Zenith-List Digest Archive

Mon 11/17/08


Total Messages Posted: 18



Today's Message Index:
----------------------
 
     1. 02:47 AM - electrical switches / curcuit breakers (burbby)
     2. 06:17 AM - Flap Switch Wiring Diagram (Dr. Andrew Elliott)
     3. 07:09 AM - Re: Zenith- Alert To Aileron Cable Tension (japhillipsga@aol.com)
     4. 07:15 AM - Re: electrical switches / curcuit breakers (Ken)
     5. 07:20 AM - Re: electrical switches / curcuit breakers (Dirk Zahtilla)
     6. 09:03 AM - 9 Hour X-Country, engine purred, cables loosened! (Scott Thatcher)
     7. 09:41 AM - Re: 9 Hour X-Country, engine purred, cables loosened! (LarryMcFarland)
     8. 12:34 PM - Re: 9 Hour X-Country, engine purred, cables loosened! (japhillipsga@aol.com)
     9. 01:06 PM - Fluctuating tachometer readings (aprazer)
    10. 01:09 PM - Zenith : [ Curt Thompson ] : New Email List PhotoShare Available! (Email List PhotoShares)
    11. 01:12 PM - Zenith : [ Curt Thompson ] : New Email List PhotoShare Available! (Email List PhotoShares)
    12. 01:12 PM - Re: I've moved to FLAG (and you can too) (Jimbo)
    13. 02:48 PM - Re: Fluctuating tachometer readings (Pete Krotje)
    14. 03:37 PM - Re: Zenith- Alert To Aileron Cable Tension (leinad)
    15. 03:37 PM - Chat Room Reminder (George Race)
    16. 03:47 PM - Re: Re: Zenith- Alert To Aileron Cable Tension (Roger & Lina Hill)
    17. 04:58 PM - Great (U.S.) source for chocks (Dr. Andrew Elliott)
    18. 06:20 PM - Re: 9 Hour X-Country, engine purred, cables loosened! (Ron Lendon)
 
 
 


Message 1


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    Time: 02:47:00 AM PST US
    From: burbby <burbby@yahoo.com>
    Subject: electrical switches / curcuit breakers
    Its getting time to start planning the Electrical curcuits my plane.-- I am looking at the circuit breaker/ switch to act as both Switch and circu it breaker also.- - http://www.aircraftspruce.com/catalog/elpages/pbcircuitbrkr.php-- W31 S eries - Has anyone had a problem using this method?-- Pros. or cons-- Any ideas? - Gary Bassham (N7601) resereved Millsap, Tx - -=0A=0A=0A


    Message 2


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    Time: 06:17:55 AM PST US
    From: "Dr. Andrew Elliott" <a.s.elliott@cox.net>
    Subject: Flap Switch Wiring Diagram
    I have a flap switch wiring diagram on a web page at http://members.cox.net/n601ge/drawings/flap_switch.html or you can use this tiny link (for a few days) http://tinyurl.com/5owktt FWIW, Andy Elliott, Mesa, AZ N601GE (registered) 601XL/TD, Corvair, finishing...


    Message 3


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    Time: 07:09:21 AM PST US
    Subject: Re: Zenith- Alert To Aileron Cable Tension
    From: japhillipsga@aol.com
    Dear 601XL Builders and Flyers, my eyes have been opened to an issue. All this talk about flutter and cables, etc., led me to buy a tensionmeter and check the cables in my XL. Wow was I surprised! The aileron cables were at 17 pounds and the elevator at below 10 pounds. By ZAC they should have been 30 & 40 pds. I reset them and flew. I was pleased at the difference in control and response. Now before you think "that just can't happen to me"?I set my cables with my hands plucking them, seemed good and tight.I have tightened mine twice since I built her. No body has "calibrated" fingers. I alert you all and?hope everybody will check their cables. I had flutter a couple years ago that scared the poop out of me. Don't want it again or that anybody should be lost because of it. The cable tester cost about $190. How much does having a wing come off cost? Best wishes, Bill of Georgia N505WP 601XL-3300 140 hours?


