Today's Message Index:
----------------------
 
     1. 04:19 AM - [Probable Spam] Re: XL wing fold in flight (willemdelange)
     2. 04:28 AM - Re: XL wing fold in flight (willemdelange)
     3. 05:32 AM - [Probable Spam] Re: XL wing fold in flight (countzero)
     4. 05:37 AM - Re: Re: XL wing fold in flight (mversteeg)
     5. 06:23 AM - [Probable Spam] Re: XL wing fold in flight (Gig Giacona)
     6. 06:48 AM - how to make the wings stronger? (john butterfield)
     7. 07:03 AM - Re: how to make the wings stronger? (countzero)
     8. 07:07 AM - 601 Airworthiness Directive (K Dilks)
     9. 07:16 AM - Re: how to make the wings stronger? (jaybannist@cs.com)
    10. 07:35 AM - [Probable Spam] Re: XL wing fold in flight (pavel569)
    11. 07:37 AM - Re: Re: how to make the wings stronger? (ZodieRocket)
    12. 07:44 AM - Re: how to make the wings stronger? (K Dilks)
    13. 08:16 AM - Re: [Probable Spam] Re: XL wing fold in flight (Dirk Zahtilla)
    14. 09:16 AM - Re: how to make the wings stronger? (Jim Belcher)
    15. 09:17 AM - Re: how to make the wings stronger? (Martin Pohl)
    16. 12:41 PM - The UK LAA view on the Dutch XL (K Dilks)
    17. 12:58 PM - Zenair Europe's comments on the Dutch accident and grounding (Craig Payne)
    18. 01:51 PM - European 601 XL modifications (Peter Chapman)
    19. 01:55 PM - Re: The UK LAA view on the Dutch XL (David Downey)
    20. 02:19 PM - Re: [Probable Spam] Re: XL wing fold in flight (Terry Phillips)
    21. 05:44 PM - Re: The UK LAA view on the Dutch XL (Debo Cox)
    22. 05:46 PM - Re: how to make the wings stronger? (Joemotis@aol.com)
    23. 06:00 PM - Re: how to make the wings stronger? (Craig Payne)
    24. 06:17 PM - Re: how to make the wings stronger? (Joemotis@aol.com)
    25. 07:55 PM - Re: how to make the wings stronger? ()
 
 
 
Message 1
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  | 
      
      
| Subject:  | Re: [Probable Spam] Re: XL wing fold in flight | 
      
      
      You are right that the lower MTOW is only because of the UL regulations in Europe.
      The CZAW XL version has exactly the same wing and fuselage design and uses the
      same materials.  
      Only the main landing gear has been changed to a lighter composite one and the
      wheels are lighter. This is because under the German UL rules the empty weight
      must be around 290 kg.
      
      Other small changes can be found in finishing details of the canopy, instrument
      panel, center console and firewall forward parts.
      
      I expect zenair will dive in to the problem because it also affects the 650
      
      Willem,
      The Netherlands
      
      --------
      Willem de Lange
      CH601XL owner
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=211144#211144
      
      
Message 2
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  | 
      
      
| Subject:  | Re: XL wing fold in flight | 
      
      
      keith, the european design is not really different from the US version, the wing
      construction and the fuselage is the same. Just the main landing gear is of
      composite and the wheels some lighter.  This is because the empty weight must
      be around 290 kg to meet the European regulations. The lower MTOW is just a matter
      of regulation.
      Other European changes are in details in the canopy, instrument panel and firewall
      forward.
      
      The 650 has the same wing design as the XL so I expect here the same problems.
      
      Willem
      
      The Netherlands.
      
      --------
      Willem de Lange
      CH601XL owner
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=211145#211145
      
      
Message 3
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  | 
      
      
| Subject:  | Re: [Probable Spam] Re: XL wing fold in flight | 
      
      
      Willem, 
      
      I don't think it can be "exactly" the same, the Euro version has a different wing
      rigging angle to the US XL. When this rigging angle was used for the new 650;
      zenithair modified the rear spar attachment to reinforce it.
      
      So I assume the CZAW XL has a beefed up rear spar attach just like the 650 or maybe
      it doesn't need it with the lower gross weight.
      
      Why was the rigging angle changed anyway?
      
      Rob
      
      
      > The CZAW XL version has exactly the same wing and fuselage design
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=211156#211156
      
      
Message 4
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  | 
      
      
| Subject:  | Re: XL wing fold in flight | 
      
      
      Hello All,
      
      As a native Dutch speaker living in Texas I looked at the original text:
      > Uit een globaal onderzoek van de onderwerptekeningen van het 
      > Amerikaanseontwerp is naar
      > voren gekomen dat de uitkomst van de sterkteberekeningen door de 
      > ontwerper wellicht te
      > optimistisch was.
      and the word 'globaal' does not equate in a 'comprehensive', as in 
      covering completely or
      based on a full grasp, (of the) investigation. It could actually  be 
      translated as 'cursory', as in
      quick initial examination of the plans, suggesting that a more complete 
      investigation is going
      to follow.
      This just to make sure that the intend of the message is not lost in 
      translation. Clearly this
      doesn't say anything about the conclusion which may or may not be valid.
      
