Today's Message Index:
----------------------
 
     1. 05:21 AM - Re: Re: Accident (William Dominguez)
     2. 05:33 AM - Re: XL - success stories (PatrickW)
     3. 06:08 AM - Re: CH640 Performance Numbers (steveadams)
     4. 06:16 AM - Re: Re: Overtrimmed airleron (japhillipsga@aol.com)
     5. 06:23 AM - Re: Re: Overtrimmed airleron (japhillipsga@aol.com)
     6. 06:35 AM - Re: Re: XL - success stories (Trainnut01@aol.com)
     7. 06:42 AM - Re: XL - success stories (Gig Giacona)
     8. 06:50 AM - Re: Fuel Pump & Gascolator For Sale (Gig Giacona)
     9. 07:21 AM - Re: Accident (MHerder)
    10. 07:22 AM - Re: Re: XL - success stories (Darrell Haas)
    11. 07:33 AM - Re: XL - success stories (Gig Giacona)
    12. 07:43 AM - Re: Re: Accident (John Davis)
    13. 08:03 AM - Re: Accident (ashontz)
    14. 08:05 AM - Re: Accident (Tim Juhl)
    15. 08:14 AM - Re: Re: XL - success stories (John Bolding)
    16. 08:18 AM - Re: Accident in Spain was a Zodiac 601XL and there is a picture. (ashontz)
    17. 08:43 AM - Re: Accident (MHerder)
    18. 08:52 AM - Re: Accident (ashontz)
    19. 09:01 AM - Re: Accident in Spain was a Zodiac 601XL and there is a picture. (Gig Giacona)
    20. 09:15 AM - Re: Re: Accident in Spain was a Zodiac 601XL and there is a picture. (Paul Mulwitz)
    21. 09:27 AM - accident (alex trent)
    22. 09:32 AM - Re: Re: XL - success stories (Debo Cox)
    23. 09:32 AM - Re: Fuel Pump & Gascolator For Sale (ricklach)
    24. 09:53 AM - Re: Re: Accident in Spain was a Zodiac 601XL and there is a picture. ()
    25. 10:17 AM - Re: accident (Darrell Haas)
    26. 10:18 AM - Re: Re: Accident (ella)
    27. 10:20 AM - Re: Accident (ashontz)
    28. 10:21 AM - Re: Re: XL - success stories (Juan Vega)
    29. 10:46 AM - Re: Re: Accident in Spain was a Zodiac 601XL and there is a picture. (Kevin Bonds)
    30. 10:50 AM - Re: accident (Iberplanes IGL)
    31. 10:55 AM - Re: Re: Accident in Spain (Iberplanes IGL)
    32. 11:02 AM - Re: Re: Accident (John Davis)
    33. 11:05 AM - Re: accident (Randy)
    34. 11:08 AM - Re: XL - success stories (swater6)
    35. 11:25 AM - Re: accident (William Dominguez)
    36. 11:46 AM - 601 XL Down in Barcelona (Iberplanes IGL)
    37. 11:52 AM - Re: Accident (swater6)
    38. 11:57 AM - Skins (Bob McArdle)
    39. 12:04 PM - Re: Re: XL - success stories (tlski)
    40. 12:11 PM - Re: Re: XL - success stories (Craig Payne)
    41. 12:32 PM - Re: Skins (eddies)
    42. 12:58 PM - Re: 601 XL Down in Barcelona (Kevin Bonds)
    43. 01:01 PM - Re: Skins (frank forgues)
    44. 01:11 PM - Re: Accident (n85ae)
    45. 01:12 PM - Re: Re: Accident (Larry H)
    46. 01:18 PM - Re: accident (Larry H)
    47. 01:49 PM - Re: Re: Accident (Kevin Bonds)
    48. 01:49 PM - Re: accident (Iberplanes IGL)
    49. 01:57 PM - Re: Accident (Iberplanes IGL)
    50. 02:35 PM - Re: accident (Kevin Bonds)
    51. 02:43 PM - Re: accident (Steve Shuck)
    52. 03:35 PM - Re: Accident (swater6)
    53. 05:02 PM - Re: Accident (ashontz)
    54. 05:03 PM - Re: Skins (leinad)
    55. 05:05 PM - Re: Skins (leinad)
    56. 05:13 PM - Re: Re: XL - success stories (Gary Gower)
    57. 05:18 PM - Re: Re: Accident (Gary Gower)
    58. 05:48 PM - Re: Re: Accident (Jaybannist@cs.com)
    59. 05:56 PM - brs chute ? (Tracy)
    60. 06:06 PM - Re: Accident (ashontz)
    61. 06:15 PM - Re: Re: Accident (Kevin Bonds)
    62. 06:27 PM - Accident (Jaybannist@cs.com)
    63. 06:49 PM - Re: Accident (Paul Riedlinger)
    64. 07:06 PM - Re: Accident (Craig Payne)
    65. 07:31 PM - Re: Accident ()
    66. 07:31 PM - Re: brs chute ? (cookwithgas)
    67. 07:42 PM - Re: XL - success stories (cookwithgas)
    68. 08:40 PM - Fish Eye Update (steve)
    69. 09:24 PM - Re: Accident (Jay Maynard)
    70. 11:00 PM - Re: Accident (mwtucker)
 
 
 
Message 1
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  | 
      
      
      
      All confirmed and unconfirmed wing failures have happened with the 601 XL and one
      601 UL in the UK. The 601UL wing failure in the UK was determined to be due
      to over stressing the airframe during a hard pull but all of 601 XL cases are
      still inconclusive. 
      
      William Dominguez
      Zodiac 601XL Plans
      Miami Florida
      http://www.geocities.com/bill_dom
      
      Jeyoung65@aol.com wrote:     Just my $0.02. In so far as there is a big difference
      between the 601HD(S)  and the 601XL wing has anyone looked as which type is
      being reported(?)  as  having wing failure? Is there any report that has confirmed
      a wing failure on  any 601? Jerry of Ga.  DO NOT ARCHIVE
      
        In a message dated 3/10/2008 12:14:18 P.M. Eastern Daylight Time,  nyterminat@aol.com
      writes:
       Andy,    What no BRS chute????????????????
         
      
      Regardless, I'm adding extra ribs, going with the 12 gallon tanks instead of the
      
      15, no wing-locker, and some sort of overridable system that limits control 
      surface/stick travel at and above manuevering speed.
      
      
      .
      
      
      ---------------------------------
      It's Tax Time! Get tips, forms and advice on AOL Money & Finance.
      
      
Message 2
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  | 
      
      
| Subject:  | Re: XL - success stories | 
      
      
      Do you guys ever feel like you have to defend the Zodiac when talking to builders
      of other airplanes?
      
      Patrick
      XL/Corvair
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=168971#168971
      
      
Message 3
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  | 
      
      
| Subject:  | Re: CH640 Performance Numbers | 
      
      
      I finished my 640 about 2 1/2 years ago. It'll do 130 kts TAS at gross, but I generally
      cruise at 125 kts. Other performance numbers are pretty much in line
      with those on the CH640 website. With 600 hours on it so far, I am happy with
      my choice and would build the same plane again. It took me about 750 hours over
      the course of 14 months to complete the QB kit and have it in the air, including
      paint. It's a relatively easy, straight forward build and the QB kit is well
      made and what has been done at the factory is well documented. I have plans
      to modify the cowl to close off some of that huge inlet and decrease cooling
      drag, but that will probably not happen until I have to have the plane grounded
      for engine overhaul someday. It's really in it's own class as far as experimentals
      go, intermediate between the common 2 seat designs and the heavier 540
      powered 4 seat designs, with the sportsman 2+2 about the only comparable kit
      that I know of. So if your looking for a 4 seater that is economical and fairly
      simple to build and maintain I don't think you can go wrong. 
      
      Steve Adams
      N621J
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=168975#168975
      
      
Message 4
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  | 
      
      
| Subject:  | Re: Overtrimmed airleron | 
      
      
      Paul, it was one of those "you had to be there" moments. Bill
      
      do not archive
      
      
      -----Original Message-----
      From: paulrod36@msn.com
      Sent: Fri, 7 Mar 2008 1:01 pm
      Subject: Re: Zenith-List: Re: Overtrimmed airleron
      
      
      Bill, are you sure you stretched your cables?? As I recall, they have about a 900
      pounds-plus capability, which ought to bend structure before breaking.? Doesn't
      seem like a nasty landing ought to do that.
      
      ?
      
      Paul Rodriguez
      
      
      ----- Original Message ----- 
      
      From: japhillipsga@aol.com 
      
      
      Sent: Friday, March 07, 2008 10:29 AM
      
      Subject: Re: Zenith-List: Re: Overtrimmed airleron
      
      
      Dear fellow 601 Builders/Flyers, I may be hijacking this, but is anyone familiar
      with some posts a couple years ago involving adjusting ailerons down a bit??
      I seem to remember several flyers were experimenting with drooping them a tad
      for better control or performance or some reason. Who out there did this and
      what was the results? For the last year since I stretched my cables in a crosswind
      balloon landing my XL seems more "twitchy" in climb to TOC. Maybe the ailerons
      are too high or too tightly adjusted? Hope to hear from some builder/flyers.
      Thanks, Bill of Georgia?
      
      
      -----Original Message-----
      From: xl <xl@prosody.org>
      Sent: Fri, 7 Mar 2008 1:56 am
      Subject: Re: Zenith-List: Re: Overtrimmed airleron
      
      
      ?
      I've posted a glimpse at http://www.cleanh2o.com/633z/aileron_hinge_patch.jpg?
      A repolish is in the queue for the Arlington, WA flyin.?
      ?
      Joe E @ BFI?
      CH601XL, 505 hours?
      http://www.cleanh2o.com/633z/?
      ?
      On Thu, 7 Feb 2008, ashontz wrote:?
      > Thanks, I appreciate it. I'd like to see you're handywork up close.?
      >?
      > xl(at)prosody.org wrote:?
      >> I made the same mistake on both ailerons.?
      >> I didn't see the mistake until I fit ailerons to the wings.?
      >> I took a piece of scrap wide enough to get a rivet in on?
      >> each side. No one has noticed the patch until I point it out.?
      >> (or they've been polite)?
      >> .......snip?
      >> It's the only picture that I can find that shows the patch.?
      >> I see if my camera still works, if it does I'll get a closeup.?
      >>>>> do not archive?
      ?
      ?
      ?
      
      
      Supercharge your AIM. Get the AIM toolbar for your browser. 
      
      
      href="http://www.matronics.com/Navigator?Zenith-List">http://www.matronhref="http://forums.matronics.com">http://forums.matronics.com
      href="http://www.matronics.com/contribution">http://www.matronics.com/c
      
      
Message 5
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  | 
      
      
| Subject:  | Re: Overtrimmed airleron | 
      
      Leo, thanks for the info. I don't notice the "twitchy" effect in moderate climb
      (say 500 fpm or less), level flight or decent. Only on initial climb out, max
      power, nose?up scratching for altitude accent. Usually, 1K fpm + @ 100 mph or
      better. I know the nose up configuration is decreasing stability, but my AOA
      LRI is buried in the green so I'm nowhere near a stall. Bill
      
      
      -----Original Message-----
      From: Leo Gates <leo@zuehlfield.com>
      Sent: Fri, 7 Mar 2008 3:20 pm
      Subject: Re: Zenith-List: Re: Overtrimmed airleron
      
      
      ?
      Bill, On my 601HDS, I placed a dial type level on top of the top longeron on the
      side of the cockpit. I originally found I was flying 2 degrees nose high at
      level normal cruise. I started drooping both ailerons a 1/2 turn at a time. (
      I thought I had them neutral, eyeball of course) At zero on the level, I picked
      up _4 MPH_ at cruise. At negative angles, I again lost speed. I did not detect
      any change on control sensitivity at any setting.?
      ?
      Leo Gates?
      N601Z - CH601hds TDO?
      Rotax 912UL?
      ?
      ?
      japhillipsga@aol.com wrote:?
      > Dear fellow 601 Builders/Flyers, I may be hijacking this, but is > anyone familiar
      with some posts a couple years ago involving adjusting > ailerons down a
      bit? I seem to remember several flyers were > experimenting with drooping them
      a tad for better control or > performance or some reason. Who out there did
      this and what was the > results? For the last year since I stretched my cables
      in a crosswind > balloon landing my XL seems more "twitchy" in climb to TOC.
      Maybe the > ailerons are too high or too tightly adjusted? Hope to hear from some
      > builder/flyers. Thanks, Bill of Georgia ?
      ?
      ?
      
      
Message 6
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  | 
      
      
| Subject:  | Re: XL - success stories | 
      
      Patrick
      
      The short answer is yes. I do have to defend my choice if not the airplane  
      itself.
      
      However I have found that other flyers reactions are kind of relative.  My 
      first home built was a RV7. After my doctor suggested that I might want to  
      start thinking LSA I sold the RV and started building my XL. Initially most of
      my 
      flying friends were from the RV community and these guys really don't have  
      much regard for anything from Zenith.
      
      Then my son bought an ultra light and soon had me involved with a whole  
      different crowd. That's when I discovered that while RV guys think the XL  is junk
      
      the ultra light guys think the XL is "cool".
      
      I'm not suggesting that we all need new friends but it worked for me.
      
      Carroll
      XL/Corvair
      
      do not archive.
      
      
      **************It's Tax Time! Get tips, forms, and advice on AOL Money & 
      Finance.      (http://money.aol.com/tax?NCID=aolprf00030000000001)
      
Message 7
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  | 
      
      
| Subject:  | Re: XL - success stories | 
      
      
      Only the hinge-less ailerons. Though most of the "old guys" at my airport have
      come around to the design simplicity and and self tested ruggedness.
      
      After he looked at my wings the first time a few years back he asked if I had a
      scrape peice of the same aluminum. I handed him a peice. I stopped by his hanger
      a few weeks later and he had the piece in the vice and was sitting talking
      with the other "old guys" and flexig it pretty close to the amount it would flex
      in the plane. (He had looked at my plans.)
      
      One of the other "old guys" told me he had been doing that at least one hour a
      day since he got the metal from me. He stopped by my hanger about two weeks later
      and handed me the metal and said, "Yea that ought to work." 
      
      
      PatrickW wrote:
      > Do you guys ever feel like you have to defend the Zodiac when talking to builders
      of other airplanes?
      > 
      > Patrick
      > XL/Corvair
      
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=168984#168984
      
      
Message 8
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  | 
      
      
| Subject:  | Re: Fuel Pump & Gascolator For Sale | 
      
      
      If you are doing the WW fuel system and haven't bought the replacement gasolator
      yet Zenith will trade you that one for one without the welded tabs.
      
