Today's Message Index:
----------------------
 
     0. 12:32 AM - Behind By 21% - Advertising May Be Needed...? (Matt Dralle)
     1. 05:35 AM - Re: Off and running! (sdthatcher)
     2. 05:44 AM - Re: Progress report (sdthatcher)
     3. 06:06 AM - Filling the rivet centre (K Dilks)
     4. 06:18 AM - Re: Filling the rivet centre (Jim Belcher)
     5. 06:24 AM - Re: Filling the rivet centre (ZodieRocket)
     6. 06:29 AM - Re: Filling the rivet centre (jaybannist@cs.com)
     7. 06:41 AM - Re: Filling the rivet centre (Jim Belcher)
     8. 07:24 AM - Re: Progress report (TxDave)
     9. 10:35 AM -  (Southern Reflections)
    10. 02:18 PM - Re: Filling the rivet centre (Gig Giacona)
    11. 02:21 PM - Re: Progress report (Gig Giacona)
    12. 03:04 PM - Re: Re: Filling the rivet centre (Jim Belcher)
    13. 06:36 PM - Re: Off and running! (Ron Lendon)
    14. 06:43 PM - Re: Progress report (Ron Lendon)
    15. 07:03 PM - Gust Lock (Ron Lendon)
    16. 07:04 PM - Center Y stick (Terry Turnquist)
    17. 09:27 PM - Plexiglass Scratch Repair... (Matt Dralle)
 
 
 
Message 0
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| Subject:  | Behind By 21% - Advertising May Be Needed...? | 
      
      
      Dear Listers,
      
      The percentage of people making a Contribution to support the Lists this year is
      currently lagging behind last year by approximately 21%!  I'm hoping that everyone
      is just waiting until the last minute to show their support... ;-)
      
      Please remember that it is solely your direct Contributions that keep these Lists
      up and running and most importantly - AD FREE!  If the members don't want to
      support the Lists directly, then I will likely have to start adding advertisements
      to offset the costs of running the Lists.  But I *really* don't want to
      have to start doing that.  I really like the non-commercial atmosphere here and
      I think that a lot of the members appreciate that too.
      
      Please take a moment to make a Contribution today in support of the continued ad-free
      operation of all these Lists:
      
      	http://www.matronics.com/contribution
      
      I want to send out a word of appreciation to all of the members that have already
      made their generous Contribution to support the Lists!  Thank you!
      
      Matt Dralle
      Email List Administrator
      
      
Message 1
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| Subject:  | Re: Off and running! | 
      
      
      Congratulations Jim!  Now the journey begins.  And it's more fun than you can ever
      imagine.
      
      --------
      Scott Thatcher, Palm Beach Gardens, FL
      601XL with Corvair, Registered as E-LSA
      N601EL, http://placestofly.com , EAA203
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=215302#215302
      
      
Message 2
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| Subject:  | Re: Progress report | 
      
      
      That first wing is a real accomplishment! I remember how frustrating it seemed
      at the time trying to get the fiberglass Hoerner tips into alignment with the
      curvature of the wing and what a complete non-issue it was once the plane was
      finished!  Again Congratulations.
      
      --------
      Scott Thatcher, Palm Beach Gardens, FL
      601XL with Corvair, Registered as E-LSA
      N601EL, http://placestofly.com , EAA203
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=215304#215304
      
      
Message 3
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| Subject:  | Filling the rivet centre | 
      
      
      Do any one fill the centre of the pulled rivets  with somthing like PRC or an expoxy?
       I ask as they filled on the wing of a Eurostar, so the centre is sealed of from
      water ( so they say , but does look alot better )
      
       Thoughts please as there are alot !
      Kevin
      
      --------
      Austria .............
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=215309#215309
      
      
Message 4
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| Subject:  | Re: Filling the rivet centre | 
      
      
      On Thursday 20 November 2008 08:06, K Dilks wrote:
      >
      > Do any one fill the centre of the pulled rivets  with somthing like PRC or
      > an expoxy? I ask as they filled on the wing of a Eurostar, so the centre is
      > sealed of from water ( so they say , but does look alot better )
      >
      >  Thoughts please as there are alot !
      
      This is a subject that interests me also. Some thoughts:
      
      1) I suspect paint would keep the water out.
      2) Those pulled heads aren't attractive. I saw a 601XL at Sun N Fun which 
      looked really great, except for those pulled heads! They were a real 
      detractor to the looks.
      3) Anything that fills the head gradually adds to the weight, which is not 
      good.
      
      Is it worth doing a test in a relatively controlled environment? That is, take
      
      a sheet of aluminum, drill some holes, and pull a handfull of rivets. Fill 
      each rivet with a candidate product, and see how they fare.
      
