Today's Message Index:
----------------------
 
     1. 04:41 AM - Fw: CH601-HD(S) fuselage assembly (Carlos Sa)
     2. 07:17 AM - Re: Fw: CH601-HD(S) fuselage assembly (Russell Johnson)
     3. 07:25 AM - Re: Fw: CH601-HD(S) fuselage assembly (Carlos Sa)
     4. 07:47 AM - Re: Fw: CH601-HD(S) fuselage assembly (Jerry)
     5. 07:54 AM - Re: front fuselage  (Jerry Latimer)
     6. 08:27 AM - Re: Fw: CH601-HD(S) fuselage assembly (Carlos Sa)
     7. 08:46 AM - Re: Fw: CH601-HD(S) fuselage assembly (Carlos Sa)
     8. 08:52 AM - Re: Fw: CH601-HD(S) fuselage assembly (Steven Freeeman)
     9. 09:07 AM - Re: CH601-HD(S) fuselage assembly (Jay Bannister)
    10. 09:15 AM - Re: Fw: CH601-HD(S) fuselage assembly (Carlos Sa)
    11. 09:16 AM - Re: CH601-HD(S) fuselage assembly (Carlos Sa)
    12. 09:41 AM - Re: Fw: CH601-HD(S) fuselage assembly (Larry McFarland)
    13. 09:45 AM - Re: CH601-HD(S) fuselage assembly (Steven Freeeman)
    14. 10:01 AM - Re: CH601-HD(S) fuselage assembly (Paul Mulwitz)
    15. 10:33 AM - Re: CH601-HD(S) fuselage assembly (Carlos Sa)
    16. 11:05 AM - Re: Fw: CH601-HD(S) fuselage assembly (Steven Freeeman)
    17. 01:40 PM - Oshkosh (Joe)
    18. 02:53 PM - Re: Fw: CH601-HD(S) fuselage assembly ()
    19. 03:10 PM - Re: Fw: CH601-HD(S) fuselage assembly (Larry McFarland)
 
 
 
Message 1
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| Subject:  | CH601-HD(S) fuselage assembly | 
      
      I took more pictures and a short movie:
      http://www.flickr.com/photos/54366879@N06/
      
      Maybe this will joggle the memory of CH601-HD(S) builders...
      
      
      Carlos
      
      
      ---------- Forwarded message ----------
      From: Carlos Sa <carlossa52@gmail.com>
      Subject: Zenith-List: CH601-HD(S) fuselage assembly
      
      
      Hello, folks
      
      
      My aluminum stack is finally starting to resemble an aircraft (if you have
      a lot of imagination, that is):
      http://www.zenith.aero/photo/img-6058
      
      When I put the front side skins in place (just to have an idea of what it
      would look like), I noticed the interference between the side skins, heel
      support and floor (the rolled end of the floor).
      The attached pics show the offending area.
      The instructions simply say "trim as required" (or something like that).
      To me, it seems I'll have to remove a semi-circle one or two inches in
      diameter - as I haven't seen any comments about this, I am a little
      concerned.
      I also have looked at a few of the CH601 sites still on-line, but I did not
      find any picture or comment that would clarify this.
      
      
      Thanks in advance for your comments / suggestions
      
      
      Carlos
      CH601-HD, plans
      
Message 2
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| Subject:  | Re: CH601-HD(S) fuselage assembly | 
      
      Carlos:
      -
      Did you use a 10mm radius on the bottom wing skin?
      -
      Russell
      
      
      ++++++++++++++++++++++++
      When I put the front side skins in place (just to have an idea of what it w
      ould look like), I noticed the interference between the side skins, heel su
      pport and floor (the rolled end of the floor).
      
      Carlos
      CH601-HD, plans
      
      
Message 3
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| Subject:  | Re: CH601-HD(S) fuselage assembly | 
      
      yup, checked again last night: cut a piece of paper and put it on top -
      exactly 10 cm radius.
      