      Regards,
          Maarten Versteeg
      
      plans build 601XL, about to finish the second wing
      
      > Time: 12:48:42 PM PST US From: Jim Belcher <"z 
      > 601"@anemicaardvark.com> Subject: Re: Zenith601-List: Re: XL wing fold 
      > in flight On Tuesday 28 October 2008 14:17, Craig Payne wrote:
      >> > <craig@craigandjean.com>
      >> >
      >> > Key point is this:
      >> >
      >> > "A comprehensive examination design drawings of the U.S. draft has shown
      >> > that the outcome of the strength calculations by the designer was probably
      >> > too optimistic."
      >> >
      >> > How do we reconcile this with the actual load testing (which was said to
      >> > have been conducted by an independent outside engineer)?
      >>     
      >
      > Assuming there is a problem, the difference may lie in how the testing was 
      > done. The load testing I saw posted on the Zenith site appears to have been 
      > static, rather than dynamic, testing.
      > -- ============================================= Those who can, do. 
      > Those who can't, sue. ===============================================
      Those who can do, Those who can't simulate
      
      
Message 5
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  | 
      
      
| Subject:  | Re: [Probable Spam] Re: XL wing fold in flight | 
      
      
      In the video that was included in the most recent addition of the newsletter it
      is clearly stated that one of the reason for the 650 is to combine the attributes
      of the different versions of the 601XL specifically named are the AMD LSA,
      the US Kit and the European versions.
      
      This tells me that there are differences and wing angle might not be the only one.
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=211164#211164
      
      
Message 6
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  | 
      
      
| Subject:  | how to make the wings stronger? | 
      
      
      Hi List
      
      I actually tend to believe that most of the wing accidents were caused by pilot
      error/judgment.  However, not being an engineer, am wondering how one would go
      about making the wings stronger.  There must be a way we could modify the wing/attaching
      points or whatever to add a lot of strength to the wing assembly.
      I have no idea or experience on how this could be done, but i am sure there
      are plenty of people on this list that could figure out a way.  It may be lighter
      and cheaper that getting a parachute system. Even a parachute won't help if
      a wing falls off at low altitude.  I certainly would give up a few (lot) pounds
      to not to ever have to worry about wing departure.
      john
      XL, corvair
      Torrance, CA
      
      
            
      
      
Message 7
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  | 
      
      
| Subject:  | Re: how to make the wings stronger? | 
      
      
      Hello John,
      
      You could reduce the loading on the wings by lowering your gross weight. This is
      not the same as improving the structure pound for pound but is far simpler for
      you to do.
      
      Rob
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=211168#211168
      
      
Message 8
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  | 
      
      
| Subject:  | 601 Airworthiness Directive | 
      
      
      Please follow this like to see what Zenair Europe say .
       regards to all 
      Kev
      
      http://www.nak.no/mikro/html/Teknisk/Teknisk%20melding/AD_ZE-2008-01.pdf
      
      --------
      Austria ...guess where I work!
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=211169#211169
      
      
Message 9
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  | 
      
      
| Subject:  | Re: how to make the wings stronger? | 
      
      
       John,
      
      This is not intended as a "flaming" response.? I just want share my thoughts on
      structural modifications.
      
      An aircraft structure is one of the most interdependent structural systems there
      is.? You can't just "beef up" one part without knowing how that effects stresses
      on adjacent parts and parts adjacent to those.? A building designer wouldn't
      dream of adding a floor to a high-rise building without checking all the existing
      columns, beams and foundations to see if they could take the additional
      weight and moments. In order to do that, he would have to have access to, and
      understand all the structural calculations. The same applies to an airplane.?
      I would not trust ANY structural modification unless I knew, without a doubt,
      that all the structural design calculations had been checked and that they would
      allow such a modification. An airplane structure is just not a good thing
      to "tinker" with.
      
      Jay in Dallas
      Do not archive
      
      
      -----Original Message-----
      From: john butterfield <jdbutterfield@yahoo.com>
      Sent: Thu, 30 Oct 2008 8:48 am
      Subject: Zenith601-List: how to make the wings stronger?
      
      
      
      Hi List
      
      I actually tend to believe that most of the wing accidents were caused by pilot
      
      error/judgment.  However, not being an engineer, am wondering how one would go
      
      about making the wings stronger.  There must be a way we could modify the 
      wing/attaching points or whatever to add a lot of strength to the wing assembly.
      
