Zenith601-List Digest Archive

Mon 07/11/11


Total Messages Posted: 19



Today's Message Index:
----------------------
 
     1. 07:45 AM - Gear (BobbyPaulk@comcast.net)
     2. 11:03 AM - Re: First Flight. (Don Honabach)
     3. 11:08 AM - Re: Gear (Paul Mulwitz)
     4. 11:13 AM - Re: First Flight. (Paul Mulwitz)
     5. 11:27 AM - Re: First Flight. (Don Honabach)
     6. 12:01 PM - Re: First Flight. (Paul Mulwitz)
     7. 12:04 PM - Re: Gear (Afterfxllc@aol.com)
     8. 12:20 PM - Re: First Flight. (Craig Payne)
     9. 12:34 PM - Re: First Flight. ()
    10. 03:06 PM - Jabiru 3300 cooling and noise (mhubel)
    11. 04:21 PM - Re: Jabiru 3300 cooling and noise (Paul Mulwitz)
    12. 05:12 PM - Re: Gear (Bryan Martin)
    13. 05:44 PM - Re: Gear (Paul Mulwitz)
    14. 05:52 PM - Re: Jabiru 3300 cooling and noise (Mark Hubelbank)
    15. 06:22 PM - Re: Jabiru 3300 cooling and noise (Paul Mulwitz)
    16. 06:32 PM - Re: Jabiru 3300 cooling and noise (Jeff Davidson)
    17. 07:27 PM - Re: Gear (zodiac601)
    18. 08:14 PM - Re: Re: Gear (Paul Mulwitz)
    19. 11:47 PM - Re: Re: Gear (Afterfxllc@aol.com)
 
 
 


Message 1


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    Time: 07:45:24 AM PST US
    From: BobbyPaulk@comcast.net
    Subject: Gear
    Paul I built my 601 with the gear flat side forward. The CG was o.k. normally but with a passenger and light fuel the CG would go to far aft. ( you might check that on your A/C ). CG goes aft as fuel is burned. With a 200 pounder in the right seat I would have to land with about 14 gal. of fuel to stay in range. I also did not like having to get over 50 mph before lifting the nose. The nose would also slam down with the CG forward ( full fuel ). I turned it around and it made all the difference in the world. I can hold the nose off on landing, raise it on T.O. and let the plane fly itself off when it gets ready. The CG is also better - I can not aft load it out of range without going over gross - which I do not do. The prototype photos in our kit showed the gear flat side forward so that is how we installed it on two aircraft. We both have turned them around when doing the "B mod". much, much better. Bobby 120.4 hrs. 601 "B" 3300 Jab.


