Today's Message Index:
----------------------
 
     0. 12:48 AM - What's My Contribution Used For? (Matt Dralle)
     1. 01:05 PM - Flap Switch Wiring (Bill Pagan)
     2. 02:08 PM - Re: Flap Switch Wiring (Dirk Zahtilla)
     3. 02:20 PM - Re: Flap Switch Wiring (jaybannist@cs.com)
     4. 02:36 PM - Re: Flap Switch Wiring (Craig Payne)
     5. 02:49 PM - Re: Flap Switch Wiring (eddies)
     6. 02:59 PM - Re: All 601XL grounded in Netherlands (Jugle)
     7. 03:07 PM - Re: Flap Switch Wiring (Craig Payne)
     8. 04:10 PM - Re: Re: All 601XL grounded in Netherlands (LarryMcFarland)
     9. 05:24 PM - Re: Flap Switch Wiring (Dirk Zahtilla)
    10. 06:01 PM - Re: Re: All 601XL grounded in Netherlands (Terry Phillips)
    11. 07:26 PM - Gasolator and Fuel pump location (AZFlyer)
    12. 07:36 PM - Re: Gasolator and Fuel pump location (Jay Maynard)
    13. 07:54 PM - Re: Gasolator and Fuel pump location (Paul Mulwitz)
 
 
 
Message 0
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| Subject:  | What's My Contribution Used For? | 
      
      
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Message 1
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| Subject:  | Flap Switch Wiring | 
      
      OK, my stupid factor is in high gear today.- I'm having difficulty with
      the flap switch wiring as shown on 6B-20.- I've attached a copy.-
      Somebody help me out, as I can't seem to get it right.- I see that the
      black wire from the flap motor goes to the #1 lug.- Red goes to number
      3 lug.- Ground goes to #2.- Hot wire from the buss goes to 5 Beyond
      that I get confused.- I've attached the diagram.
      
      Bill Pagan
      
      =0A=0A=0A      
      
Message 2
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| Subject:  | Re: Flap Switch Wiring | 
      
      Hi Bill, You forgot to ask a question... If you want, call me at 
      775-671-0852 and I'll talk you through the wiring here.
      
      Essentially the ground section of the switch is traded with the power 
      section to reverse the direction of the motor, and the limit switches 
      interupt the power whenever they are used on the power side.
      
      I'd like to know why your plans, from 2005 have the limit switches and 
      my plans from 2008 do not?
      Dirk Z. Carson City
      
      ----- Original Message ----- 
        From: Bill Pagan 
        To: zenith601-list@matronics.com 
        Sent: Sunday, November 16, 2008 1:05 PM
        Subject: Zenith601-List: Flap Switch Wiring
      
      
              OK, my stupid factor is in high gear today.  I'm having 
      difficulty with the flap switch wiring as shown on 6B-20.  I've attached 
      a copy.  Somebody help me out, as I can't seem to get it right.  I see 
      that the black wire from the flap motor goes to the #1 lug.  Red goes to 
      number 3 lug.  Ground goes to #2.  Hot wire from the buss goes to 5 
      Beyond that I get confused.  I've attached the diagram.
      
              Bill Pagan
      
             
      
      
Message 3
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| Subject:  | Re: Flap Switch Wiring | 
      
      
       Dirk,
      
      There was a change in the flap actuation system.? The older system has the flap
      motor drive a screw which extends the actuator tube and the actuator arm.? The
      tube has a collar at the screw end that actuates the limit switches. I don't
      know that much about the newer system, but understand that it is called a "linear
      actuator" and does away with the limit switches.
      
      Jay in Dallas
      Do not archive
      
      
      -----Original Message-----
      From: Dirk Zahtilla <ideaz1@sbcglobal.net>
      Sent: Sun, 16 Nov 2008 4:07 pm
      Subject: Re: Zenith601-List: Flap Switch Wiring
      
      
      Hi Bill, You forgot to ask a question... If you 
      want, call me at 775-671-0852 and I'll talk you through the wiring 
      here.
      
      
      ?
      
      
      Essentially the ground section of the switch is 
      traded with the power section to reverse the direction of the motor, and the 
      limit switches interupt the power whenever they are used on the power 
      side.
      
      
      ?
      
