Zenith-List Digest Archive

Tue 04/22/08


Total Messages Posted: 81



Today's Message Index:
----------------------
 
     1. 12:30 AM - Re: Primer Under Rivet Heads (Thruster87)
     2. 03:42 AM - Re: Where did zenair.com go? (Jon Wachman)
     3. 03:44 AM - Re: Primer Under Rivet Heads (kmccune)
     4. 04:36 AM - Primer for painted surfaces (James E. Lanier)
     5. 04:54 AM - Re: Re: Rivet Gun Recommendation? (John Short)
     6. 05:18 AM - Re: Canopy Question (dgardea(at)gmail.com)
     7. 05:56 AM - Re: Where did zenair.com go? (Frank Roskind)
     8. 06:16 AM - Re: Zodiac XL - Maneuvering Speed (steve)
     9. 06:23 AM - Re: Re: Canopy Question (Jason Bogli)
    10. 06:43 AM - Bending thicker parts with a 1/4" radius (Debo Cox)
    11. 06:43 AM - Re: Where did zenair.com go? (steveadams)
    12. 06:59 AM - Letters from Chris (Bob McArdle)
    13. 07:02 AM - Castellated Nuts. (Bob McArdle)
    14. 07:09 AM - Re: Re: Rivet Gun Recommendation? (Trainnut01@aol.com)
    15. 07:14 AM - Re: Letters from Chris (John Davis)
    16. 07:20 AM - Re: Castellated Nuts. (Gig Giacona)
    17. 07:21 AM - Re: Primer Under Rivet Heads (John Marzulli)
    18. 07:21 AM - NTSB report posted this morning. (gnuse)
    19. 07:24 AM - Re: Re: recent accident (James E. Lanier)
    20. 07:26 AM - Re: Vertical Stab (rudder) question??? (LarryMcFarland)
    21. 07:30 AM - Re: Letters from Chris (Gig Giacona)
    22. 07:30 AM - Re: Where did zenair.com go? (LarryMcFarland)
    23. 07:52 AM - Re: Castellated Nuts. (ashontz)
    24. 08:10 AM - Re: Haven't Forgotten New Lists... (ricklach)
    25. 08:28 AM - Re: Rivet Gun Recommendation? (Jim McBurney)
    26. 08:36 AM - Re: Re: Castellated Nuts. (John Warren)
    27. 08:36 AM - Re: Rivet Gun Recommendation? (Jim McBurney)
    28. 09:02 AM - Re: Canopy Question (DaveG601XL)
    29. 09:02 AM - Re: Castellated Nuts. (ashontz)
    30. 09:33 AM - Re: Canopy Question (dgardea(at)gmail.com)
    31. 09:43 AM - Re: Rivet Gun Recommendation? (n85ae)
    32. 09:47 AM - Re: Re: Canopy Question (Jay Maynard)
    33. 10:23 AM - Re: Zodiac XL - Maneuvering Speed (Tim Juhl)
    34. 10:29 AM - Re: Building again (Tim Juhl)
    35. 11:37 AM - 601XL Wing Failure 4/7/2008 (Matt Ronics)
    36. 11:56 AM - Re: Zodiac XL - Maneuvering Speed (Paul Mulwitz)
    37. 12:03 PM - Re: Where did zenair.com go? (John Reinking)
    38. 12:25 PM - Re: 601XL Wing Failure 4/7/2008 (LarryMcFarland)
    39. 12:52 PM - Re: 601XL Wing Failure 4/7/2008 (Matt Ronics)
    40. 01:00 PM - Re: 601XL Wing Failure 4/7/2008 (Jay Maynard)
    41. 01:18 PM - Re: Really bad news....S&F crash (PLAV8R)
    42. 01:20 PM - Re: 601XL Wing Failure 4/7/2008 (Scotsman)
    43. 01:39 PM - Re: Re: Really bad news....S&F crash (Jay Maynard)
    44. 01:42 PM - Re: Re: Castellated Nuts. (Dave Austin)
    45. 01:49 PM - Re: 601XL Wing Failure 4/7/2008 (Terry Phillips)
    46. 01:50 PM - Re: Re: Really bad news....S&F crash (John Davis)
    47. 01:54 PM - Re: Really bad news....S&F crash (PLAV8R)
    48. 02:05 PM - Re: Really bad news....S&F crash (PLAV8R)
    49. 02:10 PM - Re: Re: Really bad news....S&F crash (James E. Lanier)
    50. 02:14 PM - Re: Really bad news....S&F crash (PLAV8R)
    51. 02:18 PM - Re: Re: Really bad news....S&F crash (Jay Maynard)
    52. 02:19 PM - Re: Re: Really bad news....S&F crash (Jay Maynard)
    53. 02:36 PM - Re: 601XL Wing Failure 4/7/2008 (GBzodiflyer)
    54. 02:54 PM - Re: 601XL Wing Failure 4/7/2008 (Steve Shuck)
    55. 03:55 PM - Re: 601XL Wing Failure 4/7/2008 (Southern Reflections)
    56. 03:55 PM - Re: 601XL Wing Failure 4/7/2008 (TxDave)
    57. 04:02 PM - Re: 601XL Wing Failure 4/7/2008 (Southern Reflections)
    58. 04:16 PM - Re: Re: Really bad news....S&F crash (James E. Lanier)
    59. 04:23 PM - Re: Re: Really bad news....S&F crash (Jeyoung65@aol.com)
    60. 04:46 PM - Re: Rivet Gun Recommendation? (kmccune)
    61. 05:18 PM - Re: Rivet Gun Recommendation? (Bryan Martin)
    62. 05:41 PM - Re: Rivet Gun Recommendation? (ella)
    63. 05:41 PM - Re: Vertical Stab (rudder) question??? (Bryan Martin)
    64. 06:01 PM - Re: Rivet Gun Recommendation? (Bryan Martin)
    65. 06:02 PM - Re: Rivet Gun Recommendation? (mwtucker)
    66. 06:07 PM - Re: Rivet Gun Recommendation? (Mitch Hodges)
    67. 06:08 PM - Re: Primer for painted surfaces (Ron Lendon)
    68. 06:17 PM - Re: Zodiac XL - Maneuvering Speed (Bryan Martin)
    69. 06:17 PM - Re: Zodiac XL - Maneuvering Speed (Bryan Martin)
    70. 06:17 PM - Re: Bending thicker parts with a 1/4" radius (Ron Lendon)
    71. 07:31 PM - Re: Re: 601XL Wing Failure 4/7/2008 (Gary Gower)
    72. 07:37 PM - Re: Rivet Gun Recommendation? (mwtucker)
    73. 07:46 PM - banker for moneyto pay engi. to test zenith wing and wing spar ect. (Southern Reflections)
    74. 08:00 PM - Re: Re: 601XL Wing Failure 4/7/2008 (Jerry Shepard)
    75. 08:43 PM - Re: 601XL Wing Failure 4/7/2008 (Matt Ronics)
    76. 09:00 PM - Re: banker for moneyto pay engi. to test zenith wing and wing s (Matt Ronics)
    77. 09:10 PM - Re: Re: Really bad news....S&F crash (Gary Gower)
    78. 09:42 PM - Re: Rivet Gun Recommendation? (n85ae)
    79. 09:46 PM - Re: Really bad news....S&F crash (n85ae)
    80. 10:59 PM - Re: Re: 601XL Wing Failure 4/7/2008 (Gary Gower)
    81. 11:02 PM - Re: Re: Really bad news....S&F crash (Gary Gower)
 
 
 


Message 1


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    Time: 12:30:58 AM PST US
    Subject: Re: Primer Under Rivet Heads
    From: "Thruster87" <alania@optusnet.com.au>
    Howdy, We restore vintage aircraft like the C47/DC3 and we use Duralac on the sheet/skin mating surfaces only,but there is usually enough that seems to gets under the rivet heads.These aircraft are over 60yrs old and they were only ever Zinc chromated at build time on the inner skins.AS a ongoing protection we use a remedial product [ACF-50 or Ardrox]to displace moisture and leave a protective film that prevents attacks from other abusive elements found in the atmosphere. Cheers Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178384#178384


    Message 2


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    Time: 03:42:34 AM PST US
    From: "Jon Wachman" <jwachman@optusnet.com.au>
    Subject: Where did zenair.com go?
    Try zenithair.com _____ From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Frank Roskind Sent: Tuesday, 22 April 2008 12:53 PM Subject: RE: Zenith-List: Where did zenair.com go? It's not working for me either do not archive > Subject: Zenith-List: Where did zenair.com go? > From: ccgreenberg@yahoo.com > Date: Mon, 21 Apr 2008 18:32:33 -0700 > To: zenith-list@matronics.com > > > Haven't been able to connect with the zenair.com web site for a couple of days now. Anybody else having troubles getting their web site to open up? This could make a guy feel very lonely. > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=178328#178328 > > > &======================= > > > _____ More immediate than e-mail? Get instant access with Windows Live Messenger. <http://www.windowslive.com/messenger/overview.html?ocid=TXT_TAGLM_WL_Refres h_instantaccess_042008>


    Message 3


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    Time: 03:44:41 AM PST US
    Subject: Re: Primer Under Rivet Heads
    From: "kmccune" <kmccune@somtel.net>
    I like this idea, I have stripes on the skin that I have to polish out! Ron Lendon wrote: > I dip the rivets in primer before pulling, then wipe off the excess. -------- Mark Twain: Twenty years from now you will be more disappointed by the things that you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178394#178394


    Message 4


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    Time: 04:36:11 AM PST US
    From: "James E. Lanier" <jim.lanier@charter.net>
    Subject: Primer for painted surfaces
    What kind of primer do you recommend for painted surfaces? Does the surface need to be scuffed? Jim


    Message 5


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    Time: 04:54:02 AM PST US
    From: "John Short" <creativesigns@embarqmail.com>
    Subject: Re: Rivet Gun Recommendation?
    Look on ebay they have hundreds, bought one for $40 and have built over half of my 701 without any problems. Just add a little oil and maybe make an adjustment now and then. John (Scratch building 701) Kaufman, Tx ----- Original Message ----- From: "PatrickW" <pwhoyt@yahoo.com> Sent: Monday, April 21, 2008 9:41 PM Subject: Zenith-List: Re: Rivet Gun Recommendation? > > I bought the green one in the ZAC toolkit. Was not happy with it. It's > purely pnuematic, and "harsh". > > While visiting Quality Sport Planes in Cloverdale, I struck up a > conversation about riveters with one of the airplane builders, and he let > me pull a couple rivets on a 701 with his HF gun. > > Big difference. You put oil in it. I bought one on the spot, and have > used it ever since. > > Patrick > XL/Corvair > N63PZ (reserved) > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=178350#178350 > > >


