Today's Message Index:
----------------------
 
     1. 01:11 AM - Re: Nose wheel fork failure (Thruster87)
     2. 05:22 AM - Re: Nose wheel fork failure/ why not fix problem? (fritz)
     3. 05:53 AM - 601 nose gear (meltonoso)
     4. 06:01 AM - Re: 601 nose gear (Paul Mulwitz)
     5. 06:06 AM - Re: 601 nose gear/ flap actuator (fritz)
     6. 06:32 AM - Re: 601 nose gear (mhubel)
     7. 06:33 AM - Re: Nose wheel fork failure (Gig Giacona)
     8. 06:39 AM - Re: Re: 601 nose gear/ flap actuator (Craig Payne)
     9. 07:56 AM - Re: 601 nose gear (KARL POLIFKA)
    10. 08:20 AM - Re: Re: 601 nose gear (Paul Mulwitz)
    11. 09:42 AM - Re: Re: 601 nose gear (Doug - SportAviation)
    12. 10:09 AM - Re: Re: 601 nose gear (Paul Mulwitz)
    13. 11:37 AM - Re: Re: 601 nose gear (KARL POLIFKA)
    14. 12:15 PM - Re: Re: 601 nose gear (Rick Lindstrom)
    15. 12:15 PM - Re: Re: 601 nose gear (Terry Turnquist)
    16. 12:23 PM - Re: Re: 601 nose gear (Jim Belcher)
    17. 12:26 PM - Re: Re: 601 nose gear (Jim Belcher)
    18. 12:51 PM - Re: Re: 601 nose gear (Paul Mulwitz)
    19. 02:15 PM - Re: Nose wheel fork failure (Thruster87)
    20. 02:40 PM - Re: Nose wheel fork failure (Gig Giacona)
    21. 02:42 PM - Re: Re: Nose wheel fork failure ()
    22. 02:50 PM - Re: Nose wheel fork failure (Gig Giacona)
    23. 03:34 PM - Fw: Nose fork failure (Bill Naumuk)
    24. 03:53 PM - Re: Re: Nose wheel fork failure (Dave Austin)
    25. 04:04 PM - Re: Nose wheel fork failure (chris Sinfield)
    26. 04:32 PM - Re: Re: Nose wheel fork failure (Dave Austin)
    27. 04:45 PM - (no subject) (Afterfxllc@aol.com)
    28. 04:57 PM - Re: Nose wheel fork failure (Thruster87)
    29. 07:51 PM - Jabiru USA 3300 engine mount NOT to Specs (Thruster87)
    30. 07:51 PM - Re: Re: Nose wheel fork failure (Bryan Martin)
    31. 09:24 PM - Re: Jabiru USA 3300 engine mount NOT to Specs (chuck960)
    32. 09:33 PM - Re: Jabiru USA 3300 engine mount NOT to Specs (Thruster87)
    33. 09:39 PM - Re: Re: Jabiru USA 3300 engine mount NOT to Specs (Craig Payne)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Re: Nose wheel fork failure | 
      
      
      It would be nice to come up with a mod to strengthen the fork to side loading especially
      for sealed runways which is not as forgiving as grass strips.My confidence
      in the design of the fork has been dented, and  as such would appreciate
      if anyone else has any ideas for improvements  or arguments to leave it as is,
      considering the number flying.Cheers T87
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=269614#269614
      
      
Message 2
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| Subject:  | Re:  Nose wheel fork failure/  why not fix problem? | 
      
      
      My question is:
      
       If you guys knows that the XL "lands hard on the nose tire",  why aren't 
      you veversing your MLG "spring assembly" ?????
      
       This was to be a correction for the "heavy nose, landings".   Simple fit, 
      remove main landing gear, weld notches closed,
      reverse gear, make new notches.
      Fritz
      
      ----- Original Message ----- 
      From: "Thruster87" <alania@optusnet.com.au>
      Sent: Tuesday, October 27, 2009 4:11 AM
      Subject: Zenith601-List: Re: Nose wheel fork failure
      
      
      > <alania@optusnet.com.au>
      >
      > It would be nice to come up with a mod to strengthen the fork to side 
      > loading especially for sealed runways which is not as forgiving as grass 
      > strips.My confidence in the design of the fork has been dented, and  as 
      > such would appreciate if anyone else has any ideas for improvements  or 
      > arguments to leave it as is, considering the number flying.Cheers T87
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=269614#269614
      >
      >
      > 
      
      
Message 3
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      >From Alan Melton (meltonoso@cox.net).  Our airplane likewise landed nose
      heavy, resulting in excessive wear on the plastic block through which the
      strut runs, and ultimately  warping of the firewall.  Our solution, which so
      far seems to be working very well, is to use no more than half flaps and a
      60 knot airspeed on final.  The result is much less nose drop on landing.  
      
      
Message 4
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| Subject:  | Re: 601 nose gear | 
      
      That sounds great for solving the crash-down nose gear problem on 
      landing.  However, I wonder what such a high speed with limited flaps 
      does to the landing distance over an obstacle or just the required 
      runway length with or without an obstacle on the landing approach.
      
      Paul
      XL awaiting (STILL) engineering changes
      
      
      At 05:53 AM 10/27/2009, you wrote:
      
      > From Alan Melton 
      > (<mailto:meltonoso@cox.net>meltonoso@cox.net).  Our airplane 
      > likewise landed nose heavy, resulting in excessive wear on the 
      > plastic block through which the strut runs, and ultimately  warping 
      > of the firewall.  Our solution, which so far seems to be working 
      > very well, is to use no more than half flaps and a 60 knot airspeed 
      > on final.  The result is much less nose drop on landing.
      >
      >
      
      
Message 5
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  | 
      
      
| Subject:  | Re: 601 nose gear/ flap actuator | 
      
      Not sure,  but wasn't one of the later updates to use a 2" flap actuator 
      in place of the 4" flap actuator?
      Fritz    do not archive
        ----- Original Message ----- 
        From: meltonoso 
        To: zenith601-list@matronics.com 
        Sent: Tuesday, October 27, 2009 8:53 AM
        Subject: Zenith601-List: 601 nose gear
      
      
        From Alan Melton (meltonoso@cox.net).  Our airplane likewise landed 
      nose heavy, resulting in excessive wear on the plastic block through 
      which the strut runs, and ultimately  warping of the firewall.  Our 
      solution, which so far seems to be working very well, is to use no more 
      than half flaps and a 60 knot airspeed on final.  The result is much 
      less nose drop on landing.  
      
