Zenith-List Digest Archive

Thu 03/19/09


Total Messages Posted: 9



Today's Message Index:
----------------------
 
     1. 04:50 AM - Re: Ailerons (K Dilks)
     2. 05:51 AM - Re: Ailerons (Dave Austin)
     3. 12:26 PM - Re: Re: Ailerons (Dave)
     4. 03:20 PM - Re: Ailerons (Sabrina)
     5. 04:55 PM - Re: Ailerons ()
     6. 07:01 PM - HOmeland security crap buggering GA (ashontz)
     7. 07:17 PM - Re: HOmeland security crap buggering GA (Sabrina)
     8. 07:25 PM - Re: HOmeland security crap buggering GA (ashontz)
     9. 07:36 PM - Re: HOmeland security crap buggering GA (Mike Moore)
 
 
 


Message 1


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    Time: 04:50:10 AM PST US
    Subject: Re: Ailerons
    From: "K Dilks" <kevin.dilks@liwest.at>
    OK this is how I see this. The real issue weather an aileron needs balancing is the design speed and the design of the aileron its self. Low speed plane ( below 100mph) can getaway without either dynamic ( balance weights) nor aerodynamic balance. These designs have a hinge at the very front of the aileron(XL style) Next up the speed ladder is no dynamic balancing but with the hinge point offset so as to act with some aerodynamic balance( plus a small mass balance due to the mass foward of the hinge line. After this is the full mass balance ( but not necessary 100% of aileron mass ) with carefully positioned hinge points to give more aerodynamic balance.IE look at a fully aerobatic aileron, some having spades to give more aerodynamic balance. Last is hydraulic assistance etc etc One thing that strikes me is that even if the cable tension is correct they then presume that the blob in the cock pit is holding the stick tight. Tight control cables do not cure a potential flutter issue, they just delay its onset at best. The issue is what actually causes the flutter in the first place and this is corrected by the correct engineering of mass balance, aerodynamic balance and the aileron hinge point. Obviously profile shape will enter the equation but this is the basics. I am not saying that for sure the XL needs balanced controles but as they would eliminate a potential serious problem and possible make for nice controle harmony why not fit them? In the UK there attitude I feel is correct if they have found a resonable chance of flutter occuring then somthning should be done. Normally aircraft are over engineered in aspects like this to give a reasonable saftey factor but this seems marginal at best on the XL. Sorry for my monolog but had to air my thoughts Kev Brit living Austria ....FAA A+P -------- Austria ............. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=235210#235210


    Message 2


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    Time: 05:51:47 AM PST US
    From: "Dave Austin" <daveaustin2@primus.ca>
    Subject: Re: Ailerons
    Has anybody done any work on the size of the mass balancer? From previous building I'm aware that it does not have to be fully balanced to get enough benefit to prevent flutter. There has to be a graph of "percent of aileron weight" to "flutter inhibiting ability" somewhere. Dave Austin 601HDS - 912


    Message 3


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    Time: 12:26:15 PM PST US
    From: "Dave" <d.goddard@ns.sympatico.ca>
    Subject: Re: Ailerons
    While I fully endorse the notion of pilots of "experimental" aircraft trying to design/discuss/improve their aircraft, most of these discussed solutions appear to assume that somebody actually knows that 1) there actually is a problem, and 2) the ailerons are the source of said problem. I'm not any more sure of that than I am of the assertion by the faithful that "There absolutely cannot be any problem because the design hath been decreed from on high by CH". Now if the discussion were to centered more on the idea that: "Balanced ailerons have been shown to be a good idea in general. Lets find a good way to apply that idea and improve our aircraft." it would look better. Because at the end of the day nobody here has any data that this is THE solution to the question of why do bad things appear to be happening. Do Not Archive


