Today's Message Index:
----------------------
 
     1. 03:57 AM - Re: Avex Rivets (MacDonald Doug)
     2. 04:08 AM - Re: Re: 601 XL 15 gal. fuel tanks. (Paul Mulwitz)
     3. 05:05 AM - Re: 'Spruce & Avex Rivets (Zed Smith)
     4. 05:29 AM - Re: CH601HDS Pilot Operating Handbook (Peter Barthold)
     5. 06:19 AM - Re: 601 XL 15 gal. fuel tanks. (ashontz)
     6. 06:54 AM - First Hop (Scott Laughlin)
     7. 07:08 AM - Re: First Hop (Beckman, Rick)
     8. 07:26 AM - Re: First Hop (Bill Steer)
     9. 07:35 AM - Re: First Hop (Keith Ashcraft)
    10. 07:35 AM - Re: First Hop (Larry Winger)
    11. 07:54 AM - Re: First Hop (William Dominguez)
    12. 07:55 AM - Re: CH601HDS Pilot Operating Handbook (LarryMcFarland)
    13. 08:18 AM - Re: First Hop (LarryMcFarland)
    14. 08:22 AM - Re: First Hop (Jaybannist@cs.com)
    15. 08:24 AM - Re: First Hop (Juan Vega)
    16. 08:25 AM - Re: First Hop (Gig Giacona)
    17. 08:36 AM - Re: First Hop (n801bh@netzero.com)
    18. 08:36 AM - Re: First Hop (Terry Phillips)
    19. 08:37 AM - Re: First Hop (Geoff Heap)
    20. 08:56 AM - Re: First Hop (frank forgues)
    21. 09:12 AM - Re: First Hop (george may)
    22. 09:45 AM - Harbor Freight Pneumatic Riveter (kweiss18@cogeco.ca)
    23. 09:54 AM - Re: First Hop (japhillipsga@aol.com)
    24. 10:14 AM - Re: Re: First Hop ()
    25. 10:15 AM - Re: Harbor Freight Pneumatic Riveter (ronlee)
    26. 10:18 AM - 601XL 12 Gallon Right Wing Tank For Sale. (tjlhl)
    27. 10:33 AM - Re: First Hop (PatrickW)
    28. 10:40 AM - Re: Harbor Freight Pneumatic Riveter (PatrickW)
    29. 10:41 AM - Re: Harbor Freight Pneumatic Riveter (Art Gibeaut)
    30. 10:51 AM - Re: Avex Rivets (PatrickW)
    31. 11:16 AM - Metal Spinning (Keith Ashcraft)
    32. 11:18 AM - Re: Re: First Hop (Debo Cox)
    33. 11:37 AM - Re: Avex Rivets (Gig Giacona)
    34. 11:39 AM - Re: First Hop (eddies)
    35. 11:42 AM - Re: Metal Spinning ()
    36. 12:05 PM - Re: Metal Spinning (Craig Payne)
    37. 12:36 PM - Re: Harbor Freight Pneumatic Riveter (steve)
    38. 12:48 PM - 300 hours of building progress on a 601XL (PatrickW)
    39. 12:48 PM - Re: Re: Avex Rivets (Carlos Sa)
    40. 01:15 PM - Re: Re: Avex Rivets (n801bh@netzero.com)
    41. 01:17 PM - Re: Jabiru Engine Seminar (IFLYSMODEL@aol.com)
    42. 01:31 PM - Re: Re: Avex Rivets (John Marzulli)
    43. 01:55 PM - Re: Avex Rivets (Jugle)
    44. 02:10 PM - Re: First Hop (Jugle)
    45. 03:42 PM - Harbor Freight Pneumatic Puller (Joe Spencer)
    46. 04:12 PM - Re: Re: Avex Rivets (Bryan Martin)
    47. 04:40 PM - New Tool for compressing rubber engine mount. (Paul Mulwitz)
    48. 05:25 PM - Re: First Hop (kmccune)
    49. 05:38 PM - Re: Avex Rivets (Christian Tremblay)
    50. 05:41 PM - Re: First Hop (rroberts)
    51. 06:25 PM - Re: CH601HDS Pilot Operating Handbook (Wingrider)
    52. 06:37 PM - Bottom Longeron Question (Brad Cohen)
    53. 06:58 PM - Re: First Hop (Art Olechowski)
    54. 08:11 PM - Re: Bottom Longeron Question (PatrickW)
    55. 09:05 PM - Re: Re: 601 XL 15 gal. fuel tanks. (Dave Thompson)
    56. 09:30 PM - Re: pegastrol wings foldable? (RayStL)
 
 
 
Message 1
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  | 
      
      
      
      
      Personally, I'm using the Aircraft Spruce rivets. 
      Haven't had any issues.  I belive the rivets that
      Zenith sells are from a certain Avex plant and have a
      more consistant breakaway of the stem when pulled.  
      
      Occasionally, the Spruce rivets do have a slight
      protrusion of the broken stem.  It happens but not
      very often.
      
      Best of luck with your build
      
      Doug MacDonald
      CH-701 Scratch Builder
      NW Ontario, Canada
      
      --- Jugle <glenn@eastcoastit.net> wrote:
      
      > <glenn@eastcoastit.net>
      > 
      > Hello all,
      > 
      > I've been looking at the price of rivets on the
      > Zenith site and comparing with those from Aircraft
      > Spruce. The Aircraft Spruce ones are substantially
      > cheaper but are they suitable? They refer to them as
      > Avex Non-structural Blind Rivets, countersunk Part
      > Nos. 1604-0412, 1604-0514 and 1604-0615. Are these
      > the correct type?
      > 
      > I got a quote from Zenith for a hardware box which
      > goes for $425.00 but apparently it doesn't include
      > rivets.
      > 
      > What have you other scratchbuilders done?
      > 
      > Thanks in advance,
      > Glenn
      > 
      > --------
      > Glenn Andressen
      > 601XL- just started.
      
      
      Get easy, one-click access to your favorites. 
      Make Yahoo! your homepage.
      http://www.yahoo.com/r/hs 
      
      
Message 2
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  | 
      
      
| Subject:  | Re: 601 XL 15 gal. fuel tanks. | 
      
      
      A paper match generates around 2000 degrees F.  However, you wouldn't 
      do any welding with a match.
      
      I think the issue is not the temperature but the total energy 
      produced by the torch.  When you use pure oxygen with any fuel the 
      energy in the flame goes up a great deal.  I have never heard of a 
      mapp gas torch that uses oxygen.  It is commonly used with acetylene 
      and with propane fuels.
      
      The reasons TIG is a better choice for this kind of welding have to 
      do with the energy density produced and the shielding efficiency.  Of 
      course, this doesn't come for free.  TIG is said to be the hardest 
      form of welding to learn, but it can do incredibly difficult tasks 
      that are either much harder or impossible to do with other welding forms.
      
      There are lots of people who can weld an aluminum fuel tank, but I 
      doubt many of them just started welding for the tank project.  I 
      think that is like starting to drive cars by entering the Indianapolis 500.
      