      On 10 July 2012 10:14, Russell Johnson <entecrj@sbcglobal.net> wrote:
      
      > Carlos:
      >
      > Did you use a 10mm radius on the bottom wing skin?
      >
      > Russell
      >
      
Message 4
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| Subject:  | Re: CH601-HD(S) fuselage assembly | 
      
      Carlos,
      I've enclosed 2 photos (one for the right side and one for the left side) of my
      HDS in the area you are having problems with.  I don't remember having the same
      problem you are having.  I did have to make the center wing nose skin 3 times
      for other problems.  I kept leaving too much gap between it and the front fuselage
      skins.
      
      Not sure this helps but it lets you look at some more photos.
      Jerry
      
Message 5
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| Subject:  | Re: front fuselage  | 
      
      Carlos,
      Here are 2 more photos without the fuselage skins in place. 
      
      Jerry
      
Message 6
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| Subject:  | Re: CH601-HD(S) fuselage assembly | 
      
      Jerry, nice photos - and photos of this area are relatively rare, thanks!
      
      On 10 July 2012 10:44, Jerry <jlatimer1@cox.net> wrote:
      
      > Carlos,
      > I've enclosed 2 photos (one for the right side and one for the left side)
      > of my HDS in the area you are having problems with.  I don't remember
      > having the same problem you are having.  I did have to make the center wing
      > nose skin 3 times for other problems.  I kept leaving too much gap between
      > it and the front fuselage skins.
      >
      > Not sure this helps but it lets you look at some more photos.
      > Jerry
      
Message 7
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  | 
      
      
| Subject:  | Re: CH601-HD(S) fuselage assembly | 
      
      I was raised and educated in metric, and can talk imperial (with a bit of
      an accent).
      And can make mistakes in any of these systems.
      Like this one.
      You ask if I used 10 *mm*, I reply, yessir, 10* cm*.
      
      
      Reducing the radius will remove a bunch of material and eliminate the
      problem.
      
      A huge *thank you* to you Russell !!!!!!!!
      
      Carlos
      
      On 10 July 2012 11:11, Russell Johnson <entecrj@sbcglobal.net> wrote:
      
      >   Did you use MM or CM?
      > *1 centimeter = 0.393700787 inches* *1 millimeter = 0.0393700787 inches*
      > --- On *Tue, 7/10/12, Carlos Sa <carlossa52@gmail.com>* wrote:
      >
      >
      > From: Carlos Sa <carlossa52@gmail.com>
      > Subject: Re: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      > To: zenith-list@matronics.com
      > Date: Tuesday, July 10, 2012, 9:22 AM
      >
      > yup, checked again last night: cut a piece of paper and put it on top -
      > exactly 10 cm radius.
      >
      > On 10 July 2012 10:14, Russell Johnson <entecrj@sbcglobal.net<http://us.mc814.mail.yahoo.com/mc/compose?to=entecrj@sbcglobal.net>
      > > wrote:
      >
      >   Carlos:
      >
      > Did you use a 10mm radius on the bottom wing skin?
      >
      > Russell
      >
      > **
      >
      >
      
Message 8
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| Subject:  | CH601-HD(S) fuselage assembly | 
      
      This brings back some memories!  Does ZAC still fully support the HDS model?
      
      
      If you have not already done so I believe there is a modification to use the
      new spring gear from the XL/650 on the HDS.  I promise you.having done both,
      if it is not too late to modify you might want to consider this.  The new
      main landing gear design is superior to what is on the HDS.  Don't get me
      wrong, the HDS gear is fine, it is just the new is better.  I am not 100%
      certain there is a mod, but I think I remember reading about it.
      
      
      Steve
      
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Carlos Sa
      Sent: Tuesday, July 10, 2012 8:23 AM
      Subject: Re: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
      
      Jerry, nice photos - and photos of this area are relatively rare, thanks!
      
      On 10 July 2012 10:44, Jerry <jlatimer1@cox.net> wrote:
      
      Carlos,
      I've enclosed 2 photos (one for the right side and one for the left side) of
      my HDS in the area you are having problems with.  I don't remember having
      the same problem you are having.  I did have to make the center wing nose
      skin 3 times for other problems.  I kept leaving too much gap between it and
      the front fuselage skins.
      
