Today's Message Index:
----------------------
 
     1. 12:01 AM - Re: Zenith Builders Analysis Group (xl)
     2. 12:57 AM - Re: Re: Barcelona Crash (Iberplanes IGL)
     3. 05:35 AM - Re: Re: New Project Problems (Paul Mulwitz)
     4. 06:36 AM - Re: XL Down in Hungary - BRS Deployed (Gig Giacona)
     5. 06:44 AM - Re: New Letter from Chris (dalemed)
     6. 06:55 AM - Re: New Letter from Chris (Gig Giacona)
     7. 07:05 AM - Re: [Probable Spam] Re: XL Down in Hungary - BRS Deployed (LarryMcFarland)
     8. 07:45 AM - Re: Empty weight (KC7HFA)
     9. 07:56 AM - Re: [Probable Spam] Re: XL Down in Hungary - BRS Deployed (Craig Payne)
    10. 08:50 AM - [Probable Spam] Re: XL Down in Hungary - BRS Deployed (Gig Giacona)
    11. 09:17 AM - Re: Re: XL Down in Hungary - BRS Deployed (Gary Gower)
    12. 09:23 AM - Zenith lists: 601, 640, STOL (Carlos Sa)
    13. 09:32 AM - Re: Re: XL Down in Hungary - BRS Deployed (Juan Vega)
    14. 09:45 AM - Re: New Letter from Chris (Tim Juhl)
    15. 09:58 AM - Re: New Letter from Chris (Gig Giacona)
    16. 10:07 AM - Re: Another Canopy Question (dgardea(at)gmail.com)
    17. 10:34 AM - Re: Re: Zenith Builders Analysis Group (japhillipsga@aol.com)
    18. 11:59 AM - Re: Zenith Builders Analysis Group (Andrewlieser)
    19. 12:37 PM - Re: Zenith Builders Analysis Group (MHerder)
    20. 01:07 PM - Zenair 601 HDS (James MacDonald)
    21. 02:17 PM - test (James E. Lanier)
    22. 02:25 PM - Re: test (Ken Arnold)
    23. 02:48 PM - Re: CH601 Yuba City Photos Link (flutter) (ashontz)
    24. 04:47 PM - Re: Drill guides for reamers (Paul Mulwitz)
    25. 05:49 PM - Re: Drill guides for reamers (steve)
    26. 05:55 PM - Re: Re: CH601 Yuba City Photos Link (flutter) (Afterfxllc@aol.com)
    27. 07:43 PM - Re: Re: CH601 Yuba City Photos Link (flutter) (steve)
    28. 07:50 PM - Re: Re: New Letter from Chris (Jerry Shepard)
    29. 08:11 PM - Good Bye and Good Luck (steve)
    30. 08:56 PM - Re: Good Bye and Good Luck (Afterfxllc@aol.com)
    31. 09:43 PM - Re: Re: Zenith Builders Analysis Group (Terry Phillips)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Re: Zenith Builders Analysis Group | 
      
      
      
      I thought the report about the Piper breakup was very good.
      They did a dynamic analysis using a model that supported the
      hypothesis that abrupt control movements, first in one direction then
      the other lead to the wing failure. How about developing a dynamic
      model that could be used to evaluate a number of failure scenarios?
      
      I too tried to get an Aeronautical Engineering prof interested in
      the analysis - no bite.
      
      I'd like to know what happens when a flap is extended and the limit
      switch allows the flap arm to leave the motor. I thought that I had
      the flap controls adjusted well. But, on one preflight, the flap
      arm departed and the flap fell unattached. That would leave the flap
      flapping. I normally don't use flaps. But, when I do, I don't extend
      them fully - I got bit in a gusty crosswind once.
      
      Joe E @ BFI
      CH601XL, 507 hours
      Jabiru 3300, 64x51 Sensenich wood prop
      
      
      On Sat, 26 Apr 2008, Terry Phillips wrote:
      > At 02:24 PM 4/25/2008 -0500, John Bolding wrote:
      >> Jeff,
      > ......snip  ........snip
      > Draft Statement of Work:
      > Zenith Builders Analysis Group
      > Statement of Work for Zenith CH601XL Independent Engineering Analysis
      > Rev. 0
      > April 26, 2008
      >
      > GOAL:  The goal of this analysis is to analyze the wing design of the 
      > CH601XL:
      >
      >   *  To attempt to determine whether the structure, as designed, has 
      > adequate strength to meet the published design loads of +6G and -3G.
      >   * Assuming that the analysis shows that the structure, as designed 
      > probably has adequate strength, then
      >   * Evaluate the susceptibility of the flaps and ailerons to flutter. If the
      
