Today's Message Index:
----------------------
 
     1. 04:19 AM - Re: ZAC Pneumatic Riveter (Geoff Heap)
     2. 04:27 AM - Re: nose gear questions (DaveG601XL)
     3. 06:12 AM - Re: nose gear questions (LarryMcFarland)
     4. 06:19 AM - 601 XL Materials List (Kevin L. Rupert)
     5. 06:39 AM - Re: ZAC Pneumatic Riveter (n85ae)
     6. 06:50 AM - Re: 601 XL Materials List (ZodieRocket)
     7. 07:08 AM - FW: Leveling (4rcsimmons@comcast.net (Rich Simmons))
     8. 07:24 AM - Re: FW: Leveling (David Brooks)
     9. 07:31 AM - Re: FW: Leveling (LarryMcFarland)
    10. 07:54 AM - Re: ZAC Pneumatic Riveter (Geoff Heap)
    11. 07:56 AM - Re: FW: Leveling (Robert Taylor)
    12. 08:51 AM - Re: FW: Leveling (David Downey)
    13. 08:54 AM - Re: 701 Pitch Control Rod Installation (txpilot)
    14. 08:56 AM - Re: Corvair engine for sale (ashontz)
    15. 09:00 AM - Re: FW: Leveling (kevinbonds)
    16. 09:00 AM - Re: 701 Pitch Control Rod Installation (Tommy Walker)
    17. 09:12 AM - Re: Vaporlock issues - lessons learned (ashontz)
    18. 09:24 AM - Re: FW: Leveling (David Brooks)
    19. 09:37 AM - Re: FW: Leveling (Crvsecretary@aol.com)
    20. 10:04 AM - Re: FW: Leveling (Gary Boothe)
    21. 10:35 AM - Re: Re: 701 Pitch Control Rod Installation (Jon Croke)
    22. 11:12 AM - Re: Leveling (DaveG601XL)
    23. 11:20 AM - Re: 601 XL Materials List (Craig Payne)
    24. 11:26 AM - Re: XL photo guide help ()
    25. 11:29 AM - Re: nose gear questions ()
    26. 11:41 AM - Re: FW: Leveling ()
    27. 11:48 AM - Re: Re: Leveling ()
    28. 12:08 PM - AUTOPILOT (jackandval)
    29. 12:21 PM - Re: nose gear questions (R.P.)
    30. 12:37 PM - Re: AUTOPILOT (Craig Payne)
    31. 12:55 PM - Re: AUTOPILOT (Jaybannist@cs.com)
    32. 01:08 PM - Re: 601 XL Materials List (Kevin L. Rupert)
    33. 01:25 PM - Re: 601 XL Materials List (Craig Payne)
    34. 01:32 PM - Re: ZAC Pneumatic Riveter (n85ae)
    35. 02:43 PM - Re: FW: Leveling (David Downey)
    36. 03:03 PM - Re: Fuselage Gussets (Peter Chapman)
    37. 03:44 PM - Re: Re: Vaporlock issues - lessons learned (Bryan Martin)
    38. 04:03 PM - Re: AUTOPILOT (jackandval)
    39. 04:12 PM - Re: AUTOPILOT (jackandval)
    40. 06:18 PM - Re: nose gear questions (JAPhillipsGA@aol.com)
    41. 07:01 PM - Re: Re: 701 Pitch Control Rod Installation (ZodieRocket)
    42. 07:59 PM - Re: Vaporlock issues - lessons learned (ashontz)
    43. 08:21 PM - Re: Re: 701 Pitch Control Rod Installation (Craig Payne)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Re: ZAC Pneumatic Riveter | 
      
      
      Doug. I am on my 5th Riveter. I used up 3 over the years from JC Whitney @ $59.00
      each. Finally I bought a good one from Grainger for $220.00 (Dayton brand)
      That lasted about the same time. I went back to the cheap ones. Currently I have
      Harbor Freight's Cheap model, regularly about $50. I got it on sale for $29.
      When it This one might see me through whats left to do.....Geoff
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=124522#124522
      
      
Message 2
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  | 
      
      
| Subject:  | Re: nose gear questions | 
      
      
      On both my nose gear and one other builder's in my area, the top stop plate hits
      the top bearing well before the bottom cross member hits the lower bearing.
      I believe it is supposed to hit the lower bearing first since this has the centering
      feature.  We both had to add shims between the stop plate and the gear
      strut.  I added just enough to make them hit almost at the same time.  Longer
      bolts also need to be added to make up for the extra grip length.
      
      --------
      David Gallagher
      601 XL, tail and wings completed,
      fueslage almost done, engine next.
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=124523#124523
      
      
Message 3
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  | 
      
      
| Subject:  | Re: nose gear questions | 
      
      
      Hi Skip,
      If the strut is free before you put the bungee on it would seem that 
      you're o.k. The bungee is a serious force that only engine weight will 
      counteract.
      If you have added plastic bearings, there is little chance that binding 
      would occur. Earlier plans without bearing plastic did have problems 
      with binding,
      but I assume you've got the bearing material in place. If you didn't, 
      you'd have a bigger problem to deal with.
      The paint will eventually wear off and any uneven pull thru on the 
      plates will smooth out once you've got the engine in place.
      
      Larry McFarland 601HDS at www.macsmachine.com
      
      Skip Perry wrote:
      >
      > Strangely enough, I am also at that point. I have put everything 
      > together and when I check the freedom of the nose strut it is very 
      > free _until_ I put the bungee on. It then becomes almost impossible to 
      > move. I do not have the engine hung yet and I assume with that weight 
      > some of the friction with the top stop plate will be eliminated things 
      > will be freed up??? Do any of you have suggestions on this?
      >
      > Skip Perry  601XL
      >
      > DO NOT ARCHIVE
      >
      > -----Original Message-----
      > From: owner-zenith-list-server@matronics.com 
      > [mailto:owner-zenith-list-server@matronics.com] On Behalf Of eddies
      > Sent: Tuesday, July 17, 2007 6:25 PM
      > To: zenith-list@matronics.com
      > Subject: Zenith-List: Re: XL photo guide help
      >
      >
      > Hi Chris,
      >
      > The bolts are threaded directly into the black plastic, you'll need to 
      > tap the thread first of course.
      >
      > Yes the weight is taken by the bottom bearing, there is a gap between 
      > the top stop plate and top firewall stiffener. Once you attach the 
      > bungie this will become immediately obvious.
      >
      > Eddie
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=124462#124462
      >
      
      
Message 4
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  | 
      
      
| Subject:  | 601 XL Materials List | 
      
      Guys,
       I need a little help with the 601XL materials list I downloaded from 
      the CH601.org page. I'm having a little trouble deciphering it.
      Is column "A" inches or mm?
      Column "C" is telling me what?
      The same for column "Q" and "R". What do they represent?
      
      I hate to be dense but I've never been accused of being the sharpest 
      knife in the drawer. Any help would be appreciated.
                                                                                    
                                      
      Kevin R.
                                                                                    
                                   
      601XL/Corvair
      
      
            /
            /
      
      
Message 5
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  | 
      
      
| Subject:  | Re: ZAC Pneumatic Riveter | 
      
      
      I've built two airplanes using Central Pneumatic riveter from Harbor
      Freight, I think (not sure) I might have oiled it once ... It's still going
      strong. Which is a great deal, because I only paid like $30-40 for it.
      
