Zenith-List Digest Archive

Mon 08/17/09


Total Messages Posted: 23



Today's Message Index:
----------------------
 
     1. 07:20 AM - Chat Room Reminder (George Race)
     2. 11:43 AM - 601HDS to LSA (Bill Shirley Mitchell)
     3. 12:13 PM - Re: 601HDS to LSA (Paul Mulwitz)
     4. 12:13 PM - Re: 601HDS to LSA (George Swinford)
     5. 12:56 PM - Re: 601HDS to LSA (LarryMcFarland)
     6. 02:20 PM - Re: 601HDS to LSA (cherring)
     7. 02:27 PM - Re: 601HDS to LSA (Bill Naumuk)
     8. 02:48 PM - Re: 601HDS to LSA (cherring)
     9. 03:43 PM - Re: 601HDS to LSA (Bryan Martin)
    10. 03:43 PM - Re: Re: 601HDS to LSA (jaybannist@cs.com)
    11. 03:49 PM - Re: Re: 601HDS to LSA (Bryan Martin)
    12. 03:56 PM - Re: Re: 601HDS to LSA (Bryan Martin)
    13. 04:33 PM - Re: Re: 601HDS to LSA (Paul Mulwitz)
    14. 04:34 PM - Re: Re: 601HDS to LSA (jaybannist@cs.com)
    15. 05:07 PM - Wanted cracked canopy (Buryl Hill)
    16. 05:44 PM - First Start of an O-200 (Peter W Johnson)
    17. 06:36 PM - Re: First Start of an O-200 (Ashley)
    18. 06:39 PM - Re: First Start of an O-200 (Ron Lendon)
    19. 08:44 PM - check your rudder bearing (Frank Probst)
    20. 09:12 PM - Re: First Start of an O-200 (Peter W Johnson)
    21. 09:12 PM - Re: First Start of an O-200 (Randy L. Thwing)
    22. 09:12 PM - Re: check your rudder bearing (JohnDRead@aol.com)
    23. 10:56 PM - Re: First Start of an O-200 (Sabrina)
 
 
 


Message 1


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    Time: 07:20:39 AM PST US
    From: "George Race" <mykitairplane@mrrace.com>
    Subject: Chat Room Reminder
    Live Chat Room every Monday evening around 8:00 EDT www.mykitairplane.com <blocked::blocked::http://www.mykitairplane.com/> Click on the Chat Room link on the page. Just started up, a new forum type list for airplane builders. Users wanted. Stop by and give it a try. www.mykitairplane.com/forum George Do Not Archive


    Message 2


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    Time: 11:43:52 AM PST US
    From: Bill Shirley Mitchell <slandwcmitch@yahoo.com>
    Subject: 601HDS to LSA
    I need info on changing my HDS to LSA status. It seems that I need to chang e the wings to HD or ?=0AThere has been prior discussions on this, but I ca n't find it. I've sent e-mail to Zenith, no reply yet. My wings are complet ed with tanks and lockers. Maybe a trade?? Thanks for any help.=0ABill Mitc hell----------- cont-0-200=0A=0A=0A


    Message 3


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    Time: 12:13:19 PM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: 601HDS to LSA
    Hi Bill, I wonder why you might want to do this change. If your plane is compatible with the LSA spec then you can operate it as a Sport Pilot without any paper work changes. If it is not then there is nothing you can do to make it work for that purpose. I think the basic problem with an HDS for use as a LSA is the stall speed. Unfortunately, changing the wings to make it compliant doesn't help. I believe rule requires that any plane have always been consistent with that definition to qualify for use by a Sport Pilot. Perhaps a trade of entire planes would work better for you. Paul XL awaiting engineering changes. At 11:34 AM 8/17/2009, you wrote: >I need info on changing my HDS to LSA status. It seems that I need >to change the wings to HD or ? >There has been prior discussions on this, but I can't find it. I've >sent e-mail to Zenith, no reply yet. My wings are completed with >tanks and lockers. Maybe a trade?? Thanks for any help. >Bill Mitchell cont-0-200 > >