      Not sure this helps but it lets you look at some more photos.
      Jerry
      
      
Message 9
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  | 
      
      
| Subject:  | Re: CH601-HD(S) fuselage assembly | 
      
      When building,  I was amused by some of ZAC's dimensions, such as 25.2mm  o
      r 33.7mm.  The sharpest Sharpie (Ultra Fine) mark I have is about 0.5mm wid
      e and the "fat" Sharpie (Fine) is about 2mm wide.   I defy anyone to measur
      e 25.2mm, mark that with a Sharpie and be confident that they have a 0.2mm 
      accuracy..
      
      
      -----Original Message-----
      From: Carlos Sa <carlossa52@gmail.com>
      nics.com>
      Sent: Tue, Jul 10, 2012 10:49 am
      Subject: Re: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
      
      I was raised and educated in metric, and can talk imperial (with a bit of a
      n accent).
      And can make mistakes in any of these systems.
      Like this one.
      You ask if I used 10 mm, I reply, yessir, 10 cm.
      
      
      Reducing the radius will remove a bunch of material and eliminate the probl
      em.
      
      
      A huge thank you to you Russell !!!!!!!!
      
      
      Carlos
      
      
      On 10 July 2012 11:11, Russell Johnson <entecrj@sbcglobal.net> wrote:
      
      
      Did you use MM or CM?
      
      1 centimeter = 0.393700787 inches
      1 millimeter = 0.0393700787 inches
      
      --- On Tue, 7/10/12, Carlos Sa <carlossa52@gmail.com> wrote:
      
      
      From: Carlos Sa <carlossa52@gmail.com>
      Subject: Re: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
      
      yup, checked again last night: cut a piece of paper and put it on top - exa
      ctly 10 cm radius.
      
      
      On 10 July 2012 10:14, Russell Johnson <entecrj@sbcglobal.net> wrote:
      
      
      Carlos:
      
      Did you use a 10mm radius on the bottom wing skin?
      
      Russell
      
      
Message 10
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  | 
      
      
| Subject:  | Re: CH601-HD(S) fuselage assembly | 
      
      Hello, Steve
      
      Yes, the folks at ZAC continue to be *very* helpful.
      
      And the main gear is ready, so no changes... It's been too long, I gotta
      get this thing in the air!
      
      
      Best
      
      
      Carlos
      
      On 10 July 2012 11:49, Steven Freeeman <steve.freeman@syntaxds.com> wrote:
      
      > This brings back some memories!  Does ZAC still fully support the HDS
      > model?  ****
      >
      > ** **
      >
      > If you have not already done so I believe there is a modification to use
      > the new spring gear from the XL/650 on the HDS.  I promise you=85having d
      one
      > both, if it is not too late to modify you might want to consider this.  T
      he
      > new main landing gear design is superior to what is on the HDS.  Don=92t 
      get
      > me wrong, the HDS gear is fine, it is just the new is better.  I am not
      > 100% certain there is a mod, but I think I remember reading about it.****
      >
      > ** **
      >
      > Steve****
      >
      > **
      >
      
Message 11
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  | 
      
      
| Subject:  | Re: CH601-HD(S) fuselage assembly | 
      
      Very well said (written) !!!
      
      On 10 July 2012 12:04, Jay Bannister <jaybannist@cs.com> wrote:
      
      > When building,  I was amused by some of ZAC's dimensions, such as 25.2mm
      > or 33.7mm.  The sharpest Sharpie (Ultra Fine) mark I have is about 0.5mm
      > wide and the "fat" Sharpie (Fine) is about 2mm wide.   I defy anyone to
      > measure 25.2mm, mark that with a Sharpie and be confident that they have a
      > 0.2mm accuracy..
      >
      >
      