      I ground my own tips for the ZAC rivet head, otherwise I don't do 
      anything to care for it, plus I have dropped it numerous times on 
      the hard concrete floor in my shop.
      
      Jeff.
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=124539#124539
      
      
Message 6
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  | 
      
      
| Subject:  | 601 XL Materials List | 
      
      Don=92t feel bad I didn=92t decipher it either, but my preference is to 
      use
      something like
      
      HYPERLINK
      "http://www.ch601.org/resources/material/hardware/601xl.pdf.zip"http://w
      ww.ch601.org/resources/material/hardware/601xl.pdf.zip  
      
      This one is far easier to use. Also check the layouts with your version
      of plans, pieces have changed in thickness. The fuselage side skins are
      now .025 and the gusset plates have been removed. This is just one
      example, there are more.
      
      Mark Townsend  Alma, Ontario
      Zodiac 601XL C-GOXL, CH701 just started
      HYPERLINK "http://www.ch601.org"www.ch601.org / HYPERLINK
      "http://www.ch701.com"www.ch701.com/ HYPERLINK
      "http://www.Osprey2.com"www.Osprey2.com
      -----Original Message-----
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Kevin L.
      Rupert
      Sent: Wednesday, July 18, 2007 9:19 AM
      Subject: Zenith-List: 601 XL Materials List
      
      Guys,
       I need a little help with the 601XL materials list I downloaded from
      the CH601.org page. I'm having a little trouble deciphering it. 
      Is column "A" inches or mm? 
      Column "C" is telling me what? 
      The same for column "Q" and "R". What do they represent?
      
      I hate to be dense but I've never been accused of being the sharpest
      knife in the drawer. Any help would be appreciated.
      
      Kevin R.
      
      601XL/Corvair
      
      
      "http://www.matronics.com/Navigator?Zenith-List"http://www.matronics.com
      /Navigator?Zenith-List
      "http://forums.matronics.com"http://forums.matronics.com
      
      
      7/17/2007 6:30 PM
      
      
      7/17/2007 6:30 PM
      
      
Message 7
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  | 
      
      
      
      
      Another question!
      
      As I am going through leveling my Fuse, Front Floor, Firewall, Gear Channel, whatever
      else, I am concerned about my digital gauge reading in only 0.1 incaments.
      
      
      A friend suggested using the water hose level as you can literally carry one point
      to another if your hose is long enough (Long enough hose??? Don't go there!!)
      
      
      Have any of you guys used this method before? Any thoughts on leveling before I
      go any further?
      
      WHAT IS YOUR OPINION?
      I live in the world of measurement in the Automotive Industry and I know when it
      is close enough for a car body etc. . . When is Close enough good enough for
      my plane as far as these angular measurements? What is your rule of thumb?
      
      Do not archive
      
      --
      Thanks, 
      Rich Simmons
      <html><body>
      <DIV> </DIV>
      <DIV> </DIV>
      <BLOCKQUOTE style="PADDING-LEFT: 5px; MARGIN-LEFT: 5px; BORDER-LEFT: #1010ff 2px
      solid">
      <DIV> </DIV>
      <DIV>Another question!</DIV>
      <DIV> </DIV>
      <DIV>As I am going through leveling my Fuse, Front Floor, Firewall, Gear Channel,
      whatever else, I am concerned about my digital gauge reading in only 0.1 incaments.
      </DIV>
      <DIV> </DIV>
      <DIV>A friend suggested using the water hose level as you can literally carry one
      point to another if your hose is long enough (Long enough hose??? Don't go
      there!!) </DIV>
      <DIV> </DIV>
      <DIV>Have any of you guys used this method before? Any thoughts on leveling before
      I go any further?</DIV>
      <DIV> </DIV>
      <DIV>WHAT IS YOUR OPINION?</DIV>
      <DIV>I live in the world of measurement in the Automotive Industry and I know when
      it is close enough for a car body etc. . . When is Close enough good enough
      for my plane as far as these angular measurements? What is your rule of thumb?</DIV>
      <DIV> </DIV>
      <DIV>Do not archive</DIV>
      <DIV> </DIV>
      <DIV class=signature id=signature>--<BR>Thanks, <BR>Rich Simmons</DIV></BLOCKQUOTE>
      
      <pre><b><font size=2 color="#000000" face="courier new,courier">
      
      
      </b></font></pre></body></html>
      
Message 8
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  | 
      
      
| Subject:  | Re: FW: Leveling | 
      
      I have used a water level to do deck construction and it worked great.  The
      one I got at Home Depot has a small box with a sensor and an alarm that goes
      off when level is reached so you don't have to be able to see both ends at
      once (handy for big projects).
      
      The only issue I would have with my level is accuracy.  In theory, of
      course, this would be supremely accurate but in reality the meniscus in the
      plastic tube isn't always uniform all the way around the tube (dirt and dust
      get in there) so it could be off a millimeter or two.  That is obviously not
      something I have ever worried about while building decks.
      
      Just my 2 cents work of experience (1 1/2 cents worth?), your mileage may
      very well vary.
      
      Do not archive (ok, so how does this work?  and what should and shouldn't be
      archived?)
      
      Dave
      
      
      On 7/18/07, Rich Simmons <4rcsimmons@comcast.net> wrote:
      >
      >
      > Another question!
      >
      > As I am going through leveling my Fuse, Front Floor, Firewall, Gear
      > Channel, whatever else, I am concerned about my digital gauge reading in
      > only 0.1 incaments.
      >
      > A friend suggested using the water hose level as you can literally carry
      > one point to another if your hose is long enough (Long enough hose??? Don't
      > go there!!)
      >
      > Have any of you guys used this method before? Any thoughts on leveling
      > before I go any further?
      >
      > WHAT IS YOUR OPINION?
      > I live in the world of measurement in the Automotive Industry and I know
      > when it is close enough for a car body etc. . . When is Close enough good
      > enough for my plane as far as these angular measurements? What is your rule
      > of thumb?
      >
      > Do not archive
      >
      > --
      > Thanks,
      > Rich Simmons
      >
      > *
      >
      >
      > *
      >
      >
      
Message 9
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  | 
      
      
| Subject:  | Re: FW: Leveling | 
      
      
      Hi Rich,
      Leveling things at distance with a clear water hose is fine, gear, 
      fuselage etc.  For wing leveling, and control surfaces, use a bubble level
      or a tool that measures reliably in degrees.
      
      Larry McFarland 601HDS at www.macsmachine.com
      do not archive
      
      Rich Simmons wrote:
      >
      >     Another question!
      >      
      >     As I am going through leveling my Fuse, Front Floor, Firewall,
      >     Gear Channel, whatever else, I am concerned about my digital gauge
      >     reading in only 0.1 incaments.
      >      
      >     A friend suggested using the water hose level as you can literally
      >     carry one point to another if your hose is long enough (Long
      >     enough hose??? Don't go there!!)
      >      
      >     Have any of you guys used this method before? Any thoughts on
      >     leveling before I go any further?
      >      
      >     WHAT IS YOUR OPINION?
      >     I live in the world of measurement in the Automotive Industry and
      >     I know when it is close enough for a car body etc. . . When is
      >     Close enough good enough for my plane as far as these angular
      >     measurements? What is your rule of thumb?
      >      
      >     Do not archive
      >      
      >     --
      >     Thanks,
      >     Rich Simmons
      >
      >  
      
      
Message 10
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  | 
      
      
| Subject:  | Re: ZAC Pneumatic Riveter | 
      
      
      Where were you when I needed you Jeff......Geoff
      do not archive
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=124555#124555
      
      
Message 11
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  | 
      
      
| Subject:  | Re: FW: Leveling | 
      
      I got a Black and Decker, self leveling laser level at Big Lots for $39. 
       Works great.  Checked it with my $300 unit and it checked out 
      perfectly.  
      