    Message 6


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    Time: 05:18:18 AM PST US
    Subject: Re: Canopy Question
    From: "dgardea(at)gmail.com" <dgardea@gmail.com>
    Reading these posts reminded me that when I ordered my fuselage kit a couple months back I purposely excluded the Zenith canopy from the order since I intended to order one from Todd's Canopies. Since I pick up my fuselage kit at Zenith next month, I thought I'd call Todd's Canopies yesterday to see what the lead time was for ordering a 601XL canopy. Todd answered the phone promptly, was very polite and helpful, and mentioned he will soon be supplying his canopies directly to Zenith and that the 601XL model is no longer available directly from him. He also apparently built a couple new designs for Zenith that they are evaluating for incorporation into the kit. He described the prototype as slightly longer overall and potentially two piece, i.e., the larger portion may hinge forward with a portion remaining aft incorporating a roll bar. When I make my trip to Mexico, MI in a couple weeks, I hope to get some information from Zenith about the timeframe for availability. Regards Dave Gardea 601XL - wings and tail done / working on Corvair conversion http://home.comcast.net/~davegardea/ do not archive -------- Dave Gardea 601XL - Corvair wings done - working on corvair while waiting for fuselage kit http://home.comcast.net/~davegardea/ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178416#178416


    Message 7


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    Time: 05:56:39 AM PST US
    From: Frank Roskind <frankroskind@HOTMAIL.COM>
    Subject: Where did zenair.com go?
    Even the link on zenithair.com to the 640 is a link to zenair, and didn't w ork for me yesterday. There are three companies (at least) in the Heintz f amily, including zenair, zenithair, and AMD. Each one serves a particular function, separate from the others. do not archive From: jwachman@optusnet.com.auTo: zenith-list@matronics.comSubject: RE: Zen ith-List: Where did zenair.com go?Date: Tue, 22 Apr 2008 20:38:58 +1000 Try zenithair.com From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-serv er@matronics.com] On Behalf Of Frank RoskindSent: Tuesday, 22 April 2008 12 :53 PMTo: zenith-list@matronics.comSubject: RE: Zenith-List: Where did zena ir.com go? It's not working for me either do not archive> Subject: Zenith-List: Where did zenair.com go?> From: ccgreenberg@yahoo.com> Date: Mon, 21 Apr 2008 18: 32:33 -0700> To: zenith-list@matronics.com> > --> Zenith-List message poste d by: "seattle" <ccgreenberg@yahoo.com>> > Haven't been able to connect wit h the zenair.com web site for a couple of days now. Anybody else having tro ubles getting their web site to open up? This could make a guy feel very lo nely.> > > > > Read this topic online here:> > http://forums.matronics.com/ viewtopic.php?p=178328#178328> > > &============ ============> > > More immediate than e-mail? Get instant access with Windows Live Messenger. http://www.matronics.com/contribution _________________________________________________________________ Back to work after baby'how do you know when you=92re ready? http://lifestyle.msn.com/familyandparenting/articleNW.aspx?cp-documentid= 5797498&ocid=T067MSN40A0701A


    Message 8


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    Time: 06:16:28 AM PST US
    From: "steve" <notsew_evets@frontiernet.net>
    Subject: Re: Zodiac XL - Maneuvering Speed
    Nope. ----- Original Message ----- From: "Jay Maynard" <jmaynard@conmicro.com> Sent: Monday, April 21, 2008 9:15 PM Subject: Re: Zenith-List: Zodiac XL - Maneuvering Speed > > On Mon, Apr 21, 2008 at 03:54:35PM -0400, Bryan Martin wrote: >> In the U.S. there is no placard required tor maneuvering speed, it just >> must be included in the pilot's operating handbook. > > Okkay, dumb question time. I'd always thought that maneuvering speed was > the > top of the white arc on the airspeed indicator. Is this not correct? > -- > Jay Maynard, K5ZC http://www.conmicro.com > http://jmaynard.livejournal.com http://www.tronguy.net > Fairmont, MN (FRM) (Yes, that's me!) > AMD Zodiac CH601XLi N55ZC (ordered 17 March, delivery 2 June) > > >


    Message 9


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    Time: 06:23:00 AM PST US
    From: "Jason Bogli" <jboglilaw@cox.net>
    Subject: Re: Canopy Question
    Jason Bogli The Law Office of Jason Bogli LLC 198R Salmon Brook Street Granby, CT 06035 860 653 7701 860 413 9342 www.jboglilaw.com ----- Original Message ----- From: "dgardea(at)gmail.com" <dgardea@gmail.com> Sent: Tuesday, April 22, 2008 8:15 AM Subject: Zenith-List: Re: Canopy Question > <dgardea@gmail.com> > > Reading these posts reminded me that when I ordered my fuselage kit a > couple months back I purposely excluded the Zenith canopy from the order > since I intended to order one from Todd's Canopies. Since I pick up my > fuselage kit at Zenith next month, I thought I'd call Todd's Canopies > yesterday to see what the lead time was for ordering a 601XL canopy. Todd > answered the phone promptly, was very polite and helpful, and mentioned he > will soon be supplying his canopies directly to Zenith and that the 601XL > model is no longer available directly from him. He also apparently built a > couple new designs for Zenith that they are evaluating for incorporation > into the kit. He described the prototype as slightly longer overall and > potentially two piece, i.e., the larger portion may hinge forward with a > portion remaining aft incorporating a roll bar. When I make my trip to > Mexico, MI in a couple weeks, I hope to get some information from Zenith > about the timeframe for availability. > > Regards > > Dave Gardea > 601XL - wings and tail done / working on Corvair conversion > http://home.comcast.net/~davegardea/ > > do not archive > > -------- > Dave Gardea > 601XL - Corvair > wings done - working on corvair while waiting for fuselage kit > http://home.comcast.net/~davegardea/ > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=178416#178416 > > > -- > Checked by AVG. > 8:34 AM > >


    Message 10


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    Time: 06:43:40 AM PST US
    From: Debo Cox <sky_ranger161@yahoo.com>
    Subject: Bending thicker parts with a 1/4" radius
    Hey airplane dudes, I've been scratching my head about how to bend some of the thicker parts with a 1/4" radius bend in them. I came up with a retrofit for use with my "Dave's Brake" that will do just that. (I actually made another "Dave's Brake" purpose-built for bending thicker parts, but you could retrofit yours.) If you're interested, go to www.mykitlog.com/debo and check out the entries that have "Beefy Brake" in the title. Just trying to share a little information. Debo Cox Nags Head, NC Making fuselage parts


    Message 11


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    Time: 06:43:45 AM PST US
    Subject: Re: Where did zenair.com go?
    From: "steveadams" <dr_steve_adams@yahoo.com>
    My guess is that they are revamping the website after the recent changes in the company putting Zenair in charge of the CH640 and the Alarus, and leaving AMD with the 601 slsa and the patriot. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178430#178430


    Message 12


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    Time: 06:59:33 AM PST US
    From: "Bob McArdle" <rmacpunk@netzero.net>
    Subject: Letters from Chris
    Where can I find letters from Chris. Particularly interested in new elevator travel guidelines.


    Message 13


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    Time: 07:02:33 AM PST US
    From: "Bob McArdle" <rmacpunk@netzero.net>
    Subject: Castellated Nuts.
    The plans indicate using locknuts on the control cables attack points but my friend (AI) says must use castellated nuts with cotter pins.


    Message 14


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    Time: 07:09:29 AM PST US
    From: Trainnut01@aol.com
    Subject: Re: Rivet Gun Recommendation?
    Andrew I use the Zenith gun and have found that the best pressures for me are 45# for A-4s and 60 #s for A-5s. Get a real pressure regulator, that flow restricter that they send with the gun doesn't work well. Be sure and keep the bolts in the gun tight. The bolts in the case tend to work loose and if they get to loose the housing will break. (I'm not going to tell you how I know). Carroll do not archive **************Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos. (http://autos.aol.com/used?NCID=aolcmp00300000002851)


    Message 15


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    Time: 07:14:26 AM PST US
    From: John Davis <johnd@data-tech.com>
    Subject: Re: Letters from Chris
    Hi Bob, You can access the letters on the Zenither Builders website under 601XL/Builder Updates. John 601Xl - Jab 3300 Burnsville, NC Bob McArdle wrote: > Where can I find letters from Chris. Particularly interested in new > elevator travel guidelines. > * > > > *


    Message 16


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    Time: 07:20:40 AM PST US
    Subject: Re: Castellated Nuts.
    From: "Gig Giacona" <wr.giacona@suddenlink.net>
    I, as usual, don't have the plans in front of me but thinking of the cable connections I have done according to the plans. 1. Rudder Horn- castellated nuts with cotter pins. 2. Rudder control at the pedals- castellated nuts with cotter pins. 3. Elevator at the stick- castellated nuts with cotter pins. 4. Elevator horn- castellated nuts with cotter pins. I do have older plans and kit so they might have changed it. -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178444#178444


    Message 17


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    Time: 07:21:38 AM PST US
    From: "John Marzulli" <john.marzulli@gmail.com>
    Subject: Re: Primer Under Rivet Heads
    I prime the external areas before riveting. This is probably overkill for most people, but my bird is going to end up on floats... in an area with brackish water, Good luck! DO NOT ARCHIVE. On Mon, Apr 21, 2008 at 5:45 PM, dfmoeller <dfmoeller@austin.rr.com> wrote: > > At the risk of starting another thread on primers (which I don't intend to > do), I have a question. Almost everybody primes the internal feying > surfaces. It appears though that nobody is priming the external rivet lines > before riveting. Is there a reason that the interfacial surfaces between > the rivet head and the aluminum won't corrode? It would seem to me that a > prime place to trap moisture would be under the rivet heads. Am I > overlooking something? > > Doug > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=178311#178311 > > -- John Marzulli http://701Builder.blogspot.com/ http://www.GenevieveMarzulli.org/ "Flying a plane is no different than riding a bicycle... it's just a lot harder to put baseball cards in the spokes. -Airplane The Movie


    Message 18


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    Time: 07:21:44 AM PST US
    Subject: NTSB report posted this morning.
    From: "gnuse" <gnuse@comcast.net>
    http://www.ntsb.gov/ntsb/brief.asp?ev_id 080421X00519&key=1 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178445#178445


    Message 19


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    Time: 07:24:06 AM PST US
    From: "James E. Lanier" <jim.lanier@charter.net>
    Subject: Re: recent accident
    preliminary report on Polk Fl accident http://www.ntsb.gov/NTSB/brief.asp?ev_id 080421X00519&key=1


