Zenith601-List Digest Archive

Fri 05/23/08


Total Messages Posted: 8



Today's Message Index:
----------------------
 
     1. 12:14 AM - Another update (Aerolitellc@aol.com)
     2. 10:18 AM - Re: Angle for Useable Fuel and Flow Check (?) (Gary Gower)
     3. 02:33 PM - Use of 7075-T-6 for wing attach fittings?  (Walter Carey)
     4. 03:29 PM - Re: Use of 7075-T-6 for wing attach fittings? (Jim Machin)
     5. 03:46 PM - Re: Use of 7075-T-6 for wing attach fittings? (Mitch Hodges)
     6. 04:31 PM - Re: Re: Use of 7075-T-6 for wing attach fittings? (Larry Hursh)
     7. 04:37 PM - Re: Re: Use of 7075-T-6 for wing attach fittings? (Carlos Sa)
     8. 06:21 PM - Re: Use of 7075-T-6 for wing attach fittings? (stepinwolf)
 
 
 


Message 1


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    Time: 12:14:17 AM PST US
    From: Aerolitellc@aol.com
    Subject: Another update
    Just added some pics and comments about the fuselage..... :))) _http://project601xl.com/Fuselage.html_ (http://project601xl.com/Fuselage.html) Jeff **************Get trade secrets for amazing burgers. Watch "Cooking with Tyler Florence" on AOL Food. (http://food.aol.com/tyler-florence?video=4&?NCID=aolfod00030000000002)


    Message 2


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    Time: 10:18:59 AM PST US
    From: Gary Gower <ggower_99@yahoo.com>
    Subject: Re: Angle for Useable Fuel and Flow Check (?)
    Hello Dave, Just my own point of view... !st The XL is a low wing, pump operated fuel system. If we use the size of pump(s) the correct diameter for the hoses as specidfied in the plan etc. the flow should be correct. With the Jabiru (and the Rotax 912, we even have The mechanic fuel pump from the engine as an extra from the electric pump in the plans. Better if we use an electric pump in the outlet of each wing tank. 2nd. I think that to test the flow with the highest flight angle is intended for the gravity flow gasoline systems (high wings and/or header tank) where a gasoline pump (electric or mechanic) is not used... Probably I am wrong. Saludos Gary Gower. do not archive. DaveG601XL <david.m.gallagher@ge.com> wrote: I am to the point in my final assembly where I would like to demonstrate the useable fuel quantity and fuel flow checks. Per the FAA guidelines, they suggest "5 degrees above the highest anticipated climb angle." I e-mailed ZAC for their suggested angle at which to perform this test. I got back a disappointing catch-22 like non-answer. They said the highest angle I am likely to see is the power on stall angle. "Which you will have to find in your flight testing." That was the entire answer, not even a suggestion considering that I cannot do one before the other. Thanks for nothing. Does anybody who is flying an XL with a Jabiru 3300 have any insight on an appropriate angle to use for this test? At least until I can fly and determine my own results. Thanks, -------- David Gallagher 601 XL, working on final assembly. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=184356#184356


    Message 3


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    Time: 02:33:25 PM PST US
    From: Walter Carey <careywf@sbcglobal.net>
    Subject: Use of 7075-T-6 for wing attach fittings?
    Hi, New to the site. Building in basement in Beavercreek, Ohio, just outside of Dayton. Both wings, control surfaces and flaps complete. Yes, I can get them out of the basement. Fuselage 50 % complete, held together by Clecoes. Once complete, will disassemble and move to garage where fuselage will be aligned again and riveted together. Not new to aviation or aircraft maintenance, especially sheet metal work. Question: Has anyone used, or thought about using 7075 T-6 Alclad .063 aluminum as a backing plate on the rear center spar running thru the fuselage, and as attachment plates between the rear center spar and the wing rear spar? 7075 T-6 is a high strength aluminum designed for use in high stress areas. I would like to do this as I am in agreement with several readers who have suggested that recent wing failures COULD have been the result of the failure of the rear spar attach plates. My thought is that until the NTSB comes up with a reason and a fix, why not add extra strength in that area. The added weight is minimal. Any comments? Walt