      
      Bob Taylor
      Wadsworth, Ohio
      N657RT, Res.
      
        ----- Original Message ----- 
        From: David Brooks 
        To: zenith-list@matronics.com 
        Sent: Wednesday, July 18, 2007 10:24 AM
        Subject: Re: Zenith-List: FW: Leveling
      
      
        I have used a water level to do deck construction and it worked great. 
       The one I got at Home Depot has a small box with a sensor and an alarm 
      that goes off when level is reached so you don't have to be able to see 
      both ends at once (handy for big projects).  
      
        The only issue I would have with my level is accuracy.  In theory, of 
      course, this would be supremely accurate but in reality the meniscus in 
      the plastic tube isn't always uniform all the way around the tube (dirt 
      and dust get in there) so it could be off a millimeter or two.  That is 
      obviously not something I have ever worried about while building decks. 
      
        Just my 2 cents work of experience (1 1/2 cents worth?), your mileage 
      may very well vary.
      
        Do not archive (ok, so how does this work?  and what should and 
      shouldn't be archived?)
      
        Dave
      
      
        On 7/18/07, Rich Simmons <4rcsimmons@comcast.net> wrote:
      
      
            Another question!
      
            As I am going through leveling my Fuse, Front Floor, Firewall, 
      Gear Channel, whatever else, I am concerned about my digital gauge 
      reading in only 0.1 incaments. 
      
            A friend suggested using the water hose level as you can literally 
      carry one point to another if your hose is long enough (Long enough 
      hose??? Don't go there!!) 
      
            Have any of you guys used this method before? Any thoughts on 
      leveling before I go any further?
      
            WHAT IS YOUR OPINION?
            I live in the world of measurement in the Automotive Industry and 
      I know when it is close enough for a car body etc. . . When is Close 
      enough good enough for my plane as far as these angular measurements? 
      What is your rule of thumb? 
      
            Do not archive
      
            --
            Thanks, 
            Rich Simmons
      
      
Message 12
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  | 
      
      
| Subject:  | Re: FW: Leveling | 
      
      making the miniscus less of an indicating variable is exactly why you put the red
      food coloring in the water...
      
      David Brooks <dkbrooks@gmail.com> wrote:  I have used a water level to do deck
      construction and it worked great.  The one I got at Home Depot has a small box
      with a sensor and an alarm that goes off when level is reached so you don't have
      to be able to see both ends at once (handy for big projects).  
      
      The only issue I would have with my level is accuracy.  In theory, of course, this
      would be supremely accurate but in reality the meniscus in the plastic tube
      isn't always uniform all the way around the tube (dirt and dust get in there)
      so it could be off a millimeter or two.  That is obviously not something I have
      ever worried about while building decks. 
      
      Just my 2 cents work of experience (1 1/2 cents worth?), your mileage may very
      well vary.
      
      Do not archive (ok, so how does this work?  and what should and shouldn't be archived?)
      
      Dave
      
      
        On 7/18/07, Rich Simmons <4rcsimmons@comcast.net> wrote:       
         
           
        Another question!
         
        As I am going through leveling my Fuse, Front Floor, Firewall, Gear Channel,
      whatever else, I am concerned about my digital gauge reading in only 0.1 incaments.
      
         
        A friend suggested using the water hose level as you can literally carry one
      point to another if your hose is long enough (Long enough hose??? Don't go there!!)
      
         
        Have any of you guys used this method before? Any thoughts on leveling before
      I go any further?
         
        WHAT IS YOUR OPINION?
        I live in the world of measurement in the Automotive Industry and I know when
      it is close enough for a car body etc. . . When is Close enough good enough for
      my plane as far as these angular measurements? What is your rule of thumb?
      
         
        Do not archive
         
        --
      Thanks, 
      Rich Simmons
      
      
        Dave Downey
        Harleysville (SE) PA
        100 HP Corvair
      
      
      ---------------------------------
      Don't be flakey. Get Yahoo! Mail for Mobile and 
      always stay connected to friends.
      
Message 13
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  | 
      
      
| Subject:  | Re: 701 Pitch Control Rod Installation | 
      
      
      Hi George and Jon,
      
      Well, I got tired of filing.  It seemed I wasn't going anywhere with it, so I got
      out my dremel with a cut-off wheel and went medieval on it.  I probably took
      off more than necessary, but I got good freedom of movement.  I figured it's
      pretty important to make sure there's no binding there.
      
      I have the 140mm movement you mentioned Jon.  I'm sure once the elevtor is mounted
      and stops in place I'll be at the 117-118mm range.
      
      Thanks again for your inputs.
      
      Dan
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=124568#124568
      
      
Message 14
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  | 
      
      
| Subject:  | Re: Corvair engine for sale | 
      
      
      What year? What kind of shape is it in?
      
      do not archive
      
      
      joe(at)kfiz.com wrote:
      > Guys,
      > 
      > My good friend Doc Mosher told me a few days ago that he wants to sell his 
      > Corvair engine. He just sold the Petenpole kit that was suppose to fly 
      > behind it (or under it). Doc is an AI and his workanship is second to none. 
      > He hasen't advertised it yet but I sure would like to see a fellow 601 
      > builder have it. EAA used it for a while as a display while he was working 
      > on his plane. I have always been one who loves Corvair engines, and I 
      > wouldn't hesitate to fly behind one for a moment, especially his! His name 
      > is Don "Doc" Mosher, and you can call him at 920-727-1534 or E-mail him at 
      > docshop@tds.net. He lives north of Oshkosh so if you are coming this way for
      
      > the convention you can take it home! Tell him Joe told you to call!
      > 
      > Joe in Oshkosh
      > 
      > P.S. I have a housefull of guests this year but I will always be home in the
      
      > evenings. If anyone wants to stop and see my project, give me a call when 
      > you are in Oshkosh. 920-237-1450. I am 1 1/2 miles north of Wittman Field.
      
      
      --------
      Andy Shontz
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=124570#124570
      
      
Message 15
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      Rich,
      
      I think you will be fine. I think my new craftsman digital is good to 0.2
      deg. Good enough for me. Another builder on this list told me a story
      recently. He was having trouble getting his firewall dead on. He called
      Caleb at ZAC, and explained that he had it to within 0.5 of a degree. He
      laughed and said, "Wow, we haven't gotten one that close yet". 
      
      
      Kevin Bonds
      
      Nashville TN
      
      601XL Plans building.
      
      http://home.comcast.net/~kevinbonds
      
      
      do not archive DO NOT ARCHIVE 
      
      
        _____  
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Rich Simmons
      Sent: Wednesday, July 18, 2007 9:03 AM
      Subject: Zenith-List: FW: Leveling
      
      
      Another question!
      
