Zenith-List Digest Archive

Tue 10/23/07


Total Messages Posted: 38



Today's Message Index:
----------------------
 
     1. 04:03 AM - Aileron Horn Clearance? (Debo Cox)
     2. 04:51 AM - Re: 701 propellers (Bob Unternaehrer)
     3. 04:51 AM - Re: Aileron Horn Clearance? (Bob Unternaehrer)
     4. 05:48 AM - XL Wing Root/Tip Shaping (dfmoeller)
     5. 06:07 AM - Pretty sure this is a 701. Great example of STOL (Gig Giacona)
     6. 08:39 AM - Fuel Hose Options (Dr. Andrew Elliott)
     7. 08:51 AM - Re: XL Wing Root/Tip Shaping (GLENN JOHNSON)
     8. 10:13 AM - Re: 601XL Fuel System Ponderings (steveadams)
     9. 10:51 AM - Re: Fuel Hose Options (Phil Maxson)
    10. 10:51 AM - Re: Dynon system (japhillipsga@aol.com)
    11. 12:50 PM - Re: Dynon system (george may)
    12. 01:03 PM - Right and Left Hand Turnbuckles  (Dave Nixon)
    13. 01:18 PM - Jab Dual Throttle Setup issue (John Davis)
    14. 01:23 PM - Re: 701 propellers (Dave Nixon)
    15. 01:49 PM - Re: 601XL Fuel System Ponderings (PatrickW)
    16. 02:02 PM - Re: XL Wing Root/Tip Shaping (Jim)
    17. 02:12 PM - Re: Right and Left Hand Turnbuckles (Gig Giacona)
    18. 02:18 PM - Re: Re: 701 propellers (Leo Gates)
    19. 02:29 PM - 801 flaperon setting (Tracy)
    20. 02:47 PM - Re: Re: 701 propellers (n801bh@netzero.com)
    21. 02:53 PM - Re: 801 flaperon setting (n801bh@netzero.com)
    22. 03:14 PM - Reklaw (wade jones)
    23. 03:24 PM - 601XL steps  (LHusky@aol.com)
    24. 03:32 PM - Re: 601XL steps  (Craig Payne)
    25. 03:39 PM - Corvair Crank tap (Bill Naumuk)
    26. 03:45 PM - Re: Jab Dual Throttle Setup issue (LarryMcFarland)
    27. 04:14 PM - Re: 601XL steps  (LHusky@aol.com)
    28. 04:21 PM - Re: 601XL steps ()
    29. 04:32 PM - Re: XL Wing Root/Tip Shaping (dfmoeller)
    30. 05:21 PM - Re: Re: XL Wing Root/Tip Shaping (Jaybannist@cs.com)
    31. 05:40 PM - Re: Re: XL Wing Root/Tip Shaping (Robin Bellach)
    32. 05:55 PM - Re: Corvair Crank tap (leinad)
    33. 07:50 PM - Re: Pretty sure this is a 701. Great example of STOL (JG)
    34. 07:58 PM - Re: Aileron Horn Clearance? (Ron Lendon)
    35. 08:22 PM - Re: Corvair Crank tap (Ron Lendon)
    36. 09:22 PM - Re: Reklaw (Danny Offill)
    37. 11:29 PM - Re: Pretty sure this is a 701. Great example of STOL (moorecomp)
    38. 11:45 PM - Re: Re: Pretty sure this is a 701. Great example of STOL (JG)
 
 
 


Message 1


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    Time: 04:03:13 AM PST US
    From: Debo Cox <sky_ranger161@yahoo.com>
    Subject: Aileron Horn Clearance?
    Hi guys, In final assembly of my right wing, I'm noticing that with the aileron mounted, the aileron control horn just barely clears the bottom flange of the rear channel when the aileron is in the down position. It's a little too close for comfort with me, so here are my questions: 1. Roughly how much space should be between the horn and the bottom flange of the rear channel. Right now, mine is 1-2mm. 2. Am I worrying about nothing because in normal opertion the horn will never travel that far? There is an aileron stop, so that leads me to believe that the horn will travel that far in normal operation. If it turns out to be too close I can just make another horn and mount it at a slightly different angle to provide more clearance (which is probably what I'll do anyway for peace-of-mind), I was just curious if anyone else had experienced this. Thanks! Debo Cox Nags Head, NC Scratchbuilt XL/Corvair www.mykitlog.com/debo do not archive


    Message 2


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    Time: 04:51:17 AM PST US
    From: "Bob Unternaehrer" <shilocom@mcmsys.com>
    Subject: Re: 701 propellers
    IVO and others do this. IVO had some "growing pains" at first with slip rings and others, but seem to be OK now. Bob U. ----- Original Message ----- From: SockPuppet61 To: zenith-list@matronics.com Sent: Tuesday, October 23, 2007 12:28 AM Subject: Zenith-List: 701 propellers <sockpuppet61@gmail.com> There's a propeller manufacturer that does an in-flight adjustable propeller. I'm not sure if it's electric or what -- it's not the hydraulic kind requiring oil from the engine. Maybe more than one manufacturer has such propellers. Anyone have experience with them? Positive? Negative? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141246#141246