      
Message 6
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  | 
      
      
| Subject:  | Re: 601 nose gear | 
      
      
      As a lot of 601s are flying with minimal problem, I don't think there will be a
      major engineering change coming. 
      
      I did however observe a tendency to land with the nose too low initially. I noted
      that the trim tab could not trim out all forces on final with full flaps. I
      did two things. I changed the angle of the stabilizer from zero to 1 degree nose
      up which is the center of the range in the drawings. Secondly and more significantly,
      I added a spring on the elevator control cable to compensate for the
      weight of the elevator. 
      
      With the trim tab not having to lift the weight of the elevator, it then had enough
      range to trim with full flaps. This makes it much easier to land with a proper
      nose high position and reduces the chance you will stress on the nose wheel
      .
      While I don't have carefully measured landing numbers yet, this results is a lot
      of runway ahead.
      
      --------
      Mark Hubelbank
      N708HU
      CH601XL
      Jabiru 3300
      Rotec TBI 40 carb
      Sensenich ground adj prop.
      28 hr TAF
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=269639#269639
      
      
Message 7
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  | 
      
      
| Subject:  | Re: Nose wheel fork failure | 
      
      
      
      Thruster87 wrote:
      > It would be nice to come up with a mod to strengthen the fork to side loading
      especially for sealed runways which is not as forgiving as grass strips.My confidence
      in the design of the fork has been dented, and  as such would appreciate
      if anyone else has any ideas for improvements  or arguments to leave it as
      is, considering the number flying.Cheers T87
      
      
      I may have missed it in a previous post, but did you have the fork doubler in place?
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=269640#269640
      
      
Message 8
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  | 
      
      
| Subject:  | Re: 601 nose gear/ flap actuator | 
      
      No, the travel on the old actuator with the exposed microswitches was under
      2 inches as I recall. Of course they might have redesigned the arm on the
      flap torque tube. But I don't think the angle of travel of the flaps changed
      on the plans. The reason for the new actuator was the cost of the old unit.
      
      
      -- Craig
      
      
      From: owner-zenith601-list-server@matronics.com
      [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of fritz
      Sent: Tuesday, October 27, 2009 7:06 AM
      Subject: Zenith601-List: Re: 601 nose gear/ flap actuator
      
      
      Not sure,  but wasn't one of the later updates to use a 2" flap actuator in
      place of the 4" flap actuator?
      
      Fritz    do not archive
      
      ----- Original Message ----- 
      
      From: meltonoso <mailto:meltonoso@cox.net>  
      
      
      Sent: Tuesday, October 27, 2009 8:53 AM
      
      Subject: Zenith601-List: 601 nose gear
      
      
      >From Alan Melton (meltonoso@cox.net).  Our airplane likewise landed nose
      heavy, resulting in excessive wear on the plastic block through which the
      strut runs, and ultimately  warping of the firewall.  Our solution, which so
      far seems to be working very well, is to use no more than half flaps and a
      60 knot airspeed on final.  The result is much less nose drop on landing.  
      
      
      href="http://www.matronics.com/Navigator?Zenith601-List">http://www.matronic
      s.com/Navigator?Zenith601-List
      href="http://forums.matronics.com">http://forums.matronics.com
      href="http://www.matronics.com/contribution">http://www.matronics.com/c
      
      
Message 9
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  | 
      
      
| Subject:  | Re: 601 nose gear | 
      
      It really has little effect, assuming a properly planned approach.  We 
      operate off a 3000' runway and I normally turn off halfway down.  This 
      isn't a STOL aircraft so I would consider that acceptable performance.
      
      Karl
        ----- Original Message ----- 
        From: Paul Mulwitz 
        To: zenith601-list@matronics.com 
        Sent: Tuesday, October 27, 2009 9:00 AM
        Subject: Re: Zenith601-List: 601 nose gear
      
      
        That sounds great for solving the crash-down nose gear problem on 
      landing.  However, I wonder what such a high speed with limited flaps 
      does to the landing distance over an obstacle or just the required 
      runway length with or without an obstacle on the landing approach.
      
        Paul
        XL awaiting (STILL) engineering changes 
      
      
        At 05:53 AM 10/27/2009, you wrote:
      
      
          From Alan Melton (meltonoso@cox.net).  Our airplane likewise landed 
      nose heavy, resulting in excessive wear on the plastic block through 
      which the strut runs, and ultimately  warping of the firewall.  Our 
      solution, which so far seems to be working very well, is to use no more 
      than half flaps and a 60 knot airspeed on final.  The result is much 
      less nose drop on landing.  
      
      
Message 10
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  | 
      
      
| Subject:  | Re: 601 nose gear | 
      
      
      I wonder if you and I are on the same planet.
      
      The designer of the CH601XL, Chris Heintz, has reduced the maximum 
      takeoff weight as a result of all the problems.  He has promised, 
      through his son and president of Zenith Aircraft Company, a series of 
      engineering changes including aileron mass balancing and control 
      system sensitivity adjustment.
      
      I don't know how many XLs are actually flying, but all the ones I 
      have personal contact or knowledge of are gounded.  This includes my 
      own XL, another one based in my local area, and the two XLs in 
      California that were in commercial service before the NTSB letter was 
      issued.  I know there are a few flying, but only the most aggressive 
      owners are still flying in the face of acknowledged design 
      flaws.  Whether this is 10 or 20 or 100 XLs still not grounded I 
      cannot determine.  If you have some accurate statistics on how many 
      are still flying please let me know.  In particular, I would like to 
      know if any of the XLs in commercial service are available 
      now.  These are the ones a potential XL pilot could get dual time in 
      to prepare for their own plane's first flight.
      