      Paul
      do not archive
      
      At 06:44 AM 12/3/2007, you wrote:
      >This is not soldering or brazing, it's welding. An acetyline torch 
      >reaches 6500 degrees, oxy-MAPP, 6200 degrees. Aluminum melts at 1250 
      >degrees. It's welding. I asked them about this, it's welding, not 
      >brazing. Back when, all welding was gas welding. This is welding. I 
      >will do many test pieces to confirm this.
      
      
Message 3
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  | 
      
      
| Subject:  | Re: 'Spruce & Avex Rivets | 
      
      
      do not archive
      
      Three or four years ago a contributor to this list commented that Spruce lists
      the Avex as "non-structural" as a means of covering its rear in case of any future
      legal proceedings arising from the use of the Avex for any purpose other
      than non-structural.  Makes sense.
      
      Regards to all.
      
      Zed/701/R912/90+%/etc
      
      
Message 4
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| Subject:  | Re: CH601HDS Pilot Operating Handbook | 
      
      
      [Idea] take a look here:
      
      http://www.ch601.org/builder%20resources.htm
      
      Thilo Kind did a nice job in writing a POH for us future HDS drivers!
      
      
      Greetings 
      
      Peter
      HDS TD
      Tail complete, wings in progress
      www.petersprojekt42.de
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150325#150325
      
      
Message 5
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  | 
      
      
| Subject:  | Re: 601 XL 15 gal. fuel tanks. | 
      
      
      Just for the pure fun and learning experience, I'm going to try it.
      
      It's not like I've never welded anything before. Even so, if I hadn't weld anything
      before, I'd still try it.
      
      I work as a software engineer for a living. When I started back when, object oriented
      programming (OOP) was just coming into vogue. Transitioning was considered
      difficult. Now, OOP is all they teach and people still manage to learn it
      and can't imagine how anyone could have done any programming the old way.
      
      
      psm(at)ATT.NET wrote:
      > A paper match generates around 2000 degrees F.  However, you wouldn't 
      > do any welding with a match.
      > 
      > I think the issue is not the temperature but the total energy 
      > produced by the torch.  When you use pure oxygen with any fuel the 
      > energy in the flame goes up a great deal.  I have never heard of a 
      > mapp gas torch that uses oxygen.  It is commonly used with acetylene 
      > and with propane fuels.
      > 
      > The reasons TIG is a better choice for this kind of welding have to 
      > do with the energy density produced and the shielding efficiency.  Of 
      > course, this doesn't come for free.  TIG is said to be the hardest 
      > form of welding to learn, but it can do incredibly difficult tasks 
      > that are either much harder or impossible to do with other welding forms.
      > 
      > There are lots of people who can weld an aluminum fuel tank, but I 
      > doubt many of them just started welding for the tank project.  I 
      > think that is like starting to drive cars by entering the Indianapolis 500.
      > 
      > Paul
      > do not archive
      > 
      > At 06:44 AM 12/3/2007, you wrote:
      > 
      > > This is not soldering or brazing, it's welding. An acetyline torch 
      > > reaches 6500 degrees, oxy-MAPP, 6200 degrees. Aluminum melts at 1250 
      > > degrees. It's welding. I asked them about this, it's welding, not 
      > > brazing. Back when, all welding was gas welding. This is welding. I 
      > > will do many test pieces to confirm this.
      > > 
      > > 
      > 
      
      
      --------
      Andy Shontz
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150329#150329
      
      
Message 6
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      Hi guys:
      
      Yesterday, December 3, 2007, my four+ year project left the ground for the 
      first time as an airplane.  It was only a baby step and we shut it down to 
      check everything out after the first hop, but all looks good and first flig
      ht will take place when we get good weather again.  Here's a video I took:
      
      http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmv
      
      I can't describe how fantastic it feels to see your airplane fly for the fi
      rst time even if it is just a hop. 
      
      Scott Laughlin
      CH601XL/Corvair
      http://www.cooknwithgas.com/index.html
      Omaha, Nebraska
      
      
      _________________________________________________________________
      Your smile counts. The more smiles you share, the more we donate.- Join i
      n.
      www.windowslive.com/smile?ocid=TXT_TAGLM_Wave2_oprsmilewlhmtagline
      
Message 7
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      Hey, Scott!!! Congratulations!!!!   
      
                              Rick
      
      
                              Do NOT archive.
      
      Hi guys:
      
      Yesterday, December 3, 2007, my four+ year project left the ground for
      the first time as an airplane.  
      
      
Message 8
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      Hey, Scott!  Congratulations!  Great job.
      
      Bill
      
      
      Scott Laughlin wrote:
      > Hi guys:
      >
      > Yesterday, December 3, 2007, my four+ year project left the ground for 
      > the first time as an airplane.  It was only a baby step and we shut it 
      > down to check everything out after the first hop, but all looks good 
      > and first flight will take place when we get good weather again.  
      > Here's a video I took:
      >
      > http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmv
      >
      > I can't describe how fantastic it feels to see your airplane fly for 
      > the first time even if it is just a hop.
      >
      > Scott Laughlin
      > CH601XL/Corvair
      > http://www.cooknwithgas.com/index.html
      > Omaha, Nebraska
      >   
      >
      >
      > ------------------------------------------------------------------------
      > Your smile counts. The more smiles you share, the more we donate. Join 
      > in! <www.windowslive.com/smile?ocid=TXT_TAGLM_Wave2_oprsmilewlhmtagline>
      > *
      >
      >
      > *
      > ------------------------------------------------------------------------
      >
      >   
      
      
Message 9
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      CONGRATULATIONS Scott.
      I have watched your progress almost every step of the way. GOOD JOB!!!
      
      Once again, Congratulations!!!!
      
      Keith
      ***************************************************************************
      ********************************
      
      Scott Laughlin wrote:
      Hi guys:
      
      Yesterday, December 3, 2007, my four+ year project left the ground for the 
      first time as an airplane.  It was only a baby step and we shut it down to 
      check everything out after the first hop, but all looks good and first flig
      ht will take place when we get good weather again.  Here's a video I took:
      
      http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmv
      
      I can't describe how fantastic it feels to see your airplane fly for the fi
      rst time even if it is just a hop.
      
      Scott Laughlin
      CH601XL/Corvair
      http://www.cooknwithgas.com/index.html
      Omaha, Nebraska
      
      
      ________________________________
      Your smile counts. The more smiles you share, the more we donate. Join in!<
      www.windowslive.com/smile?ocid=TXT_TAGLM_Wave2_oprsmilewlhmtagline>
      
      
      ________________________________
      This e-mail and any files transmitted with it may be proprietary and are in
      tended solely for the use of the individual or entity to whom they are addr
      essed. If you have received this e-mail in error please notify the sender. 
      Please note that any views or opinions presented in this e-mail are solely 
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Message 10
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  | 
      
      
      
      Way to go, Scott!  Your careful approach to testing your airplane is no
      surprise, given your attention to every detail of construction.  What a
      feeling.  Congratulations!!
      
