Zenith601-List Digest Archive

Mon 01/12/09


Total Messages Posted: 24



Today's Message Index:
----------------------
 
     1. 05:50 AM - 601 Builders... some advice please (Frank Derfler)
     2. 06:45 AM - Re: In-flight opening of front hinged canopy (Gig Giacona)
     3. 08:23 AM - Need help & consuling on Rivet puller (stepinwolf)
     4. 08:30 AM - Re: In-flight opening of front hinged canopy (Sabrina)
     5. 08:34 AM - Re: Need help & consuling on Rivet puller (Afterfxllc@aol.com)
     6. 08:39 AM - Re: Need help & consuling on Rivet puller (Paul Mulwitz)
     7. 10:14 AM - Re: Need help & consuling on Rivet puller (Terry Turnquist)
     8. 10:34 AM - N601JD First Flight (John Davis)
     9. 10:47 AM - Re: N601JD First Flight (jaybannist@cs.com)
    10. 10:47 AM - Re: Need help & consuling on Rivet puller (stepinwolf)
    11. 10:52 AM - Re: N601JD First Flight (John Davis)
    12. 11:11 AM - Re: Need help & consuling on Rivet puller (Walter Carey)
    13. 11:22 AM - Re: Re: Need help & consuling on Rivet puller (Terry Turnquist)
    14. 11:28 AM - Re: N601JD First Flight (Terry Phillips)
    15. 11:54 AM - Re: N601JD First Flight (Jim Belcher)
    16. 12:39 PM - Re: In-flight opening of front hinged canopy (PatrickW)
    17. 03:16 PM - Re: Need help & consuling on Rivet puller (Graeme@cole)
    18. 05:01 PM - Re: N601JD First Flight (leinad)
    19. 05:07 PM - Re: Re: In-flight opening of front hinged canopy. BRS Comment (Gary Gower)
    20. 05:40 PM - Re: Need help & consuling on Rivet puller (Ron Lendon)
    21. 06:37 PM - Fw: Packing and moving a 601xl (Cndmovn)
    22. 07:34 PM - Re: Need help & consuling on Rivet puller (Dirk Zahtilla)
    23. 07:57 PM - Re: In-flight opening of front hinged canopy. BRS Comment (cookwithgas)
    24. 09:45 PM - Corvair distributor hold down (Afterfxllc@aol.com)
 
 
 


Message 1


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    Time: 05:50:39 AM PST US
    From: "Frank Derfler" <fderfler@gmail.com>
    Subject: 601 Builders... some advice please
    A few days ago I posted a note asking for some insight into the gusset mods for the 601XLs ailerons. I received several nice replies from various folks including a detailed estimation of the work involved from George Smith. (Thanks again, George) I also received a nice note from Mathieu Heintz and he asked me to share it as widely as possible. So, feel free to re-post. In his note below, Mathieu is referring to the notification of the aileron mod (gusset plates) described in this Service Letter from AMD at this link: http://www.newplane.com/amd/../Service_Letters_Bulletines/NOTICE%20January%207%202009.pdf<http://www.newplane.com/Service_Letters_Bulletines/NOTICE%20January%207%202009.pdf> Hi Frank , Notifications are not mandatory. If you see any deformation at the ailerons, it is wise to install the supplementary gussets. The gussets are very easy to install. They are sandwiched between the skin and rib. Remove a few rivets, install the bracket, drill holes into the bracket and rivet. The Zenith Aircraft demo aircraft which has more than 1,500 hours does not have these brackets. Hope this will help. Regards Mathieu Heintz Zenair -- ----- --------- Twitter! Follow me at http://Twitter.com/Fderfler See my new Novel, "A Glint in Time" at http://GreatGuyBooks.com. See my discussion of All the Guy Toys that aren't (clearly) illegal or (blatantly) immoral at http://mostlyflying.com Anybody who READS (anybody out there?) See www.greatguybooks.com


