Zenith-List Digest Archive

Thu 05/08/08


Total Messages Posted: 33



Today's Message Index:
----------------------
 
     1. 04:26 AM - Re: Aerobatics? (Andrewlieser)
     2. 05:06 AM - Re: Re: I need to replace my elevator skin. (William Dominguez)
     3. 05:21 AM - Re: Re: I need to replace my elevator skin. (William Dominguez)
     4. 05:34 AM - Re: Re: I need to replace my elevator skin. (William Dominguez)
     5. 05:47 AM - Re: Re: Another XL Down - Brazil (Juan Vega)
     6. 05:48 AM - Re: Re: Another XL Down - Brazil (Juan Vega)
     7. 05:50 AM - Re: Re: I need to replace my elevator skin. (Afterfxllc@aol.com)
     8. 06:24 AM - Re: Aerobatics? (Gig Giacona)
     9. 06:38 AM - Re: Re: I need to replace my elevator skin. (William Dominguez)
    10. 06:48 AM - Re: Re: I need to replace my elevator skin. (David Barth)
    11. 06:54 AM - Rudder Pedal connection quuestion. (Gig Giacona)
    12. 07:04 AM - Re: Re: Aerobatics? (Bruce Johnson)
    13. 08:35 AM - Re: Rudder Pedal connection quuestion. (DaveG601XL)
    14. 08:53 AM - Re: Aerobatics? (Andrewlieser)
    15. 09:16 AM - Re: Another XL Down - Brazil (Scotsman)
    16. 10:58 AM - Re: Another XL Down - Brazil (PatrickW)
    17. 11:26 AM - Re: Another XL Down - Brazil (TxDave)
    18. 11:52 AM - Re: Another XL Down - Brazil (Gig Giacona)
    19. 12:03 PM - Re: Re: Another XL Down - Brazil (Iberplanes IGL)
    20. 01:10 PM - Re: Re: Another XL Down - Brazil (Kevin Bonds)
    21. 02:04 PM - Re: Rudder Pedal connection quuestion. (Bryan Martin)
    22. 02:26 PM - Re: Re: Another XL Down - Brazil (James E. Lanier)
    23. 02:31 PM - Re: Another XL Down - Brazil (n85ae)
    24. 04:32 PM - Zenith Builders Analysis Group -- "I'm in" responders -- With Attachment! (Terry Phillips)
    25. 04:44 PM - Re: Re: Aerobatics? (Paul Mulwitz)
    26. 05:01 PM - Re: Aerobatics? (Dennis Shoup)
    27. 05:28 PM - Re: Another XL Down - Brazil (leinad)
    28. 05:49 PM - How many Gs are these maneuvers? (Sabrina)
    29. 06:37 PM - Re: How many Gs are these maneuvers? (leinad)
    30. 06:45 PM - Re: Re: Another XL Down - Brazil (Gary Gower)
    31. 06:51 PM - Re: How many Gs are these maneuvers? (n801bh@netzero.com)
    32. 07:22 PM - Re: Re: Another XL Down - Brazil (William Dominguez)
    33. 08:06 PM - Re: Zenith Builders Analysis Group -- "I'm in" responders -- With Attachment! (David Lautenschlager)
 
 
 


Message 1


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    Time: 04:26:37 AM PST US
    Subject: Re: Aerobatics?
    From: "Andrewlieser" <Andrewlieser@gmail.com>
    David, I've flown in several Sonex' and actually purchased a set of plans for one but after much debate amongst myself I chose to go with the XL for the same reason you plan on. While I agree the Sonex is better acrobatically you WILL get a workout on any x country you would fly in one. They are very pitch sensitive although fun. From a passenger stand point the XL easily excels beyond any shadow of a doubt past the Sonex. I took my wife up in a Sonex (she's not a pilot, only a passenger when I'm lucky) and she said it was way to unstable for her to go anywhere with me, as is not the case with the XL. The RV 12 probably will be a nice airplane but it appears as though VANS is shying away from builders putting it together as an E-AB rather just an E-LSA so you might be limited by that. E mail me if want any other info. DO NOT ARCHIVE -------- Andrew Lieser S/N 6-7045 http://websites.expercraft.com/andrewlieser Read this topic online here: http://forums.matronics.com/viewtopic.php?p=181876#181876


    Message 2


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    Time: 05:06:18 AM PST US
    From: William Dominguez <bill_dom@yahoo.com>
    Subject: Re: I need to replace my elevator skin.
    Unfortunately. I don't have pictures. I will take pictures when I open the elevator. For a while I entertained the idea of patching up the area as described in the FAA book "Aircraft Inspections, Repairs & Alterations..." But another member in this list had the same problem, he called Zenith and they recommended him to change the skin. The material for the new skin is coming in my next shipment. William Dominguez Zodiac 601XL Plans Miami Florida http://www.geocities.com/bill_dom how bad are the scratches? Do you have a picture? Tim -------- ______________ CFII Champ L16A flying Zodiac XL - Jabiru 3300A Working on fuselage Read this topic online here: http://forums.matronics.com/viewtopic.php?p=181861#181861


    Message 3


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    Time: 05:21:37 AM PST US
    From: William Dominguez <bill_dom@yahoo.com>
    Subject: Re: I need to replace my elevator skin.
    Yes, I can do that. I just have to ensure the bends will be in the exact same places as the old. William Dominguez Zodiac 601XL Plans Miami Florida http://www.geocities.com/bill_dom William, Can you unfold or split the skin and use it as a template for the replacement skin? Doing that might be faster and more accurate. -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=181841#181841


    Message 4


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    Time: 05:34:13 AM PST US
    From: William Dominguez <bill_dom@yahoo.com>
    Subject: Re: I need to replace my elevator skin.
    Yes, I can do that. I just have to ensure the bends will be in the exact same places as the old. William Dominguez Zodiac 601XL Plans Miami Florida http://www.geocities.com/bill_dom William, Can you unfold or split the skin and use it as a template for the replacement skin? Doing that might be faster and more accurate. -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=181841#181841


    Message 5


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    Time: 05:47:26 AM PST US
    From: Juan Vega <amyvega2005@earthlink.net>
    Subject: Re: Another XL Down - Brazil
    Its not an issue of to people or one. Its an issue of Aft CG. Alot of people make the mistake of not minding their CG. If the plane is loaded with too much in baggage, heck, all you need is twenty Lbs to the very rear on an Aft CG plane, unless you unfassen you seat belt and hug the dash, she may not pull out of a spin. This plane is very forgiving and well constructed, However one must keeep in mind, God is forgiving as well, too a certain point. I think the accidents or at least most of them will be attributable to pilot error in some form or another. Or a flaw in the way it was constructed. Juan -----Original Message----- >From: moorecomp <moorecomp@yahoo.com> >Sent: May 7, 2008 4:07 PM >To: zenith-list@matronics.com >Subject: Zenith-List: Re: Another XL Down - Brazil > > >[quote="William Dominguez"]True, there is no mention of in-flight break-up anywhere so far. But the fact that this was an agricultural pilot with 16K hours of flying experience who could not recover from a spin at 3,500 feet in a plane with recent history of wing failures, seem to have created some suspicion. But as you say, the modifications could have prevented the pilot to recover from the spin. > >William Dominguez >Zodiac 601XL Plans >Miami Florida >http://www.geocities.com/bill_dom > > >All, > >Just a reminder that this is the second unrecoverable spin recently. The other was saved by a BRS. Juan said he went and did a spin and it flew itself out, but in both of the recent cases there were 2 people onboard. I don't recommend Juan goes out and tries it with 2 people. > >http://www.centredaily.com/business/story/558643.html > >Best regards, > >Craig Moore > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=181770#181770 > >