      [quote="a.s.elliott(at)cox.net"]Gang:
      
       I have the following unused (new) fuel system parts for sale:
      
       Facet 40105 Fuel Pump - $20 + shipping
       ($29.75 from AS&S, $42 from Zenith)
      
       Zenith-mod (with tabs) Gascolator - $45 + shipping
       ($62.75 from AS&S, $81.40 from Zenith)
      
       I modified my fuel system and these are now surplus to my needs.
       Save me some time and get both for $60 + shipping!
      
       Please contact me off-list.
      
       Andy Elliott, Mesa, AZ
      N601GE (reserved)
      601XL/TD, Corvair,  building...
      
         
      > [b]
      
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=168988#168988
      
      
      Attachments: 
      
      http://forums.matronics.com//files/fuel1_363.jpg
      
      
Message 9
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  | 
      
      
      
      
      Disclaimer:  The information contained below is filled with my own personal assumptions,
      many of which may not be correct (I am only trying to use my best logic)
      I do not wish to be involved in a flaming session since this is a very touchy
      subject for those of us (myself included) who truly take pride in their
      project and enjoy every second of working on their project and have invested a
      large amount of time and money.  I am only trying to ask some questions and get
      others opinions as to whether or not my assumptions are logical or reasonable.
      
      Does anyone know if the incident in Spain and Australia involved the UL version
      of the XL, or the UL version of the HD.  Zenair apparently manufactures the "ultralight"
      version for the euro market ( I don't know what is required in Australia).
      As a builder I am deeply concerned, my condolences go out to the families
      effected.  
      
      The reason I ask is that the UL version is about 200 or so pounds less (gross weight).
      I look at the structure of my aircraft under construction and wonder
      where the hell I could take out such a significant amount of weight without making
      sacrifices somewhere.  (Lighter landing gear seems to be the largest component)
      
      I DO NOT believe that Zenith is marketing and selling a dangerous design.  Someone
      once pointed out that all of the significant fly in the XL frequently, which
      I think is a very valid point. 
      
      However, I was more easily able to dismiss the first two or so incidents.  This
      latest series is especially bothersome.
      
      My searches find 2 down in Cali with apparent wing failures, 1 down in Canadian
      TX.  All of the three point to wing failures, add 2 to it and it brings us up
      to 5 Zodiac XL's with apparent wing failures.  In an approximately 2 or so year
      span.  How many Zodiac XL's are flying?  FAA (which only shows registrations
      for US owned) shows about 225 or so.  If we assume ( and this is a giant assumption)
      that the US market represents 60-70% of all Zodiac flying Zodiac XL's
      to about 3-400 FLYING Zodiac XL's.  Can someone please substantiate or reject
      these approximations?  I don't even consider the HD in these numbers because
      the wing is an entirely different spar design (we are talking about wing failures
      not rudder failures) If it were rudder failures I would consider their flying
      numbers in my figures since they both use the same rudder. 
      
      What is the average number of hours on each Zodiac XL at this point in time?  My
      guess would be about 150-200.  (This is only my wild guess). 
      
      So is it safe to say that there is 1 wing failure per 15000 hrs flown in a Zodiac
      XL?  If you fly in a Zodiac for 500 hrs do you have an 3.3% chance of experiencing
      a wing failure?  
      
      Guys I'm just trying to rattle around some numbers, I think my numbers are conservative.
      (More zodiacs than there actually are flying, more hours on each than
      there actually are etc.)  
      
      I feel confident that if there is a design flaw Zenith will address the issue appropriately,
      hopefully the wreckage is in such condition that it can yield better
      information than the other wrecks that were inconclusive due to post crash
      fire.  Hopefully the landing in the ocean in relatively shallow waters will
      allow for a more conclusive investigation.  My thoughts and prayers go out to
      the families.  
      
      If only one good thing comes of this accident, please let it be that IF there is
      a design issue, that it can be addressed.
      
      --------
      One Rivet at a Time!
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=168995#168995
      
      
Message 10
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  | 
      
      
| Subject:  | Re: XL - success stories | 
      
      
      YES!  All of my EAA group are Van's builders and they really let you know it.
      Darrell
      601XL
      do not archive
      
      On 3/11/08, PatrickW <pwhoyt@yahoo.com> wrote:
      >
      >  Do you guys ever feel like you have to defend the Zodiac when talking to builders
      of other airplanes?
      >
      >  Patrick
      >  XL/Corvair
      >
      >
      >  Read this topic online here:
      >
      >  http://forums.matronics.com/viewtopic.php?p=168971#168971
      >
      >
      
      
Message 11
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  | 
      
      
| Subject:  | Re: XL - success stories | 
      
      
      That's where I'm better off. My fellow EAA members here that do build seem to all
      have Kitfoxes. I'll be the speed demon of the bunch.
      
      
      darrellhaas(at)gmail.com wrote:
      > YES!  All of my EAA group are Van's builders and they really let you know it.
      > Darrell
      > 601XL
      > do not archive
      > 
      > On 3/11/08, PatrickW  wrote:
      > 
      > >  
      > > 
      > >   Do you guys ever feel like you have to defend the Zodiac when talking to
      builders of other airplanes?
      > > 
      > >   Patrick
      > >   XL/Corvair
      > > 
      > > 
      > > 
      > > 
      > >   Read this topic online here:
      > > 
      > >   http://forums.matronics.com/viewtopic.php?p=168971#168971
      > > 
      > > 
      > > 
      > > 
      > > 
      > > 
      > > 
      > > 
      > > 
      > > 
      > > 
      > > 
      > > 
      > 
      
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169000#169000
      
      
Message 12
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  | 
      
      
      
      
      Hi Michael,
      
      As a 601XL builder I too am concerned but would like to add a couple of 
      data points to this discussion:
      
      1. The accident in Canadian, TX looks like it involved thunderstorms and 
      I've read lots of cases of certified aircraft with wings coming off in 
      such cases. So I'm not sure we can really point to an unexpected wing 
      failure in this case.
      
      2. The recent Australian case hasn't been show to have been caused by a 
      wing failure. I think folks are jumping the gun on this one. What 
      strikes me as odd is that they have found pieces of the canopy over land 
      which would seem indicate that the canopy was damaged early in the 
      accident. The wing apparently wasn't found with this debris. I wonder 
      about a bird strike in this one...It will be interesting to see what 
      they find when they locate the plane. Apparently thats supposed to 
      happen later this week when the bad weather they are having subsides...
      
      
      John Davis
      Burnsville, NC 28714
      601XL - Jab 3300
      
      MHerder wrote:
      >
      > Disclaimer:  The information contained below is filled with my own personal assumptions,
      many of which may not be correct (I am only trying to use my best
      logic)  I do not wish to be involved in a flaming session since this is a very
      touchy subject for those of us (myself included) who truly take pride in their
      project and enjoy every second of working on their project and have invested
      a large amount of time and money.  I am only trying to ask some questions and
      get others opinions as to whether or not my assumptions are logical or reasonable.
      >
      > Does anyone know if the incident in Spain and Australia involved the UL version
      of the XL, or the UL version of the HD.  Zenair apparently manufactures the
      "ultralight" version for the euro market ( I don't know what is required in Australia).
      As a builder I am deeply concerned, my condolences go out to the families
      effected.  
      >
      > The reason I ask is that the UL version is about 200 or so pounds less (gross
      weight).  I look at the structure of my aircraft under construction and wonder
      where the hell I could take out such a significant amount of weight without
      making sacrifices somewhere.  (Lighter landing gear seems to be the largest component)
      >
      > I DO NOT believe that Zenith is marketing and selling a dangerous design.  Someone
      once pointed out that all of the significant fly in the XL frequently, which
      I think is a very valid point. 
      >
      > However, I was more easily able to dismiss the first two or so incidents.  This
      latest series is especially bothersome.
      >
      > My searches find 2 down in Cali with apparent wing failures, 1 down in Canadian
      TX.  All of the three point to wing failures, add 2 to it and it brings us
      up to 5 Zodiac XL's with apparent wing failures.  In an approximately 2 or so
      year span.  How many Zodiac XL's are flying?  FAA (which only shows registrations
      for US owned) shows about 225 or so.  If we assume ( and this is a giant assumption)
      that the US market represents 60-70% of all Zodiac flying Zodiac XL's
      to about 3-400 FLYING Zodiac XL's.  Can someone please substantiate or reject
      these approximations?  I don't even consider the HD in these numbers because
      the wing is an entirely different spar design (we are talking about wing failures
      not rudder failures) If it were rudder failures I would consider their flying
      numbers in my figures since they both use the same rudder. 
      >
      > What is the average number of hours on each Zodiac XL at this point in time?
      My guess would be about 150-200.  (This is only my wild guess). 
      >
      > So is it safe to say that there is 1 wing failure per 15000 hrs flown in a Zodiac
      XL?  If you fly in a Zodiac for 500 hrs do you have an 3.3% chance of experiencing
      a wing failure?  
      >
      > Guys I'm just trying to rattle around some numbers, I think my numbers are conservative.
      (More zodiacs than there actually are flying, more hours on each
      than there actually are etc.)  
      >
      > I feel confident that if there is a design flaw Zenith will address the issue
      appropriately, hopefully the wreckage is in such condition that it can yield
      better information than the other wrecks that were inconclusive due to post crash
      fire.  Hopefully the landing in the ocean in relatively shallow waters will
      allow for a more conclusive investigation.  My thoughts and prayers go out to
      the families.  
      >
      > If only one good thing comes of this accident, please let it be that IF there
      is a design issue, that it can be addressed.
      >
      > --------
      > One Rivet at a Time!
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=168995#168995
      >
      >
      >   
      
      
Message 13
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  | 
      
      
      
      
      I'm going to install a BRS chute for sure.
      
      
      nyterminat(at)aol.com wrote:
      > Andy, What no BRS chute????????????????
      >   
      > > 
      > > > 
      > > > Regardless, I'm adding extra ribs, going with the 12 gallon tanks instead
      of the 
      > > > 15, no wing-locker, and some sort of overridable system that limits control
      
      > > > surface/stick travel at and above manuevering speed.
      > > > 
      > > > 
      > > > Kevin Bonds wrote:
      > > > 
      > > 
      > 
      >  
      >  
      >  --
      
      
      --------
      Andy Shontz
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169006#169006
      
      
Message 14
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  | 
      
      
      
      
      Regarding the article that Joe shared with us about the Australian crash, a bird
      strike was the first thought that came to my mind when I heard of pieces of
      the canopy ending up on shore, far from where the plane went in.  At the altitude
      the plane was at if the pilot took a bird in the face he might not have had
      much time to react and could easily have lost control.
      
      We had an incident at our local airport where a Beech Sundowner being flown by
      a student with his instructor hit a bird (maybe Canada Goose) on final approach
      at night.  He was going about 80 mph when he experienced an impact that slewed
      the plane around.  He later said he thought he'd hit a skydiver.  Upon landing
      a hole was found in wing skin just outboard of the fuel tank from the leading
      edge to the spar and beyond.  It was big enough to stuff a frozen turkey into.
      The way the skin was peeled you would have thought he'd taken an artillery
      round.  The insurance company decided to replace rather than repair the wing.
      
      A bird strike may not be responsible for the tragedy in Australia but it points
      out that we all need to be especially vigilant when flying in areas frequented
      by large fowl.  I don't have a picture of the damaged wing but here is a shot
      of what a bird did to a Cherokee windshield.
      
      Tim (who lives near a major migratory bird route)
      
      --------
      ______________
      CFII
      Champ L16A flying
      Zodiac XL - Jabiru 3300A
      Working on fuselage
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169007#169007
      
      
      Attachments: 
      
      http://forums.matronics.com//files/birdstrike_117.jpg
      
      
Message 15
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  | 
      
      
| Subject:  | Re: XL - success stories | 
      
      
      Isn't it strange!   When I built my RV3 about a hundred yrs ago it was like 
      the Zenith group is now, bunch of guys building airplanes and having a good 
      time,  nobody had their nose in the air.  Was at a fly-in (Texas) a month 
      ago and a fellow with a fresh RV6 had his chest stuck way out and asked 
      smugly if I ever thought about building an RV,  answer was   "Yep,  built 
      the second RV to fly in Texas before you were born".  I'm a little abrasive 
      sometimes.
      Hopefully the Zenith crowd doesn't get that way.   Not all the RV guys are 
      like that but there ARE a bunch of them.
      LO&SLO    John
      
      
      ----- Original Message ----- 
      From: "Darrell Haas" <darrellhaas@gmail.com>
      Sent: Tuesday, March 11, 2008 9:18 AM
      Subject: Re: Zenith-List: Re: XL - success stories
      
      
      >
      > YES!  All of my EAA group are Van's builders and they really let you know 
      > it.
      > Darrell
      > 601XL
      > do not archive
      >
      > On 3/11/08, PatrickW <pwhoyt@yahoo.com> wrote:
      >>
      >>  Do you guys ever feel like you have to defend the Zodiac when talking to 
      >> builders of other airplanes?
      >>
      >>  Patrick
      >>  XL/Corvair
      >>
      >>
      >>
      >>
      >>  Read this topic online here:
      >>
      >>  http://forums.matronics.com/viewtopic.php?p=168971#168971
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >
      >
      > 
      
      
Message 16
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  | 
      
      
| Subject:  | Re: Accident in Spain was a Zodiac 601XL and there is a picture. | 
      
      
      Didn't one of the others have it's wings break off AFTER an explosion? Not defending
      it one way or another, just trying to get the facts.
      
      Could be something wrong with the wing, could be the wings are just fine. I don't
      know. I wish I did. Either way I'd like to know for sure and either fix it
      or forget about it.
      
      What would cause an explosion, leaking fuel tank into the wing structure? Empty
      tank that for some reason exploded?
      
      Be nice to know if the explosion occured in the wing at all. I'm guessing it did.
      
      Also, the other one that had an explosion proceeding the accident was also in the
      landing pattern. Is there some clue here? Maybe switching tanks, flaps related,
      turning related? In these two cases I'm guessing they weren't going very
      fast in both cases.
      
      [quote="bill_dom(at)yahoo.com"]I found this from from the accident page of ultraligero.net,
      the entry is at the bottom:
      
      http://www.ultraligero.net/Accidentes/08.htm
      
      Here is a picture if you can make sense of it:
      
      http://www.ultraligero.net/Accidentes/sant_pau.jpg
      
      I've made a translation, keep in mind that I'm not a professional translator, just
      someone fluent in Spanish:
      
      02/05/2008
      Subirats (Barcelona)
      Zenair 601 XL
      
      Jordi Conesa 37, and Santiago F. A. 41 members of the Penedes club have died. The
      ultralight they where piloting crashed in an agricultural zone. The 2 victims
      where experimented pilots and all indications point to a mechanical failure.
      
      The aircraft crashed at 40 meters from the football camp at Sant Pau d' Ordal,
      the principal urban nucleus of the municipality. At that moment, the benjamines
      of the local team where training in the field. The accident was witnessed by
      numerous neighbors. The testimony of some of the witnesses indicate that  the
      breakage of one of the wings, preceded by an explosion, was the cause of the
      accident. The pilots where returning the the airfield when they realized that
      it was getting dark. 
      