    Message 3


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    Time: 04:51:17 AM PST US
    From: "Bob Unternaehrer" <shilocom@mcmsys.com>
    Subject: Re: Aileron Horn Clearance?
    <<<Am I worrying about nothing because in normal opertion the horn will never travel that far>> Yes it will, everytime you do a "runup" and check for "full free travel" of the control surfaces. You know the accronym, CIGAR. C-controls, I-Ignition, G-gas, A-altitude and attitude, R- runup. Bob U. ----- Original Message ----- From: Debo Cox To: zenith-list@matronics.com Sent: Tuesday, October 23, 2007 6:02 AM Subject: Zenith-List: Aileron Horn Clearance? Hi guys, In final assembly of my right wing, I'm noticing that with the aileron mounted, the aileron control horn just barely clears the bottom flange of the rear channel when the aileron is in the down position. It's a little too close for comfort with me, so here are my questions: 1. Roughly how much space should be between the horn and the bottom flange of the rear channel. Right now, mine is 1-2mm. 2. Am I worrying about nothing because in normal opertion the horn will never travel that far? There is an aileron stop, so that leads me to believe that the horn will travel that far in normal operation. If it turns out to be too close I can just make another horn and mount it at a slightly different angle to provide more clearance (which is probably what I'll do anyway for peace-of-mind), I was just curious if anyone else had experienced this. Thanks! Debo Cox Nags Head, NC Scratchbuilt XL/Corvair www.mykitlog.com/debo do not archive


    Message 4


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    Time: 05:48:37 AM PST US
    Subject: XL Wing Root/Tip Shaping
    From: "dfmoeller" <dfmoeller@austin.rr.com>
    Here's a quick question for those that have BT/DT. Its been suggested to make a paper template of the contours of the wing skin root and end. Easy enough to do; but do the tabular values on 6W9 represent a plan view of the 3 dimensional wing or the curve, as laid out on a flat wing skin? If the latter, the template method is easy. If the former, this is kind of tricky. How have others accomplished this task? Thanks, Doug Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141281#141281


    Message 5


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    Time: 06:07:39 AM PST US
    Subject: Pretty sure this is a 701. Great example of STOL
    From: "Gig Giacona" <wr.giacona@suddenlink.net>
    http://youtube.com/watch?v=Yn2jET1dcPY -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141282#141282


    Message 6


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    Time: 08:39:16 AM PST US
    From: "Dr. Andrew Elliott" <a.s.elliott@cox.net>
    Subject: Fuel Hose Options
    Folks: IMHO, it is possible to put together a reliable fuel system using rubber hose, but I would not do it using the SAE J30R7 type hose and worm type hose clamps that Zenith provides with the kit. I am replacing that hose with the modern J30R9 type Teflon-lined fuel injection hose, which is designed for the higher pressures and higher temperatures associated with modern automotive fuel systems. I am also replacing the clamps with screw clamp units sized specifically for that hose (web search for "fuel injection hose clamps"). These hoses easily go car lifetimes in the engine compartments there. As you might expect, this stuff costs quite a bit more (maybe 3X more?) than the lower-spec parts, but still less (maybe 1/4 as much?) than aircraft hoses. And it retains the relative ease of length-sizing, installation and maintenance of rubber hoses. If you fire-sleeve or otherwise protect the hoses in the engine compartment, IMHO you can get an equivalently safe system. As always, you have a choice as the builder. In my case, I have chosen to go for regular inspection and replacement (possible because of the lower cost and ease of maintenance) instead of total "invulnerability". FWIW, Andy Elliott, Mesa, AZ N601GE (reserved) 601XL/TD/QB, Corvair, building...


    Message 7


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    Time: 08:51:03 AM PST US
    From: GLENN JOHNSON <gljno10@HOTMAIL.COM>
    Subject: XL Wing Root/Tip Shaping
    HI DOUG WHEN I DID MINE I MARKED THE SKIN WITH X, Y COORDINATES AND MARKED THEM, TH EN LAID A STIFF ROPE TO GET A GOOD GENTLY CURVE. THE WING TIP IS PERFECT , THE ROOT IS IN QUESTION. MY SUGGESTING IS TO LEAVE A LITTLE ON THE ROOT UNTIL YOU ARE READY TO SLIDE THE WINGS IN AND TRIM AS NEEDED TO GET A GOOD GAP ALL THE WAY AROUND > Subject: Zenith-List: XL Wing Root/Tip Shaping> From: dfmoeller@austin.rr .com> Date: Tue, 23 Oct 2007 05:47:35 -0700> To: zenith-list@matronics.com> > > Here's a quick question for those that have BT/DT.> > Its been suggeste d to make a paper template of the contours of the wing skin root and end. E asy enough to do; but do the tabular values on 6W9 represent a plan view of the 3 dimensional wing or the curve, as laid out on a flat wing skin? If t he latter, the template method is easy. If the former, this is kind of tric ky. > > How have others accomplished this task?> > Thanks,> > Doug> > > > > Read this topic online here:> > http://forums.matronics.com/viewtopic.php? ======================> > > _________________________________________________________________ Climb to the top of the charts!- Play Star Shuffle:- the word scramble challenge with star power. http://club.live.com/star_shuffle.aspx?icid=starshuffle_wlmailtextlink_oc t