Message 12
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  | 
      
      
| Subject:  | CH601-HD(S) fuselage assembly | 
      
      Steve,
      
      I'd take issue with the claim that the new leaf gear is an improvement.  It
      is for the XL, but I think the strength of the mains on the large center
      spar wing have a serious advantage
      
      for the HDS series. The leaf gear flex tends to give the XL an eccentric
      wobble. It weighs lots more. The original takes a bit more to install, but
      the original gear is superior to the leaf
      
      even if the leaf looks easier to install.  If you're building an HDS, stay
      with the original design gear.  You'll notice the difference when you get in
      serious crosswind landings and 
      
      also feel the gear stay aligned when you grease it on with one wheel down in
      a landing. You stay straight and don't get tossed off center by the design
      of the leaf.  I've lifted one and didn't like
      
      the heft of it at all.  Felt like 50 plus pounds. The original must be at
      least half the weight of the new one-piece gear.  The wing span of the HDS
      won't like the extra weight either.
      
      
      Larry McFarland  601HDS at www.macsmachine.com
      
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Steven Freeeman
      Sent: Tuesday, July 10, 2012 10:50 AM
      Subject: RE: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
      
      This brings back some memories!  Does ZAC still fully support the HDS model?
      
      
      If you have not already done so I believe there is a modification to use the
      new spring gear from the XL/650 on the HDS.  I promise you.having done both,
      if it is not too late to modify you might want to consider this.  The new
      main landing gear design is superior to what is on the HDS.  Don't get me
      wrong, the HDS gear is fine, it is just the new is better.  I am not 100%
      certain there is a mod, but I think I remember reading about it.
      
      
      Steve
      
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Carlos Sa
      Sent: Tuesday, July 10, 2012 8:23 AM
      Subject: Re: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
      
      Jerry, nice photos - and photos of this area are relatively rare, thanks!
      
      On 10 July 2012 10:44, Jerry <jlatimer1@cox.net> wrote:
      
      Carlos,
      I've enclosed 2 photos (one for the right side and one for the left side) of
      my HDS in the area you are having problems with.  I don't remember having
      the same problem you are having.  I did have to make the center wing nose
      skin 3 times for other problems.  I kept leaving too much gap between it and
      the front fuselage skins.
      
      Not sure this helps but it lets you look at some more photos.
      Jerry
      
      
      http://www.matronics.com/Navigator?Zenith-List
      
      http://forums.matronics.com
      
      http://www.matronics.com/contribution
      
      
Message 13
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  | 
      
      
| Subject:  | CH601-HD(S) fuselage assembly | 
      
      We are not building the Space Shuttle here folks!
      
      
      Steve
      
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Carlos Sa
      Sent: Tuesday, July 10, 2012 9:14 AM
      Subject: Re: Zenith-List: CH601-HD(S) fuselage assembly
      
      
      Very well said (written) !!!
      
      On 10 July 2012 12:04, Jay Bannister <jaybannist@cs.com> wrote:
      
      When building,  I was amused by some of ZAC's dimensions, such as 25.2mm  or
      33.7mm.  The sharpest Sharpie (Ultra Fine) mark I have is about 0.5mm wide
      and the "fat" Sharpie (Fine) is about 2mm wide.   I defy anyone to measure
      25.2mm, mark that with a Sharpie and be confident that they have a 0.2mm
      accuracy.. 
      
      
Message 14
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  | 
      
      
| Subject:  | Re: CH601-HD(S) fuselage assembly | 
      
      I certainly hope not!  Space shuttles have a bad history of killing people.
      
      Paul
      On 7/10/2012 9:42 AM, Steven Freeeman wrote:
      >
      > We are not building the Space Shuttle here folks!
      >
      > Steve
      >
      
      
Message 15
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  | 
      
      
| Subject:  | Re: CH601-HD(S) fuselage assembly | 
      
      We aren't?!? Darn ! What do I do with all those thermal tiles now?
      