      > analysis shows that flutter is a possible occurrence when a  CH601XL is flown
      
      > within the design envelope, then evaluate possible modifications to minimize
      
      > or eliminate the flutter.
      >   * Consider the effect of design options on the ability of the wing to meet
      
      > design standards:
      >       * Hinged vs. skin flex hinge aileron attachment.
      >       * Aileron trim tab option.
      >       * Wing locker option.
      >       * Landing light option.
      >       * Thirty gallon vs. 24 gallon fuel tanks.
      >       * ???
      >   * Consider, to the extent possible given time and budget constraints, the 
      > effect of typicalbuilder mistakes, e.g.,
      >       * Wrong size or kind of rivets used at high stress location.
      >       * Missing, loose, or wrong sized bolts.
      >       * Mis-placed or wrong sized openings, e.g., the hole for the aileron 
      > control rod, holes in ribs for wiring, fuel lines, pitot lines, etc.
      >       * Two or three piece nose skin
      >       * ???
      > The first task will be to Review the information available about the 
      > accidents which have occurred that may have involved in-flight breakup of the
      
      > aircraft structure. The purpose of this review is to discover information 
      > that might guide the analysis of the wing.
      >
      > At the completion of the investigation, the engineer will submit a written 
      > report covering the results and recommendations, if any, for changes to the 
      > aircraft design to reduce the possibility of in-flight breakup.
      > do not archive
      
      
Message 2
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  | 
      
      
| Subject:  | Re: Barcelona Crash | 
      
      William, Gary and I are working on the translation.
      
      Talk to you soon.
      
      Alberto Martin
      www.iberplanes.es
      Igualada - Barcelona - Spain
      
      2008/4/30 jreekree <jerry@jerryandkari.com>:
      
      >
      > I still want to wait for the final determinations of these accidents, but
      > it is remarkably similar to the witness reports of Bob's crash in Polk City.
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=180125#180125
      >
      >
      
Message 3
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  | 
      
      
| Subject:  | Re: New Project Problems | 
      
      
      Hi Ron,
      
      Just a guess on my part  . . .
      
      With aviation, the overwhelming characteristic of any design feature 
      is how much it weighs.  A kit designer wrote in his newsletter a few 
      decades ago - "If you are considering adding something to my design, 
      throw it up in the air.  If it comes back down it is too heavy."
      
      This may explain why aircraft bolts are some three times as strong as 
      normal hardware store bolts and stronger than automotive bolts.  They 
      cost more to make because of the alloys and machining difficulty, but 
      they weigh less for similar performance.
      
      When a bolt is used in shear mode, the strength comes primarily from 
      the strength of the bolt rather than how well it is installed.  So 
      long as it stays put, it does the job.  That makes this a somewhat 
      more reliable connection than one that can be vibrated loose and fail 
      more easily.  Indeed, you normally install aircraft bolts with the 
      threads facing downward.  That means that even if the nut comes off 
      the bolt still does its job in shear strength.
      
      Airplanes must be light and highly reliable.  So my guess is the 
      reason for use of aircraft bolts in the common practice of shear mode 
      is done that way because it results in lighter and more reliable structures.
      
      Paul
      XL fuselage
      do not archive
      
      
      At 07:18 PM 4/26/2008, you wrote:
      >Coming from a structures background, this seems completely backward, 
      >so I googled a bit and found that for aerospace applications, bolted 
      >connections are usually designed with bolts in shear - a no-no for 
      >structures.  I'm a curious as to why.  All the web pages I found 
      >that might talk about this require a membership.  Could you educate 
      >the group a bit on why aerospace connections rely on shear rather 
      >than clamping pressure, the norm for most applications?
      >
      >do not archive
      >Ron
      
      
Message 4
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  | 
      
      
| Subject:  | Re: XL Down in Hungary - BRS Deployed | 
      
      
      Unrecoverable spin at 300ft?
      
      Out of CG envelope?
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=180228#180228
      
      
Message 5
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  | 
      
      
| Subject:  | Re: New Letter from Chris | 
      
      
      Thank you, George.  That's quite a maze Zenith has assembled on their website.
      Fortunately, their plans are easier to navigate than their website.
      
      Dale
      
      --------
      Dale
      Flying Cessna 170B
      Building Zenith 601XL
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=180232#180232
      
      
Message 6
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  | 
      
      
| Subject:  | Re: New Letter from Chris | 
      
      
      That does seem to happen to web sites that aren't refurnished from time to time.
      The Zenith site has been there pretty much unchanged since at least 2001.  Stuff
      has just been added over the years.
      
      Pretty much like my attic, it's a mess and it is almost impossible to find anything
      in it.
      