      I will keep looking for more info and will post if something new show up.
      
      William Dominguez
      Zodiac 601XL Plans
      Miami Florida 
      http://www.geocities.com/bill_dom
      
      
      Gary Gower 
      [quote] Hello William,
         
        A least in a yahoo group from Spain, where they were members, in message 22607
      from Feb 08/2008   they post that it was a 601 XL,   Is in the only post (in
      lots of condolences and questions) that they mention about the possible airplane,
      but nothing else.  
        Hope our friend "Iberplanes"  can do a more  certain follow up.
          
        I found the post doing a google search of "Jordi Conesa"  the owner?s name (God
      Bless Him and his family).
         
        Saludos
        Gary Gower.
        Flying from Chapala, Mexico.
      
      William Dominguez  wrote:
      
      > 
      > Are you refering to this  accident?:
      > 
      > http://www.elpais.com/articulo/cataluna/muertos/estrellarse/avioneta/vinedo/Subirats/elpepiespcat/20080206elpcat_28/Tes
      > 
      > The news doesn't mention make and model but it is about an 2 place aircraft that
      apparently lost a wing in flight.
      > 
      > William Dominguez
      > Zodiac 601XL Plans
      > Miami, Florida
      > http://www.geocities.com/bill_dom
      > 
      > 
      > Iberplanes IGL  wrote:  
      > > We had an 601 XL down in Barcelona 2 month ago. Aparently, wing fold. 
      > > 
      > > 
      > > 
      > >   2008/3/10, Iberplanes IGL :  
      > > > Si es por un ala, me comienza a preocupar. Voy a investigar y te cuento.
      > > > 
      > > > saludos   
      > > > 
      > > > 
      > > > ---------- Forwarded message ----------
      > > > From: ashontz 
      > > > Date: 10-mar-2008 12:55
      > > > Subject: Re: Accident
      > > > To: zenith-list@matronics.com (zenith-list@matronics.com)
      > > > 
      > > > 
      > > > Regardless, I'm adding extra ribs, going with the 12 gallon tanks instead
      of the 15, no wing-locker, and some sort of overridable system that limits control
      surface/stick travel at and above manuevering speed.
      > > > 
      > > > 
      > > > Kevin Bonds wrote:
      > > > 
      > > > >  Andy,
      > > > > 
      > > > >   Let's not jump to any conclusions here. Sounds more like there may have
      > > > >  been a problem with the canopy, if I had to guess--which we shouldn't.
      I
      > > > >  know an eyewitness stated that a wing /may/ have come off, but I doubt
      > > > >  many eyewitnesses would know a wing from a rudder or any other part in
      > > > >  that instance. Hopefully they will recover the plane. The wings could,
      > > > >  very well, still be intact. Sounds like the canopy will not be  size="2">
      > > > > [/b]
      > > > > 
      > > > 
      > > > 
      > > 
      > [b]
      
      
      --------
      Andy Shontz
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169017#169017
      
      
Message 17
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      John,
      
      Regarding Note 1.  I concur, (this incident seems to have the most plausible explanation,
      simply flying in adverse conditions).  However, you mention that "a
      lot of cases" of wing failures can be found in certified aircraft.  I was quite
      surprised to find how few there really were.  Perhaps my search parameters
      could be tight but when searching key words like wing failure, in flight break
      up etc not too many come up.
      
      Note 2
      
      Yes a bird strike is certainly a possibility, Mythbusters has some dramatic showing
      videos that show the potential damage from a bird strike.   A million things
      COULD have happened, but there appears to be a common thread in witness descriptions.
      Yes, I agree I wouldn't bet two cents on a witnesses ability to truly
      give the type of information necessary to actually find cause.  However,
      all of the accounts seem to be consistent.  Loud bang, wing fold, spiral to ground.
      
      
      johnd(at)data-tech.com wrote:
      > Hi Michael,
      > 
      > As a 601XL builder I too am concerned but would like to add a couple of 
      > data points to this discussion:
      > 
      > 1. The accident in Canadian, TX looks like it involved thunderstorms and 
      > I've read lots of cases of certified aircraft with wings coming off in 
      > such cases. So I'm not sure we can really point to an unexpected wing 
      > failure in this case.
      > 
      > 2. The recent Australian case hasn't been show to have been caused by a 
      > wing failure. I think folks are jumping the gun on this one. What 
      > strikes me as odd is that they have found pieces of the canopy over land 
      > which would seem indicate that the canopy was damaged early in the 
      > accident. The wing apparently wasn't found with this debris. I wonder 
      > about a bird strike in this one...It will be interesting to see what 
      > they find when they locate the plane. Apparently thats supposed to 
      > happen later this week when the bad weather they are having subsides...
      > 
      > 
      > John Davis
      > Burnsville, NC 28714
      > 601XL - Jab 3300
      > 
      > MHerder wrote:
      > 
      > >  
      > > 
      > >  Disclaimer:  The information contained below is filled with my own personal
      assumptions, many of which may not be correct (I am only trying to use my best
      logic)  I do not wish to be involved in a flaming session since this is a very
      touchy subject for those of us (myself included) who truly take pride in their
      project and enjoy every second of working on their project and have invested
      a large amount of time and money.  I am only trying to ask some questions
      and get others opinions as to whether or not my assumptions are logical or reasonable.
      > > 
      > >  Does anyone know if the incident in Spain and Australia involved the UL version
      of the XL, or the UL version of the HD.  Zenair apparently manufactures
      the "ultralight" version for the euro market ( I don't know what is required in
      Australia).  As a builder I am deeply concerned, my condolences go out to the
      families effected.  
      > > 
      > >  The reason I ask is that the UL version is about 200 or so pounds less (gross
      weight).  I look at the structure of my aircraft under construction and wonder
      where the hell I could take out such a significant amount of weight without
      making sacrifices somewhere.  (Lighter landing gear seems to be the largest
      component)
      > > 
      > >  I DO NOT believe that Zenith is marketing and selling a dangerous design.
      Someone once pointed out that all of the significant fly in the XL frequently,
      which I think is a very valid point. 
      > > 
      > >  However, I was more easily able to dismiss the first two or so incidents.
      This latest series is especially bothersome.
      > > 
      > >  My searches find 2 down in Cali with apparent wing failures, 1 down in Canadian
      TX.  All of the three point to wing failures, add 2 to it and it brings
      us up to 5 Zodiac XL's with apparent wing failures.  In an approximately 2 or
      so year span.  How many Zodiac XL's are flying?  FAA (which only shows registrations
      for US owned) shows about 225 or so.  If we assume ( and this is a giant
      assumption) that the US market represents 60-70% of all Zodiac flying Zodiac
      XL's to about 3-400 FLYING Zodiac XL's.  Can someone please substantiate or reject
      these approximations?  I don't even consider the HD in these numbers because
      the wing is an entirely different spar design (we are talking about wing
      failures not rudder failures) If it were rudder failures I would consider their
      flying numbers in my figures since they both use the same rudder. 
      > > 
      > >  What is the average number of hours on each Zodiac XL at this point in time?
      My guess would be about 150-200.  (This is only my wild guess). 
      > > 
      > >  So is it safe to say that there is 1 wing failure per 15000 hrs flown in a
      Zodiac XL?  If you fly in a Zodiac for 500 hrs do you have an 3.3% chance of
      experiencing a wing failure?  
      > > 
      > >  Guys I'm just trying to rattle around some numbers, I think my numbers are
      conservative.  (More zodiacs than there actually are flying, more hours on each
      than there actually are etc.)  
      > > 
      > >  I feel confident that if there is a design flaw Zenith will address the issue
      appropriately, hopefully the wreckage is in such condition that it can yield
      better information than the other wrecks that were inconclusive due to post
      crash fire.  Hopefully the landing in the ocean in relatively shallow waters
      will allow for a more conclusive investigation.  My thoughts and prayers go out
      to the families.  
      > > 
      > >  If only one good thing comes of this accident, please let it be that IF there
      is a design issue, that it can be addressed.
      > > 
      > >  --------
      > >  One Rivet at a Time!
      > > 
      > > 
      > > 
      > > 
      > >  Read this topic online here:
      > > 
      > >  http://forums.matronics.com/viewtopic.php?p=168995#168995
      > > 
      > > 
      > > 
      > > 
      > > 
      > > 
      > > 
      > > 
      > > 
      > > 
      > >    
      > > 
      > > 
      > 
      
      
      --------
      One Rivet at a Time!
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169021#169021
      
      
Message 18
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  | 
      
      
      
      
      Considering it's an eye-witness account, can they really be sure they saw the explosion
      first. Most people I know who are pilots don't watch planes overhead
      like pilots do. They'd only look up if something odd happened, like they heard
      a loud bang that actually occured 2.5 seconds beforehand, then they look up and
      see a plane with it's wing folded up, therefore, to the unwashed masses that
      means, loud bang, THEN wing fold.
      
      
      MHerder wrote:
      > John,
      > 
      > Regarding Note 1.  I concur, (this incident seems to have the most plausible
      explanation, simply flying in adverse conditions).  However, you mention that
      "a lot of cases" of wing failures can be found in certified aircraft.  I was quite
      surprised to find how few there really were.  Perhaps my search parameters
      could be tight but when searching key words like wing failure, in flight break
      up etc not too many come up.
      > 
      > Note 2
      > 
      > Yes a bird strike is certainly a possibility, Mythbusters has some dramatic showing
      videos that show the potential damage from a bird strike.   A million things
      COULD have happened, but there appears to be a common thread in witness
      descriptions.  Yes, I agree I wouldn't bet two cents on a witnesses ability to
      truly give the type of information necessary to actually find cause.  However,
      all of the accounts seem to be consistent.  Loud bang, wing fold, spiral to
      ground.
      > 
      > 
      > johnd(at)data-tech.com wrote:
      > > Hi Michael,
      > > 
      > > As a 601XL builder I too am concerned but would like to add a couple of 
      > > data points to this discussion:
      > > 
      > > 1. The accident in Canadian, TX looks like it involved thunderstorms and 
      > > I've read lots of cases of certified aircraft with wings coming off in 
      > > such cases. So I'm not sure we can really point to an unexpected wing 
      > > failure in this case.
      > > 
      > > 2. The recent Australian case hasn't been show to have been caused by a 
      > > wing failure. I think folks are jumping the gun on this one. What 
      > > strikes me as odd is that they have found pieces of the canopy over land 
      > > which would seem indicate that the canopy was damaged early in the 
      > > accident. The wing apparently wasn't found with this debris. I wonder 
      > > about a bird strike in this one...It will be interesting to see what 
      > > they find when they locate the plane. Apparently thats supposed to 
      > > happen later this week when the bad weather they are having subsides...
      > > 
      > > 
      > > John Davis
      > > Burnsville, NC 28714
      > > 601XL - Jab 3300
      > > 
      > > MHerder wrote:
      > > 
      > > >  
      > > > 
      > > >  Disclaimer:  The information contained below is filled with my own personal
      assumptions, many of which may not be correct (I am only trying to use my
      best logic)  I do not wish to be involved in a flaming session since this is a
      very touchy subject for those of us (myself included) who truly take pride in
      their project and enjoy every second of working on their project and have invested
      a large amount of time and money.  I am only trying to ask some questions
      and get others opinions as to whether or not my assumptions are logical or reasonable.
      > > > 
      > > >  Does anyone know if the incident in Spain and Australia involved the UL
      version of the XL, or the UL version of the HD.  Zenair apparently manufactures
      the "ultralight" version for the euro market ( I don't know what is required
      in Australia).  As a builder I am deeply concerned, my condolences go out to
      the families effected.  
      > > > 
      > > >  The reason I ask is that the UL version is about 200 or so pounds less (gross
      weight).  I look at the structure of my aircraft under construction and
      wonder where the hell I could take out such a significant amount of weight without
      making sacrifices somewhere.  (Lighter landing gear seems to be the largest
      component)
      > > > 
      > > >  I DO NOT believe that Zenith is marketing and selling a dangerous design.
      Someone once pointed out that all of the significant fly in the XL frequently,
      which I think is a very valid point. 
      > > > 
      > > >  However, I was more easily able to dismiss the first two or so incidents.
      This latest series is especially bothersome.
      > > > 
      > > >  My searches find 2 down in Cali with apparent wing failures, 1 down in Canadian
      TX.  All of the three point to wing failures, add 2 to it and it brings
      us up to 5 Zodiac XL's with apparent wing failures.  In an approximately 2 or
      so year span.  How many Zodiac XL's are flying?  FAA (which only shows registrations
      for US owned) shows about 225 or so.  If we assume ( and this is a giant
      assumption) that the US market represents 60-70% of all Zodiac flying Zodiac
      XL's to about 3-400 FLYING Zodiac XL's.  Can someone please substantiate or
      reject these approximations?  I don't even consider the HD in these numbers because
      the wing is an entirely different spar design (we are talking about wing
      failures not rudder failures) If it were rudder failures I would consider their
      flying numbers in my figures since they both use the same rudder. 
      > > > 
      > > >  What is the average number of hours on each Zodiac XL at this point in time?
      My guess would be about 150-200.  (This is only my wild guess). 
      > > > 
      > > >  So is it safe to say that there is 1 wing failure per 15000 hrs flown in
      a Zodiac XL?  If you fly in a Zodiac for 500 hrs do you have an 3.3% chance of
      experiencing a wing failure?  
      > > > 
      > > >  Guys I'm just trying to rattle around some numbers, I think my numbers are
      conservative.  (More zodiacs than there actually are flying, more hours on
      each than there actually are etc.)  
      > > > 
      > > >  I feel confident that if there is a design flaw Zenith will address the
      issue appropriately, hopefully the wreckage is in such condition that it can yield
      better information than the other wrecks that were inconclusive due to post
      crash fire.  Hopefully the landing in the ocean in relatively shallow waters
      will allow for a more conclusive investigation.  My thoughts and prayers go
      out to the families.  
      > > > 
      > > >  If only one good thing comes of this accident, please let it be that IF
      there is a design issue, that it can be addressed.
      > > > 
      > > >  --------
      > > >  One Rivet at a Time!
      > > > 
      > > > 
      > > > 
      > > > 
      > > >  Read this topic online here:
      > > > 
      > > >  http://forums.matronics.com/viewtopic.php?p=168995#168995
      > > > 
      > > > 
      > > > 
      > > > 
      > > > 
      > > > 
      > > > 
      > > > 
      > > > 
      > > > 
      > > >    
      > > > 
      > > > 
      > > 
      > 
      
      
      --------
      Andy Shontz
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169023#169023
      
      
Message 19
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| Subject:  | Re: Accident in Spain was a Zodiac 601XL and there is a picture. | 
      
      
      Andy, witness accounts are horribly bad. If I was charged with murder I'd rather
      have five eye witnesses testifying against me than one blurry picture of me
      committing the crime.
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169024#169024
      
      
Message 20
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  | 
      
      
| Subject:  | Re: Accident in Spain was a Zodiac 601XL and   there | 
      is a picture.
      