    Message 4


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    Time: 07:15:40 AM PST US
    Subject: Re: electrical switches / curcuit breakers
    From: "Ken" <hror1@pld.com>
    I'm not the voice of experience yet but I'm almost done wiring and I'll list some considerations I had. The major downside is cost. I have several 3 amp breakers on my panel and as you will note they are the most expensive on the entire list. In my case I had to go back and replace a couple with a higher amperage and now have breakers laying on the table which I won't use. Since I went with w58's that isn't a big hit. Another downside is -- is there any visual indication if they are tripped? (I don't know the answer.) A part of my goal was the very minimum exposure of wires that could short while unprotected. If you use a combination switch/breaker you either have to have it close to the buss bar (maximum protection but possibly inconvenient location) or else have a unprotected hot wire going to your switch/breaker(which you located conveniently). On the plus side is a lot of convenience. They take up much less space. You don't have to worry about the quality of your crimps between a breaker and your switch and save you the labor of wiring a separate switch. Its getting time to start planning the Electrical curcuits my plane. I am looking at the circuit breaker/ switch to act as both Switch and circuit breaker also. http://www.aircraftspruce.com/catalog/elpages/pbcircuitbrkr.php W31 Series Has anyone had a problem using this method? Pros. or cons Any ideas? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=214680#214680


    Message 5


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    Time: 07:20:50 AM PST US
    From: "Dirk Zahtilla" <ideaz1@sbcglobal.net>
    Subject: Re: electrical switches / curcuit breakers
    That's my intention also. I think most people don't do it because they cost a lot more. I like the concept of using one part instead of 2 to do the job. Dirk ----- Original Message ----- From: burbby To: zenith-list@matronics.com Sent: Monday, November 17, 2008 2:44 AM Subject: Zenith-List: electrical switches / curcuit breakers Its getting time to start planning the Electrical curcuits my plane. I am looking at the circuit breaker/ switch to act as both Switch and circuit breaker also. http://www.aircraftspruce.com/catalog/elpages/pbcircuitbrkr.php W31 Series Has anyone had a problem using this method? Pros. or cons Any ideas? Gary Bassham (N7601) resereved Millsap, Tx 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D


