Today's Message Index:
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     0. 12:17 AM - Fund Raiser Lagging Last Year By Over 30%...  (Matt Dralle)
     1. 04:26 PM - All 601XL grounded in Belgium (David X)
     2. 05:11 PM - Re: All 601XL grounded in Belgium (Craig Payne)
     3. 06:32 PM - Re: All 601XL grounded in Belgium (David X)
     4. 08:30 PM - 601XL - Aileron Trim Tab Deflection (Dave VanLanen)
     5. 08:37 PM - Re: 601XL - Aileron Trim Tab Deflection (Paul Mulwitz)
     6. 09:09 PM - Re: 601XL - Aileron Trim Tab Deflection (Terry Phillips)
     7. 10:33 PM - Re: All 601XL grounded in Netherlands (David X)
 
 
 
Message 0
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| Subject:  | Fund Raiser Lagging Last Year By Over 30%...  | 
      
      
      As of the 13th, the Fund Raiser is currently about 30% behind last year in terms
      of the number of Contributions.  Yet, oddly the number of messages posted per
      day is up by 10 to 20% on the average.  It costs real money to run these Lists
      and they are supported 100% though your Contributions during the Fund Raiser.
      Won't you please take a minute right now to make your Contribution to keep
      these Lists up and running? 
      
      Contribution Page: 
      
                 http://www.matronics.com/contribution 
      
      Thank you for your support! 
      
      Matt Dralle 
      Email List Admin. 
      
      
Message 1
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| Subject:  | All 601XL grounded in Belgium | 
      
      
      My purpose in posting this is to make information available to builders and owners.
      This may affect your periodic or annual inspection. Attention should be given
      to the rear attach points at the wing root and the cable tensions, particularly
      the ailerons.
      
      I received a call from the FAA today. They wanted me to be aware of the grounding
      of all 601XL in Belgium, which was built by Czech Aircraft Works. There are
      perhaps 2 in the US that were build by CZAW. One was crashed by my friend in
      Virginia (the NTSB preliminary report indicated that there was no fuel in the
      wing tanks, fuel lines or carburetor bowls). I own the only remaining 601XL in
      the US built by CZAW.
      
      The issues of concern that were conveyed to me by the FAA were aileron flutter
      and wing folding. There has not been a conclusion by the NTSB regarding the wing
      folding incidents. The aileron flutter is a point of interest but it is not
      known whether it is a factor in the Belgium crash. 
      
      The thought is that a flutter condition could cause a wing failure if torsional
      (twisting) forces were high enough. This is not something unique to the 601XL
      but a possible condition in any aircraft with unbalanced control surfaces. By
      unbalanced, I mean that there is no counter-weight in aileron, elevator or rudder
      to keep them in a neutral position absent any outside force (such as air
      flow or control inputs).
      
      I was told that the engineers at the NTSB have reviewed the 601XL design and by
      all indications it is a 6G aircraft (theoretical) and is as advertised by the
      designer. Of course, it is rated much lower for margin of safety.
      
      The only other information I was given was to make sure that the POH has the correct
      calibrated air speeds. Calibrated speeds are preferred over indicated (the
      latter varying depending on density altitude, temperature and altitude).
      
      I am not speculating, but simply conveying what I was told over the phone by the
      FAA. I'm conveying this in my own words. Nothing in this post are official NTSB
      findings.
      
      I have flown my 601XL for 300+ hours. I also flew it coast to coast over the Rockies
      twice and I have had zero issues whatsoever with aileron flutter. Years
      ago, after hearing about the wing folding incidents, I spot painted the the rear
      spar connection points and the main spar attach points as a way to detect any
      shift. I have seen zero shift in 3 years of flying.
      
