Today's Message Index:
----------------------
 
     1. 10:31 AM - Flap Controls Installation Question (AZFlyer)
     2. 10:58 AM - Re: Full Length Wingtips (PatrickW)
     3. 11:10 AM - Re: Full Length Wingtips (Gig Giacona)
     4. 12:25 PM - Zodiac HDS on a Jabiru 2200 engine? (heisan)
     5. 12:48 PM - Re: Re: Full Length Wingtips (Cndmovn)
     6. 01:08 PM - Re: Zodiac HDS on a Jabiru 2200 engine? (LarryMcFarland)
     7. 01:56 PM - Re: Flap Controls Installation Question (bryanmmartin@comcast.net)
     8. 02:18 PM - Re: Full Length Wingtips (Gig Giacona)
     9. 02:47 PM - Re: Re: Full Length Wingtips (Jay Maynard)
    10. 03:03 PM - Re: Right Wing progress report (ashontz)
    11. 05:46 PM - UPS (Afterfxllc@aol.com)
    12. 06:19 PM - Re: Zodiac HDS on a Jabiru 2200 engine? (Leo Gates)
    13. 06:54 PM - Re: Right Wing progress report (leinad)
    14. 08:15 PM - Re: Zodiac HDS on a Jabiru 2200 engine? (Paul Mulwitz)
    15. 08:54 PM - Re: Right Wing progress report (Ron Lendon)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Flap Controls Installation Question | 
      
      
      Builders,
      
      Have installed and tested my flap controls; however, am now ready to tighten down
      the bolts holding actuator and other end (6B19-7 connect to 6B19-3).  The call-out
      on 6-B-19, in the lower left corner dwg. is for a AN5-11a bolt with 3
      washers.  
      
      After placing the 3 washers on the rod-end CW5-12, I stepped back and looked at
      it...doesn't look right.  6B19-3 is distorted open.  Can not believe that is
      what was intended.   Are 3 washers needed?  Any feedback would be appreciated.
      
      Thanks,
      Mike
      
      do not archive
      
      --------
      Mike Miller @ millrml@aol.com
      601 XL, 3300, Dynon
      
      Remember,  "the second mouse gets the cheese"!
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=183845#183845
      
      
Message 2
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  | 
      
      
| Subject:  | Re: Full Length Wingtips | 
      
      
      
      cndmovn(at)gmail.com wrote:
      > ....kind of like the new canopy they showed me.......much easier to install....
      
      Could you elaborate on the new canopy...?  Any pictures?
      
      I heard that Zenith now sells Todd's Canopies, and I heard rumors that there was
      something in the works regarding the canopy, but no details yet.
      
      The canopy is the only airframe component I lack, and I'd sure like to hold off
      buying it if something new is in the works....
      
      Thanks,
      
      - Pat
      
      --------
      Patrick
      601XL/Corvair
      N63PZ (reserved)
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=183852#183852
      
      
Message 3
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  | 
      
      
| Subject:  | Re: Full Length Wingtips | 
      
      
      Patrick, If there is even a chance that there is going to be an easier to install
      canopy kit I would highly recommend that you and anyone else wait for it until
      the very last minute. Installing the canopy SUCKS!!!
      
      
      PatrickW wrote:
      > 
      > cndmovn(at)gmail.com wrote:
      > > ....kind of like the new canopy they showed me.......much easier to install....
      > 
      > Could you elaborate on the new canopy...?  Any pictures?
      > 
      > I heard that Zenith now sells Todd's Canopies, and I heard rumors that there
      was something in the works regarding the canopy, but no details yet.
      > 
      > The canopy is the only airframe component I lack, and I'd sure like to hold off
      buying it if something new is in the works....
      > 
      > Thanks,
      > 
      > - Pat
      
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=183857#183857
      
      
Message 4
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  | 
      
      
| Subject:  | Zodiac HDS on a Jabiru 2200 engine? | 
      
      
      I am contemplating building a Zodiac HDS with a Jabiru 2200A (85hp) engine in.
      
      I have seen a few references to this combination, but can find no actual performance
      specifications.
      
      Has anybody used this combination?  Does it still make the 140mph cruise claimed
      on the Rotax 912 engine? What is take-off performance like?
      
      I do most of my flying at airfields with a density altitude of 6000' and above,
      so it may be a little underpowered?
      