      
      I'd like to know why your plans, from 2005 have the 
      limit switches and my plans from 2008 do not?
      
      
      Dirk Z. Carson City
      
      
      ?
      
      
      ----- Original Message ----- 
      
      
      From: 
        Bill Pagan 
      
      
      
      
      Sent: Sunday, November 16, 2008 1:05 
        PM
      
      
      Subject: Zenith601-List: Flap Switch 
        Wiring
      
      
          
      
          
      
            
      OK, my stupid factor is in high gear today.? I'm 
              having difficulty with the flap switch wiring as shown on 6B-20.? 
              I've attached a copy.? Somebody help me out, as I can't seem to get 
              it right.? I see that the black wire from the flap motor goes to 
              the #1 lug.? Red goes to number 3 lug.? Ground goes to 
              #2.? Hot wire from the buss goes to 5 Beyond that I get 
              confused.? I've attached the diagram.
      
      Bill Pagan
      
      
      ________________________________________________________________________
      Email message sent from CompuServe - visit us today at http://www.cs.com
      
Message 4
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| Subject:  | Flap Switch Wiring | 
      
      > I'd like to know why your plans, from 2005 have the limit switches and my
      plans from 2008 do not?
      
      
      Because Zenith replaced the "open" flap actuator (with exposed
      micro-switches that you have to wire yourself) with a "sealed" unit where
      the limits switches are hidden and pre-wired (picture attached). Also unless
      there is some adjustment inside the casing on the new style actuator there
      is no adjustment.
      
      
      Plans page for new style actuator here:
      
      
      http://www.zenithair.com/zodiac/xl/data/6b19.pdf
      
      
      Photo guide showing old style actuator here:
      
      
      http://www.zenithair.com/zodiac/xl/data/6-b-19.pdf
      
      
      -- Craig
      
      
Message 5
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  | 
      
      
| Subject:  | Re: Flap Switch Wiring | 
      
      
      Hi Bill,
      
      Sorry if this is stating the obvious...
      
      Start with your flap switch (the one you will mount in the panel of your aircraft),
      it can be oriented in any direction, just choose a set of contacts that will
      be your up and the other to be your down position and stick with this for
      all the wiring you do. This will all be done looking at the back of the switch.
      
      Your limit switches should be labeled to indicate which is the common, normally
      open (NO) and normally closed (NC) connections. If not use a multi meter set
      to ohms to determine the orientation.
      
      Start your wiring by connecting your Black or negative wires first;
      
      1. Black wire (aircraft ground) to pin 2 of your flap switch (center right hand
      pin on your flap switch)
      2. Black wire from pin 1 of the flap switch (bottom right hand pin) to the normally
      closed pin of the flap UP limit switch, this will be the switch that is closest
      to your pilots seat.
      3. Run the black wire from the flap motor back to normally closed pin on the same
      limit switch we just wired in step 2 above.
      4. Black wire (aircraft ground) from pin 3 (top right pin of your flap switch)
      to the common pin of the flap down limit switch (this switch should be the one
      furthest from your pilots seat).
      5. Run the red wire from you flap motor back to the same common pin that was connected
      in step 4 above.
      
      Now we run the 12V positive wiring
      
      1. Red wire (from aircraft 12V buss) to pin 5 of your flap switch (center left
      hand pin).
      2. Run a Red wire from pin 4 (bottom left hand pin on your flap switch) to the
      normally closed pin of the flap down limit switch farthest from your pilot seat.
      3. Run a Red wire from pin 6 (top left pin) of your flap switch to the common pin
      of the flap up limit switch, this is the switch closest to your pilots seat.
      
      Thats it you should be done and have a working set of flaps.
      
      Cheers
      Eddie
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=214594#214594
      
      
Message 6
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| Subject:  | Re: All 601XL grounded in Netherlands | 
      
      
      Can someone please clarify?
      
      As I understand it the CZAW 601s have a lower MTOW and are built from lighter material
      in some areas, correct?
      
      So, obviously the cable tensions need to be correct regardless, but does this mean
      the CZAW versions are more susceptible to the problem?
      
      Glenn.
      