    Message 20


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    Time: 07:26:15 AM PST US
    From: LarryMcFarland <larry@macsmachine.com>
    Subject: Re: Vertical Stab (rudder) question???
    Not a dumb question Andrew, and you don't have to be embarrassed as we've all made minor mistakes. The hazard is not correcting them when we see them. I'd recommend you make adjustments that allow you to lay a yardstick or such across the ribs to get them aligned. It may only take drilling out the rivets, or clamping and drilling for the next size rivet, or making the rib over. This would be a good time to learn the art of replacing a bad part with one built from scratch. It'll save you a lot of money. The misalignment would probably be easily seen, so I'd go for the fix and hold onto your sense of what's right. Go for it. Larry McFarland 601HDS at www.macsmachine.com Andrewlieser wrote: > > Hey everyone, I am looking for a bit of advice on my rib alignment for my rudder. I am getting ready to rivet my rudder "skeleton" together this weekend and noticed that my 3rd rib is approximately 1-2 mm off center. The lip of the rib actually is recessed a tad on one side and protrudes a tad from the spar on the other. This my be knit picky or it may not be but I am new at this and would like to know if this is within the tolerances of the design. I am learning a great deal about what methods get me the best results right now so I apologize if this is a dumb question. Thanks in advance, > > Andrew [Embarassed] > > -------- > Andrew Lieser > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=178323#178323 > > >


    Message 21


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    Time: 07:30:07 AM PST US
    Subject: Re: Letters from Chris
    From: "Gig Giacona" <wr.giacona@suddenlink.net>
    Speaking of which, I installed the new elevator limiting stops this weekend. Total time to install: 25 minutes. One plus. I hadn't realized it but an edge of the elevator would have worn the nav light and trim control wire I had coming from the tail with out the stop. -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178448#178448


    Message 22


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    Time: 07:30:12 AM PST US
    From: LarryMcFarland <larry@macsmachine.com>
    Subject: Re: Where did zenair.com go?
    Hi Seattle, The site might only be in maintenance. Try this link, http://www.zenithair.com/zodiac/index1.html Larry McFarland 601HDS at www.macsmachine.com do not archive seattle wrote: > > Haven't been able to connect with the zenair.com web site for a couple of days now. Anybody else having troubles getting their web site to open up? This could make a guy feel very lonely. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=178328#178328 > > >


    Message 23


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    Time: 07:52:13 AM PST US
    Subject: Re: Castellated Nuts.
    From: "ashontz" <ashontz@nbme.org>
    I believe the rule is, anything bolt that's subject to torsional forces, like a pivot point, should have a castelle nut and cotter pin. Additionally, any locking nut application (not a cotter pin nut) that's in a high heat area, like the engine compartment, should use a fully metal lock nut, not a nylon insert for the locking effect. Of course, you should never reuse a locknut of either type. You're probably supposed to always use a new cotter pin too whenever a castelle nut is reinstalled. [quote="rmacpunk(at)netzero.net"]The plans indicate using locknuts on the control cables attack points but my friend (AI) says must use castellated nuts with cotter pins. > [b] -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178453#178453


    Message 24


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    Time: 08:10:55 AM PST US
    Subject: Re: Haven't Forgotten New Lists...
    From: "ricklach" <rick@ravengear.us>
    Thanks for the update Matt. Looking forward to the new list. Rick Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178460#178460


    Message 25


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    Time: 08:28:27 AM PST US
    From: "Jim McBurney" <jmcburney@pobox.com>
    Subject: Re: Rivet Gun Recommendation?
    Hi, Mike (and List), I built 75% of my 801 using the cheap HF gun, after the $80 one from Zenith blew apart. Also, the HF unit fits into a lot of places that the Zenith unit won't. I even pulled AS5 stainless steel rivets in my firewall with the HF gun! I'm not a fan of Chinese goods, but they did a winner with that rivet puller. Blue skies and tailwinds Jim CH-801 DeltaHawk diesel Augusta GA 90% done, 90% left


    Message 26


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    Time: 08:36:07 AM PST US
    From: John Warren <Gus@flywithgus.com>
    Subject: Re: Castellated Nuts.
    Wrong. AC43.13-1B 7-64.f You can reuse if minimum prevailing torque is met. For the smaller diameters we use mostly you can reuse as long as noticeable drag is felt when engaging the locking area. Also if you can remove a cotter pin without rendering it unusable then it wasn't installed properly. AC43.13-1B 7-127 -Gus ashontz wrote: > Of course, you should never reuse a locknut of either type. You're probably supposed to always use a new cotter pin too whenever a castelle nut is reinstalled. > > > > >


    Message 27


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    Time: 08:36:08 AM PST US
    From: "Jim McBurney" <jmcburney@pobox.com>
    Subject: Re: Rivet Gun Recommendation?
    One more comment: Nosepieces from the Zenith gun will fit the HF gun. Blue skies and tailwinds Jim CH-801 DeltaHawk diesel Augusta GA 90% done, 90% left


    Message 28


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    Time: 09:02:12 AM PST US
    Subject: Re: Canopy Question
    From: "DaveG601XL" <david.m.gallagher@ge.com>
    Dave, I just got my canopy from Todd's. It took about 2 weeks as advertised and it arrived in great shape. If he is going to be the Zenith supplier and no longer shipping direct to customers, I would order right now. His price was a little over half of what Zenith currently charges. I ordered the hardware portion of the canopy kit from Zenith and Todd's canopy fits it just fine, so far. The canopy I received from Todd was longer and higher than those I have seen on other finished 601XL's. Maybe this is the 'prototype' size you mentioned. I only trimmed it a little bit, leaving it on the large side. I hope to be finished with my canopy install in the next week or so. I am looking forward to information on the new two-piece design you said Todd mentioned. It would be nice if it was easily retrofittable to current 601's in case I decided to change sometime down the road. Good Luck, -------- David Gallagher 601 XL, working on final assembly. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178472#178472


    Message 29


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    Time: 09:02:17 AM PST US
    Subject: Re: Castellated Nuts.
    From: "ashontz" <ashontz@nbme.org>
    I said probably. Even so, for 99 cents I'd probably just put a new one in there. Gus(at)flywithgus.com wrote: > Wrong. > > AC43.13-1B 7-64.f You can reuse if minimum prevailing torque is met. For > the smaller diameters we use mostly you can reuse as long as noticeable > drag is felt when engaging the locking area. Also if you can remove a > cotter pin without rendering it unusable then it wasn't installed > properly. AC43.13-1B 7-127 > > -Gus > > ashontz wrote: > > > Of course, you should never reuse a locknut of either type. You're probably supposed to always use a new cotter pin too whenever a castelle nut is reinstalled. > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > -------- Andy Shontz CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178471#178471


    Message 30


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    Time: 09:33:22 AM PST US
    Subject: Re: Canopy Question
    From: "dgardea(at)gmail.com" <dgardea@gmail.com>
    David, Yep, I wish had ordered a while back for that reason exactly .. buying from Zenith will be more expensive. Yesterday Todd was not willing to sell directly to me as he now has a deal with Zenith, as recently as Sun-n-Fun, to be their supplier for the 601XL canopies. When I head out there in two weeks I hope to talk with Sebastien about their plans for and price on Todd's supplied canopy. Regards, Dave do not archive -------- Dave Gardea 601XL - Corvair wings done - working on corvair while waiting for fuselage kit http://home.comcast.net/~davegardea/ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178479#178479


    Message 31


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    Time: 09:43:24 AM PST US
    Subject: Re: Rivet Gun Recommendation?
    From: "n85ae" <n85ae@yahoo.com>
    I've built TWO planes with the same harbor freight gun, I oiled it once and keep the pressure up around 100 psi. I've dropped it a half dozen times and at this point if it falls apart I'll be happy for the use I got out of it. I'd buy another in a second. Jeff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178481#178481


    Message 32


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    Time: 09:47:02 AM PST US
    From: Jay Maynard <jmaynard@conmicro.com>
    Subject: Re: Canopy Question
    On Tue, Apr 22, 2008 at 09:30:08AM -0700, dgardea(at)gmail.com wrote: > Yep, I wish had ordered a while back for that reason exactly .. buying > from Zenith will be more expensive. Yesterday Todd was not willing to sell > directly to me as he now has a deal with Zenith, as recently as Sun-n-Fun, > to be their supplier for the 601XL canopies. When I head out there in two > weeks I hope to talk with Sebastien about their plans for and price on > Todd's supplied canopy. Interesting. I wonder whether AMD will be using Todd's canopies, and when. -- Jay Maynard, K5ZC http://www.conmicro.com http://jmaynard.livejournal.com http://www.tronguy.net Fairmont, MN (FRM) (Yes, that's me!) AMD Zodiac CH601XLi N55ZC (ordered 17 March, delivery 2 June)


    Message 33


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    Time: 10:23:37 AM PST US
    Subject: Re: Zodiac XL - Maneuvering Speed
    From: "Tim Juhl" <juhl@avci.net>
    Maneuvering speed is not depicted on the ASI. It varies with weight, actually decreasing as the weight of the aircraft decreases. In my 1968 C172, maneuvering speed at gross was 122 mph. Funny thing is, the airplane's cruise speed was less. Such was not the case with my 182 which had a maneuvering speed of 126 mph but cruised at 155. In the case of the XL, you'll want to slow down when it gets bumpy :-) Tim Do not archive -------- ______________ CFII Champ L16A flying Zodiac XL - Jabiru 3300A Working on fuselage Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178486#178486


    Message 34


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    Time: 10:29:54 AM PST US
    Subject: Re: Building again
    From: "Tim Juhl" <juhl@avci.net>
    Glad to hear it! We expect great things to come from your efforts :-) Tim Do not archive -------- ______________ CFII Champ L16A flying Zodiac XL - Jabiru 3300A Working on fuselage Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178487#178487


    Message 35


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    Time: 11:37:49 AM PST US
    Subject: 601XL Wing Failure 4/7/2008
    From: "Matt Ronics" <e_jocular@yahoo.com>
    If Zenith had any sense of responsibility they would ground the XL fleet (insofar as they can advise) pending further review of this problem (meaning until the problem is found and dealt with...no more pictures of sandbags). It's one thing to plug and chug on a computer then throw sandbags on a structure and call it sound. Anyone ever hear of the de Havilland Comet? Look it up and read. Serious design problem found only after fleet started operations. Read about Phase IV of pharmaceutical trials...which monitors medications for problems once released to the general public (monitoring for problems that wouldn't have been noticed in the earlier smaller trials). While I don't have the numbers on XL fleet hours vs wing folds, I would bet dollars to donuts that there is a statistically significant finding there. It would seem that Zenith is betting their business (and people's lives) on the notion that pilots just don't fly their planes correctly. Some of you have a "bite of your nose to spite you face" approach to experimental aviation. Well, I'm a homebuilder and pilot too. If we don't police ourselves, we get policed. At any rate, rather at "this rate" of accidents, a lawsuit will come sooner or later that will force someone's hand... Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178498#178498


    Message 36


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    Time: 11:56:03 AM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: Zodiac XL - Maneuvering Speed
    At 09:15 PM 4/21/2008, you wrote: >Okkay, dumb question time. I'd always thought that maneuvering speed was the >top of the white arc on the airspeed indicator. Is this not correct? I thought the top of the white arc was the flap extended speed, Vfe. I think I've seen a yellow line crossing the green that reflects Va, but Va varies a great deal with changes in actual aircraft weight. Paul XL fuselage do not archive


    Message 37


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    Time: 12:03:25 PM PST US
    From: John Reinking <reinkings@comcast.net>
    Subject: Re: Where did zenair.com go?
    Tues the 22nd 11:58am/PST Works now.


