Today's Message Index:
----------------------
1. 12:47 PM - Questions On Reamers (david van lanen)
2. 03:39 PM - 601XL - Lower Elevator Cable Rear Fairlead Question (david van lanen)
3. 04:38 PM - Re: 601XL - Lower Elevator Cable Rear Fairlead Question (Lawrence Webber)
4. 04:43 PM - Re: 601XL - Lower Elevator Cable Rear Fairlead Question (jaybannist@cs.com)
5. 04:43 PM - Re: Questions On Reamers (Lawrence Webber)
6. 09:42 PM - Re: Questions On Reamers (JohnDRead@aol.com)
Message 1
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Subject: | Questions On Reamers |
I need to use a 6.4mm reamer for installing the bushings in the upper and
lower rudder hinge holes on my 601XL project. I am totally unfamiliar with
reamers. Can anyone educate me on the following:
- Is the goal to get a tight fit of the bushing in the hole?
- Is it best to purchase a reamer with a "fixed" size, or do the
adjustable reamers work OK?
- Most of the reamers I looked at online do not appear to have tapered
flutes - how do you start a reamer in the hole if the flutes are not
tapered?
- Is it best to turn the reamer by hand to get the best accuracy, and
if so, what type of reamer do I need to get, (most reamers I found online
were defined as "high-speed" or "high-speed chucking")?
- I checked the sources mentioned in earlier posts to the list, but I
cannot find a 6.4mm reamer - I can find a .252" reamer, but that is a little
larger than 6.4mm - does anyone know a source for this particular size?
Thanks for your help,
Dave Van Lanen
Madison, WI
601XL Ser. # 6-6022 - tail done, wings on hold, starting fuselage
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Subject: | 601XL - Lower Elevator Cable Rear Fairlead Question |
I need some advice on installation of the lower elevator cable rear fairlead
(6B24-1) to the front H.T. frame (6B1-1). Construction Guide 6-B-1 p. 5
instructs to install the fairing, then trace the outline of the lightening
hole in the front H.T. frame onto the fairing and cut it out on this line.
If I do this, it looks like the fairing will not provide a "stand-off" from
the top of the lightening hole, which would result in the cable potentially
rubbing against the top of the lightening hole. There are no other details
provided in the plans regarding positioning of the fairlead. Do I need to
provide some stand-off on this fairing, and if so, how much?
Thanks,
Dave Van Lanen
Madison, WI
601XL - tail done, starting on fuselage
Message 3
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Subject: | 601XL - Lower Elevator Cable Rear Fairlead Question |
I ad the same problem but with a little JOGGLEING it doesnt rub
the nylon is very tenacious and will not wear rapidly i just dropped
down and added 1/4" below the lioghtening hole
keep on building
Larry Webber601xl/corvair chugger
From: davevanlanen@sbcglobal.net
Subject: Zenith-List: 601XL - Lower Elevator Cable Rear Fairlead Question
I need some advice on installation of the lower elevator cable rear fairlea
d (6B24-1) to the front H.T. frame (6B1-1). Construction Guide 6-B-1 p. 5
instructs to install the fairing=2C then trace the outline of the lightenin
g hole in the front H.T. frame onto the fairing and cut it out on this line
. If I do this=2C it looks like the fairing will not provide a =93stand-of
f=94 from the top of the lightening hole=2C which would result in the cable
potentially rubbing against the top of the lightening hole. There are no
other details provided in the plans regarding positioning of the fairlead.
Do I need to provide some stand-off on this fairing=2C and if so=2C how mu
ch?
Thanks=2C
Dave Van Lanen
Madison=2C WI
601XL ' tail done=2C starting on fuselage
_________________________________________________________________
Windows Live=99 SkyDrive=99: Get 25 GB of free online storage.
http://windowslive.com/online/skydrive?ocid=TXT_TAGLM_WL_SD_25GB_062009
Message 4
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Subject: | Re: 601XL - Lower Elevator Cable Rear Fairlead Question |
Dave,
You only need to mount that faring so that the curved edge is about 1/8"
inside the edge of the lightening hold.=C2- The purpose is simply to ha
ve the cable rub against the fairing and not the metal of the lightening
hole flange.
Jay Bannister
-----Original Message-----
From: david van lanen <davevanlanen@sbcglobal.net>
Sent: Thu, 11 Jun 2009 5:32 pm
Subject: Zenith-List: 601XL - Lower Elevator Cable Rear Fairlead Question
I need some advice on installation of the lower elevator cable rear fairle
ad (6B24-1) to the front H.T. frame (6B1-1).=C2- Construction Guide 6-B-
1 p. 5 instructs to install the fairing, then trace the outline of the lig
htening hole in the front H.T. frame onto the fairing and cut it out on th
is line.=C2- If I do this, it looks like the fairing will not provide a
=9Cstand-off=9D from the top of the lightening hole, which wo
uld result in the cable potentially rubbing against the top of the lighten
ing hole.=C2- There are no other details provided in the plans regarding
positioning of the fairlead.=C2- Do I need to provide some stand-off on
this fairing, and if so, how much?
Thanks,
Dave Van Lanen
Madison, WI
601XL =93 tail done, starting on fuselage=C2-=C2-
________________________________________________________________________
Email message sent from CompuServe - visit us today at http://ww
w.cs.com
Message 5
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Subject: | Questions On Reamers |
the most important objective is to get the upper and lower
holes in rudder hinges part numbers 6b2-4 and 6b2-6
so that the holes will accept a straight line and not be offset
iused a hand reamer to fit bushings snug but removable
you can probably get the same results with a good drillbit
a good source for reamers is MSC tel #1-800-645-7270
Good Lick
Larry Webber 601xl corvair chugger
From: davevanlanen@sbcglobal.net
Subject: Zenith-List: Questions On Reamers
I need to use a 6.4mm reamer for installing the bushings in the upper and l
ower rudder hinge holes on my 601XL project. I am totally unfamiliar with
reamers. Can anyone educate me on the following:
- Is the goal to get a tight fit of the bushing in the hole?
- Is it best to purchase a reamer with a =93fixed=94 size=2C or do th
e adjustable reamers work OK?
- Most of the reamers I looked at online do not appear to have tapere
d flutes ' how do you start a reamer in the hole if the flutes are not ta
pered?
- Is it best to turn the reamer by hand to get the best accuracy=2C a
nd if so=2C what type of reamer do I need to get=2C (most reamers I found o
nline were defined as =93high-speed=94 or =93high-speed chucking=94)?
- I checked the sources mentioned in earlier posts to the list=2C but
I cannot find a 6.4mm reamer - I can find a .252=94 reamer=2C but that is
a little larger than 6.4mm ' does anyone know a source for this particula
r size?
Thanks for your help=2C
Dave Van Lanen
Madison=2C WI
601XL Ser. # 6-6022 ' tail done=2C wings on hold=2C starting fuselage
_________________________________________________________________
Windows Live=99 SkyDrive=99: Get 25 GB of free online storage.
http://windowslive.com/online/skydrive?ocid=TXT_TAGLM_WL_SD_25GB_062009
Message 6
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Subject: | Re: Questions On Reamers |
A letter "F" drill is the equivalent of 6.4 mm. Hand reamers usually have
spiral flutes and a slight taper on the end. Machine reamers usually have
straight flutes and a small chamfer on the ernd.
John Read
CH701 - Elbert CO - Jabiru 3300
Phone: 303-648-3261
Fax: 303-648-3262
Cell: 719-494-4567
**************Shop Dell=99s full line of Laptops now starting at $34
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