      I have no idea or experience on how this could be done, but i am sure there are
      
      plenty of people on this list that could figure out a way.  It may be lighter 
      and cheaper that getting a parachute system. Even a parachute won't help if a 
      wing falls off at low altitude.  I certainly would give up a few (lot) pounds to
      
      not to ever have to worry about wing departure.
      john
      XL, corvair
      Torrance, CA
      
      
            
      
      
      ________________________________________________________________________
      Email message sent from CompuServe - visit us today at http://www.cs.com
      
Message 10
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  | 
      
      
| Subject:  | Re: [Probable Spam] Re: XL wing fold in flight | 
      
      
      I just wonder who can fly these (if there is no other modification) - max gross
      weight for UL in Europe=992lbs, empty weight (with Rotax 912S installed)=690lbs,
      24gal=92l of fuel=144lbs. Then you'll get useful load of 158lbs. I could fly
      it only at the morning before the breakfast and after bathroom use. I don't
      know how much weight you can save on the gear but i doubt it will be more than
      20-30lbs.
      
      --------
      Pavel 
      CA
      Zodiac XL N581PM (Reserved)
      Stratus Subaru EA-81
      Tail, flaps, ailerons, wings done, fuselage is on the table ....
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=211174#211174
      
      
Message 11
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  | 
      
      
| Subject:  | Re: how to make the wings stronger? | 
      
      When we look at the incidents, some are looked upon as pilot error, a
      thunderstorm comes to mind. But also keep in mind that mechanical errors
      can also creep in (missing bolts and cable tension are foremost in my
      thoughts). There are many flying 601XL's and quite a few have amazing
      hours accumulated. Zenair has time and time again tested the design for
      many countries standards as well as use a 3rd party to test the
      structure. 
      
      One thing I have seen in looking at some planes is that the cables are
      not to spec in tension. These may have been set properly prior to first
      flight but not stretched, which would allow slacking. We also tend not
      to own a tension meter of which I would recommend having. 
      
      We have read letters from Chris on Zenith's website and AMD's as well as
      a letter in the Zenair Newsletter about the importance of cable tension.
      Attached is a letter issued from Zenair Europe as an AD. In America we
      can only see an AD from the FAA so if we look on Zeniths website we see
      a Zenair Safety Alert at
      http://www.zenithair.com/zodiac/xl/data/ad-ze-2008-01.pdf
      
      Read this and take it to action. IF you have been flying your plane
      check it before next flight with a proper gauge. IF you're building
      remember to pre-stretch your cables and check often during initial
      flights and in a set interval during the life of the plane. 
      
      Entertaining an idea of changing a design that bears up in mathematical
      and physical structural testing seems fool hardy and ill advised.
      Ensuring that your plane is to standards as set forth by designer and
      AC43-13b would be far more prudent and well in the reach of each
      builder.
      
      My Thoughts. 
      
      
      Mark Townsend  Alma, Ontario
      Zodiac CH650 C-GOXL, CH701 Rotax 912,
      STOL CH750 Just started
      www.ch601.org / www.ch701.com 
      
      
Message 12
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  | 
      
      
| Subject:  | Re: how to make the wings stronger? | 
      
      
      The euro plane empty weight is quoted as 265 KG
       most empty zodiacs come in at 320 to 340kg
       So besides the undercarrige where else can they save  that much weight.
       I have looked hard to day around the net but I am sure they are using ,16 skins.
      Maybe not on CZAW planes but on the ones from Dynaero in Portugal..    
        Not also the the data for loading . 6g is the ultimate  so operational is 4g
      . I wonder if guys are pulling 6 thinking there safe.
       The lower figure of 4 is somtimes give and is on the plans.Check ZAC web site.
       All in all with so many versions and makers / suppliers this is quite a mess to
      work out.
      
      --------
      Austria ...guess where I work!
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=211176#211176
      
      
Message 13
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  | 
      
      
| Subject:  | Re: [Probable Spam] Re: XL wing fold in flight | 
      
      
      I agree there are serious questions here. How could you remove the weight of 
      a Cont.O-200 in order to carry 2 people at that weight. Dousn't seem 
      possible...
      Dirk
      ----- Original Message ----- 
      From: "pavel569" <pm569@hotmail.com>
      Sent: Thursday, October 30, 2008 7:35 AM
      Subject: Zenith601-List: [Probable Spam] Re: XL wing fold in flight
      
