Zenith601-List Digest Archive

Thu 02/19/09


Total Messages Posted: 11



Today's Message Index:
----------------------
 
     1. 06:12 AM - Re: Prepping for primer (Gig Giacona)
     2. 06:16 AM - Re: new guy questions (LarryMcFarland)
     3. 06:24 AM - Re: Prepping for primer (Jimbo)
     4. 07:45 AM - Re: Prepping for primer (bryanmmartin)
     5. 07:47 AM - 650 canopy side frame (lwinger)
     6. 07:53 AM - Re: Re: Prepping for primer (Jim Belcher)
     7. 11:09 AM - Re: new guy questions (mcjon77)
     8. 12:13 PM - Re: new guy questions (eddies)
     9. 03:35 PM - Re: Prepping for primer (Afterfxllc@aol.com)
    10. 04:53 PM - Re: new guy questions (leinad)
    11. 08:11 PM - Re: Re: new guy questions (Afterfxllc@aol.com)
 
 
 


Message 1


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    Time: 06:12:31 AM PST US
    Subject: Re: Prepping for primer
    From: "Gig Giacona" <wrgiacona@gmail.com>
    Vinegar is an acid. From Wikipedia... "Vinegar is an acidic liquid processed from the fermentation of ethanol in a process that yields its key ingredient, acetic acid (also called ethanoic acid). " -------- W.R. &quot;Gig&quot; Giacona 601XL Under Construction See my progress at www.peoamerica.net/N601WR Read this topic online here: http://forums.matronics.com/viewtopic.php?p=231032#231032


    Message 2


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    Time: 06:16:19 AM PST US
    From: LarryMcFarland <larry@macsmachine.com>
    Subject: Re: new guy questions
    Randy, 2024-T3 will corrode at a much higher rate and not offer much more strength for the 601. Dimpling the skins has been done, but the thin original wing skins would look very rippled after having the skins dimpled. As example, a 601 modified in Mexico had this and ended up with a lot of body filler on all the rivet rows and elsewhere. 6061 is an ideal material that will serve better, make the job easier and won't cost so much to build. Dimpling won't make the 601 measurably faster either. Larry McFarland 601HDS at www.macsmachine.com Randall Tait wrote: > Has anybody built a CH 601 or 650 out of 2024 t3? Also has anybody > dimpled skins to get a flush outside skin. I hear that the sonex has > a dimpled skin option. Thank you for time. > > Randy > > PS anybody have clecos? Looks like I will need a lot. >


    Message 3


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    Time: 06:24:07 AM PST US
    From: Jimbo <jimandmandy@yahoo.com>
    Subject: Re: Prepping for primer
    Oven cleaners are lye which is a strong base. Vinegar is acid, so it will n eutralize the lye. In the case of aluminum, it would be an additional etch. If the oxide layer is thick, then I suppose self etching primer wont work? The main thing is to get rid of skin oils and other organic barriers on th e surface. I use lacquer thinner for that. --- On Wed, 2/18/09, Afterfxllc@aol.com <Afterfxllc@aol.com> wrote: From: Afterfxllc@aol.com <Afterfxllc@aol.com> Subject: Re: Zenith601-List: Prepping for primer vinegar is a neutralizing agent and we used to use it after we cleaned our pizza ovens at our Papa Johns but I have no idea why they would use it befo re the etching unless it is to counter any acid based chemical residue which y ou shouldn't have on new aluminum. - Jeff I was told by a local paint supplier that I should spray vinegar on the aluminum and then rinse it off with water prior to spraying self etching primer on it.- He said that is what they do on boats.- Has anyone ever heard this?- Good / bad? - A Good Credit Score is 7001267884/aol?redir=http:%2F%2Fwww.freecreditrep ort.com%2Fpm%2Fdefault.aspx%3Fsc%3D668072%26hmpgID%3D62%26bcd%3Dfebemailfoo terNO62"> See yours in just 2 easy steps!


    Message 4


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    Time: 07:45:45 AM PST US
    Subject: Re: Prepping for primer
    From: "bryanmmartin" <bryanmmartin@comcast.net>
    The oven cleaner you used was probably a strong alkali so a wiping down with a weak acid like vinegar after cleaning makes sense. The vinegar would neutralize any residue of the lye. [quote="Afterfxllc(at)aol.com"]vinegar is a neutralizing agent and we used to use it after we cleaned our pizza ovens at our Papa Johns but I have no idea why they would use it before the etching unless it is to counter any acid based chemical residue which you shouldn't have on new aluminum. -------- -- Bryan Martin N61BM, CH 601 XL, Stratus Subaru. do not archive. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=231049#231049


    Message 5


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    Time: 07:47:48 AM PST US
    Subject: 650 canopy side frame
    From: "lwinger" <larrywinger@gmail.com>
    I'm getting ready to weld my 650-style canopy side frame and would like to see some pictures of the final part as provided by ZAC. If you have one, please contact me off list and I can tell you what I'm looking for. Thanks. Do not archive. -------- Larry Winger Tustin, CA Plans building 601XL/650 with Corvair Control surfaces and wings complete Fuselage ready to rivet www.mykitlog.com/lwinger Read this topic online here: http://forums.matronics.com/viewtopic.php?p=231050#231050