      
      Hi Andy,
      
      This is a good question - what could cause an explosion.  Indeed, I 
      remember another report of an explosion that seemed to just precede a 
      structural failure.  I also remember a report of an engine revving 
      irregularly just before the explosion.  Perhaps I am mixing and 
      matching different incidents, but I remember both reports.
      
      I would guess the most likely ingredient for an accidental explosion 
      would be loose fuel in the cabin.  There really isn't a way you could 
      get a lot of loose fuel in the wing structure since the fuel is 
      stored on the front side of the mostly solid wing spar.
      
      I can envision a fuel leak combined with a wing mounted fuel pump 
      that forces a lot of fuel into the cabin.  This isn't as likely if 
      the normal fuel pump arrangement is used because a leak would give 
      the pump in the engine compartment just air to suck on rather than 
      fuel.  A cabin full of fuel vapor and air combined with a spark of 
      some sort might give a big fuel-air explosion.
      
      Please note that the theoretical explosion described above has no 
      basis at all in a structural design or construction issue.  It is 
      based on a simple failure in the fuel system combined with an 
      ill-advised arrangement of fuel pumps.
      
      As far as I know, there has been no proven wing design problem.  I 
      don't know where that idea came from.  There have been wing 
      separations, but I can't remember any confirmed explanation as to why 
      that separation occurred.   Since Chris Heintz has reexamined and 
      retested the wing structure since the first few structural failures I 
      think it would be foolish to make a major wing design change with the 
      hope of solving a problem.  Any major change, like adding ribs, would 
      be just as likely to cause new problems as to solve any old ones.
      
      I personally feel there is no point in trying to come up with some 
      mathematical explanation of the accidents with the hope of computing 
      odds of failure of any new plane.  This might help you sleep at 
      night, but I don't think it is a valid analysis technique for this 
      kind of problem.  There have been several airplane designs in the 
      past that had horrible accident records and structural 
      failures.  None of these were random in nature.  They were 
      expressions of latent design problems that were eventually identified 
      and fixed.  The planes I am thinking of for this point are the V-tail 
      Bonanza and the Lockheed Electra.
      
      As for personal decisions, I think everyone considering flying a 
      Zodiac XL (like me) should come to terms with the notion that this is 
      a dangerous activity that could end in disaster.  If you can't live 
      with that then you shouldn't be flying this or any other experimental 
      airplane.  To pretend that experimental airplanes are anything other 
      than dangerous is just kidding yourself.
      
      Paul
      XL fuselage
      
      
      At 08:16 AM 3/11/2008, you wrote:
      >What would cause an explosion, leaking fuel tank into the wing 
      >structure? Empty tank that for some reason exploded?
      
      
Message 21
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  | 
      
      
      
      
      Looking at the photo, at this link, it appears that both wings are still attached???????????
      
      Time: 01:47:19 PM PST US
      From: William Dominguez <bill_dom@yahoo.com>
      Subject: Re: Zenith-List: Re: Accident in Spain was a Zodiac 601XL and there is
      a picture.
      
      I found this from from the accident page of ultraligero.net, the entry is at the
      bottom:
      
      http://www.ultraligero.net/Accidentes/08.htm
      
      
Message 22
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  | 
      
      
| Subject:  | Re: XL - success stories | 
      
      Hey guys!
         
        The only snobbishness I've encountered was from people who either didn't understand
      the design or prefer something different. It's like guitar players - you
      either like Fenders or Gibsons. Both are great guitars. I made the decision
      that was right for me - not somebody else, so I really don't care what they think.
         
        I did a lot of research before making my choice. I trust the design and the designer
      or I wouldn't be building it. My trust extends to knowing that if a problem
      surfaces, a proper and acceptable solution will be offered. Until then,
      I'm dancing with the one that brung me. Now get off the computer and go pull some
      rivets.
         
        Debo Cox
        Nags Head, NC
        www.mykitlog.com/debo
         
        do not archive
         
      
      
Message 23
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  | 
      
      
| Subject:  | Re: Fuel Pump & Gascolator For Sale | 
      
      
      Hi Andy,
      
      I would like to buy your fuel pump,
      
      Rick
      
      rick@ravengear.us
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169030#169030
      
      
Message 24
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  | 
      
      
| Subject:  | Re: Accident in Spain was a Zodiac 601XL and   there | 
      is a picture.
      
      
      While the loud bang was heard and a falling twisting mass was see does not 
      necessarily mean something exploded. Has anyone here see a wing tested to 
      failure? I have see a 747, 727, Cessna 310, 210 and 150 wing tested to 
      failure......when they finaly failed, it was a very surpisingly loud bang. 
      What the witnesses heard could have just been the structual failure......The 
      one thing I never saw in the reports were evidence of a fire in the air or 
      witnesses seeing a smoke trail to the ground.
      
      David Mikesell
      Cloverdale, CA 95425
      
      ----- Original Message ----- 
      From: "Paul Mulwitz" <psm@att.net>
      Sent: Tuesday, March 11, 2008 9:12 AM
      Subject: Re: Zenith-List: Re: Accident in Spain was a Zodiac 601XL and there 
      is a picture.
      
      
      >
      > Hi Andy,
      >
      > This is a good question - what could cause an explosion.  Indeed, I 
      > remember another report of an explosion that seemed to just precede a 
      > structural failure.  I also remember a report of an engine revving 
      > irregularly just before the explosion.  Perhaps I am mixing and matching 
      > different incidents, but I remember both reports.
      >
      > I would guess the most likely ingredient for an accidental explosion would 
      > be loose fuel in the cabin.  There really isn't a way you could get a lot 
      > of loose fuel in the wing structure since the fuel is stored on the front 
      > side of the mostly solid wing spar.
      >
      > I can envision a fuel leak combined with a wing mounted fuel pump that 
      > forces a lot of fuel into the cabin.  This isn't as likely if the normal 
      > fuel pump arrangement is used because a leak would give the pump in the 
      > engine compartment just air to suck on rather than fuel.  A cabin full of 
      > fuel vapor and air combined with a spark of some sort might give a big 
      > fuel-air explosion.
      >
      > Please note that the theoretical explosion described above has no basis at 
      > all in a structural design or construction issue.  It is based on a simple 
      > failure in the fuel system combined with an ill-advised arrangement of 
      > fuel pumps.
      >
      > As far as I know, there has been no proven wing design problem.  I don't 
      > know where that idea came from.  There have been wing separations, but I 
      > can't remember any confirmed explanation as to why that separation 
      > occurred.   Since Chris Heintz has reexamined and retested the wing 
      > structure since the first few structural failures I think it would be 
      > foolish to make a major wing design change with the hope of solving a 
      > problem.  Any major change, like adding ribs, would be just as likely to 
      > cause new problems as to solve any old ones.
      >
      > I personally feel there is no point in trying to come up with some 
      > mathematical explanation of the accidents with the hope of computing odds 
      > of failure of any new plane.  This might help you sleep at night, but I 
      > don't think it is a valid analysis technique for this kind of problem. 
      > There have been several airplane designs in the past that had horrible 
      > accident records and structural failures.  None of these were random in 
      > nature.  They were expressions of latent design problems that were 
      > eventually identified and fixed.  The planes I am thinking of for this 
      > point are the V-tail Bonanza and the Lockheed Electra.
      >
      > As for personal decisions, I think everyone considering flying a Zodiac XL 
      > (like me) should come to terms with the notion that this is a dangerous 
      > activity that could end in disaster.  If you can't live with that then you 
      > shouldn't be flying this or any other experimental airplane.  To pretend 
      > that experimental airplanes are anything other than dangerous is just 
      > kidding yourself.
      >
      > Paul
      > XL fuselage
      >
      >
      > At 08:16 AM 3/11/2008, you wrote:
      >>What would cause an explosion, leaking fuel tank into the wing structure? 
      >>Empty tank that for some reason exploded?
      >
      >
      > 
      
      
Message 25
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  | 
      
      
      
      
      It looked like that to me also. And the trim for the canopy was up.
      Darrell
      do not archive
      
      On 3/11/08, alex trent <atrent8@cogeco.ca> wrote:
      >
      >  Looking at the photo, at this link, it appears that both wings are still attached???????????
      >
      >  Time: 01:47:19 PM PST US
      >  From: William Dominguez <bill_dom@yahoo.com>
      >  Subject: Re: Zenith-List: Re: Accident in Spain was a Zodiac 601XL and there
      is
      >  a picture.
      >
      >  I found this from from the accident page of ultraligero.net, the entry is at
      the
      >  bottom:
      >
      >  http://www.ultraligero.net/Accidentes/08.htm
      >
      >
      
      
Message 26
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  | 
      
      
      
      
      Hi
         Your numbers may be close. If there has been 5 wing failures in a certain 
      model aircraft I would say there has to be a reason why
             I have just started my rudder and I am concerned. I can't remember 
      any wing failures in Cessna 172 or 150 but I could wrong
      ---- Original Message ----- 
      From: "MHerder" <michaelherder@beckgroup.com>
      Sent: Tuesday, March 11, 2008 12:17 PM
      Subject: Zenith-List: Re: Accident
      
      
      >
      > Disclaimer:  The information contained below is filled with my own 
      > personal assumptions, many of which may not be correct (I am only trying 
      > to use my best logic)  I do not wish to be involved in a flaming session 
      > since this is a very touchy subject for those of us (myself included) who 
      > truly take pride in their project and enjoy every second of working on 
      > their project and have invested a large amount of time and money.  I am 
      > only trying to ask some questions and get others opinions as to whether or 
      > not my assumptions are logical or reasonable.
      >
      > Does anyone know if the incident in Spain and Australia involved the UL 
      > version of the XL, or the UL version of the HD.  Zenair apparently 
      > manufactures the "ultralight" version for the euro market ( I don't know 
      > what is required in Australia).  As a builder I am deeply concerned, my 
      > condolences go out to the families effected.
      >
      > The reason I ask is that the UL version is about 200 or so pounds less 
      > (gross weight).  I look at the structure of my aircraft under construction 
      > and wonder where the hell I could take out such a significant amount of 
      > weight without making sacrifices somewhere.  (Lighter landing gear seems 
      > to be the largest component)
      >
      > I DO NOT believe that Zenith is marketing and selling a dangerous design. 
      > Someone once pointed out that all of the significant fly in the XL 
      > frequently, which I think is a very valid point.
      >
      > However, I was more easily able to dismiss the first two or so incidents. 
      > This latest series is especially bothersome.
      >
      > My searches find 2 down in Cali with apparent wing failures, 1 down in 
      > Canadian TX.  All of the three point to wing failures, add 2 to it and it 
      > brings us up to 5 Zodiac XL's with apparent wing failures.  In an 
      > approximately 2 or so year span.  How many Zodiac XL's are flying?  FAA 
      > (which only shows registrations for US owned) shows about 225 or so.  If 
      > we assume ( and this is a giant assumption) that the US market represents 
      > 60-70% of all Zodiac flying Zodiac XL's to about 3-400 FLYING Zodiac XL's. 
      > Can someone please substantiate or reject these approximations?  I don't 
      > even consider the HD in these numbers because the wing is an entirely 
      > different spar design (we are talking about wing failures not rudder 
      > failures) If it were rudder failures I would consider their flying numbers 
      > in my figures since they both use the same rudder.
      >
      > What is the average number of hours on each Zodiac XL at this point in 
      > time?  My guess would be about 150-200.  (This is only my wild guess).
      >
      > So is it safe to say that there is 1 wing failure per 15000 hrs flown in a 
      > Zodiac XL?  If you fly in a Zodiac for 500 hrs do you have an 3.3% chance 
      > of experiencing a wing failure?
      >
      > Guys I'm just trying to rattle around some numbers, I think my numbers are 
      > conservative.  (More zodiacs than there actually are flying, more hours on 
      > each than there actually are etc.)
      >
      > I feel confident that if there is a design flaw Zenith will address the 
      > issue appropriately, hopefully the wreckage is in such condition that it 
      > can yield better information than the other wrecks that were inconclusive 
      > due to post crash fire.  Hopefully the landing in the ocean in relatively 
      > shallow waters will allow for a more conclusive investigation.  My 
      > thoughts and prayers go out to the families.
      >
      > If only one good thing comes of this accident, please let it be that IF 
      > there is a design issue, that it can be addressed.
      >
      > --------
      > One Rivet at a Time!
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=168995#168995
      >
      >
      > 
      
      
Message 27
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  | 
      
      
      
      
      I'm starting to think the main culprit here, if there is in fact wing folding incidents
      not due to pulling to hard on the elevator, is torsional strength of
      the wing and under certain conditions turns into abrupt wing flutter. I'm even
      inclined to think that the slight forward sweep really doesn't have much to do
      with it, although it's not helping, but is not the main culprit. Consider every
      time a true straight wing plane is slipped, well, right there you have forward
      sweep on ne wing. Any time the ball is not perfectly centered, again, one
      wing or the other is experiencing forward sweep.
      
      I think one condition that could lead to a wing folding in the XL would be, deploy
      flaps, then turn, then either drop the nose or raise the nose. Say it's a
      left turn. More than likely the ball will not be perfectly centered, and due to
      adverse yaw, now the left wing will be even more 'forward swept'. So now we've
      got a wing in preloaded in maximum torsion, flap down, elevator up, possibly
      wing even more forward swept due to adverse yaw, and you either drop the nose
      or rais the nose somewhat abruptly adding to or descreasing the torsional spiring
      loading of the wing. If the wing is not reinforced enough it starts to go
      into aero-elastic flutter, which if the rivets aren't good, we've already got
      a forward canted spar, and you have a wing locker giving even less buckling
      resistance to the main spar between rib 4 and 5, well, that might not be too fun
      to experience. But it all starts with torsional resistance.
      
      --------
      Andy Shontz
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169042#169042
      
      
Message 28
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  | 
      
      
| Subject:  | Re: XL - success stories | 
      
      
      Here is my question to all on accidents,
      the design has been around for a while. How many years has the number of planes
      been around, 1992? and how many accidents total, compared to Vans RV and their
      total accidents?  WHat I am getting at is the plane design is historically sound,
      the pilots are the issue or the builder. Its always hard to look in the
      mirror and point the fingure at what we see looking back.
      Most of the guys that own an RV that I take flying in my 601 are frankly asking
      me whether I want a partner in my plane.  The 601xl is a great plane.  If you
      try to fly it like an RV, then you will have issues.
      
