Today's Message Index:
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1. 07:18 AM - Re: Aileron balance weights (dalemed)
2. 10:39 AM - Re: Re: Aileron balance weights (Craig Payne)
3. 11:36 AM - Re: Re: Aileron balance weights (Paul Mulwitz)
4. 12:01 PM - Re: Re: Aileron balance weights (Jim Belcher)
5. 12:13 PM - Re: Re: Aileron balance weights (Randy L. Thwing)
6. 03:19 PM - Re: Aileron balance weights (PatrickW)
7. 04:02 PM - Re: Re: Aileron balance weights (Dave Austin)
8. 04:02 PM - Re: Re: Aileron balance weights (Scott E Bevier)
9. 04:12 PM - Re: Re: Aileron balance weights (Craig Payne)
10. 04:35 PM - Re: Aileron balance weights (Louie928)
11. 04:49 PM - Re: Re: Aileron balance weights (John Bolding)
12. 06:05 PM - Re: Aileron balance weights (601RX)
13. 09:08 PM - Re: Aileron balance weights (Louie928)
Message 1
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Subject: | Re: Aileron balance weights |
pbaker4(at)windstream.net wrote:
> I used lead on the inside of the tube to a depth of about 6 inches, then it
only took a couple of plates to completely
> balance the control. then I widened the opening in the rear
> spar just a little bit. now if needed I can simply slide the
> balance tube with weights on, no need for an inspection
> plate. The wings are on and everything is hooked up .I will
> be flying this week after a final weight and balance is done.
>
I was thinking of a similar approach but hadn't thought about putting lead inside
the square tube. How did you do that?
--------
Dale
Flying Cessna 170B
Building Zenith CH650
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=289906#289906
Message 2
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Subject: | Re: Aileron balance weights |
Lead has a very low melting point. I recall as a kid melting some old lead
plumbing fittings on a Coleman stove. But I would try hard to avoid any
fumes.
-- Craig
-----Original Message-----
From: owner-zenith601-list-server@matronics.com
[mailto:owner-zenith601-list-server@matronics.com] On Behalf Of dalemed
Sent: Wednesday, March 10, 2010 7:18 AM
Subject: Zenith601-List: Re: Aileron balance weights
pbaker4(at)windstream.net wrote:
> I used lead on the inside of the tube to a depth of about 6 inches, then
it only took a couple of plates to completely
> balance the control. then I widened the opening in the rear spar
> just a little bit. now if needed I can simply slide the balance tube
> with weights on, no need for an inspection plate. The wings are on
> and everything is hooked up .I will be flying this week after a
> final weight and balance is done.
>
I was thinking of a similar approach but hadn't thought about putting lead
inside the square tube. How did you do that?
--------
Dale
Flying Cessna 170B
Building Zenith CH650
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=289906#289906
Message 3
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Subject: | Re: Aileron balance weights |
Hi guys,
I used to make, and sell, lead bullets in days gone by . . .
Lead melts around 700 degrees F. This is easily done on any kitchen stove
using a cast iron pan. I don't think it creates any vapor at temperatures
you can make with normal equipment so the fumes are not a problem.
On the other hand, if you get your lead from the junk yard it is covered
with all sorts of stuff that will create an unpleasant aroma when heated to
700 degrees.
Don't use an aluminum pot for this - it will melt and damage your stove.
Aluminum melts under 1000 degrees F.
For comparison, steel melts around 2000 degrees, and iron around 5000.
I wouldn't worry about melting the aluminum tube when pouring lead into it
since you will do this at close to 700 degrees. If you already have a bolt
or pin going thru the middle of the tube the lead will be held in place when
it hardens.
On my first aileron I only needed 4 of the steel plates to balance the whole
thing. This might be equivalent to a very small amount of lead. The
problem I see with the lead weights is mostly figuring out how much lead to
use before pouring it.
Good luck,
Paul
XL - installing upgrade kit
-----Original Message-----
From: owner-zenith601-list-server@matronics.com
[mailto:owner-zenith601-list-server@matronics.com] On Behalf Of Craig Payne
Sent: Wednesday, March 10, 2010 9:49 AM
Subject: RE: Zenith601-List: Re: Aileron balance weights
Lead has a very low melting point. I recall as a kid melting some old lead
plumbing fittings on a Coleman stove. But I would try hard to avoid any
fumes.
-- Craig
-----Original Message-----
From: owner-zenith601-list-server@matronics.com
[mailto:owner-zenith601-list-server@matronics.com] On Behalf Of dalemed
Sent: Wednesday, March 10, 2010 7:18 AM
Subject: Zenith601-List: Re: Aileron balance weights
pbaker4(at)windstream.net wrote:
> I used lead on the inside of the tube to a depth of about 6 inches, then
it only took a couple of plates to completely
> balance the control. then I widened the opening in the rear spar
> just a little bit. now if needed I can simply slide the balance tube
> with weights on, no need for an inspection plate. The wings are on
> and everything is hooked up .I will be flying this week after a
> final weight and balance is done.