      Paul
      XL awaiting engineering changes
      
      
      At 06:32 AM 10/27/2009, you wrote:
      >As a lot of 601s are flying with minimal problem, I don't think 
      >there will be a major engineering change coming.
      
      
Message 11
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  | 
      
      
| Subject:  | Re: 601 nose gear | 
      
      
      Paul, certainly you and I aren't on the same sheet of music. You're
      certainly entitled to believe anything you want, but your characterization
      of a grounded fleet doesn't stack up to my experience. Not even a little. 
      
      I continue to fly mine. And, while I've inspected it more aggressively and
      continually, I use the airplane often. I've had no problems, nor have I had
      any indications of potential problems. I'm approaching 500 hrs on the
      airplane. And, even though an AMD airplane, I know every rivet and bolt on
      it (I suppose I could say this was a good outcome from this brouhaha). 
      
      This past weekend I flew down to an airport with cheap fuel. While there,
      two other 601XLs came in for the same reason. We had a nice gab session,
      looked over each others' airplanes, and then went our separate ways. It was
      delightful. And, this is typical -with different owners at different
      airports.
      
      Now, as to commercial use, that's a different story. The reduced weight
      renders the airplane useless for dual (unless one gives lessons of 1/2 hour
      or less). Besides, given the current "confused" state, one must acknowledge
      to anyone who wants to fly what outstanding issues there are. How many want
      to fly in the airplane now? The airplane has been rendered useless as a
      rental. No dual + no rental = no commercial use (I guess I could tow
      gliders).
      
      Are these justified alarms? Yet another discussion. But, CH reduced the
      weight and performance numbers NOT because of "acknowledged design flaws,"
      but because of the hysteria and hand-wringing; and the need to come to a
      workable understanding with the FAA to PREVENT the grounding of the fleet.
      
      There will be a series of engineering changes coming (soon, I understand)
      which will allow those who perform them to bring the performance numbers
      back to where they were (and, to my thinking where they should be today).
      There may not be a mass-balanced aileron in the mix (as it's not required);
      but I can't say for sure. It wasn't in the set of things which were
      discussed with me. Of course, I don't see the lack of mass-balanced ailerons
      as an issue since the only uncontested facts on the table come from the
      German engineering study; and we know what that showed. Assuming, for
      argument, there are no aileron changes and you choose to alter your
      airplane's design to include LAA-type mass-balanced ailerons, you'll be
      explicitly going against the designer's design. That would be an interesting
      choice. Me? I'll make whatever changes CH states should be made to bring the
      performance numbers back up. After all, I own an SLSA. It's not a choice for
      me. If I didn't have to make changes, would I? Probably not.
      
      Ask yourself this question: what other LSA has had this level of scrutiny
      and actual testing? Careful not to look to the LAA activities as
      justification. Much of the posturing and requirements seem to be a
      self-reinforcing, positive feeedback phenomenon. 
      
      I sincerely hope you're able to complete and fly your airplane someday. I
      hope you're not too angry with yourself for all the time you've lost.
      
      All the best,
      Doug Norman
      N601DN
      
      -----Original Message-----
      From: owner-zenith601-list-server@matronics.com
      [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of Paul Mulwitz
      Sent: Tuesday, October 27, 2009 11:20 AM
      Subject: Re: Zenith601-List: Re: 601 nose gear
      
      
      I wonder if you and I are on the same planet.
      
      The designer of the CH601XL, Chris Heintz, has reduced the maximum 
      takeoff weight as a result of all the problems.  He has promised, 
      through his son and president of Zenith Aircraft Company, a series of 
      engineering changes including aileron mass balancing and control 
      system sensitivity adjustment.
      
      I don't know how many XLs are actually flying, but all the ones I 
      have personal contact or knowledge of are gounded.  This includes my 
      own XL, another one based in my local area, and the two XLs in 
      California that were in commercial service before the NTSB letter was 
      issued.  I know there are a few flying, but only the most aggressive 
      owners are still flying in the face of acknowledged design 
      flaws.  Whether this is 10 or 20 or 100 XLs still not grounded I 
      cannot determine.  If you have some accurate statistics on how many 
      are still flying please let me know.  In particular, I would like to 
      know if any of the XLs in commercial service are available 
      now.  These are the ones a potential XL pilot could get dual time in 
      to prepare for their own plane's first flight.
      
      Paul
      XL awaiting engineering changes
      
      
      At 06:32 AM 10/27/2009, you wrote:
      >As a lot of 601s are flying with minimal problem, I don't think 
      >there will be a major engineering change coming.
      
      
Message 12
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  | 
      
      
| Subject:  | Re: 601 nose gear | 
      
      
      Hi Doug,
      
      Thank you for your reasoned and reasonable post on the XL issues.  I 
      agree with virtually all you said - at least on the level of fact vs. fiction.
      
      I am happy for you.  You have chosen to fly your plane, and I support 
      you in the freedom to make that choice.  I know there are lots of 
      folks who have made the other decision and I support them on their 
      choices too.  There are no guarantees in this world, and we all need 
      to decide for ourselves how much risk we want to live with.  Zero 
      risk is not a possibility in real life.
      
      The only differences between your situation and mine are the builder 
      of the plane (me vs. AMD) and the final decision on how to deal with 
      the vague questions and equally vague answers available today.
      
      I am not concerned with my "Loss of time" with my XL.  I never had a 
      specific schedule for completion and flight of my plane.  The only 
      issue in my mind is whether or not I will ever get to fly it.  I am 
      comfortable with the current situation (although getting a bit 
      impatient) and I can live with either outcome.
      
      I have already started building my next plane.  It is a scratch build 
      project on a Wittman Buttercup.  Its performance is very similar to 
      the Zodiac XL (as you might expect with a maximum LSA) but there are 
      no kits available.  I need to weld up a fuselage from steel tubes and 
      complete the plane with fabric and much the same sort of instruments 
      and controls as the Zodiac.  If I reach the point where I need 
      avionics, engine, and other stuff that can be moved from the Zodiac 
      to the Buttercup then I will decide whether to do that or buy new 
      stuff.  That decision is probably many years away.  I hope I live that long.
      