      Juan
      
      -----Original Message-----
      >From: pavel569 <pm569@HOTMAIL.COM>
      >Sent: Mar 10, 2008 11:31 PM
      >To: zenith-list@matronics.com
      >Subject: Zenith-List: Re: XL - success stories
      >
      >
      >The problem is - you'll never see an article in a newspaper about a "guy who fly
      his Zodiac XL for so many hours without any problem". People just want to see
      a debris on the ground that not a long ago use to be an airplane. It just a
      nature of ours, I guess. If there is a problem with either an airframe rigidity
      or material weakness, there would be hundreds of 601's in scrap metal junkyards
      and hundreds of gravestones with pilots names on them. There is a few, of
      course. But the reason can be over stressing the airframe by rough pilotage,
      lack of craftsmanship or compromising quality when building. If we fly the Zodiac
      as it is a Cherokee, not trying to get closer to critical loads, I think we
      will be fine. Big words for a guy who will (hopefully) get his private license
      next month, right? But I don't think that anyone who builds and/or fly wants
      to kill himself. Just be friend to your plane, don't twist her hands, don't
      bent her neck and she will be a good friend of yours 
       !
      > too.
      >
      >--------
      >Pavel 
      >CA
      >Zodiac XL N581PM (Reserved)
      >
      >
      >Read this topic online here:
      >
      >http://forums.matronics.com/viewtopic.php?p=168941#168941
      >
      >
      
      
Message 29
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  | 
      
      
| Subject:  | Re: Accident in Spain was a Zodiac 601XL and there  is | 
      a picture.
      
      
      I downloaded the photo and enlarged it. What is weird, to me, is that 
      the wings seem to be beat-all-to-hell but the horizontal stabilizer is 
      pristine. You can clearly see it in the background. Best I can tell, is 
      that the plane is on its (left?) side with both wings folded against the 
      canopy. I think I'm seeing both spars exposed with the leading edges 
      missing or crumpled. That horizontal stab doesn't look like it has a 
      scratch on it!
      
      Also, I am trying to make out the objects below the right wheel that is 
      sticking up in the air. Could those be noseribs? Looks like a lot of 
      twisted sheet metal around the right wing but there doesn't seem to be 
      as much crumpled stuff around the left. The left spar seems to be 
      stripped more cleanly.
      
      I hate the idea of armchair aircraft engineering. But, I've always 
      believed that the point of failure would have to be the leading edge 
      skin along the spar. That's why I don't consider adding extra ribs to 
      the wings to be of any use unless we're talking nose ribs. I've spoken 
      to another XL builder friend about this many times in the past after one 
      of these accidents. What spotty information, we have had, suggests that 
      the spar rivet line is, or would have to be, the point of failure for 
      the wing to fold--either in flight or on impact. I would think that the 
      nose skin would have to unzip--on top or maybe bottom--before the wing 
      would fold up. It appears that the bottom main wing skin is loose on the 
      right wing in this photo. I see a waviness/buckling above the spar.
      
      Not saying the design is flawed. Every structure has a point of failure, 
      no matter how strong.
      
      Kevin Bonds
      
      ashontz wrote:
      >
      > Didn't one of the others have it's wings break off AFTER an explosion? 
      
      
Message 30
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  | 
      
      
      
      
      Absolutely right, both wings were attached. Apparently they went beyond VNE. 
      Still waiting the final report. The canopy was found 150 mts away from the 
      plane, in the middle of a town.
      
      Many witness said theyve heard and explosion (probably the canopy) followed 
      by a plane falling on an spiral. (Sorry, my English in this case sucks)
      
      
      ----- Original Message ----- 
      From: "alex trent" <atrent8@cogeco.ca>
      Sent: Tuesday, March 11, 2008 5:23 PM
      Subject: Zenith-List: accident
      
      
      >
      > Looking at the photo, at this link, it appears that both wings are still 
      > attached???????????
      >
      > Time: 01:47:19 PM PST US
      > From: William Dominguez <bill_dom@yahoo.com>
      > Subject: Re: Zenith-List: Re: Accident in Spain was a Zodiac 601XL and 
      > there is
      > a picture.
      >
      > I found this from from the accident page of ultraligero.net, the entry is 
      > at the
      > bottom:
      >
      > http://www.ultraligero.net/Accidentes/08.htm
      >
      >
      > 
      
      
Message 31
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  | 
      
      
| Subject:  | Re: Accident in Spain | 
      
      Right, thats the plane and people I=B4m talking about. 
      
      
        ----- Original Message ----- 
        From: William Dominguez 
        To: zenith-list@matronics.com 
        Sent: Monday, March 10, 2008 3:56 PM
        Subject: Re: Zenith-List: Re: Accident in Spain
      
      
        Are you refering to this accident?:
      
      
      http://www.elpais.com/articulo/cataluna/muertos/estrellarse/avioneta/vine
      do/Subirats/elpepiespcat/20080206elpcat_28/Tes
      
        The news doesn't mention make and model but it is about an 2 place 
      aircraft that apparently lost a wing in flight.
      
        William Dominguez
        Zodiac 601XL Plans
        Miami, Florida
        http://www.geocities.com/bill_dom
      
      
        Iberplanes IGL <iberplanes@gmail.com> wrote:
          We had an 601 XL down in Barcelona 2 month ago. Aparently, wing 
      fold. 
      
      
          2008/3/10, Iberplanes IGL <iberplanes@gmail.com>:
            Si es por un ala, me comienza a preocupar. Voy a investigar y te 
      cuento.
      
            saludos
      
      
            ---------- Forwarded message ----------
            From: ashontz <ashontz@nbme.org>
            Date: 10-mar-2008 12:55
            Subject: Zenith-List: Re: Accident
            To: zenith-list@matronics.com
      
      
            Regardless, I'm adding extra ribs, going with the 12 gallon tanks 
      instead of the 15, no wing-locker, and some sort of overridable system 
      that limits control surface/stick travel at and above manuevering speed.
      
      
            Kevin Bonds wrote:
            > Andy,
            >
            > Let's not jump to any conclusions here. Sounds more like there 
      may have
            > been a problem with the canopy, if I had to guess--which we 
      shouldn't. I
            > know an eyewitness stated that a wing /may/ have come off, but I 
      doubt
            > many eyewitnesses would know a wing from a rudder or any other 
      part in
            > that instance. Hopefully they will recover the plane. The wings 
      could,
            > very well, still be intact. Sounds like the canopy will not be 
      since
            > they found 3 pieces of it scattered on shore. The plane was 
      supposed to
            > have gone-in 700 meters from shore.
            >
            > Kevin Bonds
            >
            > ashontz wrote:
            >
            > >
            > >
            > >  Thanks.
            > >
            > >  Thoe extra wings ribs are looking better and better all the 
      time.
            > >
            > >
            > >
            > >
            > >
            > 
      
      
Message 32
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  | 
      
      
      
      
      Hi,
      
      Here's a C150 that lost both its wings last year in Virginia : 
      http://ntsb.gov/ntsb/brief.asp?ev_id 060917X01355&key=1.
      
      Scott Crossfields  Cessna 210 also experienced an in flight breakup due 
      to WX: http://ntsb.gov/ntsb/brief.asp?ev_id 060501X00494&key=1
      
      and a 172 in GA that brokeup: 
      http://ntsb.gov/ntsb/brief.asp?ev_id 030325X00386&key=1
      
      And there are more if you look at the ntsb.gov database. I know its easy 
      to get all hyped up with conjecture about these accidents but its 
      important to stick with the facts that we have as well. Certificated 
      aircraft do have accidents involving in-flight breakups, some due to 
      pilot's overstressing the airframe, weather induced failures, shear 
      stupidity on the pilots part, etc.
      
      I do wish we really had some facts in the 601XL cases so we could put 
      this whole issue to rest one way or the other.
      
      John
      
      
      ella wrote:
      >
      > Hi
      >   Your numbers may be close. If there has been 5 wing failures in a 
      > certain model aircraft I would say there has to be a reason why
      >       I have just started my rudder and I am concerned. I can't 
      > remember any wing failures in Cessna 172 or 150 but I could wrong
      > ---- Original Message ----- From: "MHerder" <michaelherder@beckgroup.com>
      > To: <zenith-list@matronics.com>
      > Sent: Tuesday, March 11, 2008 12:17 PM
      > Subject: Zenith-List: Re: Accident
      >
      >
      >> <michaelherder@beckgroup.com>
      >>
      >> Disclaimer:  The information contained below is filled with my own 
      >> personal assumptions, many of which may not be correct (I am only 
      >> trying to use my best logic)  I do not wish to be involved in a 
      >> flaming session since this is a very touchy subject for those of us 
      >> (myself included) who truly take pride in their project and enjoy 
      >> every second of working on their project and have invested a large 
      >> amount of time and money.  I am only trying to ask some questions and 
      >> get others opinions as to whether or not my assumptions are logical 
      >> or reasonable.
      >>
      >> Does anyone know if the incident in Spain and Australia involved the 
      >> UL version of the XL, or the UL version of the HD.  Zenair apparently 
      >> manufactures the "ultralight" version for the euro market ( I don't 
      >> know what is required in Australia).  As a builder I am deeply 
      >> concerned, my condolences go out to the families effected.
      >>
      >> The reason I ask is that the UL version is about 200 or so pounds 
      >> less (gross weight).  I look at the structure of my aircraft under 
      >> construction and wonder where the hell I could take out such a 
      >> significant amount of weight without making sacrifices somewhere.  
      >> (Lighter landing gear seems to be the largest component)
      >>
      >> I DO NOT believe that Zenith is marketing and selling a dangerous 
      >> design. Someone once pointed out that all of the significant fly in 
      >> the XL frequently, which I think is a very valid point.
      >>
      >> However, I was more easily able to dismiss the first two or so 
      >> incidents. This latest series is especially bothersome.
      >>
      >> My searches find 2 down in Cali with apparent wing failures, 1 down 
      >> in Canadian TX.  All of the three point to wing failures, add 2 to it 
      >> and it brings us up to 5 Zodiac XL's with apparent wing failures.  In 
      >> an approximately 2 or so year span.  How many Zodiac XL's are 
      >> flying?  FAA (which only shows registrations for US owned) shows 
      >> about 225 or so.  If we assume ( and this is a giant assumption) that 
      >> the US market represents 60-70% of all Zodiac flying Zodiac XL's to 
      >> about 3-400 FLYING Zodiac XL's. Can someone please substantiate or 
      >> reject these approximations?  I don't even consider the HD in these 
      >> numbers because the wing is an entirely different spar design (we are 
      >> talking about wing failures not rudder failures) If it were rudder 
      >> failures I would consider their flying numbers in my figures since 
      >> they both use the same rudder.
      >>
      >> What is the average number of hours on each Zodiac XL at this point 
      >> in time?  My guess would be about 150-200.  (This is only my wild 
      >> guess).
      >>
      >> So is it safe to say that there is 1 wing failure per 15000 hrs flown 
      >> in a Zodiac XL?  If you fly in a Zodiac for 500 hrs do you have an 
      >> 3.3% chance of experiencing a wing failure?
      >>
      >> Guys I'm just trying to rattle around some numbers, I think my 
      >> numbers are conservative.  (More zodiacs than there actually are 
      >> flying, more hours on each than there actually are etc.)
      >>
      >> I feel confident that if there is a design flaw Zenith will address 
      >> the issue appropriately, hopefully the wreckage is in such condition 
      >> that it can yield better information than the other wrecks that were 
      >> inconclusive due to post crash fire.  Hopefully the landing in the 
      >> ocean in relatively shallow waters will allow for a more conclusive 
      >> investigation.  My thoughts and prayers go out to the families.
      >>
      >> If only one good thing comes of this accident, please let it be that 
      >> IF there is a design issue, that it can be addressed.
      >>
      >> --------
      >> One Rivet at a Time!
      >>
      >>
      >>
      >>
      >> Read this topic online here:
      >>
      >> http://forums.matronics.com/viewtopic.php?p=168995#168995
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >
      >
      
      
Message 33
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  | 
      
      
      
      
      There are two photos in that attachment.  This first one is not a 601xl, the 
      airfoil is much thinner than an XL.
      
      Randy
      ----- Original Message ----- 
      From: "Darrell Haas" <darrellhaas@gmail.com>
      Sent: Tuesday, March 11, 2008 12:13 PM
      Subject: Re: Zenith-List: accident
      
      
      >
      > It looked like that to me also. And the trim for the canopy was up.
      > Darrell
      > do not archive
      >
      > On 3/11/08, alex trent <atrent8@cogeco.ca> wrote:
      >>
      >>  Looking at the photo, at this link, it appears that both wings are still 
      >> attached???????????
      >>
      >>  Time: 01:47:19 PM PST US
      >>  From: William Dominguez <bill_dom@yahoo.com>
      >>  Subject: Re: Zenith-List: Re: Accident in Spain was a Zodiac 601XL and 
      >> there is
      >>  a picture.
      >>
      >>  I found this from from the accident page of ultraligero.net, the entry 
      >> is at the
      >>  bottom:
      >>
      >>  http://www.ultraligero.net/Accidentes/08.htm
      >>
      >>
      >>
      >>
      >>
      >>
      >
      >
      > 
      
      
Message 34
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  | 
      
      
| Subject:  | Re: XL - success stories | 
      
      
      Based on a quick FAA database query, there are 239 601 XL success stories in the
      USA today!!!  
      
      There are 51 AMD XL's, 2 CAW XL's and 185 AB Experimental XL's.  And too many more
      HD's and HDS's to count.  
      
      I'm working hard to add mine to the list!  
      
      Scott
      
      --------
      601 XL kit N596SW reserved
      Tail, control surfaces and both wings complete. Now working on fuselage
      
      www.scottwaters.com
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169057#169057
      
      
Message 35
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  | 
      
      
      
      It looks like the plane is resting on the left side of the fuselage with both wings
      folded up in relation to the plane. The leading edge skin seem to be missing
      from the most part exposing the main spar. Strangely enough, the stabilizer
      an elevator can be seen intact in a vertical position in the background. The
      front wheel is pointing to the left side.
      
      Something to keep in mind about this accident is that some of the news that cover
      it didn't mention a wing failure but an engine failure as the cause.
      
      William Dominguez
      Zodiac 601XL Plans
      Miami Florida
      http://www.geocities.com/bill_dom
      
      
      It looked like that to me also. And the trim for the canopy was up.
      Darrell
      do not archive
      
      On 3/11/08, alex trent  wrote:
      >
      >  Looking at the photo, at this link, it appears that both wings are still attached???????????
      >
      >  Time: 01:47:19 PM PST US
      >  From: William Dominguez 
      >  Subject: Re: Zenith-List: Re: Accident in Spain was a Zodiac 601XL and there
      is
      >  a picture.
      >
      >  I found this from from the accident page of ultraligero.net, the entry is at
      the
      >  bottom:
      >
      >  http://www.ultraligero.net/Accidentes/08.htm
      >
      >
      
      
Message 36
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  | 
      
      
| Subject:  | 601 XL Down in Barcelona | 
      
      Hi there
      
      The 601 XL down in Barcelona, was a kit wich parts were made at the 
      Czech Republic, built many years ago. Was no the "european version" as 
      said on the list. 
      