      
      >
      > I just wonder who can fly these (if there is no other modification) - max 
      > gross weight for UL in Europe=992lbs, empty weight (with Rotax 912S 
      > installed)=690lbs, 24gal=92l of fuel=144lbs. Then you'll get useful load 
      > of 158lbs. I could fly it only at the morning before the breakfast and 
      > after bathroom use. I don't know how much weight you can save on the gear 
      > but i doubt it will be more than 20-30lbs.
      >
      > --------
      > Pavel
      > CA
      > Zodiac XL N581PM (Reserved)
      > Stratus Subaru EA-81
      > Tail, flaps, ailerons, wings done, fuselage is on the table ....
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=211174#211174
      >
      >
      > 
      
      
Message 14
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  | 
      
      
| Subject:  | Re: how to make the wings stronger? | 
      
      
      On Thursday 30 October 2008 08:48, john butterfield wrote:
      
      > I actually tend to believe that most of the wing accidents were caused by
      > pilot error/judgment.  However, not being an engineer, am wondering how one
      > would go about making the wings stronger.  There must be a way we could
      > modify the wing/attaching points or whatever to add a lot of strength to
      > the wing assembly.  
      
       <snip> 
      
      First, let me say I agree with the caution that one cannot change one part of 
      a structure without considering the impact on the rest of the structure. We 
      can't afford to make structural changes to the design, without a lot more 
      information than is available. 
      
      Having said that, it has appeared to me (since I first looked at the design) 
      that the 6 AN5 bolts which connect the wing spar to the carry-through spar 
      are pretty small and few in number to the task. There isn't that much overlap 
      between the wing spar and the carry-through spar to transfer the wing loading 
      to the rest of the structure.
      
      The commercial designs with which I'm most familiar had more and larger bolts,
      
      and in some cases, close-tolerance bolts. There is, as I recall, much more 
      overlap between the spars to allow for reasonable spacing between the extra 
      bolts.
      
      Is this the problem? Only the results of the various accident reports will 
      tell. But it could sure cause wing separation, if it is. 
      =============================================
      Those who can, do. Those who can't, sue.
      ================================================
                     Jim B. Belcher
          BS, MS Physics, math, Computer Science
                        A&P/IA
                 Instrument Rated Pilot
           General Radio Telephone Certificate
      ================================================
      
      
Message 15
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  | 
      
      
| Subject:  | Re: how to make the wings stronger? | 
      
      
      The average empty weight for CZAW CH601XLs seems to be around 310 - 320 kg. The
      new European version might be different.
      
      I checked my kit and I can assure that (on my CZAW 601XL) the wing sheet thickness
      is 0.025".
      
      Cheers Martin[/quote]
      
      --------
      Martin Pohl
      Zodiac XL QBK
      8645 Jona, Switzerland
      www.pohltec.ch/ZodiacXL
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=211194#211194
      
      
Message 16
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  | 
      
      
| Subject:  | The UK LAA view on the Dutch XL | 
      
      
      Hope these links settle some minds out there.
      
      Cant wait to start building !
      
      http://www.lightaircraftassociation.co.uk/engineering/ch601%20web.pdf
      
      
      http://www.lightaircraftassociation.co.uk/engineering/vno%20mag%20article.pdf
      
      --------
      Austria ...guess where I work!
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=211245#211245
      
      
Message 17
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  | 
      
      
| Subject:  | Zenair Europe's comments on the Dutch accident and grounding | 
      
      
      >From http://www.zenairulm.com/News/index_files/Page349.htm:
      
      "Developing Situation with the Zodiac XL in the Netherlands:
      
      On Saturday October 25, Zenair Sarl was informed by a Dutch Zodiac XL owner
      that the Dutch CAA had issued an emergency Airworthiness Directive the
      previous day, calling for the immediate grounding of all Zodiac XL in the
      Netherlands, effective immediately.
      
      This came as a complete surprise to Zenair Europe, Zenair Ltd and Zenith
      Aircraft Co. as none of us had been previously contacted by the Dutch
      authorities. We were further surprised that the basis for the NL-CAA action
      was a preliminary accident report that offers no new findings regarding the
      Zodiac XL design. Rather it makes allusion to various other accidents and
      suggests that the "calculated strength" of the design is "probably too
      optimistic".
      
      Zenair is eager to discuss the basis for these statements with the Dutch CAA
      and is keenly awaiting the return of CAA staff from their seasonal holiday.
      In the mean time, we note that no past accident investigations involving the
      CH 601 XL has ever found fault with the basic design; two accidents (2006 &
      2008) are still being researched by the NTSB in the USA - completed design
      analysis in each case, however, has already found the design's engineering
      to be sound. We can also note that the Zodiac XL is not approved in Europe
      just on "calculate strength", but on "demonstrated strength" as well
      (extensive load-testing).
      