      Larry Winger
      601XL/Corvair
      Tustin, CA
      
      On Dec 4, 2007 6:51 AM, Scott Laughlin <cookwithgas@hotmail.com> wrote:
      
      >  Hi guys:
      >
      > Yesterday, December 3, 2007, my four+ year project left the ground for the
      > first time as an airplane.  It was only a baby step and we shut it down to
      > check everything out after the first hop, but all looks good and first
      > flight will take place when we get good weather again.  Here's a video I
      > took:
      >
      > http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmv
      >
      > I can't describe how fantastic it feels to see your airplane fly for the
      > first time even if it is just a hop.
      >
      > Scott Laughlin
      > CH601XL/Corvair
      > http://www.cooknwithgas.com/index.html
      > Omaha, Nebraska
      >
      >
      > ------------------------------
      > Your smile counts. The more smiles you share, the more we donate. Join in!<http://www.windowslive.com/smile?ocid=TXT_TAGLM_Wave2_oprsmilewlhmtagline>
      >
      > *
      >
      > *
      >
      >
      
Message 11
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  | 
      
      
      
      Congratulations Scott! 
      
      and thanks for sharing the video. I'm a frequent visitor of your web site and have
      learned a great deal from your project. 
      
      William Dominguez
      Zodiac 601 Plans
      Miami, Florida
      
      Scott Laughlin <cookwithgas@HOTMAIL.COM> wrote:    .hmmessage P { margin:0px; padding:0px
      } body.hmmessage { FONT-SIZE: 10pt; FONT-FAMILY:Tahoma }  Hi guys:
      
      Yesterday, December 3, 2007, my four+ year project left the ground for the first
      time as an airplane.  It was only a baby step and we shut it down to check everything
      out after the first hop, but all looks good and first flight will take
      place when we get good weather again.  Here's a video I took:
      
      http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmv
      
      I can't describe how fantastic it feels to see your airplane fly for the first
      time even if it is just a hop. 
      
      Scott Laughlin
      CH601XL/Corvair
      http://www.cooknwithgas.com/index.html
      Omaha, Nebraska
      
      
      ---------------------------------
      Your smile counts. The more smiles you share, the more we donate. Join in!  
      
      
Message 12
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  | 
      
      
| Subject:  | Re: CH601HDS Pilot Operating Handbook | 
      
      
      
      Dan,
      I've a POH that has been adapted to my 601HDS and it includes a 100-hour 
      or annual condition inspection etc.
      It's in Word Format and you're welcome to do what you need to make it 
      fit your aircraft. I've sent it C/O your email address.
      
      Larry McFarland
      
      Dan Forney wrote:
      >
      > Does anyone know if there is such a thing as a Pilots Operating 
      > Handbook for the CH601HDS and if so how I might get a copy of one?
      >
      > Thanks,
      >
      > Dan
      >
      
      
Message 13
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  | 
      
      
      
      
      That was outstanding Scott!
      It really peaks the adrenalin doesn't it.  You've done beautiful work and
      the engine really sounds good too. The adventure continues,,,,,,
      
      Very best of luck,
      
      Larry McFarland - 601HDS at www.macsmachine.com
      
      Scott Laughlin wrote:
      > Hi guys:
      >
      > Yesterday, December 3, 2007, my four+ year project left the ground for 
      > the first time as an airplane.  It was only a baby step and we shut it 
      > down to check everything out after the first hop, but all looks good 
      > and first flight will take place when we get good weather again.  
      > Here's a video I took:
      >
      > http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmv
      >
      > I can't describe how fantastic it feels to see your airplane fly for 
      > the first time even if it is just a hop.
      >
      > Scott Laughlin
      > CH601XL/Corvair
      > http://www.cooknwithgas.com/index.html
      > Omaha, Nebraska
      >   
      >
      > *
      >
      > *
      
      
Message 14
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  | 
      
      
      
      
      Scott - A big CONGRATULATIONS!!  Your airplane is looking fantastic!
      
      Jay in Dallas
      
      
      Scott Laughlin <cookwithgas@HOTMAIL.COM> wrote:
      
      >Hi guys:
      >
      >Yesterday, December 3, 2007, my four+ year project left the ground for the first
      time as an airplane.  It was only a baby step and we shut it down to check
      everything out after the first hop, but all looks good and first flight will take
      place when we get good weather again.  Here's a video I took:
      >
      >http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmv
      >
      >I can't describe how fantastic it feels to see your airplane fly for the first
      time even if it is just a hop.
      >
      >Scott Laughlin
      >CH601XL/Corvair
      >http://www.cooknwithgas.com/index.html
      >Omaha, Nebraska
      >
      >
      >_________________________________________________________________
      >Your smile counts. The more smiles you share, the more we donate.  Join in.
      >www.windowslive.com/smile?ocid=TXT_TAGLM_Wave2_oprsmilewlhmtagline
      >
      
      
Message 15
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  | 
      
      
      
      
      one of the nicest 601s i have scene!
      
      Juan
      
      -----Original Message-----
      >From: Scott Laughlin <cookwithgas@HOTMAIL.COM>
      >Sent: Dec 4, 2007 9:51 AM
      >To: zenith-list@matronics.com
      >Subject: Zenith-List: First Hop
      >
      >Hi guys:
      >
      >Yesterday, December 3, 2007, my four+ year project left the ground for the first
      time as an airplane.  It was only a baby step and we shut it down to check
      everything out after the first hop, but all looks good and first flight will take
      place when we get good weather again.  Here's a video I took:
      >
      >http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmv
      >
      >I can't describe how fantastic it feels to see your airplane fly for the first
      time even if it is just a hop. 
      >
      >Scott Laughlin
      >CH601XL/Corvair
      >http://www.cooknwithgas.com/index.html
      >Omaha, Nebraska
      >
      >
      >_________________________________________________________________
      >Your smile counts. The more smiles you share, the more we donate. Join in.
      >www.windowslive.com/smile?ocid=TXT_TAGLM_Wave2_oprsmilewlhmtagline
      
      
Message 16
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  | 
      
      
      
      
      Congratulations Scott, now take off your dress and yank that stick back and really
      fly it.   :)
      
      
      cookwithgas wrote:
      > Hi guys:
      > 
      > Yesterday, December 3, 2007, my four+ year project left the ground for the first
      time as an airplane.  It was only a baby step and we shut it down to check
      everything out after the first hop, but all looks good and first flight will
      take place when we get good weather again.  Here's a video I took:
      > 
      > http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmv
      > 
      > I can't describe how fantastic it feels to see your airplane fly for the first
      time even if it is just a hop. 
      > 
      > Scott Laughlin
      > CH601XL/Corvair
      > http://www.cooknwithgas.com/index.html
      > Omaha, Nebraska
      > 
      
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150360#150360
      
      
Message 17
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  | 
      
      
      
      A BIG Congrats to you....................
      do not archive
      
      
      Ben Haas
      N801BH
      www.haaspowerair.com
      
      -- Scott Laughlin <cookwithgas@HOTMAIL.COM> wrote:
      
      Hi guys:
      
      Yesterday, December 3, 2007, my four+ year project left the ground for t
      he first time as an airplane.  It was only a baby step and we shut it do
      wn to check everything out after the first hop, but all looks good and f
      irst flight will take place when we get good weather again.  Here's a vi
      deo I took:
      
      http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmv
      
      I can't describe how fantastic it feels to see your airplane fly for the
       first time even if it is just a hop. 
      