    Message 38


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    Time: 12:25:55 PM PST US
    From: LarryMcFarland <larry@macsmachine.com>
    Subject: Re: 601XL Wing Failure 4/7/2008
    Hi guys, The frequency of this problem compared with the common ones is too low to be completely Zenith's problem. When you sell kits, you entertain the idea that there are at least a percentage of the builders that couldn't or wouldn't build or fly to recommended guidelines. The prospect of a defect which makes it easy to foul the strength of the lower spar caps and surrounding wing structure is a possibility. I'd still contend that people that stay with the plans and and build strictly to the drawings are never going to see a problem. If you read the ntsb records for the 601 of recent, you'd probably come to the same conclusion. Larry McFarland 601HDS at www.macsmachine.com Matt Ronics wrote: > > If Zenith had any sense of responsibility they would ground the XL fleet (insofar as they can advise) pending further review of this problem (meaning until the problem is found and dealt with...no more pictures of sandbags). It's one thing to plug and chug on a computer then throw sandbags on a structure and call it sound. > > Anyone ever hear of the de Havilland Comet? Look it up and read. Serious design problem found only after fleet started operations. Read about Phase IV of pharmaceutical trials...which monitors medications for problems once released to the general public (monitoring for problems that wouldn't have been noticed in the earlier smaller trials). While I don't have the numbers on XL fleet hours vs wing folds, I would bet dollars to donuts that there is a statistically significant finding there. It would seem that Zenith is betting their business (and people's lives) on the notion that pilots just don't fly their planes correctly. > > Some of you have a "bite of your nose to spite you face" approach to experimental aviation. Well, I'm a homebuilder and pilot too. If we don't police ourselves, we get policed. > > At any rate, rather at "this rate" of accidents, a lawsuit will come sooner or later that will force someone's hand... > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=178498#178498 > > >


    Message 39


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    Time: 12:52:26 PM PST US
    Subject: Re: 601XL Wing Failure 4/7/2008
    From: "Matt Ronics" <e_jocular@yahoo.com>
    larry(at)macsmachine.com wrote: > I'd > still contend that people that stay with the plans and and build > strictly to the drawings are never going to see a problem. If you read > the ntsb records for the 601 of recent, you'd probably come to the same > conclusion. > The accident discussed here involves a plane that was manufactured by the Czech Aircraft Works (I don't know if one would call this a factory built or not). I don't know anything about Czech, but insofar as they previously manufactured aircraft under agreement with Zenith, I would ASSuME that Czech could manufacture an aircraft with at least the competency of the average homebuilder. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178510#178510


    Message 40


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    Time: 01:00:50 PM PST US
    From: Jay Maynard <jmaynard@conmicro.com>
    Subject: Re: 601XL Wing Failure 4/7/2008
    On Tue, Apr 22, 2008 at 02:22:19PM -0500, LarryMcFarland wrote: > I'd still contend that people that stay with the plans and and build > strictly to the drawings are never going to see a problem. Except that we've now had two factory-built aircraft that appear to have had inflight breakups... While it's too soon to expect a final report from the NTSB on the Florida crash, it would be nice if they'd say what happened in Yuba City. -- Jay Maynard, K5ZC http://www.conmicro.com http://jmaynard.livejournal.com http://www.tronguy.net Fairmont, MN (FRM) (Yes, that's me!) AMD Zodiac CH601XLi N55ZC (ordered 17 March, delivery 2 June)


    Message 41


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    Time: 01:18:06 PM PST US
    Subject: Re: Really bad news....S&F crash
    From: "PLAV8R" <donald.j.dennehey@seagate.com>
    First time on this site. The aircraft lost a wing. I know what the family is going through. I went through it Nov. 6th 2006 when I lost my parents from an inflight breakup of their Certified AMD Zodiac 601XL SLSA. Beautiful day, sunny, no wind, no turbulence etc. Cruising along going to lunch. Question: Was the Czech Aircraft works aircraft assembled in Georgia? Thanks for any information. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178514#178514


    Message 42


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    Time: 01:20:23 PM PST US
    Subject: Re: 601XL Wing Failure 4/7/2008
    From: "Scotsman" <james.roberts@computershare.co.za>
    Is this the same incident as sun n fun one or is it another? while i understand that we should not speculate on the cause it does make me wonder then on what "factual" basis zenith released the elevator modification. Was there direct evidence of over deflection at high speed or was the mod based on speculation as to likely cause. Getting quite tired of the lack of clarity from all parties regarding the accidents. J Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178515#178515


    Message 43


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    Time: 01:39:13 PM PST US
    From: Jay Maynard <jmaynard@conmicro.com>
    Subject: Re: Really bad news....S&F crash
    On Tue, Apr 22, 2008 at 01:15:27PM -0700, PLAV8R wrote: > First time on this site. The aircraft lost a wing. I know what the > family is going through. I went through it Nov. 6th 2006 when I lost my > parents from an inflight breakup of their Certified AMD Zodiac 601XL SLSA. > Beautiful day, sunny, no wind, no turbulence etc. Cruising along going to > lunch. I'm truly sorry for your loss, and especially the circumstances surrounding it. I'm sure you're more anxious to get the results of the NTSB investigation into it than any of the rest of us. > Question: Was the Czech Aircraft works aircraft assembled in Georgia? No. Czech Aircraft Works was, as the name implies, a Czech company that built the CH601XL aircraft in the Czech Republic under license from Zenair. -- Jay Maynard, K5ZC http://www.conmicro.com http://jmaynard.livejournal.com http://www.tronguy.net Fairmont, MN (FRM) (Yes, that's me!) AMD Zodiac CH601XLi N55ZC (ordered 17 March, delivery 2 June)


    Message 44


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    Time: 01:42:56 PM PST US
    From: "Dave Austin" <daveaustin2@primus.ca>
    Subject: Re: Castellated Nuts.
    Here in Canada a castellated nut and lock pin must be installed at any place where the nut/bolt combination is not torqued up. That covers pretty well everything where a bolt is used as a pivot. Dave Austin 601HDS - 912, Spitfire Mk VIII


    Message 45


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    Time: 01:49:59 PM PST US
    From: Terry Phillips <ttp44@rkymtn.net>
    Subject: Re: 601XL Wing Failure 4/7/2008
    At 11:34 AM 4/22/2008 -0700, you wrote: >If Zenith had any sense of responsibility they would ground the XL fleet >(insofar as they can advise) pending further review of this problem >(meaning until the problem is found and dealt with...no more pictures of >sandbags). It's one thing to plug and chug on a computer then throw >sandbags on a structure and call it sound. I'll not comment on what Zenith should or should not do. I want to address the issue of an independent engineering analysis of the 601XL wing that was raised some months ago, I believe following the Barcelona accident. Andy Shontz had started a thread asking for Zenith-Listers to respond if they would be willing to financially support an engineering analysis of the 601XL wing. Andy was not able to pursue the analysis, so I asked a former colleague, Don Rabern (who is now Dean of Engineering at Embry-Riddle Aeronautical Univerisity, Prescott, Arizona), if he could recommend someone who would be both capable of and interested in doing the analysis. Don responded with two names. After a few days of working our way through their spam filters, I have established contact with Mark Sensmeier, an Assistant Professor of Engineering with a B.S. in Aeronautical and Astronautical Engineering from Purdue University and a Ph.D. in Engineering Mechanics from Virginia Polytechnic Institute and State University. He is interested and we are planning to talk later this week about the problem. Assuming that our talks are productive, my plan is to approach the List again to solicit real cash (as opposed to expressions of interest) so that we can develop some sort of contract for the work to be done and the amount to be paid. Don suggested that it might be "great fun" to test an actual wing in their structures lab. With a bit of luck, I may finish my right wing in an appropriate time frame, and I *might* be willing to have them do some (non-destructive) testing on my wing. We will have to wait and see if that looks to be worthwhile. I would envision establishing a bank account for something like the "Zenith Builders Analysis Group" to handle the money. There are two other 601 builders in my neighborhood, one of whom could provide a second signature on all checks and/or withdrawals to provide some fiscal discipline for the "Group." I am posting this as a progress report. Comments and/or suggestions are welcome. I would be happy to send to any interested person my informational emails to Mark . Terry Terry Phillips ttp44~at~rkymtn.net Corvallis MT 601XL/Jab 3300 s .. l .. o .. o .. w build kit - Tail, flaps, & ailerons are done; working on the wings http://www.mykitlog.com/N47TP/


    Message 46


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    Time: 01:50:15 PM PST US
    From: John Davis <johnd@data-tech.com>
    Subject: Re: Really bad news....S&F crash
    Hi Donald, So sorry to hear about the loss of your parents. The Czech Aircraft works is based in the Czech Republic and has nothing to do with AMD in Georgia. Do you have any additional information beyond that in the NTSB prelim report ? The witness report seems to imply some type of engine trouble then an explosion. Of course we all know these witness reports can be way off. John Davis 601XL - Jab 3300 Burnsville, NC PLAV8R wrote: > > First time on this site. The aircraft lost a wing. I know what the family is going through. I went through it Nov. 6th 2006 when I lost my parents from an inflight breakup of their Certified AMD Zodiac 601XL SLSA. Beautiful day, sunny, no wind, no turbulence etc. Cruising along going to lunch. > Question: Was the Czech Aircraft works aircraft assembled in Georgia? > > Thanks for any information. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=178514#178514 > > >


    Message 47


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    Time: 01:54:20 PM PST US
    Subject: Re: Really bad news....S&F crash
    From: "PLAV8R" <donald.j.dennehey@seagate.com>
    Hi Jay, I don't doubt that the airframe and wings where build by Czech aircraft, however, they don;t ship completed aircraft. As far as I know, all the major assemblies are completed here. Each time an incident happens with another Zodiac the NTSB will gather the information on the current accident and see if it applies to my parents. I and 2 of my three brother are pilots and have been for a long time. My father flew since WWII and did not take chances. He used to have a Grumman Tiger that he loved, but decided he didn't what the hassle of the Flight Exams. He wanted a certified aircraft with a continental engine (He got it) He and my mother were in very good health. Thanks, Don Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178523#178523


