Zenith-List Digest Archive

Mon 11/26/07


Total Messages Posted: 31



Today's Message Index:
----------------------
 
     0. 12:07 AM - Make Sure You're Listed! List of Contributors Published Dec 1! (Matt Dralle)
     1. 02:45 AM - Re: PROBLEM. Electrical Grounding with a primed airframe. (Clive Richards)
     2. 03:03 AM - Re: Re: Spar cap angles on 601xl (David Downey)
     3. 04:44 AM - Proseal fuel tanks (Brett Hanley)
     4. 05:48 AM - Re: Proseal fuel tanks (Afterfxllc@aol.com)
     5. 05:49 AM - Re: ground school (Aaron Gustafson)
     6. 06:57 AM - CH701 Strut Covers (arno7452@bellsouth.net)
     7. 07:14 AM - Re: Re: Spar cap angles on 601xl (David Barth)
     8. 07:21 AM - Re: PROBLEM. Electrical Grounding with a primed airframe. (billmileski)
     9. 08:35 AM - Header Tank Wanted (Doug Eatman)
    10. 09:27 AM - Re: ground school (Tim Juhl)
    11. 11:23 AM - Re: Spar cap angles on 601xl (ashontz)
    12. 11:28 AM - Fuel Tank Filler Neck (ashontz)
    13. 01:53 PM - Re: Flanging Dies (Art Olechowski)
    14. 02:06 PM - Re: Fuel Tank Filler Neck (swater6)
    15. 03:16 PM - Re: Re: Replace aileron control cables with prush rods. (Juan Vega)
    16. 04:11 PM - New Tech (Afterfxllc@aol.com)
    17. 05:43 PM - CH701 Strut Covers (Joe Spencer)
    18. 06:03 PM - 701 backup electric pump (Joe Spencer)
    19. 06:09 PM - Re: Fuel Tank Filler Neck (Wingrider)
    20. 06:13 PM - Re: Header Tank Wanted (Wingrider)
    21. 07:06 PM - Re: Fuel tank sealing (Ron Lendon)
    22. 07:21 PM - Re: C-GJRL finally flies: CH701 Pegastol, Suzuki 1300 cc (SockPuppet61)
    23. 07:32 PM - Update on Zenith builders site (lwinger)
    24. 07:38 PM - Re: Fuel Tank Filler Neck (Ron Lendon)
    25. 08:13 PM - Re: New Tech (VideoFlyer@aol.com)
    26. 08:17 PM - Another Chat Room (George Race)
    27. 08:24 PM - Re: Header Tank Wanted (Doug Eatman)
    28. 08:33 PM - chat 8pm edit http://chat.iahu.ca (Rob St Denis)
    29. 08:36 PM - Re: Re: ground school (Elden Jacobson)
    30. 08:53 PM - Re: Header Tank Wanted (jhines)
 
 
 


Message 0


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    Time: 12:07:01 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Make Sure You're Listed! List of Contributors Published
    Dec 1! Dear Listers, The List of Contributors (LOC) is just around the corner! On December 1st I post a list of everyone that so generously made a Contribution to support the Lists. Its my way of publicly thanking everyone that took a minute to show their appreciation for the Lists. As a number of people have pointed out in their Contribution comments, these Lists seems at least as valuable of a building/flying/recreating tool as a typical your magazine subscription! And how interactive is a magazine, after all? Won't you take minute and assure that your name is on the upcoming LOC? Tell others that you appreciate the Lists. Making a Contribution to support the Lists is fast and easy using your Visa, MasterCard, or Paypal account: http://www.matronics.com/contribution Or, by dropping a personal check in the mail to: Matronics / Matt Dralle PO Box 347 Livermore CA 94551-0347 USA (Please include your email address on the check!) I would like to thank everyone that has so generously made a Contribution thus far during this year's List Fund Raiser! Remember that its YOUR support that keeps these Lists running and improving! Don't forget to include a little comment about how the Lists have helped you! Thank you! Matt Dralle Matronics Email List Administrator


