Zenith601-List Digest Archive

Wed 11/11/09


Total Messages Posted: 9



Today's Message Index:
----------------------
 
     0. 12:07 AM - List Fund Raiser (Matt Dralle)
     1. 04:43 AM - Zenith test results (mhubel)
     2. 05:05 AM - Re: Zenith test results "fractures or immediate" (fritz)
     3. 06:59 AM - XL center section strength (was: Zenith test results) (Peter Chapman)
     4. 07:15 AM - Grove gear (BobbyPaulk@comcast.net)
     5. 09:20 AM - Re: Grove gear (fritz)
     6. 01:04 PM - Re: 601XL down in Arkansas (swater6)
     7. 04:53 PM - Re: Zenith 601/650 Upgrades, Grove Gear Mod (Rick Lindstrom)
     8. 08:53 PM - Re: Zenith test results "fractures or immediate" (Ron Lendon)
 
 
 


Message 0


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    Time: 12:07:25 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: List Fund Raiser
    Dear Listers, Just a reminder that November is the Matronics Email List Fund Raiser month. There are some very nice incentive gifts to choose from as well! Please make your Contribution today: http://www.matronics.com/contribution Thank you! Matt Dralle Matronics Email List Administrator


    Message 1


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    Time: 04:43:35 AM PST US
    Subject: Zenith test results
    From: "mhubel" <mhubel@nemon.com>
    I wonder if anyone has a different reading on this. It seems that the only weak point anyone could really point out from the tests that Zenith had done was that at 6+G force, the main wing bolts and their holes were damaged although none failed. With all the upgrade issues, shouldn't this be addressed? One could use higher grade bolts and a steel doubler plate or thick washers under the bolts. Then a much higher torque could be used and more of the stress could be transferred to the surface of the spar itself. Does anyone know what the difference in strength numbers would be for this arrangement? -------- Mark Hubelbank N708HU CH601XL Jabiru 3300 Rotec TBI 40 carb Sensenich ground adj prop. 41 hr TAF Read this topic online here: http://forums.matronics.com/viewtopic.php?p=272293#272293


    Message 2


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    Time: 05:05:08 AM PST US
    From: "fritz" <klondike@megalink.net>
    Subject: Re: Zenith test results "fractures or immediate"
    food for thought---- regardless of why the XL had wing failures, whether it was from "aileron flutter", incorrect design or what have you-----------Has any mention to the wing failures being "immediate" ( meaning one minute your wings are 100% fine and the next you have a failed wing) or is the failure caused by a build of "fractures" occuring in the wing over a given period of time caused by different circumstances? Therefore, could there be structure damage "fractures" to wings to those airplanes that have been flying? Fritz-------- do not archive ----- Original Message ----- From: "mhubel" <mhubel@nemon.com> Sent: Wednesday, November 11, 2009 7:42 AM Subject: Zenith601-List: Zenith test results > > I wonder if anyone has a different reading on this. It seems that the only > weak point anyone could really point out from the tests that Zenith had > done was that at 6+G force, the main wing bolts and their holes were > damaged although none failed. > > With all the upgrade issues, shouldn't this be addressed? One could use > higher grade bolts and a steel doubler plate or thick washers under the > bolts. Then a much higher torque could be used and more of the stress > could be transferred to the surface of the spar itself. > > Does anyone know what the difference in strength numbers would be for this > arrangement? > > -------- > Mark Hubelbank > N708HU > CH601XL > Jabiru 3300 > Rotec TBI 40 carb > Sensenich ground adj prop. > 41 hr TAF > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=272293#272293 > > >


    Message 3


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    Time: 06:59:46 AM PST US
    From: Peter Chapman <pchap@primus.ca>
    Subject: XL center section strength (was: Zenith test results)
    At 07:42 11-11-09, you wrote: >I wonder if anyone has a different reading on this. It seems that >the only weak point anyone could really point out from the tests >that Zenith had done was that at 6+G force, the main wing bolts and >their holes were damaged although none failed. Technically that meets the specs. At Ultimate load, permanent deformation is allowed. The plane can get bent but has to stay together. Whether one wants to see more margin in that area, that's another matter. (As you brought up.) Mind you, there is some beefing up in the "ZU" upgrade package. I'm hazy on how all the spar and center section parts fit together, but there are doublers added to the spar roots, and to the center section spar where it joins the wing spars. Also, a few extra bolts hold those doublers on, and the main wing spar bolts are lengthened. So the bolts will have loads distributed across a greater area which may help. Peter Chapman Toronto, ON 601 HDS / 912 / C-GZDC


    Message 4


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    Time: 07:15:15 AM PST US
    From: BobbyPaulk@comcast.net
    Subject: Grove gear
    Rick, i would be interested in the Grove gear for 2 reasons. I installed my gear per the picture in the instructions which was wrong and it put my CG to far aft at low fuel and heavy load. i would like to get the lighter gear and move the CG in relation to the wheels so i could rotate sooner and hold the nose off on landing. picking up 15 lbs would be secondary. do you know what is involved in changing out the gear and what parts will be needed & $$. is it a simple swap out? is the bolt holes for the axles pre drilled. thanks bobby do not archive!