      
      Scott Laughlin
      CH601XL/Corvair
      http://www.cooknwithgas.com/index.html
      Omaha, Nebraska
      
      
      Your smile counts. The more smiles you share, the more we donate. Join i
      ========================
      ========================
      ========================
      ========================
      ========================
      =====
      
Message 18
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  | 
      
      
      
      
      Congratulations, Scott! Good luck with your Phase I.
      
      Terry
      
      At 08:51 AM 12/4/2007 -0600, you wrote:
      >Hi guys:
      >
      >Yesterday, December 3, 2007, my four+ year project left the ground for the 
      >first time as an airplane.  It was only a baby step and we shut it down to 
      >check everything out after the first hop, but all looks good and first 
      >flight will take place when we get good weather again.  Here's a video I took:
      >
      >http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmv
      >
      >I can't describe how fantastic it feels to see your airplane fly for the 
      >first time even if it is just a hop.
      >
      >Scott Laughlin
      >CH601XL/Corvair
      >http://www.cooknwithgas.com/index.html
      >Omaha, Nebraska
      
      
      Terry Phillips
      ttp44~at~rkymtn.net
      Corvallis MT
      601XL/Jab 3300 slow build kit - Rudder done--finally; working on the stab
      http://www.mykitlog.com/N47TP/ 
      
      
Message 19
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      Well done Scott
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150362#150362
      
      
Message 20
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  | 
      
      
      
      Nice work Scott, a true inspiration to us all. Enjoy the fruits of your lab
      our my friend.
      
      Frank Forgues
      CH601XL/Corvair
      early stages Kit/Plans
      Toronto, Canada
      
      
      From: cookwithgas@HOTMAIL.COMTo: zenith-list@matronics.comSubject: Zenith-L
      ist: First HopDate: Tue, 4 Dec 2007 08:51:24 -0600
      
      
      Hi guys:Yesterday, December 3, 2007, my four+ year project left the ground 
      for the first time as an airplane.  It was only a baby step and we shut it 
      down to check everything out after the first hop, but all looks good and fi
      rst flight will take place when we get good weather again.  Here's a video 
      I took:http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmvI can'
      t describe how fantastic it feels to see your airplane fly for the first ti
      me even if it is just a hop. Scott LaughlinCH601XL/Corvairhttp://www.cooknw
      ithgas.com/index.htmlOmaha, Nebraska
      
      Your smile counts. The more smiles you share, the more we donate. Join in!
      
      
      _________________________________________________________________
      Use fowl language with Chicktionary. Click here to start playing!
      http://puzzles.sympatico.msn.ca/chicktionary/index.html?icid=htmlsig
      
Message 21
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  | 
      
      
      
      
      Scott
      nice work--congradulations
      
      George May
      
      
      From: cookwithgas@HOTMAIL.COMTo: zenith-list@matronics.comSubject: Zenith-L
      ist: First HopDate: Tue, 4 Dec 2007 08:51:24 -0600
      
      
      Hi guys:Yesterday, December 3, 2007, my four+ year project left the ground 
      for the first time as an airplane.  It was only a baby step and we shut it 
      down to check everything out after the first hop, but all looks good and fi
      rst flight will take place when we get good weather again.  Here's a video 
      I took:http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmvI can'
      t describe how fantastic it feels to see your airplane fly for the first ti
      me even if it is just a hop. Scott LaughlinCH601XL/Corvairhttp://www.cooknw
      ithgas.com/index.htmlOmaha, Nebraska
      
      Your smile counts. The more smiles you share, the more we donate. Join in!
      
      
      _________________________________________________________________
      Put your friends on the big screen with Windows Vista=AE + Windows Live=99.
      http://www.microsoft.com/windows/shop/specialoffers.mspx?ocid=TXT_TAGLM_C
      PC_MediaCtr_bigscreen_102007
      
Message 22
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  | 
      
      
| Subject:  | Harbor Freight Pneumatic Riveter | 
      
      
      I purchased a Harbor Freight pneumatic riveter and followed the instructions on
      filling with hydraulic fluid.  It pulls
      rivets properly but will not eject the stems.  It leaves about 1/4" of stem protruding
      through the front of the jaws. I
      cannot pull the stem out of the jaws through the front because of the serrations
      in the jaws.  I have to push it out the
      back with the next rivet stem.  Anyone have any ideas?
      
      Thanks in advance.
      
      Klaus
      
      
Message 23
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  | 
      
      
      
      Scot, Congrads! I know the feeling. What I can not understand is the control necessary
      to put such an obviously flying machine back on the strip after she really
      wanted to see the ground from a couple thousand feet. More control than I
      possessed. Great to see her flying, Best of luck, Bill of Georgia
      
      
      -----Original Message-----
      From: Scott Laughlin <cookwithgas@HOTMAIL.COM>
      Sent: Tue, 4 Dec 2007 9:51 am
      Subject: Zenith-List: First Hop
      
      
      Hi guys:
      
      Yesterday, December 3, 2007, my four+ year project left the ground for the first
      time as an airplane.? It was only a baby step and we shut it down to check everything
      out after the first hop, but all looks good and first flight will take
      place when we get good weather again.? Here's a video I took:
      
      http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmv
      
      I can't describe how fantastic it feels to see your airplane fly for the first
      time even if it is just a hop. 
      
      Scott Laughlin
      CH601XL/Corvair
      http://www.cooknwithgas.com/index.html
      Omaha, Nebraska
      
      
      Your smile counts. The more smiles you share, the more we donate. Join in! 
      
      
      ________________________________________________________________________
      
Message 24
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  | 
      
      
      
      
      From: Jaybannist@cs.com
      Subject: RE: Zenith-List: First Hop
      
      
      Scott - A big CONGRATULATIONS!!  Your airplane is looking fantastic!
      
      Jay in Dallas
      
      
      Scott Laughlin <cookwithgas@HOTMAIL.COM> wrote:
      
      >Hi guys:
      >
      >Yesterday, December 3, 2007, my four+ year project left the ground for the first
      time as an airplane.  It was only a baby step and we shut it down to check
      everything out after the first hop, but all looks good and first flight will take
      place when we get good weather again.  Here's a video I took:
      >
      >http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmv
      >
      >I can't describe how fantastic it feels to see your airplane fly for the first
      time even if it is just a hop.
      >
      >Scott Laughlin
      >CH601XL/Corvair
      >http://www.cooknwithgas.com/index.html
      >Omaha, Nebraska
      >
      >
      >_________________________________________________________________
      >Your smile counts. The more smiles you share, the more we donate.  Join in.
      >www.windowslive.com/smile?ocid=TXT_TAGLM_Wave2_oprsmilewlhmtagline
      >
      
      
Message 25
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  | 
      
      
| Subject:  | Re: Harbor Freight Pneumatic Riveter | 
      
      
      You need to adjust the internal parts of the jaw so when it retracts into the tapered
      part of the nose it will release the shank. You may have to play with it
      a bit to get it right. I know of a builder who abandoned the use of his air
      riveter and did the entire plane with a hand riveter just because he didn't have
      it set correctly.
      