>
I was thinking of a similar approach but hadn't thought about putting lead
inside the square tube. How did you do that?
--------
Dale
Flying Cessna 170B
Building Zenith CH650
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=289906#289906
Message 4
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Subject: | Re: Aileron balance weights |
On Wednesday 10 March 2010 13:36:57 you wrote:
>
> Hi guys,
>
> I used to make, and sell, lead bullets in days gone by . . .
<snip>
The thing I do remember about lead is that it not only melts easily, it's easy
to spill. Boy, does it burn when it hits the skin!
--
=======================================
Jim B. Belcher
BS,MS Physics
A&P/IA
General Radio Telephone Certificate
Instrument Rated Pilot
Retired Aerospace Technical Manager
Semi-proficient Househusband
=======================================
Message 5
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Subject: | Re: Aileron balance weights |
do not archive
" The problem I see with the lead weights is mostly figuring out how much
lead to use before pouring it."
Maybe this will help:
Steel weighs .283 Lbs per cubic inch
Brass weighs .307 lbs. per cubic inch
Lead weighs .409 lbs. per cubic inch
Need a trick to remember this?
Note all weights are Chevy engine displacements!
Regards,
Randy, Las Vegas
Message 6
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Subject: | Re: Aileron balance weights |
Where do you buy lead these days...?
Patrick
N63PZ
--------
Patrick
XL/650/Corvair
N63PZ (reserved)
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=289962#289962
Message 7
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Subject: | Re: Aileron balance weights |
How about buying some lead shot at the gunsmith's and moulding it in epoxy
to the required shape.
Dave Austin
Message 8
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Subject: | Re: Aileron balance weights |
Bass Pro, and similar stores have all the lead you'll need.
Scott Bevier
601XL
-----Original Message-----
From: owner-zenith601-list-server@matronics.com
[mailto:owner-zenith601-list-server@matronics.com] On Behalf Of PatrickW
Sent: Wednesday, March 10, 2010 6:19 PM
Subject: Zenith601-List: Re: Aileron balance weights
Where do you buy lead these days...?
Patrick
N63PZ
--------
Patrick
XL/650/Corvair
N63PZ (reserved)
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=289962#289962
Message 9
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Subject: | Re: Aileron balance weights |
Spruce sells "aviation grade" 1/8th inch lead sheet :-)
-- Craig
-----Original Message-----
From: owner-zenith601-list-server@matronics.com
[mailto:owner-zenith601-list-server@matronics.com] On Behalf Of Scott E
Bevier
Sent: Wednesday, March 10, 2010 4:02 PM
Subject: RE: Zenith601-List: Re: Aileron balance weights
--> <ke4hrh@comcast.net>
Bass Pro, and similar stores have all the lead you'll need.
Scott Bevier
601XL
-----Original Message-----
From: owner-zenith601-list-server@matronics.com
[mailto:owner-zenith601-list-server@matronics.com] On Behalf Of PatrickW
Sent: Wednesday, March 10, 2010 6:19 PM
Subject: Zenith601-List: Re: Aileron balance weights
Where do you buy lead these days...?
Patrick
N63PZ
--------
Patrick
XL/650/Corvair
N63PZ (reserved)
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=289962#289962
Message 10
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Subject: | Re: Aileron balance weights |
Tire shops have used wheel weights that can be melted. It isn't pure lead and has
a few % of antimony in it to increase hardness.
--------
Louis W. Ott
601XL beginner Quick Build
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=289970#289970
Message 11
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Subject: | Re: Aileron balance weights |
Another spot is a plumbing supply outlet
LO&SLO John
----- Original Message -----
From: "PatrickW" <pwhoyt@yahoo.com>
Sent: Wednesday, March 10, 2010 5:19 PM
Subject: Zenith601-List: Re: Aileron balance weights
>
> Where do you buy lead these days...?
>
> Patrick
> N63PZ
>
> --------
> Patrick
> XL/650/Corvair
> N63PZ (reserved)
>
>
>
>
> Read this topic online here:
>
> http://forums.matronics.com/viewtopic.php?p=289962#289962
>
>
>
>
>
>
>
>
>
>
>
Message 12
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Subject: | Re: Aileron balance weights |
I thought that lead could cause corrosion on aluminum?
--------
Mike
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=289979#289979
Message 13
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Subject: | Re: Aileron balance weights |
601RX wrote:
> I thought that lead could cause corrosion on aluminum?
I don't think lead and aluminum together directly corrode, but contaminants and
water could get between the lead and bare aluminum and cause a problem.
--------
Louis W. Ott
601XL beginner Quick Build
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=289992#289992
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