Today's Message Index:
----------------------
 
     1. 05:52 AM - Facet pump and vapor lock. (601corvair)
     2. 06:18 AM - Re: Facet pump and vapor lock. (Ashley)
     3. 07:22 AM - Re: Facet pump and vapor lock. (LarryMcFarland)
     4. 08:07 AM - Re: Facet pump and vapor lock. (Dave Austin)
     5. 08:08 AM - Re: Help choosing a design (ejohns)
     6. 09:34 AM - Re: CONTACTORS (AZFlyer)
     7. 03:35 PM - Re: Y-cord construction (Bill Naumuk)
     8. 04:17 PM - Re: Y-cord construction (Gig Giacona)
     9. 05:06 PM - Re: Re: Y-cord construction (Bill Naumuk)
    10. 05:21 PM - facet pump vapor lock follow up question (601corvair)
    11. 06:49 PM - Re: facet pump vapor lock follow up question (steve)
    12. 06:59 PM - Re: facet pump vapor lock follow up question (Ashley)
    13. 07:59 PM - Re: facet pump vapor lock follow up question (Bryan Martin)
 
 
 
Message 1
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| Subject:  | Facet pump and vapor lock. | 
      
      
      Facet pump and vapor lock.
      
      -
      
      It would seem the most cited way to plumb a covair driven
      wing tank only 601 is with 2 in series facet fuel pumps on the firewall.
      - Logic would suggest this instillation
      (sucking vs pumping fuel) is susceptible to vapor lock.- My question is: 
      has anyone 
      experienced vapor
      lock with a facet pump? If so, what was the instillation and flying
      conditions.- There are lots of plumbing
      and weight advantages to this instillation (pump redundancy, oil pressure
      driven fuel shut off, reduced weight, access to all the 
      fuel all the time).
      Thanks for your in put.- Phill Hartig
      
      
      =0A=0A=0A      
      
Message 2
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| Subject:  | Re: Facet pump and vapor lock. | 
      
      My 601XL has an 0-200 with no mechanical pump.  I use the two facet 
      solution on the firewall and have not had a problem.  Worked great last 
      summer when outside temps were near 100.
      
      Floyd Wilkes
        ----- Original Message ----- 
        From: 601corvair 
        To: corvaircraft@mylist.net ; Zenith list 
        Sent: Wednesday, April 08, 2009 7:50 AM
        Subject: Zenith-List: Facet pump and vapor lock.
      
      
              Facet pump and vapor lock.
      
      
              It would seem the most cited way to plumb a covair driven wing 
      tank
      
              only 601 is with 2 in series facet fuel pumps on the firewall.
      
      
                Logic would suggest this instillation (sucking vs pumping 
      fuel)
      
              is susceptible to vapor lock.  My question is: has anyone 
      
      
              experienced vapor lock with a facet pump? If so, what was the
      
              instillation and flying conditions.  There are lots of plumbing 
      and
      
              weight advantages to this instillation (pump redundancy, oil
      
              pressure driven fuel shut off, reduced weight, access to all the 
      
      
              fuel all the time). Thanks for your in put.  Phill Hartig
      
      
             
      
      
Message 3
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| Subject:  | Re: Facet pump and vapor lock. | 
      
      
      Phill,
      I've got two facet pumps in parallel on my firewall and they work well 
      independently or together.
      The advantage of this is one pump cannot get clogged and shut down the 
      other. I normally take off with two and
      run on one. If the one leading in serial order quits, do you increase 
      the odds of vapor lock? It would seem so.
      130 hours and running.
      