    Message 1


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    Time: 02:45:46 AM PST US
    From: "Clive Richards" <s.c.richards@homecall.co.uk>
    Subject: Re: PROBLEM. Electrical Grounding with a primed airframe.
    Hi Geoff In Rays 601 HD we ran two cables 4AWG together under left longeron section below canopy, negative ground bolted to shelf in front of fire wall with strap to engine & a wire to common panel ground. Master Contactor near battery in rear. Did not fancy starting current passing though rivets. The avionics alternative feed was fed from a small fuse near battery. Other circuits we ran a + & - together Intercom & aerial cables we ran on right hand side Should have used 2 AWG to reduce volts drop but this is heavy. so we keep the battery float charged & it starts OK. G CBDG Continental 0-200 179 Hrs Clive Do not archive ----- Original Message ----- From: "Geoff Heap" <stol10@comcast.net> Sent: Thursday, November 22, 2007 9:11 PM Subject: Zenith-List: PROBLEM. Electrical Grounding with a primed airframe. > > I could use some advice or comment. Over the years, as I built my airframe > I primed everything just before riveting/assembly. With the knowledge I > have now that seems dumb. With the battery behind the passenger seat how > can I ground it back there. All airframe parts are isolated from each > other electrically. Will the rivets help me out? Would they give me the > continuity I need? Do I need to run a ground wire all the way back to the > engine block? > Lost in Lindenwold > > 912/dynon 180/icom-a210/garmin 296. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=147968#147968 > > >


    Message 2


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    Time: 03:03:36 AM PST US
    From: David Downey <planecrazydld@yahoo.com>
    Subject: Re: Spar cap angles on 601xl


    Message 3


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    Time: 04:44:55 AM PST US
    From: Brett Hanley <bretttdc@yahoo.com>
    Subject: Proseal fuel tanks
    Andy, If you are going to rivet and proseal or flame seal your tanks there can not be any "big" gaps. All the seams need to fit tight and be riveted down so all surfaces are touching. Of course there will be small pin holes in the corners and tiny gaps between the joints. The sealer will fill those. If you have large gaps of say more than 1/32 of an inch thick you should consider another row of rivets or some other measure to close them mechanically. Maybe you could trim back the flange and use a piece of standard "L" to close the gap. The poly sulfide sealers form a tenacious bond between the aluminum parts. The sealer itself is quite tough but I would not trust it to fill large gaps. I used this construction method on my 701 tanks and believe they are a lot stronger than the welded version made by Zenith. I was able to incorporate two baffles in each tank. These baffles make the tank much stronger structurally. I did redesign the tanks making them the same size overall but all the flanges on the ends are turned in reverse of the standard welded tanks. This allowed me to incorporate a larger mating surface while slightly increasing the capacity of the tank as well. If you use pop rivets they will all have to be sealed on the exterior of the tank as well. To give yourself a little confidence in the strength of the bond you should rivet up some test seams when you are sealing the tanks. Rivet them as you would any other seam of the tank. Give the entire assembly several weeks to cure, especially in cold weather. Then drill out the rivets on the test pieces and try to break the bond of the sealer alone. You will be surprised at how strong the sealer is. I could not separate the bond on my samples. The aluminum tore first. You must be absolutely sure the the aluminum is clean. That means clean; not kinda clean. I started the cleaning by scrubbing the parts in hot water using dish washing soap then flushing with hot water. I repeated this process three times. Then I wiped down the joints with MEK. Good idea to do this on a sunny day if possible. I did this cleaning process after all the fabrication and deburing had been done. Do not blow dry the parts with compressed air because there may be a little oil mist in the spray. If needed a blow drier or heat gun might work well. Once the parts are clean be sure you wear latex or nitril gloves when handling the parts. The oil from your skin could possibly cause problems in the bond. These sealers are messy and the gloves will simplify the clean up process. I mixed mine using a 10:1 ratio of sealer to hardener. A electronic scale works great for measuring the parts. Put the scale in a clear plastic bag before using it and you will not need to worry about getting it dirty. Scrap aluminum that has been cleaned makes a great mixing pallet and spatula. Just throw it away with the gloves between batches. Remember, you are looking for a great seal and not a pretty finish. None of this will be seen when the plane is done so if you have a smear or two out of place relax. Perfect means no leaks and sound joints. Be aware that there are people that swear that it is unsafe to use this sealer on tanks using auto fuel. Other people will tell you that it is OK to use auto fuel in these tanks. I have been soaking one of my sample bonds in premium auto fuel inside a mason jar for about two years now. I have seen no softening in the bond. Who is right? You tell me. My next plane will have tanks sealed with poly sulfide sealer as well. They make good sense. Check out the Vans website. They have the best deal on the material. FYI I had a problematic leak in a polyethylene black water holding tank on my motor home. I think that is why it was up for sale so cheap. I drained the tank and scrubbed the area with Tide and a plastic brush. After rinsing well I allowed the area to dry a few days. Then I mixed up the leftover sealer I had stored in the fridge eighteen months earlier. After careful application with a paint mixing stick I allowed the assembly to sit one week. To this day those tanks are as good as new. Pretty incredible stuff. Brett Subject: Zenith-List: Fuel tank sealing From: "ashontz" <ashontz@nbme.org> I think I'm going to use Pro-Seal or whatever it is Dave Clay recommended to seal up my tanks, which means I'm riveting them. Anyway, I made my tanks per the Zenith plans and now that I have it partially assembled I'm looking at that huge gap at the full length seam side where the skin joins itself. That reverse bend makes for one big unnecessary gap (see picture). Has anyone else made the tanks per the plans, gotten that, to be expected gap, and had luck with the sealer taking care of that gap?


