Zenith601-List Digest Archive

Sun 10/16/11


Total Messages Posted: 23



Today's Message Index:
----------------------
 
     1. 03:04 AM - grand rapids EIS for Jab 3300 (chris Sinfield)
     2. 04:34 AM - Re: grand rapids EIS for Jab 3300 (Paul Mulwitz)
     3. 07:11 AM - Re: grand rapids EIS for Jab 3300 (Michel Therrien)
     4. 07:21 AM - 601 xl nose wheel fork dimension (Michel Therrien)
     5. 07:21 AM - Re: rudder bearing play (Michel Therrien)
     6. 11:25 AM - Re: rudder bearing play (Paul Mulwitz)
     7. 11:41 AM - Re: 601 xl nose wheel fork dimension (Sabrina)
     8. 12:01 PM - Re: 601 xl nose wheel fork dimension (bryanmmartin)
     9. 12:02 PM - Re: Re: 601 xl nose wheel fork dimension (Bryan Martin)
    10. 12:03 PM - Re: grand rapids EIS for Jab 3300 (Tonyplane)
    11. 12:06 PM - Re: 601 xl nose wheel fork dimension (Sabrina)
    12. 01:24 PM - Re: Re: 601 xl nose wheel fork dimension (Michel Therrien)
    13. 01:47 PM - Re: Re: 601 xl nose wheel fork dimension (Malcolm Hunt)
    14. 03:24 PM - Re: rudder bearing play (Mark Hubelbank)
    15. 03:54 PM - Re: rudder bearing play (Paul Mulwitz)
    16. 03:56 PM - Re: rudder bearing play (JohnDRead@aol.com)
    17. 03:58 PM - Re: Re: 601 xl nose wheel fork dimension (JohnDRead@aol.com)
    18. 05:34 PM - Re: rudder bearing play (Paul Mulwitz)
    19. 05:48 PM - Re: Re: 601 xl nose wheel fork dimension (mtherr@yahoo.com)
    20. 07:01 PM - Re: rudder bearing play (Michel Therrien)
    21. 07:35 PM - Re: rudder bearing play (Afterfxllc@aol.com)
    22. 10:20 PM - Re: rudder bearing play (JohnDRead@aol.com)
    23. 10:24 PM - Re: rudder bearing play (JohnDRead@aol.com)
 
 
 


Message 1


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    Time: 03:04:07 AM PST US
    Subject: grand rapids EIS for Jab 3300
    From: "chris Sinfield" <chris_sinfield@yahoo.com.au>
    Hi All Is anyone using the Grand Rapids EIS Jab package EIS-6000J? and are they happy with it? Just tinking of waht to use with my Jab 3300 Chris.. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=355177#355177


    Message 2


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    Time: 04:34:06 AM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: grand rapids EIS for Jab 3300
    Hi Chris, I'm using the Dynon pair (EFIS D100, EMS D120) in my Zodiac XL. I am very happy with the way these devices work. There have been some problems, but the company support has been superb. I guess that is one of the big advantages of going with the company that has some 90 percent market share. I bought Dynon's wire harness for the Jabiru 3300 and that turned out to be a good choice. There were a few questionable readings on my first use of the EMS, but it was easy to choose different sensor codes to get what seems like fine readings for all the sensors. Paul Camas, WA On 10/16/2011 3:01 AM, chris Sinfield wrote: > --> Zenith601-List message posted by: "chris Sinfield"<chris_sinfield@yahoo.com.au> > > Hi All > Is anyone using the Grand Rapids EIS Jab package EIS-6000J? and are they happy with it? Just tinking of waht to use with my Jab 3300 > Chris.. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=355177#355177 > >


    Message 3


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    Time: 07:11:50 AM PST US
    From: Michel Therrien <mtherr@yahoo.com>
    Subject: Re: grand rapids EIS for Jab 3300
    Not the 6000, but I can say a lot of good about the company. I bought the 2000 model for my water cooled Subaru about 10 years ago. The EIS was my best purchase in everything I bought for my plane; really liked it. Earlier this year, I called Sandy and asked her about the Model 4000 for my new Franklin engine. Well, she took back my 2000, upgraded it (or replaced it as the new one I received looks new), and she charged me only the cost difference between the two units. She even supplied new wiring harnesses at no additional cost and I did not waste a single penny. This is great service! Michel Sent from my iPad On Oct 16, 2011, at 6:01, "chris Sinfield" <chris_sinfield@yahoo.com.au> wrote: > > Hi All > Is anyone using the Grand Rapids EIS Jab package EIS-6000J? and are they happy with it? Just tinking of waht to use with my Jab 3300 > Chris.. > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=355177#355177 > > > > > > > > > >


    Message 4


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    Time: 07:21:15 AM PST US
    From: Michel Therrien <mtherr@yahoo.com>
    Subject: 601 xl nose wheel fork dimension
    Can anyone provide me the dimensions of the fork? (height, width) and fork doubler? Pls, specify if width is from inside or outside the fork. I would like to start fabrication of shafts and forks today for my new wheels. Thanks!


