Today's Message Index:
----------------------
 
     1. 04:24 AM - Re: Flying Times (The Minearts)
     2. 06:32 AM - Re: NTSB letter and flutter. (Gig Giacona)
     3. 07:24 AM - Re: Re: NTSB letter and flutter. (Paul Mulwitz)
     4. 08:54 AM - Re: Additional NTSB Documents (Stephen Smith)
     5. 09:15 AM - Re: Flying Times (KC7HFA)
     6. 11:10 AM - Re: Re: Additional NTSB Documents (Terry Turnquist)
     7. 12:51 PM - Re: Additional NTSB Documents (Sabrina)
     8. 12:54 PM - Re: Re: Additional NTSB Documents (Greg Cox)
     9. 04:13 PM - rear spar reinforcement (paul baker)
    10. 04:26 PM - Re: Additional NTSB Documents (sonar1@cox.net)
    11. 08:09 PM - Re: Additional NTSB Documents (John Smith)
 
 
 
Message 1
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| Subject:  | Re: Flying Times | 
      
      
      N164SM has been flown approximately 10 of her first 18 hours this year, 
      since 7/30 has been down for installation of a Gold Oil system and Weseman 
      5th Bearing kit, now ready to resume flying.
      Steve Mineart
      CH-601XL/ WW Corvair 
      
      
Message 2
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| Subject:  | Re: NTSB letter and flutter. | 
      
      
      
      psm(at)att.net wrote:
      > 
      > 
      >  The letter itself says:  "It appears . . .flutter . . . likely source".  This
      is a country mile away from a statement that flutter caused the accidents. 
      It is merely a conjecture that is presented for further consideration and testing.
      > 
      >  Paul
      >  XL awaiting engineering changes
      > 
      >  -
      
      
      Well the same letter also said this, "There is substantial circumstantial evidence
      that flutter occurred in some, if not all, of the above-cited accidents."
      Which about a city inch from saying flutter was the cause.
      
      --------
      W.R. "Gig" Giacona
      601XL Under Construction
      See my progress at www.peoamerica.net/N601WR
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=270102#270102
      
      
Message 3
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  | 
      
      
| Subject:  | Re: NTSB letter and flutter. | 
      
      
      It is an unfortunate truth that there are many different ways to 
      interpret complex statements in our language.  For people whose 
      reading is primarily entertainment/literature or newspaper articles 
      it is useful to ignore many of the words in each sentence to get the 
      core meaning.  In technical writings this will lead you down the wrong path.
      
      If you ignore the qualification that the "Evidence" is substantial 
      and circumstantial in "substantial circumstantial evidence" and you 
      already hold the belief that flutter is behind the accidents then 
      that statement can be comforting.  However, if the writer really 
      believed there was enough evidence to establish the fact he would not 
      have used the qualifications of "Substantial" and "Circumstantial" in 
      his statement.  This removes his assertion two different times from a 
      direct statement..  He is really saying (in technical jargon) flutter 
      is a candidate for the cause of the accidents.  However there is no 
      actual evidence but there is circumstantial suggestion that supports 
      this notion.  In addition, the circumstantial evidence isn't really 
      consistent but only somewhat supporting the notion which means it is 
      substantial rather than convincing.  He further reduces the 
      confidence by referring to "Some" of the accidents instead of "All" of them.
      
      Just like the opening paragraph of the letter, the writer uses two 
      qualifying phrases to limit his confidence in the statement that 
      flutter is behind the accidents.  Once again the statement is an 
      argument for further study rather than a definitive assertion.
      
      I have heard comments that the ZBAG group reached the conclusion that 
      flutter was the cause of all the problems with Zodiac XLs and somehow 
      got the NTSB to consider this conclusion.  For them, the NTSB letter 
      can provide support for their conclusion.  For someone who carefully 
      reads the NTSB letter without already being convinced of the flutter 
      argument the letter says just the opposite thing.  It allows for the 
      possibility that flutter is the cause but carefully refrains from 
      actually supporting that conclusion.
      
      What the NTSB letter is crystal clear about - with no qualifying 
      language at all - is that there have been a lot of fatal accidents 
      and the fleet should be grounded.
      