      To help appease possible concerns among neighboring countries, Zenair has
      taken the initiative of issuing an AD of its own. This AD (No. ZE-2008-01)
      addresses an important issue that may have contributed to the accident
      currently being investigated in Holland. We hope to share our thoughts on
      the issue with the Dutch CAA as soon as we may, and look forward to
      assisting with the on-going investigation in any way that we can.
      
      We believe that everyone concerned here has a common goal: to quickly find
      the solution(s) that will permit the Zenair CH 601 XL to once again be
      deemed "airworthy" by the CAA in the Netherlands.
      
      Please return to this page periodically for updates on this evolving
      situation."
      
      And here is a link to the cable tension AD:
      
      http://www.zenairulm.com/News/pdfdocs/ZE-2008-01.pdf
      
      -- Craig
      
      
Message 18
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  | 
      
      
| Subject:  | European 601 XL modifications | 
      
      
      At 12:17 30-10-08, you wrote:
      
      
      Somebody really needs to have a good talk with 
      Zenith and figure out what the differences 
      between the different versions of the XL are. To 
      an outsider here, the arguments seem to be going 
      in circles. Are skin thicknesses changed or not?
      
      Aircraft designations get used loosely. There is 
      the 601 XL ULM, with the ULM designating the 
      light version. (ULM being a common acronym for 
      ultralights in Europe,  Ultra-Lger-Motoris). 
      But sometimes the ULM isn't specified for an XL.
      
      It's not clear to me whether there is a normal 
      empty weight 601 XL in Europe, or if all have had 
      the lightening program done. And it starts to 
      look like the gross weight is not fundamentally 
      changed for the lightened ones, that they are 
      still apparently good for 4g at 1320 lbs, but the 
      gross weight is reduced as needed if operated in 
      a local ultralight category. But that's not clear.
      
      For the 650, there's the 650 E (E for Europe), 
      sometimes listed with the same specs as the 601 XL in Europe.
      
      I haven't seen much in some simple web searches 
      about lightening the XL for Europe:
      
      --From  http://www.zenairulm.com/Home/:
      
      "As with previous European 601s, the 650 E will 
      again come equipped with a two-piece landing gear 
      system and various other light-weight components 
      including wheels, brakes and smaller fuel tanks (2 x 46 liters)."
      (= 12 gallons, vs. 15 gallon tanks for the US version.)
      
      -- From airpal.eu:
      
      "Zenair has developed the Zodiac CH 650 E / CH 
      601 XL ULM version specifically for the European 
      market, where light aircraft rules restrict the 
      gross weight to 450 kg. (992 lbs.). The lightened 
      European Zodiac XL is the result of continuing 
      development, and is now available as a all-new 
      "100% Finished Airframe" Quick-Build Aircraft Kit.
      The standard ZODIAC XL ULM kits, manufactured by 
      Zenith Aircraft in the United States, are being 
      distributed across Europe from Zenair Europe 
      www.zenairulm.com/Home/index.htm (Belgium/France) 
      and established Zenair dealers 
      www.zenairulm.com/Representatives/index_files/Page1679.htm 
      . Lighter materials are used in the European 
      version of the XL. This includes an all-new 
      lightweight composite landing gear main spring, 
      lighter European-made wheels and brakes, and some 
      lightened airframe items. As tested with the 
      standard 100-hp Rotax 912S engine installation, a 
      basic European Zodiac XL ULM weighs just 265 kg. (585 lbs.)"
      
      
      It is still a pretty aggressive weight reduction 
      program, given that the standard XL is quoted as 
      690 lbs empty, also with a 912 S, 105 pounds more.
      Factory numbers are of course just a starting 
      point and don't always reflect the typical 
      aircraft.  Martin Pohl in his 75 page engineering 
      analysis uses 310 kg or 683 lbs as typical for 
      flying European XL's. The weight category a pilot 
      will use will naturally affect his choice of optional equipment.
      
      So it is still uncertain (to me) exactly what a European 601 XL is.
      
      
      Peter Chapman
      Toronto, ON           601 HDS  /  912  /  C-GZDC 
      
      
Message 19
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  | 
      
      
| Subject:  | Re: The UK LAA view on the Dutch XL | 
      
      I think you should post these files to the files area of the group.
      
      David L. Downey  Harleysville-(SE) PA, USA
      
      
      --- On Thu, 10/30/08, K Dilks <kevin.dilks@liwest.at> wrote:
      From: K Dilks <kevin.dilks@liwest.at>
      Subject: Zenith601-List: The UK LAA view on the Dutch XL
      
      <kevin.dilks@liwest.at>
      
      Hope these links settle some minds out there.
      