    Message 48


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    Time: 02:05:29 PM PST US
    Subject: Re: Really bad news....S&F crash
    From: "PLAV8R" <donald.j.dennehey@seagate.com>
    Hi John. NTSB Identification: NYC08FA158 14 CFR Part 91: General Aviation Accident occurred Monday, April 07, 2008 in Polk City, FL Aircraft: Chech Aircraft Works SPOL SRO CH 601 XL RTF, registration: N357DT Injuries: 1 Fatal. This is preliminary information, subject to change, and may contain errors. Any errors in this report will be corrected when the final report has been completed. On April 7, 2008 about 1700 eastern daylight time, a Czech Aircraft Works SPOL SRO CH 601 XL RTF, N357DT, was substantially damaged when it impacted trees and terrain following an uncontrolled descent near Polk City, Florida. The certificated private pilot/owner was fatally injured. Visual meteorological conditions prevailed, and no flight plan was filed for the flight which departed Williston Municipal Airport (X60), Williston, Florida and was destined for Lakeland Linder Regional Airport (LAL), Lakeland, Florida. The personal flight was conducted under 14 Code of Federal Regulations Part 91. According to friend of the accident pilot, they both shared a hangar at Lumpkin County Airport (9A0) in Dahlonega, Georgia, and they planned to fly their respective airplanes to an air show in Lakeland, Florida. The accident pilot departed Dahlonega about 1240, and the friend departed about at 1300. During the flight the friend passed the accident pilot, landed at Williston Airport for a planned fuel stop, and subsequently departed. He last spoke to the accident pilot about 1500, as the accident pilot approached Williston. The accident pilot planned to land about 1530, and stated that his airplane was "running fine." Review of fuel receipts revealed that the pilot purchased fuel in Williston at 1607. About 1700, a witness, located about 1/2-mile southeast of the accident site, observed the accident airplane as it approached him from the north. He noted that the airplane was noticeably lower than other airplanes that generally flew in the area, and that it was in a 3- to 5-degree left bank. The airplane then banked right, about the same magnitude, before it returned level for a moment. About 1 to 3 seconds later, the airplane banked to the left and to the right, significantly steeper than during the previous banks. After banking back to level, the airplane yawed right, and the "right wing folded up." The airplane banked right and the left wing "went up" just before the airplane entered a nose dive. The witness described that the wings of the airplane looked perpendicular to their normal position, and that the engine sound changed, as the airplane descended downward. The witness heard the sound of the engine pitch change to the point where it sounded like the engine "over sped" as the airplane descended. He lost sight of the airplane shortly thereafter as it descended behind a building. Another witness, located about 1/3-mile west of the accident site, stated that he heard a "pop" and that when he looked up he saw the accident airplane. He described that the "right wing was folded back and to the side," and that the accident airplane was spinning as it descended. About 8 to 10 seconds later he heard the sounds of an impact. The pilot held a private pilot certificate with a rating for airplane single engine land. His most recent Federal Aviation Administration (FAA) second class medical certificate was issued on February 29, 1980. Examination of the pilot's logbook revealed that he had accumulated 514 total hours of flight experience, 71 hours of which were in the accident airplane make and model. According to the pilot's friend, the pilot originally obtained a pilot certificate in the 1970's, and had recently began flying again after purchasing the accident airplane in October 2007. The accident airplane was manufactured in 2005 and was classified by the FAA as a Special Light Sport Aircraft. According to maintenance records, the airplane was factory test flown on June 16, 2005. The airplane's most recent annual conditional inspection was completed on September 1, 2007. At the time of the inspection, the airplane had accumulated 142 total hours of operation. The weather conditions reported at LAL, located about 17 miles southwest of the accident site, at 1658, included winds from 030 degrees at 4 knots, 15 statute miles visibility, scattered clouds at 3,000 feet, broken clouds at 25,000 feet, a temperature of 27 degrees Celsius (C), a dewpoint of 16 degrees C, and an altimeter setting of 29.90 inches of mercury. The airplane came to rest in a heavily wooded area and exhibited various degrees of damage throughout. The trees in and around the accident site had been removed to facilitate access to the wreckage. Examination of photographs taken by first responders revealed that the airplane was lodged in the ground at an approximate 45-degree angle, and that the fuselage was positioned in an approximate 45-degree left bank. The left wing was bent upward (in the positive direction) at the wing root approximately 90 degrees, with the remainder wrapped around the top of the airplane. The right wing was bent 90 degrees forward about the mid-span point, and was wrapped around a 4-inch diameter tree. Initial examination of the wreckage revealed that the horizontal stabilizer and rudder were separated from their respective attach points, but remained co-located with the wreckage. Detailed examination of the left wing revealed that the lower main wing spar cap was fractured at the wing root. Portions of the left wing spar were retained for further examination. The remainder of the main wing spar, which extended through the fuselage and the right wing, was bent but remained largely intact. Control cable continuity was confirmed from the rudder pedals to the rudder horn attachment points. Elevator control continuity was confirmed from the cockpit to the elevator control horn attachment point, which had been disconnected by first responders during recovery. The electrically actuated elevator trim was in a neutral position. Continuity of the aileron control cables was confirmed from the cockpit to both ailerons. The electrically actuated aileron trim was positioned at the tab trailing edge down limit. Disassembly of the aileron trim servo revealed that the mechanism was positioned aft, in contact with a forward-facing micro-switch. The aileron trim servo, switch, and indicator were retained for further examination. Both wing flaps were dislodged from the stowed position, and their actuators were broken. The engine was located at the forward portion of the wreckage, and was buried in 6-foot deep crater. All three composite propeller blades were separated near the propeller hub. A portion of one blade was found outside and adjacent to the crater, while the remainder of the blades were found within the crater. Crankshaft, gearbox, and valve train continuity were confirmed from the propeller hub to the aft portion of the engine. The propeller hub could only be rotated through 180 degrees of motion, and valve motion was observed on all but the number 4 cylinder intake valve. All eight spark plug electrodes were intact and light gray in color. Examination of the oil filter revealed no evidence of any visible metal particles. Both fuel tanks were ruptured and absent of fuel. There was a strong odor of fuel at the scene, and fuel was observed leaking from several fuel lines during the recovery process. The fuel selector knob was observed in the "left" position. Regards, Don Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178527#178527


    Message 49


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    Time: 02:10:20 PM PST US
    From: "James E. Lanier" <jim.lanier@charter.net>
    Subject: Re: Really bad news....S&F crash
    I just read somewhere that Zenith has terminated their association with the Czech manufacturer. I found it http://www.zenithair.com/news/zen-czaw-termination.pdf PLAV8R wrote: > > Hi Jay, > > I don't doubt that the airframe and wings where build by Czech aircraft, however, they don;t ship completed aircraft. As far as I know, all the major assemblies are completed here. > > Each time an incident happens with another Zodiac the NTSB will gather the information on the current accident and see if it applies to my parents. > I and 2 of my three brother are pilots and have been for a long time. My father flew since WWII and did not take chances. > He used to have a Grumman Tiger that he loved, but decided he didn't what the hassle of the Flight Exams. He wanted a certified aircraft with a continental engine (He got it) He and my mother were in very good health. > > Thanks, > Don > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=178523#178523 > > >


    Message 50


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    Time: 02:14:43 PM PST US
    Subject: Re: Really bad news....S&F crash
    From: "PLAV8R" <donald.j.dennehey@seagate.com>
    >From the Yuba City incident. http://www.cbs13.com/video/?id=13553@kovr.dayport.com http://www.cbs13.com/video/?id=13559@kovr.dayport.com Regards, Don Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178529#178529


    Message 51


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    Time: 02:18:57 PM PST US
    From: Jay Maynard <jmaynard@conmicro.com>
    Subject: Re: Really bad news....S&F crash
    On Tue, Apr 22, 2008 at 01:51:44PM -0700, PLAV8R wrote: > I don't doubt that the airframe and wings where build by Czech aircraft, > however, they don;t ship completed aircraft. As far as I know, all the > major assemblies are completed here. True. Typically, final assembly and checkout are completed by the importer. I do not know who imported the CZAW aircraft, but I do not believe it was AMD. > He used to have a Grumman Tiger that he loved, but decided he didn't what > the hassle of the Flight Exams. He wanted a certified aircraft with a > continental engine (He got it) He and my mother were in very good health. Ouch. That sounds a lot like me, except the last part... -- Jay Maynard, K5ZC http://www.conmicro.com http://jmaynard.livejournal.com http://www.tronguy.net Fairmont, MN (FRM) (Yes, that's me!) AMD Zodiac CH601XLi N55ZC (ordered 17 March, delivery 2 June)


    Message 52


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    Time: 02:19:34 PM PST US
    From: Jay Maynard <jmaynard@conmicro.com>
    Subject: Re: Really bad news....S&F crash
    On Tue, Apr 22, 2008 at 05:06:49PM -0400, James E. Lanier wrote: > I just read somewhere that Zenith has terminated their association with > the Czech manufacturer. > http://www.zenithair.com/news/zen-czaw-termination.pdf Note that that was effective at the end of 2006. -- Jay Maynard, K5ZC http://www.conmicro.com http://jmaynard.livejournal.com http://www.tronguy.net Fairmont, MN (FRM) (Yes, that's me!) AMD Zodiac CH601XLi N55ZC (ordered 17 March, delivery 2 June)


    Message 53


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    Time: 02:36:34 PM PST US
    Subject: Re: 601XL Wing Failure 4/7/2008
    From: "GBzodiflyer" <thehighflyer@aol.com>
    Hi Guys , new to this list . But not to the aircraft , I currently own a 601 xl tail dragger which i built and have 100 hrs on , this was a czaw 49% kit , and has some minor differences , ie composite main gear etc , so structurally i believe the same as the US version , also built and owned a ch601 ul again with around 140 hrs . Have overseen 6 or more kit builds . as an engineer , for more years than i care to remember , i read these accident reports with interest , especially when my backside is at risk . The eye witness reports indicate some rolling and yawing before the fold , the report says that the spars were in tact but bent , but what about the rear attach point ? have any tests been done sand bags and all , to see what happens when you loose that rear fixing , the mechanics of what happens with a non vertical leaning main-spar are quite frightening , then couple that to the xl flap drive arrangement . for example - you loose the rear attach, the wing will go negative, that then will force the flap down , and thus aggravate the problem . As an owner and builder of this sporty design , with a close friend which has just spent his hard earned wages on a new xl kit, I now feel very strongly that all avenues of failure must be explored . pilot error will always be with us , but structural failure is a real concern . Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178539#178539