    Message 4


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    Time: 03:20:53 PM PST US
    Subject: Re: Ailerons
    From: "Sabrina" <chicago2paris@msn.com>
    In light of Terry's comments and my response, many have written off line asking me if I think aileron flutter is THE problem. NO ONE KNOWS at this point, and even if it is A problem, it might be overspeed plus some trigger that is the real problem, not the design. I don't know what is tearing the wings off anymore now that I did in 2006. Terry and ZBAG are onto a scent and I hope they figure it out. What kept coming to my mind was the Tacoma Narrows Bridge. http://www.youtube.com/watch?v=NjT56h6Ez3Q Looking at the design and examining XLs in 2005 and 2006 and while building I came to the personal opinion that MY fuselage could not dampen vibrations well enough without more. I don't like how the rear spar attach plates are not very well cross-tied. I don't like how wide the fuselage is and how the main spar is tied to the skins/cabin floor. I decided to reinforced the rear fuselage with a thermoplastic/foam/aluminum shoe from 6B5-6 to 6B5-6 encasing 6B21-1 & 6B21-2 and including most of the area under 6B21-7. I also decided to reinforced the main spar and forward fuselage with a "tub" of aluminum/foam/aluminum&thermoplastic including the forward side skins, L angles, main spar uprights, firewall, cabin floor, forward top skin, etc. So too, I added additional lateral stiffening (foot rest) as well as main spar to firewall stiffeners and spar to cabin floor stiffeners. My cabin floor is 1 5/8" higher than most and the "twin" forward top fuselage skin is nearly 1 3/4 inches lower than the original. So too, the firewall is two inches thick in many places, as are the cabin sides from the firewall to just past the the main spar uprights. I have an indicator that will hopefully pop up if the center section of the main spar moves relative to the forward fuselage and two additional indicators that will pop loose if the main spar uprights twist beyond nominal. In case my engine could "trigger" any oscillations, I created and installed an engine dampener that looks like a horseshoe. My biggest fear now is/are the heavy Ray Allen pistol grips I have sitting atop two sticks. I have tried to dampen them with leather and thermoplastic the best I could. It appears to take speed, plus a trigger plus a fuselage that will not dampen before a wing will come off. So the short answer--do I think mass balanced ailerons are the only cure: NO. Will I tension my aileron cables and keep to speeds under what the 3D computer models suggest as to Vne: YOU BET. We are concentrating TOO much on the LAA aileron mandates and NOT enough on their mandates on how to strengthen the center section of the main spar. I would suggest to those that have written me off line to seriously consider the LAA recommendations and the ones on strengthening the fuselage/main spar center section in particular. Your guess is as good as mine. :o) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=235282#235282


    Message 5


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    Time: 04:55:56 PM PST US
    From: <paulrod36@msn.com>
    Subject: Re: Ailerons
    About a week ago I dropped in at my friendly Airparts, and looked through their stock, thinking in terms of pushpull tubes for my ailerons. I pulled out some tubes ranging from 1-1/4 down to 3/4, and then looked at SQUARE tubing as well. Pullin almost 12 feet of tube out of the racks, none of them were particularly easy to bend by hand, and, at the roughly 7 feet from bellcrank to fuselage skin, not of them had any appreciable sag. I suppose there might be some harmonics in a piece that long, but I very seriously doubt you'd get a tube to bend under aileron pressure until very near mach one - in which case you then have a very different concern. So, the plan is-- one length of pushpull rod from bellcrank to fuselage skin, a 6 to 8 inch inner splice held by a couple of AN=3 bolts, and an approx 21 inch tube from control stick to the other end of the inner splice. And, if I can lay hands on the appropriate size aluminum bar, and well-centered drilled and tapped holes in the bar, threadad ball rod ends to allow for adjustment, with locknuts to keep them that way. (And, square tubing even looks cool.) Paul Rodriguez ----- Original Message ----- From: ZodieRocket<mailto:zodierocket@hsfx.ca> To: zenith-list@matronics.com<mailto:zenith-list@matronics.com> Sent: Wednesday, March 18, 2009 6:35 AM Subject: RE: Zenith-List: Ailerons Problem is that in the XL the span for a push rod is quite large and you have travel in a vertical as well as a horizontal range. With such a run, to make a system that can handle the load that the cables are capable of you would need to have a complicated bearing arrangement to support the push rod in both movements. I imagine that the system can be done safely with a complete change in which the way the controls presently work, but just adding a rod with a few fittings would not be able to handle the design loads that the cables can handle for a safe conversion. Mark Townsend Alma, Ontario Zodiac CH650 C-GOXL, CH701 Rotax 912, STOL CH750 Just started www.ch601.org<http://www.ch601.org/> / www.ch701.com<http://www.ch701.com/>/ www.Osprey2.com<http://www.osprey2.com/> -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Roger & Lina Hill Sent: Tuesday, March 17, 2009 12:12 PM To: zenith-list@matronics.com Subject: RE: Zenith-List: Ailerons Well I have to wonder, why not just use Push rods instead of cables for the Ailerons? Then you never have to worry about cable slack. I have them on my HDS 601 and they work perfectly. Roger ------------------------------------------------------------------------- ----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Jeyoung65@aol.com Sent: Tuesday, March 17, 2009 10:31 AM To: zenith-list@matronics.com Subject: Re: Zenith-List: Ailerons My understanding of control surface flutter is it can be caused by control surfaces than can move without input forces. If they move upward due to ruff air they will then be forced downward due to the air load on them. They are then forced up ect until an input force is applied to stop the cycle. So be sure to check your cable tension and looseness of all connection. Jerry of Ga In a message dated 3/17/2009 8:47:21 A.M. Eastern Standard Time, bill_dom@yahoo.com writes: The way I understand it is that cable tension does work in preventing flutter, but relying in cable tension alone is not acceptable by the FAA because of the possibility of cable loosening up. This could be very critical if cables loosen up during the course of one flight, as already happened to a 601XL. As I say, this is the way I understand it. Meaning, I could be wrong and and would like to be clarified. William Dominguez Zodiac 601XL Plans Miami Florida http://www.geocities.com/bill_dom --- On Tue, 3/17/09, roger lambert <n601ap@gmail.com> wrote: From: roger lambert <n601ap@gmail.com> Subject: Zenith-List: Ailerons To: "zenith-list@matronics.com" <zenith-list@matronics.com> Date: Tuesday, March 17, 2009, 8:38 AM It has been stated: Just because cable tension is not an acceptable means of preventing flutter in certified aircraft, does not mean that it does not work. It should be noted that many certificated aircraft, including those flying in Great Britain, have ailerons wihout external mass balanced ailerons. These include Piper Cubs, Aeroncas and, I believe, Grumman Cheetahs and Tigers. It also should be noted that in no crash/incident reported to date did the aileron cables fail, only that owners failed to maintain the cable tension. ------------------------------------------------------------------------- ----- Feeling the pinch at the grocery store? Make dinner for $10 or less<http://food.aol.com/frugal-feasts?ncid=emlcntusfood00000001>. http://www.matronics.com/Navigator?Zenith-List http://forums.matronics.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?Zenith-List<http://www.matronics.com/N avigator?Zenith-List> http://www.matronics.com/contribution<http://www.matronics.com/contributi on>