      
      On 10 July 2012 12:42, Steven Freeeman <steve.freeman@syntaxds.com> wrote:
      
      > We are not building the Space Shuttle here folks!****
      >
      > ** **
      >
      > Steve
      >
      
Message 16
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  | 
      
      
| Subject:  | CH601-HD(S) fuselage assembly | 
      
      Hi Larry,
      
      
      I would agree with everything you write regarding weight.  I can't speak to
      the cross wind tendencies.  With that said having installed both and landed
      on both I disagree with a couple of your points.  
      
      
      I believe ZAC changed the design for a reason.  And anyone who has followed
      my rants knows I do not always agree with ZAC.
      
      The wheels supplied with the new gear are better and are real airplane
      tires.  Seeing the quality of your craftsmanship I cannot believe you would
      disagree with that.  The original equipment works fine though.  
      
      
      I have only flown left seat in an HDS two times and XL once.  All of my
      other time has been right seat in Don Honabach's 601HDS and a few flights in
      others.  The HDS I built is currently flying in Australia I had to sell it
      when I hit a financial brick wall in 2003.  I am currently about 85% done
      with fuselage on a 650.
      
      
      I should have clarified my point.but I did say "consider" not that I
      necessarily recommend.  To each his own.  I do believe the design is
      superior in theory.  In application it might be who prefers which flavor.
      As far as the additional weight goes.I have seen guys easily 75 pounds (or
      more) overweight talk about not using this or that on an airplane because it
      might weigh a half a pound more or less than another piece of equipment.
      This conversation always amuses me.  Having recently lost 60 pounds
      (promptly put 30 back on) I can speak to this exercise as well.  Sometimes I
      think the best place any of us can lose weight on our airplanes is by taking
      it off our own rear ends.  I am not suggesting (for even a moment) that
      applies to anyone on this list.It is simply something I have observed at
      many airplane functions over the years.
      
      
      I was referring primarily to the install and eventual upkeep.  Replacing
      those bungees will be a bear when the time comes.
      
      
      Steve
      
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Larry McFarland
      Sent: Tuesday, July 10, 2012 9:38 AM
      Subject: RE: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
      
      Steve,
      
      I'd take issue with the claim that the new leaf gear is an improvement.  It
      is for the XL, but I think the strength of the mains on the large center
      spar wing have a serious advantage
      
      for the HDS series. The leaf gear flex tends to give the XL an eccentric
      wobble. It weighs lots more. The original takes a bit more to install, but
      the original gear is superior to the leaf
      
      even if the leaf looks easier to install.  If you're building an HDS, stay
      with the original design gear.  You'll notice the difference when you get in
      serious crosswind landings and 
      
      also feel the gear stay aligned when you grease it on with one wheel down in
      a landing. You stay straight and don't get tossed off center by the design
      of the leaf.  I've lifted one and didn't like
      
      the heft of it at all.  Felt like 50 plus pounds. The original must be at
      least half the weight of the new one-piece gear.  The wing span of the HDS
      won't like the extra weight either.
      
      
      Larry McFarland  601HDS at www.macsmachine.com
      
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Steven Freeeman
      Sent: Tuesday, July 10, 2012 10:50 AM
      Subject: RE: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
      
      This brings back some memories!  Does ZAC still fully support the HDS model?
      
      
      If you have not already done so I believe there is a modification to use the
      new spring gear from the XL/650 on the HDS.  I promise you.having done both,
      if it is not too late to modify you might want to consider this.  The new
      main landing gear design is superior to what is on the HDS.  Don't get me
      wrong, the HDS gear is fine, it is just the new is better.  I am not 100%
      certain there is a mod, but I think I remember reading about it.
      
      
      Steve
      
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Carlos Sa
      Sent: Tuesday, July 10, 2012 8:23 AM
      Subject: Re: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
      
      Jerry, nice photos - and photos of this area are relatively rare, thanks!
      
      On 10 July 2012 10:44, Jerry <jlatimer1@cox.net> wrote:
      
      Carlos,
      I've enclosed 2 photos (one for the right side and one for the left side) of
      my HDS in the area you are having problems with.  I don't remember having
      the same problem you are having.  I did have to make the center wing nose
      skin 3 times for other problems.  I kept leaving too much gap between it and
      the front fuselage skins.
      
