re: 701 Upholstery Problem
    In a message dated 6/26/2007 6:33:02 PM Central Daylight Time, rick@ravengear.us writes: Is there a better way to PERMINENTLY attach the Velcro to the aluminum? ------------ Perhaps a couple of wire staples in each piece would do it. Make them out of house wire, like number 12. Just bend them into staples the width that would fit, drill holes to fit, bend the legs into place to secure the Velcro to the aluminum. Staples like this are removable, strong and have a low profile with no sharp edges showing. The aluminum wire might be strong enough for this use. Jerry ************************************** See what's free at http://www.aol.com.


    Message 19


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    Time: 10:17:08 PM PST US
    From: Terry Phillips <ttp44@rkymtn.net>
    Subject: Re: 701 unusable fuel
    Chuck I'm certainly no expert on this subject, but I have read a column by John Deakin that addresses this issue. Deakin's position is that we should all determine by flight test just exactly how much usable fuel is available in each tank of our aircraft. See: http://www.avweb.com/news/pelican/182044-1.html It makes sense to me. If and when I finish my 601, I plan to do exactly what he suggests. Deakin seems knowledgeable, thoughtful, and smart. I find his columns great reading. See http://www.avweb.com/news/pelican/list.html for list of columns. Terry At 03:12 PM 6/24/2007 -0500, you wrote: >My 701 ten gallon wing tanks (no header tank) actually hold 10.8 gallons >each. > >When the nose is low or in a slip the tank fuel outlet can be uncovered if >the fuel is too low. > >In general, what is the unusable quantity of fuel for the wing tanks in a >CH 701, particularly for landing? > >Thanks, >Chuck D. >N701TX Terry Phillips ttp44~at~rkymtn.net Corvallis MT Just starting a 601 kit




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