    Message 2


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    Time: 11:03:47 AM PST US
    From: Don Honabach <don.honabach@pcperfect.com>
    Subject: First Flight.
    Paul, >> I found it difficult to hold the Zodiac in the exact attitude I wanted. On my 601HDS, I found that it was sensitive to altitude changes as well. One thing I noticed is that the stick is very easy to bias with your hand. In all fair weather cases, whenever altitude hold is an issue for me, I always find that I'm pushing or pulling the stick and not noticing since the controls are so light. I've eventually found that steering with my hand holding the bottom part of the Y leads to super easy altitude holds, as does just using my finger tips ... Congrats on your first flight!!! Don -----Original Message----- From: owner-zenith601-list-server@matronics.com [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of Paul Mulwitz Sent: Saturday, July 09, 2011 5:59 PM Subject: Re: Zenith601-List: First Flight. Hi Ron, Yes, it was worth all the difficulties. I flew a plane today that would have never existed if not for my efforts over the last six years. That makes it the longest project I have ever done. (Well, I've managed to stay married to the same woman for 41 years . . .) I can't really say how the Zodiac compares to the Echo. Today's flight was not my best. The turbulence and my lack of familiarity with the actual plane meant it was a pretty sloppy flight - at least by my standards. In the large scheme of things I guess the two planes are very similar. I'll try to do a detailed analysis of differences I noticed. It took considerably more runway to get into the air than the Echo takes, and still the nose jumped up rather than a nice smooth transition from rolling down the runway to a nice climb profile. Takeoff (with flaps) in the Echo is a matter of smoothly adding power and rotating as soon as the power is in. With just one person it lifts off in around 300 feet of ground roll. I would estimate the runway needed today to be closer to 600 feet in the same configuration and with a lot more horsepower available. One noticeable difference is the position of the main gear. The Echo has the main gear located nearer to the CG than the Zodiac does. On landing it is very easy to keep the Echo's nose gear in the air until almost stopped. Holding the nose up after landing the Zodiac was a lot harder. I managed to do it for a few yards (maybe 20 or so) but the nose really wants to come down. I think this has a lot to do with the low wing vs. high wing configuration. If the main gear were in the same relative place on the Zodiac then stepping on the step to climb up on the wing would cause the tail to hit the ground. I've seen some designs that deal with this problem by putting the step in front of the wing instead of behind it. I think the Zodiac has a higher climb rate. This is only a guess since the incorrect tachometer kept me from using full throttle and having consistent power. A Jabiru powered Zodiac should climb a lot faster than a Rotax powered Echo. There is 30 percent more power available to convert to climb rate. Visibility of the surrounding area is much better in the Zodiac. The bubble canopy means everything above the horizon is easy to see and only the wings and nose interfere with the view downward. In the Echo you sit with your head at the same level as the wing roots. That means you can't see much of anything to the side because the wings are in the way. You really need to roll right to look for traffic before making a left turn in the Echo. This is not an issue in the Zodiac. I found it difficult to hold the Zodiac in the exact attitude I wanted. This is just probably a "Training" issue. I also had difficulty doing turns at the bank angle I wanted. I tended to roll too steeply into the turn. Oh . . . and the Jabiru sounds so much better than the Rotax engine. It starts smoothly while the whole world shakes and rattles when starting a Rotax. After you get it going, the Rotax seems to have a significant ancestry in the sewing machine community while the Jabiru sounds just great. Of course, this is just my opinion and I am certainly biased. I suspect I will be able to do a much better comparison after I have logged a few more hours in the Zodiac - especially if I get a nice calm day to fly. Paul On 7/9/2011 5:20 PM, Ronald Steele wrote: > > Paul, Congratulations! > > I hope it was worth all the difficulties. > > So how does it fly compared to the Echo? Do you think the Echo > prepared you for first flight? > > Ron


    Message 3


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    Time: 11:08:53 AM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: Gear
    Hi Bobby, I'm confused. I thought the flat side forward moves the wheels forward. That way the wheels are closer to the CG and raising the nose should be easier. Did I miss something? I appreciate your story. Which engine do you have? Paul On 7/11/2011 7:42 AM, BobbyPaulk@comcast.net wrote: > Paul > I built my 601 with the gear flat side forward. The CG was o.k. > normally but with a passenger and light fuel the CG would go to far > aft. ( you might check that on your A/C ). CG goes aft as fuel is > burned. With a 200 pounder in the right seat I would have to land with > about 14 gal. of fuel to stay in range. I also did not like having to > get over 50 mph before lifting the nose. The nose would also slam down > with the CG forward ( full fuel ). I turned it around and it made all > the difference in the world. I can hold the nose off on landing, raise > it on T.O. and let the plane fly itself off when it gets ready. The CG > is also better - I can not aft load it out of range without going over > gross - which I do not do. The prototype photos in our kit showed the > gear flat side forward so that is how we installed it on two aircraft. > We both have turned them around when doing the "B mod". > much, much better. > > Bobby > 120.4 hrs. > 601 "B" > 3300 Jab. > * > > > *


    Message 4


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    Time: 11:13:43 AM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: First Flight.
    Thanks, Don. That sounds like good advice. When I had non-pilots try to fly the Tecnam I had I told them it was a 2 finger airplane. That tended to work quite well. I'm sure I will be fine with a few more hours. I am just paying the price now for not getting a checkout before flying my own plane. It was unreasonable for me to think I could just jump in and fly it like I was born in it. I don't feel like I had any safety issues to fix, just a lack of perfection on the first try. Paul On 7/11/2011 11:02 AM, Don Honabach wrote: > Paul, > >>> >> I found it difficult to hold the Zodiac in the exact attitude I wanted. > On my 601HDS, I found that it was sensitive to altitude changes as well. One thing I noticed is that the stick is very easy to bias with your hand. In all fair weather cases, whenever altitude hold is an issue for me, I always find that I'm pushing or pulling the stick and not noticing since the controls are so light. I've eventually found that steering with my hand holding the bottom part of the Y leads to super easy altitude holds, as does just using my finger tips ... > > Congrats on your first flight!!! > > Don