      DO NOT ARCHIVE
      
      
      dalemed wrote:
      > Thank you, George.  That's quite a maze Zenith has assembled on their website.
      Fortunately, their plans are easier to navigate than their website.
      > 
      > Dale
      
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=180237#180237
      
      
Message 7
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  | 
      
      
| Subject:  | Re: XL Down in Hungary - BRS Deployed | 
      
      
      Hi guys,
      The loading and center of gravity probably had more to do with getting 
      into the condition in the
      first place.  The rearward weight of the BRS may have even contributed 
      to the situation.
      
      Larry McFarland 601HDS at www.macsmachine.com
      do not archive
      
      Jay Maynard wrote:
      >
      > On Tue, Apr 29, 2008 at 07:04:38PM -0700, PatrickW wrote:
      >   
      >> http://www.centredaily.com/business/story/558643.html
      >>     
      >
      > Nice. No folded wings, either.
      >
      > Wonder how he entered an "unrecoverable spin", though...
      >   
      
      
Message 8
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  | 
      
      
| Subject:  | Re: Empty weight | 
      
      
      N601ZX came in at 744.  Dynon D180 & D100, wing lockers, landing lights, Nav/strobes,
      Jabiru 3300 with Ground adj prop, paint, upholstery and ready to fly, except
      0 gal fuel in 15 gal tanks.  I had Pacific Aviation weigh it on calibrated
      scales.
      
      Ron
      
      --------
      Ron Asbill
      N601ZX - CH-601 XL
      Jabiru 3300
      Completed and Flying!~
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=180252#180252
      
      
Message 9
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  | 
      
      
| Subject:  | Re: XL Down in Hungary - BRS Deployed | 
      
      
      > The rearward weight of the BRS may have even contributed to the situation.
      
      Except that the BRS was mounted near the firewall. Take a close look at the
      picture. Although this may not be a CZAW 601XL that is where they mounted
      theirs too.
      
      -- Craig
      
      
Message 10
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  | 
      
      
| Subject:  | Re: [Probable Spam] Re: XL Down in Hungary - BRS Deployed | 
      
      
      Let's see if I've got this right. They put a rocket, made with explosives in the
      place in the aircraft second most likely to have a fire.  Great idea.
      
      
      It's one thing to have a rocket engine a couple of feet behind your head but one
      in front of me just plain freaks me out.
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=180268#180268
      
      
Message 11
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  | 
      
      
| Subject:  | Re: XL Down in Hungary - BRS Deployed | 
      
      Personally  I dont buy this ...   All of us that have flown a Zenith airplane know
      how dificult is to try to spin the ZAC airplanes.  
        Of course  I have not tried to spin one  and never will try.  But we just need
      to ask Roger or Sebastien  IF they (at the factory) have spun tested  the  XL
      and how they handle it.   
        I am sure was designed to come out of a spin easy (positive stability) as any
      airplane (given is inside the weight and balance values).  
         
        What I think happened in this case,  is that either of them (pilot or passenger)
      accidentaly  pulled the BRS  handle.  and the BRS pop out...  
        Now as the airplane descends at about 700 fpm the airplane bent...   Now they
      want to "justify" the damage  done  to the airplane   :-(    Hope they are the
      owners or have insurance.
      
        Saludos
        Gary Gower
        Flying  701 912S   Spin proof  (too chicken :-)
         Evil mind  ;-)    Do not archive.
      
      Gig Giacona <wr.giacona@suddenlink.net> wrote:
      
      Unrecoverable spin at 300ft?
      
      Out of CG envelope?
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=180228#180228
      
      
             
      ---------------------------------
      Be a better friend, newshound, and know-it-all with Yahoo! Mobile.  Try it now.
      
Message 12
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  | 
      
      
| Subject:  | Zenith lists: 601, 640, STOL | 
      
      Hello, all
      
      
      Perhaps this is obvious to other subscribers of this list, but I just
      realized it today:
      
      The traffic on the new (Zenith) lists does not get automatically posted here
      (zenith-list).
      If you are interested on the discussions taking place in the other three
      lists, you have to subscribe to them at this URL:
      http://www.matronics.com/subscription/
      
      do not archive
      
      Cheers
      
      
      Carlos
      CH601-HD, plans
      Tail and right wing done.
      Montreal, Canada
      ________________________________
      Reminder:
      