    Message 2


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    Time: 06:45:25 AM PST US
    Subject: Re: In-flight opening of front hinged canopy
    From: "Gig Giacona" <wrgiacona@gmail.com>
    I really hate to agree with Jeff but I'd say if the canopy was ejected I'd have to think the odds are pretty high that it would hit the tail and do God only knows what. That said I too have thought about an ejectable canopy but it would only be used if I Had a chute and was ejecting the canopy to bail out. -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224210#224210


    Message 3


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    Time: 08:23:23 AM PST US
    Subject: Need help & consuling on Rivet puller
    From: "stepinwolf" <robert.pelland@cgocable.ca>
    When I first started looking for a rivet puller, I shied away from the gun that was being offered by Zenith because I had heard from builders on this List, that there was many instances of cracking in the casings. As a replacement I decided to go with a gun that was being offered by ACS ( see pic below ) however it is starting to look like this was not my best decision. I had difficulty with the setup instructions ( Chinese instructions ) and for the life of me I still have not been able to get the oil level correct. The instructions state that the unit should be filled with oil up to the top of the frame, without showing where exactly what they consider as being the top or the exact filling level is. My second mistake was purchasing two guns so as not to have to continually swap out the two tips. As it stands, when I do get one of the (at)#$%&* things to work, it won't pull more then a dozen or so rivets, before me being obliged to open up the air cylinder and start fidgeting with the oil level again. I am basically a neat person, and I can't live with the constant spewing of oil out the front, or the back stem catcher, and ending up on my freshly made parts, or my work table for that matter. I am now in the process of trying to look for a replacement, but all the suppliers seem to have the same low cost gun. The list of resellers I checked with is rather extensive and includes, but is not limited to, The Yard, ATS, Browns, Cleavland, US Tools, all registered trademarks etc, and a few more I will not mention. My question to the List is this, is the rivet gun being sold by all of these suppliers the same gun. I have looked as best as I can, and every last one is showing what looks to be the exact same unit on their web-page, with the only difference being the color or the pricing. The cases are identical, the same tips, the same nose pieces, hell they even the same triggering mechanism, and the only difference so far is prices, that are anywhere between 40$, to a 140$. For those of you who have used any of the above guns, are you aware of any difference in quality of these guns, or is it a " find the peanut under the shell " type of situation for me to get a proper replacement that will work, Thank's to all of you who will take the time to respond to my concerns. Bob, the Scratch builder Three Rivers, Quebec. -------- Live each day, as if it was your last Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224233#224233 Attachments: http://forums.matronics.com//files/rivet_gun_901.jpg


    Message 4


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    Time: 08:30:31 AM PST US
    Subject: Re: In-flight opening of front hinged canopy
    From: "Sabrina" <chicago2paris@msn.com>
    Gig is correct. I designed my canopy for loss of control/flying surface. I was more worried about it hitting my head than the tail feathers. The only time it would be tried with the canopy up would be combined with an engine failure. Having said that, I hear that a few side hinge canopies have departed, all without tail feather damage. With the new 180 day repack rule (was 120) and the Sky Catcher BRS failure, I like my pair of backpack chutes even more. Off to my first class in Quantum Physics! P.S. Frank: the factory demo has flex hinges, how many flex hinges have failed: 0 Why mess with perfection. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224234#224234


    Message 5


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    Time: 08:34:45 AM PST US
    From: Afterfxllc@aol.com
    Subject: Re: Need help & consuling on Rivet puller
    Bob, I have never used that type of gun but I have other guns and none require filling with oil. If you drain all the oil they will more than likely work just fine. I think the oil is just a few drops daily but I could be wrong about your gun but odds are if it is getting oil everywhere it probably shouldn't be in the gun. Try it and let us know what happened. Jeff Garrett Louisville Ky. 601XL N962T Aerolite Corvair 90% 601XL N524B Aerolite Corvair 155 Hrs 601XL N2257 Aerolite Corvair 85 Hrs _www.aeroliteproducts.com_ (http://www.aeroliteproducts.com/) _www.project601xl.com_ (http://www.project601xl.com/) _www.aerolite.camstreams.com_ (http://www.aerolite.camstreams.com/) Do not archive I had difficulty with the setup instructions ( Chinese instructions ) and for the life of me I still have not been able to get the oil level correct. The instructions state that the unit should be filled with oil up to the top of the frame, without showing where exactly what they consider as being the top or the exact filling level is. **************A Good Credit Score is 700 or Above. See yours in just 2 easy steps! cemailfooterNO62)


