Zenith601-List Digest Archive

Wed 07/16/08


Total Messages Posted: 5



Today's Message Index:
----------------------
 
     1. 04:03 AM - Was it such a good idea to split (Frank Derfler)
     2. 04:53 AM - Ready for first flight (The Minearts)
     3. 05:05 AM - Re: Ready for first flight (Paul Mulwitz)
     4. 08:51 PM - Airworthiness Certification Is In hand!! (DaveG601XL)
     5. 09:02 PM - Re: Airworthiness Certification Is In hand!! (LHusky@aol.com)
 
 
 


Message 1


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    Time: 04:03:05 AM PST US
    From: "Frank Derfler" <fderfler@gmail.com>
    Subject: Was it such a good idea to split
    Jeff -- Obviously, you are replying to someone, but I missed the original posting. If all of the fussing is still going on, then forget it. -- FJD -- See my new Novel, "A Glint in Time" at http://GreatGuyBooks.com. See my discussion of All the Guy Toys that aren't (clearly) illegal or (blatantly) immoral at http://mostlyflying.com Pilots: See me at www.flyinflorida.com Guys: See www.greatguybooks.com


    Message 2


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    Time: 04:53:14 AM PST US
    From: "The Minearts" <smineart@mahaska.org>
    Subject: Ready for first flight
    As of 7/15/08, N164SM received its airworthiness certificate, and is ready for flight! Have a test pilot lined up, and insurance coverage for him to fly, next thing will be finding a way to get myself some dual time in type, so I can obtain coverage. Steve Mineart CH601XL/Corvair, (started with rudder workshop 2/03) do not archive


    Message 3


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    Time: 05:05:43 AM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: Ready for first flight
    Hi Steve, If you post your location then you might learn where you can get some dual time. There are a few Zodiacs available for commercial rental (at least for dual instruction) and perhaps someone who has one along with a CFI certificate lives near you. Also, let me say that when I spoke to an insurance guy about qualifying experience all he cared about was something that had 601 in its type. If I could get a couple of hours in any Zodiac I could get coverage for my first flight. It didn't need to be in a Zodiac XL. Congratulations on your airworthiness cert. Paul XL getting close do not archive At 04:30 AM 7/16/2008, you wrote: >As of 7/15/08, N164SM received its airworthiness certificate, and is >ready for flight! Have a test pilot lined up, and insurance >coverage for him to fly, next thing will be finding a way to get >myself some dual time in type, so I can obtain coverage. >Steve Mineart