      --------
      Glenn Andressen
      601XL- Rudder, Stabiliser partially completed, Wing   ribs, nose ribs done, numerous
      other parts made.
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=214595#214595
      
      
Message 7
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  | 
      
      
| Subject:  | Flap Switch Wiring | 
      
      Here is what is inside the new flap actuator. The position of the limit
      switch nearest the motor is fixed but the one away from the motor is mounted
      on a circuit board that is glued into a channel. If you reglued it you could
      decrease the travel by up to about 0.5 inches. From the factory the travel
      is 2 and 1/8th inches or 54mm.
      
      
      -- Craig
      
      
      From: owner-zenith601-list-server@matronics.com
      [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of Craig Payne
      Sent: Sunday, November 16, 2008 3:36 PM
      Subject: RE: Zenith601-List: Flap Switch Wiring
      
      
      > I'd like to know why your plans, from 2005 have the limit switches and my
      plans from 2008 do not?
      
      
      Because Zenith replaced the "open" flap actuator (with exposed
      micro-switches that you have to wire yourself) with a "sealed" unit where
      the limits switches are hidden and pre-wired (picture attached). Also unless
      there is some adjustment inside the casing on the new style actuator there
      is no adjustment.
      
      
      Plans page for new style actuator here:
      
      
      http://www.zenithair.com/zodiac/xl/data/6b19.pdf
      
      
      Photo guide showing old style actuator here:
      
      
      http://www.zenithair.com/zodiac/xl/data/6-b-19.pdf
      
      
      -- Craig
      
      
Message 8
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  | 
      
      
| Subject:  | Re: All 601XL grounded in Netherlands | 
      
      
      Glenn,
      You are correct about the materials and MTOW, so would it not be more a 
      risk to those who would load to US standards by mistake or assume the 
      aircraft
      to be the same after the fact.  This would be easier to understand if 
      they used Internet to read Zenith specifications. The casual thought that
      these aircraft were the same construction might be a dangerous one for 
      the European built and Mfg aircraft.
      
      Doubt cable tensions had anything to do with the problems nor a solution 
      for the problems of concern either.
      
      Larry McFarland 601HDS at www.macsmachine.com
      
      Jugle wrote:
      >
      > Can someone please clarify?
      >
      > As I understand it the CZAW 601s have a lower MTOW and are built from lighter
      material in some areas, correct?
      >
      > So, obviously the cable tensions need to be correct regardless, but does this
      mean the CZAW versions are more susceptible to the problem?
      >
      > Glenn.
      >
      > --------
      > Glenn Andressen
      > 601XL- Rudder, Stabiliser partially completed, Wing   ribs, nose ribs done, numerous
      other parts made.
      >
      >
      >   
      
      
Message 9
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  | 
      
      
| Subject:  | Re: Flap Switch Wiring | 
      
      Thanks for the info about the new actuator!
      Dirk
        ----- Original Message ----- 
        From: Craig Payne 
        To: zenith601-list@matronics.com 
        Sent: Sunday, November 16, 2008 3:07 PM
        Subject: RE: Zenith601-List: Flap Switch Wiring
      
      
        Here is what is inside the new flap actuator. The position of the 
      limit switch nearest the motor is fixed but the one away from the motor 
      is mounted on a circuit board that is glued into a channel. If you 
      reglued it you could decrease the travel by up to about 0.5 inches. From 
      the factory the travel is 2 and 1/8th inches or 54mm.
      
         
      
        -- Craig
      
         
      
        From: owner-zenith601-list-server@matronics.com 
      [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of Craig 
      Payne
        Sent: Sunday, November 16, 2008 3:36 PM
        To: zenith601-list@matronics.com
        Subject: RE: Zenith601-List: Flap Switch Wiring
      
         
      
        > I'd like to know why your plans, from 2005 have the limit switches 
      and my plans from 2008 do not?
      
         
      
        Because Zenith replaced the "open" flap actuator (with exposed 
      micro-switches that you have to wire yourself) with a "sealed" unit 
      where the limits switches are hidden and pre-wired (picture attached). 
      Also unless there is some adjustment inside the casing on the new style 
      actuator there is no adjustment.
      