    Message 6


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    Time: 05:48:53 AM PST US
    From: Juan Vega <amyvega2005@earthlink.net>
    Subject: Re: Another XL Down - Brazil
    that was me, my bad. Juan -----Original Message----- >From: "n801bh@netzero.com" <n801bh@netzero.com> >Sent: May 7, 2008 2:41 PM >To: zenith-list@matronics.com >Subject: RE: Zenith-List: Re: Another XL Down - Brazil > >I didn't see the "entered a cloud" in any of the translations. That comment came from one poster and where he dug that up is beyond me. >do not archive > > >Ben Haas >N801BH >www.haaspowerair.com > >-- Frank Roskind <frankroskind@HOTMAIL.COM> wrote: >All the conjecture about structurl failure seems to ignore the report-The plane seems to have been in a spin or spiral. A spin is not likely to impose high stresses on the structure, although a bad recovery might, but there was no recovery described. A spiral could result in structural failure as the turn tightens, but there was still no report of a failure, and further, the reason for entry to a fatal spiral while in plain view of the ground seems elusive. Given that the plane had entered clouds, it is more likely that the plane entered an inadvertent spin due to disorientation. If any design defect would seem to have a role, it might be the size of the rudder, if the pilot was unable to apply sufficient rudder to exit the spin, but there is little data to support or refute that conjecture. I would point out that the Alarus comes with a bigger rudder for those who would like to spin the plane. None of this is on point for other accidents involving structural failure, except the one in Britain where the pilot entered clouds and exited with a structural failure. There is a simple way to mitigate the potential risk of this kind of accident- don't enter the clouds. Materials seem irrelevant, unless it can be shown that a material failure led to a loss of control. > >> Subject: Zenith-List: Re: Another XL Down - Brazil >> From: moorecomp@yahoo.com >> Date: Tue, 6 May 2008 22:14:31 -0700 >> To: zenith-list@matronics.com >> >> >> All, >> >> With all the questions regarding the materials used, on top of that, take a look at the placard that was on the panel: >> >> http://portal.ucpel.tche.br/py3vhq/home/Zodiac/fotos/20-04-2008/p3280012.jpg >> >> It reads; "Permitted aerobatics basic only. Never exceed +4/-4 G" >> >> -4 G with substandard materials pretty much guarantees a structural failure. >> >> Slippery airframe, sexy look, high time ag pilot, aerobatics, possible substandard materials=2 people dead. Sad day for all. >> >> Best regards, >> >> Craig Moore A&P >> Mancelona, MI >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=181664#181664 >> >> >> >> >> >> ===================== >> >> >> > > >Stay in touch when you're away with Windows Live Messenger. IM anytime you're online. >=================================================================================================================================================== >_____________________________________________________________ >Stay connected on the go with a full featured tablet PC. Click now! >http://thirdpartyoffers.netzero.net/TGL2221/fc/Ioyw6i4s9WvII3HbE6KSPpWKXwUmbZtZRGfxK58vEGa3HE0PV2Wq5E/?count=1234567890


    Message 7


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    Time: 05:50:39 AM PST US
    From: Afterfxllc@aol.com
    Subject: Re: I need to replace my elevator skin.
    Was your kit pre drilled from zenith? do not archive **************Wondering what's for Dinner Tonight? Get new twists on family favorites at AOL Food. (http://food.aol.com/dinner-tonight?NCID=aolfod00030000000001)


    Message 8


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    Time: 06:24:08 AM PST US
    Subject: Re: Aerobatics?
    From: "Gig Giacona" <wr.giacona@suddenlink.net>
    I'm a bit confused by this statement Andrew. Maybe I'm just parsing it wrong but are you saying that Van's wants this to be an E-LSA and not an E-AB? If so, is Van's going to build a completed S-LSA that is required for there to be an E-LSA? Andrewlieser wrote: > David, > The RV 12 probably will be a nice airplane but it appears as though VANS is shying away from builders putting it together as an E-AB rather just an E-LSA so you might be limited by that. E mail me if want any other info. > > DO NOT ARCHIVE -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=181894#181894


    Message 9


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    Time: 06:38:51 AM PST US
    From: William Dominguez <bill_dom@yahoo.com>
    Subject: Re: I need to replace my elevator skin.
    No skin pre-drilling, I'm building from plans. William Dominguez Zodiac 601XL Plans Miami Florida http://www.geocities.com/bill_dom Afterfxllc@aol.com wrote: Was your kit pre drilled from zenith? do not archive --------------------------------- Wondering what's for Dinner Tonight? Get new twists on family favorites at AOL Food.


    Message 10


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    Time: 06:48:17 AM PST US
    From: David Barth <davids601xl@yahoo.com>
    Subject: Re: I need to replace my elevator skin.
    William - This method of using the old skin for a template would work great for the stab skin but I could see you having trouble locating the bends in exact enough locations to make this work for the elevator. I would probably try holding the skin open and back drilling from the inside for the ribs and using the hole duplicator for the other holes. Well truthfully I would simply make more ribs and start from scratch. These are the easiest ribs to make in the whole plane. Barring that - backdrilling. Just my 2 cents. David --- William Dominguez <bill_dom@yahoo.com> wrote: > Yes, I can do that. I just have to ensure the bends > will be in the exact same places as the old. > > William Dominguez > Zodiac 601XL Plans > Miami Florida > http://www.geocities.com/bill_dom > > Ron Lendon <rlendon@comcast.net> wrote: --> > > William, > > Can you unfold or split the skin and use it as a > template for the replacement skin? Doing that might > be faster and more accurate. > > -------- > Ron Lendon, Clinton Township, MI > Corvair Zodiac XL, ScrapBuilder ;-) > http://www.mykitlog.com/rlendon > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=181841#181841 David Barth 601 XL Plansbuilder 15% done? Working on Wings www.ch601.org Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. http://mobile.yahoo.com/;_ylt=Ahu06i62sR8HDtDypao8Wcj9tAcJ


    Message 11


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    Time: 06:54:33 AM PST US
    Subject: Rudder Pedal connection quuestion.
    From: "Gig Giacona" <wr.giacona@suddenlink.net>
    Can someone that has either the plans or 601XL handy check and tell me how the control cable is connected to the rudder pedals? I've had someone ask in another forum and my plans are at the airport and God knows where my memory is. I think it is simply an AN115-21 cable shackle. DO NOT ARCHIVE -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=181902#181902