      
      As I am going through leveling my Fuse, Front Floor, Firewall, Gear Channel,
      whatever else, I am concerned about my digital gauge reading in only 0.1
      incaments. 
      
      
      A friend suggested using the water hose level as you can literally carry one
      point to another if your hose is long enough (Long enough hose??? Don't go
      there!!) 
      
      
      Have any of you guys used this method before? Any thoughts on leveling
      before I go any further?
      
      
      WHAT IS YOUR OPINION?
      
      I live in the world of measurement in the Automotive Industry and I know
      when it is close enough for a car body etc. . . When is Close enough good
      enough for my plane as far as these angular measurements? What is your rule
      of thumb?
      
      
      Do not archive
      
      
      --
      Thanks, 
      Rich Simmons
      
      
Message 16
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  | 
      
      
| Subject:  | Re: 701 Pitch Control Rod Installation | 
      
      
      Dan,
      What is the length of your pitch control rod?
      
      Seems that's where the amount of travel is also controlled.  The plans 
      call for 665mm but I think that's too much.
      
      I looked at a CZAW built plane last week.  The control rod was about 585mm.  It
      didn't touch the seat back nor did the end travel back into the seat front oblong
      hole.
      
      Tommy Walker in Alabama
      
      --------
      Tommy Walker
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=124573#124573
      
      
Message 17
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  | 
      
      
| Subject:  | Re: Vaporlock issues - lessons learned | 
      
      
      I'd like to see this setup on paper. Sounds good.
      
      Also, got me thinking about the setup pn my pickup truck, and probably a lot of
      cars, and that is, there's a feed and a return line to the carb bowl, so basically
      the fuel just makes a continuous loop from the tank to the carb and overflow
      back to the tank with the pump positioned at the base of the tank. Not sure
      what the purpose is but I've never had vapor lock in that old truck (1985).
      
      [quote="crvsecretary"]Gentlemen:
      
       Charles makes a number of very good points here...but I have a question or  two:
      
       - I'm looking to put a facet pump right at the base of each tank so the  whole
      run is pressurized fuel to reduce vapor lock.  Charles says to be  sure the correct
      pump is turned on....is there any danger to the facet pumps by  running
      one 'deadheaded' right into the fuel selector...that way both pumps can  be wired
      to ONE switch to eliminate pilot error.
      
        - there was a prolific lister here some time ago that was  exceptionally knowledgeable
      on vapor lock issues.  He suggested eliminating  the fuel selector completely
      and running a check valve at the outlet of each  pump.  That way BOTH
      pumps could supply fuel during takeoff and landing and  ONE pump can run during
      cruise.  When one pump is running, the check  valve(s) will eliminate crossfeeding
      from one tank to another.  In  addition, by using a 2-gang rotary switch
      wired Left-Right-Left+Right there is  no way the plane can suffer from NO
      pumps on due to pilot error.  My only  problem with this setup is that the one
      fuel pump switch presents a single point  of failure.......
      
       Any thoughts??
      
       Thanks
      
       Tracy Smith
       N458XL (reserved)
       Do Not Archive 
      
      
       In a message dated 6/19/2007 12:42:37 PM Eastern Standard Time,  charles.long@gm.com
      writes:
      
      > -->    Zenith-List message posted by: charles.long@gm.com
      > 
      > 
      >   ?      A friend of mine who also flies a Zodie Rocket had an issue    on
      > takeoff the other day. His engine began to stumble right after liftoff    on
      a
      > 90 degree day. He immediately cut power and landed. Fortunately he    had
      > plenty of runway. After assessing the situation, he found that he    had
      > inadvertently turned on the electric fuel pump at the base of the    wrong
      > tank. Two lessons to be learned here: ALWAYS USE THE ELECTRIC FUEL    PUMP FOR
      > BACKUP ON TAKEOFF AND LANDING. SECONDLY, IF USING SEPARATE    ELECTRIC PUMPS
      > FOR EACH TANK, CONFIRM YOU ARE USING THE RIGHT ONE. This    incident was with
      > the Rotax 912s using auto fuel. It has been reported that    auto fuel has a
      > higher vapor lock potential so the electric fuel pumps tend    to be even more
      > critical for avoiding vapor lock issues. If the pump is at    the base of the
      > tank, the problem is virtually eliminated since pressurized    fuel won't
      > vapor lock.
      > 
      >       Before we bad mouth the    912s, I would argue that vapor lock is not an
      > engine-specific problem. I    also had a vapor lock problem with my Jab
      > involving a restrictive fuel    filter. The electric pump application
      > immediately corrected the vapor lock    condition as reported below:
      > 
      > 
      > From:  Charles F. Long on    06/20/2005 11:40 AM
      > 
      > To:    Zenith-List Digest List    
      > cc:       micheintz@gmail.com
      > Subject:    Fuel Filter Placement - Lessons    Learned
      > 
      >       I experienced an engine stoppage during    one of my first flights. It
      > occurred at altitude using cruise power with    the Aux pump off. The engine
      > immediately restarted after turning the Aux    pump on (windmilling propellor,
      > so engine starter was not required). I    repeated the stoppage a second time
      > by shutting the pump off and confirmed    that the Aux pump was required to
      > keep the engine running. My airplane    configuration is as follows:
      > 
      >       601HDS built from    Kit
      >       Jabiru 3300A purchased with FWD from ZAC
      > ?        Finger screens in the tank
      >       Dual Aux    Facet pumps in wing root mounted close to the tank
      >          Selector valve on the floor just forward of the wing spar
      >          Single line feeding the Gascolator just aft of the firewall
      > ?        Jabiru Engine fuel pump in series with Aux pumps
      >          Bosch Metal Can auto fuel filter downstream of the Jab    pump
      >       Fuel pressure sensor downstream of the Bosch    filter
      >       Outside air temp - 80 F
      > 
      >   ?      Jabiru recommends installing the fuel filter upstream rather    than
      > downstream of their fuel pump. I did not follow this practice as I    was
      > concerned about installing a filter on the suction side of the    pump.
      > 
      >       The fuel system was designed to run at low    pressures (
      
      --------
      Andy Shontz
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=124578#124578
      
      
Message 18
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  | 
      
      
| Subject:  | Re: FW: Leveling | 
      
      Does the red food coloring reduce the surface tension of the water (and
      thereby making the meniscus 'smaller') or does it just make it easier to see
      the bottom of the 'bowl'?  If it doesn't make the meniscus smaller then the
      little alarm box thingie probably would still have some inaccuracies.
      
      I am asking out of real curiosity, not to be snarky.  I think that others
      have suggested better tools for the job anyway and I really doubt that this
      sort of accuracy will ever be necessary in my fence & deck projects.  But
      this is exactly the sort of thing that I much prefer to ponder than the real
      work that is piling up around me on my desk.
      