    Message 6


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    Time: 09:03:17 AM PST US
    From: "Scott Thatcher" <s_thatcher@bellsouth.net>
    Subject: 9 Hour X-Country, engine purred, cables loosened!
    Here is a rundown of my 9 hour x-country last month from Palm Beach Gardens, FL to Andrews, NC. It's only a 700 mile (statute) flight but I had headwinds and I kept the speed below 100 mph the entire trip. I put 40 pounds of baggage in the rear baggage area in order to help keep the nose up without using full trim during flight. And it worked beautifully. To alleviate my heavy left wing, I kept 12 gallons in the right wing, 30 lbs baggage in the right locker, and 6 gallons in the left wing. Now I could fly hands off most of the trip. When I left Palm Beach Gardens, the aileron cables were tight although I didn't use a tensionometer to measure the tautness of the cables. My first stop was in Sebring for lunch. On takeoff, the left canopy lock unlatched. After Jay's experience, I throttled back and made a 500' pattern and retuned to land. Reseated the latch and again took off. Because of light turbulence (heavy in these LSA's), and strong headwinds with gusts, I decided to call it quits fairly early on Saturday afternoon and spend the night in Ocala, FL. I asked the FBO to tie down the aircraft and I headed to the Motel. The next morning, I loaded the aircraft similar to above and noted that the tie downs were extremely tight. I would say at least 50-100 lbs of force were used to tie the wings down. At the time, I thought that was a good idea because of the gusty conditions but later wondered what affect the negative load had on the lower spar cap. A quick and dirty analysis indicated that the bending moments of 1100 ft-lbs (old school) would equate to a small 200 lb load at the center of the wing. That's about 0.25 g negative. Nothing to worry about. At least yet. The next 6 hours were spent cruising around 4500 feet and landing at several locations for fuel. My first stop was at Tellfair-Wheeler in Georgia and to my surprise, they had no fuel and were completely unattended. So I made a short hop to Dublin and re-fueled there. Talked to a fellow who worked at the AMD factory and he mentioned I needed to look at the bearing covers on the wheels when I get a chance. He also spoke very favorably about the quality of workmanship and he really enjoyed the sound of that Corvair engine. Next stop was to be Habersham at the foothills just south of Andrews, NC. But, while I was now at 6500 feet, it was very difficult to descend to land and make that long climb back up to altitude all over again so I decided to just continue over the mountains to Andrews. It was about now that I noticed a slight difference in the feel of the ailerons. I could move the stick left and right about an inch without any movement of the ailerons themselves. As anyone knows when you fly over open water, the engine will invariably make small noises that you have never heard before just about the time you reach a point of no-return. And it is also true when flying over mountains, ailerons will start to buzz, cables feel like they are no longer attached and the engine starts making noises not heard before... you know the slight decrease in rpm that lasts about a thousandth of a second and causes your heart to momentarily stop. 30 minutes later I was pushing N601EL into my hangar in Andrews, NC. Other than directly over the mountains, she flew well and the engine ran exceptionally. My G-Meter showed that I had only experienced a 1.7 G positive and 0.4 G negative for the entire trip. But now I wanted to know what was going on with the cables. I pulled the seats out and ran my hand over the aileron cables and noticed they seemed much looser than when they were installed. Then I found the balance cable and it was limp... no tension at all. I immediately ordered a Tensionometer from ACS and when I checked the cable tensions, here is what I discovered. Rudder Cable: 12-15 lbs. Aileron Cable: 10 lbs. Balance Cable: 0 (not measurable). Elevator cable: 10-12 lbs. Now what worried me was, "How does an aileron and balance cable become so loose in so short a time?" The only way I could think of was that the bellcrank moved or the wing geometry changed, both of which gave me a chill! But neither of these things occurred. I checked the fairleads and they were still in place. And all nicopress fittings were still attached and turnbuckes still safetied. So I plan to re-tighten to the new specs of 40/30/22 +/- 5 (Elevator, Aileron, Rudder respectively) and recheck the lower spar cap and the rib attachment of the bellcrank. Anyone have any other ideas? From my experience though, check those cable tensions often because they seemingly loosen up without any reason! N601EL now has 25 hours of total time. Scott Thatcher, Palm Beach Gardens, FL 601XL with WW Corvair, Registered as E-LSA N601EL, http://placestofly.com, http://eaa203.com, http://mykitlog.com/sdthatcher Webmaster: http://zenvair.com


    Message 7


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    Time: 09:41:36 AM PST US
    From: LarryMcFarland <larry@macsmachine.com>
    Subject: Re: 9 Hour X-Country, engine purred, cables loosened!
    Scott, I'd have recommended you go for 20/30/20 tension as you reference, because the wing structure only has to give an extremely small amount to give up tension. 6061 is somewhat like bubble gum and a rib with channel reinforcement will deflect and with additional tightening repeated, you will see more loose cable. I don't think for a minute that lack of tension could cause problems, but certainly over tightening will eventually cause you grief. Look carefully at the skin where the bellcrank is located and see if you find any indication of reading the flange line. I've seen the rib pronounced at this location where cables have been over tightened and for that reason I maintain the lesser tensions without problems. Different wing on my HDS of course, but I have the same concerns. Larry McFarland 601HDS at www.macsmachine.com Scott Thatcher wrote: > So I plan to re-tighten to the new specs of 40/30/22 +/- 5 (Elevator, > Aileron, Rudder respectively) and recheck the lower spar cap and the > rib attachment of the bellcrank. Anyone have any other ideas? From > my experience though, check those cable tensions often because they > seemingly loosen up without any reason! N601EL now has 25 hours of > total time. > > Scott Thatcher, Palm Beach Gardens, FL > 601XL with WW Corvair, Registered as E-LSA > N601EL, http://placestofly.com, http://eaa203.com, > http://mykitlog.com/sdthatcher > Webmaster: http://zenvair.com > * > *