    Message 4


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    Time: 12:13:44 PM PST US
    From: "George Swinford" <grs-pms@comcast.net>
    Subject: Re: 601HDS to LSA
    Bill: Would the addition of vortex generators give you a sufficient decrease in stall speed to qualuify for LSA? Just a thought... George Swinford CH601 HD project holding at 90% ----- Original Message ----- From: Bill Shirley Mitchell To: zenith-list@matronics.com Sent: Monday, August 17, 2009 11:34 AM Subject: Zenith-List: 601HDS to LSA I need info on changing my HDS to LSA status. It seems that I need to change the wings to HD or ? There has been prior discussions on this, but I can't find it. I've sent e-mail to Zenith, no reply yet. My wings are completed with tanks and lockers. Maybe a trade?? Thanks for any help. Bill Mitchell cont-0-200


    Message 5


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    Time: 12:56:41 PM PST US
    From: LarryMcFarland <larry@macsmachine.com>
    Subject: Re: 601HDS to LSA
    Bill, If your HDS flight envelope and stall speed agree with Light Sport Aircraft, you have the plane you want. Some of the HDS 601s have a higher stall speed than required for LSA, so you need to visit your Aircraft's Operating Handbook to find out what stall speed is for your particular plane. Larry McFarland 601HDS at www.macsmachine.com (LSA compliant) Bill Shirley Mitchell wrote: > I need info on changing my HDS to LSA status. It seems that I need to > change the wings to HD or ? > There has been prior discussions on this, but I can't find it. I've > sent e-mail to Zenith, no reply yet. My wings are completed with tanks > and lockers. Maybe a trade?? Thanks for any help. > Bill Mitchell cont-0-200 > > * > *


    Message 6


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    Time: 02:20:16 PM PST US
    Subject: Re: 601HDS to LSA
    From: "cherring" <ocean_guy238@HOTMAIL.COM>
    If you have a plane that did not meet the LSA specs at the time it received its original airworthiness certificate, or any time since, that plane can never qualify as light-sport. It must meet the guidelines at the time of original AW cert and must have been "continuously operated" under those guidelines since that time. That means you cannot fly the plane outside the LSA criteria and then make modifications later which make the plane meet the LSA performance specs. Yes, the POH would be the place to look. If it shows the gross weight, stall & cruise speed limites within LSA, you're in luck. If not, there is nothing you can do to make it LSA. I researched this pretty well because I have an HDS that I bought 90% complete and have almost finished. I plan to have it meet the LSA criteria by adding VG's before the inspection for the initial airworthiness certificate so it should meet the guideline for stall speed. Trying to follow the rules. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=258254#258254


    Message 7


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    Time: 02:27:20 PM PST US
    From: "Bill Naumuk" <naumuk@windstream.net>
    Subject: Re: 601HDS to LSA
    All- To sum up the main points- 1. You can't add vortex generators to achieve LSA compliance because they aren't included in the original design, but are aftermarket. 2. If you haven't completed and previously registered your plane as Experimental, Owner Built, you can legally change in midstream to the HD wing configuration with the blessing of both the FAA and Zenith. There are numerous posts on this subject in the archives. Bill ----- Original Message ----- From: Paul Mulwitz To: zenith-list@matronics.com Sent: Monday, August 17, 2009 2:58 PM Subject: Re: Zenith-List: 601HDS to LSA Hi Bill, I wonder why you might want to do this change. If your plane is compatible with the LSA spec then you can operate it as a Sport Pilot without any paper work changes. If it is not then there is nothing you can do to make it work for that purpose. I think the basic problem with an HDS for use as a LSA is the stall speed. Unfortunately, changing the wings to make it compliant doesn't help. I believe rule requires that any plane have always been consistent with that definition to qualify for use by a Sport Pilot. Perhaps a trade of entire planes would work better for you. Paul XL awaiting engineering changes. At 11:34 AM 8/17/2009, you wrote: I need info on changing my HDS to LSA status. It seems that I need to change the wings to HD or ? There has been prior discussions on this, but I can't find it. I've sent e-mail to Zenith, no reply yet. My wings are completed with tanks and lockers. Maybe a trade?? Thanks for any help. Bill Mitchell cont-0-200