      Dave
      
      
      On 7/18/07, David Downey <planecrazydld@yahoo.com> wrote:
      >
      > making the miniscus less of an indicating variable is exactly why you put
      > the red food coloring in the water...
      >
      > *David Brooks <dkbrooks@gmail.com>* wrote:
      >
      > I have used a water level to do deck construction and it worked great.
      > The one I got at Home Depot has a small box with a sensor and an alarm that
      > goes off when level is reached so you don't have to be able to see both ends
      > at once (handy for big projects).
      >
      > The only issue I would have with my level is accuracy.  In theory, of
      > course, this would be supremely accurate but in reality the meniscus in the
      > plastic tube isn't always uniform all the way around the tube (dirt and dust
      > get in there) so it could be off a millimeter or two.  That is obviously not
      > something I have ever worried about while building decks.
      >
      > Just my 2 cents work of experience (1 1/2 cents worth?), your mileage may
      > very well vary.
      >
      > Do not archive (ok, so how does this work?  and what should and shouldn't
      > be archived?)
      >
      > Dave
      >
      >
      > On 7/18/07, Rich Simmons <4rcsimmons@comcast.net> wrote:
      > >
      > >
      > >
      >
      
Message 19
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  | 
      
      
| Subject:  | Re: FW: Leveling | 
      
      
      The food coloring should be water-based, so I cannot see how it would  change 
      the surface tension of the water....if it was alcohol-based I think you  
      might have a good point.  I add just a few drops of food coloring into my  water
      
      level just to give my eyes a break and make the meniscus easier to  see.
      
      As far as the alarm being affected by the food coloring I am not in a  
      position to say.
      
      Tracy Smith
      601XL N458XL (reserved)
      working on wings
      
      
      In a message dated 7/18/2007 11:26:49 AM Eastern Standard Time,  
      dkbrooks@gmail.com writes:
      
      Does the  red food coloring reduce the surface tension of the water (and 
      thereby making  the meniscus 'smaller') or does it just make it easier to see the
      
      bottom of  the 'bowl'?  If it doesn't make the meniscus smaller then the 
      little  alarm box thingie probably would still have some inaccuracies.  
      
      I  am asking out of real curiosity, not to be snarky.  I think that others  
      have suggested better tools for the job anyway and I really doubt that this  
      sort of accuracy will ever be necessary in my fence & deck projects.   But this
      
      is exactly the sort of thing that I much prefer to ponder than the  real work 
      that is piling up around me on my desk. 
      
      Dave
      
      
      On 7/18/07, David  Downey <_planecrazydld@yahoo.com_ 
      (mailto:planecrazydld@yahoo.com) >  wrote:  
      making  the miniscus less of an indicating variable is exactly why you put 
      the red  food coloring in the water...
      
      David Brooks <_  dkbrooks@gmail.com_ (mailto:dkbrooks@gmail.com) > wrote:  
      I have used a water level to do deck construction and it worked  great.  The 
      one I got at Home Depot has a small box with a sensor and  an alarm that goes 
      off when level is reached so you don't have to be able  to see both ends at 
      once (handy for big projects).  
      
      The only  issue I would have with my level is accuracy.  In theory, of 
      course,  this would be supremely accurate but in reality the meniscus in the  
      plastic tube isn't always uniform all the way around the tube (dirt and  dust get
      in 
      there) so it could be off a millimeter or two.  That is  obviously not 
      something I have ever worried about while building decks.  
      
      Just my 2 cents work of experience (1 1/2 cents worth?), your  mileage may 
      very well vary.
      
      Do not archive (ok, so how does this  work?  and what should and shouldn't be 
       archived?)
      
      Dave
      
      
      ************************************** Get a sneak peek of the all-new AOL at 
      http://discover.aol.com/memed/aolcom30tour
      
Message 20
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  | 
      
      
      
      The coloring only makes it easier to see. If you have no bubbles (let the
      water level set for a few hours after filling), and always read to the
      bottom of the meniscus, you will be incredibly accurate. The Zenith
      airplanes were designed for building with a minimum of tools. It is doubtful
      that the rest of a homebuilder's construction would be that exact, any how.
      
      
      Gary Boothe 
      Cool, CA 
      601 HDSTD, WW Conversion 90% done, 
      Tail done, wings done, working on c-section 
      
        _____  
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of David Brooks
      Sent: Wednesday, July 18, 2007 9:21 AM
      Subject: Re: Zenith-List: FW: Leveling
      
      
      Does the red food coloring reduce the surface tension of the water (and
      thereby making the meniscus 'smaller') or does it just make it easier to see
      the bottom of the 'bowl'?  If it doesn't make the meniscus smaller then the
      little alarm box thingie probably would still have some inaccuracies.  
      
      I am asking out of real curiosity, not to be snarky.  I think that others
      have suggested better tools for the job anyway and I really doubt that this
      sort of accuracy will ever be necessary in my fence & deck projects.  But
      this is exactly the sort of thing that I much prefer to ponder than the real
      work that is piling up around me on my desk. 
      
      Dave
      
      On 7/18/07, David Downey <planecrazydld@yahoo.com> wrote:
      
      making the miniscus less of an indicating variable is exactly why you put
      the red food coloring in the water...
      
      David Brooks < <mailto:dkbrooks@gmail.com>  dkbrooks@gmail.com> wrote: 
      
      I have used a water level to do deck construction and it worked great.  The
      one I got at Home Depot has a small box with a sensor and an alarm that goes
      off when level is reached so you don't have to be able to see both ends at
      once (handy for big projects).  
      
      The only issue I would have with my level is accuracy.  In theory, of
      course, this would be supremely accurate but in reality the meniscus in the
      plastic tube isn't always uniform all the way around the tube (dirt and dust
      get in there) so it could be off a millimeter or two.  That is obviously not
      something I have ever worried about while building decks. 
      
      Just my 2 cents work of experience (1 1/2 cents worth?), your mileage may
      very well vary.
      
      Do not archive (ok, so how does this work?  and what should and shouldn't be
      archived?)
      
      Dave
      
      On 7/18/07, Rich Simmons <4rcsimmons@comcast.net> wrote: 
      
      
Message 21
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  | 
      
      
| Subject:  | Re: 701 Pitch Control Rod Installation | 
      
      
      do not archive
      
      Next to (the proper color) scotchbrite, isnt dremel the metal plane 
      builder's best friend?
      
      ----- Original Message ----- 
      
      Subject: Zenith-List: Re: 701 Pitch Control Rod Installation
      
      
      >
      > Hi George and Jon,
      >
      > Well, I got tired of filing.  It seemed I wasn't going anywhere with it, 
      > so I got out my dremel with a cut-off wheel and went medieval on it.  I 
      > probably took off more than necessary, but I got good freedom of movement. 
      > I figured it's pretty important to make sure there's no binding there.
      >
      > 
      
      
Message 22
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  | 
      
      
      
      
      Wow, I only used the angle templates and bubble levels as shown in the assembly
      guides.  I doubt my bubble levels are accurate to 0.1 degrees.  I did at least
      make sure that all three of my levels agreed with each other.  
      
      If you see me flying by all catty-whompus (warning: technical term) then I guess
      I did it all wrong.  I will not know how it flies for another year or two though.
      
      Good luck,
      
      --------
      David Gallagher
      601 XL, tail and wings completed,
      fueslage almost done, engine next.
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=124606#124606
      
      
Message 23
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  | 
      
      
| Subject:  | 601 XL Materials List | 
      
      www.ch601.org/resources/material/MATERIAL%20REQUIREMENTS%20mailout.xls
      
      Column C is the part number on the page (because column B is only the the
      page number). For example on line 5 we have "6b1" and "4" making part number
      6B1-4.
      