    Message 8


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    Time: 10:13:38 AM PST US
    Subject: Re: 601XL Fuel System Ponderings
    From: "steveadams" <dr_steve_adams@yahoo.com>
    The 640 and the CH2000 spec the same type hose. For the CH2000, they give a 5 year life limit on the hoses. In my 640 I changed everything from the tanks to the firewall to aluminum lines. Fairly easy, cheap, and no life limit. I really didn't want to mess with having to change out the hoses every 5 years. I would be surprised if vibration from a well secured fuel pump is significant enough to require flexible hose, but I really don't know. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141325#141325


    Message 9


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    Time: 10:51:19 AM PST US
    From: Phil Maxson <pmaxpmax@HOTMAIL.COM>
    Subject: Fuel Hose Options
    The pressurized side of my fuel system (past the fuel pumps) have all been done with Earl's Performance Plumbing Auto-Flex stainless steel braid reinf orced synthetic rubber hose, with AN6 Hardware. More info here: ( http://w ww.holley.com/division/Earls.asp#17 ). I purchased it all from Summit Raci ng ( http://summitracing.com/ ). For the last two years, I've been flying with the gravity side of the fuel system using the rubber hoses supplied by Zenith. I took the wings off to bring the plane home from the airport for other upgrades, and decided to upgrade the fuel lines in the wings, so the entire system will be the same, higher quality stuff. The rubber hose sup plied by Zenith still looks good, and there were no problems before.Phil Ma xson 601XL/Corvair Northwest New Jersey From: a.s.elliott@cox.netTo: zenith-list@matronics.comSubject: Zenith-List: Fuel Hose OptionsDate: Tue, 23 Oct 2007 08:37:49 -0700 Folks: IMHO, it is possible to put together a reliable fuel system using rubber ho se, but I would not do it using the SAE J30R7 type hose and worm type hose clamps that Zenith provides with the kit. I am replacing that hose with the modern J30R9 type Teflon-lined fuel injec tion hose, <<SNIP>> _________________________________________________________________ Climb to the top of the charts!- Play Star Shuffle:- the word scramble challenge with star power. http://club.live.com/star_shuffle.aspx?icid=starshuffle_wlmailtextlink_oc t


    Message 10


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    Time: 10:51:25 AM PST US
    Subject: Re: Dynon system
    From: japhillipsga@aol.com
    George, thanks for the info. Where are you located ? If your in the south east I would be thrilled to fly to your plane for look see and maybe a ride. I'll trade you a ride in my Jab 3300 powered XL, make you want to get rid of that 912. Ha. Thanks again, Bill of Georgia do not archive -----Original Message----- From: george may <gfmjr_20@HOTMAIL.COM> Sent: Mon, 22 Oct 2007 5:04 pm Subject: RE: Zenith-List: Dynon system Bill-- ? I?just got your request for info and see that Dan covered most of your technical questions.? In addition let me explain that I'm using the D100 for my EFIS and the D180 for engine instruments and EFIS backup, so the D180 is in front of the copilot seat.? Absolutely no problem reading anything on the screen fron the pilot side. I belive the breaker is 3 amp. ? Both instruments are great instruments and I'm really glad I chose them. ? George? May 601XL 912s ? do not archive Subject: Re: Zenith-List: Dynon system From: japhillipsga@aol.com Dan, thanks again for helping me out with some info. Bill do not archive -----Original Message----- From: Dan Lykowski <engineerguy3737@yahoo.com> Sent: Mon, 22 Oct 2007 4:07 pm Subject: Re: Zenith-List: Dynon system Bill, ??? The D180 will split screen or go full screen on both the EFIS and engine monitor modes. It really is a D100 and a D120 in one box. The Screen has a 7" diagonal, and can easily be reached and read from the 601xl's seats. The D180 will work with capacitive probes, but a Cap to Voltage converter is needed. We do sell them, call for pricing. The D180 installation guide is available on our website and should answer your other questions. Hope this helps! Dan Lykowski Dynon Avionics 601xl Corvair - Working on Wings ----- Original Message ---- From: "japhillipsga@aol.com" <japhillipsga@aol.com> Sent: Monday, October 22, 2007 8:38:30 AM Subject: Re: Zenith-List: Dynon system George, I am really looking to put the Dynon 180 in the RV-8a I'm building and you are the first fellow I've come across that's flying one. I know from the photos it will split screen, but can it mode to just engine info ?? How big is the screen ? Can you see it in detail ? Approx how many inches from the screen are you eyeballs when seated in your XL? Distance in the RV-8a eyeball to panel is about 28 inches. How was the installation kit and probe kits to work with ?? What amp breaker is needed ? Will it operate with capacitor fuel sensors inside the tanks instead of float senders ? Hope I'm not beating this up, but I don't want to send a bunch of doe for a system that I can't use. I might even retro fit my XL. At this time I plan to keep her and sell the 8 when it's complete. Best regards, Bill of Georgia 601XL-3300 120 hrs? do not archive -----Original Message----- From: george may <gfmjr_20@HOTMAIL.COM> Sent: Sat, 20 Oct 2007 9:44 pm Subject: RE: Zenith-List: Dynon system with XL senders Larry-- ? I'm using the senders supplied by Zenith and a Dynon 180 for the fuel info.? I've had good luck with the combination. The readings appear to be reasonably accurate, especially at the low end.? I also have the fuel flow option from Dynon. I would highly recommend it.? I tend to use it more than the guages.? If nothing else, it acts as a good cross check ? Good luck George May 601XL 912s 163 hours From: LHusky@aol.com Subject: Zenith-List: Dynon system with XL senders I am wondering how the senders used in the XL fuel tanks work with the Dynon system?? How accurate have you found them??? I want to get the senders bent up, but if there is a different system for the Dynon's, I need to get them.? ? Thanks for the info! ? Larry Husky 601XL / Corvair See w arget=_blank>http://www.matronics.com/Navigator?Zenith-List p://forums.matronics.com Peek-a-boo FREE Tricks & Treats for You! Get 'em! Email and AIM finally together. You've gotta check out free AOL Mail! http://www.matronics.com/Navigatornk" ========= arget=_blank>http://www.matronics.com/Navigator?Zenith-List p://forums.matronics.com Peek-a-boo FREE Tricks & Treats for You! Get 'em! ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com