    Message 8


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    Time: 02:48:51 PM PST US
    Subject: Re: 601HDS to LSA
    From: "cherring" <ocean_guy238@HOTMAIL.COM>
    I think I am correct that adding VG's before the original AW Cert would help because it would (hopefully) allow the plane to meet the LSA stall speed limit. It isn't the VG's themselves that make it compliant or not, it is the stall speed, which is what it is as determined during initial flight testing. Agreed, adding them later does not allow a plane to meet LSA it is has been previously flown outside of the criteria. Not sure what you mean by "aftermarket" - do you mean after the original A/W? >>>>>>> "1. You can't add vortex generators to achieve LSA compliance because they aren't included in the original design, but are aftermarket. " Read this topic online here: http://forums.matronics.com/viewtopic.php?p=258258#258258


    Message 9


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    Time: 03:43:44 PM PST US
    From: Bryan Martin <bryanmmartin@comcast.net>
    Subject: Re: 601HDS to LSA
    If it's an E-AB, the original design doesn't mean a thing. The only thing that matters is that the airplane meet the LSA limitations at the time of it's original certification. For an E-AB, whatever it takes to make the plane meet the requirements of LSA is fair game. The entire airplane is "aftermarket". The only place the stall speed is recorded is in the POH, which you will prove out during phase 1 testing. Make sure that your POH shows compliance with the rules. In the E-AB airworthiness certification, there is no mention of LSA limitations. You will certificate is as E-AB and then, if you determine that it meets the limitations, you can fly it under LSA rules. You will probably have no trouble flying any Zodiac under LSA rules. The FAA would be extremely unlikely to call you on it. If you tried it with an RV-6, it would be a different matter, it is well known that most RVs far exceed the LSA limits. On Aug 17, 2009, at 4:05 PM, Bill Naumuk wrote: > All- > To sum up the main points- > 1. You can't add vortex generators to achieve LSA compliance > because they aren't included in the original design, but are > aftermarket. > 2. If you haven't completed and previously registered your plane > as Experimental, Owner Built, you can legally change in midstream to > the HD wing configuration with the blessing of both the FAA and > Zenith. > There are numerous posts on this subject in the archives. > Bill > ----- Original Message ----- > From: Paul Mulwitz > To: zenith-list@matronics.com > Sent: Monday, August 17, 2009 2:58 PM > Subject: Re: Zenith-List: 601HDS to LSA > -- Bryan Martin N61BM, CH 601 XL, RAM Subaru, Stratus redrive. do not archive.


    Message 10


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    Time: 03:43:47 PM PST US
    Subject: Re: 601HDS to LSA
    From: jaybannist@cs.com
    As I have said before, in this provision of the LSA rules, we have a real "Catch 22".? You build an E-AB airplane, fully expecting it to be LSA compliant.? Then in Phase 1, you discover that the stall speed is above allowable for LSA.? You should be able to make corrections to bring it into compliance.? Trouble is that you have had it certified as E-AB.? That essentially establishes the physical configuration of the airplane. It has been flown outside the limitations for LSA.? According to a strict interpretation of the regs, you can not now make the alterations to the airframe to bring it into compliance.? In this case we are talking about adding VGs, but it would also apply to something like propeller pitch that drives the airplane faster that the LSA speed limitations.? Is that bizarre and downright unfair?? I think it is a serious glitch in the regs that really needs to be corrected. Jay Bannister Do not archive -----Original Message----- From: cherring <ocean_guy238@HOTMAIL.COM> Sent: Mon, Aug 17, 2009 4:48 pm Subject: Zenith-List: Re: 601HDS to LSA I think I am correct that adding VG's before the original AW Cert would help because it would (hopefully) allow the plane to meet the LSA stall speed limit. It isn't the VG's themselves that make it compliant or not, it is the stall speed, which is what it is as determined during initial flight testing. Agreed, adding them later does not allow a plane to meet LSA it is has been previously flown outside of the criteria. ________________________________________________________________________ Email message sent from CompuServe - visit us today at http://www.cs.com