      Columns Q and R are calculated by formulas based on the hidden columns I and
      G. You may have noticed that the columns jumps from "E" to "N". Columns "F"
      through "M" are in there. To unhide them you have to select both column E
      and N. You can do this by clicking on the "E" (should highlight the entire
      column). Then hold down the "Shift" key and click on the "N". At this point
      all of columns E and N should be highlighted. Now click with the right mouse
      button and you should get a floating pop-up menu. Choose "unhide"
      
      Now you can see columns:
      
      F - height in mm
      G - height in inches
      H - width in mm
      I - width in inches
      J - length of extrusions, mm
      K - length of extrusions, inches
      L - empty
      M - ???
      N - height in inches with one inch fudge factor added on
      O - width with one inch fudge factor
      
      The formulas in column Q basically say "if the number in column I is larger
      than the number in column G then show the number from column I. Otherwise
      show the number in column G". In other words the number in column Q is the
      part's maximum dimension in inches. It is formatted to round to the nearest
      inch.
      
      The formulas in column R says "if the number in column Q is greater than
      48.1 inches then show the number in column Q. Otherwise show a blank". In
      other words if the longest dimension of the part won't fit across the 4 foot
      length of sheet then show its size in this column.
      
      I'm not sure what column A represents but it appears to be in inches. It
      looks like it is some sort of hand-entered running total within a group of
      parts.
      
      -- Craig
      
      
Message 24
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  | 
      
      
| Subject:  | XL photo guide help | 
      
      
      It should be okay to drill those holes all the way through the plastic block making
      it easier to tap them. Then simply put a dab of RTV silicone to close off
      the top after assembly.
      
      Dred
      
      ---- Craig Payne <craig@craigandjean.com> wrote: > I didn't want to drill all the
      way through the block and leave a hole on the
      > upper side that would hold dirt, water, etc. 
      
      
Message 25
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  | 
      
      
| Subject:  | Re: nose gear questions | 
      
      
      Skip, it better work right without any weight on it because that's how it will
      be inflight. Whatever the problem, it needs to be worked out now.
      
      Dred
      
      ---- Skip Perry <sperry50@comcast.net> wrote: 
      > Strangely enough, I am also at that point. I have put everything together
      > and when I check the freedom of the nose strut it is very free until I put
      > the bungee on. It then becomes almost impossible to move. I do not have the
      > engine hung yet and I assume with that weight some of the friction with the
      > top stop plate will be eliminated things will be freed up??? Do any of you
      > have suggestions on this?
      > 
      >  
      > 
      > Skip Perry - 601XL
      > 
      >  
      > 
      > DO NOT ARCHIVE
      > 
      >  
      > 
      > -----Original Message-----
      > From: owner-zenith-list-server@matronics.com
      > [mailto:owner-zenith-list-server@matronics.com] On Behalf Of eddies
      > Sent: Tuesday, July 17, 2007 6:25 PM
      > To: zenith-list@matronics.com
      > Subject: Zenith-List: Re: XL photo guide help
      > 
      >  
      > 
      > 
      >  
      > 
      > Hi Chris,
      > 
      >  
      > 
      > The bolts are threaded directly into the black plastic, you'll need to tap
      > the thread first of course.
      > 
      >  
      > 
      > Yes the weight is taken by the bottom bearing, there is a gap between the
      > top stop plate and top firewall stiffener. Once you attach the bungie this
      > will become immediately obvious.
      > 
      >  
      > 
      > Eddie
      > 
      >  
      > 
      >  
      > 
      >  
      > 
      >  
      > 
      > Read this topic online here:
      > 
      >  
      > 
      > http://forums.matronics.com/viewtopic.php?p=124462#124462
      > 
      >  
      > 
      >  
      > 
      >  
      > 
      >  
      > 
      >  
      > 
      >  
      > 
      >  
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      >  
      > 
      >  
      > 
      >  
      > 
      
      
Message 26
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  | 
      
      
| Subject:  | Re: FW: Leveling | 
      
      
      Have beer and go with the digital level.
      
      Dred
      
      ---- Rich Simmons <4rcsimmons@comcast.net> wrote: 
      > 
      > 
      > 
      > Another question!
      > 
      > As I am going through leveling my Fuse, Front Floor, Firewall, Gear Channel,
      whatever else, I am concerned about my digital gauge reading in only 0.1 incaments.
      
      > 
      > A friend suggested using the water hose level as you can literally carry one
      point to another if your hose is long enough (Long enough hose??? Don't go there!!)
      
      > 
      > Have any of you guys used this method before? Any thoughts on leveling before
      I go any further?
      > 
      > WHAT IS YOUR OPINION?
      > I live in the world of measurement in the Automotive Industry and I know when
      it is close enough for a car body etc. . . When is Close enough good enough for
      my plane as far as these angular measurements? What is your rule of thumb?
      > 
      > Do not archive
      > 
      > --
      > Thanks, 
      > Rich Simmons
      
      
Message 27
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  | 
      
      
      
      
      I still like the beer and digital level technique. If the plane flies in circles
      at least you won't get far from the airport and get lost! Honestly guys, if
      you can get the parts to within even .2 to .3 degrees of what the drawings call
      for, you should be fine.
      
      Send flowers after I crash,
      
      Dred
      
      ---- DaveG601XL <david.m.gallagher@ge.com> wrote: 
      > 
      > Wow, I only used the angle templates and bubble levels as shown in the assembly
      guides.  I doubt my bubble levels are accurate to 0.1 degrees.  I did at least
      make sure that all three of my levels agreed with each other.  
      > 
      > If you see me flying by all catty-whompus (warning: technical term) then I guess
      I did it all wrong.  I will not know how it flies for another year or two
      though.
      > 
      > Good luck,
      > 
      > --------
      > David Gallagher
      > 601 XL, tail and wings completed,
      > fueslage almost done, engine next.
      > 
      > 
      > 
      > 
      > Read this topic online here:
      > 
      > http://forums.matronics.com/viewtopic.php?p=124606#124606
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      
      
Message 28
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      I have a 601 HDS that I am going to put a autopilot in. Searched the forums but
      could not find any photo's anywhere that might show how others have mounted the
      servo. If anyone has any photo's or info on how they did it I would appreciate
      the info. Thanks, Jack
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=124621#124621
      
      
Message 29
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| Subject:  | Re: nose gear questions | 
      
      
      
      ----- Original Message ----- 
      From: <dredmoody@cox.net>
      Sent: Wednesday, July 18, 2007 11:26 AM
      Subject: Re: Zenith-List: nose gear questions
      
      
      >
      > Skip, it better work right without any weight on it because that's how it 
      > will be inflight. Whatever the problem, it needs to be worked out now.
      >
      > Dred
      
      I was worried about the same thing when I assembled my nose gear. It turned 
      out to be a non-issue. By the time I made a couple of taxi tests everything 
      smoothed out nicely. Just needed some exercising.
      