    Message 11


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    Time: 12:50:18 PM PST US
    From: george may <gfmjr_20@HOTMAIL.COM>
    Subject: Dynon system
    Bill-- Would love to trade rides anytime you're up in New Hampshire! As to the Jab, love the looks and extra horsepower, but for reliability I'll keep the Rotax thank you George do not archive e, 23 Oct 2007 13:48:42 -0400From: japhillipsga@aol.com George, thanks for the info. Where are you located ? If your in the south e ast I would be thrilled to fly to your plane for look see and maybe a ride. I'll trade you a ride in my Jab 3300 powered XL, make you want to get rid of that 912. Ha. Thanks again, Bill of Georgia do not archive-----Original Message-----From: george may <gfmjr_20@HOTMAIL. COM>To: zenith-list@matronics.comSent: Mon, 22 Oct 2007 5:04 pmSubject: RE: Zenith-List: Dynon system Bill-- I just got your request for info and see that Dan covered most of y our technical questions. In addition let me explain that I'm using the D10 0 for my EFIS and the D180 for engine instruments and EFIS backup, so the D 180 is in front of the copilot seat. Absolutely no problem reading anythin g on the screen fron the pilot side. I belive the breaker is 3 amp. Both i nstruments are great instruments and I'm really glad I chose them. George May601XL 912s do not archive n, 22 Oct 2007 16:15:57 -0400From: japhillipsga@aol.com Dan, thanks again for helping me out with some info. Bill do not archive-----Original Message-----From: Dan Lykowski <engineerguy3737 @yahoo.com>To: zenith-list@matronics.comSent: Mon, 22 Oct 2007 4:07 pmSubje ct: Re: Zenith-List: Dynon system Bill, The D180 will split screen or go full screen on both the EFIS and engine monitor modes. It really is a D100 and a D120 in one box. The Screen has a 7" diagonal, and can easily be reached and read from the 601xl's sea ts. The D180 will work with capacitive probes, but a Cap to Voltage convert er is needed. We do sell them, call for pricing. The D180 installation guid e is available on our website and should answer your other questions.Hope t his helps!Dan LykowskiDynon Avionics601xl Corvair - Working on Wings ----- Original Message ----From: "japhillipsga@aol.com" <japhillipsga@aol.c om>To: zenith-list@matronics.comSent: Monday, October 22, 2007 8:38:30 AMSu bject: Re: Zenith-List: Dynon system George, I am really looking to put the Dynon 180 in the RV-8a I'm building and you are the first fellow I've come across that's flying one. I know from the photos it will split screen, but can it mode to just engine info ? How big is the screen ? Can you see it in detail ? Approx how many inches from the screen are you eyeballs when se ated in your XL? Distance in the RV-8a eyeball to panel is about 28 inches. How was the installation kit and probe kits to work with ? What amp break er is needed ? Will it operate with capacitor fuel sensors inside the tanks instead of float senders ? Hope I'm not beating this up, but I don't want to send a bunch of doe for a system that I can't use. I might even retro fi t my XL. At this time I plan to keep her and sell the 8 when it's complete. Best regards, Bill of Georgia 601XL-3300 120 hrs do not archive-----Origin al Message-----From: george may <gfmjr_20@HOTMAIL.COM>To: zenith-list@matro nics.comSent: Sat, 20 Oct 2007 9:44 pmSubject: RE: Zenith-List: Dynon syste m with XL senders Larry-- I'm using the senders supplied by Zenith and a Dynon 180 for the f uel info. I've had good luck with the combination. The readings appear to be reasonably accurate, especially at the low end. I also have the fuel fl ow option from Dynon. I would highly recommend it. I tend to use it more t han the guages. If nothing else, it acts as a good cross check Good luckGe orge May601XL 912s 163 hours From: LHusky@aol.comDate: Sat, 20 Oct 2007 19:57:04 -0400Subject: Zenith-Li st: Dynon system with XL senders To: zenith-list@matronics.com I am wondering how the senders used in the XL fuel tanks work with the Dyno n system? How accurate have you found them? I want to get the senders be nt up, but if there is a different system for the Dynon's, I need to get th em. Thanks for the info! Larry Husky 601XL / Corvair See w arget=_blank>http://www.matronics.com/Navigator?Zenith-List p://forums.matronics.com Peek-a-boo FREE Tricks & Treats for You! Get 'em! Email and AIM finally together. You've gotta check out free AOL Mail!http:/ /www.matronics.com/Navigatornk" ========= arget=_blank>http://www.matronics.com/Navigator?Zenith-List p://forums.matronics.com Peek-a-boo FREE Tricks & Treats for You! Get 'em! _________________________________________________________________ Help yourself to FREE treats served up daily at the Messenger Caf=E9. Stop by today. http://www.cafemessenger.com/info/info_sweetstuff2.html?ocid=TXT_TAGLM_Oc tWLtagline