    Message 4


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    Time: 05:48:41 AM PST US
    From: Afterfxllc@aol.com
    Subject: Re: Proseal fuel tanks
    Another option you might want to consider is building a WET wing Vans builds all there wing tanks this way and it really isn't that tough. If you build a wet wing you would rivet the leading edge to the wing then mark the leading edge about 1 inch from each rib between the tank area then cut the leading edge add a solid rib to each side leaving about an inch lip and a solid back with about a 2 inch lip upper and lower. You would add a couple of ribs inside the tank for extra strength add your vent, filler cap and sender and seal. You would then take a piece of .032 and rivet one side to the LE that you left before cutting the tank out and add plate nuts to the other side to attach the tank to. You would also add plate nuts to the spar angle that the LE would have been riveted to then simply slide the tank in and screw her down. I wouldn't take the time to fabricate a wing tank inside something that could already be used as a wing tank not to mention if you were to ever get a leak the trouble you would have getting it out. You can also find rivets that we use to repair leaking tanks that do not have a hole in the bottom of them so when you pull them you only need to seal the base of the rivet and not the hole. I will find out where to get these and post it. If you decide to build a wet wing you must use a dremal tool to cut it so you don't have a huge gap. This has been ok'd by Zenith also. Jeff In a message dated 11/26/2007 7:46:18 A.M. Eastern Standard Time, bretttdc@yahoo.com writes: Andy, If you are going to rivet and proseal or flame seal your tanks there can not be any "big" gaps. All the seams need to fit tight and be riveted down so all surfaces are touching. Of course there will be small pin holes in the corners and tiny gaps between the joints. The sealer will fill those. If you have large gaps of say more than 1/32 of an inch thick you should consider another row of rivets or some other measure to close them mechanically. Maybe you could trim back the flange and use a piece of standard "L" to close the gap. The poly sulfide sealers form a tenacious bond between the aluminum parts. The sealer itself is quite tough but I would not trust it to fill large gaps. I used this construction method on my 701 tanks and believe they are a lot stronger than the welded version made by Zenith. I was able to incorporate two baffles in each tank. These baffles make the tank much stronger structurally. I did redesign the tanks making them the same size overall but all the flanges on the ends are turned in reverse of the standard welded tanks. This allowed me to incorporate a larger mating surface while slightly increasing the capacity of the tank as well. If you use pop rivets they will all have to be sealed on the exterior of the tank as well. To give yourself a little confidence in the strength of the bond you should rivet up some test seams when you are sealing the tanks. Rivet them as you would any other seam of the tank. Give the entire assembly several weeks to cure, especially in cold weather. Then drill out the rivets on the test pieces and try to break the bond of the sealer alone. You will be surprised at how strong the sealer is. I could not separate the bond on my samples. The aluminum tore first. You must be absolutely sure the the aluminum is clean. That means clean; not kinda clean. I started the cleaning by scrubbing the parts in hot water using dish washing soap then flushing with hot water. I repeated this process three times. Then I wiped down the joints with MEK. Good idea to do this on a sunny day if possible. I did this cleaning process after all the fabrication and deburing had been done. Do not blow dry the parts with compressed air because there may be a little oil mist in the spray. If needed a blow drier or heat gun might work well. Once the parts are clean be sure you wear latex or nitril gloves when handling the parts. The oil from your skin could possibly cause problems in the bond. These sealers are messy and the gloves will simplify the clean up process. I mixed mine using a 10:1 ratio of sealer to hardener. A electronic scale works great for measuring the parts. Put the scale in a clear plastic bag before using it and you will not need to worry about getting it dirty. Scrap aluminum that has been cleaned makes a great mixing pallet and spatula. Just throw it away with the gloves between batches. Remember, you are looking for a great seal and not a pretty finish. None of this will be seen when the plane is done so if you have a smear or two out of place relax. Perfect means no leaks and sound joints. Be aware that there are people that swear that it is unsafe to use this sealer on tanks using auto fuel. Other people will tell you that it is OK to use auto fuel in these tanks. I have been soaking one of my sample bonds in premium auto fuel inside a mason jar for about two years now. I have seen no softening in the bond. Who is right? You tell me. My next plane will have tanks sealed with poly sulfide sealer as well. They make good sense. Check out the Vans website. They have the best deal on the material. FYI I had a problematic leak in a polyethylene black water holding tank on my motor home. I think that is why it was up for sale so cheap. I drained the tank and scrubbed the area with Tide and a plastic brush. After rinsing well I allowed the area to dry a few days. Then I mixed up the leftover sealer I had stored in the fridge eighteen months earlier. After careful application with a paint mixing stick I allowed the assembly to sit one week. To this day those tanks are as good as new. Pretty incredible stuff. Brett Subject: Zenith-List: Fuel tank sealing From: "ashontz" <_ashontz@nbme.org_ (http://us.f508.mail.yahoo.com/ym/Compose?To=ashontz@nbme.org&YY=13818&y5beta=yes&y5beta=yes&order=down&sort=date&pos=0) > I think I'm going to use Pro-Seal or whatever it is Dave Clay recommended to seal up my tanks, which means I'm riveting them. Anyway, I made my tanks per the Zenith plans and now that I have it partially assembled I'm looking at that huge gap at the full length seam side where the skin joins itself. That reverse bend makes for one big unnecessary gap (see picture). Has anyone else made the tanks per the plans, gotten that, to be expected gap, and had luck with the sealer taking care of that gap? (http://www.matronics.com/contribution) (http://www.matronics.com/Navigator?Zenith-List) **************************************Check out AOL's list of 2007's hottest products. (http://money.aol.com/special/hot-products-2007?NCID=aoltop00030000000001)