      Larry McFarland 601HDS
      
      
      601corvair wrote:
      >
      > Facet pump and vapor lock.
      >
      >  
      >
      > It would seem the most cited way to plumb a covair driven wing tank
      >
      > only 601 is with 2 in series facet fuel pumps on the firewall.
      >
      >   Logic would suggest this instillation (sucking vs pumping fuel)
      >
      > is susceptible to vapor lock.  My question is: has anyone
      >
      > experienced vapor lock with a facet pump? If so, what was the
      >
      > instillation and flying conditions.  There are lots of plumbing and
      >
      > weight advantages to this instillation (pump redundancy, oil
      >
      > pressure driven fuel shut off, reduced weight, access to all the
      >
      > fuel all the time). Thanks for your in put.  Phill Hartig
      >
      >
      
      
Message 4
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| Subject:  | Re: Facet pump and vapor lock. | 
      
      Won't two pumps in series give you double the pressure?  That would not 
      work for a bing carb engine.
      Dave Austin  601HDS - 912
      
Message 5
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| Subject:  | Re: Help choosing a design | 
      
      
      Chris
      
      Thank you for your response it is very helpful.
      
      Ernie
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=238317#238317
      
      
Message 6
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      List,
      
      Thanks for all the feedback on the contactor question.  Got what I need.
      
      signed,
      Electrically Challenged (Mike)
      
      --------
      Mike Miller @ millrml@aol.com
      601 XL, 3300, Dynon
      
      Remember,  "the second mouse gets the cheese"!
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=238333#238333
      
      
Message 7
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| Subject:  | Re: Y-cord construction | 
      
      
      Larry-
          My problem is I have to convert from the 4 conductor helicopter jacks.
                                                                                   
                      Bill
                                              do not archive
      ----- Original Message ----- 
      From: "LarryMcFarland" <larry@macsmachine.com>
      Sent: Tuesday, April 07, 2009 9:20 PM
      Subject: Re: Zenith-List: Y-cord construction
      
      
      >
      > Bill,
      > I put the jacks in a box behind the passenger side on the rear shelf. This 
      > enables leaving it hooked up and only having
      > to put on the head set and go. The diagram I used for the A200 radio, 
      > connection with the plugs and jacks are described
      > in the attached drawing link.  (See bottom of the drawing)
      > http://www.macsmachine.com/images/electrical/full/primary-wiring-(SH-2).gif
      > http://www.macsmachine.com/images/electrical/full/jackbox.gif
      > http://www.macsmachine.com/images/electrical/full/jackbox2.gif
      > My intercom is a Sigtronics A-400 and all works very well.
      > The wiring diagram shows color of wires and connections for mac push to 
      > talk Y-stick to all other connections
      > I hope it's perhaps useful,
      >
      > Larry McFarland 601HDS at www.macsmachine.com
      >
      >
      > Bill Naumuk wrote:
      >> All-
      >>     I ordered a panel mount jack for my headphones and they sent a Y-cord 
      >> style jack and barrel. Non returnable.
      >>     I'd like to pose some questions to one of our more qualified 
      >> electrical people as to how to make lemonade out of lemons.
      >>     Please contact me off-list. Thanks.
      >> Bill Naumuk
      >> Townville, Pa.
      >> HDS 601MG/Corvair 95%
      >
      >
      > 
      
      
Message 8
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| Subject:  | Re: Y-cord construction | 
      
      
      
      naumuk(at)windstream.net wrote:
      > All-
      >      I ordered a panel mount jack for  my headphones and they sent a Y-cord style
      jack and barrel. Non returnable.  
      >      I'd like to pose some  questions to one of our more qualified electrical
      people as to how to make  lemonade out of lemons.
      >      Please contact me off-list.  Thanks.
      >  Bill Naumuk
      > Townville, Pa.
      > HDS 601MG/Corvair  95%
      >    
      
      
      Who did you order from? If they sent you the wrong thing they really ought to replace
      it. But if they sent you helo jacks there really isn't a reason you can't
      use them and just use adapters on your headsets. Of course it might just be
      cheaper to take the hit and order what you want from a company that is legit.
      
