Zenith-List Digest Archive

Fri 11/07/08


Total Messages Posted: 6



Today's Message Index:
----------------------
 
     1. 06:23 AM - Re: Edge Distance At Ends Of Rib Flanges (MHerder)
     2. 06:27 AM - Re: Re: T-6 Corrosion Resistance (David Brown)
     3. 03:52 PM - Re: Re: T-6 Corrosion Resistance (Bill Naumuk)
     4. 04:04 PM - Re: Re: T-6 Corrosion Resistance (Bill Naumuk)
     5. 04:05 PM - Re: Re: posting on matronics about corrosion (Bill Naumuk)
     6. 04:41 PM - Re: Re: T-6 Corrosion Resistance (Dirk Zahtilla)
 
 
 


Message 1


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    Time: 06:23:59 AM PST US
    Subject: Re: Edge Distance At Ends Of Rib Flanges
    From: "MHerder" <michaelherder@beckgroup.com>
    If it bugs you, you can assume the rivet does not exist (install it anyway), and place another (min distance 3d but not > than1/2 the pitch). This is called out in the construction standards. I ran into a few of these situations and my personal handling of matters of these is.... Add another rivet if only for your own piece of mind. Heintz says.... When it comes to areas in question default too less pitch, larger rivets, thicker sheet etc.... In my humble opinion it is OK to be conservative. -------- One Rivet at a Time! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=212894#212894


    Message 2


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    Time: 06:27:48 AM PST US
    Subject: Re: T-6 Corrosion Resistance
    From: "David Brown" <dbrown@avecc.com>
    Bill, The MEK was used only to remove the grease from fingerprints and handling. The Prekote and Scotchbrite were what I felt did the trick. The fuselage was painted about 2 years ago and the wings about 1 year ago. I used 2 part NAPA automotive paint. Still looks great. David "If you are looking for perfect safety, you will do well to sit on a fence and watch the birds; but if you really wish to learn, you must mount a machine and become acquainted with its tricks by actual trial." - Wilbur Wright -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Bill Naumuk Sent: Thursday, November 06, 2008 5:24 PM Subject: Re: Zenith-List: Re: T-6 Corrosion Resistance Dave- MEK, eh? I tried everything under the sun but that, including to try to polish it out with Nuvite with no luck. Bill


    Message 3


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    Time: 03:52:42 PM PST US
    From: "Bill Naumuk" <naumuk@alltel.net>
    Subject: Re: T-6 Corrosion Resistance
    In other words, you weren't able to remove the corrosion, just prep for painting. Bill ----- Original Message ----- From: "David Brown" <dbrown@avecc.com> Sent: Friday, November 07, 2008 9:26 AM Subject: RE: Zenith-List: Re: T-6 Corrosion Resistance > > > Bill, > The MEK was used only to remove the grease from fingerprints and > handling. The Prekote and Scotchbrite were what I felt did the trick. > The fuselage was painted about 2 years ago and the wings about 1 year > ago. > I used 2 part NAPA automotive paint. Still looks great. > David > > "If you are looking for perfect safety, you will do well to sit on a > fence and watch the birds; but if you really wish to learn, you must > mount a machine and become acquainted with its tricks by actual trial." > > - Wilbur Wright > -----Original Message----- > > From: owner-zenith-list-server@matronics.com > [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Bill Naumuk > Sent: Thursday, November 06, 2008 5:24 PM > To: zenith-list@matronics.com > Subject: Re: Zenith-List: Re: T-6 Corrosion Resistance > > > Dave- > MEK, eh? I tried everything under the sun but that, including to try > to > polish it out with Nuvite with no luck. > Bill > > >


    Message 4


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    Time: 04:04:33 PM PST US
    From: "Bill Naumuk" <naumuk@alltel.net>
    Subject: Re: T-6 Corrosion Resistance
    Dirk- Too late for me now, but I think this belongs in the archives if it works. Bill ----- Original Message ----- From: "Dirk Zahtilla" <ideaz1@sbcglobal.net> Sent: Thursday, November 06, 2008 9:33 PM Subject: Re: Zenith-List: Re: T-6 Corrosion Resistance > > Aluminum oxide will disolve almost instantly with Lye. It will also remove > anodizing which is a form of aluminum oxide. > ----- Original Message ----- > From: "Bill Naumuk" <naumuk@alltel.net> > To: <zenith-list@matronics.com> > Sent: Thursday, November 06, 2008 3:24 PM > Subject: Re: Zenith-List: Re: T-6 Corrosion Resistance > > >> >> Dave- >> MEK, eh? I tried everything under the sun but that, including to try >> to polish it out with Nuvite with no luck. >> Bill >> ----- Original Message ----- >> From: "David Brown" <dbrown@avecc.com> >> To: <zenith-list@matronics.com> >> Sent: Thursday, November 06, 2008 10:10 AM >> Subject: RE: Zenith-List: Re: T-6 Corrosion Resistance >> >> >> >> >> This is interesting, my top rear fuselage skin looked like that also. >> Now I am thinking that it came from Zenith like that. I cleaned with >> MEK, then precote and Scotchbrite and it came out fine. >> Just finished the 40 hrs, took my first passenger Sunday, (my wife). >> >> David >> N601EX >> >> >> Aviation in itself is not inherently dangerous. But to an even greater >> degree than the sea, it is terribly unforgiving of any carelessness, >> incapacity or neglect. >> >> >> I had a piece that got damp in the wrapping paper. Top rear fuselage >> skin that looked much like that. There was no pitting and it cleaned up >> just fine with some stuff I found at Home Depot. >> >> -------- >> W.R. &quot;Gig&quot; Giacona >> 601XL Under Construction >> See my progress at www.peoamerica.net/N601WR >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=212590#212590 >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > >


    Message 5


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    Time: 04:05:05 PM PST US
    From: "Bill Naumuk" <naumuk@alltel.net>
    Subject: Re: posting on matronics about corrosion
    Obviously. ----- Original Message ----- From: jaybannist@cs.com To: zenith-list@matronics.com Sent: Thursday, November 06, 2008 6:36 PM Subject: Re: Zenith-List: Re: posting on matronics about corrosion Bill, Yes, it can and does make a difference. Jay in Dallas Do not archive -----Original Message----- From: Bill Naumuk <naumuk@alltel.net> To: Benjamin Church <bcchurch@yahoo.com> Sent: Thu, 6 Nov 2008 5:20 pm Subject: Zenith-List: Re: posting on matronics about corrosion Ben- Will do.The interesting thing is, the finished wings are still in the same basement with no corrosion- they're visible in the pictures I posted. The only problem I've ever had was with the stuff that came with the kit. Can the paper make that much of a difference? Bill ----- Original Message ----- From: Benjamin Church To: naumuk@alltel.net Sent: Wednesday, November 05, 2008 9:22 PM Subject: posting on matronics about corrosion Howdy Bill, Saw your posting on the Zenith list http://forums.matronics.com/viewtopic.php?t=50611 I was wondering if you might have a piece of that corroded aluminum left over. If you do, would you be willing to cut a piece of the worst-looking stuff and send it to me? Something the size of a business card or so would be plenty. If you send me some, I'll take it to work and do some analysis that might tell you what caused the corrosion. I'd be able to tell if it was biological, humidity, or caused by something else. I'm a materials engineer and so I have access to all kinds of analysis equipment at work. No guarantee I'll find a solid answer, but my time and effort is free so all you have to loose is a piece of corroded aluminum! I'm storing some parts in my basement, some in the living room, and some in the garage. I've been curious about corrosion during storage and so you're problem could provide some good evidence. Let me know. Regards, Ben Church CH801 - working on the wings 507 Melvin Ave Racine, WI 53402 ------------------------------------------------------------------------- ----- Email message sent from CompuServe - visit us today at http://www.cs.com


    Message 6


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    Time: 04:41:51 PM PST US
    From: "Dirk Zahtilla" <ideaz1@sbcglobal.net>
    Subject: Re: T-6 Corrosion Resistance
    I was doing my own anodizing a couple years back (it's a pretty simple process) and if you mess up you just dunked the part in a lye solution to clean it off then started over. There's a drain cleaner called Red Devil and is mostly lye, that you can probably still get at the grocery store. I'll look up the actual chemical name and post it later (gotta find the book). A couple interesting things about aluminum oxide (anodizing is an oxide chrystal layer that looks like a microscopic honey comb which can be filled with dye for color and when heated the cells close up sealing in the dye)for those who don't know:1 it is very hard (aluminum oxide sandpaper will cut steel) and corosion proof.2 it is non conductive. Dirk ----- Original Message ----- From: "Bill Naumuk" <naumuk@alltel.net> Sent: Friday, November 07, 2008 4:04 PM Subject: Re: Zenith-List: Re: T-6 Corrosion Resistance > > Dirk- > Too late for me now, but I think this belongs in the archives if it > works. > > Bill > ----- Original Message ----- > From: "Dirk Zahtilla" <ideaz1@sbcglobal.net> > To: <zenith-list@matronics.com> > Sent: Thursday, November 06, 2008 9:33 PM > Subject: Re: Zenith-List: Re: T-6 Corrosion Resistance > > >> >> Aluminum oxide will disolve almost instantly with Lye. It will also >> remove anodizing which is a form of aluminum oxide. >> ----- Original Message ----- >> From: "Bill Naumuk" <naumuk@alltel.net> >> To: <zenith-list@matronics.com> >> Sent: Thursday, November 06, 2008 3:24 PM >> Subject: Re: Zenith-List: Re: T-6 Corrosion Resistance >> >> >>> >>> Dave- >>> MEK, eh? I tried everything under the sun but that, including to try >>> to polish it out with Nuvite with no luck. >>> Bill >>> ----- Original Message ----- >>> From: "David Brown" <dbrown@avecc.com> >>> To: <zenith-list@matronics.com> >>> Sent: Thursday, November 06, 2008 10:10 AM >>> Subject: RE: Zenith-List: Re: T-6 Corrosion Resistance >>> >>> >>> >>> >>> This is interesting, my top rear fuselage skin looked like that also. >>> Now I am thinking that it came from Zenith like that. I cleaned with >>> MEK, then precote and Scotchbrite and it came out fine. >>> Just finished the 40 hrs, took my first passenger Sunday, (my wife). >>> >>> David >>> N601EX >>> >>> >>> Aviation in itself is not inherently dangerous. But to an even greater >>> degree than the sea, it is terribly unforgiving of any carelessness, >>> incapacity or neglect. >>> >>> >>> I had a piece that got damp in the wrapping paper. Top rear fuselage >>> skin that looked much like that. There was no pitting and it cleaned up >>> just fine with some stuff I found at Home Depot. >>> >>> -------- >>> W.R. &quot;Gig&quot; Giacona >>> 601XL Under Construction >>> See my progress at www.peoamerica.net/N601WR >>> >>> >>> >>> >>> Read this topic online here: >>> >>> http://forums.matronics.com/viewtopic.php?p=212590#212590 >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >> >> >> >> >> > > >




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