      The canopy was found 150 meters away, there are rumors everywere and 
      I=B4m trying to contact the investigators, because I like to know what 
      really happened. Both pilots were very well known at the aerodrome where 
      i=B4m flying. Was a great loss. 
      
      Take care, 
      
      Alberto Martin
      Iberplanes IGL 
      http://www.iberplanes.es
      Igualada - Barcelona - Espa=F1a
      
Message 37
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      OK, I hate these accident discussions because they are full of conjecture, assumptions,
      false information and all sorts of wild guesses from people who know
      little or nothing. The more we talk about "what-ifs' and possible design flaws
      the more scared we get and scared is not good.  
      
      We are pilots and we should mitigate risk to the best of our ability and accept
      the rest or don't fly.  So, as builders we do the same.  I mitigated risk by
      choosing an airframe and engine design with many examples flying from a designer
      and company with excellent history. I accept the other risks that I cannot
      control.
      
      Now, hearing about accidents makes us take notice.  We should take notice so that
      we can learn from them if possible.  Clearly, it seems unusually to hear more
      than one structural failure and we want to know if it was the pilot or the
      design.  Personally, I haven't seen enough evidence to make me scrap my 75% completed
      airplane. But, for those of you that are new or just forgot, below are
      the facts from the FAA and NTSB databases. You can look them up if you want.
      
      As of today, there are 239 registered 601 XL's in the United States. 
      -51 are made by AMD
      -3 are made by CAW
      -185 are amateur built 
      
      In the last 2 years, there have been 5 (FIVE) fatal accidents:
      11/2/07- 1st flight AB-Exp. on take-off rolled left into terrain. 
      5/2/07-In flight break-up. AB-Exp 1 year sport pilot flew into IMC in heavy rain
      and possible convective activity (ie thundersorm)
      11/11/06- CAW SLW- Fuel exhaustion (empty tanks) flew into trees
      11/4/06-AMD In flight break-up. 
      2/8/06-AB-Exp first flight by new owner and CFI. NTSB probable cause: Structural
      failure of wing for unknown reasons. (This is the accident that prompted the
      additional wing testing for positive G's and the letter from Chris Hientz warning
      pilots of abrupt full elevator deflection) 
      
      Now, my advise to myself until I know more is to realize this:  The XL flies about
      as fast as the 172 I fly and weighs half as much.  It is a "light" sport plane
      and when I fly it, I will fly it carefully and well within the normal envelope.
      I'll put gas in it, I won't fly into thunderstorms, I will get transition
      training and I will maintain it to the highest standards. 
      
      That's it, my lunch hour is over....carry on......
      Scott 
      
      PS, I don't know how many RV's there are registered but 27 fatal accidents in the
      same period with one wing falure...
      
      --------
      601 XL kit N596SW reserved
      Tail, control surfaces and both wings complete. Now working on fuselage
      
      www.scottwaters.com
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169066#169066
      
      
Message 38
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  | 
      
      
      
      Do the rear and middle top skins overlap or go inside the side skins?
      
Message 39
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  | 
      
      
| Subject:  | Re: XL - success stories | 
      
      
      The EAA group in in my area is mostly RV's, our pres is part of a formation 
      group of RV's, but they done look down on the rest of us. We have a 601xl, 
      mine, 701 , 601HD and a 801 along with host of others. I chose the 601xl 
      because of the time to build but also becuase I would like my wife to get 
      her Sport License. The 601xl is a comforable and easy plane to fly, but like 
      any aircraft you must respect it. Saving for wings Tom
      ----- Original Message ----- 
      From: "John Bolding" <jnbolding1@teleshare.net>
      Sent: Tuesday, March 11, 2008 11:11 AM
      Subject: Re: Zenith-List: Re: XL - success stories
      
      
      > <jnbolding1@teleshare.net>
      >
      > Isn't it strange!   When I built my RV3 about a hundred yrs ago it was 
      > like the Zenith group is now, bunch of guys building airplanes and having 
      > a good time,  nobody had their nose in the air.  Was at a fly-in (Texas) a 
      > month ago and a fellow with a fresh RV6 had his chest stuck way out and 
      > asked smugly if I ever thought about building an RV,  answer was   "Yep, 
      > built the second RV to fly in Texas before you were born".  I'm a little 
      > abrasive sometimes.
      > Hopefully the Zenith crowd doesn't get that way.   Not all the RV guys are 
      > like that but there ARE a bunch of them.
      > LO&SLO    John
      >
      >
      > ----- Original Message ----- 
      > From: "Darrell Haas" <darrellhaas@gmail.com>
      > To: <zenith-list@matronics.com>
      > Sent: Tuesday, March 11, 2008 9:18 AM
      > Subject: Re: Zenith-List: Re: XL - success stories
      >
      >
      >>
      >> YES!  All of my EAA group are Van's builders and they really let you know 
      >> it.
      >> Darrell
      >> 601XL
      >> do not archive
      >>
      >> On 3/11/08, PatrickW <pwhoyt@yahoo.com> wrote:
      >>>
      >>>  Do you guys ever feel like you have to defend the Zodiac when talking 
      >>> to builders of other airplanes?
      >>>
      >>>  Patrick
      >>>  XL/Corvair
      >>>
      >>>
      >>>
      >>>
      >>>  Read this topic online here:
      >>>
      >>>  http://forums.matronics.com/viewtopic.php?p=168971#168971
      >>>
      >>>
      >>>
      >>>
      >>>
      >>>
      >>>
      >>>
      >>>
      >>>
      >>>
      >>
      >>
      >>
      >>
      >>
      >>
      >
      >
      > 
      
      
Message 40
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  | 
      
      
| Subject:  | Re: XL - success stories | 
      
      
      > Do you guys ever feel like you have to defend the Zodiac when talking to
      builders of other airplanes?
      
      Nope, they say "Zenith? Never heard of it"
      
      -- Craig
      
      Do not archive
      
      
Message 41
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  | 
      
      
      
      
      The skins overlap
      
      Regards,
      Eddie
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169074#169074
      
      
Message 42
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  | 
      
      
| Subject:  | Re: 601 XL Down in Barcelona | 
      
      
      Thanks Alberto. Keep us posted. The Australian crash was similar. Canopy 
      pieces found far from crash site.
      
      Iberplanes IGL wrote:
      > Hi there
      >  
      > The 601 XL down in Barcelona, was a kit wich parts were made at the 
      > Czech Republic, built many years ago. Was no the "european version" as 
      > said on the list.
      >  
      
      
Message 43
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  | 
      
      
      
      I'm at that stage now and I believe that just like the rudder, the skins ar
      e positioned inside the panels to mark and drill out matching holes and the
      n pulled out and repositioned on top of the panels. If they were left insid
      e, the top edge of the panel would create a lip and capture rain, dew etc..
      . which could eventually create corrosion. Hope this helps.
      
         Re: rmacpunk@netzero.net wrote... "Do the rear and middle top skins over
      lap or go inside the side skins?"
      
      Frank Forgues
      fuse
      601xl/corvair
      Toronto Can.
      
      
      From: rmacpunk@netzero.netTo: zenith-list@matronics.comSubject: Zenith-List
      : SkinsDate: Tue, 11 Mar 2008 14:55:00 -0400
      
      
      Do the rear and middle top skins overlap or go inside the side skins?
      
      
      _________________________________________________________________
      Spread the Love by installing 30 free Messenger Emoticons. Get them now!
      http://g.msn.ca/ca55/212
      
Message 44
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  | 
      
      
      
      
      Actually when I think about the way the zenith wings are designed it
      seems obvious with just a pure positive or negative loading that the
      wing is plenty strong. However if for some reason you could get it to
      twist I can imagine how it could collapse and fold back quite easily.
      
      Like somebody said this is nothing but pure speculation anyway.
      
      Jeff
      
      
      ashontz wrote:
      > I'm starting to think the main culprit here, if there is in fact wing folding
      incidents not due to pulling to hard on the elevator, is torsional strength of
      the wing and under certain conditions turns into abrupt wing flutter. I'm even
      inclined to think that the slight forward sweep really doesn't have much to
      do with it, although it's not helping, but is not the main culprit. Consider
      every time a true straight wing plane is slipped, well, right there you have forward
      sweep on ne wing. Any time the ball is not perfectly centered, again, one
      wing or the other is experiencing forward sweep.
      > 
      > I think one condition that could lead to a wing folding in the XL would be, deploy
      flaps, then turn, then either drop the nose or raise the nose. Say it's
      a left turn. More than likely the ball will not be perfectly centered, and due
      to adverse yaw, now the left wing will be even more 'forward swept'. So now we've
      got a wing in preloaded in maximum torsion, flap down, aileron up, possibly
      wing even more forward swept due to adverse yaw, and you either drop the nose
      or rais the nose somewhat abruptly adding to or descreasing the torsional spiring
      loading of the wing. If the wing is not reinforced enough it starts to
      go into aero-elastic flutter, which if the rivets aren't good, we've already got
      a forward canted spar, and you have a wing locker giving even less buckling
      resistance to the main spar between rib 4 and 5, well, that might not be too
      fun to experience. But it all starts with torsional resistance.
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169081#169081
      
      
Message 45
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  | 
      
      
      
      Thanks Scott for the snap back to reality.  It DOES tend to work on one's brain
      when you hear so much gloom and doom.  Flight IS inherently dangerous.  So is
      crossing the street and driving a car or riding in one.  I for one take a lot
      of what I read as simply "information".  If I didn't, I would be staying home
      an awfully lot.......and selling my XL immediately, then going back to bed so
      I don't risk hurting myself by going up and down my stairs to work on the Zodiac.
         
        Thanks for the reality check - I think we all needed it.
         
        Larry H
      
      swater6 <waters.scott@comcast.net> wrote:
      
      OK, I hate these accident discussions because they are full of conjecture, assumptions,
      false information and all sorts of wild guesses from people who know
      little or nothing. The more we talk about "what-ifs' and possible design flaws
      the more scared we get and scared is not good. 
      
      We are pilots and we should mitigate risk to the best of our ability and accept
      the rest or don't fly. So, as builders we do the same. I mitigated risk by choosing
      an airframe and engine design with many examples flying from a designer
      and company with excellent history. I accept the other risks that I cannot control.
      
      Now, hearing about accidents makes us take notice. We should take notice so that
      we can learn from them if possible. Clearly, it seems unusually to hear more
      than one structural failure and we want to know if it was the pilot or the design.
      Personally, I haven't seen enough evidence to make me scrap my 75% completed
      airplane. But, for those of you that are new or just forgot, below are the
      facts from the FAA and NTSB databases. You can look them up if you want.
      
      As of today, there are 239 registered 601 XL's in the United States. 
      -51 are made by AMD
      -3 are made by CAW
      -185 are amateur built 
      
      In the last 2 years, there have been 5 (FIVE) fatal accidents:
      11/2/07- 1st flight AB-Exp. on take-off rolled left into terrain. 
      5/2/07-In flight break-up. AB-Exp 1 year sport pilot flew into IMC in heavy rain
      and possible convective activity (ie thundersorm)
      11/11/06- CAW SLW- Fuel exhaustion (empty tanks) flew into trees
      11/4/06-AMD In flight break-up. 
      2/8/06-AB-Exp first flight by new owner and CFI. NTSB probable cause: Structural
      failure of wing for unknown reasons. (This is the accident that prompted the
      additional wing testing for positive G's and the letter from Chris Hientz warning
      pilots of abrupt full elevator deflection) 
      
      Now, my advise to myself until I know more is to realize this: The XL flies about
      as fast as the 172 I fly and weighs half as much. It is a "light" sport plane
      and when I fly it, I will fly it carefully and well within the normal envelope.
      I'll put gas in it, I won't fly into thunderstorms, I will get transition
      training and I will maintain it to the highest standards. 
      
      That's it, my lunch hour is over....carry on......
      Scott 
      
      PS, I don't know how many RV's there are registered but 27 fatal accidents in the
      same period with one wing falure...
      
      --------
      601 XL kit N596SW reserved
      Tail, control surfaces and both wings complete. Now working on fuselage
      
      www.scottwaters.com
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169066#169066
      
      
             
      ---------------------------------
      Never miss a thing.   Make Yahoo your homepage.
      
Message 46
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      If it was an engine failure, the plane wouldn't be plunging to the ground nose
      down unless the pilot lost all his airspeed and stalled it out.  My question is,
      if there was a strike on the canopy and its destroyed, how does that change
      the characteristics of the airfoil and its ability to provide lift?  Is there
      such a thing as a stronger, more durable canopy available than what is provided
      in the kit??  If so, I would be very interested in purchasing one of them.
         
        Things to ponder
        Larry H
      
      William Dominguez <bill_dom@yahoo.com> wrote:
        It looks like the plane is resting on the left side of the fuselage with both
      wings folded up in relation to the plane. The leading edge skin seem to be missing
      from the most part exposing the main spar. Strangely enough, the stabilizer
      an elevator can be seen intact in a vertical position in the background. The
      front wheel is pointing to the left side.
      
      Something to keep in mind about this accident is that some of the news that cover
      it didn't mention a wing failure but an engine failure as the cause.
      
      William Dominguez
      Zodiac 601XL Plans
      Miami Florida
      http://www.geocities.com/bill_dom
      
      
      It looked like that to me also. And the trim for the canopy was up.
      Darrell
      do not 
      
      
             
      ---------------------------------
      
Message 47
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      Scott,
      
      You state conclusions about these accidents. But the FAA reports do not 
      do so. So you are  making conjectures and assumptions to some extent. So 
      far, the "wild guesses" that have been made, have been made without 
      stating them as facts. I think everyone is prefacing there opinions as 
      such. The point of my last email, was to present an argument against 
      armchair engineering. There is going to be some misstatements and 
      misunderstandings. I think that is par for the course. But at this 
      point, I don't think we should avoid the discussion entirely.
      
      I'm ashamed to say that I have been inclined, in the past, to let 
      misstatements, on this list, go unchecked, just because I didn't want to 
      be the one to open the flood gates. This is bad on my part. I'm never 
      sure when to comment and when not too. Someone always seems to complain 
      when you do, but sometimes its necessary.
      
      Kevin Bonds
      
      swater6 wrote:
      >
      > OK, I hate these accident discussions because they are full of conjecture, assumptions,
      false information and all sorts of wild guesses from people who know
      little or nothing. The more we talk about 
      
      
Message 48
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      This is a link to the video  of the accident. When this articule was 
      published they suspected an engine failure. 
      