    Message 5


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    Time: 11:27:05 AM PST US
    From: Don Honabach <don.honabach@pcperfect.com>
    Subject: First Flight.
    Hey Paul, Where are you based? Probably too close to do your 40 hours and go to Oshkosh this year for you (???). Any thoughts on flying out next year? BTW, took me ~11 years to finish my 601HDS. I thought it was funny that you hinted that 6 years was a 'long time'. For me, you are Mr. Speedy ;-) I'm still trying to figure out how I managed to take a '400 hour' build time and stretch it to 11 years!!! Don -----Original Message----- From: owner-zenith601-list-server@matronics.com [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of Paul Mulwitz Sent: Monday, July 11, 2011 11:11 AM Subject: Re: Zenith601-List: First Flight. Thanks, Don. That sounds like good advice. When I had non-pilots try to fly the Tecnam I had I told them it was a 2 finger airplane. That tended to work quite well. I'm sure I will be fine with a few more hours. I am just paying the price now for not getting a checkout before flying my own plane. It was unreasonable for me to think I could just jump in and fly it like I was born in it. I don't feel like I had any safety issues to fix, just a lack of perfection on the first try. Paul On 7/11/2011 11:02 AM, Don Honabach wrote: > Paul, > >>> >> I found it difficult to hold the Zodiac in the exact attitude I wanted. > On my 601HDS, I found that it was sensitive to altitude changes as well. One thing I noticed is that the stick is very easy to bias with your hand. In all fair weather cases, whenever altitude hold is an issue for me, I always find that I'm pushing or pulling the stick and not noticing since the controls are so light. I've eventually found that steering with my hand holding the bottom part of the Y leads to super easy altitude holds, as does just using my finger tips ... > > Congrats on your first flight!!! > > Don


    Message 6


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    Time: 12:01:27 PM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: First Flight.
    Hi Don, I am indeed going to Oshkosh this year. I will not be flying my Zodiac there. I'm taking Delta Airlines to Appleton. My Zodiac will probably be ready to fly to OSH next year, but I'm not sure I will. It is around 2500 miles each way. That is a big trip in a seat that fits more like a suit of clothes than a lounge chair. I originally decided to go because I had a lunch date with Sabrina, but she seems to be mad at me about something or other and is giving me the teenaged-girl cold shoulder. I guess I'll have to find other folks to have lunch with. I signed up for the electric symposium again. I went to the one last year and didn't learn much of value for a home builder considering building an electric powered plane. Perhaps this year's effort will be more on target. At last year's symposium I did get talked into joining the ASTM F37 committee which deals with LSA standards. That has been interesting - to say the least. I'll be accessing email in the evenings while at OSH, so if anybody wants to get together for lunch (or to beat me up for all my transgressions over the last few years) then email is the way to contact me. I also ordered tickets for the Heintz dinner Wednesday night but I'm not sure I will have the nerve to go. Perhaps if I find some body armor to wear . . . Paul Camas, WA On 7/11/2011 11:26 AM, Don Honabach wrote: > Hey Paul, > > Where are you based? Probably too close to do your 40 hours and go to Oshkosh this year for you (???). Any thoughts on flying out next year? > > BTW, took me ~11 years to finish my 601HDS. I thought it was funny that you hinted that 6 years was a 'long time'. For me, you are Mr. Speedy;-) I'm still trying to figure out how I managed to take a '400 hour' build time and stretch it to 11 years!!! > > Don


    Message 7


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    Time: 12:04:51 PM PST US
    From: Afterfxllc@aol.com
    Subject: Re: Gear
    It also wouldn't change the CG of the aircraft by much at all. It does help rotate the aircraft for take-off but the actual CG in flight would remain the same or am I missing something? I had an airplane I did the upgrade to that had a 2 inch spacer on the nose gear and when I did the weight and balance I checked it with the nose high (with spacer) weight on the ground and then leveled it and weighed it again for the true cg and what I found was the 2 inch spacer on the ground shifted the CG 65 lbs aft but when leveled the 65 lbs shifted forward. But what this did was allow the pilot to hold the nose off better than I had seen on any 601 yet. The point is the spacer has no effect after the plane is airborne but a big effect on the ground. jeff In a message dated 7/11/2011 2:09:13 P.M. Eastern Daylight Time, psm@att.net writes: Hi Bobby, I'm confused. I thought the flat side forward moves the wheels forward. That way the wheels are closer to the CG and raising the nose should be easier. Did I miss something? I appreciate your story. Which engine do you have? Paul On 7/11/2011 7:42 AM, _BobbyPaulk@comcast.net_ (mailto:BobbyPaulk@comcast.net) wrote: Paul I built my 601 with the gear flat side forward. The CG was o.k. normally but with a passenger and light fuel the CG would go to far aft. ( you might check that on your A/C ). CG goes aft as fuel is burned. With a 200 pounder in the right seat I would have to land with about 14 gal. of fuel to stay in range. I also did not like having to get over 50 mph before lifting the nose. The nose would also slam down with the CG forward ( full fuel ). I turned it around and it made all the difference in the world. I can hold the nose off on landing, raise it on T.O. and let the plane fly itself off when it gets ready. The CG is also better - I can not aft load it out of range without going over gross - which I do not do. The prototype photos in our kit showed the gear flat side forward so that is how we installed it on two aircraft. We both have turned them around when doing the "B mod". much, much better. Bobby 120.4 hrs. 601 "B" 3300 Jab. (http://www.matronics.com/Navigator?Zenith601-List) (http://www.matronics.com/contribution)