      I also have another plane to fly whenever I want.  It is a Tecnam 
      Echo Super Deluxe that I leased last Spring for one year.  I had 
      hoped this would be long enough to get past the Zodiac engineering 
      impasse but now I am not sure.  If necessary I can obtain another 
      plane or take some other steps to have something available for my 
      flying.  Just because I have completed a Zodiac doesn't mean I have 
      to ground myself because I grounded the Zodiac.
      
      I wish you the best of luck in your flying and other endeavors.
      
      Paul
      XL awaiting engineering changes.
      
      
      At 09:33 AM 10/27/2009, you wrote:
      >Paul, certainly you and I aren't on the same sheet of music. You're
      >certainly entitled to believe anything you want, but your characterization
      >of a grounded fleet doesn't stack up to my experience. Not even a little.
      >
      >I continue to fly mine. And, while I've inspected it more aggressively and
      >continually, I use the airplane often. I've had no problems, nor have I had
      >any indications of potential problems. I'm approaching 500 hrs on the
      >airplane. And, even though an AMD airplane, I know every rivet and bolt on
      >it (I suppose I could say this was a good outcome from this brouhaha).
      >
      >This past weekend I flew down to an airport with cheap fuel. While there,
      >two other 601XLs came in for the same reason. We had a nice gab session,
      >looked over each others' airplanes, and then went our separate ways. It was
      >delightful. And, this is typical -with different owners at different
      >airports.
      >
      >Now, as to commercial use, that's a different story. The reduced weight
      >renders the airplane useless for dual (unless one gives lessons of 1/2 hour
      >or less). Besides, given the current "confused" state, one must acknowledge
      >to anyone who wants to fly what outstanding issues there are. How many want
      >to fly in the airplane now? The airplane has been rendered useless as a
      >rental. No dual + no rental = no commercial use (I guess I could tow
      >gliders).
      >
      >Are these justified alarms? Yet another discussion. But, CH reduced the
      >weight and performance numbers NOT because of "acknowledged design flaws,"
      >but because of the hysteria and hand-wringing; and the need to come to a
      >workable understanding with the FAA to PREVENT the grounding of the fleet.
      >
      >There will be a series of engineering changes coming (soon, I understand)
      >which will allow those who perform them to bring the performance numbers
      >back to where they were (and, to my thinking where they should be today).
      >There may not be a mass-balanced aileron in the mix (as it's not required);
      >but I can't say for sure. It wasn't in the set of things which were
      >discussed with me. Of course, I don't see the lack of mass-balanced ailerons
      >as an issue since the only uncontested facts on the table come from the
      >German engineering study; and we know what that showed. Assuming, for
      >argument, there are no aileron changes and you choose to alter your
      >airplane's design to include LAA-type mass-balanced ailerons, you'll be
      >explicitly going against the designer's design. That would be an interesting
      >choice. Me? I'll make whatever changes CH states should be made to bring the
      >performance numbers back up. After all, I own an SLSA. It's not a choice for
      >me. If I didn't have to make changes, would I? Probably not.
      >
      >Ask yourself this question: what other LSA has had this level of scrutiny
      >and actual testing? Careful not to look to the LAA activities as
      >justification. Much of the posturing and requirements seem to be a
      >self-reinforcing, positive feeedback phenomenon.
      >
      >I sincerely hope you're able to complete and fly your airplane someday. I
      >hope you're not too angry with yourself for all the time you've lost.
      >
      >All the best,
      >Doug Norman
      >N601DN
      
      
Message 13
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  | 
      
      
| Subject:  | Re: 601 nose gear | 
      
      Paul,
      
      This is pretty silly.
      
      There appear to be very few who share your opinions and I would suspect, 
      but do not know, that very few have stopped flying the XL because of an 
      overinflated one-size-fits-all report that was, rightfully, ignored by 
      the FAA.  The verbiage in that NTSB report was, itself, highly suspect 
      (observers on the ground seeing aileron flutter in an aircraft at 
      pattern altitude, and so forth.  What nonsense).
      
      Every airplane has design characteristics that any competent pilot needs 
      to learn and work around to fly any airplane successfully -- and 
      correctly.  The adverse yaw characteristics of the F-4 are an example -- 
      potentially fatal if ignored, so you don't ignore than design aspect.  I 
      have seen far too many posts on this forum from people who deliberately 
      exceed various design limits.  That is flat dumb.  The pilot adapts to 
      the airplane, not the other way around.  If adaptation is not feasible, 
      then it is a bad airplane.  The XL is not a bad airplane.
      
      I would suspect that most or all of the Zenith changes in aircraft 
      limitations are inspired by lawyers, not engineers.  There are things 
      you simply should not do with this design.  The nose whack-down 
      phenomena is an example.  Yes, it is a design weakness -- so you work 
      around it.  You, BTW, don't let the nose touch down in a cocked position 
      -- something which should be pretty obvious.  That is not a design 
      weakness, per se, it's a pilot weakness.  
      
      Our airplane flies just fine.  We have had no problems, other than those 
      I have previously noted.  We have always flown within limits, including 
      the original design limits.  It is probably possible to do Mach 1 in the 
      XL -- after you rip the wings off in a 90 degree full power dive from 10 
      grand.  There won't be much left, but it is not a design flaw.
      
      Maybe you should sell your kit as is and move on to something else.
      
      Karl
      
          
        ----- Original Message ----- 
        From: Paul Mulwitz 
        To: zenith601-list@matronics.com 
        Sent: Tuesday, October 27, 2009 11:19 AM
        Subject: Re: Zenith601-List: Re: 601 nose gear
      
      
      
        I wonder if you and I are on the same planet.
      
        The designer of the CH601XL, Chris Heintz, has reduced the maximum 
        takeoff weight as a result of all the problems.  He has promised, 
        through his son and president of Zenith Aircraft Company, a series of 
        engineering changes including aileron mass balancing and control 
        system sensitivity adjustment.
      