    Message 12


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    Time: 01:03:13 PM PST US
    From: "Dave Nixon" <adnasap@bellsouth.net>
    Subject: Right and Left Hand Turnbuckles
    I saw on the CH601XL plans for the adjustable turnbuckles for the elevato r to mounted at the elevator horn on the dual stick configuration between t he seats. How gross is that? The bottom one would never be accessed without a 5 year old's size hands in a contortionist position. So I ordered from Aircraft Spruce the correct threaded turnbuckle eye (P/N AN 170-22RS Cabl e Eye) and installed my adjustable elevator turnbuckle just above and sligh tly aft of my rear bottom access hole. Not only is it easier to adjust and safety wire (Single Spiral with .041 wire) but I can check cable tension right there and make adjustments in the future as necessary. I am using Push/Pull control rods for the ailerons. Each rod has a right hand and left hand threaded fitting and jam nut for minute adjustment. T hat way, if one of my ailerons is out I can bring it back in with minimal eff ort Once locked, it will stay for ever. Hope this helps someone out. Dave Nixon CH 601XL N107R (90% Done / 90% To Go)


    Message 13


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    Time: 01:18:45 PM PST US
    From: John Davis <johnd@data-tech.com>
    Subject: Jab Dual Throttle Setup issue
    Hi All, I just got my dual throttle setup installed per the Jabiru USA instructions and have an issue with the roughness in throttle movement when the throttles are firewalled. The throttle cable has to bend when its firewalled as the arms on the bar mounted on the firewall shelf tilt down in this position and this causes alot of stiffness and roughness when pushing the throttles that far in. I havent hooked up the middle cable to the carby yet so this friction is just from the two throttle cables. Any suggestions for improving the movement here ? Can I just grease the cables ? Thanks, John Davis Burnsville, NC 601XL - Jab 3300


    Message 14


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    Time: 01:23:52 PM PST US
    Subject: Re: 701 propellers
    From: "Dave Nixon" <adnasap@bellsouth.net>
    For those using the 3300A engine, IVOP is NOT recommended. IVOP is a electric, in-flight adjustable system. My buddy has one on his CH601HDS with a Subaru engine with a Propeller Gear Reduction Unit. His Subaru is water cooled with the radiator hanging out into the slip stream below his cowl. Does not rely on the prop for cooling air. The IVOP unit, upon closer examination, has no wind generation capability within 12 -14inches from the hub. The propeller base is round and not shaped for air generation. The 3300 A needs that forced air into the cowling for cylinder head cooling especially for ground taxiing. Don't know how it affects other engines needing similar cooling. But Pete from JabiruUSA was quite clear about that during recent engine install workshop. Dave Nixon CH601XL 90/90 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141350#141350


    Message 15


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    Time: 01:49:28 PM PST US
    Subject: Re: 601XL Fuel System Ponderings
    From: "PatrickW" <pwhoyt@yahoo.com>
    What's the lifetime of the braided steel hose..? Patrick XL/Corvair Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141353#141353


    Message 16


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    Time: 02:02:32 PM PST US
    From: Jim <aspen1150@yahoo.com>
    Subject: Re: XL Wing Root/Tip Shaping
    I just made a heavy paper template from the plans, it worked fine. N105JT dfmoeller <dfmoeller@austin.rr.com> wrote: Here's a quick question for those that have BT/DT. Its been suggested to make a paper template of the contours of the wing skin root and end. Easy enough to do; but do the tabular values on 6W9 represent a plan view of the 3 dimensional wing or the curve, as laid out on a flat wing skin? If the latter, the template method is easy. If the former, this is kind of tricky. How have others accomplished this task? Thanks, Doug Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141281#141281 __________________________________________________


    Message 17


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    Time: 02:12:35 PM PST US
    Subject: Re: Right and Left Hand Turnbuckles
    From: "Gig Giacona" <wr.giacona@suddenlink.net>
    Dave, do you have any photos or drawings of how you modified for push/pull rods. Dave Nixon wrote: > > I am using Push/Pull control rods for the ailerons. Each rod has a right hand and left hand threaded fitting and jam nut for minute adjustment. That way, if one of my ailerons is out I can bring it back in with minimal effort. Once locked, it will stay for ever. > > Hope this helps someone out. > > Dave Nixon > CH 601XL N107R > (90% Done / 90% To Go) > -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141357#141357