    Message 5


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    Time: 05:49:07 AM PST US
    From: "Aaron Gustafson" <agustafson@chartermi.net>
    Subject: Re: ground school
    I took the King Sport Pilot written test course. I think it is just what you are looking for. It is sport pilot specific and covers all of the areas very well. You can do it as you have time, no need to make appointments with an instructor. Aaron G. do not archive


    Message 6


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    Time: 06:57:02 AM PST US
    From: arno7452@bellsouth.net
    Subject: CH701 Strut Covers
    Need source for strut covers for 701. Many thanks, Ken Arnold CH701 95% N701LK (Currently in the paint shop) do not archive <html> <!-- BEGIN WEBMAIL STATIONERY --> <head></head> <body> <!-- WEBMAIL STATIONERY noneset --> <DIV>Need source for strut covers for 701.</DIV> <DIV>Many thanks,</DIV> <DIV>Ken Arnold</DIV> <DIV>CH701 95% N701LK (Currently in the paint shop)</DIV> <DIV>&nbsp;</DIV> <DIV>do not archive</DIV> <!-- END WEBMAIL STATIONERY --> <pre><b><font size=2 color="#000000" face="courier new,courier"> </b></font></pre></body></html>


    Message 7


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    Time: 07:14:08 AM PST US
    From: David Barth <davids601xl@yahoo.com>
    Subject: Re: Spar cap angles on 601xl
    Hi Guys. When we originally proposed this butt joint to Chris Heintz the first question was whether or not the spar cap angle was used in the strength calculations of the spar or if its purpose was simply to attach the skins to the spar. All the spar cap angle does is transfer the load from the skin to the spar. We could have used a whole bunch of little angles (one for each rivet) but it is simpler to use less (one or two) Therefore no doubler is required. We recognize that it does carry some of the load of the spar so it is important to have the butt joint located away from the termination of the front spar caps (top and bottom) to avoid stress concentrations at that location. Mark Townsend mentioned 16 inches I believe. I hope this clarifies things somewhat. David David Barth 601 XL Plansbuilder 15% done? Working on Wings www.ch601.org Be a better sports nut! Let your teams follow you with Yahoo Mobile. Try it now. http://mobile.yahoo.com/sports;_ylt=At9_qDKvtAbMuh1G1SQtBI7ntAcJ