      --------
      Ron Lee
      Tucson, Arizona
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150382#150382
      
      
Message 26
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  | 
      
      
| Subject:  | 601XL 12 Gallon Right Wing Tank For Sale. | 
      
      I have a good 12 Gallon right wing tank with sender for  601XL for sale. 
       I can take $175.00 plus shipping charges.  I can be reached on mu cell 
      phone 816-699-5221, or email    tjlhl@sbcglobal.net.  Please advise if 
      interested,  thanks,  Tom Loftin
      
Message 27
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  | 
      
      
      
      
      Great news!  Well done.
      
      Patrick
      XL/Corvair
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150387#150387
      
      
Message 28
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  | 
      
      
| Subject:  | Re: Harbor Freight Pneumatic Riveter | 
      
      
      Take it apart and adjust it a bit.  There is a piece behind the nose grippers that
      has some leeway that you can screw in and out.
      
      You will probably have to take it apart and adjust it a couple of times until you
      get it "just right".  That was my experience.  
      
      Don't give up on it, as it is a far superior tool than the green riveter that comes
      with the Zenith toolkit.
      
      Patrick
      XL/Corvair
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150388#150388
      
      
Message 29
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  | 
      
      
| Subject:  | Re: Harbor Freight Pneumatic Riveter | 
      
      
      Mine did the same thing, so I took the nose assembly apart and discovered that
      there is a threaded adjustment to the jaws that had to be backed off a little
      in order to allow the jaws to release the spent stem. I had to play with the adjustment
      a bit to get the right release, but you can do it by trial and error.
      Good luck.
      
      
      --- On Tue, 12/4/07, kweiss18@cogeco.ca@cogeco.ca <kweiss18@cogeco.ca@cogeco.ca>
      wrote:
      
      > From: kweiss18@cogeco.ca@cogeco.ca <kweiss18@cogeco.ca@cogeco.ca>
      > Subject: Zenith-List: Harbor Freight Pneumatic Riveter
      > To: zenith-list@matronics.com
      > Date: Tuesday, December 4, 2007, 11:43 AM
      > "kweiss18@cogeco.ca"@cogeco.ca
      > 
      > I purchased a Harbor Freight pneumatic riveter and followed
      > the instructions on filling with hydraulic fluid.  It pulls
      > rivets properly but will not eject the stems.  It leaves
      > about 1/4" of stem protruding through the front of the
      > jaws. I
      > cannot pull the stem out of the jaws through the front
      > because of the serrations in the jaws.  I have to push it
      > out the
      > back with the next rivet stem.  Anyone have any ideas?
      > 
      > Thanks in advance.
      > 
      > Klaus
      > 
      
      
      Be a better sports nut!  Let your teams follow you 
      with Yahoo Mobile. Try it now.  http://mobile.yahoo.com/sports;_ylt=At9_qDKvtAbMuh1G1SQtBI7ntAcJ
      
      
Message 30
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  | 
      
      
      
      
      
      dougsnash(at)yahoo.com wrote:
      > Personally, I'm using the Aircraft Spruce rivets. 
      > 
      > I belive the rivets that Zenith sells are from a certain Avex plant and have
      amore consistant breakaway of the stem when pulled.  
      > 
      > Occasionally, the Spruce rivets do have a slight protrusion of the broken stem.
      It happens but not very often.
      > 
      
      
      I also used ACS rivets.  I'd also purchased some A6's from ACS and from one other
      vendor (at Oshkosh) - the ones from ACS had a more consistent appearance and
      appeared to be of better quality which compares well with the ones supplied
      from Zenith.  I've only used rivets from Zenith and from ACS.  I threw away the
      ones I got from the other vendor.
      
      As far as the stems pulling off cleanly, I think that's more "luck of the draw".
      About 1 out of 4 of my Zenith supplied A5's have a sharp tip sticking up.
      
      Run your hand along your wing rivet lines and you'll see what I mean.  I'm not
      too worried about it, but if I were polishing my wings I would be as it would
      tear up polish pads in short order.
      
      Patrick
      XL/Corvair
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150395#150395
      
      
Message 31
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  | 
      
      
      
      
      All,
      Here is a link to a video of some metal spinning. The example he is
      showing is for an 8" Spinner.
      He makes it look too easy!!!
      
      http://www.youtube.com/watch?v=Gwrk0SwDJhI&feature=related
      <http://www.youtube.com/watch?v=Gwrk0SwDJhI&feature=related>
      
      For all you builders with a lathe, let us know how it works out, (yeah
      right!!)
      
      Keith
      CH701- scratch -- fuselage
      N 38.9947
      W 105.1305
      Alt. 9,100'
      
      This e-mail and any files transmitted with it may be proprietary and are intended
      solely for the use of the individual or entity to whom they are addressed.
      If you have received this e-mail in error please notify the sender. Please note
      that any views or opinions presented in this e-mail are solely those of the
      author and do not necessarily represent those of ITT Corporation. The recipient
      should check this e-mail and any attachments for the presence of viruses. ITT
      accepts no liability for any damage caused by any virus transmitted by this
      e-mail.
      
      
Message 32
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  | 
      
      
      
      XL congrats on the first hop Scott - That's "extra large". I read about your first
      excursion on WW's site this morning. Thanks for raising the bar for all us
      scratchbuilders. Nicely done.
         
        Debo Cox
        Nags Head, NC
        www.mykitlog.com/debo
         
      
      
      PatrickW <pwhoyt@yahoo.com> wrote:
      
      
      Great news! Well done.
      
      Patrick
      XL/Corvair
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150387#150387
      
      
Message 33
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  | 
      
      
      
      
      That's strange. I've riveted the tail, both wings and most of the fuselage with
      nothing but the rivets from Zenith and I have never had one that left a tip of
      any kinds sticking up. 
      
      [/quote]
      As far as the stems pulling off cleanly, I think that's more "luck of the draw".
      About 1 out of 4 of my Zenith supplied A5's have a sharp tip sticking up.
      
      Run your hand along your wing rivet lines and you'll see what I mean.  I'm not
      too worried about it, but if I were polishing my wings I would be as it would
      tear up polish pads in short order.
      
      Patrick
      XL/Corvair[/quote]
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150403#150403
      
      
Message 34
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  | 
      
      
      
      
      Wow Scott,
      
      That looked fantastic, I can't wait to be able to do the same thing
      
      Eddie Seve
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150408#150408
      
      
Message 35
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  | 
      
      
| Subject:  | Re: Metal Spinning | 
      
      
      While I am amazed, I am also realistic enough not to be tempted to try that. I
      just threw money at the good folks from Jabiru USA for a nice ready to install
      polished aluminum spinner.
      