    Message 18


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    Time: 02:18:22 PM PST US
    From: Leo Gates <leo@zuehlfield.com>
    Subject: Re: 701 propellers
    For the Rotax 912UL my 2 blade Magnum Ivoprop works GREAT. I have a Rotax radiator mounted inside the unmodified Zenith HDS cowling, behind the engine and just forward of the firewall. My Rotax oil cooler is mounted on the front of the engine per Zenith bracket and instructions. I have to taxi 1/2 mile to the end of the runway from my hangar. On a 100 degree Texas summer day the oil temp gets up to 200 and water temp to 210 . I am very pleased with the prop. Leo Gates N601Z Dave Nixon wrote: > > For those using the 3300A engine, IVOP is NOT recommended. IVOP is a electric, in-flight adjustable system. My buddy has one on his CH601HDS with a Subaru engine with a Propeller Gear Reduction Unit. His Subaru is water cooled with the radiator hanging out into the slip stream below his cowl. Does not rely on the prop for cooling air. > > The IVOP unit, upon closer examination, has no wind generation capability within 12 -14inches from the hub. The propeller base is round and not shaped for air generation. The 3300 A needs that forced air into the cowling for cylinder head cooling especially for ground taxiing. Don't know how it affects other engines needing similar cooling. But Pete from JabiruUSA was quite clear about that during recent engine install workshop. > Dave Nixon > CH601XL > 90/90 > >


    Message 19


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    Time: 02:29:28 PM PST US
    From: Tracy <pbuttles@charter.net>
    Subject: 801 flaperon setting
    does anyone know if the o\b flaperon is to be set even with a straight edge along the top of the wing as it says in the setup sheet or an 8 mm gap as it says in the assembly manual also looking for anyone who need builder assitance on there 801,701,601,or others ,i do sheet metal work ,tube and fabric,basic structure or complete,located in ne wi, 20.oo an hour shop rate,or we can talk total package price Tracy Buttles


    Message 20


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    Time: 02:47:03 PM PST US
    From: "n801bh@netzero.com" <n801bh@netzero.com>
    Subject: Re: 701 propellers
    I run both the three blade Ivo 76" Magnum series and the three blade 84" Magnum Paddle series blades on my 801 and the blade profile is not anyth ing like you describe. Altho my radiator is under the plane I get plenty of air through my cowling to cool my oil and exhaust system. do not archive Ben Haas N801BH www.haaspowerair.com -- "Dave Nixon" <adnasap@bellsouth.net> wrote: For those using the 3300A engine, IVOP is NOT recommended. IVOP is a ele ctric, in-flight adjustable system. My buddy has one on his CH601HDS wi th a Subaru engine with a Propeller Gear Reduction Unit. His Subaru is w ater cooled with the radiator hanging out into the slip stream below his cowl. Does not rely on the prop for cooling air. The IVOP unit, upon closer examination, has no wind generation capabilit y within 12 -14inches from the hub. The propeller base is round and not shaped for air generation. The 3300 A needs that forced air into the co wling for cylinder head cooling especially for ground taxiing. Don't kno w how it affects other engines needing similar cooling. But Pete from Ja biruUSA was quite clear about that during recent engine install workshop . Dave Nixon CH601XL 90/90 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141350#141350 ======================== =========== ======================== =========== ======================== ===========


    Message 21


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    Time: 02:53:36 PM PST US
    From: "n801bh@netzero.com" <n801bh@netzero.com>
    Subject: Re: 801 flaperon setting
    Hi Tracy, I seem to remember finding an error in the plans for that sett ing. I called ZAC and Nick agreed there was an issue. I think the proper way is to add the 8mm and set the outboard flaperons even with the top contour of the wing... It has been a few years since I did that though. do not archive Ben Haas N801BH www.haaspowerair.com -- Tracy <pbuttles@charter.net> wrote: does anyone know if the o\b flaperon is to be set even with a straight e dge along the top of the wing as it says in the setup sheet or an 8 mm g ap as it says in the assembly manual also looking for anyone who need builder assitance on there 801,701,601, or others ,i do sheet metal work ,tube and fabric,basic structure or com plete,located in ne wi, 20.oo an hour shop rate,or we can talk total pac kage price Tracy Buttles ======================== =========== ======================== =========== ======================== ===========


    Message 22


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    Time: 03:14:41 PM PST US
    From: "wade jones" <wjones@brazoriainet.com>
    Subject: Reklaw
    Hello group ,are any of the flyers in the Texas area planning to make the Reklaw fly-in this weekend . Wade Jones South Texas 601XL plans building Cont. 0200


    Message 23


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    Time: 03:24:23 PM PST US
    From: LHusky@aol.com
    Subject: 601XL steps
    Just wondered if there is anyone out there with a set of steps that came with your kit, that you did not use. I am going to order a set here in the next few weeks, but thought that I would try the list first. I bought a set awhile back, but the rivet holes are really big. I do not weld, so I am at the mercy of buying the welded parts. Let me know! Larry Husky 601XL / Corvair


    Message 24


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    Time: 03:32:35 PM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: 601XL steps
    You could bolt them. Or if Zenith made them wrong then ask for replacements. -- Craig _____ From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of LHusky@aol.com Sent: Tuesday, October 23, 2007 4:23 PM Subject: Zenith-List: 601XL steps Just wondered if there is anyone out there with a set of steps that came with your kit, that you did not use. I am going to order a set here in the next few weeks, but thought that I would try the list first. I bought a set awhile back, but the rivet holes are really big. I do not weld, so I am at the mercy of buying the welded parts. Let me know! Larry Husky 601XL / Corvair _____ See w