    Message 8


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    Time: 07:21:23 AM PST US
    Subject: Re: PROBLEM. Electrical Grounding with a primed airframe.
    From: "billmileski" <william.mileski@gmail.com>
    I have a 701 with a 912S, and a battery behind the access panel in the bottom of the rear fuse. The battery is grounded to the airframe nearby, with a ring lug and AN3, with primer cleaned off with thinner first. Even with the old 912 starter (not new high torque one) the engine spins up quickly at start, year-round, and I would think this is preferable to the weight and complexity of the additional ground cable. The strobe power supplies are at the wing tips, and their +12V power wires are unshielded. The output to the strobes, however, is shielded, which seems to make sense, as this is the high voltage transient signal. That said, I do hear a very slight whine of the power supplies charging, in the headsets. Bill Mileski Ledyard, CT 701 912S 114hrs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=148616#148616


    Message 9


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    Time: 08:35:33 AM PST US
    From: Doug Eatman <pilotdna@HOTMAIL.COM>
    Subject: Header Tank Wanted
    Hi list, Do any of you HD/HDS kit builders have the standard 16 gallon header tank left over from your build (perhaps due to switching to the optional wing tank system)? I'd like to use a simple gravity feed header tank only system, which should be more than adequate since my plane is minimally equipped and will be only for day sport flying. Please let me know if you have one you would like to sell. Also, anyone willing to send me the drawing page that shows how the tank is mounted would be greatly appreciated. This is not standard or part of the 601XL plans, and I know some changes would need to be made to the brackets, but I'd like to see the HD/HDS drawing as a starting point. Thanks, Doug E Corvair/601XL TD Scratch Build North Florida Do Not Archive _________________________________________________________________ You keep typing, we keep giving. Download Messenger and join the im Initiative now.


    Message 10


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    Time: 09:27:35 AM PST US
    Subject: Re: ground school
    From: "Tim Juhl" <juhl@avci.net>
    Eldon, I've been a CFII for 22 of my 32 years of flying, and retired in 2005 after 34 years of teaching high school science. I only mention this to qualify my remarks. You are right to want a refresher and I commend you for it. When I learned to fly the VOR was considered high tech and airspace was much different. In your review I would put the greatest emphasis on learning about the changes that have taken place that are most likely to bite the unaware. If you don't already, subscribe to some aviation magazines so that you can keep up on current trends and events. Everyone has a learning style and what works for one will not work for all. Some can just read a book, others need to see images and hear things explained while others only learn when they do it themselves. Other posters have recommended a number of things that have worked for them and you can pick from them or any number of other products that are on the market. The suggestion of getting together with an instructor or people who are flying actively is a good one.... perhaps there is a flying club or EAA chapter near you. Finally, your comment "I do not expect difficulty with the piloting of the aircraft itself" has me a little concerned. The accident reports are full of people whose lack of recent flight experience is listed as a major factor in an aircraft accident.... especially when it comes to flight testing a homebuilt. I'm current and have thousands of hours but I am going to be very cautious and careful when it comes to test flying my XL. My recommendation to you would be to combine your book work with some flight training so that you are truly prepared to take to the skies again. Tim -------- ______________ CFII Champ L16A flying Zodiac XL - Jabiru 3300A Working on wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=148630#148630


    Message 11


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    Time: 11:23:03 AM PST US
    Subject: Re: Spar cap angles on 601xl
    From: "ashontz" <ashontz@nbme.org>
    Cool. Thanks Ok, now I can stop worrying about pulling that shorty doubler out that I have in there currently. I'll put another short doubler on the other spar when I get around to making it just for anal-retentive/feng shui balance/qi reasons, you know, so I know I have identical spars on either side, even if the doubler isn't actually needed. do not archive zodierocket(at)hsfx.ca wrote: > I have also posted the spar cap splice on www.ch601.org (http://www.ch601.org/) in the builders resources. > > Mark Townsend Alma, Ontario > Zodiac 601XL C-GOXL, CH701 Otis > www.ch601.org (http://www.ch601.org) / www.ch701.com (http://www.ch701.com)/ www.Osprey2.com (http://www.Osprey2.com) > > -- -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=148646#148646


    Message 12


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    Time: 11:28:58 AM PST US
    Subject: Fuel Tank Filler Neck
    From: "ashontz" <ashontz@nbme.org>
    Has anyone found a threaded fuel tank filler neck. I can find all types of filler necks that require a 1.5 inch hose to connect the filler neck to a pipe stub on a tank. My dream for my tank, I'd like a threaded insert attached to the tank itself, then I'd like a threaded filler neck with a threaded cap, preferably locking cap, so that once the tank is in the wing I can just thread the filler NECK into the threaded tank insert, making for a nice flush no-pulling-my-hair-out neck to tank connection. I'm not finding anything out there that meets this requirement. Seems like a perfect application for a product like that if it existed, no measuring required to get a nice flush fuel cap assembly. do not archive -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=148647#148647


