Today's Message Index:
----------------------
 
     1. 08:27 AM - Sensenich prop for sale (rickpitcher)
     2. 08:28 AM - Re: Sensenich prop for sale (rickpitcher)
     3. 06:04 PM - Re: Aileron bellcrank wear? (Louie928)
     4. 06:44 PM - Re: Re: Aileron bellcrank wear? (Michel Therrien)
     5. 09:02 PM - Re: Re: Aileron bellcrank wear? (Terry Phillips)
     6. 09:40 PM - Re: Re: Aileron bellcrank wear? (Paul Mulwitz)
     7. 11:35 PM - Re: Aileron bellcrank wear? (Louie928)
 
 
 
Message 1
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| Subject:  | Sensenich prop for sale | 
      
      
      I have a like-new Sensenich 64 x 49 wood prop that I had on a 6 cylinder Jabiru
      3300 engine in a Zenith Zodiac. I think it was around $900 when I bought it new.
      I'd like to get $500 for it.
      
      I would prefer local pick-up in Lancaster, California.
      I still have the original shipping box, but UPS shipping would probably run
      around $100 because of the oversize length of the box.
      
      Rick Pitcher
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=301811#301811
      
      
Message 2
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| Subject:  | Re: Sensenich prop for sale | 
      
      
      Contact info:  email me at zodie@adelphia.net
      
      I have a like-new Sensenich 64 x 49 wood prop that I had on a 6 cylinder Jabiru
      3300 engine in a Zenith Zodiac. I think it was around $900 when I bought it new.
      I'd like to get $500 for it.
      
      I would prefer local pick-up in Lancaster, California.
      I still have the original shipping box, but UPS shipping would probably run
      around $100 because of the oversize length of the box.
      
      Rick Pitcher
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=301812#301812
      
      
Message 3
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  | 
      
      
| Subject:  | Re: Aileron bellcrank wear? | 
      
      
      I wondered the same thing when I saw the aileron bellcrank. I made different ones
      using a ball bearing for the pivot bearing and bronze bushings for the cable
      clevis attachments. The bearing and bushings are from Aircraft Spruce. The new
      bellcrank is a bit lighter than the original. The thickness is the same so
      the original attachments can be used with the holes drilled to fit the ball bearing
      ID.
      
      --------
      Louis W. Ott
      
      601XL beginner Quick Build
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=301858#301858
      
      
      Attachments: 
      
      http://forums.matronics.com//files/rightwingaileronbellcrankaccess_124.jpg
      http://forums.matronics.com//files/aileron_bellcrank_131.jpg
      
      
Message 4
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  | 
      
      
| Subject:  | Re: Aileron bellcrank wear? | 
      
      
      I cannot say for the aileron bearing.  However, it is certainly true for the upper
      rudder bearing on the HD model.  I made a new part after three years of flying.
      After removing the part, however, I did feel that the part was still safe
      (plenty of edge distance and no noticeable fluttering or vibration in flight).
      
      
      ----------------------------
      Michel Therrien CH601-HD, C-GZGQ
        http://mthobby.pcperfect.com/ch601
        http://pages.infinit.net/mthobby
      
      
Message 5
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| Subject:  | Re: Aileron bellcrank wear? | 
      
      
      Louie
      
      You are a true craftsman. You new bellcrank is a work of art. Do you have a 
      drawing of your design? It looks like a very good design improvement.
      
      I'm thinking that I will replace the nylon fairleads for the aileron 
      control cables with pulleys. My hope is to reduce the drag in the aileron 
      control system, and thereby improve the control harmony. This would not be 
      a possibility without aileron counterbalance, but with the counterbalance, 
      it should not present a problem. I'm wondering if anyone else has put in 
      pulleys?
      
      Terry
      
      
      At 06:04 PM 6/20/2010 -0700, you wrote:
      >I wondered the same thing when I saw the aileron bellcrank. I made 
      >different ones using a ball bearing for the pivot bearing and bronze 
      >bushings for the cable clevis attachments. The bearing and bushings are 
      >from Aircraft Spruce. The new bellcrank is a bit lighter than the 
      >original. The thickness is the same so the original attachments can be 
      >used with the holes drilled to fit the ball bearing ID.
      >
      >--------
      >Louis W. Ott
      >
      >601XL beginner Quick Build
      
      
      Terry Phillips
      ttp44~at~rkymtn.net
      Corvallis MT
      ZU-601XL/Jab 3300 s .. l .. o .. o .. w build kit - Tail & flaps are done;
      Upgrading wings & ailerons per the AMD Safety Directive
      http://www.mykitlog.com/N47TP/  
      
      
Message 6
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  | 
      
      
| Subject:  | Re: Aileron bellcrank wear? | 
      
      
      Hi Terry,
      
      Before you invest a lot of time and money in changing fairleads to pulleys,
      I think you should consider another aspect of the "Control Harmony" issue.
      