      Cant wait to start building !
      
      http://www.lightaircraftassociation.co.uk/engineering/ch601%20web.pdf
      
      
      http://www.lightaircraftassociation.co.uk/engineering/vno%20mag%20article.p
      df
      
      --------
      Austria ...guess where I work!
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=211245#211245
      
      
      =0A=0A=0A      
      
Message 20
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  | 
      
      
| Subject:  | Re: [Probable Spam] Re: XL wing fold in flight | 
      
      
      Larry
      
      Could you please contact me offline? Thank you.
      
      Terry
      
      do not archive
      
      -----Original message-----
      From: LHusky@aol.com
      Subject: Re: Zenith601-List: [Probable Spam] Re: XL wing fold in flight
      
      > I have to agree with you Alberto.  I thought the quality of the plane  and 
      > the construction was excellent.  I have not seen a QBK in the US that  was built
      
      > as good.  
      >  
      > Larry Husky 
      > Madras, Oregon
      
      
Message 21
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  | 
      
      
| Subject:  | Re: The UK LAA view on the Dutch XL | 
      
      
      Great articles Kevin. Thanks for posting them. The Vno one is a keeper.
      
      Debo Cox
      Scratchbuilt XL/Corvair
      Airframe 80% complete
      
      www.mykitlog.com/debo
      
      do not archive
      
      
      --- On Thu, 10/30/08, K Dilks <kevin.dilks@liwest.at> wrote:
      
      > From: K Dilks <kevin.dilks@liwest.at>
      > Subject: Zenith601-List: The UK LAA view on the Dutch XL
      > To: zenith601-list@matronics.com
      > Date: Thursday, October 30, 2008, 3:41 PM
      > <kevin.dilks@liwest.at>
      > 
      > Hope these links settle some minds out there.
      > 
      > Cant wait to start building !
      > 
      > http://www.lightaircraftassociation.co.uk/engineering/ch601%20web.pdf
      > 
      > 
      > http://www.lightaircraftassociation.co.uk/engineering/vno%20mag%20article.pdf
      > 
      > --------
      > Austria ...guess where I work!
      > 
      > 
      > 
      > 
      > Read this topic online here:
      > 
      > http://forums.matronics.com/viewtopic.php?p=211245#211245
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > http://www.matronics.com/Navigator?Zenith601-List
      
      
Message 22
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  | 
      
      
| Subject:  | Re: how to make the wings stronger? | 
      
      Maybe we should learn from this pilot!
      
      _http://www.youtube.com/watch?v=XRCbkBfdBrQ&eurl=http://www.chilloutzone.de/fi
      les/08102703.html_ 
      (http://www.youtube.com/watch?v=XRCbkBfdBrQ&eurl=http://www.chilloutzone.de/files/08102703.html) 
      
      This is incredible. 
      
      Joe Motis
      Do not archive
      
      In a message dated 10/30/2008 9:17:07 A.M. Pacific Daylight Time,  
      z601@anemicaardvark.com writes:
      
      -->  Zenith601-List message posted by: Jim Belcher  <z601@anemicaardvark.com>
      
      On Thursday 30 October 2008 08:48, john  butterfield wrote:
      
      > I actually tend to believe that most of the  wing accidents were caused by
      > pilot error/judgment.  However, not  being an engineer, am wondering how one
      > would go about making the  wings stronger.  There must be a way we could
      > modify the  wing/attaching points or whatever to add a lot of strength to
      > the wing  assembly.  
      
      <snip> 
      
      First, let me say I agree with  the caution that one cannot change one part 
      of 
      a structure without  considering the impact on the rest of the structure. We 
      can't afford to  make structural changes to the design, without a lot more 
      information than  is available. 
      
      Having said that, it has appeared to me (since I first  looked at the design) 
      that the 6 AN5 bolts which connect the wing spar to  the carry-through spar 
      are pretty small and few in number to the task.  There isn't that much 
      overlap 
      between the wing spar and the carry-through  spar to transfer the wing 
      loading 
      to the rest of the structure.
      
      The  commercial designs with which I'm most familiar had more and larger 
      bolts,  
      and in some cases, close-tolerance bolts. There is, as I recall, much more  
      overlap between the spars to allow for reasonable spacing between the  extra 
      bolts.
      
      Is this the problem? Only the results of the various  accident reports will 
      tell. But it could sure cause wing separation, if it  is. 
      =============================================
      Those who can, do.  Those who can't,  sue.
      ================================================
      Jim B. Belcher
      BS,  MS Physics, math, Computer Science
      A&P/IA
      Instrument Rated Pilot
      General Radio  Telephone  Certificate
      ================================================
      
      
      **************Plan your next getaway with AOL Travel.  Check out Today's Hot 
      5 Travel Deals! 
      
Message 23
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  | 
      
      
| Subject:  | how to make the wings stronger? | 
      
      Yeah (as previously mentioned) it is a pretty good fake:
      
      
      http://www.avweb.com/blogs/insider/AVwebInsiderBlog_ViralVideo_KillaThrill_L
      ostWingLanding_199096-1.html
      
      
      -- Craig
      
      
      From: owner-zenith601-list-server@matronics.com
      [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of
      Joemotis@aol.com
      Sent: Thursday, October 30, 2008 6:45 PM
      Subject: Re: Zenith601-List: how to make the wings stronger?
      