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Message 13
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  | 
      
      
| Subject:  | Re: XL Down in Hungary - BRS Deployed | 
      
      
      i put mine into a spin and after one turn it flew itself out.
      Juan
      
      -----Original Message-----
      >From: Gary Gower <ggower_99@yahoo.com>
      >Sent: Apr 30, 2008 12:13 PM
      >To: zenith-list@matronics.com
      >Subject: Re: Zenith-List: Re: XL Down in Hungary - BRS Deployed
      >
      >Personally  I dont buy this ...   All of us that have flown a Zenith airplane
      know how dificult is to try to spin the ZAC airplanes.  
      >  Of course  I have not tried to spin one  and never will try.  But we just need
      to ask Roger or Sebastien  IF they (at the factory) have spun tested  the 
      XL and how they handle it.   
      >  I am sure was designed to come out of a spin easy (positive stability) as any
      airplane (given is inside the weight and balance values).  
      >   
      >  What I think happened in this case,  is that either of them (pilot or passenger)
      accidentaly  pulled the BRS  handle.  and the BRS pop out...  
      >  Now as the airplane descends at about 700 fpm the airplane bent...   Now they
      want to "justify" the damage  done  to the airplane   :-(    Hope they are the
      owners or have insurance.
      >
      >  Saludos
      >  Gary Gower
      >  Flying  701 912S   Spin proof  (too chicken :-)
      >   Evil mind  ;-)    Do not archive.
      >  
      >Gig Giacona <wr.giacona@suddenlink.net> wrote:
      >
      >Unrecoverable spin at 300ft?
      >
      >Out of CG envelope?
      >
      >--------
      >W.R. "Gig" Giacona
      >601XL Under Construction
      >See my progress at www.peoamerica.net/N601WR
      >
      >
      >Read this topic online here:
      >
      >http://forums.matronics.com/viewtopic.php?p=180228#180228
      >
      >
      >       
      >---------------------------------
      >Be a better friend, newshound, and know-it-all with Yahoo! Mobile.  Try it now.
      
      
Message 14
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  | 
      
      
| Subject:  | Re: New Letter from Chris | 
      
      
      Technically the Builders website is for registered builders, people who at least
      bought the plans and registered with Zenith. I did not provide a link in my
      original post because I didn't think it appropriate for me to give the builder's
      URL in the clear.
      
      If you would like to register, visit http://www.zenithair.com/bldr.htm and register your serial number.  You will then get the info you need to access the builder's pages for updates, letters and etc.  If you have problems or bought the plans from someone else then call Shirley at Zenith and she can help you out.
      
      Tim
      
      --------
      ______________
      CFII
      Champ L16A flying
      Zodiac XL - Jabiru 3300A
      Working on fuselage
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=180289#180289
      
      
Message 15
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  | 
      
      
| Subject:  | Re: New Letter from Chris | 
      
      
      I understand why you didn't post the straight link but if Zenith wants to block
      things inside that builders area from direct link it isn't really that hard.
      They've already done the hard part.
      
      
      Tim Juhl wrote:
      > Technically the Builders website is for registered builders, people who at least
      bought the plans and registered with Zenith. I did not provide a link in my
      original post because I didn't think it appropriate for me to give the builder's
      URL in the clear.
      > 
      
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=180295#180295
      
      
Message 16
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  | 
      
      
| Subject:  | Re: Another Canopy Question | 
      
      
      Thanks for your help guys! I will be leaving my canopy kit off the order for now
      and see what happens at Zenith later on this.
      
      Regards,
      
      Dave Gardea
      
      do not archive
      
      --------
      Dave Gardea
      601XL - Corvair
      wings done - working on corvair while waiting for fuselage kit
      http://home.comcast.net/~davegardea/
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=180297#180297
      
      
Message 17
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| Subject:  | Re: Zenith Builders Analysis Group | 
      
      Andy, lawyers are not lazy! Bill of Georgia?
      
      
      -----Original Message-----
      From: ashontz <ashontz@nbme.org>
      Sent: Tue, 29 Apr 2008 3:34 pm
      Subject: Zenith-List: Re: Zenith Builders Analysis Group
      
      
      
      I posted this in the Unintended Consequenses thread, but I think it's worth 
      noting here also just in  case no one here is reading that thread. If you 
      haven't you might want to take a look at it.
      
      The more I think about this, the more I agree. Lawyers already ruined general 
      avaition, no sense letting one buy another waterfront home in Boca Raton (and an
      
      original restored P-51 Mustang as a trophy for a 'job(?) well done') and in the
      
      process ruin homebuilding for everyone else. Too many lawyers in this country 
      and not enough real producing workers like homebuildes themselves. As soon as I
      
      saw someone in the analysis group mention a lawyer, that's time to do a 180 on
      
      that noise. Drop the issue, shut up and build your plane or sell or scrap it if
      
      you don't want to build it. BUT DO NOT LET THE SPOILS OF GENUINE HARD WORK GO TO
      
      LAZY PARASITIC LAWYERS THAT ARE AFRAID OF A HAMMER AND COULDN'T SURVIVE 3 
      SECONDS IN A WORLD WITHOUT SOMEONE TO LEACH OFF OF.
      