      Not sure this helps but it lets you look at some more photos.
      Jerry
      
      
      http://www.matronics.com/Navigator?Zenith-List
      
      http://forums.matronics.com
      
      http://www.matronics.com/contribution
      
      
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      http://forums.matronics.com
      
      http://www.matronics.com/contribution
      
      
Message 17
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  | 
      
      
      
      
      Are you flying into Oshkosh?
      
      EAA Homebuilt Parking is reserving the same parking spaces as we had last 
      year for us, just north of the Homebuilders Headquarters and north of the 
      Cannon Camera viewing stand. Again, we are near the Zenith factory display.
      
      Follow the NOTAMS for the signage needed to park your plane. Please print 
      another sign with the word ZENITH on it. The volunteers parking the planes 
      will guide you to the reserved Zenith row.
      
      Unfortunately, EAA will not provide a sperate parking spot for Zenigh 
      Homebuilt Camping. But they said if there is enough interest and if there is 
      someone who would get there early enough to get a spot in the back, and if 
      you know how many people would like to camp together, they will make 
      arrangements to accomidate us. It would be interesting to know how many 
      people will be sleeping under their wings with their Zeniths this year! If 
      you plan to, please let me know and we will see if there is enough interest.
      
      Don't forget to confirm your banquet spot right away. Seating lis limited 
      and you need to confirm as soon as you can. You can get information at the 
      Zenith display. Jon Croke is donating 3 Zenair Archive CDs ($49 each) for 
      the dinner.  These disks have the entire Zenair Newsletter collection in 
      .PDF format for easy searching thru all of the past years of the Newsletter. 
      Thanks Jon!
      
      See you in Oshkosh!
      
      Joe in Oshkosh
      
      
Message 18
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  | 
      
      
| Subject:  | Re: CH601-HD(S) fuselage assembly | 
      
      Another comment about the "old" gear---When I checked out in Ray 
      Huffman's HD, I still had a mental visual picture from a 172, and landed 
      it at 172 height.  As a result, I found out that the HD will make 
      carrier landings very nicely. Exiting the airplane we were both about 
      two inches shorter........But the plane wasn't.
      
      Paul R
        ----- Original Message ----- 
        From: Larry McFarland<mailto:larrycmcfarland@gmail.com> 
        To: zenith-list@matronics.com<mailto:zenith-list@matronics.com> 
        Sent: Tuesday, July 10, 2012 11:38 AM
        Subject: RE: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
      
        Steve,
      
        I'd take issue with the claim that the new leaf gear is an 
      improvement.  It is for the XL, but I think the strength of the mains on 
      the large center spar wing have a serious advantage
      
        for the HDS series. The leaf gear flex tends to give the XL an 
      eccentric wobble. It weighs lots more. The original takes a bit more to 
      install, but the original gear is superior to the leaf
      
        even if the leaf looks easier to install.  If you're building an HDS, 
      stay with the original design gear.  You'll notice the difference when 
      you get in serious crosswind landings and 
      
        also feel the gear stay aligned when you grease it on with one wheel 
      down in a landing. You stay straight and don't get tossed off center by 
      the design of the leaf.  I've lifted one and didn't like
      
        the heft of it at all.  Felt like 50 plus pounds. The original must be 
      at least half the weight of the new one-piece gear.  The wing span of 
      the HDS won't like the extra weight either.
      
         
      
         
      
        Larry McFarland  601HDS at www.macsmachine.com
      
         
      
        From: owner-zenith-list-server@matronics.com 
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Steven 
      Freeeman
        Sent: Tuesday, July 10, 2012 10:50 AM
        To: zenith-list@matronics.com
        Subject: RE: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
         
      
        This brings back some memories!  Does ZAC still fully support the HDS 
      model?  
      
         
      
        If you have not already done so I believe there is a modification to 
      use the new spring gear from the XL/650 on the HDS.  I promise 
      you.having done both, if it is not too late to modify you might want to 
      consider this.  The new main landing gear design is superior to what is 
      on the HDS.  Don't get me wrong, the HDS gear is fine, it is just the 
      new is better.  I am not 100% certain there is a mod, but I think I 
      remember reading about it.
      