    Message 25


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    Time: 03:39:10 PM PST US
    From: "Bill Naumuk" <naumuk@alltel.net>
    Subject: Corvair Crank tap
    All- I seem to be SOL. Two of the tapped holes of my crank won't accept the hybrid studs, and I have to chase them. Anyone know where to get an 11/32-24 tap? Bill Naumuk HDS Fuse/Corvair Townville, Pa


    Message 26


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    Time: 03:45:46 PM PST US
    From: LarryMcFarland <larry@macsmachine.com>
    Subject: Re: Jab Dual Throttle Setup issue
    John, I had the same difficulty with the cable end moving around a radius and resolved most of it by adding a link that stays straight with the cable but allows the link full travel. You'll have to study the linkage shown in the image below. This will leave you with a much smaller amount of sweep thru the firewall and you'll be less likely to break the end fitting. http://www.macsmachine.com/images/controllinkages/full/throttlelink.gif Larry McFarland 601HDS at www.macsmachine.com John Davis wrote: > > Hi All, > > I just got my dual throttle setup installed per the Jabiru USA > instructions and have an issue with the roughness in throttle movement > when the throttles are firewalled. The throttle cable has to bend when > its firewalled as the arms on the bar mounted on the firewall shelf > tilt down in this position and this causes alot of stiffness and > roughness when pushing the throttles that far in. I havent hooked up > the middle cable to the carby yet so this friction is just from the > two throttle cables. > > Any suggestions for improving the movement here ? Can I just grease > the cables ? > > Thanks, > John Davis > Burnsville, NC > 601XL - Jab 3300 > >


    Message 27


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    Time: 04:14:20 PM PST US
    From: LHusky@aol.com
    Subject: Re: 601XL steps
    I bought them from someone on the list. I have actually thought about buying some A6 rivets. I think that they would work. Bolts would work, but would not look the best. They do not cost that much, so I might go with new. Larry


    Message 28


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    Time: 04:21:22 PM PST US
    From: <dredmoody@cox.net>
    Subject: 601XL steps
    How big are the rivet holes? Blind rivets are available in lots of sizes. Dred ---- Craig Payne <craig@craigandjean.com> wrote: > You could bolt them. Or if Zenith made them wrong then ask for replacements. > > -- Craig > > _____ > > From: owner-zenith-list-server@matronics.com > [mailto:owner-zenith-list-server@matronics.com] On Behalf Of LHusky@aol.com > Sent: Tuesday, October 23, 2007 4:23 PM > To: zenith-list@matronics.com > Subject: Zenith-List: 601XL steps > > > Just wondered if there is anyone out there with a set of steps that came > with your kit, that you did not use. I am going to order a set here in the > next few weeks, but thought that I would try the list first. I bought a set > awhile back, but the rivet holes are really big. I do not weld, so I am at > the mercy of buying the welded parts. Let me know! > > Larry Husky > 601XL / Corvair > > > > _____ > > See w > > > > > > > > > > > > > > > > > > >


    Message 29


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    Time: 04:32:01 PM PST US
    Subject: Re: XL Wing Root/Tip Shaping
    From: "dfmoeller" <dfmoeller@austin.rr.com>
    So, from the above responses, it sounds (if I'm interpreting this correctly) that the first responder laid out his curve on the skin as installed on the wing. The second responder laid out his curve on the flattened skin (or the same thing since the paper method duplicates the results of trimming before installing the skin). Sounds like both produced acceptable results although I'm not clear why. These two interpretations would not yield equivalent curves. Maybe I should just ask Zenith what was intended. Doug Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141399#141399


    Message 30


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    Time: 05:21:31 PM PST US
    From: Jaybannist@cs.com
    Subject: Re: XL Wing Root/Tip Shaping
    Doug, I laid out the curve on paper. I laid the paper on the in-place skin and traced the curve. Paper WILL bend to the bowed skin and the results are just as though the skin was flat. There is no difference here. Jay in Dallas "dfmoeller" <dfmoeller@austin.rr.com> wrote: > >So, from the above responses, it sounds (if I'm interpreting this correctly) that the first responder laid out his curve on the skin as installed on the wing. The second responder laid out his curve on the flattened skin (or the same thing since the paper method duplicates the results of trimming before installing the skin). > >Sounds like both produced acceptable results although I'm not clear why. These two interpretations would not yield equivalent curves. > >Maybe I should just ask Zenith what was intended. > >Doug > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=141399#141399 > >