    Message 5


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    Time: 07:21:15 AM PST US
    From: Michel Therrien <mtherr@yahoo.com>
    Subject: Re: rudder bearing play
    Same here. I have seen that some people used bronze bushings on the part that is fixed on the fuselage. I'd like to do that, but I am nervous about minimum edge distance. Michel Sent from my iPad On Oct 15, 2011, at 20:54, "mhubel" <mhubel@nemon.com> wrote: > > I just noted what I consider excess play in the top rudder bearing in my CH601XL. It seems the design assumes the metal bushing on the AN3 bolt will not move against the mounting plates on the rudder. > > I plan to fix it with a slightly over sized bushing and hole but I wonder if many others have noted this. > > -------- > Mark Hubelbank > N708HU > CH601XL > Jabiru 3300 > Rotec TBI 40-3 carb > Sensenich ground adj prop. > 70 hr TAF > Pictures at photo.hubbles.com > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=355163#355163 > > > > > > > > > >


    Message 6


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    Time: 11:25:20 AM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: rudder bearing play
    Your comments on this issue got me to look at my rudder mounting. After only 20 hours of flight I can see measurable wear on the portion of the top bracket hole at the front (toward the nose) of the hole. I think the way this "Hinge" is designed the steel tube is rotating against the aluminum bracket. I don't know what I will do about this. Perhaps a slightly larger steel tube pressed into the aluminum will provide a way for the inner tube to move without removing aluminum. I'm concerned about friction on this approach, but some axle grease might help. Paul Camas, WA XL through 20 hours of phase I testing On 10/15/2011 5:54 PM, mhubel wrote: > --> Zenith601-List message posted by: "mhubel"<mhubel@nemon.com> > > I just noted what I consider excess play in the top rudder bearing in my CH601XL. It seems the design assumes the metal bushing on the AN3 bolt will not move against the mounting plates on the rudder. > > I plan to fix it with a slightly over sized bushing and hole but I wonder if many others have noted this. > > -------- > Mark Hubelbank > N708HU > CH601XL > Jabiru 3300 > Rotec TBI 40-3 carb > Sensenich ground adj prop. > 70 hr TAF > Pictures at photo.hubbles.com > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=355163#355163 > >


    Message 7


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    Time: 11:41:32 AM PST US
    Subject: Re: 601 xl nose wheel fork dimension
    From: "Sabrina" <chicago2paris@msn.com>
    The plans are misleading... they show the outer dimension of the fork as 150 and the inner dimension of the doubler as 160. my fork has an outside dimension of 160mm (nearly 170 counting the doubler) and an inner dimension 150+ requiring additional shims beyond the two 31mm spacers provided... Read this topic online here: http://forums.matronics.com/viewtopic.php?p=355214#355214 Attachments: http://forums.matronics.com//files/a_501.jpg


    Message 8


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    Time: 12:01:09 PM PST US
    Subject: Re: 601 xl nose wheel fork dimension
    From: "bryanmmartin" <bryanmmartin@comcast.net>
    mtherr(at)yahoo.com wrote: > Can anyone provide me the dimensions of the fork? (height, width) and fork doubler? Pls, specify if width is from inside or outside the fork. I would like to start fabrication of shafts and forks today for my new wheels. > > Thanks! Here's the letter I downloaded. -------- -- Bryan Martin N61BM, CH 601 XL, Stratus Subaru. do not archive. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=355215#355215 Attachments: http://forums.matronics.com//files/601xl_nose_wheel_fork_letter_888.pdf


    Message 9


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    Time: 12:02:49 PM PST US
    From: Bryan Martin <bryanmmartin@comcast.net>
    Subject: Re: 601 xl nose wheel fork dimension
    That's got to be a typo. My original plans (04/01) did not include the doubler. A letter was sent out via the zenith website by Chris in December of 2004 recommending that a doubler be added. This PDF file included dimensioned drawings showing an inside dimension of 150mm for the doubler. There must have been a typo made when your version of the plans were updated. I would imagine that it has been corrected since. I also notice that the drawing you uploaded shows a 3/4" hole for the axle. My axle is 5/8". I don't know if that is also a typo or if the axle diameter changed somewhere along the way. On Oct 16, 2011, at 2:39 PM, Sabrina wrote: > > The plans are misleading... > > they show the outer dimension of the fork as 150 and the inner dimension of the doubler as 160. > > my fork has an outside dimension of 160mm (nearly 170 counting the doubler) and an inner dimension 150+ > > requiring additional shims beyond the two 31mm spacers provided... > -- Bryan Martin N61BM, CH 601 XL, RAM Subaru, Stratus re-drive. do not archive.