        I don't know how many XLs are actually flying, but all the ones I 
        have personal contact or knowledge of are gounded.  This includes my 
        own XL, another one based in my local area, and the two XLs in 
        California that were in commercial service before the NTSB letter was 
        issued.  I know there are a few flying, but only the most aggressive 
        owners are still flying in the face of acknowledged design 
        flaws.  Whether this is 10 or 20 or 100 XLs still not grounded I 
        cannot determine.  If you have some accurate statistics on how many 
        are still flying please let me know.  In particular, I would like to 
        know if any of the XLs in commercial service are available 
        now.  These are the ones a potential XL pilot could get dual time in 
        to prepare for their own plane's first flight.
      
        Paul
        XL awaiting engineering changes
      
      
        At 06:32 AM 10/27/2009, you wrote:
        >As a lot of 601s are flying with minimal problem, I don't think 
        >there will be a major engineering change coming.
      
      
Message 14
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  | 
      
      
| Subject:  | Re: 601 nose gear | 
      
      
      I agree, Karl.
      
      Paul's choice of verbiage "...crash-down nose gear problem on landing" is unfortunate,
      and inaccurate as well. (Sometimes I think he chooses his words just to
      raise my blood pressure!) But you have to remember that he's yet to fly his
      601XL, so his supporting data is not coming from personal experience.
      
      Yes, the nose wheel comes down immediately after the mains plant in a full stall
      landing with full flaps, especially if you have a heavier engine and have placed
      the main gear aft instead of forward on the gear legs (which I have).
      
      The airplane really wants to keep flying, all the way down to about 45 mph, so
      when the wing finally runs out of lift, there's not much air going across the
      elevator to help keep the nose up. This is great for STOL performance and short
      strips, but we usually don't need to operate at this end of the flight envelope
      on a regular basis unless we have a REALLY short runway.
      
      Personally, I keep a bit of power in all the way down final to touchdown, thereby
      reducing the sink rate. I'll still make the first turn-off, even with a bit
      more airspeed on final and partial flaps. Pulling power ALL the way off, deploying
      full flaps, and holding the airplane off of the runway to the bitter end
      WILL result in a firm arrival. But as you've correctly pointed out, this can
      be addressed in a variety of ways, all involving landing technique.
      
      Rick Lindstrom
      ZenVair N42KP
      
      
      -----Original Message-----
      >From: KARL POLIFKA <jfowler120@verizon.net>
      >Sent: Oct 27, 2009 1:35 PM
      >To: zenith601-list@matronics.com
      >Subject: Re: Zenith601-List: Re: 601 nose gear
      >
      >Paul,
      >
      >This is pretty silly.
      >
      >There appear to be very few who share your opinions and I would suspect, but do
      not know, that very few have stopped flying the XL because of an overinflated
      one-size-fits-all report that was, rightfully, ignored by the FAA.  The verbiage
      in that NTSB report was, itself, highly suspect (observers on the ground
      seeing aileron flutter in an aircraft at pattern altitude, and so forth.  What
      nonsense).
      >
      >Every airplane has design characteristics that any competent pilot needs to learn
      and work around to fly any airplane successfully -- and correctly.  The adverse
      yaw characteristics of the F-4 are an example -- potentially fatal if ignored,
      so you don't ignore than design aspect.  I have seen far too many posts
      on this forum from people who deliberately exceed various design limits.  That
      is flat dumb.  The pilot adapts to the airplane, not the other way around. 
      If adaptation is not feasible, then it is a bad airplane.  The XL is not a bad
      airplane.
      >
      >I would suspect that most or all of the Zenith changes in aircraft limitations
      are inspired by lawyers, not engineers.  There are things you simply should not
      do with this design.  The nose whack-down phenomena is an example.  Yes, it
      is a design weakness -- so you work around it.  You, BTW, don't let the nose
      touch down in a cocked position -- something which should be pretty obvious. 
      That is not a design weakness, per se, it's a pilot weakness.  
      >
      >Our airplane flies just fine.  We have had no problems, other than those I have
      previously noted.  We have always flown within limits, including the original
      design limits.  It is probably possible to do Mach 1 in the XL -- after you
      rip the wings off in a 90 degree full power dive from 10 grand.  There won't be
      much left, but it is not a design flaw.
      >
      >Maybe you should sell your kit as is and move on to something else.
      >
      >Karl
      >
      >    
      >  ----- Original Message ----- 
      >  From: Paul Mulwitz 
      >  To: zenith601-list@matronics.com 
      >  Sent: Tuesday, October 27, 2009 11:19 AM
      >  Subject: Re: Zenith601-List: Re: 601 nose gear
      >
      >
      >
      >  I wonder if you and I are on the same planet.
      >
      >  The designer of the CH601XL, Chris Heintz, has reduced the maximum 
      >  takeoff weight as a result of all the problems.  He has promised, 
      >  through his son and president of Zenith Aircraft Company, a series of 
      >  engineering changes including aileron mass balancing and control 
      >  system sensitivity adjustment.
      >
      >  I don't know how many XLs are actually flying, but all the ones I 
      >  have personal contact or knowledge of are gounded.  This includes my 
      >  own XL, another one based in my local area, and the two XLs in 
      >  California that were in commercial service before the NTSB letter was 
      >  issued.  I know there are a few flying, but only the most aggressive 
      >  owners are still flying in the face of acknowledged design 
      >  flaws.  Whether this is 10 or 20 or 100 XLs still not grounded I 
      >  cannot determine.  If you have some accurate statistics on how many 
      >  are still flying please let me know.  In particular, I would like to 
      >  know if any of the XLs in commercial service are available 
      >  now.  These are the ones a potential XL pilot could get dual time in 
      >  to prepare for their own plane's first flight.
      >
      >  Paul
      >  XL awaiting engineering changes
      >
      >
      >        
      >
      
      
Message 15
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  | 
      
      
| Subject:  | Re: 601 nose gear | 
      
      
      Gentlemen,  let's look at this from strictly a pragmatic viewpoint. All one has
      to do in the aviation community is mention the 601XL and you'll get a raised
      eyebrow or an expression of condolences. Whether or not this is justified is strictly
      a matter of opinion at this point. However,  the fact is that the airplane
      has an undesirable reputation which is not doing any of us any good. When
      CH releases a "fix" for the perceived problem I intend to make those changes
      so as to help salvage what will otherwise be a very unhappy financial outcome
      not to mention years of labor. Then if  someone mentions it again I can say "That
      problems been fixed". Hopefully at some point the bad reputation will be forgotten.
      