    Message 11


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    Time: 03:49:37 PM PST US
    From: Bryan Martin <bryanmmartin@comcast.net>
    Subject: Re: 601HDS to LSA
    I think Paul is just a little bit confused on the subject. I believe you are correct, if VGs give you a low enough stall speed to meet the LSA rules and every thing else falls within the limits, you're good to go. It's your airplane, you built it, you write the POH. On Aug 17, 2009, at 4:48 PM, cherring wrote: > > > > I think I am correct that adding VG's before the original AW Cert > would help because it would (hopefully) allow the plane to meet the > LSA stall speed limit. It isn't the VG's themselves that make it > compliant or not, it is the stall speed, which is what it is as > determined during initial flight testing. Agreed, adding them later > does not allow a plane to meet LSA it is has been previously flown > outside of the criteria. > > Not sure what you mean by "aftermarket" - do you mean after the > original A/W? > > >>>>>>>> > "1. You can't add vortex generators to achieve LSA compliance > because they aren't included in the original design, but are > aftermarket. " > > -- Bryan Martin N61BM, CH 601 XL, RAM Subaru, Stratus redrive. do not archive.


    Message 12


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    Time: 03:56:33 PM PST US
    From: Bryan Martin <bryanmmartin@comcast.net>
    Subject: Re: 601HDS to LSA
    As long as your final POH reflects the proper limitations, how is the FAA going to know whether or not you had to make some minor adjustments during phase 1 flight testing to meet them? On Aug 17, 2009, at 5:37 PM, jaybannist@cs.com wrote: > As I have said before, in this provision of the LSA rules, we have a > real "Catch 22". You build an E-AB airplane, fully expecting it to > be LSA compliant. Then in Phase 1, you discover that the stall > speed is above allowable for LSA. You should be able to make > corrections to bring it into compliance. Trouble is that you have > had it certified as E-AB. That essentially establishes the physical > configuration of the airplane. It has been flown outside the > limitations for LSA. According to a strict interpretation of the > regs, you can not now make the alterations to the airframe to bring > it into compliance. In this case we are talking about adding VGs, > but it would also apply to something like propeller pitch that > drives the airplane faster that the LSA speed limitations. Is that > bizarre and downright unfair? I think it is a serious glitch in the > regs that really needs to be correct ed. > > Jay Bannister > Do not archive -- Bryan Martin N61BM, CH 601 XL, RAM Subaru, Stratus redrive. do not archive.


    Message 13


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    Time: 04:33:25 PM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: 601HDS to LSA
    Hi Jay, I think you are taking this a little bit too literally. For legal purposes, the only thing that matters is what appears on paper. If your POH says your plane meets the details of the LSA requirements then it does. You will not find an FAA inspector chasing you around to see if your plane stalls at 45 KCAS or 46. There is a special provision on the propeller pitch question called maximum continuous power. If your plane goes a little too fast for the LSA spec and you want it to meet the spec then all you need to do is reduce the defined maximum continuous power for your plane. Again, it is what is documented on paper that counts. If the documents indicate it meets the required performance specs then it does. The case of an existing HDS is a special one. If it has been documented as having a stall speed too high for the LSA definition then the show is over for that plane. For any model plane, it doesn't matter what sort of airworthiness certificate you have. It can be E-AB or E-LSA or any other thing you can manage. If it meets the LSA definition it can be operated under the Sport Pilot limits. Paul XL awaiting engineering changes At 03:37 PM 8/17/2009, you wrote: >As I have said before, in this provision of the LSA rules, we have a >real "Catch 22". You build an E-AB airplane, fully expecting it to >be LSA compliant. Then in Phase 1, you discover that the stall >speed is above allowable for LSA. You should be able to make >corrections to bring it into compliance. Trouble is that you have >had it certified as E-AB. That essentially establishes the physical >configuration of the airplane. It has been flown outside the >limitations for LSA. According to a strict interpretation of the >regs, you can not now make the alterations to the airframe to bring >it into compliance. In this case we are talking about adding VGs, >but it would also apply to something like propeller pitch that >drives the airplane faster that the LSA speed limitations. Is that >bizarre and downright unfair? I think it is a serious glitch in the >regs that really needs to be correct ed. > >Jay Bannister