    Message 6


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    Time: 08:39:16 AM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: Need help & consuling on Rivet puller
    Hi Bob, After completing (nearly?) my XL, I have accumulated a lot of rivet puller experience. Fortunately, my first purchase of a powered puller was guided by this list. I bought the Harbor Freight lower priced air powered puller and eventually bought another one. These cost around $25 each on sale and maybe $30 or $40 at regular price. I have my Harbor Freight pullers equipped with a custom built nose piece to form the Heintz style shop head. I didn't like the standard shaped heads because I tended to set the rivets at a slight angle rather than flush with the metal piece. The pieces I made are similar in most dimensions to the regular ones but about 1/2 inch flat on the front to make it easier to get them flush to the metal. I have heard about pullers that have some sort of oil reservoir. The Harbor Freight ones don't. You just put a few drops of oil in the air hose intake each day. I also have several hand powered pullers. They all work fine. I tend to use either the powered or hand puller for A4 rivets but for A5s the powered puller definitely gets used more often. Good luck, Paul XL getting close At 08:20 AM 1/12/2009, you wrote: ><robert.pelland@cgocable.ca> > >When I first started looking for a rivet puller, I shied away from >the gun that was being offered by Zenith because I had heard from >builders on this List, that there was many instances of cracking in >the casings. As a replacement I decided to go with a gun that was >being offered by ACS


    Message 7


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    Time: 10:14:20 AM PST US
    From: Terry Turnquist <ter_turn@yahoo.com>
    Subject: Re: Need help & consuling on Rivet puller
    Bob, most of the rivet pullers are actually pneumatic/hydraulic. To oil the unit, you must remove the bottom cover and pull out the large piston with a pliers. Then fill the puller w/ air tool oil through the piston stem opening just to the top of the opening. This completes the hydraulics of the tool. Then grease the walls of the tank and replace the plunger and cover. Thereafter a few drops of oil into the air inlet before use each day will suffice. There is also a measurement for the head to be adjusted using one of the tools provided. This seems to be crucial to the operation. Hope this helps. Terry Turnquist 601XL-Plans St. Peters MO Hi Bob, After completing (nearly?) my XL, I have accumulated a lot of rivet puller experience. Fortunately, my first purchase of a powered puller was guided by this list. I bought the Harbor Freight lower priced air powered puller and eventually bought another one. These cost around $25 each on sale and maybe $30 or $40 at regular price. I have my Harbor Freight pullers equipped with a custom built nose piece to form the Heintz style shop head. I didn't like the standard shaped heads because I tended to set the rivets at a slight angle rather than flush with the metal piece. The pieces I made are similar in most dimensions to the regular ones but about 1/2 inch flat on the front to make it easier to get them flush to the metal. I have heard about pullers that have some sort of oil reservoir. The Harbor Freight ones don't. You just put a few drops of oil in the air hose intake each day. I also have several hand powered pullers. They all work fine. I tend to use either the powered or hand puller for A4 rivets but for A5s the powered puller definitely gets used more often. Good luck, Paul XL getting close At 08:20 AM 1/12/2009, you wrote: > > >When I first started looking for a rivet puller, I shied away from >the gun that was being offered by Zenith because I had heard from >builders on this List, that there was many instances of cracking in >the casings. As a replacement I decided to go with a gun that was >being offered by ACS


