Today's Message Index:
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     1. 12:47 PM - Questions On Reamers (david van lanen)
     2. 03:39 PM - 601XL - Lower Elevator Cable Rear Fairlead Question (david van lanen)
     3. 04:38 PM - Re: 601XL - Lower Elevator Cable Rear Fairlead Question (Lawrence Webber)
     4. 04:43 PM - Re: 601XL - Lower Elevator Cable Rear Fairlead Question (jaybannist@cs.com)
     5. 04:43 PM - Re: Questions On Reamers (Lawrence Webber)
     6. 09:42 PM - Re: Questions On Reamers (JohnDRead@aol.com)
 
 
 
Message 1
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| Subject:  | Questions On Reamers | 
      
      I need to use a 6.4mm reamer for installing the bushings in the upper and
      lower rudder hinge holes on my 601XL project.  I am totally unfamiliar with
      reamers.  Can anyone educate me on the following:
      -	Is the goal to get a tight fit of the bushing in the hole?
      -	Is it best to purchase a reamer with a "fixed" size, or do the
      adjustable reamers work OK?
      -	Most of the reamers I looked at online do not appear to have tapered
      flutes - how do you start a reamer in the hole if the flutes are not
      tapered? 
      -	Is it best to turn the reamer by hand to get the best accuracy, and
      if so, what type of reamer do I need to get, (most reamers I found online
      were defined as "high-speed" or "high-speed chucking")?
      -	I checked the sources mentioned in earlier posts to the list, but I
      cannot find a 6.4mm reamer - I can find a .252" reamer, but that is a little
      larger than 6.4mm - does anyone know a source for this particular size?
      
      Thanks for your help,
      Dave Van Lanen
      Madison, WI
      601XL Ser. # 6-6022 - tail done, wings on hold, starting fuselage
      
Message 2
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| Subject:  | 601XL - Lower Elevator Cable Rear Fairlead Question | 
      
      I need some advice on installation of the lower elevator cable rear fairlead
      (6B24-1) to the front H.T. frame (6B1-1).  Construction Guide 6-B-1 p. 5
      instructs to install the fairing, then trace the outline of the lightening
      hole in the front H.T. frame onto the fairing and cut it out on this line.
      If I do this, it looks like the fairing will not provide a "stand-off" from
      the top of the lightening hole, which would result in the cable potentially
      rubbing against the top of the lightening hole.  There are no other details
      provided in the plans regarding positioning of the fairlead.  Do I need to
      provide some stand-off on this fairing, and if so, how much?
      
      Thanks,
      Dave Van Lanen
      Madison, WI
      601XL - tail done, starting on fuselage   
      
Message 3
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| Subject:  | 601XL - Lower Elevator Cable Rear Fairlead Question | 
      
      
      I ad the same problem but with a little JOGGLEING it doesnt rub
      the nylon is very tenacious and will not wear rapidly i just dropped 
      
      down and added 1/4" below the lioghtening hole
      
      
      keep on building
      
      
      Larry Webber601xl/corvair chugger
      
      
      From: davevanlanen@sbcglobal.net
      Subject: Zenith-List: 601XL - Lower Elevator Cable Rear Fairlead Question
      
      
      I need some advice on installation of the lower elevator cable rear fairlea
      d (6B24-1) to the front H.T. frame (6B1-1).  Construction Guide 6-B-1 p. 5 
      instructs to install the fairing=2C then trace the outline of the lightenin
      g hole in the front H.T. frame onto the fairing and cut it out on this line
      .  If I do this=2C it looks like the fairing will not provide a =93stand-of
      f=94 from the top of the lightening hole=2C which would result in the cable
       potentially rubbing against the top of the lightening hole.  There are no 
      other details provided in the plans regarding positioning of the fairlead. 
       Do I need to provide some stand-off on this fairing=2C and if so=2C how mu
      ch?
      
      Thanks=2C
      Dave Van Lanen
      Madison=2C WI
      601XL ' tail done=2C starting on fuselage   
      
      
      _________________________________________________________________
      Windows Live=99 SkyDrive=99: Get 25 GB of free online storage.
      http://windowslive.com/online/skydrive?ocid=TXT_TAGLM_WL_SD_25GB_062009
      
Message 4
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| Subject:  | Re: 601XL - Lower Elevator Cable Rear Fairlead Question | 
      
      
       Dave,
      
      You only need to mount that faring so that the curved edge is about 1/8"
       inside the edge of the lightening hold.=C2- The purpose is simply to ha
      ve the cable rub against the fairing and not the metal of the lightening
       hole flange.
      