         
      
        Plans page for new style actuator here:
      
         
      
        http://www.zenithair.com/zodiac/xl/data/6b19.pdf
      
         
      
        Photo guide showing old style actuator here:
      
         
      
        http://www.zenithair.com/zodiac/xl/data/6-b-19.pdf
      
         
      
        -- Craig
      
Message 10
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  | 
      
      
| Subject:  | Re: All 601XL grounded in Netherlands | 
      
      
      Glenn
      
      You are right. CZAW 601XL's are lighter. But, they are lighter in only one 
      place: The landing gear.
      
      CZAW used the composite gear sold by Aircraft Spruce. The Aircraft Spruce 
      landing gear is limited to 550 kg gross, which is less than the Zenair 600 
      kg (1320 lb) gross. However, I believe that some of the CZAW 601XL's that 
      made it to the US were registered with 600 kg gross. See:
      
      http://www.aircraftspruce.com/catalog/lgpages/compositelg.php
      
      Other than that, CZAW 601XL's are identical or even beefed up a bit 
      compared to the standard Zenair 601XL. I believe that all CZAW 601XL's use 
      the piano hinged aileron and incorporate the electric aileron trim option. 
      In fact, I believe that if you check with someone who owns a CZAW 601XL, 
      you'll find that the aileron piano hinge has been beefed up beyond the 
      standard Zenair piano hinge.
      
      So, if the cable tension is more critical for the CZAW built 601XL's than 
      for the Zenair 601XL's (personally, I do not believe that it is), the 
      difference would evidently lie in the hinges or the trim option. (Note that 
      not all Zenair 601XL's have piano hinges or aileron trim tabs, while all 
      CZAW 601XL's apparently have those options.)
      
      Terry
      
      
      At 02:59 PM 11/16/2008 -0800, you wrote:
      >Can someone please clarify?
      >
      >As I understand it the CZAW 601s have a lower MTOW and are built from 
      >lighter material in some areas, correct?
      >
      >So, obviously the cable tensions need to be correct regardless, but does 
      >this mean the CZAW versions are more susceptible to the problem?
      >
      >Glenn
      
      
      Terry Phillips  ZBAGer
      ttp44~at~rkymtn.net
      Corvallis MT
      601XL/Jab 3300 s .. l .. o .. o .. w build kit - Tail, flaps, & ailerons 
      are done; working on the wings
      http://www.mykitlog.com/N47TP/  
      
      
Message 11
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  | 
      
      
| Subject:  | Gasolator and Fuel pump location | 
      
      
      Has anybody installed their gasolator and/or electric fuel pump on fwd side of
      firewall?
      
      In one of Bingelis' how-to books he comments that most often this is where those
      are installed; but the materials with the 601XL and many builders feel it necessary
      to put a big hole in floor of the cockpit and plumb the gasolator in there.
      
      Would like to hear from some of you with experience in this area...
      
      Thanks,
      Mike
      
      --------
      Mike Miller @ millrml@aol.com
      601 XL, 3300, Dynon
      
      Remember,  "the second mouse gets the cheese"!
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=214626#214626
      
      
Message 12
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  | 
      
      
| Subject:  | Re: Gasolator and Fuel pump location | 
      
      
      On Sun, Nov 16, 2008 at 07:26:08PM -0800, AZFlyer wrote:
      > Has anybody installed their gasolator and/or electric fuel pump on fwd
      > side of firewall?
      
      AMD mounts the electric fuel pump on the forward side of the firewall, and
      the gascolator a little ways aft of it. (I think. It's in the center of the
      fuselage, and you have to get under and behind the leading edge to get to
      it.)
      -- 
      Jay Maynard, K5ZC, PP-ASEL           http://www.conmicro.com
      http://jmaynard.livejournal.com       http://www.tronguy.net
      Fairmont, MN (KFRM)                        (Yes, that's me!)
      AMD Zodiac CH601XLi N55ZC http://www.tronguy.net/N55ZC.shtml
      
      
Message 13
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  | 
      
      
| Subject:  | Re: Gasolator and Fuel pump location | 
      
      
      I put the fuel pump on the firewall, but the gascolator on the cabin 
      floor as indicated on the drawings.
      
      The gascolator needs to be at the lowest point of the fuel system, 
      and I don't think you can do that forward of the firewall.
      
      Paul
      XL getting close
      
      
      At 07:26 PM 11/16/2008, you wrote:
      
      >Has anybody installed their gasolator and/or electric fuel pump on 
      >fwd side of firewall?
      
      
 
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