      Rick
      scratch built zodiac... flying and happy :) 
      
      
Message 30
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  | 
      
      
      
      
      There area few pics in the photo archive:
      
      http://www.matronics.com/photoshare/craig@craigandjean.com.02.11.2006 
      
      -- Craig
      
      
Message 31
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  | 
      
      
      
      Jack,
      
      I am building a 601XL.  I am not familiar enough with the HD to know what differences
      there might be in this area.  The attached photo is of the area behind
      the pilot's seat.  The servo is in the center.  The gizmo in the lower right is
      the flap actuator motor.  The servo is part of the TruTrack ADI Pilot I single
      axis autopilot system.  The servo is attached to na .050" 6061- T6 "strengthening
      tray," which is bolted to the floor skin. The servo actuator rod is attached
      to the aileron control horn on the end of the torque tube.  The aileron
      control cables will later be attached to this same horn.  Questions?
      
      Jay in Dallas
      
      
      "jackandval" <jackry@alltel.net> wrote:
      
      >
      >I have a 601 HDS that I am going to put a autopilot in. Searched the forums but
      could not find any photo's anywhere that might show how others have mounted
      the servo. If anyone has any photo's or info on how they did it I would appreciate
      the info. Thanks, Jack
      >
      >
      >Read this topic online here:
      >
      >http://forums.matronics.com/viewtopic.php?p=124621#124621
      >
      >
      
Message 32
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  | 
      
      
| Subject:  | Re: 601 XL Materials List | 
      
      
      Craig,
       Thanks, that's what I needed to know but, Good Lord, how did you figure 
      that all out?
                                                                                    
                                      
      Kevin R.
      
      
Message 33
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| Subject:  | 601 XL Materials List | 
      
      
      > Good Lord, how did you figure that all out?
      
      I spend way too much time working on spreadsheets in Excel.
      
      -- Craig
      
      do not archive
      
      
Message 34
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  | 
      
      
| Subject:  | Re: ZAC Pneumatic Riveter | 
      
      
      When I started on airplane one, I bought everything known to man 
      that cost a lot of money. :) Including a couple welding rigs, a Mill, a
      Lathe, etc.
      
      Some of the cheap stuff is best.
      
      Worst investment - Axis Citation HVLP Spray System. My Harbor Freight
      El-Cheapo is a much better shooter.
      
      Best Investment ever - My Grizzly 14" Ultimate Bandsaw. I put a bi-metal
      blade on it and made everything from bunk beds for the kids, to parts for
      the plane with it. 
      
      Biggest waste of time - Building a spray booth. By the time I finished spraying,
      I discovered that a good weather day with the doors wide open
      was the best. The occasional dust nib is easily rubbed out anyway. A
      still early morning out in tha backyard with saw horses will likely yield
      every bit as good a results as an industrial spray booth.
      
      Jeff
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=124643#124643
      
      
Message 35
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  | 
      
      
| Subject:  | Re: FW: Leveling | 
      
      the reason I mentioned it is that I love water levels - they always work (unless
      you have a kink or other blockage - ask how I know this...). I also think I
      can get inside 1/32" pretty easily. Th ebetter levels have 3/4" diameter tubing
      at the indicating ends. When you use colored water, the "bowl" as you aptly
      described it is flat bottomed and you can sight right through the meniscus (probably
      won't be as easy now that I have old eyes). Unless you have a machinists
      level it is really hard to get that kind of precision. Certainly do not ever
      consider using a line level...
      
      David Brooks <dkbrooks@gmail.com> wrote:  Does the red food coloring reduce the
      surface tension of the water (and thereby making the meniscus 'smaller') or does
      it just make it easier to see the bottom of the 'bowl'?  If it doesn't make
      the meniscus smaller then the little alarm box thingie probably would still
      have some inaccuracies.  
      
      I am asking out of real curiosity, not to be snarky.  I think that others have
      suggested better tools for the job anyway and I really doubt that this sort of
      accuracy will ever be necessary in my fence & deck projects.  But this is exactly
      the sort of thing that I much prefer to ponder than the real work that is
      piling up around me on my desk. 
      
      Dave
      
      
        On 7/18/07, David Downey <planecrazydld@yahoo.com> wrote:  making the miniscus
      less of an indicating variable is exactly why you put the red food coloring
      in the water...
      
      David Brooks < dkbrooks@gmail.com> wrote:   I have used a water level to do deck
      construction and it worked great.  The one I got at Home Depot has a small box
      with a sensor and an alarm that goes off when level is reached so you don't
      have to be able to see both ends at once (handy for big projects).  
      
      The only issue I would have with my level is accuracy.  In theory, of course, this
      would be supremely accurate but in reality the meniscus in the plastic tube
      isn't always uniform all the way around the tube (dirt and dust get in there)
      so it could be off a millimeter or two.  That is obviously not something I have
      ever worried about while building decks. 
      
      Just my 2 cents work of experience (1 1/2 cents worth?), your mileage may very
      well vary.
      
      Do not archive (ok, so how does this work?  and what should and shouldn't be archived?)
      
      Dave
      
      
        On 7/18/07, Rich Simmons <4rcsimmons@comcast.net> wrote:        
      
      
        Dave Downey
        Harleysville (SE) PA
        100 HP Corvair
      
      
             
      ---------------------------------
      Get the Yahoo! toolbar and be alerted to new email wherever you're surfing. 
      
Message 36
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  | 
      
      
| Subject:  | Re: Fuselage Gussets | 
      
      
      At 23:11 20-01-07 (way back), you wrote:
      
      >
      >As an old 601 owner, I found that there were cracks in the 16 thou 
      >side panels (both sides) that I noticed after 13 years.  Not only 
      >that, but water had gone in thru the crack on one side and the rivet 
      >had turned to alum oxide.  Even with the 25 thou panels, I still 
      >suggest that unless the vertical stiffener is locked to the upper 
      >longeron, vibration would do the same to the 25 thou panel.
      
      
      I also found cracks in the paint at 2 or 3 of the intersections as 
      mentioned by Dave Austin --  between the upper longerons and the 
      vertical stiffeners in the aft fuselage.
      
      601 HDS, 8 years old, 350 hours, built using 1994 kit plans that 
      didn't show gussets at those top intersections.
      
      My dad had questioned that design when building it. The cracks 
      occurred in the side of the fuselage built to plans. On the other 
      side, built second, he extended one leg of the vertical L angles 
      under the longeron, somewhat stiffening the junction without a 
      separate gusset.
      
      We now installed 0.025" stiffeners to prevent further fatigue at many 
      of the unreinforced intersections. (Although some later plans just 
      show 0.016" stiffeners.)
      
      Had to wriggle into the fuselage to install the stiffeners, with a 
      sawhorse under the fuselage and a custom fit board & various cushions 
      inside the tailcone to support my weight.
      
      
      Peter Chapman
      Toronto, ON           601 HDS  /  912  /  C-GZDC  
      
      
Message 37
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  | 
      
      
| Subject:  | Re: Vaporlock issues - lessons learned | 
      
      
      Your truck is probably fuel injected. With fuel injection, the fuel pump 
      pressurizes a fuel rail and the pressure is held at at a constant 
      setting by a regulator. The regulator bleeds off excess pressure back to 
      the tank through the return line. Older carbureted vehicles did not have 
      a return line to the tank because they used a lower pressure pump and 
      the float valve in the carburetor simply shut off the flow from the pump 
      when the bowl was full.
      