    Message 13


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    Time: 01:53:48 PM PST US
    From: Art Olechowski <ifly4fun2@sbcglobal.net>
    Subject: Flanging Dies
    Ron, Nice work, I plan to follow your foot steps thanks for the detailed instructions and I'm sure I will be contacting in the future when I begin building. Thanks again, Art --- "R.D.(Ron) Leclerc" <infow@mts.net> wrote: > Art.. > Check these out... Ron > > :-{ > :-{ > :-{ Ron, > :-{ I'm glad you looked at those closer than I did, your absolutely > :-{ correct they are flanging blanks. > :-{ > :-{ > :-{ Art > :-{ > :-{ --- Ron Lalonde wrote: > :-{ > :-{:-{ Flanging blanks? What about a completed set..I think these > :-{:-{ need to be machined Ron > :-{:-{ > :-{:-{ > :-{:-{:-{ Date: Sat, 24 Nov 2007 10:47:23 -0800> From: > :-{:-{:-{ ifly4fun2@sbcglobal.net> Subject: Zenith-List: > :-{:-{:-{ > :-{:-{ Flanging Dies> To: zenith-list@matronics.com> > --> Zenith- > :-{:-{ List message posted by: Art Olechowski > :-{:-{ > > Hi all just thought I would > :-{:-{ shoot out the link of the source of the machined flanging > :-{:-{ dies.> Anyone have a set of these? If so, are you happy with > :-{:-{ results==================> > > > :-{:-{ _________________________________________________________________ Have > :-{:-{ fun while connecting on Messenger! Click here to learn more. > :-{:-{ http://entertainment.sympatico.msn.ca/WindowsLiveMessenger > :-{ > :-{ >


    Message 14


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    Time: 02:06:36 PM PST US
    Subject: Re: Fuel Tank Filler Neck
    From: "swater6" <waters.scott@comcast.net>
    You might want to ask Zenith where they are getting theirs from. I have the old style flange on my tanks but they have switched over to a threaded flange just as you have described that makes a nice flush fit. They've updated the drawings but not the photo guide. They're using it on the AMD XL too. -------- 601 XL kit Tail, control surfaces and both wings complete. Now working on fuselage www.scottwaters.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=148660#148660


    Message 15


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    Time: 03:16:29 PM PST US
    From: Juan Vega <amyvega2005@earthlink.net>
    Subject: Re: Replace aileron control cables with prush rods.
    You do not need to safety wire the rod, for one it is desinged to be adjustable and if you safety wire it, it won't be adjustabl;e. secondly it cannot back out unless both end back out, and that is why they have stop nuts. just adjust the rod to lenght needed and use the 1/2 inch wrench and tighten the stop nut. thats it. Word of caution, DO NOT USE any Nut lock liquid, I have paid the price on that. Just tighten the nuts. Juan -----Original Message----- >From: Jeff <jeffrey_davidson@earthlink.net> >Sent: Nov 23, 2007 8:59 PM >To: zenith-list@matronics.com >Subject: RE: Zenith-List: Re: Replace aileron control cables with prush rods. > > > > >Jam nuts are standard. Still have to safety wire. >Dave Austin 601HDS - 912, Spitfire Mk VIII > >Dave, > I just installed the aileron control rod on my right HD wing. The >control rod is threaded the entire length. The rod end bearings appear to >be MS21153. The bearing is a universal joint of sorts with a witness hole. >A jam nut came with the rod for each bearing end. I can't imagine how they >would be safetied. Can you explain? > Jeff Davidson > > > >


    Message 16


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    Time: 04:11:40 PM PST US
    From: Afterfxllc@aol.com
    Subject: New Tech
    We have a new Tech that we think will serve the corvair community very well. The old tech we have used only showed the rpm and this brand new tech now shows the voltage, Hobbs time, oil pressure and oil temp. You can also set the range and if the range is exceeded it will flash on the LCD screen and sound an audible alarm alerting you of the problem. The price for this unit is $375.00 plus shipping and weighs about a pound and comes with the senders and flywheel pickup. This is the introductory price and it will be going up so if you need any information just email me off list and I'll be glad to answer any questions. **************************************Check out AOL's list of 2007's hottest products. (http://money.aol.com/special/hot-products-2007?NCID=aoltop00030000000001)