    Message 8


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    Time: 12:34:07 PM PST US
    Subject: Re: 9 Hour X-Country, engine purred, cables loosened!
    From: japhillipsga@aol.com
    Scott, 1/8 cable will stretch. Also in the early flying time fittings, bellcranks?and bolts will seat themselves and all this will create slack in the system. Ask me how I know. Further, I can't tell the difference between a cable at 20 and 30 pounds tension. Maybe others can, but I can't. So the tension meter gage is the real answer. Since I found my slack cables my new maintenance is check the cables with the meter with every tire air pressure check. Chances are your cables were below standard margin when you got started.? Great story and best of luck, Bill of Georgia 601XL-3300 140 hrs -----Original Message----- From: Scott Thatcher <s_thatcher@bellsouth.net> Sent: Mon, 17 Nov 2008 11:59 am Subject: Zenith-List: 9 Hour X-Country, engine purred, cables loosened! Here is a rundown of my 9 hour x-country last month from Palm Beach Gardens, FL to Andrews, NC.? It's only a 700 mile (statute) flight but I had headwinds and I kept the speed below 100 mph the entire trip.? I put 40 pounds of baggage in the rear baggage area in order to help keep the nose up without using full trim during flight. And it worked beautifully.? To alleviate my heavy left wing, I kept 12 gallons in the right wing, 30 lbs baggage in the right locker, and 6 gallons in the left wing.? Now I could fly hands off most of the trip. ? When I left Palm Beach Gardens, the aileron cables were tight although I didn't use a tensionometer to measure the tautness of the cables.? My first stop was in Sebring for lunch.? On takeoff, the left canopy lock unlatched. After Jay's experience, I throttled back and made a 500' pattern and retuned to land.? Reseated the latch and again took off. Because of light turbulence (heavy in these LSA's), and strong headwinds with gusts, I decided to call it quits fairly early on Saturday afternoon and spend the night in Ocala, FL.? I asked the FBO to tie down the aircraft and I headed to the Motel. ? The next morning, I loaded the aircraft similar to above and noted that the tie downs were extremely tight. I would say at least 50-100 lbs of force were used to tie the wings down.? At the time, I thought that was a good idea because of the gusty conditions but later wondered what affect the negative load had on the lower spar cap.? A quick and dirty analysis indicated that the bending moments of 1100 ft-lbs (old school) would equate to a small 200 lb load at the center of the wing. That's about 0.25 g negative.? Nothing to worry about.? At least yet. ? The next 6 hours were spent cruising around 4500 feet and landing at several locations for fuel.? My first stop was at Tellfair-Wheeler in Georgia and to my surprise, they had no fuel and were completely unattended.? So I made a short hop to Dublin and re-fueled there.? Talked to a fellow who worked at the AMD factory and he mentioned I needed to look at? the bearing covers on the wheels when I get a chance. He also spoke very favorably about the quality of workmanship and he really enjoyed the sound of that Corvair engine. ? Next stop was to be Habersham at the foothills just south of Andrews, NC. But, while I was now at 6500 feet, it was very difficult to descend to land and make that long climb back up to altitude all over again so I decided to just continue over the mountains to Andrews. ? It was about now that I noticed a slight difference in the feel of the ailerons.? I could move the stick left and right about an inch without any movement of the ailerons themselves.? As anyone knows when you fly over open water, the engine will invariably make small noises that you have never heard before just about the time you reach a point of no-return.? And it is also true when flying over mountains, ailerons will start to buzz, cables feel like they are no longer attached and the engine starts making noises not heard before... you know the slight decrease in rpm that lasts about a thousandth of a second and causes your heart to momentarily stop. ? 30 minutes later I was pushing N601EL into my hangar in Andrews, NC.? Other than directly over the mountains, she flew well and the engine ran exceptionally.? My G-Meter showed that I had only experienced a 1.7 G positive and 0.4 G negative for the entire trip. But now I wanted to know what was going on with the cables. I pulled the seats out and ran my hand over the aileron cables and noticed they seemed much looser than when they were installed.? Then I found the balance cable and it was limp... no tension at all. ? I immediately ordered a Tensionometer from ACS and when I checked the cable tensions, here is what I discovered.? Rudder Cable: 12-15 lbs.? Aileron Cable: 10 lbs.? Balance Cable: 0 (not measurable).? Elevator cable: 10-12 lbs.? Now what worried me was, "How does an aileron and balance cable become so loose in so short a time?"? The only way I could think of was that the bellcrank moved or the wing geometry changed, both of which gave me a chill!? But neither of these things occurred.? I checked the fairleads and they were still in place.? And all nicopress fittings were still attached and turnbuckes still safetied. ? So I plan to re-tighten to the new specs of 40/30/22 +/- 5 (Elevator, Aileron, Rudder respectively) and recheck the lower spar cap and the rib attachment of the bellcrank.? Anyone have any other ideas?? From my experience though, check those cable tensions often because they seemingly loosen up without any reason!? N601EL now has 25 hours of total time. ? Scott Thatcher, Palm Beach Gardens, FL 601XL with WW Corvair, Registered as E-LSA N601EL, http://placestofly.com, http://eaa203.com, http://mykitlog.com/sdthatcher Webmaster: http://zenvair.com