      Really though don't forget to tell us who you ordered from so no one else will
      make the mistake of ordering from them.
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=238393#238393
      
      
Message 9
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  | 
      
      
| Subject:  | Re: Y-cord construction | 
      
      
      ACS. I have a beautiful David Clark helo headset, I wanted panel mount jacks 
      and got Y-cord.
                                                                              Bill
      ----- Original Message ----- 
      From: "Gig Giacona" <wrgiacona@gmail.com>
      Sent: Wednesday, April 08, 2009 7:16 PM
      Subject: Zenith-List: Re: Y-cord construction
      
      
      >
      >
      > naumuk(at)windstream.net wrote:
      >> All-
      >>      I ordered a panel mount jack for  my headphones and they sent a 
      >> Y-cord style jack and barrel. Non returnable.
      >>      I'd like to pose some  questions to one of our more qualified 
      >> electrical people as to how to make  lemonade out of lemons.
      >>      Please contact me off-list.  Thanks.
      >>  Bill Naumuk
      >> Townville, Pa.
      >> HDS 601MG/Corvair  95%
      >>
      >
      >
      > Who did you order from? If they sent you the wrong thing they really ought 
      > to replace it. But if they sent you helo jacks there really isn't a reason 
      > you can't use them and just use adapters on your headsets. Of course it 
      > might just be cheaper to take the hit and order what you want from a 
      > company that is legit.
      >
      > Really though don't forget to tell us who you ordered from so no one else 
      > will make the mistake of ordering from them.
      >
      > --------
      > W.R. "Gig" Giacona
      > 601XL Under Construction
      > See my progress at www.peoamerica.net/N601WR
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=238393#238393
      >
      >
      > 
      
      
Message 10
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  | 
      
      
| Subject:  | facet pump vapor lock follow up question | 
      
      Thanks to all who responded to my original post.- But let me be more spec
      ific in my 
      concerns and situation.- First we have a corvair and an MA3 carb from a C
      essna 150. 
      Second our concern is vapor lock in the fuel system from the tank to the ca
      rb.
      
      For instance, in an UN coordinated turn - like in an emergency situation wh
      en you are 
      NOT coordinated in a properly banked turn, the pump will be asked to draw f
      uel up-hill 
      from the lower wing tank;- such as in a barrel roll like maneuver or unus
      ual attitude
      -situation.-- Pumps at the centerline of the aircraft must draw fuel 
      against the vertical 
      distance to the tank, AND against he centrifugal force pushing the fuel tow
      ard the 
      wingtip. 
      
      In an emergency, who knows what
       attitude the aircraft will be
       in.- My question is-
       . . .- Is 
      there a danger in trying to suck fuel all the way to the firewall, through 
      the selector valve, through the- gascolator, and through a (potentially) 
      dead fuel pump to get to a working 
      pump located 12" away from the carb ??? Chris Heinz, has the pumps in the w
      ings - he's
      -the aircraft- designer.- However, the design also calls for a rotex 
      engine, which I believe 
      has a- mechanical pump at the engine to back up the single electrical pum
      p in each wing.
      
      >From a simple physics standpoint, it seems like you should push the fuel.
      - However, in 
      this situation sucking fuel will allow fuel pump redundancy with the same n
      umber of
      -pumps, if the pumps suck rather than push fuel.- We also have the opti
      on of using 
      electrical pumps in the wings to bring pressurized fuel through the cabin, 
      to a valve,
      -through the valve to the gascolator directly to the carb, or to- the
       mechanical corvair 
      fuel
       pump in
       parallel and then to the carb.- Obviously, the mechanical pump adds weig
      ht forward and has some fuel weeping issues.
      
      Any thoughts on this?- Am I making a mountain out of a mole hill? 
      -It is easier to address this now in the garage than later at the airport
      , or at altitude.
      