    Message 8


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    Time: 12:20:23 PM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: First Flight.
    Paul, go to the dinner (I am). People are much friendlier in person than on the Internet. -- Craig


    Message 9


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    Time: 12:34:52 PM PST US
    From: <paulrod36@msn.com>
    Subject: Re: First Flight.
    In my self-preservation mode, I want to say that I also will be there, wearing a bright orange vest, emblazoned "I AM NOT PAUL MULWITZ, please do not pelt me with rotten fruit!" emblazoned on front, back, and shoulder patches. Seriously, Oshkosh is a mellow thing, and, best thing, a great opportunity to get detailed verbal and thorough information on how somebody mastered that *&^%$#part that just won't fit right, or how some ad lib engineering made something better. Also, good for motivation when you start thinking "Zenith one, me, zero". Paul R ----- Original Message ----- From: Paul Mulwitz<mailto:psm@att.net> To: zenith601-list@matronics.com<mailto:zenith601-list@matronics.com> Sent: Monday, July 11, 2011 1:58 PM Subject: Re: Zenith601-List: First Flight. <psm@att.net<mailto:psm@att.net>> Hi Don, I am indeed going to Oshkosh this year. I will not be flying my Zodiac there. I'm taking Delta Airlines to Appleton. My Zodiac will probably be ready to fly to OSH next year, but I'm not sure I will. It is around 2500 miles each way. That is a big trip in a seat that fits more like a suit of clothes than a lounge chair. I originally decided to go because I had a lunch date with Sabrina, but she seems to be mad at me about something or other and is giving me the teenaged-girl cold shoulder. I guess I'll have to find other folks to have lunch with. I signed up for the electric symposium again. I went to the one last year and didn't learn much of value for a home builder considering building an electric powered plane. Perhaps this year's effort will be more on target. At last year's symposium I did get talked into joining the ASTM F37 committee which deals with LSA standards. That has been interesting - to say the least. I'll be accessing email in the evenings while at OSH, so if anybody wants to get together for lunch (or to beat me up for all my transgressions over the last few years) then email is the way to contact me. I also ordered tickets for the Heintz dinner Wednesday night but I'm not sure I will have the nerve to go. Perhaps if I find some body armor to wear . . . Paul Camas, WA On 7/11/2011 11:26 AM, Don Honabach wrote: > Hey Paul, > > Where are you based? Probably too close to do your 40 hours and go to Oshkosh this year for you (???). Any thoughts on flying out next year? > > BTW, took me ~11 years to finish my 601HDS. I thought it was funny that you hinted that 6 years was a 'long time'. For me, you are Mr. Speedy;-) I'm still trying to figure out how I managed to take a '400 hour' build time and stretch it to 11 years!!! > > Don http://www.matronics.com/Navigator?Zenith601-List<http://www.matronics.co m/Navigator?Zenith601-List> http://www.matronics.com/contribution<http://www.matronics.com/contributi on>