    Message 12


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    Time: 07:04:00 AM PST US
    From: "Bruce Johnson" <bjohnson@satx.rr.com>
    Subject: Re: Aerobatics?
    Yup, You can read about it on vansaircraft.com; but basically since the FAA has declared a moratorium on new kit evaluations for the "rubber stamp" certification of the 51% measurement, Vans made a business decision to make it's new offering what I'm pretty sure will be the first "true" E-LSA. As of now, they do not intend to sell s-LSAs, just produce and certify one, so the E-LSA can be produced legally. The downside of this for the builder is the E-LSA must be built exactly like the original S-LSA down to the engine and instruments. The upside is a 5 hr test period, & the availability of a class to do maintenance and annuals for future buyers. -Bruce -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com]On Behalf Of Gig Giacona Sent: Thursday, May 08, 2008 8:21 AM Subject: Zenith-List: Re: Aerobatics? I'm a bit confused by this statement Andrew. Maybe I'm just parsing it wrong but are you saying that Van's wants this to be an E-LSA and not an E-AB? If so, is Van's going to build a completed S-LSA that is required for there to be an E-LSA? Andrewlieser wrote: > David, > The RV 12 probably will be a nice airplane but it appears as though VANS is shying away from builders putting it together as an E-AB rather just an E-LSA so you might be limited by that. E mail me if want any other info. > > DO NOT ARCHIVE -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=181894#181894 Checked by AVG. 8:39 AM Checked by AVG. 8:39 AM


    Message 13


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    Time: 08:35:41 AM PST US
    Subject: Re: Rudder Pedal connection quuestion.
    From: "DaveG601XL" <david.m.gallagher@ge.com>
    Gig, Your memory serves you correctly. They are the AN115-21 shackles. Good Luck, -------- David Gallagher 601 XL, working on final assembly. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=181919#181919


    Message 14


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    Time: 08:53:54 AM PST US
    Subject: Re: Aerobatics?
    From: "Andrewlieser" <Andrewlieser@gmail.com>
    Gig, This was the excerpt from the SNF Vans Brochure: In February 2008, the FAA instituted a moratorium on reviewing new kits for compliance with Experimental-Amateur Built category. This has left Vans Aircraft only one option; to pursue licensing in the Experimental Light Sport Aircraft (E-LSA) category. We are submitting the RV-12 prototype for Special Light Sport Aircraft (S-SLA) approval and expect to have it soon. When this is received, RV-12 builders may build and license conforming airplanes in the E-LSA category. Although the E-LSA category does not permit builders to vary from the kit or plans (no unapproved engines, propellers, etc. are allowed) VANS says the "burden of proof shall be solely on the builder" on their website with reference to the E-AB licensing. They DON'T specifically say that its not possible though and goes as far as saying that it should be probable. DO NOT ARCHIVE -------- Andrew Lieser S/N 6-7045 http://websites.expercraft.com/andrewlieser Read this topic online here: http://forums.matronics.com/viewtopic.php?p=181923#181923


    Message 15


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    Time: 09:16:32 AM PST US
    Subject: Re: Another XL Down - Brazil
    From: "Scotsman" <james.roberts@computershare.co.za>
    Firstly, I like the XL and own a kit in progress. And no I am not employed by a rival homebuilt company just rather a person who bought prior/during the first accidents and has grown more concerned as the number of accidents increased with no real solution being found. "I think the accidents or at least most of them will be attributable to pilot error in some form or another. Or a flaw in the way it was constructed." Does it not seem to you that there are a disproportionate number of pilots making errors and builders not constructing the aircraft correctly? Previously certain listers have called for an end to the speculation on the crashes. As far as I am aware there is currently no substantive evidence of pilot error or poor workmanship on all of the accident aircraft. Therefore to assume this position would also be speculative. That being said I actually believe there is a need for intellectually based speculation as no other parties appear to be forthcoming with any substantive evidence as to the cause of the crash. In terms of workmanship I do not believe that this is the recurring factor due to the range of persons/entities building the aircraft. On the basis of the various reports I believe that Czech Airworks, AMD and home builders have built XLs that have crashed. It would be unlikely, in terms of probability, that all three of these groups across various nations are all negligent in their building skills (and/or build materials) therefore causing structural failure. It this was the case we would see approximately the same percentage failure rate across all homebuilds as I would assume that Zenith builders are little different from other builders in terms of accuracy etc. If the tolerances for building are so small that the abovementioned three building groups cannot always produce a structurally sound aircraft then we have a problem with the design. In reference to the unreliability of eye witness reports. How many unreliable eye witness reports of wings flapping etc does it take to give a tiny piece of credence to their report? The witnesses tend to be "civilians" and therefore are unlikely to have been tainted with the notion that XL wings allegedly fail. I am only saying that they can't all be wrong. In terms of pilot error I could concede that if all the alleged structural failure pilots were from the new LSA licence only it might be a training issue however the pilots of the various crashes seem to have a large range of experience and licences (from little to a large amount of hours with other aircraft also being owned by the same pilot, from PPL and upwards to LSA). In terms of the suggestion of overstressing the aircraft with rapid elevator deflections I would suggest that this is possible however bearing in mind that the XL is stressed in certain cases to higher ultimate g tolerances that quite a few certified aircraft you would expect the same "careless" pilots to be killing themselves in certified aircraft at the same rates. This does not seem to be the case across the board however I agree that in certain cases, potentially for example G-YOXI in the UK, where it appears as if pilot error is present. I am concerned that Zenith have issued the AD regarding the elevator deflection however I would like to understand on what factual basis did they arrive at this modification to prevent further structural failures. Is this AD then not also speculative in nature? The only consistent factor that we are aware of at the moment is the design (save for the recent RB mod version). I have sent an email to Zenith regarding similar thoughts to the ones listed above and wait for a response. I believe that Zenith have an ethical and commercial obligation to be both transparent and engage in further dynamic testing. I understand that the regulations only require the static load tests but my concern is that in flight the aircraft's wings are not uniformly loaded (especially evident in the case of deploying full drag flap). As a result of the accidents and the "successful" repeated static load tests it would be prudent to transparently investigate/test further potential areas of concern outline by some of the listers. I abhor the fact that without substantive evidence of the cause of the accidents combined with an appropriate resolution the likelihood of seeing further accidents posted on these pages is very real. One last question does anyone know why the published negative g load reduced from -6 to -3? Apologies for the long email. James Read this topic online here: http://forums.matronics.com/viewtopic.php?p=181930#181930