      --------
      Andy Shontz
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=180023#180023
      
      
Message 18
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  | 
      
      
| Subject:  | Re: Zenith Builders Analysis Group | 
      
      
      Has anyone spoke to the Hientz's about this potential independent analysis?  If
      so as an alternative route for disseminating the results of such an analysis
      would it be best to provide all of the information and results to Zenith as well.
      In doing this you could still provide a copy of the results to all parties
      that paid for the analysis and allow others to have the information disseminated
      to them through Zenith therefor disposing of any potential liability of the
      analysis group.  Just a thought.  I do agree with the comment about the younger
      generation getting excited about flying in general.  Being 27 it is very
      transparent to me and sometimes I feel like the last of a dying breed....
      
      --------
      Andrew Lieser
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=180334#180334
      
      
Message 19
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  | 
      
      
| Subject:  | Re: Zenith Builders Analysis Group | 
      
      
      Andrew, 
      
      I'm 26 so you're not the very last of the dying breed!  I thought I was one of
      the youngest builders in the group... That is till I heard about Sabrina...  She
      puts us all to shame!  I am truly inspired by her story though and look forward
      to seeing what she will do for aviation in the future.  Perhaps another Burt
      Rutan!  I am definitely the youngest at my local EAA chapter during our monthly
      meetings by at least 25 yrs or so.
      
      Mike Herder
      
      Zodiac XL Builder
      N318MH
      6-7019
      
      HT and Rudder Complete, Fuselage is getting ready to get front skins.  I guess
      I'm about 35-40% there, not bad since I picked up the kit in December 07.
      
      --------
      One Rivet at a Time!
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=180348#180348
      
      
Message 20
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  | 
      
      
      
      I have Frank Hinde"s Zenair 601 HDS for sale. Open to offers.
      Email jmacdonald@city.lethbridge.ab.ca  or phone 1-403-328-5473
      
      James MacDonald
      Purchasing & Supply Agent
      City of Lethbridge;
      403-320-4157
      
      
Message 21
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  | 
      
      
      
      
      DO NOT ARCHIVE
      test
      
      
Message 22
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  | 
      
      
      
      
      works
      do not archive
      ----- Original Message ----- 
      From: "James E. Lanier" <jim.lanier@charter.net>
      Sent: Wednesday, April 30, 2008 5:13 PM
      Subject: Zenith-List: test
      
      
      > <jim.lanier@charter.net>
      >
      > DO NOT ARCHIVE
      > test
      >
      >
      > 
      
      
Message 23
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  | 
      
      
| Subject:  | Re: CH601 Yuba City Photos Link (flutter) | 
      
      
      Gus, I've been thinking about aileron balance. How exactly do you balance one to
      know that it will not encounter certain frequencies. Is there are procedure
      for this.
      
      I'm guessing the XLs ailerons are meant to balance each other via the control cables?
      What if the cables get a slight bitof slack in them?
      
      Also, I'll have a trim tab and servo in my XL in one of the ailerons. Even though
      the plans don't mention balancing them (that I'm aware of yet) it would probably
      be a good idea to balance them. That being the case I'm guessing a mod to
      the outer portion of the aileron and rear spar to allow for a balance weight
      is in order. Even so, that will only get me static balance, how about dynamic
      balance?
      
      
      Gus(at)flywithgus.com wrote:
      > Just an FYI. It doesn't have to be high airspeed. Many old timers may 
      > remember the Ritz Standard Ultralight. Herb Ritz met the end because of 
      > flutter. NTSB Ritz Flutter 
      >  For 
      > example my "slow" Cessna 120 has mass balanced ailerons. Factors could 
      > be amount (weight) of paint, freedom of movement (flex hinge vs. piano), 
      > additional weight behind hinge line (trim servo), and changing the 
      > aerodynamic qualities of the surface (trim tab deflection). Not any one 
      > of these factors necessarily would make a surface flutter but it may be 
      > a combination of all. Every surface, even a balanced one, has a natural 
      > frequency which it will flutter. The surface just must be balanced in a 
      > way that it's frequency will never be encountered within the flight 
      > envelope.
      > 
      > -Gus
      > 
      > 
      > Frank Roskind wrote:
      > 
      > >  Flutter is an interesting hypothesis, but flutter often occurs at 
      > >  higher true airspeeds, which come from normal indicated airspeeds at 
      > >  high density altitudes. 
      > > 
      > > 
      > 
      
      
      --------
      Andy Shontz
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=180382#180382
      
      
Message 24
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  | 
      
      
| Subject:  | Re: Drill guides for reamers | 
      
      
      Hi John,
      
      I found reaming the wing holes very easy without any guide.  I used a 
      had reamer and drilled the holes about .020" small.  Then I reamed 
      the holes.  All of this was done with the spar assembly all put 
      together so the holes were automatically aligned - they were drilled 
      and reamed together simultaneously.
      
