Zenith601-List Digest Archive

Thu 11/20/08


Total Messages Posted: 18



Today's Message Index:
----------------------
 
     0. 12:32 AM - Behind By 21% - Advertising May Be Needed...? (Matt Dralle)
     1. 05:35 AM - Re: Off and running! (sdthatcher)
     2. 05:44 AM - Re: Progress report (sdthatcher)
     3. 06:06 AM - Filling the rivet centre (K Dilks)
     4. 06:18 AM - Re: Filling the rivet centre (Jim Belcher)
     5. 06:24 AM - Re: Filling the rivet centre (ZodieRocket)
     6. 06:29 AM - Re: Filling the rivet centre (jaybannist@cs.com)
     7. 06:41 AM - Re: Filling the rivet centre (Jim Belcher)
     8. 07:24 AM - Re: Progress report (TxDave)
     9. 10:35 AM -  (Southern Reflections)
    10. 02:18 PM - Re: Filling the rivet centre (Gig Giacona)
    11. 02:21 PM - Re: Progress report (Gig Giacona)
    12. 03:04 PM - Re: Re: Filling the rivet centre (Jim Belcher)
    13. 06:36 PM - Re: Off and running! (Ron Lendon)
    14. 06:43 PM - Re: Progress report (Ron Lendon)
    15. 07:03 PM - Gust Lock (Ron Lendon)
    16. 07:04 PM - Center Y stick (Terry Turnquist)
    17. 09:27 PM - Plexiglass Scratch Repair... (Matt Dralle)
 
 
 


Message 0


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    Time: 12:32:13 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Behind By 21% - Advertising May Be Needed...?
    Dear Listers, The percentage of people making a Contribution to support the Lists this year is currently lagging behind last year by approximately 21%! I'm hoping that everyone is just waiting until the last minute to show their support... ;-) Please remember that it is solely your direct Contributions that keep these Lists up and running and most importantly - AD FREE! If the members don't want to support the Lists directly, then I will likely have to start adding advertisements to offset the costs of running the Lists. But I *really* don't want to have to start doing that. I really like the non-commercial atmosphere here and I think that a lot of the members appreciate that too. Please take a moment to make a Contribution today in support of the continued ad-free operation of all these Lists: http://www.matronics.com/contribution I want to send out a word of appreciation to all of the members that have already made their generous Contribution to support the Lists! Thank you! Matt Dralle Email List Administrator


    Message 1


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    Time: 05:35:59 AM PST US
    Subject: Re: Off and running!
    From: "sdthatcher" <s_thatcher@bellsouth.net>
    Congratulations Jim! Now the journey begins. And it's more fun than you can ever imagine. -------- Scott Thatcher, Palm Beach Gardens, FL 601XL with Corvair, Registered as E-LSA N601EL, http://placestofly.com , EAA203 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=215302#215302


    Message 2


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    Time: 05:44:36 AM PST US
    Subject: Re: Progress report
    From: "sdthatcher" <s_thatcher@bellsouth.net>
    That first wing is a real accomplishment! I remember how frustrating it seemed at the time trying to get the fiberglass Hoerner tips into alignment with the curvature of the wing and what a complete non-issue it was once the plane was finished! Again Congratulations. -------- Scott Thatcher, Palm Beach Gardens, FL 601XL with Corvair, Registered as E-LSA N601EL, http://placestofly.com , EAA203 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=215304#215304


    Message 3


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    Time: 06:06:29 AM PST US
    Subject: Filling the rivet centre
    From: "K Dilks" <kevin.dilks@liwest.at>
    Do any one fill the centre of the pulled rivets with somthing like PRC or an expoxy? I ask as they filled on the wing of a Eurostar, so the centre is sealed of from water ( so they say , but does look alot better ) Thoughts please as there are alot ! Kevin -------- Austria ............. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=215309#215309


    Message 4


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    Time: 06:18:53 AM PST US
    From: Jim Belcher <z601@anemicaardvark.com>
    Subject: Re: Filling the rivet centre
    On Thursday 20 November 2008 08:06, K Dilks wrote: > > Do any one fill the centre of the pulled rivets with somthing like PRC or > an expoxy? I ask as they filled on the wing of a Eurostar, so the centre is > sealed of from water ( so they say , but does look alot better ) > > Thoughts please as there are alot ! This is a subject that interests me also. Some thoughts: 1) I suspect paint would keep the water out. 2) Those pulled heads aren't attractive. I saw a 601XL at Sun N Fun which looked really great, except for those pulled heads! They were a real detractor to the looks. 3) Anything that fills the head gradually adds to the weight, which is not good. Is it worth doing a test in a relatively controlled environment? That is, take a sheet of aluminum, drill some holes, and pull a handfull of rivets. Fill each rivet with a candidate product, and see how they fare. Thoughts? Comments? It may be so nit-noy it isn't worth doing, but I sure don't like the appearance of those heads. ============================================= Those who can, do. Those who can't, sue. ================================================ Jim B. Belcher BS, MS Physics, math, Computer Science A&P/IA Instrument Rated Pilot General Radio Telephone Certificate ================================================