    Message 16


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    Time: 10:58:17 AM PST US
    Subject: Re: Another XL Down - Brazil
    From: "PatrickW" <pwhoyt@yahoo.com>
    Scotsman wrote: > I actually believe there is a need for intellectually based speculation as no other parties appear to be forthcoming with any substantive evidence as to the cause of the crash. Well said, James. Perhaps as a group we should replace the word "speculation", with the word "brainstorming". Many of us XL builders *are* engineers, and many disciplines are represented among the builders on this forum. As a group we cover a lot of ground, with the common thread amongst us being construction of an XL... Speculation - I mean *brainstorming* - is welcomed and encouraged. - Pat -------- Patrick 601XL/Corvair N63PZ (reserved) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=181957#181957


    Message 17


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    Time: 11:26:57 AM PST US
    Subject: Re: Another XL Down - Brazil
    From: "TxDave" <dclaytx2@HOTMAIL.COM>
    James, that was a very thoughtful and well written post. It is ludicrous to believe that all of these accidents were caused by pilot error or poor construction. Are we to assume that we are all better pilots and builders than these poor folks? Do you have to be an astronaut or an aeronautical engineer to safely build and fly a 601XL? We are all (well, most of us) amateur pilots and builders. There should be some margin for error. There are too many good people losing their lives. It is not disrespectful of Chris H. for the building community to want some answers. This is supposed to be fun, not scary. Dave Clay Read this topic online here: http://forums.matronics.com/viewtopic.php?p=181966#181966


    Message 18


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    Time: 11:52:38 AM PST US
    Subject: Re: Another XL Down - Brazil
    From: "Gig Giacona" <wr.giacona@suddenlink.net>
    As far as speculative posts please keep in mind that the well written post James just made is in a thread about an accident where there is no information that there was any in-flight break up at all. In fact, the first reports sound like the standard failure to recover from stall accidents that happen every week among planes of all types all over the world. Is there cause for concern, sure. But I urge every one to go back and read the letters that Chris Heintz has written on the issue. Yes, I know that these links are behind the password protection of the builder's area but if Zenith doesn't choose to secure them any better than that then that is their fault and any Google Search could find them as easily with or without my posting them here. http://www.zenithair.com/zodiac/xl/data/cheintz-ntsb-nyc08fa158.pdf http://www.zenithair.com/zodiac/xl/data/ch-letter-601xl-3-25-2008.pdf (Please note that this second letter has a P.S. after the signature. I know I missed it the first time I read the letter and it has just about as much info in the P.S. as it does in the body of the letter.) As far a factual data for the elevator limiting modification that has been issued. It is very clear from flying the 601XL without the modification in place that the aircraft has, and I'll use a technical phrase here, a metric buttload of down elevator force. Way more than it could ever need in normal flight. In my almost 30 years as a certificated pilot, with time logged in over 25 models of aircraft I will say that, with the exception of a couple of aerobatic aircraft, I have never flown an aircraft that had as much unused down elevator as the 601XL. On the issue of pilot error, while experience helps it does not free pilots from screwing up. You only have to look back to the 2006 accident that took Scott Crossfield's life to prove that point. He had more high risk flying hours than all of the 601XL pilots combined have normal hours and he makes the bad choice to fly into weather that was to much for the plane. In addition to the UK crash that James mentioned we also have the accident where the low time LSA pilot flew into bad weather and the other one where the family of the pilot admitted that he buzzed the house regularly. These are both situations that have historically cost pilots their lives. In closing I'd like to say that have no problem with speculative brainstorming. I have a problem with those on the list that make design change decisions without all the facts and we don't have all the facts. Most 601 builders, myself included, aren't qualified to design the changes even if we had all the facts. -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=181978#181978


    Message 19


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    Time: 12:03:45 PM PST US
    From: "Iberplanes IGL" <iberplanes@gmail.com>
    Subject: Re: Another XL Down - Brazil
    James, People contributing to the list like you is what it makes this list GOLD Very well explained and thought. Alberto Martin Iberplanes IGL http://www.iberplanes.es Igualada - Barcelona - Espaa ----- Original Message ----- From: "Scotsman" <james.roberts@computershare.co.za> Sent: Thursday, May 08, 2008 6:14 PM Subject: Zenith-List: Re: Another XL Down - Brazil > <james.roberts@computershare.co.za> > > Firstly, I like the XL and own a kit in progress. And no I am not > employed by a rival homebuilt company just rather a person who bought > prior/during the first accidents and has grown more concerned as the > number of accidents increased with no real solution being found. > > "I think the accidents or at least most of them will be attributable to > pilot error in some form or another. Or a flaw in the way it was > constructed." > > Does it not seem to you that there are a disproportionate number of pilots > making errors and builders not constructing the aircraft correctly? > > Previously certain listers have called for an end to the speculation on > the crashes. As far as I am aware there is currently no substantive > evidence of pilot error or poor workmanship on all of the accident > aircraft. Therefore to assume this position would also be speculative. > > That being said I actually believe there is a need for intellectually > based speculation as no other parties appear to be forthcoming with any > substantive evidence as to the cause of the crash. > > In terms of workmanship I do not believe that this is the recurring factor > due to the range of persons/entities building the aircraft. On the basis > of the various reports I believe that Czech Airworks, AMD and home > builders have built XLs that have crashed. It would be unlikely, in terms > of probability, that all three of these groups across various nations are > all negligent in their building skills (and/or build materials) therefore > causing structural failure. It this was the case we would see > approximately the same percentage failure rate across all homebuilds as I > would assume that Zenith builders are little different from other builders > in terms of accuracy etc. > > If the tolerances for building are so small that the abovementioned three > building groups cannot always produce a structurally sound aircraft then > we have a problem with the design. > > In reference to the unreliability of eye witness reports. How many > unreliable eye witness reports of wings flapping etc does it take to give > a tiny piece of credence to their report? The witnesses tend to be > "civilians" and therefore are unlikely to have been tainted with the > notion that XL wings allegedly fail. I am only saying that they can't all > be wrong. > > In terms of pilot error I could concede that if all the alleged structural > failure pilots were from the new LSA licence only it might be a training > issue however the pilots of the various crashes seem to have a large range > of experience and licences (from little to a large amount of hours with > other aircraft also being owned by the same pilot, from PPL and upwards to > LSA). > > In terms of the suggestion of overstressing the aircraft with rapid > elevator deflections I would suggest that this is possible however bearing > in mind that the XL is stressed in certain cases to higher ultimate g > tolerances that quite a few certified aircraft you would expect the same > "careless" pilots to be killing themselves in certified aircraft at the > same rates. This does not seem to be the case across the board however I > agree that in certain cases, potentially for example G-YOXI in the UK, > where it appears as if pilot error is present. > > I am concerned that Zenith have issued the AD regarding the elevator > deflection however I would like to understand on what factual basis did > they arrive at this modification to prevent further structural failures. > Is this AD then not also speculative in nature? > > The only consistent factor that we are aware of at the moment is the > design (save for the recent RB mod version). > > I have sent an email to Zenith regarding similar thoughts to the ones > listed above and wait for a response. I believe that Zenith have an > ethical and commercial obligation to be both transparent and engage in > further dynamic testing. > > I understand that the regulations only require the static load tests but > my concern is that in flight the aircraft's wings are not uniformly loaded > (especially evident in the case of deploying full drag flap). As a result > of the accidents and the "successful" repeated static load tests it would > be prudent to transparently investigate/test further potential areas of > concern outline by some of the listers. > > I abhor the fact that without substantive evidence of the cause of the > accidents combined with an appropriate resolution the likelihood of seeing > further accidents posted on these pages is very real. > > One last question does anyone know why the published negative g load > reduced from -6 to -3? > > Apologies for the long email. > > James > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=181930#181930 > >