    Message 54


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    Time: 02:54:12 PM PST US
    From: Steve Shuck <stshuck2@yahoo.com>
    Subject: Re: 601XL Wing Failure 4/7/2008
    Terry, You have my support.We probably should start keeping track of all those interested in supporting with cash so we can finally get these tests complete and we can fly, (or not fly)with safety and elation. Steve Shuck N8830C 2006 601XL Jabiru 3300 Terry Phillips <ttp44@rkymtn.net> wrote: At 11:34 AM 4/22/2008 -0700, you wrote: >If Zenith had any sense of responsibility they would ground the XL fleet >(insofar as they can advise) pending further review of this problem >(meaning until the problem is found and dealt with...no more pictures of >sandbags). It's one thing to plug and chug on a computer then throw >sandbags on a structure and call it sound. I'll not comment on what Zenith should or should not do. I want to address the issue of an independent engineering analysis of the 601XL wing that was raised some months ago, I believe following the Barcelona accident. Andy Shontz had started a thread asking for Zenith-Listers to respond if they would be willing to financially support an engineering analysis of the 601XL wing. Andy was not able to pursue the analysis, so I asked a former colleague, Don Rabern (who is now Dean of Engineering at Embry-Riddle Aeronautical Univerisity, Prescott, Arizona), if he could recommend someone who would be both capable of and interested in doing the analysis. Don responded with two names. After a few days of working our way through their spam filters, I have established contact with Mark Sensmeier, an Assistant Professor of Engineering with a B.S. in Aeronautical and Astronautical Engineering from Purdue University and a Ph.D. in Engineering Mechanics from Virginia Polytechnic Institute and State University. He is interested and we are planning to talk later this week about the problem. Assuming that our talks are productive, my plan is to approach the List again to solicit real cash (as opposed to expressions of interest) so that we can develop some sort of contract for the work to be done and the amount to be paid. Don suggested that it might be "great fun" to test an actual wing in their structures lab. With a bit of luck, I may finish my right wing in an appropriate time frame, and I *might* be willing to have them do some (non-destructive) testing on my wing. We will have to wait and see if that looks to be worthwhile. I would envision establishing a bank account for something like the "Zenith Builders Analysis Group" to handle the money. There are two other 601 builders in my neighborhood, one of whom could provide a second signature on all checks and/or withdrawals to provide some fiscal discipline for the "Group." I am posting this as a progress report. Comments and/or suggestions are welcome. I would be happy to send to any interested person my informational emails to Mark . Terry Terry Phillips ttp44~at~rkymtn.net Corvallis MT 601XL/Jab 3300 s .. l .. o .. o .. w build kit - Tail, flaps, & ailerons are done; working on the wings http://www.mykitlog.com/N47TP/ --------------------------------- Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now.


    Message 55


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    Time: 03:55:10 PM PST US
    From: "Southern Reflections" <purplemoon99@bellsouth.net>
    Subject: Re: 601XL Wing Failure 4/7/2008
    ----- Original Message ----- From: "Terry Phillips" <ttp44@rkymtn.net> Sent: Tuesday, April 22, 2008 4:46 PM Subject: Re: Zenith-List: 601XL Wing Failure 4/7/2008 > > At 11:34 AM 4/22/2008 -0700, you wrote: >>If Zenith had any sense of responsibility they would ground the XL fleet >>(insofar as they can advise) pending further review of this problem >>(meaning until the problem is found and dealt with...no more pictures of >>sandbags). It's one thing to plug and chug on a computer then throw >>sandbags on a structure and call it sound. > > I'll not comment on what Zenith should or should not do. > > I want to address the issue of an independent engineering analysis of the > 601XL wing that was raised some months ago, I believe following the > Barcelona accident. > > Andy Shontz had started a thread asking for Zenith-Listers to respond if > they would be willing to financially support an engineering analysis of > the 601XL wing. Andy was not able to pursue the analysis, so I asked a > former colleague, Don Rabern (who is now Dean of Engineering at > Embry-Riddle Aeronautical Univerisity, Prescott, Arizona), if he could > recommend someone who would be both capable of and interested in doing the > analysis. Don responded with two names. After a few days of working our > way through their spam filters, I have established contact with Mark > Sensmeier, an Assistant Professor of Engineering with a B.S. in > Aeronautical and Astronautical Engineering from Purdue University and a > Ph.D. in Engineering Mechanics from Virginia Polytechnic Institute and > State University. He is interested and we are planning to talk later this > week about the problem. > > Assuming that our talks are productive, my plan is to approach the List > again to solicit real cash (as opposed to expressions of interest) so that > we can develop some sort of contract for the work to be done and the > amount to be paid. Don suggested that it might be "great fun" to test an > actual wing in their structures lab. With a bit of luck, I may finish my > right wing in an appropriate time frame, and I *might* be willing to have > them do some (non-destructive) testing on my wing. We will have to wait > and see if that looks to be worthwhile. > > I would envision establishing a bank account for something like the > "Zenith Builders Analysis Group" to handle the money. There are two other > 601 builders in my neighborhood, one of whom could provide a second > signature on all checks and/or withdrawals to provide some fiscal > discipline for the "Group." > > I am posting this as a progress report. Comments and/or suggestions are > welcome. I would be happy to send to any interested person my > informational emails to Mark . > > Terry > > > Terry Phillips > ttp44~at~rkymtn.net > Corvallis MT > 601XL/Jab 3300 s .. l .. o .. o .. w build kit - Tail, flaps, & ailerons > are done; working on the wings > http://www.mykitlog.com/N47TP/ > > >


    Message 56


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    Time: 03:55:11 PM PST US
    Subject: Re: 601XL Wing Failure 4/7/2008
    From: "TxDave" <dclaytx2@HOTMAIL.COM>
    "The left wing was bent upward (in the positive direction) at the wing root approximately 90 degrees, with the remainder wrapped around the top of the airplane....Detailed examination of the left wing revealed that the lower main wing spar cap was fractured at the wing root." Quote from NTSB preliminary report. Not my words, not the words of an "eye witness", and not a bit of speculation on my part. SOMETHING IS NOT RIGHT!! My 2 cents worth. Go ahead, flame away. Dave Clay Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178548#178548 Attachments: http://forums.matronics.com//files/601_crash_524.jpg


    Message 57


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    Time: 04:02:01 PM PST US
    From: "Southern Reflections" <purplemoon99@bellsouth.net>
    Subject: Re: 601XL Wing Failure 4/7/2008
    Terry , sounds like you are doing your homework.I am willing to help with money support. we should ask matt if he would be willing to handle the money,I think he is a stand-up guy and also netural party that we all know Joe N101HD 601XL/RAM ----- Original Message ----- From: "Terry Phillips" <ttp44@rkymtn.net> Sent: Tuesday, April 22, 2008 4:46 PM Subject: Re: Zenith-List: 601XL Wing Failure 4/7/2008 > > At 11:34 AM 4/22/2008 -0700, you wrote: >>If Zenith had any sense of responsibility they would ground the XL fleet >>(insofar as they can advise) pending further review of this problem >>(meaning until the problem is found and dealt with...no more pictures of >>sandbags). It's one thing to plug and chug on a computer then throw >>sandbags on a structure and call it sound. > > I'll not comment on what Zenith should or should not do. > > I want to address the issue of an independent engineering analysis of the > 601XL wing that was raised some months ago, I believe following the > Barcelona accident. > > Andy Shontz had started a thread asking for Zenith-Listers to respond if > they would be willing to financially support an engineering analysis of > the 601XL wing. Andy was not able to pursue the analysis, so I asked a > former colleague, Don Rabern (who is now Dean of Engineering at > Embry-Riddle Aeronautical Univerisity, Prescott, Arizona), if he could > recommend someone who would be both capable of and interested in doing the > analysis. Don responded with two names. After a few days of working our > way through their spam filters, I have established contact with Mark > Sensmeier, an Assistant Professor of Engineering with a B.S. in > Aeronautical and Astronautical Engineering from Purdue University and a > Ph.D. in Engineering Mechanics from Virginia Polytechnic Institute and > State University. He is interested and we are planning to talk later this > week about the problem. > > Assuming that our talks are productive, my plan is to approach the List > again to solicit real cash (as opposed to expressions of interest) so that > we can develop some sort of contract for the work to be done and the > amount to be paid. Don suggested that it might be "great fun" to test an > actual wing in their structures lab. With a bit of luck, I may finish my > right wing in an appropriate time frame, and I *might* be willing to have > them do some (non-destructive) testing on my wing. We will have to wait > and see if that looks to be worthwhile. > > I would envision establishing a bank account for something like the > "Zenith Builders Analysis Group" to handle the money. There are two other > 601 builders in my neighborhood, one of whom could provide a second > signature on all checks and/or withdrawals to provide some fiscal > discipline for the "Group." > > I am posting this as a progress report. Comments and/or suggestions are > welcome. I would be happy to send to any interested person my > informational emails to Mark . > > Terry > > > Terry Phillips > ttp44~at~rkymtn.net > Corvallis MT > 601XL/Jab 3300 s .. l .. o .. o .. w build kit - Tail, flaps, & ailerons > are done; working on the wings > http://www.mykitlog.com/N47TP/ > > >


    Message 58


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    Time: 04:16:51 PM PST US
    From: "James E. Lanier" <jim.lanier@charter.net>
    Subject: Re: Really bad news....S&F crash
    That was tragic. The Yuba City crash was November of 2006. The NTSB has yet to finalize the report. I think all of you should read some of these reports. Either the NTSB is incompetent, or just plain disinterested. They hardly ever discover the cause of light aircraft mishaps nor do they share pertinent data in those reports. If there are eyewitnesses, they typically base their final "probable cause" on their statements. Compare this British report to any of the light aircraft NTSB reports and see if you can see my point. (see link below) http://www.aaib.gov.uk/cms_resources/Zenair%20CH601UL,%20G-YOXI%2005-07.pdf If you are waiting for an NTSB report...don't hold your breath and don't expect any answers. PLAV8R wrote: > > First time on this site. The aircraft lost a wing. I know what the family is going through. I went through it Nov. 6th 2006 when I lost my parents from an inflight breakup of their Certified AMD Zodiac 601XL SLSA. Beautiful day, sunny, no wind, no turbulence etc. Cruising along going to lunch. > Question: Was the Czech Aircraft works aircraft assembled in Georgia? > > Thanks for any information. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=178514#178514 > > >


    Message 59


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    Time: 04:23:01 PM PST US
    From: Jeyoung65@aol.com
    Subject: Re: Really bad news....S&F crash
    I noted the statement had the following. Would wonder what was lightened and modified. Jerry of GA DO NOT ARCHIVE "In the early 90s, Heintz entered into a license agreement with Czech Aircraft Works of Stare Mesto, Czech Republic, to produce and market his STOL CH 701 and ZODIAC CH 601 designs for the European market. The Czech-produced Zodiacs were modified and lightened to meet European rules for "microlight" aircraft. CZAW produced some 750 such machines under this agreement." In a message dated 4/22/2008 5:11:12 P.M. Eastern Daylight Time, jim.lanier@charter.net writes: --> Zenith-List message posted by: "James E. Lanier" <jim.lanier@charter.net> I just read somewhere that Zenith has terminated their association with the Czech manufacturer. I found it http://www.zenithair.com/news/zen-czaw-termination.pdf . **************Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos. (http://autos.aol.com/used?NCID=aolcmp00300000002851)