    Message 6


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    Time: 07:01:42 PM PST US
    Subject: HOmeland security crap buggering GA
    From: "ashontz" <ashontz@nbme.org>
    So is that it, our lives (at least building and flying are a life passion of mine) just come to a screeching halt now because an airliner was used as a weapon 8 years ago? Check the latest edition of e-hotline. They're getting close to making sure we're nothing but a nation of losers that sit around and watch reality tv. What if the goobermint proposed this type of intrusive lock down on how people operate their cars, or their sex lives, or had to swipe everytime they entered and exited their homes etc... At what point are people going to finally get effectively outraged at this sh!t? -------- Andy Shontz do not archive CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=235316#235316


    Message 7


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    Time: 07:17:51 PM PST US
    Subject: Re: HOmeland security crap buggering GA
    From: "Sabrina" <chicago2paris@msn.com>
    We need to show them the value of general aviation... Here is just one idea: http://www.youtube.com/watch?v=bzI1b_nfAu8&feature=channel_page Read this topic online here: http://forums.matronics.com/viewtopic.php?p=235317#235317


    Message 8


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    Time: 07:25:57 PM PST US
    Subject: Re: HOmeland security crap buggering GA
    From: "ashontz" <ashontz@nbme.org>
    shouldn't have to prove the value of anything, it's just what some people do to have fun. The things that need to be valued and respected by these people are American's rights (not privileges), right to life, liberty, and the pursuit of happiness. Where these control freak communists come off thinking they have to right to regulate everyone's life is beyond me. -------- Andy Shontz do not archive CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=235318#235318


    Message 9


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    Time: 07:36:54 PM PST US
    From: Mike Moore <soarmoore2@yahoo.com>
    Subject: Re: HOmeland security crap buggering GA
    Hi Andy, - Better be careful, or the FAA may come after you for exhibiting unstable, a ntisocial (ist) behavior. After all, everything that our government (Can yo u believe the freedom-loving American electorate actually voted them into p ower, err.. office?) is doing is for the betterment of the majority of Amer icans who earn less than - whatever the number is this week. - These certainly are interesting, and dangerous, times that we live in... - M2 - Please don't archive, as I know it's off topic and I don't want to leave a trail. Oops, too late; the IRS/congress is already at the door. - --- On Thu, 3/19/09, ashontz <ashontz@nbme.org> wrote: From: ashontz <ashontz@nbme.org> Subject: Zenith-List: HOmeland security crap buggering GA <ashontz@nbme.org> So is that it, our lives (at least building and flying are a life passion o f mine) just come to a screeching halt now because an airliner was used as a weapon 8 years ago? Check the latest edition of e-hotline. They're getting close to making sure we're nothing but a nation of losers that sit around and watch reality tv. What if the goobermint proposed this type of intrusive lock down on how peo ple operate their cars, or their sex lives, or had to swipe everytime they ente red and exited their homes etc... At what point are people going to finally get effectively outraged at this sh!t? -------- Andy Shontz do not archive CH601XL - Corvair www.mykitlog.com/ashontz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=235316#235316 =0A=0A=0A




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