      Jay Bannister
      
      
      -----Original Message-----
      From: david van lanen <davevanlanen@sbcglobal.net>
      Sent: Thu, 11 Jun 2009 5:32 pm
      Subject: Zenith-List: 601XL - Lower Elevator Cable Rear Fairlead Question
      
      
      I need some advice on installation of the lower elevator cable rear fairle
      ad (6B24-1) to the front H.T. frame (6B1-1).=C2- Construction Guide 6-B-
      1 p. 5 instructs to install the fairing, then trace the outline of the lig
      htening hole in the front H.T. frame onto the fairing and cut it out on th
      is line.=C2- If I do this, it looks like the fairing will not provide a
       =9Cstand-off=9D from the top of the lightening hole, which wo
      uld result in the cable potentially rubbing against the top of the lighten
      ing hole.=C2- There are no other details provided in the plans regarding
       positioning of the fairlead.=C2- Do I need to provide some stand-off on
       this fairing, and if so, how much?
      
      
      Thanks,
      
      
      Dave Van Lanen
      
      
      Madison, WI
      
      
      601XL =93 tail done, starting on fuselage=C2-=C2- 
      
      
      ________________________________________________________________________
      Email message sent from CompuServe - visit us today at http://ww
      w.cs.com
      
Message 5
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| Subject:  | Questions On Reamers | 
      
      
      the most important objective is to get the upper and lower 
      
       holes in rudder hinges part numbers 6b2-4 and 6b2-6
      
      so that the holes will accept a straight line and not be offset
      
       iused a hand reamer to fit bushings snug but removable 
      
      you can probably get the same results with a good drillbit
      
       a good source for reamers is MSC tel #1-800-645-7270
      
      Good Lick
      
      
      Larry Webber 601xl corvair chugger
      
      
      From: davevanlanen@sbcglobal.net
      Subject: Zenith-List: Questions On Reamers
      
      
      I need to use a 6.4mm reamer for installing the bushings in the upper and l
      ower rudder hinge holes on my 601XL project.  I am totally unfamiliar with 
      reamers.  Can anyone educate me on the following:
      -       Is the goal to get a tight fit of the bushing in the hole?
      -       Is it best to purchase a reamer with a =93fixed=94 size=2C or do th
      e adjustable reamers work OK?
      -       Most of the reamers I looked at online do not appear to have tapere
      d flutes ' how do you start a reamer in the hole if the flutes are not ta
      pered? 
      -       Is it best to turn the reamer by hand to get the best accuracy=2C a
      nd if so=2C what type of reamer do I need to get=2C (most reamers I found o
      nline were defined as =93high-speed=94 or =93high-speed chucking=94)?
      -       I checked the sources mentioned in earlier posts to the list=2C but
       I cannot find a 6.4mm reamer - I can find a .252=94 reamer=2C but that is 
      a little larger than 6.4mm ' does anyone know a source for this particula
      r size?
      
      Thanks for your help=2C
      Dave Van Lanen
      Madison=2C WI
      601XL Ser. # 6-6022 ' tail done=2C wings on hold=2C starting fuselage
      
      
      _________________________________________________________________
      Windows Live=99 SkyDrive=99: Get 25 GB of free online storage.
      http://windowslive.com/online/skydrive?ocid=TXT_TAGLM_WL_SD_25GB_062009
      
Message 6
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| Subject:  | Re: Questions On Reamers | 
      
      A letter "F" drill is the equivalent of 6.4 mm. Hand reamers usually have
      
      spiral flutes and a slight taper on the end. Machine reamers usually have
      
      straight flutes and a small chamfer on the ernd.
      
      John  Read
      CH701 - Elbert CO - Jabiru 3300
      
      Phone: 303-648-3261
      Fax:  303-648-3262
      Cell: 719-494-4567  
      
      
      **************Shop Dell=99s full line of Laptops now starting at $34
      9! 
      =http:%2F%2
      Fad.doubleclick.net%2Fclk%3B215218036%3B37264217%3Bz)
      
 
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