    Message 14


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    Time: 04:34:50 PM PST US
    Subject: Re: 601HDS to LSA
    From: jaybannist@cs.com
    Bryan, You are right, but remember, I said "STRICT interpretation of the regs".? There are obviously ways around it; but I still think the regs need to change to keep everything on the up and up, whether the FAA knows about it or not. Jay Bannister Do not archive -----Original Message----- From: Bryan Martin <bryanmmartin@comcast.net> Sent: Mon, Aug 17, 2009 5:55 pm Subject: Re: Zenith-List: Re: 601HDS to LSA ? As long as your final POH reflects the proper limitations, how is the FAA going to know whether or not you had to make some minor adjustments during phase 1 flight testing to meet them?? ? On Aug 17, 2009, at 5:37 PM, jaybannist@cs.com wrote:? ? > As I have said before, in this provision of the LSA rules, we have a > real "Catch 22". You build an E-AB airplane, fully expecting it to > be LSA compliant. Then in Phase 1, you discover that the stall > speed is above allowable for LSA. You should be able to make > corrections to bring it into compliance. Trouble is that you have > had it certified as E-AB. That essentially establishes the physical > configuration of the airplane. It has been flown outside the > limitations for LSA. According to a strict interpretation of the > regs, you can not now make the alterations to the airframe to bring > it into compliance. In this case we are talking about adding VGs, > but it would also apply to something like propeller pitch that > drives the airplane faster that the LSA speed limitations. Is that > bizarre and downright unfair? I think it is a serious glitch in the > regs that really needs to be correct ed.? >? > Jay Bannister? > Do not archive? ? ? --Bryan Martin? N61BM, CH 601 XL,? RAM Subaru, Stratus redrive.? do not archive.? ? ? ? ? ? ________________________________________________________________________ Email message sent from CompuServe - visit us today at http://www.cs.com


    Message 15


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    Time: 05:07:35 PM PST US
    From: "Buryl Hill" <bus@commspeed.net>
    Subject: Wanted cracked canopy
    Wanted cracked canopy,clear, end for a 601. Offering $100 bus@commspeed.net


    Message 16


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    Time: 05:44:41 PM PST US
    From: "Peter W Johnson" <vk3eka@bigpond.net.au>
    Subject: First Start of an O-200
    Hi Guys, I am about to start my rebuilt O-200 for the first time. The Overhaul Manual calls for "Pre-oil the lubrication system using an external pre-oiling pressure system". I don't have one. What is the best way to ensure I have oil pressure if the motor magically starts on the first key? Cheers Peter Wonthaggi Australia http://zodiac.cpc-world.com <http://zodiac.cpc-world.com/>


    Message 17


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    Time: 06:36:24 PM PST US
    From: "Ashley" <ashleyw@gvtc.com>
    Subject: Re: First Start of an O-200
    Peter, Do you have an oil filter on the motor? I unscrewed the filter and pumped oil into the center hole of the filter adaptor. Unless the oil pump is primed (the above procedure will prime the pump) there is a large chance you will not get oil pressure. I removed the top spark plugs and then used the starter to turn the engine over until oil pressure was indicated. Put the plugs in and you are good to go. Floyd Wilkes 601XL O-200 ----- Original Message ----- From: Peter W Johnson To: continental-list@matronics.com ; zenith-list@matronics.com ; zenith601-list@matronics.com Sent: Monday, August 17, 2009 7:43 PM Subject: Zenith-List: First Start of an O-200 Hi Guys, I am about to start my rebuilt O-200 for the first time. The Overhaul Manual calls for "Pre-oil the lubrication system using an external pre-oiling pressure system". I don't have one. What is the best way to ensure I have oil pressure if the motor magically starts on the first key? Cheers Peter Wonthaggi Australia http://zodiac.cpc-world.com


    Message 18


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    Time: 06:39:01 PM PST US
    Subject: Re: First Start of an O-200
    From: "Ron Lendon" <rlendon@comcast.net>
    Prime the oil pump and turn it to pressurize the system. I don't know how to do this on your particular engine. -------- Ron Lendon, Clinton Township, MI WW Corvair with Roy's Garage 5th bearing Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Corvair Engine Prints: http://home.comcast.net/~rlendon/site/ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=258328#258328