      Paul
      XL awaiting engineering changes
      
      At 06:31 AM 10/30/2009, you wrote:
      >psm(at)att.net wrote:
      > >  The letter itself says:  "It appears . . .flutter . . . likely 
      > source".  This is a country mile away from a statement that flutter 
      > caused the accidents.  It is merely a conjecture that is presented 
      > for further consideration and testing.
      > >
      > >  Paul
      > >  XL awaiting engineering changes
      > >
      > >  -
      >
      >Well the same letter also said this, "There is substantial 
      >circumstantial evidence that flutter occurred in some, if not all, 
      >of the above-cited accidents." Which about a city inch from saying 
      >flutter was the cause.
      
      
Message 4
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  | 
      
      
| Subject:  | Re: Additional NTSB Documents | 
      
      
      Interesting information.  The location of failure is for sure a weak spot on the
      wing.  I noted this weakness before my plane even flew.  I always thought it
      odd that such a large hole would be placed in a critical component but I figured
      someone knew that it was OK; maybe not...
      
      The PDFs are careful not to say the deformation occurred in flight.  They 
      even suggest that the deformation may have occurred on impact.  However 
      should the deformation occur in flight the aileron and flap would lock 
      together so that the aileron would no longer move.  A crash would result 
      without a doubt.
      
      I have looked at the PDFs three times.  I conclude that if the NTSB knew 
      what the deformation "meant" in the crash investigation, they would say 
      something more definitive. I think this is a symptom, not a cause; probably 
      not interesting nor an area to fix on our planes.  I would not fault anyone 
      for adding a bit a aluminum in that spot to make it stronger however.  I 
      wonder what the 650 looks like in this area.
      
      Steve
      
      --------
      Steve Smith
      N601WF
      Zenair Zodiac XL
      Jabiru 3300 
      600+ hours
      Sensenich composite - ground adjustable
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=270120#270120
      
      
Message 5
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  | 
      
      
| Subject:  | Re: Flying Times | 
      
      
      I've put on 26 hours since March 2009.  The flight down to Quality Sport Planes
      (in Cloverdale Ca) fly-in this October was great!
      
      --------
      Ron Asbill
      N601ZX - CH-601 XL
      Jabiru 3300
      Completed and Flying!~
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=270128#270128
      
      
Message 6
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  | 
      
      
| Subject:  | Re: Additional NTSB Documents | 
      
      This is what I did to beef up that area. I'm not advocating this for anyone else..use
      your own discretion.Terry Turnquist
      
      
      ----- Original Message ----
      From: Stephen Smith <sRoydSmith@hotmail.com>
      Sent: Fri, October 30, 2009 10:54:17 AM
      Subject: Zenith601-List: Re: Additional NTSB Documents
      
      
      Interesting information.  The location of failure is for sure a weak spot on the
      wing.  I noted this weakness before my plane even flew.  I always thought it
      odd that such a large hole would be placed in a critical component but I figured
      someone knew that it was OK; maybe not...
      
      The PDFs are careful not to say the deformation occurred in flight.  They 
      even suggest that the deformation may have occurred on impact.  However 
      should the deformation occur in flight the aileron and flap would lock 
      together so that the aileron would no longer move.  A crash would result 
      without a doubt.
      
      I have looked at the PDFs three times.  I conclude that if the NTSB knew 
      what the deformation "meant" in the crash investigation, they would say 
      something more definitive. I think this is a symptom, not a cause; probably 
      not interesting nor an area to fix on our planes.  I would not fault anyone 
      for adding a bit a aluminum in that spot to make it stronger however.  I 
      wonder what the 650 looks like in this area.
      
      Steve
      
      --------
      Steve Smith
      N601WF
      Zenair Zodiac XL
      Jabiru 3300 
      600+ hours
      Sensenich composite - ground adjustable
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=270120#270120
      
      
            
      
Message 7
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  | 
      
      
| Subject:  | Re: Additional NTSB Documents | 
      
      
      With respect to 6-W-7,
      
      I drilled a 25mm aileron control rod hole rather than a 38mm hole.
      