      
      Best wishes
      
      Terry
      
      
      ________________________________
      From: KARL POLIFKA <jfowler120@verizon.net>
      Sent: Tue, October 27, 2009 12:35:33 PM
      Subject: Re: Zenith601-List: Re: 601 nose gear
      
      
      Paul,
      
      This is pretty silly.
      
      There appear to be very few who share your opinions 
      and I would suspect, but do not know, that very few have stopped flying the 
      XL because of an overinflated one-size-fits-all report that was, rightfully, 
      ignored by the FAA.  The verbiage in that NTSB report was, itself, highly 
      suspect (observers on the ground seeing aileron flutter in an aircraft at 
      pattern altitude, and so forth.  What nonsense).
      
      Every airplane has design characteristics that any 
      competent pilot needs to learn and work around to fly any airplane 
      successfully -- and correctly.  The adverse yaw characteristics of the F-4 
      are an example -- potentially fatal if ignored, so you don't ignore than 
      design aspect.  I have seen far too many posts on this forum from 
      people who deliberately exceed various design limits.  That is flat 
      dumb.  The pilot adapts to the airplane, not the other way around.  If 
      adaptation is not feasible, then it is a bad airplane.  The XL is not 
      a bad airplane.
      
      I would suspect that most or all of the Zenith 
      changes in aircraft limitations are inspired by lawyers, not 
      engineers.  There are things you simply should not do with this 
      design.  The nose whack-down phenomena is an example.  Yes, it is 
      a design weakness -- so you work around it.  You, BTW, don't let the nose 
      touch down in a cocked position -- something which should be pretty 
      obvious.  That is not a design weakness, per se, it's a pilot 
      weakness.  
      
      Our airplane flies just fine.  We have had no 
      problems, other than those I have previously noted.  We have always flown 
      within limits, including the original design limits.  It is probably 
      possible to do Mach 1 in the XL -- after you rip the wings off in a 90 degree 
      full power dive from 10 grand.  There won't be much left, but it is not a 
      design flaw.
      
      Maybe you should sell your kit as is and move on to 
      something else.
      
      Karl
      
          
      ----- Original Message ----- 
      >From: Paul Mulwitz
      >To: zenith601-list@matronics.com 
      >Sent: Tuesday, October 27, 2009 11:19 
      >  AM
      >Subject: Re: Zenith601-List: Re: 601 nose 
      >  gear
      >
      >
      >I wonder if you and I are 
      >  on the same planet.
      >
      >The designer of the CH601XL, Chris Heintz, has 
      >  reduced the maximum 
      >takeoff weight as a result of all the problems.  
      >  He has promised, 
      >through his son and president of Zenith Aircraft Company, 
      >  a series of 
      >engineering changes including aileron mass balancing and 
      >  control 
      >system sensitivity adjustment.
      >
      >I don't know how many XLs
      >  are actually flying, but all the ones I 
      >have personal contact or knowledge 
      >  of are gounded.  This includes my 
      >own XL, another one based in my 
      >  local area, and the two XLs in 
      >California that were in commercial service 
      >  before the NTSB letter was 
      >issued.  I know there are a few flying, 
      >  but only the most aggressive 
      >owners are still flying in the face of 
      >  acknowledged design 
      >flaws.  Whether this is 10 or 20 or 100 XLs still 
      >  not grounded I 
      >cannot determine.  If you have some accurate 
      >  statistics on how many 
      >are still flying please let me know.  In 
      >  particular, I would like to 
      >know if any of the XLs in commercial service 
      >  are available 
      >now.  These are the ones a potential XL pilot could get 
      >  dual time in 
      >to prepare for their own plane's first 
      >  flight.
      >
      >Paul
      >XL awaiting engineering changes
      >
      >
      >At 06:32 AM 
      >  10/27/2009, you wrote:
      >>As a lot of 601s are flying with minimal 
      >  problem, I don't think 
      >>there will be a major engineering change 
      >  nbsp;        
      >Features 
      >Chat, 
      > http://www.matnbsp;     
      >via the Web 
      >  href="http://forums.matronics.com">http://forums.matronics.com
      >_p;         
      >generous 
      >  bsp;                    
      >  href="http://www.matronics.com/contribution">http://www.matronics.com/c================
      >
      >
      
      
            
      
      
Message 16
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  | 
      
      
| Subject:  | Re: 601 nose gear | 
      
      
      On Tuesday 27 October 2009 12:35, KARL POLIFKA wrote:
      > Paul,
      >
      > This is pretty silly.
      >
      > There appear to be very few who share your opinions and I would suspect,
      > but do not know, that very few have stopped flying the XL because of an
      > overinflated one-size-fits-all report that was, rightfully, ignored by the
      > FAA.  The verbiage in that NTSB report was, itself, highly suspect
      > (observers on the ground seeing aileron flutter in an aircraft at pattern
      > altitude, and so forth.  What nonsense).
      
      <snip>
      
      I agree. Paul has the distinction of being the only person on this list whose 
      posts hit a filter in my local server, and go straight to the trash. The only 
      way I see them is if someone replies to them, and quotes them in the reply.
      
      I probably should not say that, but this whole theme of some mysterious 
      problem that requires we all ground our aircraft appears to be misinformed, 
      and I for one don't care to see further posts on the subject. The simplest 
      way is to filter out anyone who continually harps on that theme. Paul, or 
      anyone else, is free to filter me in a similar manner.
      
      If Zenith knew of a problem, I think we would have seen the fix long ago. We 
      might see something so that it can be said a fix was offered to allow the 
      performance quoted to be returned to the previously quoted numbers, but I 
      seriously doubt (personal opinion again) it actually corrects anything.
      