    Message 10


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    Time: 03:06:55 PM PST US
    Subject: Jabiru 3300 cooling and noise
    From: "mhubel" <mhubel@nemon.com>
    I wonder how others have faired with the Jabiru 3300 in the 601XL airframe. I find that even doing everything right, - oil at bottom of dipstick range, 4-5 inches of H2O pressure across the oil cooler and the same on the cylinder heads I have oil temps of 220F with a OAT of 65F at 4500 FT and 6.5 GPH (which is probably about 70% power). Any attempt to run the power even slightly higher results in 230+ temps. At lower altitudes where the OAT is higher, the problem is worse. Then there is the ignition. I have put in Magnacore suppression wire on the magnetos. The wire to the plugs seems to be a high quality suppression wire. There are ferrite cores on every wire. While it is much better than the "as supplied by Jabiru" level, it is still not acceptable for hearing ATC at the edges of their normal hand off range. I have isolated the radio and tried running it on its own battery (no effect). Disconnecting the antenna wire eliminates all noise so it is all coming in through the antenna. I have removed the P leads on the mags and verified they have no effect. All the noise seems to be coming through the high voltage side. -------- Mark Hubelbank N708HU CH601XL Jabiru 3300 Rotec TBI 40-3 carb Sensenich ground adj prop. 70 hr TAF Pictures at photo.hubbles.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=345960#345960


    Message 11


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    Time: 04:21:17 PM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: Jabiru 3300 cooling and noise
    Hi Mark, I wonder how big the ground wire is between your engine and central ground point. Mine is a piece of copper braid that is about 1 inch across folded (it is actually a tube lying flat). That is a lot of copper. I have a smaller piece of copper braid going from the central ground point, on my firewall, to the metal instrument panel. I can't give you a good explanation of why I did this, but a couple of decades designing digital electronics for production taught me you just can't have too much ground current capacity. You can get copper braid wire (it looks like silver because of solder dipping) at any amateur radio supplier. I don't have much experience yet with this plane but the radio seems to work just fine. One other nasty possibility is that there just isn't a good shield in your radio. This is not easy to fix. (Mine is a Garmin SL-30.) Paul XL just entered flight test. On 7/11/2011 3:04 PM, mhubel wrote: > --> Zenith601-List message posted by: "mhubel"<mhubel@nemon.com> > > I wonder how others have faired with the Jabiru 3300 in the 601XL airframe. > > I find that even doing everything right, - oil at bottom of dipstick range, 4-5 inches of H2O pressure across the oil cooler and the same on the cylinder heads I have oil temps of 220F with a OAT of 65F at 4500 FT and 6.5 GPH (which is probably about 70% power). Any attempt to run the power even slightly higher results in 230+ temps. At lower altitudes where the OAT is higher, the problem is worse. > > Then there is the ignition. I have put in Magnacore suppression wire on the magnetos. The wire to the plugs seems to be a high quality suppression wire. There are ferrite cores on every wire. While it is much better than the "as supplied by Jabiru" level, it is still not acceptable for hearing ATC at the edges of their normal hand off range. > > I have isolated the radio and tried running it on its own battery (no effect). Disconnecting the antenna wire eliminates all noise so it is all coming in through the antenna. I have removed the P leads on the mags and verified they have no effect. All the noise seems to be coming through the high voltage side. > > -------- > Mark Hubelbank > N708HU > CH601XL > Jabiru 3300 > Rotec TBI 40-3 carb > Sensenich ground adj prop. > 70 hr TAF > Pictures at photo.hubbles.com > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=345960#345960 > >


    Message 12


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    Time: 05:12:05 PM PST US
    Subject: Re: Gear
    From: Bryan Martin <bryanmmartin@comcast.net>
    What you describe hear is nearly exactly what I experienced except I originally had my main gear installed with the flat side forward and then turned it around flat side aft. Putting the flat side aft moves the main wheel assemblies (tires, tubes, wheels, brakes and axles) about 4 1/2 inches further forward and the CG of the 40 lb main spring about 2 inches forward. This puts the mains closer to the aircraft's CG so it requires less elevator force to rotate for takeoff and less force to hold the nose off during landing. I think maybe you misstated this? On Jul 11, 2011, at 10:42 AM, BobbyPaulk@comcast.net wrote: > Paul > I built my 601 with the gear flat side forward. The CG was o.k. normally but with a passenger and light fuel the CG would go to far aft. ( you might check that on your A/C ). CG goes aft as fuel is burned. With a 200 pounder in the right seat I would have to land with about 14 gal. of fuel to stay in range. I also did not like having to get over 50 mph before lifting the nose. The nose would also slam down with the CG forward ( full fuel ). I turned it around and it made all the difference in the world. I can hold the nose off on landing, raise it on T.O. and let the plane fly itself off when it gets ready. The CG is also better - I can not aft load it out of range without going over gross - which I do not do. The prototype photos in our kit showed the gear flat side forward so that is how we installed it on two aircraft. We both have turned them around when doing the "B mod". > much, much better. > > Bobby > 120.4 hrs. > 601 "B" > 3300 Jab. >