      I ordered my reamers from MSC and got the right hand reamer with left 
      hand twist.
      
      Have fun,
      
      Paul
      XL fuselage
      
      
      At 11:49 AM 4/28/2008, you wrote:
      
      >Can any of you recommend a source for drill guides for use when 
      >reaming a hole to such close tolerances?    I'm thinking that 
      >without some kind of guide that reaming a perfectly aligned hole 
      >would be next to impossible.
      
      
Message 25
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  | 
      
      
| Subject:  | Re: Drill guides for reamers | 
      
      
      I ordered a "step reamer"  from Brown Tool.
      Look on the web and email  Michael Brown...
      He is an A&P turned tool company expert who knows.....
      
      Steve Weston
      ----- Original Message ----- 
      From: "Paul Mulwitz" <psm@att.net>
      Sent: Wednesday, April 30, 2008 4:42 PM
      Subject: Re: Zenith-List: Drill guides for reamers
      
      
      > 
      > Hi John,
      > 
      > I found reaming the wing holes very easy without any guide.  I used a 
      > had reamer and drilled the holes about .020" small.  Then I reamed 
      > the holes.  All of this was done with the spar assembly all put 
      > together so the holes were automatically aligned - they were drilled 
      > and reamed together simultaneously.
      > 
      > I ordered my reamers from MSC and got the right hand reamer with left 
      > hand twist.
      > 
      > Have fun,
      > 
      > Paul
      > XL fuselage
      > 
      > 
      > 
      > At 11:49 AM 4/28/2008, you wrote:
      > 
      >>Can any of you recommend a source for drill guides for use when 
      >>reaming a hole to such close tolerances?    I'm thinking that 
      >>without some kind of guide that reaming a perfectly aligned hole 
      >>would be next to impossible.
      > 
      > 
      > 
      > 
      > 
      > 
      >
      
      
Message 26
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  | 
      
      
| Subject:  | Re: CH601 Yuba City Photos Link (flutter) | 
      
      
      Andy,
      I am considering adding mass to my ailerons just as you would with a nose  
      wheel that shimmies. If you add some weight to the trailing edge of the ailerons
      
       it would make flutter at the speeds we fly almost impossible. In the Van's 
      RV  you add mass in the form of a steel pipe inside the ailerons. In the case 
      of a  nose wheel you can add lead inside the wheel pant and the shear mass of 
      the  weight make it harder to shimmy. One thing to note it has been the right 
      
      wing that folds first and that is the light aileron so while it doesn't call 
      for  it in the plans I am seriously considering doing it. You can't counter 
      balance  the ailerons on a 601 because you have nowhere for the counter weight
      to 
       go.
      
      
      Gus, I've been thinking about aileron balance. How exactly do you balance  
      one to know that it will not encounter certain frequencies. Is there are  
      procedure for this.
      
      I'm guessing the XLs ailerons are meant to balance  each other via the 
      control cables? What if the cables get a slight bitof slack  in them?
      
      Also, I'll have a trim tab and servo in my XL in one of the  ailerons. Even 
      though the plans don't mention balancing them (that I'm aware of  yet) it would
      
      probably be a good idea to balance them. That being the case I'm  guessing a 
      mod to the outer portion of the aileron and rear spar to allow for a  balance 
      weight is in order. Even so, that will only get me static balance, how  about 
      dynamic balance?
      
      
      Gus(at)flywithgus.com wrote:
      > Just an  FYI. It doesn't have to be high airspeed. Many old timers may 
      > remember  the Ritz Standard Ultralight. Herb Ritz met the end because of 
      > flutter.  NTSB Ritz Flutter 
      >  For 
      > example my "slow" Cessna 120 has  mass balanced ailerons. Factors could 
      > be amount (weight) of paint,  freedom of movement (flex hinge vs. piano), 
      > additional weight behind  hinge line (trim servo), and changing the 
      > aerodynamic qualities of the  surface (trim tab deflection). Not any one 
      > of these factors necessarily  would make a surface flutter but it may be 
      > a combination of all. Every  surface, even a balanced one, has a natural 
      > frequency which it will  flutter. The surface just must be balanced in a 
      > way that it's frequency  will never be encountered within the flight 
      > envelope.
      > 
      >  -Gus
      
      
      **************Need a new ride? Check out the largest site for U.S. used car 
      listings at AOL Autos.      
      (http://autos.aol.com/used?NCID=aolcmp00300000002851)
      
Message 27
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  | 
      
      
| Subject:  | Re: CH601 Yuba City Photos Link (flutter) | 
      
      TRAILING EDGE ?
      