    Message 4


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    Time: 08:51:31 PM PST US
    Subject: Airworthiness Certification Is In hand!!
    From: "DaveG601XL" <david.m.gallagher@ge.com>
    July 16, 2008 was a big day for my Zodiac 601XL. N554SG was granted its Special Airworthiness Certificate and made a very brief disassociation with the surly bonds of earth. But lets back up a little bit. At Oshkosh 2006, I finally affirmed my much-delayed decision to build an experimental airplane. It was my 29th trip to Oshkosh and was about time to get the show on the road. I had a fairly complex decision tree based upon type of construction, seating arrangement, projected build times, flight envelope, company support, etc. The final arrangement was basically all metal, side-by-side, and meets the LSA specifications. I would have preferred a high wing, but the only one that even came close to my specifications was the CH701 and it was off on enough other specifications to miss the cut. The only two left were the Sonex and Zodiac 601XL. The RANS S-19 and RV-12 could have been contenders were not out yet at that time. Sitting in the Sonex was not very comfortable for me, plus the wife nixed it on looks alone. Although the 601XL is not the sexiest airplane alive, it seemed to fit me pretty well (not an easy task at 600, 240LB) and had a decent useful load with the right engine and equipment. On September 16, 2006 I went to a rudder workshop in Mexico, MO and got a demo ride with Nick. I was hooked and came home with the rest of the tail kit. I cleaned out the 2-car garage and began in earnest. 22 months and 780 logged labor hours later N554SG is considered to be airworthy by the FAA. It is unpainted, but has a basic polished finish with several passes of Nuvite F9. It is by no means a show polish, but will do for now. Fiberglass painting and some trim paint will come later. It is powered by a Jabiru 3300 and has in the panel a Dynon D180 EFIS/EMS, Garmin 296 GPS, ICOM IC-A200 comm, Garmin GTX327 transponder and a PSE PM-501 intercom. The empty weight came in at 749 pounds. The registration took about 2 weeks from submission to the 8050-3 form in the mailbox. I live fairly close to my FSDO so I hand carried the certification application paperwork. An Inspector called me about 2 hours later and we scheduled an appointment six days out. The Inspectors visit lasted just about an hour. He spent about 20+ minutes going over the airplane itself. There were three deficiencies during his inspection. The trim power connection decided to act up and was erratic so I needed to fix this. The ELT battery expiration dates were not labeled on the outside of the unit. I had labeled the remote unit battery expirations on it, but not the ELT batteries themselves. The third finding bothered me. I had made one of my elevator cables three times until I got it right. After all that, I forgot to put a cotter key on the clevis end castle nut. It troubled me because it was a stupid thing to have missed. The rest of the time was spent going over paperwork. He read over my operating limitations document word-for-word. After each paragraph we discussed its intent. All was pretty straight forward, but there was one surprise. The exact wording of one paragraph is During the flight testing phase, no person may be carried in this aircraft during flight unless that person is essential to the purpose of that flight. On this and other forums, I have read the discussions that the overall consensus of various FAA Inspectors is a hard line opinion that no one other than the pilot is essential for any flights in the test period. None, Nada, end of story. My FSDO Inspector has a different view on this. For gross weight flights, he feels that sandbags have their own inherent dangers, including falling loose and jamming controls. He recommended that I consider a person in the passenger seat for those flights. He spelled out that if I chose that route, the purpose of the flight must be clear and that the person be briefed and understands that their purpose on that flight is as essential ballast and nothing more. Not a pleasure joy ride and not flight instruction. It was a very pleasant and informative visit. Afterwards I buttoned up the inspection ports and put the cowling back on. It was a blistering 96 humid degrees out but I decided to put a few more taxi tests under my belt. All tests up to now were limited to around 40 MPH or so and with full nose down elevator. The first taxi was up to around 45 MPH and after I cut power, I neutralized the elevators to let the nose get a little light. The second was up to 50 MPH and I pulled nose wheel off the ground for a few seconds. The third and last taxi test was up to around 55 MPH and when I chopped to idle and pulled up a bit, I was a little startled by a quick liftoff to about three feet. It bounced a couple of times on the way back down and decided it was time to call it a day and tuck the airplane back in the hanger. I was getting a little overheated and not mentally ready for a purposeful first flight anyway. That will happen sometime in the next week, hopefully before I head up to Oshkosh with the camper. My overall impressions of the 601XL and the Jabiru engine are very positive. The airframe build was very straightforward and factory support from Nick, Roger, Caleb or Shirley was prompt. There are some design aspects that I have had issues with, primarily the canopy. None are serious and are more on the aggravating side as far as trying to build and perfect. Pete, Mark, Dana and the rest of the team at Jabiru USA have been very helpful with their FWF class and continued support. My check ride in the CAMS Flight S-LSA 601XL verified honest flight characteristics. Of course its light wing loading shows every bump in the air, but is not out of line for this class of airplane. I am surprised with the twitchiness of the nose wheel steering on the runway in my airplane. The CAMS 601XL was sensitive, but mine seems more so. Maybe it is because I am by myself and lightly loaded. Every time I look down at an instrument, it seems as though I am pointed towards the grass when I look back up. I find myself dancing on the pedals more than when I am landing a tail wheel Champ in a crosswind. Pardon the long discourse, but I am pretty pumped. First flight will be soon. -------- David Gallagher 601 XL, ready to fly. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=193291#193291 Attachments: http://forums.matronics.com//files/img_9027_958.jpg http://forums.matronics.com//files/img_9016_152.jpg http://forums.matronics.com//files/img_9013_839.jpg