      Thanks,
      Justin
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=183866#183866
      
      
Message 5
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  | 
      
      
| Subject:  | Re: Full Length Wingtips | 
      
      I think the difficulty of installing the canopy is what caused the change.
      The factory in Canada, that builds the LSA for the US market (they get
      finished in the US) and Europe  hated how hard it was to install the canopy
      so they are making a rolling change (along with some other things you will
      likely see at OSH) on the canopy.  My understanding is that the new canopy
      will show up on the LSA first and slowly make it into the kit.  In talking
      with the guys at the factory, I was told the canopy is not retrofitable.
      Basically the canopy has a fixed front part that does not move off the
      fuselage and a swinging part just aft of the instrument panel (kind of like
      a sliding RV canopy but with the rear section swinging up rather than
      sliding back).  There is a roll hoop built into the rear edge of the fixed
      part.  The rear section swings like the original.  It was in pieces when I
      saw it since it was prototype #1.  What is really nice is the latching
      system that has a hooks coming up by the upper longerons that are joined via
      a control arm and are operated by a single handle between the seats by the
      arm rest.
      
      I have no pictures and all of this was from memory but it looked really
      nice.  They showed it to me without me asking and didnt tell me I could not
      say anything about the mods.  However, remember that it was a prototype and
      still a work in process.  I talked with a group of guys who went up this
      past friday and they saw the completed canopy on a plane and said it looked
      REALLY nice.
      
      Hope that helps
      
      Paul
      
      On Mon, May 19, 2008 at 2:09 PM, Gig Giacona <wrgiacona@gmail.com> wrote:
      
      >
      > Patrick, If there is even a chance that there is going to be an easier to
      > install canopy kit I would highly recommend that you and anyone else wait
      > for it until the very last minute. Installing the canopy SUCKS!!!
      >
      >
      > PatrickW wrote:
      > >
      > > cndmovn(at)gmail.com wrote:
      > > > ....kind of like the new canopy they showed me.......much easier to
      > install....
      > >
      > > Could you elaborate on the new canopy...?  Any pictures?
      > >
      > > I heard that Zenith now sells Todd's Canopies, and I heard rumors that
      > there was something in the works regarding the canopy, but no details yet.
      > >
      > > The canopy is the only airframe component I lack, and I'd sure like to
      > hold off buying it if something new is in the works....
      > >
      > > Thanks,
      > >
      > > - Pat
      >
      >
      > --------
      > W.R. "Gig" Giacona
      > 601XL Under Construction
      > See my progress at www.peoamerica.net/N601WR
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=183857#183857
      >
      >
      
Message 6
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  | 
      
      
| Subject:  | Re: Zodiac HDS on a Jabiru 2200 engine? | 
      
      
      Hi Justin,
      If you build the HDS per plans, you'd be very disappointed with the 
      2200A for that altitude.  You'd be better going with
      a Corvair or a Stratus or the most recent 90 h p flat four Suzuki from 
      Raven re-drives at. http://www.raven-rotor.com/
      
      The 2200A direct drive depends upon a smaller prop and higher rpms.  If 
      recently, someone were offering the engine
      with a re-drive, perhaps it would fly, but you'd be concerned about 
      overheating, etc trying to pull the heavier thickness wings
      etc.
      
      Larry McFarland 601HDS at www.macsmachine.com
      
      heisan wrote:
      >
      > I am contemplating building a Zodiac HDS with a Jabiru 2200A (85hp) engine in.
      >
      > I have seen a few references to this combination, but can find no actual performance
      specifications.
      >
      > Has anybody used this combination?  Does it still make the 140mph cruise claimed
      on the Rotax 912 engine? What is take-off performance like?
      >
      > I do most of my flying at airfields with a density altitude of 6000' and above,
      so it may be a little underpowered?
      >
      > Thanks,
      > Justin
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=183866#183866
      >
      >
      >   
      
      
Message 7
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  | 
      
      
| Subject:  | Re: Flap Controls Installation Question | 
      
      
      I don't have the drawings or the plane handy right now but, as I recall, the washers
      should go directly under the bolt head and/or the nut. The flap actuator
      lever (6B19-3?) should clamp down directly on the rod end with no washers in
      between. The washers just prevent the nut from bottoming out on the bolt shank.
      