      
      Thanks again.- Phill Hartig
      
      
      =0A=0A=0A      
      
Message 11
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  | 
      
      
| Subject:  | Re: facet pump vapor lock follow up question | 
      
      Never saw a Chris design showing the pump in the wing..
      Maybe I missed it somewhere.
      The low wing Pipers that I ve owned never had a pump in the wings 
      either.
      Hummmmm.
      S.
        ----- Original Message ----- 
        From: 601corvair 
        To: corvaircraft@mylist.net ; Zenith list 
        Sent: Wednesday, April 08, 2009 5:20 PM
        Subject: Zenith-List: facet pump vapor lock follow up question
      
      
              Thanks to all who responded to my original post.  But let me be 
      more specific in my 
              concerns and situation.  First we have a corvair and an MA3 carb 
      from a Cessna 150. 
              Second our concern is vapor lock in the fuel system from the 
      tank to the carb.
      
              For instance, in an UN coordinated turn - like in an emergency 
      situation when you are 
              NOT coordinated in a properly banked turn, the pump will be 
      asked to draw fuel up-hill 
              from the lower wing tank;  such as in a barrel roll like 
      maneuver or unusual attitude
               situation.   Pumps at the centerline of the aircraft must draw 
      fuel against the vertical 
              distance to the tank, AND against he centrifugal force pushing 
      the fuel toward the 
              wingtip. 
      
              In an emergency, who knows what attitude the aircraft will be 
      in.  My question is  . . .  Is 
              there a danger in trying to suck fuel all the way to the 
      firewall, through the selector valve, through the  gascolator, and 
      through a (potentially) dead fuel pump to get to a working 
              pump located 12" away from the carb ??? Chris Heinz, has the 
      pumps in the wings - he's
               the aircraft  designer.  However, the design also calls for a 
      rotex engine, which I believe 
              has a  mechanical pump at the engine to back up the single 
      electrical pump in each wing.
      
              From a simple physics standpoint, it seems like you should push 
      the fuel.  However, in 
              this situation sucking fuel will allow fuel pump redundancy with 
      the same number of
               pumps, if the pumps suck rather than push fuel.  We also have 
      the option of using 
              electrical pumps in the wings to bring pressurized fuel through 
      the cabin, to a valve,
               through the valve to the gascolator directly to the carb, or to 
       the mechanical corvair 
              fuel pump in parallel and then to the carb.  Obviously, the 
      mechanical pump adds weight forward and has some fuel weeping issues.
      
              Any thoughts on this?  Am I making a mountain out of a mole 
      hill? 
               It is easier to address this now in the garage than later at 
      the airport, or at altitude.
      
      
              Thanks again.  Phill Hartig
      
      
             
      
      
Message 12
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  | 
      
      
| Subject:  | Re: facet pump vapor lock follow up question | 
      
      Phil,
      
      I believe you are making a mountain out of a mole hill.
      
      Per the specs, they are self priming to 18 inches so in theory they 
      could be located above the fuel.
      I know on my first power up with no fuel in the lines, they produced 
      pressure in approx 2 seconds.
      
      If you are so un coordinated as you suggest, the fuel could slosh to the 
      outside of the tank and unport the inlet. 
      In this case, no matter where the pump is, it will not work.
      
      In the Piper Cherokee line, the pumps (electric and engine driven), are 
      forward of the fire wall and mounted higher then 
      the electric ones on the 601.  I am quite certain that if this was a 
      problem, the FAA would not have certified it.
      
      I know the pumps on the firewall have been working just fine in my 601 
      but as you are the builder and would be happier
      with pressurized fuel in the cockpit, build it that way.
      
      Floyd Wilkes
        ----- Original Message ----- 
        From: 601corvair 
        To: corvaircraft@mylist.net ; Zenith list 
        Sent: Wednesday, April 08, 2009 7:20 PM
        Subject: Zenith-List: facet pump vapor lock follow up question
      
      
              Thanks to all who responded to my original post.  But let me be 
      more specific in my 
              concerns and situation.  First we have a corvair and an MA3 carb 
      from a Cessna 150. 
              Second our concern is vapor lock in the fuel system from the 
      tank to the carb.
      