      Make sure you include in your design a simple way to shut off all the 
      pumps in case of a forced landing.
      
      ashontz wrote:
      > 
      > I'd like to see this setup on paper. Sounds good.
      > 
      > Also, got me thinking about the setup pn my pickup truck, and probably a lot
      of cars, and that is, there's a feed and a return line to the carb bowl, so basically
      the fuel just makes a continuous loop from the tank to the carb and overflow
      back to the tank with the pump positioned at the base of the tank. Not
      sure what the purpose is but I've never had vapor lock in that old truck (1985).
      > 
      > [quote="crvsecretary"]Gentlemen:
      >   
      >  Charles makes a number of very good points here...but I have a question or 
      two:
      >   
      >  - I'm looking to put a facet pump right at the base of each tank so the  whole
      run is pressurized fuel to reduce vapor lock.  Charles says to be  sure the
      correct pump is turned on....is there any danger to the facet pumps by  running
      one 'deadheaded' right into the fuel selector...that way both pumps can  be
      wired to ONE switch to eliminate pilot error.
      >   
      >   - there was a prolific lister here some time ago that was  exceptionally knowledgeable
      on vapor lock issues.  He suggested eliminating  the fuel selector
      completely and running a check valve at the outlet of each  pump.  That way BOTH
      pumps could supply fuel during takeoff and landing and  ONE pump can run during
      cruise.  When one pump is running, the check  valve(s) will eliminate crossfeeding
      from one tank to another.  In  addition, by using a 2-gang rotary switch
      wired Left-Right-Left+Right there is  no way the plane can suffer from NO
      pumps on due to pilot error.  My only  problem with this setup is that the one
      fuel pump switch presents a single point  of failure.......
      >   
      >  Any thoughts??
      >   
      -- 
      Bryan Martin
      Zenith 601XL N61BM
      Ram Subaru, Stratus redrive
      Do Not Archive
      
      
Message 38
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  | 
      
      
      
      
      Craig, I put in that link and it is a dead link??
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=124672#124672
      
      
Message 39
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  | 
      
      
      
      
      Never mind I found the pix on the site. Thanks!
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=124674#124674
      
      
Message 40
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  | 
      
      
| Subject:  | Re: nose gear questions | 
      
      Skip, a couple points. Check the clearance at the top aluminum cross brace 
      that the shaft goes throuh. The one above the green plastic fairlead bushing 
      plate. I found on mine they were not aligned exactly right and had to file a bit
      
      off the metal. Second thing is I primed and pained the steel ( I guess so it 
      would not rust ??? ) All that had to come off to allow travel. Last the long 
      bolts at the bottom that hold the bottom plastic blocks together were too tight.
      
      I also added a generous application of grease. Once all these corrections and 
      adjustments were made the shaft moved up and down and side to side with no 
      problem. Best regards, Bill of Georgia
      
      
      **************************************
       Get 
      a sneak peek of the all-new AOL at http://discover.aol.com/memed/aolcom30tour
      
Message 41
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  | 
      
      
| Subject:  | Re: 701 Pitch Control Rod Installation | 
      
      
      Nope Jon I believe you are incorrect, the builders best friend for tools
      is the Olfa P-800 
      
      Mark Townsend
      Can-Zac Aviation Ltd.
      president@can-zacaviation.com
      www.can-zacaviation.com 
      
      -----Original Message-----
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Jon Croke
      Sent: Wednesday, July 18, 2007 1:30 PM
      Subject: Re: Zenith-List: Re: 701 Pitch Control Rod Installation
      
      
      do not archive
      
      Next to (the proper color) scotchbrite, isnt dremel the metal plane 
      builder's best friend?
      
      ----- Original Message ----- 
      
      Subject: Zenith-List: Re: 701 Pitch Control Rod Installation
      
      
      >
      > Hi George and Jon,
      >
      > Well, I got tired of filing.  It seemed I wasn't going anywhere with
      it, 
      > so I got out my dremel with a cut-off wheel and went medieval on it.
      I 
      > probably took off more than necessary, but I got good freedom of
      movement. 
      > I figured it's pretty important to make sure there's no binding there.
      >
      > 
      
      
      7/17/2007 6:30 PM
      
      
      7/17/2007 6:30 PM
      
      
Message 42
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  | 
      
      
| Subject:  | Re: Vaporlock issues - lessons learned | 
      
      
      Actually, it's carburated. Odd.
      
      [quote="bryanmmartin"]Your truck is probably fuel injected. With fuel injection,
      the fuel pump 
      pressurizes a fuel rail and the pressure is held at at a constant 
      setting by a regulator. The regulator bleeds off excess pressure back to 
      the tank through the return line. Older carbureted vehicles did not have 
      a return line to the tank because they used a lower pressure pump and 
      the float valve in the carburetor simply shut off the flow from the pump 
      when the bowl was full.
      
      Make sure you include in your design a simple way to shut off all the 
      pumps in case of a forced landing.
      
      ashontz wrote:
      
      >  
      >  
      >  I'd like to see this setup on paper. Sounds good.
      >  
      >  Also, got me thinking about the setup pn my pickup truck, and probably a lot
      of cars, and that is, there's a feed and a return line to the carb bowl, so basically
      the fuel just makes a continuous loop from the tank to the carb and overflow
      back to the tank with the pump positioned at the base of the tank. Not
      sure what the purpose is but I've never had vapor lock in that old truck (1985).
      >  
      >  
      > crvsecretary wrote:
      > > Gentlemen:
      > >    
      > >   Charles makes a number of very good points here...but I have a question or
      two:
      > >    
      > >   - I'm looking to put a facet pump right at the base of each tank so the 
      whole run is pressurized fuel to reduce vapor lock.  Charles says to be  sure
      the correct pump is turned on....is there any danger to the facet pumps by  running
      one 'deadheaded' right into the fuel selector...that way both pumps can
      be wired to ONE switch to eliminate pilot error.
      > >    
      > >    - there was a prolific lister here some time ago that was  exceptionally
      knowledgeable on vapor lock issues.  He suggested eliminating  the fuel selector
      completely and running a check valve at the outlet of each  pump.  That way
      BOTH pumps could supply fuel during takeoff and landing and  ONE pump can run
      during cruise.  When one pump is running, the check  valve(s) will eliminate
      crossfeeding from one tank to another.  In  addition, by using a 2-gang rotary
      switch wired Left-Right-Left+Right there is  no way the plane can suffer from
      NO pumps on due to pilot error.  My only  problem with this setup is that the
      one fuel pump switch presents a single point  of failure.......
      > >    
      > >   Any thoughts??
      > >    
      > > -- 
      > > 
      > 
      > Bryan Martin
      > Zenith 601XL N61BM
      > Ram Subaru, Stratus redrive
      > Do Not Archive
      
      
      --------
      Andy Shontz
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=124703#124703
      
      
Message 43
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  | 
      
      
| Subject:  | Re: 701 Pitch Control Rod Installation | 
      
      
      > Nope Jon I believe you are incorrect, the builders best friend for tools
      is the Olfa P-800 
      
      Well I think this builder's best friend is this list. I hate to think how
      many more mistakes I would have made but for things I have learned from
      others.
      
      -- Craig
      
      
 
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