      Thoughts? Comments? It may be so nit-noy it isn't worth doing, but I sure 
      don't like the appearance of those heads.
      =============================================
      Those who can, do. Those who can't, sue.
      ================================================
                     Jim B. Belcher
          BS, MS Physics, math, Computer Science
                        A&P/IA
                 Instrument Rated Pilot
           General Radio Telephone Certificate
      ================================================
      
      
Message 5
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  | 
      
      
| Subject:  | Filling the rivet centre | 
      
      
      Painting your plane will fill in the rivets to seal out the water, for
      the most part. Filling every rivet hole with epoxy or other material is
      hugely time consuming, taking away from your flying. It does look great
      right after you paint your plane. However this does not last, over time
      with flexing, landings, small children, ( they can be blamed for
      everything)  those fillings will pop out leave unsightly holes in your
      paint job. Better to just paint and move on. 
      
      Mark Townsend  Alma, Ontario
      Zodiac CH650 C-GOXL, CH701 Rotax 912,
      STOL CH750 Just started
      www.ch601.org / www.ch701.com / www.Osprey2.com
      
      -----Original Message-----
      From: owner-zenith601-list-server@matronics.com
      [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of K Dilks
      Sent: Thursday, November 20, 2008 9:06 AM
      Subject: Zenith601-List: Filling the rivet centre
      
      
      Do any one fill the centre of the pulled rivets  with somthing like PRC
      or an expoxy?
       I ask as they filled on the wing of a Eurostar, so the centre is sealed
      of from water ( so they say , but does look alot better )
      
       Thoughts please as there are alot !
      Kevin
      
      --------
      Austria .............
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=215309#215309
      
      
Message 6
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  | 
      
      
| Subject:  | Re: Filling the rivet centre | 
      
      
       If appearance is really that much of an issue, why not go all the way, replace
      all the rivets with flush rivets and fill all the holes?
      
      Just a thought.? It really doesn't concern me one bit, 'cause I built an airplane,
      not a museum piece.
      
      Jay in Dallas
      Do not archive
      
      
      -----Original Message-----
      From: Jim Belcher <z601@anemicaardvark.com>
      Sent: Thu, 20 Nov 2008 8:19 am
      Subject: Re: Zenith601-List: Filling the rivet centre
      
      
      
      On Thursday 20 November 2008 08:06, K Dilks wrote:
      >
      > Do any one fill the centre of the pulled rivets  with somthing like PRC or
      > an expoxy? I ask as they filled on the wing of a Eurostar, so the centre is
      > sealed of from water ( so they say , but does look alot better )
      >
      >  Thoughts please as there are alot !
      
      This is a subject that interests me also. Some thoughts:
      
      1) I suspect paint would keep the water out.
      2) Those pulled heads aren't attractive. I saw a 601XL at Sun N Fun which 
      looked really great, except for those pulled heads! They were a real 
      detractor to the looks.
      3) Anything that fills the head gradually adds to the weight, which is not 
      good.
      
      Is it worth doing a test in a relatively controlled environment? That is, take
      
      a sheet of aluminum, drill some holes, and pull a handfull of rivets. Fill 
      each rivet with a candidate product, and see how they fare.
      
      Thoughts? Comments? It may be so nit-noy it isn't worth doing, but I sure 
      don't like the appearance of those heads.
      =============================================
      Those who can, do. Those who can't, sue.
      ================================================
                     Jim B. Belcher
          BS, MS Physics, math, Computer Science
                        A&P/IA
                 Instrument Rated Pilot
           General Radio Telephone Certificate
      ================================================
      
      
      ________________________________________________________________________
      Email message sent from CompuServe - visit us today at http://www.cs.com
      
Message 7
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  | 
      
      
| Subject:  | Re: Filling the rivet centre | 
      
      
      On Thursday 20 November 2008 08:28, jaybannist@cs.com wrote:
      >  If appearance is really that much of an issue, why not go all the way,
      > replace all the rivets with flush rivets and fill all the holes?
      >
      > Just a thought.? It really doesn't concern me one bit, 'cause I built an
      > airplane, not a museum piece.
      >
      
      My answer would apply only to me, and not to everyone else. 
      
      Having said that, I held off on the XL for a long time, because I didn't like 
      the look of the pulled rivets. One of the curses of age is that I can no 
      longer shoot or buck any significant number of standard rivets. It just plain 
      hurts. The vibration and shock of the rivet gun does unpleasant things to me. 
      
      That pretty much forced me into the arena of pulled rivets, and a pneumatic 
      puller.
      
      Said another way, the aircraft I am able to build is significantly better than
      
      the one I cannot build.  :-)
      -- 
      =============================================
      Those who can, do. Those who can't, sue.
      ================================================
                     Jim B. Belcher
          BS, MS Physics, math, Computer Science
                        A&P/IA
                 Instrument Rated Pilot
           General Radio Telephone Certificate
      ================================================
      
      
Message 8
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  | 
      
      
| Subject:  | Re: Progress report | 
      
      
      Guys...Ron has finished both of his wings.
      
      http://www.mykitlog.com/users/index.php?user=rlendon&project=113
      
      
      Dave Clay
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=215331#215331
      
      
Message 9
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Message 10
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  | 
      
      
| Subject:  | Re: Filling the rivet centre | 
      
      
      Trust me... When you complete it or even get close to completion the look of those
      pulled rivets won't bother you in the least.
      