    Message 8


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    Time: 10:34:18 AM PST US
    From: John Davis <johnd@data-tech.com>
    Subject: N601JD First Flight
    N601JD my 601XL with a Jabiru 3300 took to the air for the first time last Friday at Avery County Airport (7A8) in Spruce Pine, NC. Its a quickbuild kit that I started in April 07. The obligatory Youtube video is at http://www.youtube.com/watch?v=vIVt40B5dLc. Its short and a bit shaky so be careful if you get motion sickness :-) The flight went well with only a couple of minor squawks: 1. Need to add a stop to the throttle @ low RPMS to prevent the engine from stopping when the throttle is pulled too far back to idle. The US Jabiru guys recommend a small cable stop added to the throttle cable at the carb to prevent this. 2. Aileron trim is wired backwards, Oops, didn't notice a real need for the aileron trim though 3. Experiment with my Sensenich Ground adjustable prop and also re-jetting the Bing carb to maximize performance. CHTs and EGTs looked good though, perhaps I wont have to spend too much time messing with cooling issues. Woo hoo, now only 38 more hours till the end of Phase 1... If only I had remembered to turn on my in cockpit video recorder, I'll do that next time...once the darned weather clears up again. Thanks to all the list members who helped with questions during the build process. Thanks, John Davis Burnsville, NC N601JD - 601XL/Jab 3300 Now Flying!!!!


    Message 9


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    Time: 10:47:00 AM PST US
    Subject: Re: N601JD First Flight
    From: jaybannist@cs.com
    John, A big Congratulations ! !? Beautiful airplane ! It must have been a calm day since you landed opposite to the way you took off, right? Jay in Dallas Do not archive -----Original Message----- From: John Davis <johnd@data-tech.com> Sent: Mon, 12 Jan 2009 12:29 pm Subject: Zenith601-List: N601JD First Flight ? N601JD my 601XL with a Jabiru 3300 took to the air for the first time last Friday at Avery County Airport (7A8) in Spruce Pine, NC. Its a quickbuild kit that I started in April 07.? ? The obligatory Youtube video is at http://www.youtube.com/watch?v=vIVt40B5dLc. Its short and a bit shaky so be careful if you get motion sickness :-)? ? The flight went well with only a couple of minor squawks:? 1. Need to add a stop to the throttle @ low RPMS to prevent the engine from stopping when the throttle is pulled too far back to idle. The US Jabiru guys recommend a small cable stop added to the throttle cable at the carb to prevent this.? 2. Aileron trim is wired backwards, Oops, didn't notice a real need for the aileron trim though? 3. Experiment with my Sensenich Ground adjustable prop and also re-jetting the Bing carb to maximize performance. CHTs and EGTs looked good though, perhaps I wont have to spend too much time messing with cooling issues.? ? Woo hoo, now only 38 more hours till the end of Phase 1...? ? If only I had remembered to turn on my in cockpit video recorder, I'll do that next time...once the darned weather clears up again.? ? Thanks to all the list members who helped with questions during the build process.? ? Thanks,? John Davis? Burnsville, NC? N601JD - 601XL/Jab 3300? Now Flying!!!!? ? ? ? ________________________________________________________________________ Email message sent from CompuServe - visit us today at http://www.cs.com


    Message 10


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    Time: 10:47:38 AM PST US
    Subject: Re: Need help & consuling on Rivet puller
    From: "stepinwolf" <robert.pelland@cgocable.ca>
    Hi Fellows, I had not expected so much feedback, nor so soon, but I am glad to hear of all your experiences. I must first apologize for mis-speaking earlier when I stated that the gun was purchased from ACS. I went through all my invoices, and found the Harbor Freight invoice ID'ing the gun. It is the Central Pneumatic model # 93458, and the exact same model however that ACS is offering. As for the oil management, I have a very complete, ( and very expensive I must ad ) set of more then a half dozen " Chicago Pacific ) air tools, and like most of you responders, and few drops in the air intake, is more then enough to keep them in excellent shape. However I had never used any rivet gun before, and followed the instructions that were given in the manual to the best of my knowledge, and hence the filling of the tool. Check the pic of the instructions in the user manual below. This evening I will pour out any remaining oil, and give both of them another try. Bob the 701 & 750 Scratch Terry, when I fill the piston stem opening to the top, no sooner that I re-insert the diaphragm into the gun, the oil comes squirting out the air exhaust hole in the front ( check rag ) of the canister or air cylinder.., and also out the rear into the stem holder. I will also give this another try. -------- Live each day, as if it was your last Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224302#224302 Attachments: http://forums.matronics.com//files/oil_level_181.jpg