    Message 5


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    Time: 09:02:57 PM PST US
    From: LHusky@aol.com
    Subject: Re: Airworthiness Certification Is In hand!!
    Congrats Dave!!! I am hoping to be behind you within the next year. Keep us informed on the first flight! Larry Husky Madras, Oregon In a message dated 7/16/2008 8:51:52 P.M. Pacific Daylight Time, david.m .gallagher@ge.com writes: --> Zenith601-List message posted by: "DaveG601XL" <david.m.gallagher@ge.com> July 16, 2008 was a big day for my Zodiac 601XL. N554SG was granted it=C3 =A2=82=AC=84=A2s Special Airworthiness Certificate and made a very brief disassociation with the surly bonds of earth. But let=C3=A2=82=AC=84=A2s back up a littl e bit. At Oshkosh 2006, I finally affirmed my much-delayed decision to build an experimental airplane. It was my 29th trip to Oshkosh and was about time to get the sho w on the road. I had a fairly complex decision tree based upon type of construction, seating arrangement, projected build times, flight envelope, company support, etc. The final arrangement was basically all metal, side-by-side, and meets the LSA specifications. I would have preferred a high wing, but the only one that even came close to my specifications was the CH701 and it was off on enough other specifications to miss the cut. The only two left were the Sonex and Zodiac 601XL. The RANS S-19 and RV-12 could have been contenders were not out yet at that time. Sitting in the Sonex was not very comfortab le for me, plus the wife nixed it on looks alone. Although the 601XL is not t he sexiest airplane alive, it seemed to fit me pretty well (not an easy task a t 6=C3=A2 =82=AC=84=A200=C3=A2=82=AC=C2=9D, 240LB) and had a decent useful l oad with the right engine and equipment. On September 16, 2006 I went to a rudder workshop in Mexico, MO and got a demo ride with Nick. I was hooked and came home with the rest of the tail kit. I cleaned out the 2-car garage and began in earnest. 22 months and 780 logged labor hours later N554SG is considered to be airworthy by the FAA. It is unpainted, but has a basic polished finish wit h several passes of Nuvite F9. It is by no means a =C3=A2=82=AC=CB=9Cshow =C3=A2=82=AC=84=A2 polish, but will do for now. Fiberglass painting and some trim paint will come later. It is powered by a Jabiru 3300 and has in the panel a Dynon D180 EFIS/EMS, Garmin 296 GPS, ICOM IC-A200 comm, Garmin GTX327 transponder and a PSE PM-501 intercom . The empty weight came in at 749 pounds. The registration took about 2 weeks from submission to the 8050-3 form in the mailbox. I live fairly close to my FSDO so I hand carried the certification application paperwork. An Inspector called me about 2 hours later and we scheduled an appointment six days out. The Inspector=C3=A2=82=AC=84 =A2s visit lasted just about an hour. He spent about 20+ minutes going over the airplane itself. There were three deficiencies during his inspection. The trim power connection decided to act up and was erratic so I needed to fix this. The ELT battery expiration dates were not labeled on the outside of the unit. I had labele d the remote unit battery expirations on it, but not the ELT batteries themselves. The third finding bothered me. I had made one of my elevator cables three times until I got it right. After all that, I forgot to put a cotter key on the clevis end castle nut. It troubled me because it was a stupid thing to have missed. The rest of the time was spent going over paperwork. He read over my operating limitations document word-for-word. After each paragraph we disc ussed it=C3=A2 =82=AC=84=A2s intent. All was pretty straight forward, but there was one surprise. The exact wording of one paragraph is =C3=A2=82=AC=C5=93During the fligh t testing phase, no person may be carried in this aircraft during flight unless that person is essential to the purpose of that flight.=C3=A2=82=AC=C2=9D On this and other forums, I have read the discussions that the overall consensus of various FAA Inspectors i s a hard line opinion that no one other than the pilot is essential for any flights in the test period. None, Nada, end of story. My FSDO Inspector h as a different view on this. For gross weight flights, he feels that sandbags have their own inherent dangers, including falling loose and jamming contro ls. He recommended that I consider a person in the passenger seat for those flights. He spelled out that if I chose that route, the purpose of the fli ght must be clear and that the person be briefed and understands that their pur pose on that flight is as essential ballast and nothing more. Not a pleasure jo y ride and not flight instruction. It was a very pleasant and informative visit. Afterwards I buttoned up the inspection ports and put the cowling back on. It was a blistering 96 humid degrees out but I decided to put a few more taxi tests under my belt. All tests up to now were limited to around 40 MPH or so and with full nose down elevator. The first taxi was up to around 45 MPH and after I cut power, I neutralized the elevators to let the nose get a little light. The second w as up to 50 MPH and I pulled nose wheel off the ground for a few seconds. The third and last taxi test was up to around 55 MPH and when I chopped to idle and pulled up a bit, I was a little startled by a quick liftoff to about three feet. It bounced a couple of times on the way back down and decided it was time to call it a day and tuck the airplane back in the hanger. I was getting a little overheated and not mentally ready for a purposeful first flight anyw ay. That will happen sometime in the next week, hopefully before I head up to Oshkosh with the camper. My overall impressions of the 601XL and the Jabiru engine are very positive . The airframe build was very straightforward and factory support from Nick, Roger, Caleb or Shirley was prompt. There are some design aspects that I have had issues with, primarily the canopy. None are serious and are more on the aggravating side as far as trying to build and perfect. Pete, Mark, Da na and the rest of the team at Jabiru USA have been very helpful with their FW F class and continued support. My check ride in the CAMS Flight S-LSA 601XL verified honest flight characteristics. Of course its light wing loading s hows every bump in the air, but is not out of line for this class of airplane. I am surprised with the =C3=A2=82=AC=CB=9Ctwitchiness=C3=A2=82=AC =84=A2 of the nose wheel steering on the runway in my airplane. The CAMS 601XL was sensitive, but mine seems more so. Maybe it is because I am by myself and lightly loaded. Every time I look down at an instrument, it seems as though I am pointed towards the grass wh en I look back up. I find myself dancing on the pedals more than when I am landing a tail wheel Champ in a crosswind. Pardon the long discourse, but I am pretty pumped. First flight will be soon. -------- David Gallagher 601 XL, ready to fly. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=193291#193291 Attachments: http://forums.matronics.com//files/img_9027_958.jpg http://forums.matronics.com//files/img_9016_152.jpg http://forums.matronics.com//files/img_9013_839.jpg **************Get the scoop on last night's hottest shows and the live music scene in your area - Check out TourTracker.com! (http://www.tourtracker.com?NCID=aolmus00050000000112)




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