    Message 13


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    Time: 05:44:43 PM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: Gear
    I'm really having a hard time with this. I think the issue in my mind is whether or not the spring is bent at 90 degree angle to the edge. That would put the wheels closer to the flat side than the angled side. On the other hand, if the bend is made at an angle (to the center line of the spring) then it would all depend on what the angle was. Paul On 7/11/2011 5:08 PM, Bryan Martin wrote: > --> Zenith601-List message posted by: Bryan Martin<bryanmmartin@comcast.net> > > What you describe hear is nearly exactly what I experienced except I originally had my main gear installed with the flat side forward and then turned it around flat side aft. Putting the flat side aft moves the main wheel assemblies (tires, tubes, wheels, brakes and axles) about 4 1/2 inches further forward and the CG of the 40 lb main spring about 2 inches forward. This puts the mains closer to the aircraft's CG so it requires less elevator force to rotate for takeoff and less force to hold the nose off during landing. > > I think maybe you misstated this? > > On Jul 11, 2011, at 10:42 AM, BobbyPaulk@comcast.net wrote: > >> Paul >> I built my 601 with the gear flat side forward. The CG was o.k. normally but with a passenger and light fuel the CG would go to far aft. ( you might check that on your A/C ). CG goes aft as fuel is burned. With a 200 pounder in the right seat I would have to land with about 14 gal. of fuel to stay in range. I also did not like having to get over 50 mph before lifting the nose. The nose would also slam down with the CG forward ( full fuel ). I turned it around and it made all the difference in the world. I can hold the nose off on landing, raise it on T.O. and let the plane fly itself off when it gets ready. The CG is also better - I can not aft load it out of range without going over gross - which I do not do. The prototype photos in our kit showed the gear flat side forward so that is how we installed it on two aircraft. We both have turned them around when doing the "B mod". >> much, much better. >> >> Bobby >> 120.4 hrs. >> 601 "B" >> 3300 Jab. >> > >


    Message 14


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    Time: 05:52:41 PM PST US
    From: Mark Hubelbank <mhubel@nemon.com>
    Subject: Re: Jabiru 3300 cooling and noise
    Paul, The ground is a short run of #4 wire. I also had the thought that the ground might be making it worse. The only thing that your installation might point out is that you have a SL-30. I suspect that Garmin had a noise spike suppressor in the design. It is unlikely that the radio I have has that. A really good spike suppression circuit can reduce the noise 20 db or so. I think I will try an experiment with a King handheld that I have access to. Even if that works, it does not eliminate the source of the noise, it just masks it. On 07/11/2011 7:18 PM, Paul Mulwitz wrote: > > Hi Mark, > > I wonder how big the ground wire is between your engine and central > ground point. Mine is a piece of copper braid that is about 1 inch > across folded (it is actually a tube lying flat). That is a lot of > copper. I have a smaller piece of copper braid going from the central > ground point, on my firewall, to the metal instrument panel. > > I can't give you a good explanation of why I did this, but a couple of > decades designing digital electronics for production taught me you > just can't have too much ground current capacity. > > You can get copper braid wire (it looks like silver because of solder > dipping) at any amateur radio supplier. > > I don't have much experience yet with this plane but the radio seems > to work just fine. > > One other nasty possibility is that there just isn't a good shield in > your radio. This is not easy to fix. (Mine is a Garmin SL-30.) > > Paul > XL just entered flight test. > > On 7/11/2011 3:04 PM, mhubel wrote: >> --> Zenith601-List message posted by: "mhubel"<mhubel@nemon.com> >> >> I wonder how others have faired with the Jabiru 3300 in the 601XL >> airframe. >> >> I find that even doing everything right, - oil at bottom of dipstick >> range, 4-5 inches of H2O pressure across the oil cooler and the same >> on the cylinder heads I have oil temps of 220F with a OAT of 65F at >> 4500 FT and 6.5 GPH (which is probably about 70% power). Any attempt >> to run the power even slightly higher results in 230+ temps. At lower >> altitudes where the OAT is higher, the problem is worse. >> >> Then there is the ignition. I have put in Magnacore suppression wire >> on the magnetos. The wire to the plugs seems to be a high quality >> suppression wire. There are ferrite cores on every wire. While it is >> much better than the "as supplied by Jabiru" level, it is still not >> acceptable for hearing ATC at the edges of their normal hand off range. >> >> I have isolated the radio and tried running it on its own battery (no >> effect). Disconnecting the antenna wire eliminates all noise so it is >> all coming in through the antenna. I have removed the P leads on the >> mags and verified they have no effect. All the noise seems to be >> coming through the high voltage side. >> >> -------- >> Mark Hubelbank >> N708HU >> CH601XL >> Jabiru 3300 >> Rotec TBI 40-3 carb >> Sensenich ground adj prop. >> 70 hr TAF >> Pictures at photo.hubbles.com >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=345960#345960 >> >> >> >> >> >> > > -- Mark Hubelbank NorthEast Monitoring 2 Clock Tower Place Suite 555 Maynard, MA, 01754 - USA mhubel@nemon.com 978-443-3955