    Message 11


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    Time: 10:52:02 AM PST US
    From: John Davis <johnd@data-tech.com>
    Subject: Re: N601JD First Flight
    Hi Jay, Thanks, we have a bit of a slope on the runway and unless the winds are bad will takeoff downhill and land uphill. John jaybannist@cs.com wrote: > John, > > A big Congratulations ! ! Beautiful airplane ! > > It must have been a calm day since you landed opposite to the way you > took off, right? > > Jay in Dallas > Do not archive > > > -----Original Message----- > From: John Davis <johnd@data-tech.com> > To: zenith-list@matronics.com; zenith601-list@matronics.com > Sent: Mon, 12 Jan 2009 12:29 pm > Subject: Zenith601-List: N601JD First Flight > > <mailto:johnd@data-tech.com>> > > N601JD my 601XL with a Jabiru 3300 took to the air for the first time > last Friday at Avery County Airport (7A8) in Spruce Pine, NC. Its a > quickbuild kit that I started in April 07. > > The obligatory Youtube video is at > http://www.youtube.com/watch?v=vIVt40B5dLc. Its short and a bit shaky > so be careful if you get motion sickness :-) > > The flight went well with only a couple of minor squawks: > 1. Need to add a stop to the throttle @ low RPMS to prevent the engine > from stopping when the throttle is pulled too far back to idle. The US > Jabiru guys recommend a small cable stop added to the throttle cable > at the carb to prevent this. > 2. Aileron trim is wired backwards, Oops, didn't notice a real need > for the aileron trim though > 3. Experiment with my Sensenich Ground adjustable prop and also > re-jetting the Bing carb to maximize performance. CHTs and EGTs looked > good though, perhaps I wont have to spend too much time messing with > cooling issues. > > Woo hoo, now only 38 more hours till the end of Phase 1... > > If only I had remembered to turn on my in cockpit video recorder, I'll > do that next time...once the darned weather clears up again. > > Thanks to all the list members who helped with questions during the > build process. > > Thanks, > John Davis > Burnsville, NC > N601JD - 601XL/Jab 3300 > Now Flying!!!! > > > > ------------------------------------------------------------------------ > Email message sent from CompuServe - visit us today at http://www.cs.com > * > > > *


    Message 12


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    Time: 11:11:52 AM PST US
    From: Walter Carey <careywf@sbcglobal.net>
    Subject: Re: Need help & consuling on Rivet puller
    Bob, - - I bought the rivet puller that Zenith sells and it hasn't given me a pr oblem at all. Just a few drops of oil once in a while, with no oil splatter /spray at all. Finished the wings and tail feathers, w/about 25% of fuselag e complete. Walt in Dayton. --- On Mon, 1/12/09, stepinwolf <robert.pelland@cgocable.ca> wrote: From: stepinwolf <robert.pelland@cgocable.ca> Subject: Zenith601-List: Need help & consuling on Rivet puller <robert.pelland@cgocable.ca> When I first started looking for a rivet puller, I shied away from the gun that was being offered by Zenith because I had heard from builders on this List, that there was many instances of cracking in the casings. As a replacement I dec ided to go with a gun that was being offered by ACS ( see pic below ) however it is starting to look like this was not my best decision. I had difficulty with the setup instructions ( Chinese instructions ) and f or the life of me I still have not been able to get the oil level correct. The instructions state that the unit should be filled with oil up to the top of the frame, without showing where exactly what they consider as being the top or the exact filling level is. My second mistake was purchasing two guns so as not to have to continually swap out the two tips. As it stands, when I do get one of the (at)#$%&* things t o work, it won't pull more then a dozen or so rivets, before me being obliged to open up the air cylinder and start fidgeting with the oil level again. I am basically a neat person, and I can't live with the constant spewing of oil out the front, or the back stem catcher, and ending up on my freshly ma de parts, or my work table for that matter. I am now in the process of trying to look for a replacement, but all the suppliers seem to have the same low cos t gun. The list of resellers I checked with is rather extensive and includes, but is not limited to, The Yard, ATS, Browns, Cleavland, US Tools, all register ed trademarks etc, and a few more I will not mention. My question to the List is this, is the rivet gun being sold by all of thes e suppliers the same gun. I have looked as best as I can, and every last one is showing what looks to be the exact same unit on their web-page, with the on ly difference being the color or the pricing. The cases are identical, the sam e tips, the same nose pieces, hell they even the same triggering mechanism, a nd the only difference so far is prices, that are anywhere between 40$, to a 1 40$. For those of you who have used any of the above guns, are you aware of any difference in quality of these guns, or is it a " find the peanut under the shell " type of situation for me to get a proper replacement that will work, Thank's to all of you who will take the time to respond to my concerns. Bob, the Scratch builder Three Rivers, Quebec. -------- Live each day, as if it was your last Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224233#224233 Attachments: http://forums.matronics.com//files/rivet_gun_901.jpg