      
      Maybe we should learn from this pilot!
      
      
      http://www.youtube.com/watch?v=XRCbkBfdBrQ
      <http://www.youtube.com/watch?v=XRCbkBfdBrQ&eurl=http://www.chilloutzone.de/
      files/08102703.html> &eurl=http://www.chilloutzone.de/files/08102703.html
      
      
      This is incredible. 
      
      
      Joe Motis
      
      Do not archive
      
      In a message dated 10/30/2008 9:17:07 A.M. Pacific Daylight Time,
      z601@anemicaardvark.com writes:
      
      
      On Thursday 30 October 2008 08:48, john butterfield wrote:
      
      > I actually tend to believe that most of the wing accidents were caused by
      > pilot error/judgment.  However, not being an engineer, am wondering how
      one
      > would go about making the wings stronger.  There must be a way we could
      > modify the wing/attaching points or whatever to add a lot of strength to
      > the wing assembly.  
      
      <snip> 
      
      First, let me say I agree with the caution that one cannot change one part
      of 
      a structure without considering the impact on the rest of the structure. We 
      can't afford to make structural changes to the design, without a lot more 
      information than is available. 
      
      Having said that, it has appeared to me (since I first looked at the design)
      
      that the 6 AN5 bolts which connect the wing spar to the carry-through spar 
      are pretty small and few in number to the task. There isn't that much
      overlap 
      between the wing spar and the carry-through spar to transfer the wing
      loading 
      to the rest of the structure.
      
      The commercial designs with which I'm most familiar had more and larger
      bolts, 
      and in some cases, close-tolerance bolts. There is, as I recall, much more 
      overlap between the spars to allow for reasonable spacing between the extra 
      bolts.
      
      Is this the problem? Only the results of the various accident reports will 
      tell. But it could sure cause wing separation, if it is. 
      =============================================
      Those who can, do. Those who can't, sue.
      =======================
                     Jim B. Belcher
          BS, MS Physics, math, Computer Science
                        A&P/IA
                 Instrument Rated Pilot
           General Radio Telephone Certificate
      ===================e the es y   -->              - MATRONICS WEB FORUMS
      nbsp;            - List Contribution Web Site ;
      ========================
      
      
        _____  
      
      Plan your next getaway with AOL Travel. Check
      p://travel.aol.com/discount-travel?ncid=emlcntustrav00000001>  out Today's
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Message 24
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  | 
      
      
| Subject:  | Re: how to make the wings stronger? | 
      
      It certainly faked  me out!
      
      Joe Motis
      Do Not Archive
      
      
      In a message dated 10/30/2008 6:01:02 P.M. Pacific Daylight Time,  
      craig@craigandjean.com writes:
      
      
      Yeah  (as previously mentioned) it is a pretty good fake: 
      _http://www.avweb.com/blogs/insider/AVwebInsiderBlog_ViralVideo_KillaThrill_Lo
      stWingLanding_199096-1.html_ 
      (http://www.avweb.com/blogs/insider/AVwebInsiderBlog_ViralVideo_KillaThrill_LostWingLanding_199096-1.html)  
      --  Craig 
      
      
      From:  owner-zenith601-list-server@matronics.com  
      [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of  Joemotis@aol.com
      Sent: Thursday, October 30, 2008 6:45  PM
      Subject: Re:  Zenith601-List: how to make the wings  stronger?
      
      
      Maybe  we should learn from this pilot!
      
      
      _http://www.youtube.com/watch?v=XRCbkBfdBrQ&eurl=http://www.chilloutzone.de/fi
      les/08102703.html_ 
      (http://www.youtube.com/watch?v=XRCbkBfdBrQ&eurl=http://www.chilloutzone.de/files/08102703.html) 
      
      
      This  is incredible. 
      
      
      Joe  Motis
      
      Do  not archive
      
      
      In a  message dated 10/30/2008 9:17:07 A.M. Pacific Daylight Time,  
      z601@anemicaardvark.com writes:
      
      -->  Zenith601-List message posted by: Jim Belcher  <z601@anemicaardvark.com>
      
      On Thursday 30 October 2008 08:48,  john butterfield wrote:
      
      > I actually tend to believe that most of  the wing accidents were caused by
      > pilot error/judgment.   However, not being an engineer, am wondering how one
      > would go about  making the wings stronger.  There must be a way we could
      > modify  the wing/attaching points or whatever to add a lot of strength to
      >  the wing assembly.  
      