    Message 17


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    Time: 05:43:59 PM PST US
    From: "Joe Spencer" <jpspencer@cableone.net>
    Subject: CH701 Strut Covers
    I am now in the process of building a set for mine but seems like I saw a set maybe on the Savannah website. Joe


    Message 18


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    Time: 06:03:51 PM PST US
    From: "Joe Spencer" <jpspencer@cableone.net>
    Subject: 701 backup electric pump
    Guys I have been flying my 701/912s for a while now and after seeing the climb angles possible am considering a backup electric pump to the engine driven one. If it should fail in a max angle climb gravity feed doesn't appear likely considering the fact that the engine driven pump is mounted on the front of the engine-likely above the tank level in this steep climb angle. Several questions...seems like I remember a Rotax service bulletin a while back concerning engines with electric pumps...anybody know what that was all about? Also is the engine driven pump pervious when failed? It would seem likely.What pressure output pump is correct? I am thinking the standard 5 or so psi pump... Any other info appreciated Thanks Joe


    Message 19


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    Time: 06:09:38 PM PST US
    Subject: Re: Fuel Tank Filler Neck
    From: "Wingrider" <rwhitt3@HOTMAIL.COM>
    Aircraft Spruce has the ones like ZAC uses in there tanks, about half way down the page. http://www.aircraftspruce.com/menus/ap/fuel_caps.html http://www.aircraftspruce.com/catalog/appages/lwsprlfc.php -------- Rich Whittington Tullahoma, TN Zenith 601HDS Under Construction Read this topic online here: http://forums.matronics.com/viewtopic.php?p=148698#148698


    Message 20


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    Time: 06:13:42 PM PST US
    Subject: Re: Header Tank Wanted
    From: "Wingrider" <rwhitt3@HOTMAIL.COM>
    I've got one I don't plan to use. I don't know what it's worth, do you have the factory Zenith seat belt/shoulder harness to trade? -------- Rich Whittington Tullahoma, TN Zenith 601HDS Under Construction Read this topic online here: http://forums.matronics.com/viewtopic.php?p=148699#148699


    Message 21


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    Time: 07:06:25 PM PST US
    Subject: Re: Fuel tank sealing
    From: "Ron Lendon" <rlendon@comcast.net>
    Andy, My tanks are welded and the long seam is at the other end from where your seam is. Looking at 6-K-1, dated 08/05, the long seam is up along the top on the surface where the filler neck goes and it rests on cork against the wing spar. It looks like you made the long seam along the upper leading edge of the wing. The welding was tricky but once I got the 3.5 lenses it got much easier. The arc is so small (27 amps) I needed to magnify it to be able to see what was going on. -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=148705#148705


    Message 22


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    Time: 07:21:10 PM PST US
    Subject: Re: C-GJRL finally flies: CH701 Pegastol, Suzuki 1300 cc
    From: "SockPuppet61" <sockpuppet61@gmail.com>
    It will be interesting to see if the performance you get is similar to Dedaleus' advertised figures. Such an option would be pretty appealing if you did want to cruise slightly faster. I note their Vne is 15 faster than the CH701. Would it be the case that, while their wing might have a Vne listed at 125 (vs 701 at 110), one still would have to observe the 701 Vne because of the control surfaces at the back and the control cable design? I don't know how Vne is estimated / deduced / experimentally determined. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=148706#148706


    Message 23


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    Time: 07:32:03 PM PST US
    Subject: Update on Zenith builders site
    From: "lwinger" <larrywinger@gmail.com>
    Zenith updated the Builder site today for the 601XL. It is a new version of 6-B-19 labeled "Flap Controls (Electric Flap Actuator)" and it covers installation of the new linear style actuator. -------- Larry Winger Tustin, CA 601XL/Corvair from scratch Control surfaces complete Wings nearly ready to close www.mykitlog.com/lwinger Read this topic online here: http://forums.matronics.com/viewtopic.php?p=148709#148709


    Message 24


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    Time: 07:38:42 PM PST US
    Subject: Re: Fuel Tank Filler Neck
    From: "Ron Lendon" <rlendon@comcast.net>
    I bought mine directly from Zenith about a year ago SPRL-2-L-G/S FUEL CAP ASSMBLY $64.75 each. M142 THREADED BUSHING 2-1/4" $11.60 each. After welding is was necessary to run a tap back through the welded ring. They also supplied that N/C other than the shipping back to them. It was actually a kit that included all the tools to fix the situation and directions also. They really are good people to deal with. Final result below. -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=148711#148711 Attachments: http://forums.matronics.com//files/fueltanks_027_496.jpg