    Message 13


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    Time: 11:22:09 AM PST US
    From: Terry Turnquist <ter_turn@yahoo.com>
    Subject: Re: Need help & consuling on Rivet puller
    It sounds like you may have an O ring problem in the top part of the puller. You may want to disassemble it and take a look. Do not archive Hi Fellows, I had not expected so much feedback, nor so soon, but I am glad to hear of all your experiences. I must first apologize for mis-speaking earlier when I stated that the gun was purchased from ACS. I went through all my invoices, and found the Harbor Freight invoice ID'ing the gun. It is the Central Pneumatic model # 93458, and the exact same model however that ACS is offering. As for the oil management, I have a very complete, ( and very expensive I must ad ) set of more then a half dozen " Chicago Pacific ) air tools, and like most of you responders, and few drops in the air intake, is more then enough to keep them in excellent shape. However I had never used any rivet gun before, and followed the instructions that were given in the manual to the best of my knowledge, and hence the filling of the tool. Check the pic of the instructions in the user manual below. This evening I will pour out any remaining oil, and give both of them another try. Bob the 701 & 750 Scratch Terry, when I fill the piston stem opening to the top, no sooner that I re-insert the diaphragm into the gun, the oil comes squirting out the air exhaust hole in the front ( check rag ) of the canister or air cylinder.., and also out the rear into the stem holder. I will also give this another try. -------- Live each day, as if it was your last Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224302#224302 Attachments: http://forums.matronics.com//files/oil_level_181.jpg


    Message 14


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    Time: 11:28:05 AM PST US
    From: Terry Phillips <ttp44@rkymtn.net>
    Subject: Re: N601JD First Flight
    Congratulations, John! Enjoy your new airplane. Terry At 01:29 PM 1/12/2009 -0500, you wrote: >N601JD my 601XL with a Jabiru 3300 took to the air for the first time last >Friday at Avery County Airport (7A8) in Spruce Pine, NC. Its a quickbuild >kit that I started in April 07. Terry Phillips ZBAGer ttp44~at~rkymtn.net Corvallis MT 601XL/Jab 3300 s .. l .. o .. o .. w build kit - Tail, flaps, & ailerons are done; working on the wings http://www.mykitlog.com/N47TP/


    Message 15


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    Time: 11:54:17 AM PST US
    From: Jim Belcher <z601@anemicaardvark.com>
    Subject: Re: N601JD First Flight
    On Monday 12 January 2009 12:29, John Davis wrote: > > N601JD my 601XL with a Jabiru 3300 took to the air for the first time > last Friday at Avery County Airport (7A8) in Spruce Pine, NC. Its a > quickbuild kit that I started in April 07. > Congratulations! -- ============================================= Those who can, do. Those who can't, sue. ================================================ Jim B. Belcher BS, MS Physics, math, Computer Science A&P/IA Instrument Rated Pilot General Radio Telephone Certificate ================================================


    Message 16


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    Time: 12:39:25 PM PST US
    Subject: Re: In-flight opening of front hinged canopy
    From: "PatrickW" <pwhoyt@yahoo.com>
    Sabrina wrote: > Sky Catcher BRS failure Any details on how it failed? Did it not deploy? Or get snagged on something? Thanks, - Pat -------- Patrick 601XL/Corvair N63PZ (reserved) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224326#224326