    Message 4


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    Time: 03:29:17 PM PST US
    Subject: Use of 7075-T-6 for wing attach fittings?
    From: "Jim Machin" <Jim.Machin@uav.com>
    Walt, 7075 material, in general, is very susceptible to stress corrosion cracking and is prohibited from being used on any military programs. On our aircraft (I design UAV aircraft, Predator series) for the Air Force, we have had to substitute 7050 for all the parts that were originally 7075 as we had seen some premature corrosion problems on some very well corrosion-protected parts (anodized and painted). The corrosion process is accelerated when the material is continually stressed as in landing gear while the aircraft is sitting on the ground (which is where we saw problems). While being much stronger than 2024 or 6061, 7075 really is not a good choice of material. If the higher material properties are required, 7050 can be used but it is very expensive. Jim Quickbuild 601XL, 0-200 -----Original Message----- From: owner-zenith601-list-server@matronics.com [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of Walter Carey Sent: Friday, May 23, 2008 2:33 PM Subject: Zenith601-List: Use of 7075-T-6 for wing attach fittings? Hi, New to the site. Building in basement in Beavercreek, Ohio, just outside of Dayton. Both wings, control surfaces and flaps complete. Yes, I can get them out of the basement. Fuselage 50 % complete, held together by Clecoes. Once complete, will disassemble and move to garage where fuselage will be aligned again and riveted together. Not new to aviation or aircraft maintenance, especially sheet metal work. Question: Has anyone used, or thought about using 7075 T-6 Alclad .063 aluminum as a backing plate on the rear center spar running thru the fuselage, and as attachment plates between the rear center spar and the wing rear spar? 7075 T-6 is a high strength aluminum designed for use in high stress areas. I would like to do this as I am in agreement with several readers who have suggested that recent wing failures COULD have been the result of the failure of the rear spar attach plates. My thought is that until the NTSB comes up with a reason and a fix, why not add extra strength in that area. The added weight is minimal. Any comments? Walt


    Message 5


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    Time: 03:46:07 PM PST US
    Subject: Re: Use of 7075-T-6 for wing attach fittings?
    From: "Mitch Hodges" <n601mh@hodges.info>
    [quote="careywf(at)sbcglobal.net"][b]Hi, Yes, I can get them out of the basement. > Had to smile at that! I'm also building mine in the basement, with basically the same plan. My response is "Well, I'll either get it out, or end up with a really cool bar in the new rec room!" DO NOT ARCHIVE -------- Mitch Hodges N601MH (Zenith 601HDS) Builder Log at http://www.hodges.aero Wings Under Perpetual Construction Read this topic online here: http://forums.matronics.com/viewtopic.php?p=184585#184585


    Message 6


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    Time: 04:31:57 PM PST US
    From: Larry Hursh <skyridersbn@yahoo.com>
    Subject: Re: Use of 7075-T-6 for wing attach fittings?
    Yes, I can get them out of the basement. Had to smile at that! I'm also building mine in the basement, with basically the same plan. My response is "Well, I'll either get it out, or end up with a really cool bar in the new rec room!" .....There's only one word that comes to my mind: Sawsall....LOL Larry Hursh CH601XL (Building from Kits - Rudder, tail sections done, working on wings) (N601LL Reserved) Edwardsburg, Michigan Keep your eyes skyward - always! Do Not Archive


    Message 7


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    Time: 04:37:35 PM PST US
    From: "Carlos Sa" <carlossa52@gmail.com>
    Subject: Re: Use of 7075-T-6 for wing attach fittings?
    ...then we are at least three in this situation... Cheers Carlos CH601-HD, plans 2008/5/23 Mitch Hodges <n601mh@hodges.info>: > > [quote="careywf(at)sbcglobal.net"][b]Hi, > Yes, I can get them out of the basement. > > > > > > Had to smile at that! I'm also building mine in the basement, with > basically the same plan. My response is "Well, I'll either get it out, or > end up with a really cool bar in the new rec room!" > > DO NOT ARCHIVE > > -------- > Mitch Hodges > N601MH (Zenith 601HDS) > Builder Log at http://www.hodges.aero > Wings Under Perpetual Construction > >


    Message 8


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    Time: 06:21:51 PM PST US
    Subject: Re: Use of 7075-T-6 for wing attach fittings?
    From: "stepinwolf" <robert.pelland@cgocable.ca>
    Carlos, You might want to make that four, since I too am building in the basement. The reason is because it's cool in the Summer, and warm during the cold Canadian Winters. I can get everything out, except for the fuselage, which will be disassembled, and rebuilt in the garage. Bob the 701 scratch Three Rivers , Quebec Do not archive -------- Live each day, as if it was your last Read this topic online here: http://forums.matronics.com/viewtopic.php?p=184596#184596 Attachments: http://forums.matronics.com//files/pic1_194.jpg




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