    Message 5


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    Time: 09:20:58 AM PST US
    From: "fritz" <klondike@megalink.net>
    Subject: Re: Grove gear
    Rick--- isn't your explanation backwards (opposite) from what you want to accomplish? Fritz do not archive ----- Original Message ----- From: BobbyPaulk@comcast.net To: zenith601-list@matronics.com Sent: Wednesday, November 11, 2009 10:13 AM Subject: Zenith601-List: Grove gear Rick, i would be interested in the Grove gear for 2 reasons. I installed my gear per the picture in the instructions which was wrong and it put my CG to far aft at low fuel and heavy load. i would like to get the lighter gear and move the CG in relation to the wheels so i could rotate sooner and hold the nose off on landing. picking up 15 lbs would be secondary. do you know what is involved in changing out the gear and what parts will be needed & $$. is it a simple swap out? is the bolt holes for the axles pre drilled. thanks bobby do not archive!


    Message 6


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    Time: 01:04:50 PM PST US
    Subject: Re: 601XL down in Arkansas
    From: "swater6" <waters.scott@comcast.net>
    FYI- http://www.ntsb.gov/ntsb/brief.asp?ev_id 091107X34009&key=1 NTSB Identification: CEN10FA042 14 CFR Part 91: General Aviation Accident occurred Friday, November 06, 2009 in Agnos, AR Aircraft: ZENITH AIRCRAFT CO ZODIAC 601, registration: N538CJ Injuries: 1 Fatal. This is preliminary information, subject to change, and may contain errors. Any errors in this report will be corrected when the final report has been completed. On November 6, 2009, approximately 1100 central standard time, a Zenith Aircraft Company Zodiac 601XL, N538CJ, experimental light sport airplane, was destroyed when it impacted terrain, following an in-flight breakup 1.5 miles south of Agnos, Arkansas. Visual meteorological conditions prevailed at the time of the accident. The personal flight was being conducted under the provisions of Title 14 Code of Federal Regulations Part 91 without a flight plan. The sport pilot was fatally injured. The cross-country flight departed Sharp County Regional Airport (KCVK), Ash Flat, Arkansas, approximately 0930. According to the Arkansas State Police, the pilot departed KCVK approximately 0930 and was en route, either to Flippin or Mountain View, Arkansas, with the intention of returning to KCVK no later than 1200. A local rancher located the wreckage in a field approximately 1230. The debris field was scattered over 600 feet on a magnetic bearing of 35 degrees. The right wing assembly initiated the debris field, coming to rest in a pond. The left wing assembly came to rest approximately 200 feet from the right wing. The left wing spar, left wing fuel tank, various cockpit items, and personal effects were located in the debris field. The fuselage, empennage, engine, and propeller assembly came to rest, inverted, approximately 600 feet from the right wing. There were no ground scars identified between the right wing and the main wreckage that could be associated with the left or right wing, empennage, or fuselage. The wreckage was recovered and relocated to a facility in Clinton, Arkansas, for further examination. -------- 601 XL kit N596SW reserved Tail, control surfaces and both wings complete. Now working on fuselage www.scottwaters.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=272354#272354


    Message 7


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    Time: 04:53:36 PM PST US
    From: Rick Lindstrom <tigerrick@mindspring.com>
    Subject: Re: Zenith 601/650 Upgrades, Grove Gear Mod
    Hi, Gang! I just had a good conversation with Sebastien at Zenith, and got a bit more information that might be helpful when making decisions about the upcoming upgrades to the Zenith 601/650 series. First, Sebastien estimates that the full upgrade kit will run approximately $300, not including shipping. This represents Zenith's costs in materials alone, including hardware. Second, Zenith estimates that the net weight increase will average between 5 and 6 pounds, once the old fasteners are removed, new components are installed, and new fasteners are replaced. Third, they've already started a blog with photos and video on "how to" accomplish the upgrade. As you can imagine, this is an ongoing work in progress, so it's being updated on a periodic basis. And yes, you can post your comments to Zenith as well. Here'e the link: http://www.zenith.aero/profiles/blogs/installing-the-upgrade-package Personally speaking, 5 or 6 pounds is a lot less than I was imagining after looking at the drawings, so maybe there's a bit less pressure to install the lighter weight Grove gear. On the other hand, I can't think of a better time to do it and get 10 more pounds of useful load, so I'm going to keep looking into the logistics of a group buy. As has been posted previously here, the Grove gear lists for $1347, and gun drilled brake lines adds another $100 per gear leg. Robbie Grove said we could expect a 10 to 15 percent discount off of list if we got 10 or so buyers together. Don't forget that installing the Grove gear requires an adapter block to allow the narrower Grove gear to fit snugly in the existing gear channel, and this is manufactured by Zenair in Canada. I missed talking to them about cost and availability earlier today, but will follow up tomorrow. Frankly, I think this is all good news from Zenith, and they deserve a lot of credit for delivering an enhancement that really strengthens the airframe, and will give us enhanced peace of mind while flying. Kudos to Chris and sons for stepping up to the challenge, and keeping the cost down to a bare minimum. And before I forget, a big THANK YOU! to all of the veteran and current servicemen and women in our Zenith family! Without their sacrifices, we would not have the freedoms we take for granted today. Building and flying your own airplane would be nothing more than a fanciful dream... Rick Lindstrom Zenvair 601 N42KP ...and proud parent of a US Marine.


    Message 8


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    Time: 08:53:18 PM PST US
    Subject: Re: Zenith test results "fractures or immediate"
    From: "Ron Lendon" <rlendon@comcast.net>
    There very well could be if the airframe has been stressed beyond its limits. -------- Ron Lendon, Clinton Township, MI WW Corvair with Roy's Garage 5th bearing Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Corvair Engine Prints: http://home.comcast.net/~rlendon/site/ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=272400#272400




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