      Linked below are service bulletins issued by something and AMD that apply to this
      particular situation. I've included a few links that speak to this situation.
      
      http://www.zenairulm.com/News/pdfdocs/ZE-2008-01.pdf 
      
      http://www.newplane.com/Service_Letters_Bulletines/SAFETY_ALERT_october_29_2008.pdf 
      
      http://www.zenairulm.com/News/index_files/Page349.htm
      
      http://www.zenairulm.com/News/index_files/Page350.htm
      
      --------
      Zodiac 601 XL - CZAW Built - Rotax 912S
      DO NOT ARCHIVE
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=214284#214284
      
      
Message 2
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| Subject:  | All 601XL grounded in Belgium | 
      
      
      "There are perhaps 2 in the US that were build by CZAW."
      
      I thought that the Xl that went down in Florida near Sun-n-fun was also a
      CZAW plane?
      
      NTSB:
      
      <quote>
      NTSB Identification: NYC08FA158
      Accident occurred Monday, April 07, 2008 in Polk City, FL
      Aircraft: Chech Aircraft Works SPOL SRO CH 601 XL RTF, registration: N357DT
      Injuries: 1 Fatal.
      
      This is preliminary information, subject to change, and may contain errors.
      Any errors in this report will be corrected when the final report has been
      completed.
      
      On April 7, 2008 about 1700 eastern daylight time, a Czech Aircraft Works
      SPOL SRO CH 601 XL RTF, N357DT, was substantially damaged when it impacted
      trees and terrain following an uncontrolled descent near Polk City, Florida.
      <endquote>
      
      FAA database:
      
      N357DT is Assigned
      
      Aircraft Description
      
      Serial Number	   	6-9733 	           	Type Registration
      Individual
      Manufacturer Name 		CZECH AIRCRAFT WORKS SPOL SRO
      Certificate Issue Date 		11/28/2007
      Model		CH 601 XL RTF 		Status 		Valid
      Type Aircraft 		Fixed Wing Single-Engine 		Type Engine
      Reciprocating
      Pending Number Change		None 		Dealer		No
      Date Change Authorized		None 		Mode S Code
      50777453
      MFR Year 		2005 		Fractional Owner 		NO
      
      -- Craig
      
      
Message 3
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| Subject:  | Re: All 601XL grounded in Belgium | 
      
      
      I recall that there was a 3rd, but the NTSB seems to be under the impression that
      there were only two. Thank you for the info. I'll pass it along.
      
      --------
      Zodiac 601 XL - CZAW Built - Rotax 912S
      DO NOT ARCHIVE
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=214299#214299
      
      
Message 4
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| Subject:  | 601XL - Aileron Trim Tab Deflection | 
      
      I just finished installing my aileron trim, and when I tested it, I can only
      get a total of 40 degrees of deflection.  According to the plans, I should
      be able to get 50 degrees of deflection (25 up and 25 down).  Adjusting the
      length of the control rod only changes the distribution of the 40 degrees
      between up and down - it does not increase the total deflection.  I checked
      that the servo was working correctly, which it was (.7" travel per specs).
      I also checked that there was no binding of the control rod clevis with the
      trim tab horn angle.  The only thing I could find was that the center of the
      control rod mounting hole in the horn angle was 13 mm up from the flange
      instead of the 12 mm specified in the plans.  I find it hard to believe that
      1 mm would cause a 10 degree loss in deflection.  
      Has anyone else experienced this problem, and if so, what did you do to
      resolve?
      
      Thanks,
      Dave Van Lanen
      601XL - tail done, flaps done, working on ailerons
      
Message 5
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  | 
      
      
| Subject:  | Re: 601XL - Aileron Trim Tab Deflection | 
      
      Hi Dave,
      
      One thought is the servo you have is not the 
      correct one.  There is a 1.2 inch servo from the 
      same folks as the .7 inch one.  I'm not sure 
      which one I have or what displacement I get.
      
      One other thought is the prints are sometimes a 
      bit optimistic on things like this.  The flaps 
      are notorious for this issue since ZAC decided to 
      change the entire flap motor mechanism to achieve 
      only 20 degrees instead of the 30 provided by the 
      older motor.  Since there is no version control 
      on the drawings, the details on your drawings 
      depend on the exact date they were printed but 
      the parts depend on the exact date they were 
      shipped.  I guess a call to ZAC is the only way 
      to answer either of the questions I raised.
      