      
       -------------- Original message ----------------------
      From: "AZFlyer" <millrML@AOL.com>
      > 
      > Builders,
      > 
      > Have installed and tested my flap controls; however, am now ready to tighten
      
      > down the bolts holding actuator and other end (6B19-7 connect to 6B19-3).  The
      
      > call-out on 6-B-19, in the lower left corner dwg. is for a AN5-11a bolt with
      3 
      > washers.  
      > 
      > After placing the 3 washers on the rod-end CW5-12, I stepped back and looked
      at 
      > it...doesn't look right.  6B19-3 is distorted open.  Can not believe that is
      
      > what was intended.   Are 3 washers needed?  Any feedback would be appreciated.
      > 
      
      
Message 8
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  | 
      
      
| Subject:  | Re: Full Length Wingtips | 
      
      
      If Paul's info is even close to right I strongly suggest to everyone wait for it
      if you can. If I was at that point in the process I'd be calling Zenith and
      asking them for any info I could get on the new canopy.
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=183888#183888
      
      
Message 9
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  | 
      
      
| Subject:  | Re: Full Length Wingtips | 
      
      
      On Mon, May 19, 2008 at 03:48:24PM -0400, Cndmovn wrote:
      > What is really nice is the latching system that has a hooks coming up by
      > the upper longerons that are joined via a control arm and are operated by
      > a single handle between the seats by the arm rest.
      
      My Zodiac won't have the new canopy, but it will have this latch. I've seen
      it, and it looks like it'll be a lot better.
      -- 
      Jay Maynard, K5ZC                   http://www.conmicro.com
      http://jmaynard.livejournal.com      http://www.tronguy.net
      Fairmont, MN (FRM)                        (Yes, that's me!)
      AMD Zodiac CH601XLi N55ZC (ordered 17 March, delivery 2 June)
      
      
Message 10
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  | 
      
      
| Subject:  | Re: Right Wing progress report | 
      
      
      Cool. Wish I could say the same. I'm probably not going to be able to get back
      to building til July or August. House projects. Ugh.
      
      
      Ron Lendon wrote:
      > Got  the nose ribs riveted, Aileron Access Cover and the Leading edge scratch
      built this week.  Spent less time on the net and more time in the Garangar. 
      Not only did I make more progress, I feel better.
      > 
      > Do not archive
      
      
      --------
      Andy Shontz
      
      do not archive
      
      CH601XL - Corvair
      www.mykitlog.com/ashontz
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=183897#183897
      
      
Message 11
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  | 
      
      
      
      
      UPS Air  Cargo
      
      Just in case you need a  laugh:
      Remember it takes a college degree to fly a plane,  but only a high school 
      diploma to fix one; a reassurance to those of us who fly  routinely in our jobs.
      
      After every flight, UPS pilots fill out a form, called a  'gripe sheet,' 
      which tells mechanics about problems with the aircraft. The  mechanics correct
      the 
      problems; document their repairs on the form, and then  pilots review the 
      gripe sheets before the next  flight.
      
      Never let it be said that ground crews lack a sense  of humor. Here are some 
      actual maintenance complaints subm itted by UPS ' pilots  (marked with a P) 
      and the solutions recorded (marked with an S) by maintenance  engineers. 
      
      
      By the way, UPS is the only major  airline that has never, ever, had an  
      accident.
      
      P: Left inside main tire almost needs  replacement.              S: Almost 
      replaced left inside main tire.
      *
      P: Test flight OK, except auto-land  very rough.  S: Auto-land not installed 
      on this  aircraft.
      * 
      P: Something loose in cockpit S:  Something tightened in cockpit
      *
      P: Dead bugs on windshield.  S:  Live bugs on  back-order.
      *
      P: Autopilot in altitude-hold mode produces a 200  feet per  minute descent.
      S: Cannot reproduce problem on  ground.
      *
      P: Evidence of leak on right main  landing gear. S: Evidence  removed.
      *
      P: DME volume unbelievably loud. S:  DME volume set to more believable  level.
      *
      P: Friction locks cause throttle  levers to stick. S: That's what friction 
      locks are  for.
      *
      P: IFF inoperative in OFF  mode.  S: IFF always inoperative in OFF  mode.
      *
      P: Suspected crack in  windshield  S : Suspect you're  right.
      *
      P: Number 3 engine missing.  S:  Engine found on right wing after brief  
      search
      *
      P: Aircraft handles funny. (I love  this one!)
      S: Aircraft warned to straighten up, fly right and be  serious.
      *
      P: Target radar  hums.
      S: Reprogrammed target radar with  lyrics.
      *
      P: Mouse in  cockpit.
      S: Cat  installed.
      *
      And the best one for  last
      *
      P: Noise coming from under  instrument panel. Sounds like  a midget pounding 
      on  something with a hammer.
      S: Took hammer away from  midget.
      