      My 25 cents worth, with the usual reminder that 25 cents won't buy what it 
      once would.
      -- 
      ============================================
                      Do not archive.
      ============================================
                      Jim B Belcher
          BS, MS Physics, Math, Computer Science
                        A&P/IA
           Retired aerospace technical manager
      
           Mathematics and alcohol do not mix.
               Do not drink and derive.
      ============================================
      
      
Message 17
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  | 
      
      
| Subject:  | Re: 601 nose gear | 
      
      
      On Tuesday 27 October 2009 14:15, Terry Turnquist wrote:
      >
      > Gentlemen,  let's look at this from strictly a pragmatic viewpoint. All one
      > has to do in the aviation community is mention the 601XL and you'll get a
      > raised eyebrow or an expression of condolences. Whether or not this is
      > justified is strictly a matter of opinion at this point. However,  the fact
      > is that the airplane has an undesirable reputation which is not doing any
      > of us any good. When CH releases a "fix" for the perceived problem I intend
      > to make those changes so as to help salvage what will otherwise be a very
      > unhappy financial outcome not to mention years of labor. Then if  someone
      > mentions it again I can say "That problems been fixed". Hopefully at some
      > point the bad reputation will be forgotten.
      
      Terry, when I started flying, the Globe Swift had a really bad reputation, and
      
      sold very cheaply. This was due to the early Swifts being underpowered (85hp) 
      and having accidents as a result. But that problem has been gone for years, 
      people have forgotten about it, and Swifts sell at a premium.
      
      I'm not convinced there is anything wrong with the XL design. But once the 
      accident reports stop for a while, whatever the cause, I think people forget 
      there was ever supposed to vbe a problem, and things will go back to normal.
      ============================================
                      Do not archive.
      ============================================
                      Jim B Belcher
          BS, MS Physics, Math, Computer Science
                        A&P/IA
           Retired aerospace technical manager
      
           Mathematics and alcohol do not mix.
               Do not drink and derive.
      ============================================
      
      
Message 18
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  | 
      
      
| Subject:  | Re: 601 nose gear | 
      
      Hi Karl,
      
      I don't know where people like you get the idea I have a Zodiac XL 
      kit.  I used up my last kit part around two years ago.  My plane is 
      complete and nearly ready for certification.  It has been registered 
      for around a year. I did remove the wings last Spring to make room 
      for a flying plane in my hangar.
      
      I don't think anyone has exact numbers of XLs that are currently 
      grounded vs. those that are flying.  We all have anecdotal 
      information.  To assume that the rest of the world has made the same 
      decision as I or you have is just egotistical nonsense.
      
      If indeed you want me to sell my plane to you then please make an 
      offer.  Any offer under $50,000 will not be considered since that is 
      the value of brand new engine, avionics and other stuff in my plane.
      
      Paul
      XL awaiting engineering changes.
      
      
      At 10:35 AM 10/27/2009, you wrote:
      >Maybe you should sell your kit as is and move on to something else.
      >
      
      
Message 19
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  | 
      
      
| Subject:  | Re: Nose wheel fork failure | 
      
      
      
      Gig Giacona wrote:
      > 
      > Thruster87 wrote:
      > > It would be nice to come up with a mod to strengthen the fork to side loading
      especially for sealed runways which is not as forgiving as grass strips.My
      confidence in the design of the fork has been dented, and  as such would appreciate
      if anyone else has any ideas for improvements  or arguments to leave it
      as is, considering the number flying.Cheers T87
      > 
      > 
      > I may have missed it in a previous post, but did you have the fork doubler in
      place?
      Hi Gig, Yes the gear was reversed and the doubler was installed.I'm now wondering
      if the lower bearing mod which allows smoother rotation [less friction] may
      have contributed?? Is the high friction an issue during flight?? I'll now properly
      go back to specs Cheers T87
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=269710#269710
      
      
Message 20
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  | 
      
      
| Subject:  | Re: Nose wheel fork failure | 
      
      
      Was the wheel bent to the left by any chance?
      
      The reason I asked is that I've seen two fast taxi accidents in my 30 years of
      flying where pilots tried to "hit the brakes" buy slamming down on the left rudder.
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=269716#269716
      
      
Message 21
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  | 
      
      
| Subject:  | Re: Nose wheel fork failure | 
      
      Gig, how about using a T-shaped outer piece?  The stem of the T wouldn't 
      need to be more than 3/4" or  create too much drag, but it ought to 
      greatly stiffen the fork to side loads. Naturally, it would need to be 
      tapered and ground off just above the axle bolt.
      
      Paul R     (Nose gear? We don' need no esteenkin' nose gear!)
        ----- Original Message ----- 
        From: Thruster87<mailto:alania@optusnet.com.au> 
        To: zenith601-list@matronics.com<mailto:zenith601-list@matronics.com> 
        Sent: Tuesday, October 27, 2009 4:15 PM
        Subject: Zenith601-List: Re: Nose wheel fork failure
      
      
      <alania@optusnet.com.au<mailto:alania@optusnet.com.au>>
      
      
        Gig Giacona wrote:
        > 
        > Thruster87 wrote:
        > > It would be nice to come up with a mod to strengthen the fork to 
      side loading especially for sealed runways which is not as forgiving as 
      grass strips.My confidence in the design of the fork has been dented, 
      and  as such would appreciate if anyone else has any ideas for 
      improvements  or arguments to leave it as is, considering the number 
      flying.Cheers T87
        > 
        > 
        > I may have missed it in a previous post, but did you have the fork 
      doubler in place?
        Hi Gig, Yes the gear was reversed and the doubler was installed.I'm 
      now wondering if the lower bearing mod which allows smoother rotation 
      [less friction] may have contributed?? Is the high friction an issue 
      during flight?? I'll now properly go back to specs Cheers T87
      
      
        Read this topic online here:
      
      
      http://forums.matronics.com/viewtopic.php?p=269710#269710<http://forums
      .matronics.com/viewtopic.php?p=269710#269710>
      
      
      http://www.matronics.com/Navigator?Zenith601-List<http://www.matronics.co
      m/Navigator?Zenith601-List>
      
      
      http://www.matronics.com/contribution<http://www.matronics.com/contributi
      on>
      