      At the end of the video you can see the nose wheel. 
      
       http://www.elmundo.es/elmundo/2008/02/05/barcelona/1202234945.html
      
      Alberto Martin
      Iberplanes IGL 
      http://www.iberplanes.es
      Igualada - Barcelona - Espa=F1a
      
      
        ----- Original Message ----- 
      
      
        From: Larry H 
        To: zenith-list@matronics.com 
        Sent: Tuesday, March 11, 2008 9:15 PM
        Subject: Re: Zenith-List: accident
      
      
        If it was an engine failure, the plane wouldn't be plunging to the 
      ground nose down unless the pilot lost all his airspeed and stalled it 
      out.  My question is, if there was a strike on the canopy and its 
      destroyed, how does that change the characteristics of the airfoil and 
      its ability to provide lift?  Is there such a thing as a stronger, more 
      durable canopy available than what is provided in the kit??  If so, I 
      would be very interested in purchasing one of them.
      
        Things to ponder
        Larry H
      
        William Dominguez <bill_dom@yahoo.com> wrote:
          It looks like the plane is resting on the left side of the fuselage 
      with both wings folded up in relation to the plane. The leading edge 
      skin seem to be missing from the most part exposing the main spar. 
      Strangely enough, the stabilizer an elevator 
      
      
Message 49
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  | 
      
      
      
      Videos. 
      
      
      http://www.atlas-news.com/videos/streaming/adsl/nacional/2008/02/06/video
      _23021.shtml
      
      http://www.youtube.com/watch?v=E_FItiO6Xxc&feature=user
      
      
      Alberto Martin
      Iberplanes IGL 
      http://www.iberplanes.es
      Igualada - Barcelona - Espa=F1a
      
Message 50
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  | 
      
      
      
      
      I noticed that the L angle, where the nose ribs attach, are still 
      attached to the spar, but the ribs are not.
      
      Kevin Bonds
      
      Iberplanes IGL wrote:
      > This is a link to the video  of the accident. When this articule was 
      > published they suspected an engine failure.
      >  
      > At the end of the video you can see the nose wheel.
      >  
      >  http://www.elmundo.es/elmundo/2008/02/05/barcelona/1202234945.html
      >  
      
      
Message 51
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      Wish I spoke and understood Spanish..
      
      
      Iberplanes IGL <iberplanes@gmail.com> wrote:
                This is a link to the video  of the accident. When this articule was
      published they suspected an engine failure. 
         
        At the end of the video you can see the nose wheel. 
         
         http://www.elmundo.es/elmundo/2008/02/05/barcelona/1202234945.html
         
        Alberto Martin
      Iberplanes IGL 
      http://www.iberplanes.es
      Igualada - Barcelona - Espaa
      
         
          ----- Original Message ----- 
         
         
         
        From: Larry H 
        To: zenith-list@matronics.com 
        Sent: Tuesday, March 11, 2008 9:15 PM
        Subject: Re: Zenith-List: accident
      
      
        If it was an engine failure, the plane wouldn't be plunging to the ground nose
      down unless the pilot lost all his airspeed and stalled it out.  My question
      is, if there was a strike on the canopy and its destroyed, how does that change
      the characteristics of the airfoil and its ability to provide lift?  Is there
      such a thing as a stronger, more durable canopy available than what is provided
      in the kit??  If so, I would be very interested in purchasing one of them.
         
        Things to ponder
        Larry H
      
      William Dominguez <bill_dom@yahoo.com> wrote:
        It looks like the plane is resting on the left side of the fuselage with both
      wings folded up in relation to the plane. The leading edge skin seem to be missing
      from the most part exposing the main spar. Strangely enough, the stabilizer
      an elevator 
          href="http://www.matronics.com/Navigator?Zenith-List">http://www.matronhref="http://forums.matronics.com">http://forums.matronics.com  href="http://www.matronics.com/contribution">http://www.matronics.com/c  
      
      
             
      ---------------------------------
      
Message 52
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      Kevin,
      I meant to paraphrase the content of the NTSB report in my description of each
      accident.  Sorry if it looks as though I was stating a conclusion, I only meant
      to describe each in a few words based on the content of the NTSB report. 
      
      Also agreed that we can all give opinions and guesses as we do think these things
      and wonder.  I do get worried when I hear folks talk about modifying a design
      based on these discussions and sometimes it gets a little out of control. 
      
      
      Scott
      
      
      [quote="Kevin Bonds"]Scott,
      
      You state conclusions about these accidents. But the FAA reports do not 
      do so. So you are  making conjectures and assumptions to some extent.
      
      --------
      601 XL kit N596SW reserved
      Tail, control surfaces and both wings complete. Now working on fuselage
      
      www.scottwaters.com
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169103#169103
      
      
Message 53
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  | 
      
      
      
      
      I agree. The wings are plenty strong in static load. Dynamically, I'm not so sure.
      Extra ribs provide extra torsional stability and strength, as well as actually
      making the wings stronger in a pure positive or negative load. Shorter segments
      to transmit the same load across equals less leverage to crumple the skins,
      particularly in compression. Think of a 5' fishing pole with only one eye
      at the very end of the pole. Now think of the same pole with an eye every 6 inches.
      Much stronger under load.
      
      I would guess that if you could stand next to that inverted Zenith wing when it
      was being static tested, and just touched it, it would hobble and bobble all
      over the place, possibly even notice a bit of a "slow motion flutter".
      
      
      n85ae wrote:
      > Actually when I think about the way the zenith wings are designed it
      > seems obvious with just a pure positive or negative loading that the
      > wing is plenty strong. However if for some reason you could get it to
      > twist I can imagine how it could collapse and fold back quite easily.
      > 
      > Like somebody said this is nothing but pure speculation anyway.
      > 
      > Jeff
      > 
      > 
      > 
      > ashontz wrote:
      > > I'm starting to think the main culprit here, if there is in fact wing folding
      incidents not due to pulling to hard on the elevator, is torsional strength
      of the wing and under certain conditions turns into abrupt wing flutter. I'm
      even inclined to think that the slight forward sweep really doesn't have much
      to do with it, although it's not helping, but is not the main culprit. Consider
      every time a true straight wing plane is slipped, well, right there you have
      forward sweep on ne wing. Any time the ball is not perfectly centered, again,
      one wing or the other is experiencing forward sweep.
      > > 
      > > I think one condition that could lead to a wing folding in the XL would be,
      deploy flaps, then turn, then either drop the nose or raise the nose. Say it's
      a left turn. More than likely the ball will not be perfectly centered, and due
      to adverse yaw, now the left wing will be even more 'forward swept'. So now
      we've got a wing in preloaded in maximum torsion, flap down, aileron up, possibly
      wing even more forward swept due to adverse yaw, and you either drop the
      nose or rais the nose somewhat abruptly adding to or descreasing the torsional
      spiring loading of the wing. If the wing is not reinforced enough it starts to
      go into aero-elastic flutter, which if the rivets aren't good, we've already
      got a forward canted spar, and you have a wing locker giving even less buckling
      resistance to the main spar between rib 4 and 5, well, that might not be too
      fun to experience. But it all starts with torsional resistance.
      > 
      
      
      --------
      Andy Shontz
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169110#169110
      
      
Message 54
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  | 
      
      
      
      
      The top overlaps the side skins, but tucks under the cabin side skins.  Leave 
      a large area of the cabin side skins clecoed until you are ready to tuck the top
      skin under.
      I'm pretty sure I've got this correct according to the plans (at least the version
      I purchased).
      Dan
      
      [quote="rmacpunk(at)netzero.net"]Do the rear and middle top skins overlap or go
      inside the side skins?
          
      > [b]
      
      
      --------
      Scratch building XL with Corvair Engine
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169111#169111
      
      
      Attachments: 
      
      http://forums.matronics.com//files/overlap_145.jpg
      
      
Message 55
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      By the way ignore the date on the photo.  I took it a week ago.  The battery on
      my camera died and reset the date.
      Dan
      
      --------
      Scratch building XL with Corvair Engine
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169112#169112
      
      
Message 56
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  | 
      
      
| Subject:  | Re: XL - success stories | 
      
      Yep,  much like the local BMW motorcycle  guys, wearing expensive leather suits
      :-)
         
        Saludos
        Gary Gower
        Driving a Black and Chrome Yamaha V Star (Harley look alike).  with a "fake 
      leather" jacket :-)
        Do not archive.
      
      John Bolding <jnbolding1@teleshare.net> wrote:
      
      Isn't it strange! When I built my RV3 about a hundred yrs ago it was like 
      the Zenith group is now, bunch of guys building airplanes and having a good 
      time, nobody had their nose in the air. Was at a fly-in (Texas) a month 
      ago and a fellow with a fresh RV6 had his chest stuck way out and asked 
      smugly if I ever thought about building an RV, answer was "Yep, built 
      the second RV to fly in Texas before you were born". I'm a little abrasive 
      sometimes.
      Hopefully the Zenith crowd doesn't get that way. Not all the RV guys are 
      like that but there ARE a bunch of them.
      LO&SLO John
      
      
      ----- Original Message ----- 
      From: "Darrell Haas" 
      Sent: Tuesday, March 11, 2008 9:18 AM
      Subject: Re: Zenith-List: Re: XL - success stories
      
      
      >
      > YES! All of my EAA group are Van's builders and they really let you know 
      > it.
      > Darrell
      > 601XL
      > do not archive
      >
      > On 3/11/08, PatrickW 
      wrote:
      
      >>
      >> Do you guys ever feel like you have to defend the Zodiac when talking to 
      >> builders of other airplanes?
      >>
      >> Patrick
      >> XL/Corvair
      >>
      >>
      >>
      >>
      >> Read this topic online here:
      >>
      >> http://forums.matronics.com/viewtopic.php?p=168971#168971
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >
      >
      > 
      
      
             
      ---------------------------------
      
Message 57
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      Is like  putting a Hummer  and a  Tracker   side by side...   :-)
         
        Here the  C 152 and C 172 can hardly climb,  heavyly overbuilt and expensive
      to fly...  
        As women say around here (for everything they dont like) "I will rather die,
      than buy one  of those"  :-)
         
        Saludos
        Gary Gower
        I think we needed now a little of humor...  Too many "experts" around here :-)
        Do not archive.
      
      ella <rhodes1@copper.net> wrote:
      
      Hi
      Your numbers may be close. If there has been 5 wing failures in a certain 
      model aircraft I would say there has to be a reason why
      I have just started my rudder and I am concerned. I can't remember 
      any wing failures in Cessna 172 or 150 but I could wrong
      ---- Original Message ----- 
      From: "MHerder" 
      Sent: Tuesday, March 11, 2008 12:17 PM
      Subject: Zenith-List: Re: Accident
      
      
      >
      > Disclaimer: The information contained below is filled with my own 
      > personal assumptions, many of which may not be correct (I am only trying 
      > to use my best logic) I do not wish to be involved in a flaming session 
      > since this is a very touchy subject for those of us (myself included) who 
      > truly take pride in their project and enjoy every second of working on 
      > their project and have invested a large amount of time and money. I am 
      > only trying to ask some questions and get others opinions as to whether or 
      > not my assumptions are logical or reasonable.
      >
      > Does anyone know if the incident in Spain and Australia involved the UL 
      > version of the XL, or the UL version of the HD. Zenair apparently 
      > manufactures the "ultralight" version for the euro market ( I don't know 
      > what is required in Australia). As a builder I am deeply concerned, my 
      > condolences go out to the families effected.
      >
      > The reason I ask is that the UL version is about 200 or so pounds less 
      > (gross weight). I look at the structure of my aircraft under construction 
      > and wonder where the hell I could take out such a significant amount of 
      > weight without making sacrifices somewhere. (Lighter landing gear seems 
      > to be the largest component)
      >
      > I DO NOT believe that Zenith is marketing and selling a dangerous design. 
      > Someone once pointed out that all of the significant fly in the XL 
      > frequently, which I think is a very valid point.
      >
      > However, I was more easily able to dismiss the first two or so incidents. 
      > This latest series is especially bothersome.
      >
      > My searches find 2 down in Cali with apparent wing failures, 1 down in 
      > Canadian TX. All of the three point to wing failures, add 2 to it and it 
      > brings us up to 5 Zodiac XL's with apparent wing failures. In an 
      > approximately 2 or so year span. How many Zodiac XL's are flying? FAA 
      > (which only shows registrations for US owned) shows about 225 or so. If 
      > we assume ( and this is a giant assumption) that the US market represents 
      > 60-70% of all Zodiac flying Zodiac XL's to about 3-400 FLYING Zodiac XL's. 
      > Can someone please substantiate or reject these approximations? I don't 
      > even consider the HD in these numbers because the wing is an entirely 
      > different spar design (we are talking about wing failures not rudder 
      > failures) If it were rudder failures I would consider their flying numbers 
      > in my figures since they both use the same rudder.
      >
      > What is the average number of hours on each Zodiac XL at this point in 
      > time? My guess would be about 150-200. (This is only my wild guess).
      >
      > So is it safe to say that there is 1 wing failure per 15000 hrs flown in a 
      > Zodiac XL? If you fly in a Zodiac for 500 hrs do you have an 3.3% chance 
      > of experiencing a wing failure?
      >
      > Guys I'm just trying to rattle around some numbers, I think my numbers are 
      > conservative. (More zodiacs than there actually are flying, more hours on 
      > each than there actually are etc.)
      >
      > I feel confident that if there is a design flaw Zenith will address the 
      > issue appropriately, hopefully the wreckage is in such condition that it 
      > can yield better information than the other wrecks that were inconclusive 
      > due to post crash fire. Hopefully the landing in the ocean in relatively 
      > shallow waters will allow for a more conclusive investigation. My 
      > thoughts and prayers go out to the families.
      >
      > If only one good thing comes of this accident, please let it be that IF 
      > there is a design issue, that it can be addressed.
      >
      > --------
      > One Rivet at a Time!
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=168995#168995
      >
      >
      > 
      
      
             
      ---------------------------------
      Be a better friend, newshound, and know-it-all with Yahoo! Mobile.  Try it now.
      
Message 58
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  | 
      
      
      
      
      Or like a Ford Mustang beside a Ford Model A.
      