         
      
        Steve
      
         
      
        From: 
      owner-zenith-list-server@matronics.com<mailto:owner-zenith-list-server@ma
      tronics.com> 
      [mailto:owner-zenith-list-server@matronics.com]<mailto:[mailto:owner-zeni
      th-list-server@matronics.com]> On Behalf Of Carlos Sa
        Sent: Tuesday, July 10, 2012 8:23 AM
        To: zenith-list@matronics.com<mailto:zenith-list@matronics.com>
        Subject: Re: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
         
      
        Jerry, nice photos - and photos of this area are relatively rare, 
      thanks!
      
        On 10 July 2012 10:44, Jerry 
      <jlatimer1@cox.net<mailto:jlatimer1@cox.net>> wrote:
      
        Carlos,
        I've enclosed 2 photos (one for the right side and one for the left 
      side) of my HDS in the area you are having problems with.  I don't 
      remember having the same problem you are having.  I did have to make the 
      center wing nose skin 3 times for other problems.  I kept leaving too 
      much gap between it and the front fuselage skins.
      
        Not sure this helps but it lets you look at some more photos.
        Jerry
      
         
      
         
      http://www.matronics.com/Navigator?Zenith-List<http://www.matronics.com/N
      avigator?Zenith-List> 
      http://forums.matronics.com<http://forums.matronics.com/> 
      http://www.matronics.com/contribution<http://www.matronics.com/contributi
      on>    
      http://www.matronics.com/Navigator?Zenith-Listhttp://forums.matronics.com
      http://www.matronics.com/contribution 
      
      http://www.matronics.com/Navigator?Zenith-List<http://www.matronics.com/N
      avigator?Zenith-List>
      http://www.matronics.com/contribution<http://www.matronics.com/contributi
      on>
      
      
Message 19
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  | 
      
      
| Subject:  | CH601-HD(S) fuselage assembly | 
      
      Hi Steve,
      
      I only said the XL gear leaf is not a good solution for the HDS because the
      long spar design takes care of landing loads without adding a second
      strength component to the belly of the plane.
      
      The XL needs the leaf gear because of the shorter spar of course, but the XL
      has a much longer wing than the 23 foot HDS wing, one reason because the
      gear is considerably heavier. 
      
      Real airplane tires are not determined by manufacturer, but qualifying
      specs.  I didn't like the original tires that looked more like something off
      a wheel barrow either.
      
      By the time you've got the center spar made, you find the rationale for the
      gear is also made.  I've changed out my bungees on the mains and found it
      "fun" as you describe, 
      
      but that wouldn't be reason enough to corrupt the design of the HDS main
      gear.   It rolls true and on compression, it maintains that alignment.  The
      spread leaf on the XL is 
      
      different only by its attachment and is no worse than any other aircraft
      with Cessna type gear.  I like the 650 and think it's a great plane.  I
      might have built one if it had been
      
      available at the time, but it is a distinctly different aircraft than the
      HDS.  The HD long wing climbs twice as fast as my HDS with the same power
      and I'd expect the 650 to do that
      
      also.  The HDS is fast enough, but weight is a serious consideration when
      loading up that short wing. 
      
      Respectfully,
      
      Larry McFarland
      
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Steven Freeeman
      Sent: Tuesday, July 10, 2012 1:02 PM
      Subject: RE: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
      
      Hi Larry,
      
      
      I would agree with everything you write regarding weight.  I can't speak to
      the cross wind tendencies.  With that said having installed both and landed
      on both I disagree with a couple of your points.  
      
      
      I believe ZAC changed the design for a reason.  And anyone who has followed
      my rants knows I do not always agree with ZAC.
      
      
      The wheels supplied with the new gear are better and are real airplane
      tires.  Seeing the quality of your craftsmanship I cannot believe you would
      disagree with that.  The original equipment works fine though.  
      