      I drilled the 25mm hole 100mm outboard of RR7 rather than 92mm
      
      I placed the BOTTOM (not the center) of the hole 20mm from the lower edge.
      
      With respect to 6-W-6,
      
      I drilled the Aileron Bellcrank support pivot hole 24 mm from the lower surface,
      rather than 20. I used 1 1/4" rather than 1" angle. 
      
      This bellcrank support then rests on an .040 doubler rather than directly on the
      rib.
      
      If you center a 38mm diameter hole 20mm from the bottom, per plans, you have compromised
      the rear spar.
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=270149#270149
      
      
Message 8
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  | 
      
      
| Subject:  | Re: Additional NTSB Documents | 
      
      
      The rear spar on a CH650 has this hole positioned 92mm outboard of RR#7 and
      20mm up from the bottom radius. The hole is 38mm OD and therefore we have
      2mm edge distance to the bottom radius and is 36% of the 106m rear spar web.
      Is it necessary that this hole be so large or could it be reduced?
      
      
      Greg Cox
      Zenith Zodiac CH650, VH-ZDC
      Sydney, Australia (Cecil Hills)
      
      -----Original Message-----
      From: owner-zenith601-list-server@matronics.com
      [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of Stephen
      Smith
      Sent: Saturday, 31 October 2009 2:54 AM
      Subject: Zenith601-List: Re: Additional NTSB Documents
      
      <sRoydSmith@Hotmail.com>
      
      Interesting information.  The location of failure is for sure a weak spot on
      the wing.  I noted this weakness before my plane even flew.  I always
      thought it odd that such a large hole would be placed in a critical
      component but I figured someone knew that it was OK; maybe not...
      
      The PDFs are careful not to say the deformation occurred in flight.  They 
      even suggest that the deformation may have occurred on impact.  However 
      should the deformation occur in flight the aileron and flap would lock 
      together so that the aileron would no longer move.  A crash would result 
      without a doubt.
      
      I have looked at the PDFs three times.  I conclude that if the NTSB knew 
      what the deformation "meant" in the crash investigation, they would say 
      something more definitive. I think this is a symptom, not a cause; probably 
      not interesting nor an area to fix on our planes.  I would not fault anyone 
      for adding a bit a aluminum in that spot to make it stronger however.  I 
      wonder what the 650 looks like in this area.
      
      Steve
      
      --------
      Steve Smith
      N601WF
      Zenair Zodiac XL
      Jabiru 3300 
      600+ hours
      Sensenich composite - ground adjustable
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=270120#270120
      
      
Message 9
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  | 
      
      
| Subject:  | rear spar reinforcement | 
      
      After looking at the pictures of the wing failures, I am glad
      I made a simple reinforcement of the rear spar where the 
      pushrod goes through the spar.The hole is rather large and
      is very close to the bottom spar cap. I have flown 100 hrs
      so far this year and I always fly within the limitations of the
      airplane. After 61 years of flying I find It is best to read the
      book and do what it says.You can find the attachment at
      
      http:/members.cox.net/n601ge/drawings/rearspar.html
      
      It is well written and very easy to do.
                    
      paul baker cfi
      
Message 10
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  | 
      
      
| Subject:  | Re: Additional NTSB Documents | 
      
      
      I didn't like the looks of this hole when I built my 601, but didn't make any changes.
      I am actually happy that this inspector has followed up on this. Seems
      that this could be a problem especially with any quick aileron inputs with the
      piano-hinged ailerons. 
      This is certainly a lot easier to fix than  counter-weights on the ailerons. 
      The strength is in the top and bottom (like an I beam) so an extra plate on the
      top and bottom of the wing would be all that would be required.
      Fred Sanford...N9601....
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=270178#270178
      
      
Message 11
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  | 
      
      
| Subject:  | Re: Additional NTSB Documents | 
      
      I used the leftover outboard-rear spar cut-off to "double-up" the rear sp
      ar aileron rod hole area.- The holes do not need to be that large but the
      y need to be close to the bottom of the rear spars to clear the aileron rod
      s.=0A=0A=0A      
      
 
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