      Oh brother.....
        ----- Original Message ----- 
        From: Afterfxllc@aol.com 
        To: zenith-list@matronics.com 
        Sent: Wednesday, April 30, 2008 5:52 PM
        Subject: Re: Zenith-List: Re: CH601 Yuba City Photos Link (flutter)
      
      
        Andy,
        I am considering adding mass to my ailerons just as you would with a 
      nose wheel that shimmies. If you add some weight to the trailing edge of 
      the ailerons it would make flutter at the speeds we fly almost 
      impossible. In the Van's RV you add mass in the form of a steel pipe 
      inside the ailerons. In the case of a nose wheel you can add lead inside 
      the wheel pant and the shear mass of the weight make it harder to 
      shimmy. One thing to note it has been the right wing that folds first 
      and that is the light aileron so while it doesn't call for it in the 
      plans I am seriously considering doing it. You can't counter balance the 
      ailerons on a 601 because you have nowhere for the counter weight to go.
      
      
        Gus, I've been thinking about aileron balance. How exactly do you 
      balance one to know that it will not encounter certain frequencies. Is 
      there are procedure for this.
      
        I'm guessing the XLs ailerons are meant to balance each other via the 
      control cables? What if the cables get a slight bitof slack in them?
      
        Also, I'll have a trim tab and servo in my XL in one of the ailerons. 
      Even though the plans don't mention balancing them (that I'm aware of 
      yet) it would probably be a good idea to balance them. That being the 
      case I'm guessing a mod to the outer portion of the aileron and rear 
      spar to allow for a balance weight is in order. Even so, that will only 
      get me static balance, how about dynamic balance?
      
      
        Gus(at)flywithgus.com wrote:
        > Just an FYI. It doesn't have to be high airspeed. Many old timers 
      may 
        > remember the Ritz Standard Ultralight. Herb Ritz met the end because 
      of 
        > flutter. NTSB Ritz Flutter 
        >  For 
        > example my "slow" Cessna 120 has mass balanced ailerons. Factors 
      could 
        > be amount (weight) of paint, freedom of movement (flex hinge vs. 
      piano), 
        > additional weight behind hinge line (trim servo), and changing the 
        > aerodynamic qualities of the surface (trim tab deflection). Not any 
      one 
        > of these factors necessarily would make a surface flutter but it may 
      be 
        > a combination of all. Every surface, even a balanced one, has a 
      natural 
        > frequency which it will flutter. The surface just must be balanced 
      in a 
        > way that it's frequency will never be encountered within the flight 
        > envelope.
        > 
        > -Gus
      
      
      -------------------------------------------------------------------------
      -----
        Need a new ride? Check out the largest site for U.S. used car listings 
      at AOL Autos.
      
      
Message 28
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  | 
      
      
| Subject:  | Re: New Letter from Chris | 
      
      
      Perhaps someone can help me out.
       I have been wondering just what part of the 601 structure Chris was worried 
      about failing from an aggressive elevator in the negative "G" catagory that 
      made him reccomend the new 15 Deg flap stop. as well as the 2007 letter. The 
      only thing that comes to mind that would stress the lower spar cap would be 
      the sudden down-up leveraged movement of the wing load.  It would also seem 
      to me that any movement whatsoever would tend to want to spread the top and 
      bottom spar caps of the center spar which would further allow movement.
      
      Just guessing--- If someone has either knoweledge as to Chris's thoughts on 
      the neg "G"s or reasons to be very concerned, (-6"G"s is a lot),  please 
      post.
      I think as for me and my son, we will work on the Corvair for a while to 
      give time for more information.
      Jerry
      ----- Original Message ----- 
      From: "Gig Giacona" <wr.giacona@suddenlink.net>
      Sent: Wednesday, April 30, 2008 9:55 AM
      Subject: Zenith-List: Re: New Letter from Chris
      
      
      > <wr.giacona@suddenlink.net>
      >
      > I understand why you didn't post the straight link but if Zenith wants to 
      > block things inside that builders area from direct link it isn't really 
      > that hard. They've already done the hard part.
      >
      >
      > Tim Juhl wrote:
      >> Technically the Builders website is for registered builders, people who 
      >> at least bought the plans and registered with Zenith. I did not provide a 
      >> link in my original post because I didn't think it appropriate for me to 
      >> give the builder's URL in the clear.
      >>
      >
      >
      > --------
      > W.R. "Gig" Giacona
      > 601XL Under Construction
      > See my progress at www.peoamerica.net/N601WR
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=180295#180295
      >
      >
      > 
      