      Dred
      Do Not Archive
      
      ---- Keith Ashcraft <keith.ashcraft@itt.com> wrote: 
      > 
      > All,
      > Here is a link to a video of some metal spinning. The example he is
      > showing is for an 8" Spinner.
      > He makes it look too easy!!!
      > 
      > http://www.youtube.com/watch?v=Gwrk0SwDJhI&feature=related
      > <http://www.youtube.com/watch?v=Gwrk0SwDJhI&feature=related>
      > 
      > For all you builders with a lathe, let us know how it works out, (yeah
      > right!!)
      > 
      > Keith
      > CH701- scratch -- fuselage
      > N 38.9947
      > W 105.1305
      > Alt. 9,100'
      > 
      > This e-mail and any files transmitted with it may be proprietary and are intended
      solely for the use of the individual or entity to whom they are addressed.
      If you have received this e-mail in error please notify the sender. Please note
      that any views or opinions presented in this e-mail are solely those of the
      author and do not necessarily represent those of ITT Corporation. The recipient
      should check this e-mail and any attachments for the presence of viruses.
      ITT accepts no liability for any damage caused by any virus transmitted by this
      e-mail.
      > 
      > 
      > 
      > 
      > 
      
      
Message 36
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  | 
      
      
      
      
      Jabiru is selling the (Australian) Cummins spinners. See them spin here:
      
      http://www.cumminsspinners.com/Information.htm
      
      -- Craig
      
      -----Original Message-----
      From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of dredmoody@cox.net
      Sent: Tuesday, December 04, 2007 12:37 PM
      Subject: Re: Zenith-List: Metal Spinning
      
      
      While I am amazed, I am also realistic enough not to be tempted to try that. I
      just threw money at the good folks from Jabiru USA for a nice ready to install
      polished aluminum spinner.
      
      Dred
      Do Not Archive
      
      ---- Keith Ashcraft <keith.ashcraft@itt.com> wrote: 
      > 
      > All,
      > Here is a link to a video of some metal spinning. The example he is
      > showing is for an 8" Spinner.
      > He makes it look too easy!!!
      > 
      > http://www.youtube.com/watch?v=Gwrk0SwDJhI&feature=related
      > <http://www.youtube.com/watch?v=Gwrk0SwDJhI&feature=related>
      > 
      > For all you builders with a lathe, let us know how it works out, (yeah
      > right!!)
      > 
      > Keith
      > CH701- scratch -- fuselage
      > N 38.9947
      > W 105.1305
      > Alt. 9,100'
      > 
      > This e-mail and any files transmitted with it may be proprietary and are intended
      solely for the use of the individual or entity to whom they are addressed.
      If you have received this e-mail in error please notify the sender. Please note
      that any views or opinions presented in this e-mail are solely those of the
      author and do not necessarily represent those of ITT Corporation. The recipient
      should check this e-mail and any attachments for the presence of viruses.
      ITT accepts no liability for any damage caused by any virus transmitted by this
      e-mail.
      > 
      > 
      > 
      > 
      > 
      
      
Message 37
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  | 
      
      
| Subject:  | Re: Harbor Freight Pneumatic Riveter | 
      
      
      My HF puller does the same.  They are cheap and you get what you pay for.
      What I do is this:  after the pull and break the stem, I rotate the broken 
      stem 90 degrees and the stem then pulls out the front easier.  I say easier 
      because it aint perfect......
      I think the jaws searate the stem and by rotating the 90 degrees that allows 
      the smooth part of the stem to slip by the jaws.  Also if the nose piece is 
      loose the jaws will not let the stem go....so make sure its in tight.
      
      SW
      ----- Original Message ----- 
      From: <"kweiss18@cogeco.ca"@cogeco.ca>
      Sent: Tuesday, December 04, 2007 10:43 AM
      Subject: Zenith-List: Harbor Freight Pneumatic Riveter
      
      
      >
      > I purchased a Harbor Freight pneumatic riveter and followed the 
      > instructions on filling with hydraulic fluid.  It pulls
      > rivets properly but will not eject the stems.  It leaves about 1/4" of 
      > stem protruding through the front of the jaws. I
      > cannot pull the stem out of the jaws through the front because of the 
      > serrations in the jaws.  I have to push it out the
      > back with the next rivet stem.  Anyone have any ideas?
      >
      > Thanks in advance.
      >
      > Klaus
      >
      >
      > 
      
      
Message 38
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  | 
      
      
| Subject:  | 300 hours of building progress on a 601XL | 
      
      
      I'm building a 601XL from component kits, buying one component after finishing
      the previous one.  I just noticed that I recently I passed the 300 hour mark on
      my tracking spreadsheet. 
      
      Where has that time gone...?  Here is what I've accomplished in those 300 hours:
      
      
      Tail - Done (did the rudder at a Zenith workshop - highly recommended). 
      Wings - Done.
      Corvair Engine - Cam/crank/pistons/cylinders installed.  Done as far as possible
      with the parts I have on hand.
      Fuselage - working on rear half.
      
      I think I'm about average as far as my rate of progress as a first-time builder.
      I started a little over a year ago, and went kinda slow during the summer as
      I ran out of work between the time I finished the wings and got the fuselage
      crate.   When I was between component kits I would work on the engine.
      
      Knowing what I know now, what would I do different?
      
      1)  Buy the Harbor Freight rivet gun right from the git-go.
      2)  Order engine parts early.  Lead times here may well be the determining factor
      on the project completion time for faster builders.
      3)  Start sooner.  :-)
      
      
      What have I done that "I'm glad I did"?
      
      1)  Got my pilot's license first, then chose to build a plane.
      2)  Flew various different airplanes before choosing the XL.
      3)  Flew several different XL's.
      4)  Converted my garage into a shop.  It's nice to be able to walk between the
      garage and the kitchen.
      5)  Got involved with local EAA.  I found a chapter (25) that has a lot of members
      who are builders.
      6)  Attend Corvair College and the Zenith Builders Dinner and other similar events
      to meet other people like me.
      
      I think I've got a reasonably good chance to see this thing through to the finish
      and actually fly it...
      
      Patrick 
      XL/Corvair
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150420#150420
      
      
Message 39
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  | 
      
      
      
      Same with me - and I got mine from Textron, in TO, before production was
      moved to China.
      (This did happen with the cherry q rivets I used on the fuel tanks).
      My next batch is coming from Zenith.
      
      
      Carlos
      CH601 HD, plans
      
      On 04/12/2007, Gig Giacona <wr.giacona@suddenlink.net> wrote:
      >
      > wr.giacona@suddenlink.net>
      >
      > That's strange. I've riveted the tail, both wings and most of the fuselage
      > with nothing but the rivets from Zenith and I have never had one that left a
      > tip of any kinds sticking up.
      >
      
Message 40
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  | 
      
      
      
      I am going to chime in here. On my 801 I built in 2001 every one of the 
      ZAC supplied Rivets always pulled correctly and out of 14,000+, none end
      ed up with a shank sticking out. The only difficult ones were the Stainl
      ess ones used on the firewall. They just broke the air riveter. :<(. 
      
      
      Ben Haas
      N801BH
      www.haaspowerair.com
      
      -- "PatrickW" <pwhoyt@yahoo.com> wrote:
      
      
      dougsnash(at)yahoo.com wrote:
      > Personally, I'm using the Aircraft Spruce rivets. 
      
      > 
      
      > I belive the rivets that Zenith sells are from a certain Avex plant an
      d have amore consistant breakaway of the stem when pulled.  
      
      > 
      
      > Occasionally, the Spruce rivets do have a slight protrusion of the bro
      ken stem.  It happens but not very often.
      > 
      
      
      I also used ACS rivets.  I'd also purchased some A6's from ACS and from 
      one other vendor (at Oshkosh) - the ones from ACS had a more consistent 
      appearance and appeared to be of better quality which compares well with
       the ones supplied from Zenith.  I've only used rivets from Zenith and f
      rom ACS.  I threw away the ones I got from the other vendor.
      