    Message 17


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    Time: 03:16:35 PM PST US
    From: "Graeme@cole" <graeme@coletoolcentre.com.au>
    Subject: Re: Need help & consuling on Rivet puller
    Once again this subject has come up again! Most riviters are Air over Hydraulic. Some are straight air if you have an air over hydraulic riviter they use air tool oil in the Hydraulic side. You remove the bottom of the tool. pull the air cylinder out, the shaft is actually the Hydraulic piston. turn the tool upside down and fill the hydraulic cylinder (approx 1/2" hole) to the top of the 1/2" hole. Replace the piston. don,t fill the air cylinder with oil These instructions are for the air over hydraulic tool only. If you gun has lost its stroke the oil level is down. this usually happens after thousands of rivets the gun will loose a tiny amount of oil each pull if you haven't fulled thousands of rivets and the gun needs more oil reguarly. you probably have a damaged 0 ok X ring in the top of the Gun. The Air only puller only requires a couple of drops where the air line goes on. The air over hydraulic gun also requires a couple of drops in the air line for the air side. Graemecns ----- Original Message ----- From: Afterfxllc@aol.com To: zenith601-list@matronics.com Sent: Tuesday, January 13, 2009 2:33 AM Subject: Re: Zenith601-List: Need help & consuling on Rivet puller Bob, I have never used that type of gun but I have other guns and none require filling with oil. If you drain all the oil they will more than likely work just fine. I think the oil is just a few drops daily but I could be wrong about your gun but odds are if it is getting oil everywhere it probably shouldn't be in the gun. Try it and let us know what happened. Jeff Garrett Louisville Ky. 601XL N962T Aerolite Corvair 90% 601XL N524B Aerolite Corvair 155 Hrs 601XL N2257 Aerolite Corvair 85 Hrs www.aeroliteproducts.com www.project601xl.com www.aerolite.camstreams.com Do not archive I had difficulty with the setup instructions ( Chinese instructions ) and for the life of me I still have not been able to get the oil level correct. The instructions state that the unit should be filled with oil up to the top of the frame, without showing where exactly what they consider as being the top or the exact filling level is. ------------------------------------------------------------------------- ----- A Good 0075x1215855013x1201028747/aol?redir=http://www.freecreditreport.com/pm /default.aspx?sc=668072%26hmpgID=62%26bcd=DecemailfooterNO62"> See yours in just 2 easy steps! ------------------------------------------------------------------------- ----- Checked by AVG - http://www.avg.com 12/9/2008 9:59 AM


    Message 18


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    Time: 05:01:47 PM PST US
    Subject: Re: N601JD First Flight
    From: "leinad" <leinad@hughes.net>
    Congratualtions John, and good luck with the flight testing. Dan Dempsey Do not archive -------- Scratch building XL with Corvair Engine Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224369#224369


    Message 19


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    Time: 05:07:21 PM PST US
    From: Gary Gower <ggower_99@yahoo.com>
    Subject: Re: In-flight opening of front hinged canopy. BRS
    Comment One importantthing about BRS or any other emergency chute (or any other man made artifact)- is that they are not 100% reliable, too much- Murphy c hances to fail. - My point is that, they should be treated only as a "very-last chance" saf ety possibility.-- - What I mean is that I have hear and read comments about pilots (most novice or non flyers yet)- that think that they can get in "some" trouble-("M ild Combat acrobatic manuvers" to give them a name) or take chances with al most IFR weather, because they have a BRS.- - Nothing more far from reality,- Experience (if they have the chance to ge t some) will show them that a good pilot will avoid structural danger manuv ers and bad weather as rattle snakes... - Saludos Gary Gower. Of the Soap box. Do not archive. --- On Mon, 1/12/09, PatrickW <pwhoyt@yahoo.com> wrote: From: PatrickW <pwhoyt@yahoo.com> Subject: Zenith601-List: Re: In-flight opening of front hinged canopy <pwhoyt@yahoo.com> Sabrina wrote: > Sky Catcher BRS failure Any details on how it failed? Did it not deploy? Or get snagged on someth ing? Thanks, - Pat -------- Patrick 601XL/Corvair N63PZ (reserved) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224326#224326 =0A=0A=0A