      Jay in Dallas
      Do not atchive
      
      
      Gary Gower <ggower_99@yahoo.com> wrote:
      
      >Is like  putting a Hummer  and a  Tracker   side by side...   :-)
      >   
      >  Here the  C 152 and C 172 can hardly climb,  heavyly overbuilt and expensive
      to fly...  
      >  As women say around here (for everything they dont like) "I will rather die,
      than buy one  of those"  :-)
      >   
      >  Saludos
      >  Gary Gower
      >  I think we needed now a little of humor...  Too many "experts" around here :-)
      >  Do not archive.
      >
      >ella <rhodes1@copper.net> wrote:
      >
      >Hi
      >Your numbers may be close. If there has been 5 wing failures in a certain 
      >model aircraft I would say there has to be a reason why
      >I have just started my rudder and I am concerned. I can't remember 
      >any wing failures in Cessna 172 or 150 but I could wrong
      >---- Original Message ----- 
      >From: "MHerder" 
      >To: 
      >Sent: Tuesday, March 11, 2008 12:17 PM
      >Subject: Zenith-List: Re: Accident
      >
      >
      >>
      >> Disclaimer: The information contained below is filled with my own 
      >> personal assumptions, many of which may not be correct (I am only trying 
      >> to use my best logic) I do not wish to be involved in a flaming session 
      >> since this is a very touchy subject for those of us (myself included) who 
      >> truly take pride in their project and enjoy every second of working on 
      >> their project and have invested a large amount of time and money. I am 
      >> only trying to ask some questions and get others opinions as to whether or 
      >> not my assumptions are logical or reasonable.
      >>
      >> Does anyone know if the incident in Spain and Australia involved the UL 
      >> version of the XL, or the UL version of the HD. Zenair apparently 
      >> manufactures the "ultralight" version for the euro market ( I don't know 
      >> what is required in Australia). As a builder I am deeply concerned, my 
      >> condolences go out to the families effected.
      >>
      >> The reason I ask is that the UL version is about 200 or so pounds less 
      >> (gross weight). I look at the structure of my aircraft under construction 
      >> and wonder where the hell I could take out such a significant amount of 
      >> weight without making sacrifices somewhere. (Lighter landing gear seems 
      >> to be the largest component)
      >>
      >> I DO NOT believe that Zenith is marketing and selling a dangerous design. 
      >> Someone once pointed out that all of the significant fly in the XL 
      >> frequently, which I think is a very valid point.
      >>
      >> However, I was more easily able to dismiss the first two or so incidents. 
      >> This latest series is especially bothersome.
      >>
      >> My searches find 2 down in Cali with apparent wing failures, 1 down in 
      >> Canadian TX. All of the three point to wing failures, add 2 to it and it 
      >> brings us up to 5 Zodiac XL's with apparent wing failures. In an 
      >> approximately 2 or so year span. How many Zodiac XL's are flying? FAA 
      >> (which only shows registrations for US owned) shows about 225 or so. If 
      >> we assume ( and this is a giant assumption) that the US market represents 
      >> 60-70% of all Zodiac flying Zodiac XL's to about 3-400 FLYING Zodiac XL's. 
      >> Can someone please substantiate or reject these approximations? I don't 
      >> even consider the HD in these numbers because the wing is an entirely 
      >> different spar design (we are talking about wing failures not rudder 
      >> failures) If it were rudder failures I would consider their flying numbers 
      >> in my figures since they both use the same rudder.
      >>
      >> What is the average number of hours on each Zodiac XL at this point in 
      >> time? My guess would be about 150-200. (This is only my wild guess).
      >>
      >> So is it safe to say that there is 1 wing failure per 15000 hrs flown in a 
      >> Zodiac XL? If you fly in a Zodiac for 500 hrs do you have an 3.3% chance 
      >> of experiencing a wing failure?
      >>
      >> Guys I'm just trying to rattle around some numbers, I think my numbers are 
      >> conservative. (More zodiacs than there actually are flying, more hours on 
      >> each than there actually are etc.)
      >>
      >> I feel confident that if there is a design flaw Zenith will address the 
      >> issue appropriately, hopefully the wreckage is in such condition that it 
      >> can yield better information than the other wrecks that were inconclusive 
      >> due to post crash fire. Hopefully the landing in the ocean in relatively 
      >> shallow waters will allow for a more conclusive investigation. My 
      >> thoughts and prayers go out to the families.
      >>
      >> If only one good thing comes of this accident, please let it be that IF 
      >> there is a design issue, that it can be addressed.
      >>
      >> --------
      >> One Rivet at a Time!
      >>
      >>
      >>
      >>
      >> Read this topic online here:
      >>
      >> http://forums.matronics.com/viewtopic.php?p=168995#168995
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >> 
      >
      >
      >       
      >---------------------------------
      >Be a better friend, newshound, and know-it-all with Yahoo! Mobile.  Try it now.
      >
      
      
Message 59
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      Thanks Les for the info ,you had emailed me your pics and i have beefed up the
      baggage panel
      but i would like to find out how big to make the cover,its for the round canister,and
      how deep the score has to be to make sure it will break through.if anybody
      has installed the type ,let me know
      Thanks
      
      
Message 60
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      A rib weighs about 8 ounces, I don't know if it even weighs that much, so ten extra
      ribs in the two wings is what, 5 pounds?
      
      [quote="ggower_99(at)yahoo.com"]Is like  putting a Hummer  and a  Tracker   side
      by side...   :-)
         
        Here the  C 152 and C 172 can hardly climb,  heavyly overbuilt and expensive
      to fly...  
        As women say around here (for everything they dont like) "I will rather die,
      than buy one  of those"  :-)
         
        Saludos
        Gary Gower
        I think we needed now a little of humor...  Too many "experts" around here :-)
        Do not archive.
      
      ella  wrote:
      
      > 
      > Hi
      > Your numbers may be close. If there has been 5 wing failures in a certain 
      > model aircraft I would say there has to be a reason why
      > I have just started my rudder  and I am concerned. I can't remember 
      > any wing failures in Cessna 172 or 150 but I could wrong
      > --
      
      
      --------
      Andy Shontz
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169126#169126
      
      
Message 61
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      I understand. It just illustrates a key point. The whole problem is, we 
      never get enough info from those friggin reports. They only seem to give 
      enough info to get the imagination going. I wish we had some sort of 
      investigative team, from the homebuilt community, that could get access 
      to investigate these accidents and provide more info than the NTSB is 
      willing to--in the interest of safety.
      
      Kevin
      
      swater6 wrote:
      >
      > Kevin,
      > I meant to paraphrase the content of the NTSB report in my description of each
      accident.  Sorry if it looks as though I was stating a conclusion, I only meant
      to describe each in a few words based on the 
      
      
Message 62
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      This a question to all you folks who are so skeptical of the design and safety
      of the Zodiac CH 601XL:
      
      WHY IN THE WORLD ARE YOU BUILDING ONE???
      
      Jay in Dallas 601XL N2630J "Lil Bruiser"
      Do not archive  
      
      
Message 63
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      Well said!   There are sooooo many "arm chair engineers" who have all the
      solutions....extra ribs, no long range tanks, BRS, no wing lockers....
      
      Planes crash all the time.  It is a fact.   If you look at the published
      stats, design failure accounts for very few of the causes of crashes.
      Usually it is the pilot error or weather related.
      
      I am tired of all of the pretend engineers.  If you are an aerospace
      engineer, then you have the qualifications to post about the design.  If
      not, you need to proceed your post with "I have no qualifications to make
      this recommendation but you guys should listen to me....."
      
      I have a great deal of faith in Chris Hintz and his abilities.  I think
      before everyone posts, they need to ask themselves...what are my
      qualifications to question the design"
      
      Flame off.
      
      
      On Tue, Mar 11, 2008 at 9:22 PM, <Jaybannist@cs.com> wrote:
      
      >
      > This a question to all you folks who are so skeptical of the design and
      > safety of the Zodiac CH 601XL:
      >
      > WHY IN THE WORLD ARE YOU BUILDING ONE???
      >
      > Jay in Dallas 601XL N2630J "Lil Bruiser"
      > Do not archive
      >
      >
      
      
      -- 
      Paul Riedlinger
      cndmovn@gmail.com
      
Message 64
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      > WHY IN THE WORLD ARE YOU BUILDING ONE???
      
      
      I was going to name my XL "Plane Ugly". Now I'm leaning towards "Deathtrap"
      (very big smile).
      
      -- Craig
      
      Do not archive
      
      
Message 65
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      Paul, there really are sooooo many arm chair engineers with solutions. 
      Your right and I agree I believe Chris Henitz is a great designer. Other 
      designers have missed things and miscalculated so lets not forget we are 
      all human and he could have made a error. Me I look at the fact of so 
      many XL accidents versus very few HD and HDS accidents, maybe a flaw 
      creeped in on the new design?
        ----- Original Message ----- 
        From: Paul Riedlinger 
        To: zenith-list@matronics.com 
        Sent: Tuesday, March 11, 2008 6:46 PM
        Subject: Re: Zenith-List: Accident
      
      
        Well said!   There are sooooo many "arm chair engineers" who have all 
      the solutions....extra ribs, no long range tanks, BRS, no wing 
      lockers....
      
        Planes crash all the time.  It is a fact.   If you look at the 
      published stats, design failure accounts for very few of the causes of 
      crashes.  Usually it is the pilot error or weather related. 
      
        I am tired of all of the pretend engineers.  If you are an aerospace 
      engineer, then you have the qualifications to post about the design.  If 
      not, you need to proceed your post with "I have no qualifications to 
      make this recommendation but you guys should listen to me....."
      
        I have a great deal of faith in Chris Hintz and his abilities.  I 
      think before everyone posts, they need to ask themselves...what are my 
      qualifications to question the design"
      
        Flame off.
      
      
        On Tue, Mar 11, 2008 at 9:22 PM, <Jaybannist@cs.com> wrote:
      
      
          This a question to all you folks who are so skeptical of the design 
      and safety of the Zodiac CH 601XL:
      
          WHY IN THE WORLD ARE YOU BUILDING ONE???
      
          Jay in Dallas 601XL N2630J "Lil Bruiser"
          Do not archive
      
      
        -- 
        Paul Riedlinger
        cndmovn@gmail.com 
      
      
Message 66
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      I couldn't tell from your email if you are building a 601XL or not, but if you
      are, you can cut the hole after the fuselage is finished.  If you talk to the
      BRS folks, they will answer all of your questions.  When you buy the BRS, they
      send you a "frangible" plastic part that is the proper size for your parachute.
      
      
      I put some pictures here of my BRS installation:
      
      http://www.cooknwithgas.com/BRS.html
      
      Scott Laughlin
      601XL/Corvair
      finished & flying
      www.cooknwithgas.com
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169152#169152
      
      
Message 67
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  | 
      
      
| Subject:  | Re: XL - success stories | 
      
      
      Tim:
      
      Time on Hobbs:  48.7 hours 
      
      Overall Satisfaction - Absolutely loving it.   
      
      The Corvair engine is running great and I get lots of comments on how good it sounds.
      It is easy to fly I'm having a blast.  The weather has been a real challenge,
      but I've been having so much fun I hardly notice the frozen toes and fingers.
      I'm really looking forward to some warmer weather.  
      
      Scott Laughlin - N5SL - Omaha, Nebraska
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169158#169158
      
      
Message 68
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      So your thinking about painting your own airplane.  Good idea.   I m 
      old, stubborn and sometime a whiner.
      I ve had fish eyes appear from the very first time I pulled the spray 
      gun trigger.   Thanks to you guys and other builders,  I ve learned the 
      hard way about painting aluminum airplanes.
      I knew about making sure the air coming from the compressor was dry and 
      clean.  I knew but being stubborn, I knew more than YOU....
      OK,  I confess I m a stupit dumb poop.   I purchased a filter ( inline) 
      from Harbor Freight.  It looks good but I still had fish eyes all over 
      the painted surfaces...
      Yesterday I went to home Depot and bought a better quality oil.water 
      separator (filter) AND a new air hose.
      Today I painted a wing.   AMAZING!  Its very nice (not perfect) but no 
      fish eye.....
      After painting I cleaned up everything and went over to the new filter.  
       Man O man,  I could see extremely small oil droplets.  I mean small.  
      Not a pin head size but a pin point.  Hardly visible but black as coal..
      That's it....OIL...
      Black gold.
      If I had not been so stubborn and really listened,  I would not have 
      wasted $400 worth of paint and saved hours of sanding and repainting....
      If you do the painting yourself it will be rewarding.  Just don't do 
      like me and try to reinvent proven work practices.  
      
      Steve
      Owner:  Steves Aircraft Painting Service.   NOT!
      
Message 69
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      On Tue, Mar 11, 2008 at 09:46:41PM -0400, Paul Riedlinger wrote:
      > I have a great deal of faith in Chris Hintz and his abilities.  I think
      > before everyone posts, they need to ask themselves...what are my
      > qualifications to question the design"
      
      Not all of us are builders.
      
      My concern is simple: Am I about to spend $130K on an aircraft with a design
      flaw that makes the wings fall off? I'm nearly 100% certain that answer is
      no, but I'd feel better if that little bit of doubt were removed.
      -- 
      Jay Maynard, K5ZC                   http://www.conmicro.com
      http://jmaynard.livejournal.com      http://www.tronguy.net
      Fairmont, MN (FRM)                        (Yes, that's me!)
      AMD Zodiac CH601XLi N55ZC (getting ready to order)
      
      
Message 70
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      It is easy to try and second-guess a design based on some supposed facts from media
      stories and eyewitnesses.  Yes, its true that most of us are not aeronautical
      engineers  But I think that it is constructive to discuss the accidents,
      keeping in mind that we may not know all the facts.  That said, it does seem that
      we may want to make note of the fact that wing structural failure seems to
      be coming up as a common thread.  Has wing structural failure been mentioned
      in relation to accidents of other aircraft (even certified designs)?  We all know
      that flight into thunderstorms and/or loss of control can over-stress the
      airframe and result in failure.
      
      But I must admit that I am a bit concerned about the supposed in-flight structural
      failures on the 601XL.  I know that Chris Heintz did a re-evaluation of the
      wing structure and loading after two supposed in-flight wing failure accident
      reports.  But these were static load tests and would not expose any dynamic
      problems related to flutter or torsional deflections that may lead to wing failure.
      
      I have attended the rudder workshop at Zenith and am getting pretty close to making
      the commitment to go with a 601XL.  I plan to ask them at Sun-n-Fun about
      the wing issue, although I would imagine that they will not tell me anything
      that I dont already know.  Again, we dont want to jump to conclusions.  I could
      wait and go with a Vans S-12 or a RANS 19  But those are new designs and could
      also have design problems.  In fact, one of the reasons I was looking at the
      601 XL is that the designer is well-known and respected and the design has been
      flying for awhile.
      
      Does anyone know if there are any similar structural failures on other AB aircraft?
      Again, we are assuming that there was, in fact a structural wing failure.
      I guess that we dont really know for sure.
      
      What type of flight testing has the 601XL design been through?  Are there any flight
      test requirements that subject the airframe to the limits of the loading?
      I think the plane is rated to +/- 6 G?  Does flight testing require that to
      be demonstrated?
      
      As to Jays comment why are we building the 601XLs in light of the alleged in-flight
      structural failures?  I imagine that most people who are in the process of
      building a 601XL started their kits before they were aware of the several accidents
      in question.
      
      Some responses on the forum are suggesting that the aircraft will be fine as long
      as it is flown properly  In a 172, I once ran into clear-air turbulence over
      the mountains of Pennsylvania and it scared me to death.  There was nothing
      I could do to prevent that incident.  Can the 601XL survive an upset like that?
      
      Let me close in saying that we dont really know for sure about the potential structural
      failures.  Its possible that they could all be explained by airframe
      failure due to loss of control by the pilot (e.g. birdstrike, flight into storm,
      accidental rapid movement of the controls, etc.).
      
      Thanks, Mike
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=169180#169180
      
      
 
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