    Message 19


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    Time: 08:44:49 PM PST US
    From: Frank Probst <fprobst@HOTMAIL.COM>
    Subject: check your rudder bearing
    The other day on my preflight I noticed a significant amount of play in the top rudder attach point of my 601. Then I was at a fly in over the weeken d with several 601's and they all had some play. One was really bad and th e rest had quite a bit of play too. The hinge is just a bushing running in aluminium. Mine has worn in just 100 hours. Has anyone come up with a better bearing idea? Thanks Frank Probst _________________________________________________________________ Stay on top of things=2C check email from other accounts! http://go.microsoft.com/?linkid=9671355


    Message 20


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    Time: 09:12:10 PM PST US
    From: "Peter W Johnson" <vk3eka@bigpond.net.au>
    Subject: First Start of an O-200
    Floyd, Did you actually "pump" oil into the center hole or just fill it with an oil can? (If you pumped, did you make up a pump of some sort?) I have fitted the oil filter adapter so I could get some oil into the oil pump that way. Thanks Peter _____ From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Ashley Sent: Tuesday, 18 August 2009 11:30 AM Subject: Re: Zenith-List: First Start of an O-200 Peter, Do you have an oil filter on the motor? I unscrewed the filter and pumped oil into the center hole of the filter adaptor. Unless the oil pump is primed (the above procedure will prime the pump) there is a large chance you will not get oil pressure. I removed the top spark plugs and then used the starter to turn the engine over until oil pressure was indicated. Put the plugs in and you are good to go. Floyd Wilkes 601XL O-200 ----- Original Message ----- From: Peter W <mailto:vk3eka@bigpond.net.au> Johnson zenith601-list@matronics.com Sent: Monday, August 17, 2009 7:43 PM Subject: Zenith-List: First Start of an O-200 Hi Guys, I am about to start my rebuilt O-200 for the first time. The Overhaul Manual calls for "Pre-oil the lubrication system using an external pre-oiling pressure system". I don't have one. What is the best way to ensure I have oil pressure if the motor magically starts on the first key? Cheers Peter Wonthaggi Australia http://zodiac.cpc-world.com href="http://www.matronics.com/Navigator?Zenith-List">http://www.matronhref "http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c


    Message 21


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    Time: 09:12:10 PM PST US
    From: "Randy L. Thwing" <n4546v@mindspring.com>
    Subject: Re: First Start of an O-200
    Hello Peter: We went through this a couple of months ago when we overhauled the Cont. C-145 engine in our flying club 1958 Cessna 172. Go to www.eaa163.com click on flying club link. A C-145 is a early version of the O-300 which is really a O-200 with two more cylinders. The cyls. and many parts are identical. I have a Franklin engine OH manual which says that if you don't have the "pressure pre-oil system" then you remove the top spark plugs and manually turn the engine over via the prop 200 revs. We tried that on the C-145 and were unsuccessful in getting oil pressure to show. It may work on your O-200. Do you have a tube type oil pressure gauge that senses oil pressure from the engine clear up to the instrument? Do you have an electric starter? We apparently were not able to get the oil pump to prime by turning the prop by hand. We used the electric starter to spin the engine (spark plugs removed). This finally primed the pump and we had oil pressure indications. We have a oil filter adapter, but we did not have the advice that you could prime the oil pump back through the filter adapter. There are three other places to get evidence that the pump is primed and oil is pumping through the engine. 1. If you have the tube type oil pressure gauge, disconnect the oil pressure instrument line where it connects to the firewall bulkhead fitting. When the oil pump starts pumping, oil will squirt out there. 2. Face the front of the engine, look at the engine case on either side of the crank prop flange. On both the left and right, there is a pipe plug on the front of the engine case. These plugs "plug" the front end of the main oil galleries. Loosen, preferable the left plug facing the prop flange, and when oil pressure comes up, oil will come out around this plug. 3. Remove the Rocker arm cover of a front cylinder, when oil pressure comes up, it will travel through the hollow push rods and drip around the rocker shaft, etc. On our C-145, we used the oil pressure gauge tube and the front galley plug. We already had all the baffles installed making it difficult to remove a valve cover. Spinning the engine (spark plugs removed) with the electric starter, it didn't take long before oil was spurting out the oil pressure tube, and around the front gallery plug. Both were tightened and we spun the engine once more and oil pressure was indicated on the oil pressure gauge. We had a short meeting on whether there was any reason NOT to start the engine. Couldn't think of a thing. So we fired it off and it's run perfectly for over a hundred flight hours so far. We also have a first issue Cessna 150 (1959) which is currently in my back yard with a newly OH O-200 hanging on it. It's not ready for sartup yet, but when we do, we will use the above system for pre-oiling. Let us know how this works out for you. Regards, Randy, Las Vegas ----- Original Message ----- From: Peter W Johnson To: continental-list@matronics.com ; zenith-list@matronics.com ; zenith601-list@matronics.com Sent: Monday, August 17, 2009 5:43 PM Subject: Zenith-List: First Start of an O-200 Hi Guys, I am about to start my rebuilt O-200 for the first time. The Overhaul Manual calls for "Pre-oil the lubrication system using an external pre-oiling pressure system". I don't have one. What is the best way to ensure I have oil pressure if the motor magically starts on the first key? Cheers Peter Wonthaggi Australia http://zodiac.cpc-world.com ------------------------------------------------------------------------- ----- Checked by AVG - www.avg.com 08/17/09 18:04:00