    Message 31


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    Time: 05:40:27 PM PST US
    From: "Robin Bellach" <601zv@ritternet.com>
    Subject: Re: XL Wing Root/Tip Shaping
    I would bet that no one at ZAC really knows except whoever originally did the measurements or calculations for the dimensions on the plans, and that the difference is probably negligible for practical purposes. I remember doing mine curved in place and don't recall checking what the difference would be if doing it flat. In fact, without looking again at the plans, as I recall, the way the dimensions are given it would not make any difference if flat or curved. ----- Original Message ----- From: "dfmoeller" <dfmoeller@austin.rr.com> Sent: Tuesday, October 23, 2007 6:31 PM Subject: Zenith-List: Re: XL Wing Root/Tip Shaping > > So, from the above responses, it sounds (if I'm interpreting this > correctly) that the first responder laid out his curve on the skin as > installed on the wing. The second responder laid out his curve on the > flattened skin (or the same thing since the paper method duplicates the > results of trimming before installing the skin). > > Sounds like both produced acceptable results although I'm not clear why. > These two interpretations would not yield equivalent curves. > > Maybe I should just ask Zenith what was intended. > > Doug > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=141399#141399 > > >


    Message 32


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    Time: 05:55:10 PM PST US
    Subject: Re: Corvair Crank tap
    From: "leinad" <leinad@hughes.net>
    Bill, The way I did mine was to re-tap all the holes for standard 3/8 fine thread and then used standard AN hardware. I know this is contrary to William Wynne's recommendation as he says it's very difficult to get the holes straight when tapping but the way I solved that problem was to make a jig which is a round piece of aluminum with the same bolt pattern as the crank end, and a pilot that fit the crank end. The hole sizes in the jig were in pairs. Two were a snug fit on the 11/32 bolts. 2 were the size of the tap drill for the 3/8 fine thread. 2 were sized to guide the tap, a little smaller than 3/8. I bolted the jig on using 2 of the 11/32 bolts. And drilled out 2 holes the tap drill size for the 3/8 bolts. I unbolted the jig and turned it so that I could then tap the first 2 to 3/8 fine. After the first 2 holes I opened up the 11/32 holes in the jig to 3/8 and from there used 3/8 bolts to hold the jig. The jig has to be accurately drilled. I drilled mine on a milling machine and a rotary table. It might even work to make the jig with all the holes one size if you can find bushings to size it down for various sizes required. But that idea was hind sight. Dan plans building 601XL [quote="naumuk(at)alltel.net"]All- I seem to be SOL. Two of the tapped holes of my crank won't accept the hybrid studs, and I have to chase them. Anyone know where to get an 11/32-24 tap? Bill Naumuk HDS Fuse/Corvair Townville, Pa > [b] -------- Scratch building XL with Corvair Engine Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141413#141413


    Message 33


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    Time: 07:50:38 PM PST US
    From: "JG" <vgstol@bigpond.net.au>
    Subject: Re: Pretty sure this is a 701. Great example of STOL
    Nope, that's a Savannah. JG ----- Original Message ----- From: Gig Giacona To: zenith-list@matronics.com Sent: Tuesday, October 23, 2007 11:06 PM Subject: Zenith-List: Pretty sure this is a 701. Great example of STOL <wr.giacona@suddenlink.net> http://youtube.com/watch?v=Yn2jET1dcPY -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141282#141282


    Message 34


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    Time: 07:58:05 PM PST US
    Subject: Re: Aileron Horn Clearance?
    From: "Ron Lendon" <rlendon@comcast.net>
    Mine touched the flange, so I moved the flange locally. Have about 3mm clearance now. -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141429#141429


    Message 35


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    Time: 08:22:08 PM PST US
    Subject: Re: Corvair Crank tap
    From: "Ron Lendon" <rlendon@comcast.net>
    Bill, If you have the bolts, cut groove in one and use it as the chaser. -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141436#141436


    Message 36


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    Time: 09:22:42 PM PST US
    From: "Danny Offill" <doffill@cableone.net>
    Subject: Reklaw
    I plan to attend Saturday and maybe camp out Saturday night. Danny -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com]On Behalf Of wade jones Sent: Tuesday, October 23, 2007 5:14 PM To: zenith-list@matronics.com Subject: Zenith-List: Reklaw Hello group ,are any of the flyers in the Texas area planning to make the Reklaw fly-in this weekend . Wade Jones South Texas 601XL plans building Cont. 0200


    Message 37


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    Time: 11:29:19 PM PST US
    Subject: Re: Pretty sure this is a 701. Great example of STOL
    From: "moorecomp" <moorecomp@yahoo.com>
    Nope, 701 - Savannah does not have jury struts, the one in the vid does. Craig Moore Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141452#141452


    Message 38


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    Time: 11:45:45 PM PST US
    From: "JG" <vgstol@bigpond.net.au>
    Subject: Re: Pretty sure this is a 701. Great example of STOL
    Yes, Savannah VG does have jury struts, just like the airfoil one in the video. Just one on each forward strut. Here's a copy of the original post on the Savannah forum on Yahoo, Wed, Oct 10: <I tied a cheap camcorder to the tail of my Savannah and took a short video of a takeoff and landing. For your reference, the stripes are 150 feet long, I was at about 950 pounds, and the headwind was about 6.> URL: http://www.youtube.com/watch?v=Yn2jET1dcPY tom No tricks folks, that's what a Savannah can do. What a brilliant idea to mount a camera under there! JG ----- Original Message ----- From: moorecomp To: zenith-list@matronics.com Sent: Wednesday, October 24, 2007 4:28 PM Subject: Zenith-List: Re: Pretty sure this is a 701. Great example of STOL Nope, 701 - Savannah does not have jury struts, the one in the vid does. Craig Moore Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141452#141452




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