    Message 20


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    Time: 01:10:05 PM PST US
    From: Kevin Bonds <kevinbonds@comcast.net>
    Subject: Re: Another XL Down - Brazil
    Thanks Gig I had missed that P.S. After reading it, I am wondering where CH got the info about the Barcelona crash. He stated that the pilot was diving at 180 mph making abrupt maneuvers for the crowd. I don't remember seeing this anywhere. Wonder where the info came from. Kevin Bonds Gig Giacona wrote: > > As far as speculative posts please keep in mind that the well written post James just made is in a thread about an


    Message 21


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    Time: 02:04:42 PM PST US
    From: Bryan Martin <bryanmmartin@comcast.net>
    Subject: Re: Rudder Pedal connection quuestion.
    The rudder cables are attached to the pedals with a cable shackle secured with an AN-3 bolt and castle nut. The turnbuckles are installed at the rudder horn. > > Can someone that has either the plans or 601XL handy check and tell me how the control cable is connected to the rudder pedals? > > I've had someone ask in another forum and my plans are at the airport and God knows where my memory is. > > I think it is simply an AN115-21 cable shackle. > > DO NOT ARCHIVE > -- Bryan Martin Zenith 601XL N61BM Ram Subaru, Stratus redrive Do Not Archive


    Message 22


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    Time: 02:26:10 PM PST US
    From: "James E. Lanier" <jim.lanier@charter.net>
    Subject: Re: Another XL Down - Brazil
    DO NOT ARCHIVE More importantly, how would you know about the 180mph? I guess the Spaniards have telemetry. Kevin Bonds wrote: > > Thanks Gig > I had missed that P.S. After reading it, I am wondering where CH got > the info about the Barcelona crash. He stated that the pilot was > diving at 180 mph making abrupt maneuvers for the crowd. I don't > remember seeing this anywhere. Wonder where the info came from. > > Kevin Bonds > > Gig Giacona wrote: >> <wr.giacona@suddenlink.net> >> >> As far as speculative posts please keep in mind that the well written >> post James just made is in a thread about an > >


    Message 23


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    Time: 02:31:40 PM PST US
    Subject: Re: Another XL Down - Brazil
    From: "n85ae" <n85ae@yahoo.com>
    I can't believe this ... FOUR pages of speculation about what failed, and the details of the crash are not even released. WELL OK THEN ... I say, what happened is - the timer went off upstairs and God said, ok times up - Blamo. You guys really ought to take a break from the list for a week or two and think about other things. There is no information on the crash yet. :) Regards, Jeff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=182010#182010


    Message 24


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    Time: 04:32:12 PM PST US
    From: Terry Phillips <ttp44@rkymtn.net>
    Subject: Zenith Builders Analysis Group -- "I'm in" responders --
    With Attachment! Dear Fellow Zenith Builder This message was originally sent to Zenith-Listers who responded "I'm in" to the thread regarding an independent analysis of the 601XL wing. It is posted here for two reasons: * To avoid missing any "I'm in" responders because of spam filters or whatever reason * To give all readers of the Zenith-List a second chance to participate in the Independent Analysis of the 601XL wing Regarding the apparent wing failure accidents with 601XL's: At 09:42 AM 3/12/2008 -0500, John Bolding wrote: >>I've got no dog in this hunt as I'm building a 701, however, I >>mentioned a year ago that if you XL guys are SERIOUS about getting to the >>bottom of this then 3RD party analysis is your best bet. Zenith has shown >>they are unwilling or not capable of anything other than redoing what >>they already did and that proves nothing. >> >>Many years ago the Adventurer Amphib had a wing failure and after ONE >>such incident the builders got together and hired Martin Holman to do a >>flutter/ vibration/structure analysis. He found that with the wing tanks >>at a certain % of fuel the wing had an unstable mode at a speed well >>within cruise speeds, a fix was determined and life was good, at least >>as good as the rest of the airplane which was a POS. >> >>SOMEBODY needs to belly up to the bar and DO SOMETHING instead of just >>whine and moan. Find an engineer capable of this project, pass the hat, >>send him a set of drawings and see what shakes out. It ain't going away >>folks. The FAA isn't going to help, the NTSB isn't going to help, the >>ball is on YOUR side of the net. >> >>John After John's post, Andy Shontz started a thread on the Zenith List giving Zenith-Listers the opportunity to declare their support for conducting an independent structural analysis of the 601XL wing design. You are one of those who responded with an "I'm in." Andy recently stated on the Zenith-List that he was unable to lead the analysis effort. So, ... In John's words, I've decided to "belly up to the bar and DO SOMETHING." Two potential sources for the analysis were mentioned on the List, Orion Technology and an "MIT Aeronautical Engineer." I had a wonderful conversation with Bill Husa of Orion. Bill was very friendly and helpful. However, he is over-committed at this time and did not feel comfortable taking on this project now. I called the number given for the MIT aeronautical engineer several times, and left a voice mail, but was never able to make contact. With the help of a friend, I have identified an aircraft structural engineer, Mark Sensmeier, who is qualified and willing to do the analysis. Mark and I have agreed upon a statement of work and a project cost. For more information about Mark, see: http://pr.erau.edu/~sensmeim/ I have attached a pdf file containing the SOW, Mark's cost estimate, and a Release and Hold Harmless form. As you can see, Mark provided a cost estimate for the basic task, "To attempt to determine whether the structure (including the skin), as designed, has adequate strength to meet the published design loads of =B16G," as well as, for several optional tasks that may be done, if funding is available. Which brings us to funding. While my belly is plenty big enough for the bar, my wallet is too thin to pay for the analysis myself. So, I will open a savings account at the Ravalli County Bank, Corvallis, MT, with my $300 contribution to the support fund. All withdrawals from the account will require a signature from both me and from another group member, Al Hays. I've not met Al--I picked him off the "I'm in" list. I thank him for agreeing to help with the project. I was able to find 25 people who posted an "I'm in" message. I know that some those may have changed their mind, so, I've budgeted assuming that we can get twenty $300 contributions, for a working fund of $6000. This would allow us to pay for the basic analysis plus a couple of the extras. Mark estimates $4800 for basic analysis plus a final report. So, our absolute, drop-dead requirement (possibly not the best metaphor :-) to do the basic analysis would be 16 contributors at $300/ea. As an aside, Bill Husa of Orion Technology gave me a ball park estimate of $4-5,000 for the basic analysis. To formally join the effort, I need you to do the following: * Print, sign and date the Release and Hold Harmless, and put it into an envelope addressed to me: * Terry Phillips * 1956 Haywire Lane * Corvallis MT 59828 USA * Produce a self-addressed-stamped-envelope (SASE) * Write out a $300 check to "Zenith Builders Analysis Group-Phillips-Hays." * Put the check into the SASE. * Put the un-sealed SASE into the envelope addressed to me. * Mail the envelope to me. * Time is critical right now. Mark has out-of-town commitments after June 11, and he will not be back until early August. If I hear from you promptly, it may be possible to get the basic analysis done before he leaves on June 11. If you decide that you will not support this independent analysis, please inform me by email. To make sure that I reach all of you, I will post a version of this note on the Zenith-List. I will hold all checks until we reach a total of $4,800. At that point, I will deposit the checks into the account and initiate a letter contract with Mark to begin the analysis. I'll let you know when this occurs. If I do not receive a total of $4,800 within 4 weeks, i.e., by 6/5/08, I will conclude that the commitment to do the analysis just isn't there, and I will return your check to you, using your SASE. If you have not provided a SASE, I will shred your check. Some of the "I'm in" responders appear to reside outside the US. I would like to proceed a bit differently with you all. Please print, sign, and date the Release and airmail it to me. Do not send any cash at this time, but do notify me by email that you are mailing the release. I will notify you, if and when we reach the $4,800 contribution level. At that time I will request that you send me your payment by PayPal or by international money order. I'd like to minimize sending funds across international borders in the event that we cannot raise $4800. To expedite contracting, I will commit to Mark based upon receipt of your signed release, so please do not send the release unless you are serious about supporting the effort. Thank you. If we eventually receive contributions that exceed $6,000, we will, in order * Authorize Mark to perform additional optional analyses that appear to give the most bang for the buck. * Print paper copies of Mark's final report and mail them to group members (Otherwise, you'll only get a pdf). * Reimburse me and/or Al for any up-front expenses, such as copying my 601XL plans for Mark. * Contribute any remaining funds to an appropriate charity, such as the AOPA Aviation Safety Foundation. At the completion of the project we will do the following: * Send each group member either a paper or pdf copy of the final report. * Send two copies of the final report to ZAC; one for ZAC, and one to be forwarded to the NTSB. * Close out the bank account. * Email a spreadsheet to each contributor detailing all expenses incurred by the group. * Fly into the sunset, wishing CAVU for 601XL builders everywhere. In closing, let me say that, as shown by my Kitlog site referenced below, I am not some fly-by-night hustler. I am a legitimate 601XL builder. I want to be able to fly my 601 with confidence that the wings will not fall off when I'm flying straight and level in the pattern. Al and I will do our best to run this project for the common good of all 601XL builders. Once the project is underway, Al and I will be glad to consider any input that you may have regarding Mark's work. But, to keep the project manageable, we will reserve final directions for Mark to ourselves. If you have any questions about anything I've written above, you may call me at 406-961-5342. Thank you for your support. Copying U.S. Grant's signature in a note to General S.B. Buckner, CSA, at Fort Donelson, TN. I am sir, very respectfully, Your obedient servant, Terry Phillips Zenith Builder 6-6783 Terry Phillips ttp44~at~rkymtn.net Corvallis MT 601XL/Jab 3300 s .. l .. o .. o .. w build kit - Tail, flaps, & ailerons are done; working on the wings http://www.mykitlog.com/N47TP/