    Message 60


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    Time: 04:46:47 PM PST US
    Subject: Re: Rivet Gun Recommendation?
    From: "kmccune" <kmccune@somtel.net>
    I didn't know that! :D jmcburney(at)pobox.com wrote: > One more comment: Nosepieces from the Zenith gun will fit the HF gun. > > Blue skies and tailwinds > > Jim > CH-801 > DeltaHawk diesel > Augusta GA > > 90% done, 90% left -------- Mark Twain: Twenty years from now you will be more disappointed by the things that you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178557#178557


    Message 61


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    Time: 05:18:34 PM PST US
    From: Bryan Martin <bryanmmartin@comcast.net>
    Subject: Re: Rivet Gun Recommendation?
    If I was building airplanes for a living and pulled thousands of rivets every day, I would probably buy a professional quality, expensive rivet puller. For building one airplane and pulling a few thousand rivets total, the inexpensive Harbor Freight riveter worked just fine. I built the whole airplane with it with no problem and it still works fine. > > I'm looking for a recommendation on a pneumatic rivet gun... I've searched the archives and see that the one from Harbor Freight appears a few times, but is "low cost"... I read an article in Kitplanes that said to not skimp on the rivet gun and expect to pay $200 for a good one... > > Any feedback on this? > > Thanks in advance for your suggestions! -- Bryan Martin Zenith 601XL N61BM Ram Subaru, Stratus redrive Do Not Archive


    Message 62


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    Time: 05:41:38 PM PST US
    From: "ella" <rhodes1@copper.net>
    Subject: Re: Rivet Gun Recommendation?
    Hi Do you know the price of the HF gun? Getting started 601 xl scratch builder Thanks Don ----- Original Message ----- From: "Bryan Martin" <bryanmmartin@comcast.net> Sent: Tuesday, April 22, 2008 11:18 PM Subject: Re: Zenith-List: Rivet Gun Recommendation? > > If I was building airplanes for a living and pulled thousands of rivets > every day, I would probably buy a professional quality, expensive rivet > puller. For building one airplane and pulling a few thousand rivets total, > the inexpensive Harbor Freight riveter worked just fine. I built the whole > airplane with it with no problem and it still works fine. > >> >> I'm looking for a recommendation on a pneumatic rivet gun... I've >> searched the archives and see that the one from Harbor Freight appears a >> few times, but is "low cost"... I read an article in Kitplanes that said >> to not skimp on the rivet gun and expect to pay $200 for a good one... >> >> Any feedback on this? >> >> Thanks in advance for your suggestions! > > -- > Bryan Martin > Zenith 601XL N61BM > Ram Subaru, Stratus redrive > Do Not Archive > > >


    Message 63


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    Time: 05:41:40 PM PST US
    From: Bryan Martin <bryanmmartin@comcast.net>
    Subject: Re: Vertical Stab (rudder) question???
    That much mis-alignment will probably be noticeable in the finished rudder. Re-clamping and carefully drilling out the holes for A5 rivets will probably fix the problem. If not, making a new rudder rib isn't very difficult, its just a two straight bends. > > Hey everyone, I am looking for a bit of advice on my rib alignment for my rudder. I am getting ready to rivet my rudder "skeleton" together this weekend and noticed that my 3rd rib is approximately 1-2 mm off center. The lip of the rib actually is recessed a tad on one side and protrudes a tad from the spar on the other. This my be knit picky or it may not be but I am new at this and would like to know if this is within the tolerances of the design. I am learning a great deal about what methods get me the best results right now so I apologize if this is a dumb question. Thanks in advance, > > Andrew [Embarassed] > > -------- > Andrew Lieser > -- Bryan Martin Zenith 601XL N61BM Ram Subaru, Stratus redrive Do Not Archive


    Message 64


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    Time: 06:01:37 PM PST US
    From: Bryan Martin <bryanmmartin@comcast.net>
    Subject: Re: Rivet Gun Recommendation?
    They list three on their website: http://search.harborfreight.com/cpisearch/web/search.do?keyword=riveter&Submit=Go I think the one I have is the one listed for $34.99. I would have to check the model number to be sure. These riveters may be available at their outlet stores also, I mail ordered mine. > > Hi > Do you know the price of the HF gun? > Getting started 601 xl scratch builder > Thanks Don -- Bryan Martin Zenith 601XL N61BM Ram Subaru, Stratus redrive Do Not Archive


    Message 65


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    Time: 06:02:02 PM PST US
    Subject: Re: Rivet Gun Recommendation?
    From: "mwtucker" <mwtucker@windstream.net>
    Can someone give me the part number of the Harbor Freight gun? Or do they only sell one? -------- Awaiting delivery of RANS S-19 Empennage Kit Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178568#178568


    Message 66


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    Time: 06:07:00 PM PST US
    Subject: Re: Rivet Gun Recommendation?
    From: "Mitch Hodges" <n601mh@HODGES.INFO>
    burbby wrote: > I purchased mine from Northern Tool Company. It was around $70 and it works fine. I used the heads from the rivet gun from Zenith in it with no problems. ... > --- I can verify the Northern Tool one works great, with the Zenith heads. I also have Stanley MR77C manual rivet puller, with a 360 degree swiveling head that works great for tight spots or weird angles. The heads also fit it. http://tinyurl.com/3wjqyv -------- Mitch Hodges N601MH (Zenith 601HDS) Wings Under Perpetual Construction Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178571#178571


    Message 67


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    Time: 06:08:30 PM PST US
    Subject: Re: Primer for painted surfaces
    From: "Ron Lendon" <rlendon@comcast.net>
    DuPont Variprime 615S/625S Self-Etching Primer is what I use. Many times I just wipe down the surface with alcohol or Lacquer thinner and apply with a brush. It is expensive but it sticks real good. -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178574#178574


    Message 68


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    Time: 06:17:00 PM PST US
    From: Bryan Martin <bryanmmartin@comcast.net>
    Subject: Re: Zodiac XL - Maneuvering Speed
    The top of the white arc is the maximum operating speed with full flaps (Vfe). Maneuvering speed is not a standard marking on the ASI. It is usually found in the POH for gross weight and decreases with decreasing weight of the airplane. Jay Maynard wrote: > > On Mon, Apr 21, 2008 at 03:54:35PM -0400, Bryan Martin wrote: >> In the U.S. there is no placard required tor maneuvering speed, it just >> must be included in the pilot's operating handbook. > > Okkay, dumb question time. I'd always thought that maneuvering speed was the > top of the white arc on the airspeed indicator. Is this not correct? -- Bryan Martin Zenith 601XL N61BM Ram Subaru, Stratus redrive Do Not Archive


    Message 69


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    Time: 06:17:30 PM PST US
    From: Bryan Martin <bryanmmartin@comcast.net>
    Subject: Re: Zodiac XL - Maneuvering Speed
    The top of the white arc is the maximum operating speed with full flaps (Vfe). Maneuvering speed is not a standard marking on the ASI. It is usually found in the POH for gross weight and decreases with decreasing weight of the airplane. Jay Maynard wrote: > > On Mon, Apr 21, 2008 at 03:54:35PM -0400, Bryan Martin wrote: >> In the U.S. there is no placard required tor maneuvering speed, it just >> must be included in the pilot's operating handbook. > > Okkay, dumb question time. I'd always thought that maneuvering speed was the > top of the white arc on the airspeed indicator. Is this not correct? -- Bryan Martin Zenith 601XL N61BM Ram Subaru, Stratus redrive Do Not Archive


    Message 70


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    Time: 06:17:41 PM PST US
    Subject: Re: Bending thicker parts with a 1/4" radius
    From: "Ron Lendon" <rlendon@comcast.net>
    Looking good Debo. One of the tricks of the trade are to just two way tape a piece or two of metal to the bending device and make a bend radius larger that way. Leave the piece(s) stuck there to function as the .25r and remove them to set the brake back to standard .125r YMMV -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178576#178576


    Message 71


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    Time: 07:31:03 PM PST US
    From: Gary Gower <ggower_99@yahoo.com>
    Subject: Re: 601XL Wing Failure 4/7/2008
    Hello No-name (unsigned messages), Please, Lets hold on a minute. First there is no Official Confirmation about a wing failure in this particular accident, in the first place. Second, We (all over the world) that are pilots (or at least we can control an airplane fairly acceptable), just need to read the newspapers or watch the news in the TV of any accident aviation related, to see the most far from reality facts there. Some times are not really "bad intention" from the reporter. What they say (news men) in their favor is that the news guys only writes what the witness (most of the time with cero aviation knowlege) "told him", they keep the tape as proof, plus they mght add a little "imagination", "personal research" and "aviation related words he thinks he knows" and the final result is really strange, sometimes even "comical" for us pilots, that have a liitle bit or real aviation knowledge. Remember also that aviation accidents and artist divorces Sells newspapers, this sells comercial spotts, etc :-) :-) So they need to make the report "Interesting", for say the least. What we are all doing right now Here in the List, is waiting for the official results, given that NON ONE OF US in the list, have the credentials or know facts first hand, to even THINK about the enginering design of the airplane or less about the experience or knowledge or medical condition of the pilot in the moment of the accident. SIMPLY because we were not there or know nothing about this. Acting like you are now can be embaracing, because in my city, (talking without facts) is only admited to ladies in the market or at the laundry shop... I will beg you to wait a little, like all of us to read from the Real Source before having to say Im Sorry, my bad.... Also we PILOTS (if your are one(?) need to show respect for other pilots and airplane designers, this is first of all not talking as truth what YOU are not sure is fact, mostly if this is doing harm to them, in any way. Saludos Gary Gower (My real name) Flying from Chapala, Mexico. 701 912S Building a 601 XL Jab 3300 Fuselage finished. DO NOT ARCHIVE. SORRY, MY APOLOGIZE, BUT I NEEDED TO SAY THIS Matt Ronics <e_jocular@yahoo.com> wrote: larry(at)macsmachine.com wrote: > I'd > still contend that people that stay with the plans and and build > strictly to the drawings are never going to see a problem. If you read > the ntsb records for the 601 of recent, you'd probably come to the same > conclusion. > The accident discussed here involves a plane that was manufactured by the Czech Aircraft Works (I don't know if one would call this a factory built or not). I don't know anything about Czech, but insofar as they previously manufactured aircraft under agreement with Zenith, I would ASSuME that Czech could manufacture an aircraft with at least the competency of the average homebuilder. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178510#178510 --------------------------------- Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now.