    Message 20


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    Time: 05:40:27 PM PST US
    Subject: Re: Need help & consuling on Rivet puller
    From: "Ron Lendon" <rlendon@comcast.net>
    I have one I found on ebay that has been working good for me. Search for: NEW AIR POP RIVET GUN The company is Great-Tools. I modified the nose pieces myself, follow link below to learn how: http://mykitlog.com/users/display_log.php?user=rlendon&project=113&category=0&log=10097&row=674 -------- Ron Lendon, Clinton Township, MI WW Corvair with Roy's Garage 5th bearing Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224375#224375


    Message 21


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    Time: 06:37:55 PM PST US
    Subject: Fwd: Packing and moving a 601xl
    From: Cndmovn <cndmovn@gmail.com>
    ---------- Forwarded message ---------- From: Cndmovn <cndmovn@gmail.com> Subject: Packing and moving a 601xl Here is a handy tip. If you have to move/store a 601xl they fit perfectly into a 16ft POD storage unit. I hung my wings on the sides via the cargo straps I used to pull the wing skin down. I tied the tail up in with the eyelet in the unit at the rear and blocked the wheels to the floor. I also used a cargo strap to pull the main wheel down to the floor at the front. There was 2" to spare between the wheel and the door on the unit. Cheers!


    Message 22


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    Time: 07:34:35 PM PST US
    From: "Dirk Zahtilla" <ideaz1@sbcglobal.net>
    Subject: Re: Need help & consuling on Rivet puller
    God you guys are something else. I have an original "Pop Rivet" brand hand rivet tool I bought for about 4 bucks in about 1973 and after all those years of misc. use I've built 2 planes with at least as many rivets as the 601 and will build my 601 with it as well. Or maybe I can discuss all the ramifications of the ramistat ad infinitum... Geez!


    Message 23


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    Time: 07:57:51 PM PST US
    Subject: Re: In-flight opening of front hinged canopy. BRS Comment
    From: "cookwithgas" <cookwithgas@hotmail.com>
    Gary you are so right. I have a BRS installed in my 601XL and it terrifies me to think that I would actually pull it! I mean there is a solid fuel rocket right behind my head that is bigger than any hobby rocket I could imagine shooting up in the air! Then there is the fact that it has not been tested in the exact configuration the way I installed it. I do, however keep the safety pin pulled when I fly. Yes, Gary - right on. The very LAST resort. One other scary thing- when I was sitting in my garage a long time ago just after installing the handle (no rocket) I was imagining I was in trouble and trying to see what it would be like to actually pull the handle, so I got myself all worked up and convinced that I was going down and I reached down and gave it a yank and almost pulled my wrist out of joint - I hadn't removed the pin! A simple mistake and my fictitious save didn't happen! Fly safe and have fun! Scott Laughlin 601XL/Corvair 120 Hours www.cooknwithgas.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224406#224406


    Message 24


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    Time: 09:45:00 PM PST US
    From: Afterfxllc@aol.com
    Subject: Corvair distributor hold down
    I have had these distributor hold downs made and if anyone wants one please send me a message off list and I will get your information. They are made from 304 stainless and come with the self locking nut and washer. I myself check the distributor before every flight and don't like the wire hold downs that Chevy used on the corvair so I had these made and as far as I know they weren't copied from anyone because I would have bought one if they were available. Auto Zone sells one for like $15.00 but this one is much stronger and won't rust. Here are some pics of it. Jeff Garrett Louisville Ky. 601XL N962T Aerolite Corvair 90% 601XL N524B Aerolite Corvair 155 Hrs 601XL N2257 Aerolite Corvair 85 Hrs _www.aeroliteproducts.com_ (http://www.aeroliteproducts.com/) _www.project601xl.com_ (http://www.project601xl.com/) _www.aerolite.camstreams.com_ (http://www.aerolite.camstreams.com/) Do not archive **************A Good Credit Score is 700 or Above. See yours in just 2 easy steps! cemailfooterNO62)




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