      <snip> 
      
      First, let me say I  agree with the caution that one cannot change one part 
      of 
      a structure  without considering the impact on the rest of the structure. We 
      can't  afford to make structural changes to the design, without a lot more  
      information than is available. 
      
      Having said that, it has appeared  to me (since I first looked at the design) 
      that the 6 AN5 bolts which  connect the wing spar to the carry-through spar 
      are pretty small and few  in number to the task. There isn't that much 
      overlap 
      between the wing  spar and the carry-through spar to transfer the wing 
      loading 
      to the rest  of the structure.
      
      The commercial designs with which I'm most familiar  had more and larger 
      bolts, 
      and in some cases, close-tolerance bolts.  There is, as I recall, much more 
      overlap between the spars to allow for  reasonable spacing between the extra 
      bolts.
      
      Is this the problem?  Only the results of the various accident reports will 
      tell. But it could  sure cause wing separation, if it is. 
      ====================
      Those who  can, do. Those who can't, sue.
      =======================
      Jim B. Belcher
      BS,  MS Physics, math, Computer Science
      A&P/IA
      Instrument Rated Pilot
      General Radio  Telephone Certificate
      ===================e the es y   -->    - MATRONICS WEB FORUMS nbsp;    - List 
      Contribution Web Site ;     
      
      
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      Plan  your next getaway with AOL Travel. Check  out Today's Hot 5 Travel 
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Message 25
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  | 
      
      
| Subject:  | Re: how to make the wings stronger? | 
      
      I'm not an engineer, and don't even play one in commercials, but I don't 
      recall anything surfacing in any of the failures that indicated sheared 
      through-bolts. 6 AN5's per wing ought to hold several thousand ponds 
      more then  1320 at 6G's. However, the Dutch report is the first one, I 
      think, to have mentioned that the spar reinforcements were twisted and 
      bent outside the wing/fusalage connection. If memory serves, at that 
      point you have two (roughly) quarter inch by one and a quarter solid 
      aluminum bars, a web of .040 or .060 sheet, and a flange of .040, for 
      top and bottom. All of that is held by driven rivets (I forget the size) 
      It would be really useful to see pictures of the failed area. Could the 
      rivets have not been tight? If the rivets didn't do their job, then the 
      individual units weren't supporting each other, and the reinforcement 
      bars could have given, one by one. Just a theory........
      
      Paul Rodriguez
      601XL/Corvair
        ----- Original Message ----- 
        From: Jim Belcher<mailto:z601@anemicaardvark.com> 
        To: zenith601-list@matronics.com<mailto:zenith601-list@matronics.com> 
        Sent: Thursday, October 30, 2008 11:03 AM
        Subject: Re: Zenith601-List: how to make the wings stronger?
      
      
      <z601@anemicaardvark.com<mailto:z601@anemicaardvark.com>>
      
        On Thursday 30 October 2008 08:48, john butterfield wrote:
      
        > I actually tend to believe that most of the wing accidents were 
      caused by
        > pilot error/judgment.  However, not being an engineer, am wondering 
      how one
        > would go about making the wings stronger.  There must be a way we 
      could
        > modify the wing/attaching points or whatever to add a lot of 
      strength to
        > the wing assembly.  
      
         <snip> 
      
        First, let me say I agree with the caution that one cannot change one 
      part of 
        a structure without considering the impact on the rest of the 
      structure. We 
        can't afford to make structural changes to the design, without a lot 
      more 
        information than is available. 
      
        Having said that, it has appeared to me (since I first looked at the 
      design) 
        that the 6 AN5 bolts which connect the wing spar to the carry-through 
      spar 
        are pretty small and few in number to the task. There isn't that much 
      overlap 
        between the wing spar and the carry-through spar to transfer the wing 
      loading 
        to the rest of the structure.
      
        The commercial designs with which I'm most familiar had more and 
      larger bolts, 
        and in some cases, close-tolerance bolts. There is, as I recall, much 
      more 
        overlap between the spars to allow for reasonable spacing between the 
      extra 
        bolts.
      
        Is this the problem? Only the results of the various accident reports 
      will 
        tell. But it could sure cause wing separation, if it is. 
      
      ====================
        Those who can, do. Those who can't, sue.
      
      =======================
                       Jim B. Belcher
            BS, MS Physics, math, Computer Science
                          A&P/IA
                   Instrument Rated Pilot
             General Radio Telephone Certificate
      
      =======================
      
      
      http://www.matronics.com/Navigator?Zenith601-List<http://www.matronics.co
      m/Navigator?Zenith601-List>
      
      
      http://www.matronics.com/contribution<http://www.matronics.com/contributi
      on>
      
      
 
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