      
      **************Wondering what's for Dinner Tonight? Get new twists on family 
      favorites at AOL Food.      
      (http://food.aol.com/dinner-tonight?NCID=aolfod00030000000001)
      
Message 12
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  | 
      
      
| Subject:  | Re: Zodiac HDS on a Jabiru 2200 engine? | 
      
      
      My HDS with a 912 UL cruses at 125 MPH (no wheel pants).
      
      6,000' and above might be a strain, I do not know.  Hope someone else 
      can comment.
      
      -- 
      Leo Gates
      N601Z - CH601HDS TDO
      Rotax 912UL
      
      
      heisan wrote:
      >
      > I am contemplating building a Zodiac HDS with a Jabiru 2200A (85hp) engine in.
      >
      > I have seen a few references to this combination, but can find no actual performance
      specifications.
      >
      > Has anybody used this combination?  Does it still make the 140mph cruise claimed
      on the Rotax 912 engine? What is take-off performance like?
      >
      > I do most of my flying at airfields with a density altitude of 6000' and above,
      so it may be a little underpowered?
      >
      > Thanks,
      > Justin
      >
      >   
      
      
Message 13
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  | 
      
      
| Subject:  | Re: Right Wing progress report | 
      
      
      Ron,
      How did you handle the leading edge?  Didn't use the vacuum cleaner method did
      you?  Sound like you're making great progress.
      I made some headway on my canopy this weekend.  Got the latch mechanism working.
      I got wing parts made, but haven't assembled them or skinned them yet.
      Dan
      
      
      Ron Lendon wrote:
      > Got  the nose ribs riveted, Aileron Access Cover and the Leading edge scratch
      built this week.  Spent less time on the net and more time in the Garangar. 
      Not only did I make more progress, I feel better.
      > 
      > Do not archive
      
      
      --------
      Scratch building XL with Corvair Engine
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=183949#183949
      
      
Message 14
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  | 
      
      
| Subject:  | Re: Zodiac HDS on a Jabiru 2200 engine? | 
      
      
      Hi Justin,
      
      I have heard several builders proclaim the great performance the HDS 
      gives with a Jabiru 3300 engine.  This engine has 50% more power (and 
      cylinders) than the 2200.  I can only conclude the 2200 is a bit 
      small for this airplane and the 3300 would be a better choice.
      
      I know it is not politically correct these days to recommend the 
      Zodiac XL, but it has many improvements over the HDS including a 
      larger wing and longer fuselage.  The wing might be a big help to you 
      with your high altitude starting point, and the longer fuselage 
      should provide a better ride - especially in pitch stability.  I know 
      there have been problems, but by the time you might finish one they 
      will probably be figured out.
      
      Good luck,
      
      Paul
      XL fuselage
      do not archive
      
      At 12:24 PM 5/19/2008, you wrote:
      >I am contemplating building a Zodiac HDS with a Jabiru 2200A (85hp) engine in.
      >
      >I have seen a few references to this combination, but can find no 
      >actual performance specifications.
      >
      >Has anybody used this combination?  Does it still make the 140mph 
      >cruise claimed on the Rotax 912 engine? What is take-off performance like?
      >
      >I do most of my flying at airfields with a density altitude of 6000' 
      >and above, so it may be a little underpowered?
      >
      >Thanks,
      >Justin
      
      
Message 15
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  | 
      
      
| Subject:  | Re: Right Wing progress report | 
      
      
      Didn't use the vacuum method, used the press method on the table top.  First banded
      then squashed between two surfaces to 58mm stops.
      
      If you're interested, I took a bunch of pictures and posted them on mykitlog.
      
      --------
      Ron Lendon, Clinton Township, MI
      Corvair Zodiac XL, ScrapBuilder ;-)
      http://www.mykitlog.com/rlendon
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=183970#183970
      
      
 
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