      As far as the stems pulling off cleanly, I think that's more "luck of th
      e draw".  About 1 out of 4 of my Zenith supplied A5's have a sharp tip s
      ticking up.
      
      Run your hand along your wing rivet lines and you'll see what I mean.  I
      'm not too worried about it, but if I were polishing my wings I would be
       as it would tear up polish pads in short order.
      
      Patrick
      XL/Corvair
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150395#150395
      
      
      ========================
      ===========
      ========================
      ===========
      ========================
      ===========
      ========================
      ===========
      
Message 41
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  | 
      
      
| Subject:  | Re: Jabiru Engine Seminar | 
      
      Hey Pete: I have tried to download your form as well as print the info  
      attached to your e-mail with no results.
      Please enroll me in the February Engine Seminar. I will put a check in the  
      mail to Nick tomorrow.
      Thanks.
      Lynn Nelsen
      
      1851 CR 630 W, Frostproof Fl, 33843   Zenith 601 HD  with  Jabiru 3300 serial 
      number 33A142
      
      
      **************************************Check out AOL's list of 2007's hottest 
      products.
      (http://money.aol.com/special/hot-products-2007?NCID=aoltop00030000000001)
      
Message 42
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  | 
      
      
      
      I've have some rivets ( Zenith provided ) on my fuselage with the shank not
      having cleanly torn away and have been trying to figure out what to do about
      them.
      
      Is it safe to leave them, is it OK to "clean them up" with a file, or would
      it be best to drill them out and re-rivet those holes?
      
      Thanks,
      
      On Dec 4, 2007 1:11 PM, n801bh@netzero.com <n801bh@netzero.com> wrote:
      
      > I am going to chime in here. On my 801 I built in 2001 every one of the
      > ZAC supplied Rivets always pulled correctly and out of 14,000+, none ended
      > up with a shank sticking out. The only difficult ones were the Stainless
      > ones used on the firewall. They just broke the air riveter. :<(.
      >
      >
      > Ben Haas
      > N801BH
      > www.haaspowerair.com
      >
      > -- "PatrickW" <pwhoyt@yahoo.com> wrote:
      >
      >
      > dougsnash(at)yahoo.com wrote:
      > > Personally, I'm using the Aircraft Spruce rivets.
      > >
      > > I belive the rivets that Zenith sells are from a certain Avex plant and
      > have amore consistant breakaway of the stem when pulled.
      > >
      > > Occasionally, the Spruce rivets do have a slight protrusion of the
      > broken stem.  It happens but not very often.
      > >
      >
      >
      > I also used ACS rivets.  I'd also purchased some A6's from ACS and from
      > one other vendor (at Oshkosh) - the ones from ACS had a more consistent
      > appearance and appeared to be of better quality which compares well with the
      > ones supplied from Zenith.  I've only used rivets from Zenith and from ACS.
      >  I threw away the ones I got from the other vendor.
      >
      > As far as the stems pulling off cleanly, I think that's more "luck of the
      > draw".  About 1 out of 4 of my Zenith supplied A5's have a sharp tip
      > sticking up.
      >
      > Run your hand along your wing rivet lines and you'll see what I mean.  I'm
      > not too worried about it, but if I were polishing my wings I would be as it
      > would tear up polish pads in short order.
      >
      > Patrick
      > XL/Corvair
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=150395#150395
      >
      >
      > ========================bsp;    -- Please Support Your Lists This Month --
      >
      >
      > *
      >
      > *
      >
      >
      
      
      -- 
      John Marzulli
      http://701Builder.blogspot.com/
      
      "Flying a plane is no different than riding a bicycle... it's just a lot
      harder to put baseball cards in the spokes.
      -Airplane The Movie
      
Message 43
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  | 
      
      
      
      
      Thanks for your replies. One thing I find curious is that Aircraft Spruce refer
      to them as "Avex Non-Structural Blind Rivets". I've never heard of them referred
      to as non-structural anywhere else.
      
      Anyone know why this is?
      
      Glenn
      
      --------
      Glenn Andressen
      601XL- just started.
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150434#150434
      
      
Message 44
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  | 
      
      
      
      
      Congratulations Scott. Looking forward to seeing the first flight video!
      
      Glenn
      
      --------
      Glenn Andressen
      601XL- just started.
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150437#150437
      
      
Message 45
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  | 
      
      
| Subject:  | Harbor Freight Pneumatic Puller | 
      
      I have one that has pulled probably 200,000 rivets(everybody has 
      borrowed it) with no problens to speak of other that the replies already 
      posted...except for one other. The different size tips that came with 
      mine have different lengths which allows the puller to release the 
      different size shanks. Sometimes it's possible to get a larger rivet in 
      the tip than was intended for it and that will cause it to jam in the 
      jaws-the smaller tips are shorter.
      The guy who used a handpuller is pretty gutsy.
      Joe
      
Message 46
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  | 
      
      
      
      
      The answer is -- yes. :)
      
      You can just leave them as is, unless the appearance really bothers  
      you. If so, you can either clean up the stem with a file, as long as  
      you don't damage the aluminum part of the rivet. Even if you do damage  
      the rivet, there are more rivets in the plane than are really needed  
      for structural strength. If all else fails, drive out the stem with a  
      small pin punch and then it will be very easy to drill out and replace.
      
      
      On Dec 4, 2007, at 4:28 PM, John Marzulli wrote:
      
      > I've have some rivets ( Zenith provided ) on my fuselage with the  
      > shank not having cleanly torn away and have been trying to figure  
      > out what to do about them.
      >
      > Is it safe to leave them, is it OK to "clean them up" with a file,  
      > or would it be best to drill them out and re-rivet those holes?
      >
      
      
      -- 
      Bryan Martin
      N61BM, CH 601 XL,
      RAM Subaru, Stratus redrive.
      do not archive.
      
      
Message 47
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  | 
      
      
| Subject:  | New Tool for compressing rubber engine mount. | 
      
      I just finished installing the rubber engine mounts on my 
      Jab-3300.  It was quite an experience.
      
      For starters, I looked at the (highly recommended) homebuilt help 
      seminar DVD and learned about Pete's modified C clamp.  I made one of 
      those for myself and found it successfully did 3 of the 4 rubber 
      mounts.  The last one was hopeless with that tool.
      
      After digging around my shop and consulting my wife, I came across a 
      rusty old Vice Grip locking C clamp I used years ago for holding 
      welding projects.  A half hour with the Dremel cutoff tool and a 
      little smoothing with a belt grinder and I got the result I 
      wanted.  It works great on the tough engine mount and I assume it 
      would work just as well on the other three.
      
      The little plug is a piece of 9/16 steel rod with a hollow ground in 
      it to hold the clamp in place while pressing on the bolt head.  The 
      finished clamp has a relatively flat edge on one leg with a slight 
      "V" shape in the one that mates with the steel plug.
      
      I hope this helps someone else with this nasty little task.
      
      Paul
      XL fuselage
      
      []
      
      
Message 48
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  | 
      
      
      
      
      Congratulations !
      