    Message 25


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    Time: 04:44:44 PM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: Aerobatics?
    The other side of this coin, is that the builder can decide whether to certify his kit built plane as E-AB even if the kit is not pre-approved. All he needs to do is convince the DAR or Inspector that he did 51% of the work. If the RV-12 is anything like the other kits Van makes then this should be no problem at all. It takes some photos and a builder's log just like any other kit or scratch built plane. I spoke with Van's brother at a meeting last week over this issue. I think they are a little bit confused over the question of what a Sport Pilot can fly vs. what kind of airworthiness certificate a plane has. So long as the plane in question meets the definition of LSA it just doesn't matter what kind of airworthiness certificate the plane has. Paul XL fuselage do not archive At 07:02 AM 5/8/2008, you wrote: >You can read about it on vansaircraft.com; but basically since the FAA has >declared a moratorium on new kit evaluations for the "rubber stamp" >certification of the 51% measurement, Vans made a business decision to make >it's new offering what I'm pretty sure will be the first "true" E-LSA. As >of now, they do not intend to sell s-LSAs, just produce and certify one, so >the E-LSA can be produced legally. > >The downside of this for the builder is the E-LSA must be built exactly like >the original S-LSA down to the engine and instruments. The upside is a 5 hr >test period, & the availability of a class to do maintenance and annuals for >future buyers. > >-Bruce


    Message 26


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    Time: 05:01:21 PM PST US
    From: "Dennis Shoup" <zenith601xl@gmail.com>
    Subject: Re: Aerobatics?
    Just sitting in the Sonex was enough to eliminate it from my decision process. It is a 1.5 place airplane and was uncomfortable for just me alone. The seat is bolt upright and not comfortable at all. It would make a fun single seat aerobatic toy with a modified seat. The 601XL by contrast was the most comfortable lsa qualified plane I could find at Sun 'n Fun when I was doing my research. Dennis On Wed, May 7, 2008 at 9:17 PM, dstasch <zstasch@yahoo.com> wrote: > > Hello, > > I'm planning to purchase the 601xl rudder kit next month but the one thing > bothering me about if I'm choosing the right plane for me is it's lack of > aerobatic ability. > > I chose the 601xl for the sport pilot category, metal construction, > side-by-side seating, cost, looks, there is a factory in America (nothing > against foreign it just sounds expensive :)) and I'm sure a few other things > that I can't think of right now. And of course this great list where I can > come to ask all my dumb questions :) > > I can't find a plane more intriguing to me to build than the 601lx but I > have a bit of an addiction for aerobatics. I'm talking about just light > stuff loops, rolls, spins etc... > > I've looked at few other kits: > > Kitfox - Non metal and I kind of prefer low wing > > Century - looks nice, not much info. I can't even find it on the web again. > > RV-12 - Not finished yet and I couldn't find much about it's aerobatic > abilities. > > Rans S-19 - looks nice but a little expensive > > Sonex - Not sure why but not the plane for me > > Cri Cri - not really but I think this is a cool looking little plane > > http://flight.cz/cricri/english/cri-cri-photos-pictures-secchi.php > > > My plan now is to build a 601xl for x-country flights and taking family and > friends for rides, then perhaps renting an Aerobat occasionally for my loop > and spin cravings. > > I understand the trade-offs and that you can't have it ALL in one plane, > but I wish to make sure I didn't overlook another plane that would be a > better fit for me. > > Any suggestions or links you may have would be greatly appreciated. If > not, I can't wait to order the rudder kit :) > > Take care, > David > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=181832#181832 > >