      
Message 29
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  | 
      
      
| Subject:  | Good Bye and Good Luck | 
      
      If you read my posts a few months back about the experiences of a poster 
      by the name of "Wang Chung", you ll know why I m saying Good Bye and 
      Good Luck.
      There is a majority of people on this site who know what they are 
      talking about.  You guys, Larry , Paul, Craig and others that I cant 
      think of right now are the best.  Your knowledge is an asset to other 
      builders and I hope you continue.
      But I just got to tell ya,   THIS SITE has its Wang Chungs.
      You Chungs are giving out information that may kill a newbie pilot.   It 
      just gives me a total stomach ache to read what your saying.  Your 
      expertise is DEADLY.   Time and time again I read total Bull Shit...  
      Again, as before to you newbie's:  Listen to all information and divide 
      by two...
      Look up a posters name in the  FAA site.    Look at ratings and 
      backgrounds.
      You will probably NOT find these Wangs in the registry...
      Sure you've got your engineers.   DIVIDE BY TWO !
      Flutter, aileron balance, causes of failures etc.  
      Wangs have the answer and know how to fix the problems.  
      No need to respond to the rant cause Matronics is about to be removed 
      from my computer.
      Matt, sorry about next years donation.  It aint coming....
      
      S. Weston
      
      Good Bye
      
Message 30
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  | 
      
      
| Subject:  | Re: Good Bye and Good Luck | 
      
      I believe you have to say un subs cribe Have a nice day ;)
      
      
      In a message dated 4/30/2008 11:12:09 P.M. Eastern Daylight Time,  
      notsew_evets@frontiernet.net writes:
      
      If you read my posts a few months back about the  experiences of a poster by 
      the name of "Wang Chung", you ll know why I m  saying Good Bye and Good Luck.
      There is a majority of people on this site who  know what they are talking 
      about.  You guys, Larry , Paul, Craig and  others that I cant think of right now
      
      are the best.  Your knowledge is an  asset to other builders and I hope you 
      continue.
      But I just got to tell ya,   THIS SITE  has its Wang Chungs.
      You Chungs are giving out information that may  kill a newbie pilot.   It 
      just gives me a total stomach ache to read  what your saying.  Your expertise is
      
      DEADLY.   Time and time  again I read total Bull Shit...  
      Again, as before to you newbie's:  Listen to  all information and divide by 
      two...
      Look up a posters name in the  FAA  site.    Look at ratings and backgrounds.
      You will probably NOT find these Wangs in  the registry...
      Sure you've got your engineers.    DIVIDE BY TWO !
      Flutter, aileron balance, causes of failures  etc.  
      Wangs have the answer and know how to fix the  problems.  
      No need to respond to the rant cause Matronics is  about to be removed from 
      my computer.
      Matt, sorry about next years donation.  It  aint coming....
      
      S. Weston
      
      Good  Bye
      
      
      **************Need a new ride? Check out the largest site for U.S. used car 
      listings at AOL Autos.      
      (http://autos.aol.com/used?NCID=aolcmp00300000002851)
      
Message 31
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  | 
      
      
| Subject:  | Re: Zenith Builders Analysis Group | 
      
      
      Good point, Andrew.
      
      Sounds like a good idea to me. If we are lucky enough to find an engineer 
      to do the analysis, and, if we can raise the necessary funds, I think 
      Zenith should get a copy of the report.
      
      And, responding to a earlier post (I think by Craig Payne) it would be 
      wonderful to have Zenith support the analysis with data and/or design 
      information. I'm not sure how to make that happen. Suggestions, anyone?
      
      Terry
      
      
      At 11:56 AM 4/30/2008 -0700, you wrote:
      >Has anyone spoke to the Hientz's about this potential independent 
      >analysis?  If so as an alternative route for disseminating the results of 
      >such an analysis would it be best to provide all of the information and 
      >results to Zenith as well.  In doing this you could still provide a copy 
      >of the results to all parties that paid for the analysis and allow others 
      >to have the information disseminated to them through Zenith therefor 
      >disposing of any potential liability of the analysis group.  Just a 
      >thought.  I do agree with the comment about the younger generation getting 
      >excited about flying in general.  Being 27 it is very transparent to me 
      >and sometimes I feel like the last of a dying breed....
      >
      >--------
      >Andrew Lieser
      
      
      Terry Phillips
      ttp44~at~rkymtn.net
      Corvallis MT
      601XL/Jab 3300 s .. l .. o .. o .. w build kit - Tail, flaps, & ailerons 
      are done; working on the wings
      http://www.mykitlog.com/N47TP/  
      
      
 
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