    Message 25


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    Time: 08:13:10 PM PST US
    From: VideoFlyer@aol.com
    Subject: Re: New Tech
    Do you mean "Tach"....? **************************************Check out AOL's list of 2007's hottest products. (http://money.aol.com/special/hot-products-2007?NCID=aoltop00030000000001)


    Message 26


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    Time: 08:17:46 PM PST US
    From: "George Race" <mykitairplane@mrrace.com>
    Subject: Another Chat Room
    Cant seem to get into the chat room so far this evening. I will be lurking around this chat room: http://www.mykitairplane.com/chat/ George


    Message 27


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    Time: 08:24:25 PM PST US
    From: Doug Eatman <pilotdna@HOTMAIL.COM>
    Subject: Re: Header Tank Wanted
    List, Thanks for all the input I recieved. Special thanks to list user Craig Payne who took the time to photograph his tank and explain to me some of the detailed issues involved with installing it. I heard enough today to change my mind about the changes I was going to make to the fuel system, I'll stick with the plans now. Lesson sincerely learned, Doug E Do Not Archive _________________________________________________________________ Put your friends on the big screen with Windows Vista + Windows Live. http://www.microsoft.com/windows/shop/specialoffers.mspx?ocid=TXT_TAGLM_CPC_MediaCtr_bigscreen_102007


    Message 28


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    Time: 08:33:06 PM PST US
    From: "Rob St Denis" <rob@iahu.ca>
    Subject: chat 8pm edit http://chat.iahu.ca
    chat 8pm edit http://chat.iahu.ca


    Message 29


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    Time: 08:36:42 PM PST US
    From: Elden Jacobson <eldenej@yahoo.com>
    Subject: Re: ground school
    Thank you, Tim, for your thoughtful response (indeed, I much appreciate all of the comments made in response to my questions). When you quote back to me my comment about lack of concern regarding operating the aircraft itself, I realize it sounds a bit cavalier. I meant only to suggest that I was surprised and delighted, during my hour aloft with Michael Heintz, to discover how natural it all still felt. It is my intention to become flight-proficient again (Dragonfly Aviation in Santa Rosa has an xl used for instructional purposes) before going anywhere near the xl I am building. I stopped flying in my mid-twenties, at the insistence of my then-wife, after my parents flew their 170 into a mountain; now, fifty years later, "very cautious" will be my watch-word, too. Again, my thanks, Elden Tim Juhl <juhl@avci.net> wrote: Eldon, I've been a CFII for 22 of my 32 years of flying, and retired in 2005 after 34 years of teaching high school science. I only mention this to qualify my remarks. You are right to want a refresher and I commend you for it. When I learned to fly the VOR was considered high tech and airspace was much different. In your review I would put the greatest emphasis on learning about the changes that have taken place that are most likely to bite the unaware. If you don't already, subscribe to some aviation magazines so that you can keep up on current trends and events. Everyone has a learning style and what works for one will not work for all. Some can just read a book, others need to see images and hear things explained while others only learn when they do it themselves. Other posters have recommended a number of things that have worked for them and you can pick from them or any number of other products that are on the market. The suggestion of getting together with an instructor or people who are flying actively is a good one.... perhaps there is a flying club or EAA chapter near you. Finally, your comment "I do not expect difficulty with the piloting of the aircraft itself" has me a little concerned. The accident reports are full of people whose lack of recent flight experience is listed as a major factor in an aircraft accident.... especially when it comes to flight testing a homebuilt. I'm current and have thousands of hours but I am going to be very cautious and careful when it comes to test flying my XL. My recommendation to you would be to combine your book work with some flight training so that you are truly prepared to take to the skies again. Tim -------- ______________ CFII Champ L16A flying Zodiac XL - Jabiru 3300A Working on wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=148630#148630 --------------------------------- Get easy, one-click access to your favorites. Make Yahoo! your homepage.


    Message 30


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    Time: 08:53:12 PM PST US
    Subject: Re: Header Tank Wanted
    From: "jhines" <johnrhines@gmail.com>
    Doug, What information did Craig share with you? I was thinking of doing the same thing so I am interested in hearing what changed your mind. I'm a Corvair guy so the gravity feed system would sure be simpler and cheaper. I admit that opinion is rather uninformed. John -------- John Hines Read this topic online here: http://forums.matronics.com/viewtopic.php?p=148740#148740




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