      (Don't you just hate people who answer questions with further questions?)
      
      Paul
      XL getting close
      
      
      At 08:28 PM 11/14/2008, you wrote:
      
      >I just finished installing my aileron trim, and 
      >when I tested it, I can only get a total of 40 
      >degrees of deflection.  According to the plans, 
      >I should be able to get 50 degrees of deflection 
      >(25 up and 25 down).  Adjusting the length of 
      >the control rod only changes the distribution of 
      >the 40 degrees between up and down ' it does not 
      >increase the total deflection.  I checked that 
      >the servo was working correctly, which it was 
      >(.7=94 travel per specs).  I also checked that 
      >there was no binding of the control rod clevis 
      >with the trim tab horn angle.  The only thing I 
      >could find was that the center of the control 
      >rod mounting hole in the horn angle was 13 mm up 
      >from the flange instead of the 12 mm specified 
      >in the plans.  I find it hard to believe that 1 
      >mm would cause a 10 degree loss in deflection.
      >
      >Has anyone else experienced this problem, and if 
      >so, what did you do to resolve?
      >
      >Thanks,
      >
      >Dave Van Lanen
      >
      >601XL ' tail done, flaps
      
      
Message 6
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| Subject:  | Re: 601XL - Aileron Trim Tab Deflection | 
      
      Dave
      
      I was only able to get +20 -19=B0 in mine. See my Kitlog Pro entry for 
      1/23/08 (link below). I called ZAC and Caleb told me that would probably be
      
      more than enough. I decided to just live it.
      
      I thought the difference might have been that ZAC has started issuing an 
      aileron trim tab control horn, 6-ATO-1-6 that is identical to the elevator
      
      trim control horn. When I noticed that the part in my kit differed from the
      
      drawing, they sent me a new one. But the new one was identical to the 1st
       one.
      
      If I were doing the ailerons again (and I just might), I would do what 
      Mirko reported doing. I.e., I'd rivet a length of L-angle on the inside of
      
      the aileron top skin under the servo attachment holes to reduce flexing of
      
      the skin when the trim tab is actuated. Or else, I might just use a spring
      
      loaded internal trim like Klaus Truemper did on his HDS.
      
      Terry
      
      
      At 10:28 PM 11/14/2008 -0600, you wrote:
      
      >I just finished installing my aileron trim, and when I tested it, I can 
      >only get a total of 40 degrees of deflection.  According to the plans, I 
      >should be able to get 50 degrees of deflection (25 up and 25 
      >down).  Adjusting the length of the control rod only changes the 
      >distribution of the 40 degrees between up and down ' it does not increase
      
      >the total deflection.  I checked that the servo was working correctly, 
      >which it was (.7=94 travel per specs).  I also checked that there was no 
      >binding of the control rod clevis with the trim tab horn angle.  The only
      
      >thing I could find was that the center of the control rod mounting hole in
      
      >the horn angle was 13 mm up from the flange instead of the 12 mm specified
      
      >in the plans.  I find it hard to believe that 1 mm would cause a 10 degree
      
      >loss in deflection.
      >
      >Has anyone else experienced this problem, and if so, what did you do to 
      >resolve?
      >
      >Thanks,
      >
      >Dave Van Lanen
      >
      >601XL ' tail done, flaps done, working on ailerons
      
      
      Terry Phillips  ZBAGer
      ttp44~at~rkymtn.net
      Corvallis MT
      601XL/Jab 3300 s .. l .. o .. o .. w build kit - Tail, flaps, & ailerons 
      are done; working on the wings
      http://www.mykitlog.com/N47TP/  
      
Message 7
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  | 
      
      
| Subject:  | Re: All 601XL grounded in Netherlands | 
      
      
      To anyone who read this post before I edited it ... the country in question is
      the Netherlands, not Belgium.
      
      --------
      Zodiac 601 XL - CZAW Built - Rotax 912S
      DO NOT ARCHIVE
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=214327#214327
      
      
 
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