    Message 9


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    Time: 01:06:03 PM PST US
    Subject: Fluctuating tachometer readings
    From: "aprazer" <aprazer@cableone.net>
    Scenerio: 3300 Jabiru; Dynon DK180; Pulse/Revolution values are set @ 6; tach wired to alternator with 1 amp fuse; Problem fluctuating tach readings on taxi testing. Readings: At idle 2000+/- RPM -- hand held tack shows 1050+/- 10; As I add throttle Dynon RPM drops to 1600; Slowly adding more power tach reading comes up then drops until it reaches full throttle and reads 2300 (static should be 2800). Has anyone had this problem? If so, how did you solve it? Any and all help will be greatly appreciated! Thanks, Mack Kreizenbeck 601XL N990MK Read this topic online here: http://forums.matronics.com/viewtopic.php?p=214749#214749


    Message 10


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    Time: 01:09:28 PM PST US
    Subject: Zenith : [ Curt Thompson ] : New Email List PhotoShare Available!
    From: Email List PhotoShares <pictures@matronics.com>
    A new Email List PhotoShare is available: Poster: Curt Thompson <Curt.Thompson@verizon.net> Lists: Zenith-List,Zenith801701-List Subject: TurboCAD drawings of CH701 form blocks and other parts. http://www.matronics.com/photoshare/Curt.Thompson@verizon.net.11.17.2008 ---------------------------------------------------------- o Main PhotoShare Index http://www.matronics.com/photoshare o Submitting a PhotoShare If you wish to submit a PhotoShare of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures@matronics.com ----------------------------------------------------------


    Message 11


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    Time: 01:12:16 PM PST US
    Subject: Zenith : [ Curt Thompson ] : New Email List PhotoShare Available!
    From: Email List PhotoShares <pictures@matronics.com>
    A new Email List PhotoShare is available: Poster: Curt Thompson <Curt.Thompson@verizon.net> Lists: Zenith-List,Zenith801701-List Subject: TurboCAD drawings of CH701 form blocks and other parts. http://www.matronics.com/photoshare/Curt.Thompson@verizon.net.11.17.2008 ---------------------------------------------------------- o Main PhotoShare Index http://www.matronics.com/photoshare o Submitting a PhotoShare If you wish to submit a PhotoShare of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures@matronics.com ----------------------------------------------------------