    Message 22


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    Time: 09:12:11 PM PST US
    From: JohnDRead@aol.com
    Subject: Re: check your rudder bearing
    Hi Frank; I did not like the steel in aluminum bearing design so I made the following redesign of all of the various pivot designs on my CH701. I did submit them to the factory who commented that they did not see any problems with the designs. I have attached the Rudder Pivot redesigns drawings. The advantage of the designs is that the existing 4130 bushings are running in "Oilite" type bearings and are many times longer than the original Zenith designs. John Read CH701 - Elbert CO - Jabiru 3300 Phone: 303-648-3261 Fax: 303-648-3262 Cell: 719-494-4567 In a message dated 8/17/2009 9:45:31 P.M. Mountain Daylight Time, fprobst@HOTMAIL.COM writes: The other day on my preflight I noticed a significant amount of play in the top rudder attach point of my 601. Then I was at a fly in over the weekend with several 601's and they all had some play. One was really bad and the rest had quite a bit of play too. The hinge is just a bushing running in aluminium. Mine has worn in just 100 hours. Has anyone come up with a better bearing idea? Thanks Frank Probst ____________________________________ Stay on top of things, check email from other accounts! _Check it out._ (http://go.microsoft.com/?linkid'71350) (http://www.matronics.com/Navigator?Zenith-List) (http://www.matronics.com/contribution)


    Message 23


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    Time: 10:56:29 PM PST US
    Subject: Re: First Start of an O-200
    From: "Sabrina" <chicago2paris@msn.com>
    You know guys, spinning the engine with the starter is still a dry crank which the TCM manual is trying to avoid. First off, everything inside the engine should have been lubricated with 100W mineral oil before/during assembly. Second, there are the (PN 532432) plugs at the front of the engine, the ports where the oil cooler pad (PN 35033) mounts, the original oil screen housing (PN 35020), the oil pressure relief valve (PN 21113) as well as the oil pressure outlet. Each of these can be used to prime and/or check the effectiveness of your prime. If you are ambitious, you can remove the valve covers as well. I added a quart of Royco flight ready preservative oil before the first start. The oil flow charts (Figure 38 of the TCM overhaul manual) for the O-200A showing pressure oil, scavenge oil-suction and scavenge oil-drain are helpful in understanding where the oil is going that you are pumping in with a rubber tipped oil can. Looking at the charts, it is clear that removing the oil cooler pad (or STC'd oil filter) allows you to prime the oil pump with the top hole and pressurize the oil passages, key to the first start up, with the lower hole. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=258377#258377




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