    Message 15


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    Time: 06:22:22 PM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: Jabiru 3300 cooling and noise
    Hi Mark, I think a 1 inch wide copper braid would produce a lot better ground - particularly for RF noise - than a #4 round wire cable. The copper in your wire would provide plenty of DC current capacity for the starter motor, but RF noise might jump right around it. There is a phenomenon called "Skin effect" that makes high frequency signals migrate away from the center of a conductor. The higher the frequency the more it stays away from the center. For very high frequency noise - around the 120 MHz used by your comm radio this would make your round wire look like a thin tube. You can test my idea relatively easily with a big automotive jumper cable attached between the engine and ground point on your firewall. If this makes the noise change at all it will give a clue to the real problem you are experiencing. You can coil up the jumper cable and add a few tie-wraps to keep it out of the way. Ground problems have always been the hardest ones for me to find (along with all my colleagues). Of course this presumes you are not dealing with a software problem. Those accounted for about 99 percent of all my field problems. Paul On 7/11/2011 5:50 PM, Mark Hubelbank wrote: > > Paul, > The ground is a short run of #4 wire. I also had the thought that > the ground might be making it worse. The only thing that your > installation might point out is that you have a SL-30. I suspect that > Garmin had a noise spike suppressor in the design. It is unlikely that > the radio I have has that. A really good spike suppression circuit can > reduce the noise 20 db or so. I think I will try an experiment with a > King handheld that I have access to. Even if that works, it does not > eliminate the source of the noise, it just masks it. > > On 07/11/2011 7:18 PM, Paul Mulwitz wrote: >> >> Hi Mark, >> >> I wonder how big the ground wire is between your engine and central >> ground point. Mine is a piece of copper braid that is about 1 inch >> across folded (it is actually a tube lying flat). That is a lot of >> copper. I have a smaller piece of copper braid going from the >> central ground point, on my firewall, to the metal instrument panel. >> >> I can't give you a good explanation of why I did this, but a couple >> of decades designing digital electronics for production taught me you >> just can't have too much ground current capacity. >> >> You can get copper braid wire (it looks like silver because of solder >> dipping) at any amateur radio supplier. >> >> I don't have much experience yet with this plane but the radio seems >> to work just fine. >> >> One other nasty possibility is that there just isn't a good shield in >> your radio. This is not easy to fix. (Mine is a Garmin SL-30.) >> >> Paul >> XL just entered flight test. >> >> On 7/11/2011 3:04 PM, mhubel wrote: >>> --> Zenith601-List message posted by: "mhubel"<mhubel@nemon.com> >>> >>> I wonder how others have faired with the Jabiru 3300 in the 601XL >>> airframe. >>> >>> I find that even doing everything right, - oil at bottom of dipstick >>> range, 4-5 inches of H2O pressure across the oil cooler and the same >>> on the cylinder heads I have oil temps of 220F with a OAT of 65F at >>> 4500 FT and 6.5 GPH (which is probably about 70% power). Any attempt >>> to run the power even slightly higher results in 230+ temps. At >>> lower altitudes where the OAT is higher, the problem is worse. >>> >>> Then there is the ignition. I have put in Magnacore suppression wire >>> on the magnetos. The wire to the plugs seems to be a high quality >>> suppression wire. There are ferrite cores on every wire. While it is >>> much better than the "as supplied by Jabiru" level, it is still not >>> acceptable for hearing ATC at the edges of their normal hand off range. >>> >>> I have isolated the radio and tried running it on its own battery >>> (no effect). Disconnecting the antenna wire eliminates all noise so >>> it is all coming in through the antenna. I have removed the P leads >>> on the mags and verified they have no effect. All the noise seems >>> to be coming through the high voltage side. >>> >>> -------- >>> Mark Hubelbank >>> N708HU >>> CH601XL >>> Jabiru 3300 >>> Rotec TBI 40-3 carb >>> Sensenich ground adj prop. >>> 70 hr TAF >>> Pictures at photo.hubbles.com >>> >>> >>> >>> >>> Read this topic online here: >>> >>> http://forums.matronics.com/viewtopic.php?p=345960#345960 >>> >>> >>> >>> >>> >>> >> >> >> >> >> >