    Message 6


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    Time: 07:53:43 AM PST US
    From: Jim Belcher <z601@anemicaardvark.com>
    Subject: Re: Prepping for primer
    On Wednesday 18 February 2009 18:36, Gig Giacona wrote: > > Sounds like a cheap acid etching to me. I have no idea if it would work but > that is what he is trying to do with the vinegar. > I've never done this to an airplane, but I've tried it on other things, when etchant wasn't available. It makes a cheap and readily available etchant for aluminum, and helps get rid of grease, etc. It does seem to help the adherance of a coat of primer or paint. I'm leery of using non-aircraft products on aircraft, not because they necessarily don't work, but becaue they have no long term track record of how well they work in an aircraft environment. Besides, my wife gets upset when I swipe the vinegar. -- ============================================ Do not archive. ============================================ Jim B Belcher BS, MS Physics, Math, Computer Science A&P/IA Retired aerospace technical manager ============================================


    Message 7


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    Time: 11:09:56 AM PST US
    Subject: Re: new guy questions
    From: "mcjon77" <mcjon77@yahoo.com>
    The "dimpled skin option" for the Sonex is merely using all flush rivets for the entire fuselage and wing rather than just the leading edge. There is debate as to whether it adds any significant speed increase at all. I haven't heard anyone say that it would add more than 1 or 2 mph to the cruise. One person even suggested that without filling the flush rivets there might not be any speed increase, because you are simply exchanging a small hill for a small crater. The Sonex folks that do use flush riveting do it mostly for looks. A Polished, flush riveted Sonex tends to look better in photos, although up close and in person, IMHO, it is a toss up. I haven't decided whether or not to fllush rivet my entire airplane. I am going to look at a few more examples of a flush riveted Sonex before I decide. Get a hold of "speed with economy" by Kent Paser. He details numerous speed mods he did to his Mustang II and documented the results. There are a lot of other speed mods that can be done. However, be very wary about making your plane TOO fast and exceeding VNE and increasing the potential for a structural failure. Hope this helps. -------- Jon McDonald Building Sonex #1287 Thinking ahead about a Zenith CH 701 :D Read this topic online here: http://forums.matronics.com/viewtopic.php?p=231086#231086


    Message 8


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    Time: 12:13:09 PM PST US
    Subject: Re: new guy questions
    From: "eddies" <eddie.seve@clarity.com>
    I dimpled my wings and airframe in the 601XL except for the major structural areas such as the longerons in the fuselage. The finished result is very good, no distortion of the skins etc. As far as speed increase goes there is no benefit that I can tell. You can have a look at the various photo's here; http://www.mykitlog.com/eddieseve Keep in mind that doing this results in lots of extra work and an extended build time. Cheers Eddie Read this topic online here: http://forums.matronics.com/viewtopic.php?p=231099#231099


    Message 9


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    Time: 03:35:07 PM PST US
    From: Afterfxllc@aol.com
    Subject: Re: Prepping for primer
    I wouldn't think Vinegar would be strong enough to etch the aluminum but Stewart Systems sells a etching wash to use before you paint. Take a piece of aluminum and stick it in some vinegar and see what happens. If you really want to etch it good just get some cat urine on it and that will do it for sure but it stinks to high heaven. Jeff **************A Good Credit Score is 700 or Above. See yours in just 2 easy steps! %3D62%26bcd%3DfebemailfooterNO62)


    Message 10


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    Time: 04:53:26 PM PST US
    Subject: Re: new guy questions
    From: "leinad" <leinad@hughes.net>
    Randy, I've dimpled my skins. I didn't really like the idea of the Zenith flush rivets pulled into a raised head, though I'm sure they are fine. I have to disagree with the idea that dimpling somehow distorts the skin. I haven't had that problem at all. I did the majority of the dimpling with a home made riveting tool. I'm plans building, so once I've done all the work of laying out, cutting, drilling and deburring the part, the little bit of extra time dimpling is no big deal. I didn't really do mine for any performance gain as I believe that would be negligible. I did it for looks. I like the idea of washing a smooth surface. You're right about the clecos, there's no such thing as too many. To see the hand made riveting tool check out my website at http://daniel.dempseyfamily.us/zodiac/index.html Dan > "lusc10(at)sbcglobal.net"]Has anybody built a CH 601 or 650 out of 2024 t3? Also has anybody dimpled skins to get a flush outside skin. I hear that the sonex has a dimpled skin option. Thank you for time. > > Randy > > PS anybody have clecos? Looks like I will need a lot. > -------- Scratch building XL with Corvair Engine Read this topic online here: http://forums.matronics.com/viewtopic.php?p=231134#231134


    Message 11


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    Time: 08:11:05 PM PST US
    From: Afterfxllc@aol.com
    Subject: Re: new guy questions
    2024 t3 is what Van's uses and I had asked Zenith at one time if I could use that instead of 6061 and they said it would be fine for the skins. Jeff "lusc10(at)sbcglobal.net"]Has anybody built a CH 601 or 650 out of 2024 t3? Also has anybody dimpled skins to get a flush outside skin. I hear that the sonex has a dimpled skin option. Thank you for time. > **************A Good Credit Score is 700 or Above. See yours in just 2 easy steps! %3D62%26bcd%3DfebemailfooterNO62)




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