      
      I have only flown left seat in an HDS two times and XL once.  All of my
      other time has been right seat in Don Honabach's 601HDS and a few flights in
      others.  The HDS I built is currently flying in Australia I had to sell it
      when I hit a financial brick wall in 2003.  I am currently about 85% done
      with fuselage on a 650.
      
      
      I should have clarified my point.but I did say "consider" not that I
      necessarily recommend.  To each his own.  I do believe the design is
      superior in theory.  In application it might be who prefers which flavor.
      As far as the additional weight goes.I have seen guys easily 75 pounds (or
      more) overweight talk about not using this or that on an airplane because it
      might weigh a half a pound more or less than another piece of equipment.
      This conversation always amuses me.  Having recently lost 60 pounds
      (promptly put 30 back on) I can speak to this exercise as well.  Sometimes I
      think the best place any of us can lose weight on our airplanes is by taking
      it off our own rear ends.  I am not suggesting (for even a moment) that
      applies to anyone on this list.It is simply something I have observed at
      many airplane functions over the years.
      
      
      I was referring primarily to the install and eventual upkeep.  Replacing
      those bungees will be a bear when the time comes.
      
      
      Steve
      
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Larry McFarland
      Sent: Tuesday, July 10, 2012 9:38 AM
      Subject: RE: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
      
      Steve,
      
      I'd take issue with the claim that the new leaf gear is an improvement.  It
      is for the XL, but I think the strength of the mains on the large center
      spar wing have a serious advantage
      
      for the HDS series. The leaf gear flex tends to give the XL an eccentric
      wobble. It weighs lots more. The original takes a bit more to install, but
      the original gear is superior to the leaf
      
      even if the leaf looks easier to install.  If you're building an HDS, stay
      with the original design gear.  You'll notice the difference when you get in
      serious crosswind landings and 
      
      also feel the gear stay aligned when you grease it on with one wheel down in
      a landing. You stay straight and don't get tossed off center by the design
      of the leaf.  I've lifted one and didn't like
      
      the heft of it at all.  Felt like 50 plus pounds. The original must be at
      least half the weight of the new one-piece gear.  The wing span of the HDS
      won't like the extra weight either.
      
      
      Larry McFarland  601HDS at www.macsmachine.com
      
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Steven Freeeman
      Sent: Tuesday, July 10, 2012 10:50 AM
      Subject: RE: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
      
      This brings back some memories!  Does ZAC still fully support the HDS model?
      
      
      If you have not already done so I believe there is a modification to use the
      new spring gear from the XL/650 on the HDS.  I promise you.having done both,
      if it is not too late to modify you might want to consider this.  The new
      main landing gear design is superior to what is on the HDS.  Don't get me
      wrong, the HDS gear is fine, it is just the new is better.  I am not 100%
      certain there is a mod, but I think I remember reading about it.
      
      
      Steve
      
      
      From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Carlos Sa
      Sent: Tuesday, July 10, 2012 8:23 AM
      Subject: Re: Fwd: Zenith-List: CH601-HD(S) fuselage assembly
      
      
      Jerry, nice photos - and photos of this area are relatively rare, thanks!
      
      On 10 July 2012 10:44, Jerry <jlatimer1@cox.net> wrote:
      
      Carlos,
      I've enclosed 2 photos (one for the right side and one for the left side) of
      my HDS in the area you are having problems with.  I don't remember having
      the same problem you are having.  I did have to make the center wing nose
      skin 3 times for other problems.  I kept leaving too much gap between it and
      the front fuselage skins.
      
      Not sure this helps but it lets you look at some more photos.
      Jerry
      
      
      http://www.matronics.com/Navigator?Zenith-List
      
      http://forums.matronics.com
      
      http://www.matronics.com/contribution
      
      
      http://www.matronics.com/Navigator?Zenith-List
      
      http://forums.matronics.com
      
      http://www.matronics.com/contribution
      
      
      http://www.matronics.com/Navigator?Zenith-List
      
      http://forums.matronics.com
      
      http://www.matronics.com/contribution
      
      
 
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