      
Message 22
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  | 
      
      
| Subject:  | Re: Nose wheel fork failure | 
      
      
      
      paulrod36(at)msn.com wrote:
      >   Gig, how about using a T-shaped outer piece?  The stem of the T  wouldn't need
      to be more than 3/4" or  create too much drag, but it ought  to greatly stiffen
      the fork to side loads. Naturally, it would need to be  tapered and ground
      off just above the axle bolt.
      >   
      >  Paul R     (Nose gear? We don' need no esteenkin' nose  gear!)
      >  
      
      
      Don't ask me about redesign issues. I don't know nothin' about design.
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=269721#269721
      
      
Message 23
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  | 
      
      
| Subject:  | Fw: Nose fork failure | 
      
      
      ----- Original Message ----- 
      From: Bill Naumuk 
      Sent: Tuesday, October 27, 2009 6:33 PM
      Subject: Nose fork failure
      
      
      All-
          Before you even think of mods to the Zenith nose fork, look at the 
      Sherman tanks of the industry. Students have been beating the shit out 
      of C-150s and C-172s for fifty years and their nose gear rarely falls 
      off. What's the big difference?
                                                     do not archive
      Bill Naumuk
      Townville, Pa.
      HDS N601MG/Corvair 95%
      
Message 24
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  | 
      
      
| Subject:  | Re: Nose wheel fork failure | 
      
      
      I cannot help wondering what piece of the a/c would have failed if the forks 
      had not given way?  Would the leg have bent, or been torn from he firewall? 
      How many 601s have bent the fork from the hundreds flying today?
      Think about it, folks.  Chris knows what he is doing.
      Dave Austin  601HDS - 912 
      
      
Message 25
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| Subject:  | Re: Nose wheel fork failure | 
      
      
      Dave
      Chris knows what he is doing. ?? Maybe Chris H knows what he is doing? My wife
      often says I don't know what I am doing.. But I am Chris S..
      
      Its morning here Down Under
      Chris S.
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=269739#269739
      
      
Message 26
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| Subject:  | Re: Nose wheel fork failure | 
      
      
      G'Day Chris,
      Pom here in Canada.
      My 1993 601 (not me) bent the fork rather quickly, so I fitted the doubler. 
      But by then I'd managed to learn to keep the nosewheel off the ground until 
      just enough elevator influence is left to lower it to the runway with NO 
      brakes on.  I was glad the fork had bent.  Good lesson.
      
      Dave Austin  601HDS - 912 
      
      
Message 27
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      _http://www.youtube.com/watch?v=Ocq2UBkyzFI_ 
      (http://www.youtube.com/watch?v=Ocq2UBkyzFI) 
      
Message 28
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| Subject:  | Re: Nose wheel fork failure | 
      
      
      
      Gig Giacona wrote:
      > Was the wheel bent to the left by any chance?
      > 
      > The reason I asked is that I've seen two fast taxi accidents in my 30 years of
      flying where pilots tried to "hit the brakes" buy slamming down on the left
      rudder.
      To the right,it bent from the radius at the top.Left hand side of fork rubbing
      the ground and the right side bent up towards the nose leg.The nose leg held on
      very well and it bent about 5 deg  250mm up from the base,base plate twisted
      about 5mm and the brunt was taken by the structure aft of the lower bearing support.Cheers
      T87
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=269749#269749
      
      
Message 29
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| Subject:  | Jabiru USA 3300 engine mount NOT to Specs | 
      
      
      Started the repair on the bent/cracked engine mount and during the straightening
      process it broke off at the lower mid point at the intersection of tubes 7 &
      6.On measuring the wall thickness it came to 0.035" and the drawings called for
      0.058"  [6-JE-1] This is now the second engine mount supplied with the use
      of incorrect thickness tubing/plates.What is happening to quality control??????
      Jab USA has to get rid of the person welding these mounts.Lucky or unlucky as
      the case may be, if it wasn't for the nose wheel collapse the bloody engine
      might have fallen off.Cheers T87
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=269775#269775
      
      
Message 30
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| Subject:  | Re: Nose wheel fork failure | 
      
      
      Just remember to set the rudder cable tension with no weight on the  
      nose wheel. Because the strut angles backwards at the top, tension on  
      the rudder cables is reduced when the strut is compressed under load.
      
      > >
      >
      > Hi Gig, Yes the gear was reversed and the doubler was installed.I'm  
      > now wondering if the lower bearing mod which allows smoother  
      > rotation [less friction] may have contributed?? Is the high friction  
      > an issue during flight?? I'll now properly go back to specs Cheers T87
      >
      
      -- 
      Bryan Martin
      N61BM, CH 601 XL,
      RAM Subaru, Stratus redrive.
      do not archive.
      
      
Message 31
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| Subject:  | Re: Jabiru USA 3300 engine mount NOT to Specs | 
      
      
      How are they (Jab USA) about replacing factory defective parts?
      Chuck
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=269787#269787
      
      
Message 32
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| Subject:  | Re: Jabiru USA 3300 engine mount NOT to Specs | 
      
      
      
      chuck960 wrote:
      > How are they (Jab USA) about replacing factory defective parts?
      > Chuck
      The first one no problem, waiting a response for the second
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=269788#269788
      
      
Message 33
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| Subject:  | Re: Jabiru USA 3300 engine mount NOT to Specs | 
      
      
      My 3300 motor mount placed the engine at the wrong angle. They replaced it.
      I received an oil cooler with the threads pre-striped. They replaced that
      too.
      
      -- Craig
      
      -----Original Message-----
      From: owner-zenith601-list-server@matronics.com
      [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of chuck960
      Sent: Tuesday, October 27, 2009 10:24 PM
      Subject: Zenith601-List: Re: Jabiru USA 3300 engine mount NOT to Specs
      
      
      How are they (Jab USA) about replacing factory defective parts?
      Chuck
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=269787#269787
      
      
 
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