    Message 72


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    Time: 07:37:55 PM PST US
    Subject: Re: Rivet Gun Recommendation?
    From: "mwtucker" <mwtucker@windstream.net>
    Why are special heads from Zenith Aircraft required? It looks like the standard sizes are 3/32, 1/8, 5/32 and 3/16 ? These seem to be the heads that are standard on different guns... -------- Awaiting delivery of RANS S-19 Empennage Kit Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178589#178589


    Message 73


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    Time: 07:46:42 PM PST US
    From: "Southern Reflections" <purplemoon99@bellsouth.net>
    Subject: banker for moneyto pay engi. to test zenith wing and wing
    spar ect. Matt would you be willing to be the netural party to hold any monies sent to you to pay for this effort, and pay out as needed ? we could use your help and I am sure we all trust you. Joe N101HD 601XL/RAM


    Message 74


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    Time: 08:00:51 PM PST US
    From: "Jerry Shepard" <jshep00@centurytel.net>
    Subject: Re: 601XL Wing Failure 4/7/2008
    Arm chair analysis: April 7th crash. I know nothing for a fact!!!! 1. In Chris's letter he acknowleged that some of the 601's had experienced an (in-flight breakup)(Pilot or builder abuse or error) 2. There are 2 witness that said that the RIGHT wing folded. 3. The NSTB report stated that the right wing was bent at about the midpoint, (also wraped around a tree) Midpoint was about the place at least one other 601 wing failed. 4. The left wing "going up would be consistant with a lack of a right wing. and the other damage may have been caused by the impact. 5. The pilots shallow banks, then steeper banks would be consistent with a pilot trying to figure out a problem with the airplanes controllability. 6. I sure would hope that the NSTB or someone in the know would quickly point to the failure sequence of events as to what failed first to allow the right wing to fold so it might be addressed. They may not as fore. ------- We all may have our own ideas, I still feel that the skins are coming loose. Just my opinion. Ballistic chute anyone??? The ZAC 601 landing gear weighs 11# more than the Grove 601 gear (1320# rated). I suspect that that 11# might be put to better use elswhere like somewhere arount the wings. PS if you wish to look to someone character, look to see if they are willing to take responsibility for their actions or if there is always a "fall guy", then make up your own mind.--- Original Message ----- From: "TxDave" <dclaytx2@HOTMAIL.COM> Sent: Tuesday, April 22, 2008 3:51 PM Subject: Zenith-List: Re: 601XL Wing Failure 4/7/2008 > > "The left wing was bent upward (in the positive direction) at the wing > root approximately 90 degrees, with the remainder wrapped around the top > of the airplane....Detailed examination of the left wing revealed that the > lower main wing spar cap was fractured at the wing root." Quote from NTSB > preliminary report. > > > Not my words, not the words of an "eye witness", and not a bit of > speculation on my part. > > SOMETHING IS NOT RIGHT!! My 2 cents worth. Go ahead, flame away. > > Dave Clay > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=178548#178548 > > > Attachments: > > http://forums.matronics.com//files/601_crash_524.jpg > > >


    Message 75


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    Time: 08:43:09 PM PST US
    Subject: Re: 601XL Wing Failure 4/7/2008
    From: "Matt Ronics" <e_jocular@yahoo.com>
    ggower_99(at)yahoo.com wrote: > Hello No-name (unsigned messages), > > Please, Lets hold on a minute. First there is no Official Confirmation about a wing failure in this particular accident For reasons some people such as yourself can't understand, some of us have professional and/or personal reasons not plaster our name on the internet. I'm not a troll and I don't work in the airplane business. I'm not an agent provocateur. I am a 701 builder bewildered by the lackadaisical attitude on this subject both by the designer and some of the builders. I am a PPL and have completed a previous homebuilt. I have no concern about the 601HD/S or 701. Now just what kind of "Official Confirmation" do you need Gary? Just what exactly? What kind of letterhead? What internet domain? Who needs to knock on your door? How many death certificates? Just what kind of evidence would convince you? I'm not trying to kid myself and others that the half-finished XL in my garage is safe because--I don't have one. A few months ago several Zenith builders said "let's wait for the results." In the mean time, it APPEARS that we have lost another soul in an accident that may have been preventable. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178602#178602


    Message 76


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    Time: 09:00:46 PM PST US
    Subject: Re: banker for moneyto pay engi. to test zenith wing and
    wing s
    From: "Matt Ronics" <e_jocular@yahoo.com>
    [quote="purplemoon99(at)bellsouth"]Matt would you be willing to be the netural party to hold any monies sent to you to pay for this effort, and pay out as needed ? we could use your help and I am sure we all trust you. Joe N101HD 601XL/RAM > [b] If you're talking to me, Matt is just an on-line pseudonym (sorry). While I am a researcher with a doctorate, this is not my field. Regarding holding the money and/or finding an engineer (if the other fellow doesn't work out), I might suggest simply working through a local EAA chapter or calling HQ for advisement. Of course calling Zenith and working through them would be best...would give the AE a running start to have such access. Frankly, I would be surprised that a faculty academic would take on this project for money. I would assume that the respective university would have to grant approval for the project, which might be troublesome politically etc. On the other hand, doing this kind of analysis really gets some people going. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178603#178603


    Message 77


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    Time: 09:10:54 PM PST US
    From: Gary Gower <ggower_99@yahoo.com>
    Subject: Re: Really bad news....S&F crash
    Do you have the NTSB report? is not in this page: http://www.cleanh2o.com/633z/nstb/ Also No Signed Message.... Hope you are not playing with us. Hope is not a Spamer If you realy had that loss. Why not sign with Your Name? Jay Maynard <jmaynard@conmicro.com> wrote: On Tue, Apr 22, 2008 at 01:15:27PM -0700, PLAV8R wrote: > First time on this site. The aircraft lost a wing. I know what the > family is going through. I went through it Nov. 6th 2006 when I lost my > parents from an inflight breakup of their Certified AMD Zodiac 601XL SLSA. > Beautiful day, sunny, no wind, no turbulence etc. Cruising along going to > lunch. I'm truly sorry for your loss, and especially the circumstances surrounding it. I'm sure you're more anxious to get the results of the NTSB investigation into it than any of the rest of us. > Question: Was the Czech Aircraft works aircraft assembled in Georgia? No. Czech Aircraft Works was, as the name implies, a Czech company that built the CH601XL aircraft in the Czech Republic under license from Zenair. -- Jay Maynard, K5ZC http://www.conmicro.com http://jmaynard.livejournal.com http://www.tronguy.net Fairmont, MN (FRM) (Yes, that's me!) AMD Zodiac CH601XLi N55ZC (ordered 17 March, delivery 2 June) --------------------------------- Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now.


    Message 78


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    Time: 09:42:08 PM PST US
    Subject: Re: Rivet Gun Recommendation?
    From: "n85ae" <n85ae@yahoo.com>
    Just buy harbor freight's el-cheapo hand riveter the heads fit the pneumatic riveter. Pop the heads in a drill get it spinning and have at it with a dremel with a round grinding bit. I made several in just a little time in an evening. It's really very simple to do. The Zenith hand riveter heads do NOT fit the harbor freight. Jeff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178606#178606


    Message 79


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    Time: 09:46:33 PM PST US
    Subject: Re: Really bad news....S&F crash
    From: "n85ae" <n85ae@yahoo.com>
    Here's an interesting article: http://www.tsgc.utexas.edu/archive/general/ethics/vtail.html Jeff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178607#178607


    Message 80


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    Time: 10:59:54 PM PST US
    From: Gary Gower <ggower_99@yahoo.com>
    Subject: Re: 601XL Wing Failure 4/7/2008
    Hello List, My sincere apologize to all of you, Should have keept my temper... Sorry for this posts, yes, we all are waiting for oficial report, I will not post anything about this matter, Good or Bad, until a serious report is here. Not my type of posts, probably a result of the normal pressure in everyday work, well hope you all forgive me... I will try not to happen anymore. Saludos Gary Gower Flying from Chapala. Mexico Back to building the 601 XL.... Do not Archive. Gary Gower <ggower_99@yahoo.com> wrote: Hello No-name (unsigned messages), Please, Lets hold on a minute. First there is no Official Confirmation about a wing failure in this particular accident, in the first place. Second, We (all over the world) that are pilots (or at least we can control an airplane fairly acceptable), just need to read the newspapers or watch the news in the TV of any accident aviation related, to see the most far from reality facts there. Some times are not really "bad intention" from the reporter. What they say (news men) in their favor is that the news guys only writes what the witness (most of the time with cero aviation knowlege) "told him", they keep the tape as proof, plus they mght add a little "imagination", "personal research" and "aviation related words he thinks he knows" and the final result is really strange, sometimes even "comical" for us pilots, that have a liitle bit or real aviation knowledge. Remember also that aviation accidents and artist divorces Sells newspapers, this sells comercial spotts, etc :-) :-) So they need to make the report "Interesting", for say the least. What we are all doing right now Here in the List, is waiting for the official results, given that NON ONE OF US in the list, have the credentials or know facts first hand, to even THINK about the enginering design of the airplane or less about the experience or knowledge or medical condition of the pilot in the moment of the accident. SIMPLY because we were not there or know nothing about this. Acting like you are now can be embaracing, because in my city, (talking without facts) is only admited to ladies in the market or at the laundry shop... I will beg you to wait a little, like all of us to read from the Real Source before having to say Im Sorry, my bad.... Also we PILOTS (if your are one(?) need to show respect for other pilots and airplane designers, this is first of all not talking as truth what YOU are not sure is fact, mostly if this is doing harm to them, in any way. Saludos Gary Gower (My real name) Flying from Chapala, Mexico. 701 912S Building a 601 XL Jab 3300 Fuselage finished. DO NOT ARCHIVE. SORRY, MY APOLOGIZE, BUT I NEEDED TO SAY THIS Matt Ronics <e_jocular@yahoo.com> wrote: larry(at)macsmachine.com wrote: > I'd > still contend that people that stay with the plans and and build > strictly to the drawings are never going to see a problem. If you read > the ntsb records for the 601 of recent, you'd probably come to the same > conclusion. > The accident discussed here involves a plane that was manufactured by the Czech Aircraft Works (I don't know if one would call this a factory built or not). I don't know anything about Czech, but insofar as they previously manufactured aircraft under agreement with Zenith, I would ASSuME that Czech could manufacture an aircraft with at least the competency of the average homebuilder. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=178510#178510 --------------------------------- Be a better friend, newshound, and --------------------------------- Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now.


    Message 81


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    Time: 11:02:39 PM PST US
    From: Gary Gower <ggower_99@yahoo.com>
    Subject: Re: Really bad news....S&F crash
    Sorry for this one also... Saludos Gary Gower Do not archive. Gary Gower <ggower_99@yahoo.com> wrote: Do you have the NTSB report? is not in this page: http://www.cleanh2o.com/633z/nstb/ Also No Signed Message.... Hope you are not playing with us. Hope is not a Spamer If you realy had that loss. Why not sign with Your Name? Jay Maynard <jmaynard@conmicro.com> wrote: On Tue, Apr 22, 2008 at 01:15:27PM -0700, PLAV8R wrote: > First time on this site. The aircraft lost a wing. I know what the > family is going through. I went through it Nov. 6th 2006 when I lost my > parents from an inflight breakup of their Certified AMD Zodiac --------------------------------- Be a better friend, newshound, and --------------------------------- Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now.




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