              For instance, in an UN coordinated turn - like in an emergency 
      situation when you are 
              NOT coordinated in a properly banked turn, the pump will be 
      asked to draw fuel up-hill 
              from the lower wing tank;  such as in a barrel roll like 
      maneuver or unusual attitude
               situation.   Pumps at the centerline of the aircraft must draw 
      fuel against the vertical 
              distance to the tank, AND against he centrifugal force pushing 
      the fuel toward the 
              wingtip. 
      
              In an emergency, who knows what attitude the aircraft will be 
      in.  My question is  . . .  Is 
              there a danger in trying to suck fuel all the way to the 
      firewall, through the selector valve, through the  gascolator, and 
      through a (potentially) dead fuel pump to get to a working 
              pump located 12" away from the carb ??? Chris Heinz, has the 
      pumps in the wings - he's
               the aircraft  designer.  However, the design also calls for a 
      rotex engine, which I believe 
              has a  mechanical pump at the engine to back up the single 
      electrical pump in each wing.
      
              From a simple physics standpoint, it seems like you should push 
      the fuel.  However, in 
              this situation sucking fuel will allow fuel pump redundancy with 
      the same number of
               pumps, if the pumps suck rather than push fuel.  We also have 
      the option of using 
              electrical pumps in the wings to bring pressurized fuel through 
      the cabin, to a valve,
               through the valve to the gascolator directly to the carb, or to 
       the mechanical corvair 
              fuel pump in parallel and then to the carb.  Obviously, the 
      mechanical pump adds weight forward and has some fuel weeping issues.
      
              Any thoughts on this?  Am I making a mountain out of a mole 
      hill? 
               It is easier to address this now in the garage than later at 
      the airport, or at altitude.
      
      
              Thanks again.  Phill Hartig
      
      
             
      
      
Message 13
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  | 
      
      
| Subject:  | Re: facet pump vapor lock follow up question | 
      
      
      
      > For instance, in an UN coordinated turn - like in an emergency  
      > situation when you are
      > NOT coordinated in a properly banked turn, the pump will be asked to  
      > draw fuel up-hill
      > from the lower wing tank;  such as in a barrel roll like maneuver or  
      > unusual attitude
      >  situation.   Pumps at the centerline of the aircraft must draw fuel  
      > against the vertical
      > distance to the tank, AND against he centrifugal force pushing the  
      > fuel toward the
      > wingtip.
      
      In this case, the fuel will be pulled away from the tank outlet port  
      and the pumps will be sucking air anyway.
      
      Personally, I would put the pumps as low in the system as possible and  
      avoid any significant restrictions in the lines on the suction side of  
      the pumps. Any restriction to flow will cause a pressure drop in a  
      flowing fluid and the lower the pressure, the lower the vaporization  
      temperature of the fuel. I would put the pumps in parallel so you will  
      never be sucking through a dead pump. Most Facet pumps allow so little  
      back flow that separate check valves are not necessary for two pumps  
      in parallel. The gascolator is not a significant restriction to flow  
      so I wouldn't worry too much about putting pumps downstream of that. A  
      filter, if used, should be placed downstream of the pumps because a  
      partially clogged filter can significantly restrict fuel flow. Keep  
      the fuel on the suction side of the pumps as cool as possible. Put  
      firesleeve insulation on the fuel lines in the engine compartment to  
      keep them cool. Another point to keep in mind: avgas is much less  
      prone to vapor lock than auto gas. If you only plan on using avgas,  
      you don't have to worry as much about vapor lock. Also, auto gas  
      varies in composition from winter to summer. Auto gas sold in the  
      winter is more easily vaporized than summer auto gas.
      
      
      -- 
      Bryan Martin
      N61BM, CH 601 XL,
      RAM Subaru, Stratus redrive.
      do not archive.
      
      
 
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