      As far as something filling the head and adding weight goes. Isn't that exactly
      what you are suggesting doing?
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=215421#215421
      
      
Message 11
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  | 
      
      
| Subject:  | Re: Progress report | 
      
      
      Well never mind then. The second wing is no big deal.  
      
      Just kidding. Every milestone is a big deal. As an example I shocked myself with
      my planes own power for the first time last week.
      
      
      TxDave wrote:
      > Guys...Ron has finished both of his wings.
      > 
      > http://www.mykitlog.com/users/index.php?user=rlendon&project=113
      > 
      > 
      > Dave Clay
      
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=215422#215422
      
      
Message 12
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  | 
      
      
| Subject:  | Re: Filling the rivet centre | 
      
      
      On Thursday 20 November 2008 16:18, Gig Giacona wrote:
      >
      > Trust me... When you complete it or even get close to completion the look
      > of those pulled rivets won't bother you in the least.
      >
      > As far as something filling the head and adding weight goes. Isn't that
      > exactly what you are suggesting doing?
      
      Weight is a major reason I haven't jumped on this bandwagon with both feet 
      (other than time). 
      
      I've looked at completed XLs that Zenith had on display at Sun 'N Fun. Sorry, 
      the look of the pulled rivets does bother me. It may not bother me enough to 
      get me to add the weight and go through the hassle, though. :-)
      =============================================
      Those who can, do. Those who can't, sue.
      ================================================
                     Jim B. Belcher
          BS, MS Physics, math, Computer Science
                        A&P/IA
                 Instrument Rated Pilot
           General Radio Telephone Certificate
      ================================================
      
      
Message 13
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| Subject:  | Re: Off and running! | 
      
      
      Welcome to the fantastic voyage.
      
      --------
      Ron Lendon, Clinton Township, MI
      WW Corvair with Roy's Garage 5th bearing
      Zodiac XL, ScrapBuilder ;-)
      http://www.mykitlog.com/rlendon
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=215452#215452
      
      
Message 14
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  | 
      
      
| Subject:  | Re: Progress report | 
      
      
      The wing tips are all metal, no plastic out there.  I am a metal worker after all
      and I just couldn't bring myself to use the plastic.  The lights are positioned
      so full coverage is given without needing the rudder tail light also.
      
      --------
      Ron Lendon, Clinton Township, MI
      WW Corvair with Roy's Garage 5th bearing
      Zodiac XL, ScrapBuilder ;-)
      http://www.mykitlog.com/rlendon
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=215453#215453
      
      
Message 15
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  | 
      
      
      
      
      For those that are interested I made a set of gust locks for about $4 and a couple
      hours of time.  They fit between the flap and aileron on my XL wing.
      
      There are some pictures on mykitlog
      
      http://mykitlog.com/users/display_log.php?user=rlendon&project=113&category=0&log=65274&row=1
      
      --------
      Ron Lendon, Clinton Township, MI
      WW Corvair with Roy's Garage 5th bearing
      Zodiac XL, ScrapBuilder ;-)
      http://www.mykitlog.com/rlendon
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=215455#215455
      
      
Message 16
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  | 
      
      
      
      Hey builders, question. On 6-B-17 "4"  Control stick torque tube where the control
      column bolts onto the torque tube through the 1/4 in. bushing within a 3/8
      in.welded bushing, what are the two bearing surfaces. The two bushings or the
      bolt and small bushing? Hey, you think I've just confused you!!
      
      Terry Turnquist
      601-XL-Plans
      St. Peters MO
      
             
      
Message 17
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  | 
      
      
| Subject:  | Plexiglass Scratch Repair... | 
      
      
      Dear Listers,
      
      During the fitting of the Plexiglass canopy on my RV-8, I managed to put some pretty
      disheartening scratches in the windscreen section.  You can see from the
      pictures that they looked pretty bad.  A call to Van's revealed that a replacement
      canopy would be $640 + $250 shipping to California!  Ack.
      
      So what to do...  A bit of surfing and I found this "Scratch Off" windshield repair
      kit for $35 on the Aircraft Spruce web site:
      
      	http://www.aircraftspruce.com/catalog/cspages/scratchoff.php
      
      Frankly, it just seemed too good to be true.  Nothing for $35 could be that "magic"
      I thought, but what did I have to lose at this point....
      
      Well, the kit arrived yesterday and I decided to give it a try tonight.  In a word:
      WOW!  In about 2 hours the windscreen looked as good as new - no kidding
      - AS GOOD AS NEW!  The pictures really don't do the repair justice.  It looks
      better in person.
      
      There are basically two sponges in the kit with four decreasingly porous pastes.
      You just put some of the first paste on the sponge and buff it in with a drill
      at 1200 RPM or less.  Then you wash everything down good including the sponge
      and windshield with warm water.  Then you use the next finer paste and repeat
      the process.  Etc, etc, until you've used the 4th paste that is kind of like
      car wax.
      
      Frankly, the scratches were gone after the first application of paste - I started
      at #2 based on the instructions and the "observed severity" of the scratch
      depth.
      
      So, the bottom line is, if you've got scuffs or mild scratches in your Plexiglass
      buy this repair kit.  It works!
      
      Matt Dralle
      RV-8 #82880
      
 
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