    Message 12


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    Time: 01:12:35 PM PST US
    From: Jimbo <jimandmandy@yahoo.com>
    Subject: Re: I've moved to FLAG (and you can too)
    For those in the Los Angeles / North OC area, EAA Chapter 96- at Compton Woodley Airport (CPM) has similar facilities available. Contact Keith Spreu er at (310)-692-5648 www.eaa96.org Jim LoBue 601XL/Corvair --- On Fri, 11/14/08, Richard Vetterli <richvetterli@yahoo.com> wrote: From: Richard Vetterli <richvetterli@yahoo.com> Subject: Zenith-List: I've moved to FLAG (and you can too) <richvetterli@yahoo.com> Attention Northern California (SF Bay Area) builders. After building in my garage for the past four years, I've moved my project to "First Light Aviation Group" (FLAG) in Livermore, California, adjacent to the Livermore Airport (lvk). FLAG has individual building bays, each one complete with plenty of power, compressed air, large locking tool boxs, work tables, shelves and a pallet rack for large parts. FLAG also supplies large tools (drill press, shear, brake, etc) with convenient bathrooms, vending machines, fridge and microwave. And, it's available 24/7. In the lobby is a retail store with pilot supplies and building supplies. A large meeting room upstairs rounds out the facility. I found that when I moved my airplane to FLAG, I was able to work in the company of fellow builders/pilots and without the distractions of building at home. Now I'm confident that I'll get my plane flying in short order. No one asked me to post this and I'm not affiliated with FLAG, I'm just a happy customer. Check it out at www.flaglvk.com Rich Vetterli 601XL/Corvair 95% done, 95% to go Check out my progress at www.geocities.com/stixx5a


    Message 13


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    Time: 02:48:38 PM PST US
    From: "Pete Krotje" <pete@usjabiru.com>
    Subject: Fluctuating tachometer readings
    Your Dynon is picking up stray signals from other wiring. Typical sources are CHT or EGT wires. A fuel pressure sender is also a good source of stray signal if located too close to the distributor. Another possibility is a bad fuse with increased resistance. Try running without the fuse. Pete -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of aprazer Sent: Monday, November 17, 2008 3:06 PM Subject: Zenith-List: Fluctuating tachometer readings Scenerio: 3300 Jabiru; Dynon DK180; Pulse/Revolution values are set @ 6; tach wired to alternator with 1 amp fuse; Problem fluctuating tach readings on taxi testing. Readings: At idle 2000+/- RPM -- hand held tack shows 1050+/- 10; As I add throttle Dynon RPM drops to 1600; Slowly adding more power tach reading comes up then drops until it reaches full throttle and reads 2300 (static should be 2800). Has anyone had this problem? If so, how did you solve it? Any and all help will be greatly appreciated! Thanks, Mack Kreizenbeck 601XL N990MK Read this topic online here: http://forums.matronics.com/viewtopic.php?p=214749#214749


    Message 14


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    Time: 03:37:48 PM PST US
    Subject: Re: Zenith- Alert To Aileron Cable Tension
    From: "leinad" <leinad@hughes.net>
    I think it was Larry McFarland that had plans to make a cable tension guage on his website. I took his lead and made my own, modifying his design somewhat. I made it smaller and amplified the motion. I put pictures on my website on the tools page. When I checked my cables, also done by feel I found the same thing that you did. I had around 18 lbs on the rudder and 15 pounds on the elevator (my ailerons are not cabled yet). The 40 pounds specified for the elevator seams like a lot of load to put on those flimsy horns. I haven't readjusted them yet, but I have some time (a lot) before first flight. Dan http://daniel.dempseyfamily.us [quote] ="japhillipsga(at)aol.com"]Dear 601XL Builders and Flyers, my eyes have been opened to an issue. All this talk about flutter and cables, etc., led me to buy a tensionmeter and check the cables in my XL. Wow was I surprised! The aileron cables were at 17 pounds and the elevator at below 10 pounds. By ZAC they should have been 30 & 40 pds. I reset them and flew. I was pleased at the difference in control and response. Now before you think "that just can't happen to me" I set my cables with my hands plucking them, seemed good and tight.I have tightened mine twice since I built her. No body has "calibrated" fingers. I alert you all and hope everybody will check their cables. I had flutter a couple years ago that scared the poop out of me. Don't want it again or that anybody should be lost because of it. The cable tester cost about $190. How much does having a wing come off cost? Best wishes, Bill of Georgia N505WP 601XL-3300 140 hours > [b] -------- Scratch building XL with Corvair Engine Read this topic online here: http://forums.matronics.com/viewtopic.php?p=214777#214777