      --------
      Kevin
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150484#150484
      
      
Message 49
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  | 
      
      
      
      
      I Glenn
      
      Avex Rivets that you specifies on you email are the good ones. Avex rivets
      are Avex rivets. Chris H. made special disclosure about testing the rivets,
      you can do those test if you want.  Big confusion exist about Avex rivets
      base on Chris H declaration about those rivets, somebody said only those
      produce in UK are ok, others could be produced in China? But who now where
      Avex produced their stuff today ?
      
      Buy the rivets sold by Spruce Aircraft and don't let anybody confuse you on
      that question. If they are produce by Avex in sold by Aircraft Spruce, I
      believe they are ok. I used thousand of them, never find one defective.
      
      Some time to much opinion is too much and it's confuse the builder judgment.
      
      Christian Tremblay
      A guy who build a CH640 aircraft from plan
      http://www.zodiac640.com/
      
      -----Message d'origine-----
      De: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] De la part de Jugle
      Envoy: Monday, December 03, 2007 11:03 PM
      : zenith-list@matronics.com
      Objet: Zenith-List: Avex Rivets
      
      
      Hello all,
      
      I've been looking at the price of rivets on the Zenith site and comparing
      with those from Aircraft Spruce. The Aircraft Spruce ones are substantially
      cheaper but are they suitable? They refer to them as Avex Non-structural
      Blind Rivets, countersunk Part Nos. 1604-0412, 1604-0514 and 1604-0615. Are
      these the correct type?
      
      I got a quote from Zenith for a hardware box which goes for $425.00 but
      apparently it doesn't include rivets.
      
      What have you other scratchbuilders done?
      
      Thanks in advance,
      Glenn
      
      --------
      Glenn Andressen
      601XL- just started.
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150292#150292
      
      
Message 50
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  | 
      
      
      
      
      Very VERY nice Scott!  
      SUPER JOB  [Exclamation]   Its so nice to see so many ZAC projects coming to life.
      Sun&Fun and Hangar day in Mexico should really be packed full of new AC in
      2008!
      
      --------
      Low & Slow
      Rick
      www.n701rr.com
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150485#150485
      
      
Message 51
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  | 
      
      
| Subject:  | Re: CH601HDS Pilot Operating Handbook | 
      
      
      Larry would you mind PM'ing a copy of your POH to me as well. This would be a big
      help to my HDS.
      
      Thanks
      
      --------
      Rich Whittington
      Tullahoma, TN
      Zenith 601HDS Under Construction
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150494#150494
      
      
Message 52
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  | 
      
      
| Subject:  | Bottom Longeron Question | 
      
      
      I am finally getting to work on the Fuselage of my 601XL and I am trying not 
      to repeat dumb a** mistakes that I have made thus far so I figured I had 
      better ask;
      
      I have the standard kit (not quickbuild) and I am fitting the bottom 
      longeron 6B2-3 to the rear longeron 6B2-1. It appears that I will have to 
      trim about 150mm of overhang from the rear longeron and about 50mm from the 
      back of the bottom longeron where the splice of the two will occur, since 
      the front of the longeron is already bent to match the curvature of the 
      skin. Does this ring any bells with those of you already past htis point? I 
      am really hesitant to go cutting without confirmation.
      
      Thanks
      Brad Cohen
      
      
Message 53
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  | 
      
      
      
      
      Congratulations Scott she's a beauty.
      
      Art
      --- Scott Laughlin <cookwithgas@HOTMAIL.COM> wrote:
      
      > Hi guys:
      > 
      > Yesterday, December 3, 2007, my four+ year project left the ground for the first
      time as an
      > airplane.  It was only a baby step and we shut it down to check everything out
      after the first
      > hop, but all looks good and first flight will take place when we get good weather
      again.  Here's
      > a video I took:
      > 
      > http://www.cooknwithgas.com/Videos/First%20Hop%2012_3_2007.wmv
      > 
      > I can't describe how fantastic it feels to see your airplane fly for the first
      time even if it
      > is just a hop. 
      > 
      > Scott Laughlin
      > CH601XL/Corvair
      > http://www.cooknwithgas.com/index.html
      > Omaha, Nebraska
      > 
      > 
      > 
      > _________________________________________________________________
      > Your smile counts. The more smiles you share, the more we donate. Join in.
      > www.windowslive.com/smile?ocid=TXT_TAGLM_Wave2_oprsmilewlhmtagline
      
      
Message 54
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  | 
      
      
| Subject:  | Re: Bottom Longeron Question | 
      
      
      We are about at the same stage.  I just wondered about that same thing a couple
      days ago.
      
      Here's what I did:
      
      I took my bottom skin and laid it flat on my workbench.  Then I took the pre-bent
      extrusion and "matched it up" at the point where the bend in the extrusion
      exactly matched the curvature of the pre-drilled bottom skin (yes, there was some
      extra extrusion over the front, and some more extra angle off the back.  I
      did the splice too, and it was right where it was supposed to be).
      
      Then I clamped it all in place and gently slid the whole works until the rivet
      line was overhanging my workbench.
      
      Then I took a sharpie marker and marked through every single pilot hole - putting
      a dot where I was going to drill every hole.  I did this "on my back", upside
      down, looking up from beneath the skin.  I figured it's easier to mark holes
      and correct if needed, than to drill holes and then slap myself for screwing
      up.
      
      Then I unclamped and took it apart and looked at where all the dots were (on the
      longerons).  They all looked good, so I put everything back together and checked
      that I could see the dots through the pilot holes, so I knew I had everything
      aligned.  Then I drilled & cleco'd.
      
      Worked for me.  I was extra careful here, and it came out well, as far as I can
      tell right now.
      
      Good luck!
      
      Patrick
      XL/Corvair
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150516#150516
      
      
Message 55
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  | 
      
      
| Subject:  | Re: 601 XL 15 gal. fuel tanks. | 
      
      "The fuel sender doesn't see 12 volts it is reduced down by the gauge and
      has a very low voltage I think if I remember it was less than 1 volt."
      
      A 1 volt power source shorted to ground will spark. Granted, not very much,
      but how much spark does it take to set off Gas fumes? I wouldn't want to
      find out at 5000 ft. Insolate all "hot" connections, even "switched
      Grounds".
      
      Dave Thompson
      
      
            
      
      
Message 56
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  | 
      
      
| Subject:  | Re: pegastrol wings foldable? | 
      
      
      I've had mine off and on about a half dozen times (trucking to airport, make holes
      for fuel lines, etc.). Two people and a wing stand and about 10 minutes per
      wing. A third person makes it a bit easier. I originally was worried about the
      plane tipping over if I removed a wing with no stand supporting the other.
      Then I forgot to put the stand on the side not being removed. It did not fall
      over and was stable enough that I never bothered with the stand on that side again.
      For a stand I used a 20 dollar, poor imitation of a, Workmates with the
      split table top that can be used to clamp something. I made something that looked
      like the Greek letter 'pi' out of 2 vertical 2x4's and one 2x4 across the
      top with some padding on it. The vertical were shoved in the slot on the tables
      and were clamped at the required height.
      
      --------
      Ray St-Laurent
      701/Pegastol wings/Suzuki engine
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150531#150531
      
      
 
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