    Message 16


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    Time: 06:32:22 PM PST US
    From: Jeff Davidson <jeffrey_davidson@earthlink.net>
    Subject: Re: Jabiru 3300 cooling and noise
    Mark, For the high oil temperatures, you might look at the air intake in the cowling for the oil cooler. For mine, I fashioned an air plenum to force the air into the oil cooler. I used Aluminum on the sides of the opening in the Jabiru cowling and a thick piece of rubber baffling riveted to an L that is attached to the rear two oil cooler attachments. The end result is that air can't go past the cooler either under it or around to the side. Just a suggestion. Jeff Davidson -----Original Message----- >From: mhubel <mhubel@nemon.com> >Sent: Jul 11, 2011 6:04 PM >To: zenith601-list@matronics.com >Subject: Zenith601-List: Jabiru 3300 cooling and noise > > >I wonder how otheattached tors have do not archive faired with the Jabiru 3300 in the 601XL airframe. > >I find that even doing everything right, - oil at bottom of dipstick range, 4-5 inches of H2O pressure across the oil cooler and the same on the cylinder heads I have oil temps of 220F with a OAT of 65F at 4500 FT and 6.5 GPH (which is probably about 70% power). Any attempt to run the power even slightly higher results in 230+ temps. At lower altitudes where the OAT is higher, the problem is worse. > >Then there is the ignition. I have put in Magnacore suppression wire on the magnetos. The wire to the plugs seems to be a high quality suppression wire. There are ferrite cores on every wire. While it is much better than the "as supplied by Jabiru" level, it is still not acceptable for hearing ATC at the edges of their normal hand off range. > >I have isolated the radio and tried running it on its own battery (no effect). Disconnecting the antenna wire eliminates all noise so it is all coming in through the antenna. I have removed the P leads on the mags and verified they have no effect. All the noise seems to be coming through the high voltage side. > >-------- >Mark Hubelbank >N708HU >CH601XL >Jabiru 3300 >Rotec TBI 40-3 carb >Sensenich ground adj prop. >70 hr TAF >Pictures at photo.hubbles.com > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=345960#345960 > >


    Message 17


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    Time: 07:27:31 PM PST US
    Subject: Re: Gear
    From: "zodiac601" <timtreat@sbcglobal.net>
    I'm not sure what angle you are referring to... when looking at the gear from the wing tip, the axle is nearer the straight (flat) edge of the gear. If you flip the gear around, the axle moves forward as stated above. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=346006#346006


    Message 18


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    Time: 08:14:22 PM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: Gear
    I think that is consistent with my understanding of the whole "Flat side" question. However, it seems several posters are saying they moved from the "Flat side forward" to reverse the position to "Flat side aft" and got the results of moving the wheels forward. I wonder if there is more than one interpretation of the meaning of what the "Flat side" is . . . Paul On 7/11/2011 7:24 PM, zodiac601 wrote: > I'm not sure what angle you are referring to... when looking at the gear from the wing tip, the axle is nearer the straight (flat) edge of the gear. If you flip the gear around, the axle moves forward as stated above.


    Message 19


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    Time: 11:47:22 PM PST US
    From: Afterfxllc@aol.com
    Subject: Re: Gear
    As you can see the "flat part is aft in the original design so if you reverse the gear the flat side would be forward and the wheels move forward also. In a message dated 7/11/2011 11:14:57 P.M. Eastern Daylight Time, psm@att.net writes: --> Zenith601-List message posted by: Paul Mulwitz <psm@att.net> I think that is consistent with my understanding of the whole "Flat side" question. However, it seems several posters are saying they moved from the "Flat side forward" to reverse the position to "Flat side aft" and got the results of moving the wheels forward. I wonder if there is more than one interpretation of the meaning of what the "Flat side" is . . . Paul On 7/11/2011 7:24 PM, zodiac601 wrote: > I'm not sure what angle you are referring to... when looking at the gear from the wing tip, the axle is nearer the straight (flat) edge of the gear. If you flip the gear around, the axle moves forward as stated above.




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