    Message 15


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    Time: 03:37:51 PM PST US
    From: "George Race" <mykitairplane@mrrace.com>
    Subject: Chat Room Reminder
    Please join us for our Monday evening chat room starting around 8:00 PM Eastern Time. <blocked::blocked::blocked::blocked::blocked::blocked::http://www.mykitairpl ane.com/chat/> http://www.mykitairplane.com/chat/ George Do Not Archive


    Message 16


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    Time: 03:47:31 PM PST US
    From: "Roger & Lina Hill" <hills@sunflower.com>
    Subject: Re: Zenith- Alert To Aileron Cable Tension
    Hey Billl Are you going to rent that test out to us? I would sure like to use it on my 601 HDS. Roger _____ From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of japhillipsga@aol.com Sent: Monday, November 17, 2008 9:08 AM Subject: Zenith-List: Re: Zenith- Alert To Aileron Cable Tension Dear 601XL Builders and Flyers, my eyes have been opened to an issue. All this talk about flutter and cables, etc., led me to buy a tensionmeter and check the cables in my XL. Wow was I surprised! The aileron cables were at 17 pounds and the elevator at below 10 pounds. By ZAC they should have been 30 & 40 pds. I reset them and flew. I was pleased at the difference in control and response. Now before you think "that just can't happen to me" I set my cables with my hands plucking them, seemed good and tight.I have tightened mine twice since I built her. No body has "calibrated" fingers. I alert you all and hope everybody will check their cables. I had flutter a couple years ago that scared the poop out of me. Don't want it again or that anybody should be lost because of it. The cable tester cost about $190. How much does having a wing come off cost? Best wishes, Bill of Georgia N505WP 601XL-3300 140 hours


    Message 17


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    Time: 04:58:22 PM PST US
    From: "Dr. Andrew Elliott" <a.s.elliott@cox.net>
    Subject: Great (U.S.) source for chocks
    Gang: Recently picked up a set of excellent wheel chocks for my 601 (with 5.00x5 tires), from www.chocks.com, which is Worden Safety Products. The set I chose was the A4R-R Small Extruded Wedge chock, made from EPDM rubber and sold in pairs, with a connecting rope, for $7.50/pair. With shipping, total was about $25. The specific link for this choice is http://www.chocks.com/chock.php?sn=2340402924 FWIW, Andy Elliott, Mesa, AZ N601GE (registered) 601XL/TD, Corvair, finishing...


    Message 18


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    Time: 06:20:39 PM PST US
    Subject: Re: 9 Hour X-Country, engine purred, cables loosened!
    From: "Ron Lendon" <rlendon@comcast.net>
    Scott, Great report. The only experience I have with keeping cables under consistent tension is my guitar strings. I have been restringing guitars for many years and what I do is bring them all in to tune then stretch them slightly by pulling them away from the finger board. Then I re-tune and for the most part they stay in tune. Experience has taught me that without the stretching step I chase the tune of the guitar for about a week before it settles in. I would imagine this also applies to cables but haven't found the documentation that states so. YMMV -------- Ron Lendon, Clinton Township, MI WW Corvair with Roy's Garage 5th bearing Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=214812#214812




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