    Message 27


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    Time: 05:28:36 PM PST US
    Subject: Re: Another XL Down - Brazil
    From: "leinad" <leinad@hughes.net>
    Listers, I debated whether to share this email exchange with you, and have decided to do so, as I believe it's possible (speculation) that it may have been a factor in this particular tragedy. Dan > > Hi Dan. > > Thank you for your words!!! > Sorry, I stayed there only some minutes. > I'll tell for him :) > > Roberto Brito. > > > ----- Original Message ----- > From: Daniel Dempsey > To: Roberto Ap. Rodrigues de Brito > Sent: Wednesday, April 23, 2008 9:53 PM > Subject: Re: Zodiac by Airfox's videos.. > > > Beautiful Planes Roberto! I'd advise your freind Richardo to ease up a little on the high speed, high G stuff. Tell him it's not a crop duster! > I understand I just missed you at the Sun N' Fun barbeque. > Good luck. > Dan Dempsey > ----- Original Message ----- > From: Roberto Ap. Rodrigues de Brito > To: Undisclosed-Recipient:; > Sent: Wednesday, April 23, 2008 8:20 PM > Subject: Zodiac by Airfox's videos.. > > > Hi All, > > See these videos!!! > > First, the Zodiac #2 (XL TD Jab 3300, Sensenich). > It belongs my friend Ricardo Lopes, Agricultural Pilot almost 19.000 hs as pilot. > http://www.youtube.com/watch?v=LlpLeVvep7k&feature=related > > Second, the Zodiac #5 (XL Jab 3300, Sensenich, Leather Seats, Enigma, Balistic Parachute and AP True Track). > It belongs my friend Raimundo Florncio, note the new main gear!! Higher and nicer > http://www.youtube.com/watch?v=kopooikq7D4 > > Rgds, > > Roberto Brito. > Airfox Ultraleves. > www.airfox.com.br > > Brazil > -------- Scratch building XL with Corvair Engine Read this topic online here: http://forums.matronics.com/viewtopic.php?p=182039#182039


    Message 28


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    Time: 05:49:32 PM PST US
    Subject: How many Gs are these maneuvers?
    From: "Sabrina" <chicago2paris@msn.com>
    http://www.youtube.com/watch?v=LlpLeVvep7k&feature=related http://www.youtube.com/watch?v=3X8GcFqTpYM Read this topic online here: http://forums.matronics.com/viewtopic.php?p=182045#182045


    Message 29


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    Time: 06:37:35 PM PST US
    Subject: Re: How many Gs are these maneuvers?
    From: "leinad" <leinad@hughes.net>
    Sabrina, That's almost impossible to say accurately because while you could estimate roughly 3 G from the apparent speed and how quickly he arrested the speed in one direction then add a G for normal weight, real world accelerations don't work like that, because of things like how gently the pilot applies stick pressure and air turbulence and other complicating factors. The thing that struck me when I saw the video was that Richardo (God rest his sole) was an agricultural pilot and he was flying the plane as if it were a crop duster. Could it be we haven't heard of any Corvair powered Zodiacs breaking wings because the Corvair folks know their engine won't take high G maneuvers so they fly their planes accordingly? Of course it could also be because there are so few of us. Dan Dan -------- Scratch building XL with Corvair Engine Read this topic online here: http://forums.matronics.com/viewtopic.php?p=182053#182053


    Message 30


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    Time: 06:45:46 PM PST US
    From: Gary Gower <ggower_99@yahoo.com>
    Subject: Re: Another XL Down - Brazil
    Just a very short note: If you read it well, at least for my poor english understanding, He says that diving at 180 (probably a speed HE got when actualy testing the XL prototype in a dive) then pulling up as a bomb diver will stess the airplane. I dont find where He says that THAT specific airplane did that. Probably I am all wrong, but just want to be fair. Back to MUTE and READ. Saludos Gary Gower Do not archive. Kevin Bonds <kevinbonds@comcast.net> wrote: Thanks Gig I had missed that P.S. After reading it, I am wondering where CH got the info about the Barcelona crash. He stated that the pilot was diving at 180 mph making abrupt maneuvers for the crowd. I don't remember seeing this anywhere. Wonder where the info came from. Kevin Bonds Gig Giacona wrote: > > As far as speculative posts please keep in mind that the well written post James just made is in a thread about an --------------------------------- Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now.


    Message 31


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    Time: 06:51:05 PM PST US
    From: "n801bh@netzero.com" <n801bh@netzero.com>
    Subject: Re: How many Gs are these maneuvers?
    The pull up at the far end of the field is kinda hard to really see but I will guess 2.2- 2.5 G's. The last pass right in front of the camera is maybe 1.5 -1.8 at best and flown real smooth. Remember one can make som e impressive manauvers and if kept smooth in control imputs it hardly re aches more then 1.5 G's.. Well within range of a +6, -3 airframe.. do not archive Ben Haas N801BH www.haaspowerair.com -- "Sabrina" <chicago2paris@msn.com> wrote: http://www.youtube.com/watch?v=LlpLeVvep7k&feature=related http://www.youtube.com/watch?v=3X8GcFqTpYM Read this topic online here: http://forums.matronics.com/viewtopic.php?p=182045#182045 ======================== =========== ======================== =========== ======================== =========== ======================== =========== _____________________________________________________________ Need name badges? Click here to find great name badge solutions! http://thirdpartyoffers.netzero.net/TGL2221/fc/Ioyw6i4vAKsv2AxcVF37YrEEu v5ismLp6237mNgGdgXeixI9iBDaMC/?count=1234567890


    Message 32


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    Time: 07:22:11 PM PST US
    From: William Dominguez <bill_dom@yahoo.com>
    Subject: Re: Another XL Down - Brazil
    I wonder the same thing. I read several Spanish news reports about the accident plus the preliminary report, none of them mention anything specifically about abrupt maneuvers for the crowd. But it was speculated in the news that the plane was having engine problems and was going to attempt an emergency landing at a soccer field. But there was a game going on in the field and the pilot apparently decided to avoid the field, then the accident happened. It was also mention in some of the news that the son of one of the persons aboard the plane was playing in the field. However, there's no mention of any of this in the official preliminary report. William Dominguez Zodiac 601XL Plans Miami Florida http://www.geocities.com/bill_dom Thanks Gig I had missed that P.S. After reading it, I am wondering where CH got the info about the Barcelona crash. He stated that the pilot was diving at 180 mph making abrupt maneuvers for the crowd. I don't remember seeing this anywhere. Wonder where the info came from. Kevin Bonds Gig Giacona wrote: > > As far as speculative posts please keep in mind that the well written post James just made is in a thread about an