    Message 5


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    Time: 06:24:10 AM PST US
    From: "ZodieRocket" <zodierocket@hsfx.ca>
    Subject: Filling the rivet centre
    Painting your plane will fill in the rivets to seal out the water, for the most part. Filling every rivet hole with epoxy or other material is hugely time consuming, taking away from your flying. It does look great right after you paint your plane. However this does not last, over time with flexing, landings, small children, ( they can be blamed for everything) those fillings will pop out leave unsightly holes in your paint job. Better to just paint and move on. Mark Townsend Alma, Ontario Zodiac CH650 C-GOXL, CH701 Rotax 912, STOL CH750 Just started www.ch601.org / www.ch701.com / www.Osprey2.com -----Original Message----- From: owner-zenith601-list-server@matronics.com [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of K Dilks Sent: Thursday, November 20, 2008 9:06 AM Subject: Zenith601-List: Filling the rivet centre Do any one fill the centre of the pulled rivets with somthing like PRC or an expoxy? I ask as they filled on the wing of a Eurostar, so the centre is sealed of from water ( so they say , but does look alot better ) Thoughts please as there are alot ! Kevin -------- Austria ............. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=215309#215309


    Message 6


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    Time: 06:29:31 AM PST US
    Subject: Re: Filling the rivet centre
    From: jaybannist@cs.com
    If appearance is really that much of an issue, why not go all the way, replace all the rivets with flush rivets and fill all the holes? Just a thought.? It really doesn't concern me one bit, 'cause I built an airplane, not a museum piece. Jay in Dallas Do not archive -----Original Message----- From: Jim Belcher <z601@anemicaardvark.com> Sent: Thu, 20 Nov 2008 8:19 am Subject: Re: Zenith601-List: Filling the rivet centre On Thursday 20 November 2008 08:06, K Dilks wrote: > > Do any one fill the centre of the pulled rivets with somthing like PRC or > an expoxy? I ask as they filled on the wing of a Eurostar, so the centre is > sealed of from water ( so they say , but does look alot better ) > > Thoughts please as there are alot ! This is a subject that interests me also. Some thoughts: 1) I suspect paint would keep the water out. 2) Those pulled heads aren't attractive. I saw a 601XL at Sun N Fun which looked really great, except for those pulled heads! They were a real detractor to the looks. 3) Anything that fills the head gradually adds to the weight, which is not good. Is it worth doing a test in a relatively controlled environment? That is, take a sheet of aluminum, drill some holes, and pull a handfull of rivets. Fill each rivet with a candidate product, and see how they fare. Thoughts? Comments? It may be so nit-noy it isn't worth doing, but I sure don't like the appearance of those heads. ============================================= Those who can, do. Those who can't, sue. ================================================ Jim B. Belcher BS, MS Physics, math, Computer Science A&P/IA Instrument Rated Pilot General Radio Telephone Certificate ================================================ ________________________________________________________________________ Email message sent from CompuServe - visit us today at http://www.cs.com


    Message 7


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    Time: 06:41:24 AM PST US
    From: Jim Belcher <z601@anemicaardvark.com>
    Subject: Re: Filling the rivet centre
    On Thursday 20 November 2008 08:28, jaybannist@cs.com wrote: > If appearance is really that much of an issue, why not go all the way, > replace all the rivets with flush rivets and fill all the holes? > > Just a thought.? It really doesn't concern me one bit, 'cause I built an > airplane, not a museum piece. > My answer would apply only to me, and not to everyone else. Having said that, I held off on the XL for a long time, because I didn't like the look of the pulled rivets. One of the curses of age is that I can no longer shoot or buck any significant number of standard rivets. It just plain hurts. The vibration and shock of the rivet gun does unpleasant things to me. That pretty much forced me into the arena of pulled rivets, and a pneumatic puller. Said another way, the aircraft I am able to build is significantly better than the one I cannot build. :-) -- ============================================= Those who can, do. Those who can't, sue. ================================================ Jim B. Belcher BS, MS Physics, math, Computer Science A&P/IA Instrument Rated Pilot General Radio Telephone Certificate ================================================


    Message 8


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    Time: 07:24:13 AM PST US
    Subject: Re: Progress report
    From: "TxDave" <dclaytx2@hotmail.com>
    Guys...Ron has finished both of his wings. http://www.mykitlog.com/users/index.php?user=rlendon&project=113 Dave Clay Read this topic online here: http://forums.matronics.com/viewtopic.php?p=215331#215331


    Message 9


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    Time: 10:35:11 AM PST US
    From: "Southern Reflections" <purplemoon99@bellsouth.net>
    Subject:


    Message 10


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    Time: 02:18:51 PM PST US
    Subject: Re: Filling the rivet centre
    From: "Gig Giacona" <wrgiacona@gmail.com>
    Trust me... When you complete it or even get close to completion the look of those pulled rivets won't bother you in the least. As far as something filling the head and adding weight goes. Isn't that exactly what you are suggesting doing? -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=215421#215421


    Message 11


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    Time: 02:21:04 PM PST US
    Subject: Re: Progress report
    From: "Gig Giacona" <wrgiacona@gmail.com>
    Well never mind then. The second wing is no big deal. Just kidding. Every milestone is a big deal. As an example I shocked myself with my planes own power for the first time last week. TxDave wrote: > Guys...Ron has finished both of his wings. > > http://www.mykitlog.com/users/index.php?user=rlendon&project=113 > > > Dave Clay -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=215422#215422


    Message 12


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    Time: 03:04:49 PM PST US
    From: Jim Belcher <z601@anemicaardvark.com>
    Subject: Re: Filling the rivet centre
    On Thursday 20 November 2008 16:18, Gig Giacona wrote: > > Trust me... When you complete it or even get close to completion the look > of those pulled rivets won't bother you in the least. > > As far as something filling the head and adding weight goes. Isn't that > exactly what you are suggesting doing? Weight is a major reason I haven't jumped on this bandwagon with both feet (other than time). I've looked at completed XLs that Zenith had on display at Sun 'N Fun. Sorry, the look of the pulled rivets does bother me. It may not bother me enough to get me to add the weight and go through the hassle, though. :-) ============================================= Those who can, do. Those who can't, sue. ================================================ Jim B. Belcher BS, MS Physics, math, Computer Science A&P/IA Instrument Rated Pilot General Radio Telephone Certificate ================================================


    Message 13


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    Time: 06:36:22 PM PST US
    Subject: Re: Off and running!
    From: "Ron Lendon" <rlendon@comcast.net>
    Welcome to the fantastic voyage. -------- Ron Lendon, Clinton Township, MI WW Corvair with Roy's Garage 5th bearing Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=215452#215452


    Message 14


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    Time: 06:43:27 PM PST US
    Subject: Re: Progress report
    From: "Ron Lendon" <rlendon@comcast.net>
    The wing tips are all metal, no plastic out there. I am a metal worker after all and I just couldn't bring myself to use the plastic. The lights are positioned so full coverage is given without needing the rudder tail light also. -------- Ron Lendon, Clinton Township, MI WW Corvair with Roy's Garage 5th bearing Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=215453#215453


    Message 15


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    Time: 07:03:02 PM PST US
    Subject: Gust Lock
    From: "Ron Lendon" <rlendon@comcast.net>
    For those that are interested I made a set of gust locks for about $4 and a couple hours of time. They fit between the flap and aileron on my XL wing. There are some pictures on mykitlog http://mykitlog.com/users/display_log.php?user=rlendon&project=113&category=0&log=65274&row=1 -------- Ron Lendon, Clinton Township, MI WW Corvair with Roy's Garage 5th bearing Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=215455#215455


    Message 16


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    Time: 07:04:44 PM PST US
    From: Terry Turnquist <ter_turn@yahoo.com>
    Subject: Center Y stick
    Hey builders, question. On 6-B-17 "4" Control stick torque tube where the control column bolts onto the torque tube through the 1/4 in. bushing within a 3/8 in.welded bushing, what are the two bearing surfaces. The two bushings or the bolt and small bushing? Hey, you think I've just confused you!! Terry Turnquist 601-XL-Plans St. Peters MO


    Message 17


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    Time: 09:27:54 PM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Plexiglass Scratch Repair...
    Dear Listers, During the fitting of the Plexiglass canopy on my RV-8, I managed to put some pretty disheartening scratches in the windscreen section. You can see from the pictures that they looked pretty bad. A call to Van's revealed that a replacement canopy would be $640 + $250 shipping to California! Ack. So what to do... A bit of surfing and I found this "Scratch Off" windshield repair kit for $35 on the Aircraft Spruce web site: http://www.aircraftspruce.com/catalog/cspages/scratchoff.php Frankly, it just seemed too good to be true. Nothing for $35 could be that "magic" I thought, but what did I have to lose at this point.... Well, the kit arrived yesterday and I decided to give it a try tonight. In a word: WOW! In about 2 hours the windscreen looked as good as new - no kidding - AS GOOD AS NEW! The pictures really don't do the repair justice. It looks better in person. There are basically two sponges in the kit with four decreasingly porous pastes. You just put some of the first paste on the sponge and buff it in with a drill at 1200 RPM or less. Then you wash everything down good including the sponge and windshield with warm water. Then you use the next finer paste and repeat the process. Etc, etc, until you've used the 4th paste that is kind of like car wax. Frankly, the scratches were gone after the first application of paste - I started at #2 based on the instructions and the "observed severity" of the scratch depth. So, the bottom line is, if you've got scuffs or mild scratches in your Plexiglass buy this repair kit. It works! Matt Dralle RV-8 #82880




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