      The Zodiac XL has HUGE ailerons.  This means force applied to the control
      stick doesn't require much movement of the ailerons to produce roll torque.
      It also means the ailerons work quite well all the down to stall speed where
      most spam cans lose nearly all control effect.  I believe it is the geometry
      and size of the ailerons that makes them feel so stiff in flight rather than
      any drag in the control cables.
      
      Good luck,
      
      Paul
      
      XL fighting main spar rivet removal for the upgrade.
      
      
      -----Original Message-----
      From: owner-zenith601-list-server@matronics.com
      [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of Terry
      Phillips
      Sent: Sunday, June 20, 2010 8:38 PM
      Subject: Re: Zenith601-List: Re: Aileron bellcrank wear?
      
      
      Louie
      
      You are a true craftsman. You new bellcrank is a work of art. Do you have a 
      drawing of your design? It looks like a very good design improvement.
      
      I'm thinking that I will replace the nylon fairleads for the aileron 
      control cables with pulleys. My hope is to reduce the drag in the aileron 
      control system, and thereby improve the control harmony. This would not be 
      a possibility without aileron counterbalance, but with the counterbalance, 
      it should not present a problem. I'm wondering if anyone else has put in 
      pulleys?
      
      Terry
      
      
Message 7
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  | 
      
      
| Subject:  | Re: Aileron bellcrank wear? | 
      
      
      Hi Terry,
      I do have a drawing I made just to see if it would work. I Printed out a full size
      example and cut it out from cardboard. I can't remember if any slight changes
      were done when I cut it from aluminum. I don't think so. The drawing was done
      in Solidworks. I exported a .jpg file of the drawing so the quality isn't
      so great. The bronze bushings are Aircraft Spruce P/N FF303-01. Look under Hardware,
      Bushings. They are $0.19 each. Drill the bushing hole in the bellcrank
      slightly undersize and press in the bushing. The bellcrank bearing is Aircraft
      Spruce P/N BC4W10 (AN218-4). Look under Airframe parts, Bearings. It costs $18.95.
      This bellcrank doesn't require any changes to the normal mount and the geometry
      is the same as the Zenith bellcrank. Use a washer on top and bottom of
      the bearing to insure the bearing housing doesn't rub on the support when you
      tighten the bolt.
      
      I don't know how much drag the fairleads would add to the aileron movement. The
      cables don't move very far to give full travel. It'll be something I'll check
      when I connect the controls.
      
      BTW, the SS rivets work great. Thanks
      
      Louie
      
      
      Terry Phillips wrote:
      > Louie
      > 
      > You are a true craftsman. You new bellcrank is a work of art. Do you have a 
      > drawing of your design? It looks like a very good design improvement.
      > 
      > I'm thinking that I will replace the nylon fairleads for the aileron 
      > control cables with pulleys. My hope is to reduce the drag in the aileron 
      > control system, and thereby improve the control harmony. This would not be 
      > a possibility without aileron counterbalance, but with the counterbalance, 
      > it should not present a problem. I'm wondering if anyone else has put in 
      > pulleys?
      > 
      > Terry
      > 
      > 
      > At 06:04 PM 6/20/2010 -0700, you wrote:
      > 
      > > I wondered the same thing when I saw the aileron bellcrank. I made 
      > > different ones using a ball bearing for the pivot bearing and bronze 
      > > bushings for the cable clevis attachments. The bearing and bushings are 
      > > from Aircraft Spruce. The new bellcrank is a bit lighter than the 
      > > original. The thickness is the same so the original attachments can be 
      > > used with the holes drilled to fit the ball bearing ID.
      > > 
      > > --------
      > > Louis W. Ott
      > > 
      > > 601XL beginner Quick Build
      > > 
      > > 
      > 
      > 
      > Terry Phillips
      > ttp44~at~rkymtn.net
      > Corvallis MT
      > ZU-601XL/Jab 3300 s .. l .. o .. o .. w build kit - Tail & flaps are done;
      > Upgrading wings & ailerons per the AMD Safety Directive
      > http://www.mykitlog.com/N47TP/
      
      
      --------
      Louis W. Ott
      
      601XL beginner Quick Build
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=301885#301885
      
      
      Attachments: 
      
      http://forums.matronics.com//files/aileron_bellcrank_2d_406.jpg
      
      
 
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