    Message 33


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    Time: 08:06:40 PM PST US
    From: "David Lautenschlager" <davidl409@comcast.net>
    Subject: Zenith Builders Analysis Group -- "I'm in" responders
    -- With Attachment! Everything goes out tomorrow. David Lautenschlager _____ From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Terry Phillips Sent: Thursday, May 08, 2008 6:17 PM Subject: Zenith-List: Zenith Builders Analysis Group -- "I'm in" responders -- With Attachment! Dear Fellow Zenith Builder This message was originally sent to Zenith-Listers who responded "I'm in" to the thread regarding an independent analysis of the 601XL wing. It is posted here for two reasons: * To avoid missing any "I'm in" responders because of spam filters or whatever reason * To give all readers of the Zenith-List a second chance to participate in the Independent Analysis of the 601XL wing Regarding the apparent wing failure accidents with 601XL's: At 09:42 AM 3/12/2008 -0500, John Bolding wrote: I've got no dog in this hunt as I'm building a 701, however, I mentioned a year ago that if you XL guys are SERIOUS about getting to the bottom of this then 3RD party analysis is your best bet. Zenith has shown they are unwilling or not capable of anything other than redoing what they already did and that proves nothing. Many years ago the Adventurer Amphib had a wing failure and after ONE such incident the builders got together and hired Martin Holman to do a flutter/ vibration/structure analysis. He found that with the wing tanks at a certain % of fuel the wing had an unstable mode at a speed well within cruise speeds, a fix was determined and life was good, at least as good as the rest of the airplane which was a POS. SOMEBODY needs to belly up to the bar and DO SOMETHING instead of just whine and moan. Find an engineer capable of this project, pass the hat, send him a set of drawings and see what shakes out. It ain't going away folks. The FAA isn't going to help, the NTSB isn't going to help, the ball is on YOUR side of the net. John After John's post, Andy Shontz started a thread on the Zenith List giving Zenith-Listers the opportunity to declare their support for conducting an independent structural analysis of the 601XL wing design. You are one of those who responded with an "I'm in." Andy recently stated on the Zenith-List that he was unable to lead the analysis effort. So, ... In John's words, I've decided to "belly up to the bar and DO SOMETHING." Two potential sources for the analysis were mentioned on the List, Orion Technology and an "MIT Aeronautical Engineer." I had a wonderful conversation with Bill Husa of Orion. Bill was very friendly and helpful. However, he is over-committed at this time and did not feel comfortable taking on this project now. I called the number given for the MIT aeronautical engineer several times, and left a voice mail, but was never able to make contact. With the help of a friend, I have identified an aircraft structural engineer, Mark Sensmeier, who is qualified and willing to do the analysis. Mark and I have agreed upon a statement of work and a project cost. For more information about Mark, see: http://pr.erau.edu/~sensmeim/ I have attached a pdf file containing the SOW, Mark's cost estimate, and a Release and Hold Harmless form. As you can see, Mark provided a cost estimate for the basic task, "To attempt to determine whether the structure (including the skin), as designed, has adequate strength to meet the published design loads of =B16G," as well as, for several optional tasks that may be done, if funding is available. Which brings us to funding. While my belly is plenty big enough for the bar, my wallet is too thin to pay for the analysis myself. So, I will open a savings account at the Ravalli County Bank, Corvallis, MT, with my $300 contribution to the support fund. All withdrawals from the account will require a signature from both me and from another group member, Al Hays. I've not met Al--I picked him off the "I'm in" list. I thank him for agreeing to help with the project. I was able to find 25 people who posted an "I'm in" message. I know that some those may have changed their mind, so, I've budgeted assuming that we can get twenty $300 contributions, for a working fund of $6000. This would allow us to pay for the basic analysis plus a couple of the extras. Mark estimates $4800 for basic analysis plus a final report. So, our absolute, drop-dead requirement (possibly not the best metaphor :-) to do the basic analysis would be 16 contributors at $300/ea. As an aside, Bill Husa of Orion Technology gave me a ball park estimate of $4-5,000 for the basic analysis. To formally join the effort, I need you to do the following: * Print, sign and date the Release and Hold Harmless, and put it into an envelope addressed to me: * Terry Phillips * 1956 Haywire Lane * Corvallis MT 59828 USA * Produce a self-addressed-stamped-envelope (SASE) * Write out a $300 check to "Zenith Builders Analysis Group-Phillips-Hays." * Put the check into the SASE. * Put the un-sealed SASE into the envelope addressed to me. * Mail the envelope to me. * Time is critical right now. Mark has out-of-town commitments after June 11, and he will not be back until early August. If I hear from you promptly, it may be possible to get the basic analysis done before he leaves on June 11. If you decide that you will not support this independent analysis, please inform me by email. To make sure that I reach all of you, I will post a version of this note on the Zenith-List. I will hold all checks until we reach a total of $4,800. At that point, I will deposit the checks into the account and initiate a letter contract with Mark to begin the analysis. I'll let you know when this occurs. If I do not receive a total of $4,800 within 4 weeks, i.e., by 6/5/08, I will conclude that the commitment to do the analysis just isn't there, and I will return your check to you, using your SASE. If you have not provided a SASE, I will shred your check. Some of the "I'm in" responders appear to reside outside the US. I would like to proceed a bit differently with you all. Please print, sign, and date the Release and airmail it to me. Do not send any cash at this time, but do notify me by email that you are mailing the release. I will notify you, if and when we reach the $4,800 contribution level. At that time I will request that you send me your payment by PayPal or by international money order. I'd like to minimize sending funds across international borders in the event that we cannot raise $4800. To expedite contracting, I will commit to Mark based upon receipt of your signed release, so please do not send the release unless you are serious about supporting the effort. Thank you. If we eventually receive contributions that exceed $6,000, we will, in order * Authorize Mark to perform additional optional analyses that appear to give the most bang for the buck. * Print paper copies of Mark's final report and mail them to group members (Otherwise, you'll only get a pdf). * Reimburse me and/or Al for any up-front expenses, such as copying my 601XL plans for Mark. * Contribute any remaining funds to an appropriate charity, such as the AOPA Aviation Safety Foundation. At the completion of the project we will do the following: * Send each group member either a paper or pdf copy of the final report. * Send two copies of the final report to ZAC; one for ZAC, and one to be forwarded to the NTSB. * Close out the bank account. * Email a spreadsheet to each contributor detailing all expenses incurred by the group. * Fly into the sunset, wishing CAVU for 601XL builders everywhere. In closing, let me say that, as shown by my Kitlog site referenced below, I am not some fly-by-night hustler. I am a legitimate 601XL builder. I want to be able to fly my 601 with confidence that the wings will not fall off when I'm flying straight and level in the pattern. Al and I will do our best to run this project for the common good of all 601XL builders. Once the project is underway, Al and I will be glad to consider any input that you may have regarding Mark's work. But, to keep the project manageable, we will reserve final directions for Mark to ourselves. If you have any questions about anything I've written above, you may call me at 406-961-5342. Thank you for your support. Copying U.S. Grant's signature in a note to General S.B. Buckner, CSA, at Fort Donelson, TN. I am sir, very respectfully, Your obedient servant, Terry Phillips Zenith Builder 6-6783 Terry Phillips ttp44~at~rkymtn.net Corvallis MT 601XL/Jab 3300 s .. l .. o .. o .. w build kit - Tail, flaps, & ailerons are done; working on the wings http://www.mykitlog.com/N47TP/




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