    Message 10


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    Time: 12:03:59 PM PST US
    From: Tonyplane <tonyplane@bellsouth.net>
    Subject: Re: grand rapids EIS for Jab 3300
    Chris, I've used the GrandRapids since first flight in July 2005. Great piece of equipment, especially with the limits you can set to get a caution light ( from max/ min Cht, egt, oil press, volts (with rpm boundaries), time limits for switching fuel tanks, max rpm, max fuel flow and low calculated fuel level (with fuel flow option). Etc etc. A lot of engine info for the price. I would use it again if I were to build again. Have had no problems. Tony Graziano 601XL, jab 3300, N403TG, 635 hrs Sent from my iPhone On Oct 16, 2011, at 5:01 AM, "chris Sinfield" <chris_sinfield@yahoo.com.au> wrote: > > Hi All > Is anyone using the Grand Rapids EIS Jab package EIS-6000J? and are they happy with it? Just tinking of waht to use with my Jab 3300 > Chris.. > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=355177#355177 > > > > > > > > > >


    Message 11


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    Time: 12:06:58 PM PST US
    Subject: Re: 601 xl nose wheel fork dimension
    From: "Sabrina" <chicago2paris@msn.com>
    My plans are dated August of 2005, or 9 months after the CH letter... I agree, the letter is less confusing than the plans... Read this topic online here: http://forums.matronics.com/viewtopic.php?p=355216#355216


    Message 12


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    Time: 01:24:20 PM PST US
    From: Michel Therrien <mtherr@yahoo.com>
    Subject: Re: 601 xl nose wheel fork dimension
    Thanks all who responded on the list or private... I have the answer now. =0A-=0AMichel=0Ado not archive=0A-=0A=0A----------------------------=0A Michel Therrien CH601-HD, C-GZGQ=0Ahttp://mthobby.pcperfect.com/ch601=0Ahtt p://pages.infinit.net/mthobby=0A=0A=0A________________________________=0AFr om: Sabrina <chicago2paris@msn.com>=0ATo: zenith601-list@matronics.com=0ASe nt: Sunday, October 16, 2011 3:04:37 PM=0ASubject: Zenith601-List: Re: 601 brina" <chicago2paris@msn.com>=0A=0AMy plans are dated August of 2005, or 9 months after the CH letter...=0A=0AI agree, the letter is less confusing t han the plans...=0A=0A=0A=0A=0ARead this topic online here:=0A=0Ahttp://for ===============


    Message 13


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    Time: 01:47:25 PM PST US
    From: "Malcolm Hunt" <malcolmhunt@mha1.fsbusiness.co.uk>
    Subject: Re: 601 xl nose wheel fork dimension
    Dear list can anyone from the CH750 community reading this list provide similar information for that aircraft as the plans I have the new radiused fork and I would like to build with the bent forks and doubler - thanks in advance. Malcolm Hunt CH601XL builder and contemplating the STOL CH 750 From: owner-zenith601-list-server@matronics.com [mailto:owner-zenith601-list-server@matronics.com] On Behalf Of Michel Therrien Sent: 16 October 2011 21:21 Subject: Re: Zenith601-List: Re: 601 xl nose wheel fork dimension Thanks all who responded on the list or private... I have the answer now. Michel do not archive ---------------------------- Michel Therrien CH601-HD, C-GZGQ http://mthobby.pcperfect.com/ch601 http://pages.infinit.net/mthobby From: Sabrina <chicago2paris@msn.com> Sent: Sunday, October 16, 2011 3:04:37 PM Subject: Zenith601-List: Re: 601 xl nose wheel fork dimension My plans are dated August of 2005, or 9 months after the CH letter... I agree, the letter is less confusing than the plans... Read this topic online here: http://forums.matronics.com/viewtopic.php?p=355216#355===================== ==http://www.matronics.com/Navigat <http://forums.matronics.com/viewtopic.php?p=355216#355216> - MATRONICS WEB FORUMS -<= --> <http://www.matronics.com/contribution> <http://www.matronics.com/contribution> <http://www.matronics.com/contribution> <http://www.matronics.com/contribution> Email Forum - Navigator to browse List Un/Subscription, 7-Day Browse, Chat, FAQ, http://www.matronics.com/Navigator?Zenith601-List __________ Information from ESET Smart Security, version of virus signature database 6548 (20111016) __________ The message was checked by ESET Smart Security.


    Message 14


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    Time: 03:24:00 PM PST US
    From: Mark Hubelbank <mhubel@nemon.com>
    Subject: Re: rudder bearing play
    Paul, Given what I thought was a design that had the potential to have a problem here, I am looking at some other solutions. If I find anything that works, I will post it. I expect to be working on it this week. On 10/16/2011 2:22 PM, Paul Mulwitz wrote: > > Your comments on this issue got me to look at my rudder mounting. > > After only 20 hours of flight I can see measurable wear on the portion > of the top bracket hole at the front (toward the nose) of the hole. I > think the way this "Hinge" is designed the steel tube is rotating > against the aluminum bracket. > > I don't know what I will do about this. Perhaps a slightly larger > steel tube pressed into the aluminum will provide a way for the inner > tube to move without removing aluminum. I'm concerned about friction > on this approach, but some axle grease might help. > > Paul > Camas, WA > XL through 20 hours of phase I testing > > > On 10/15/2011 5:54 PM, mhubel wrote: >> --> Zenith601-List message posted by: "mhubel"<mhubel@nemon.com> >> >> I just noted what I consider excess play in the top rudder bearing in >> my CH601XL. It seems the design assumes the metal bushing on the AN3 >> bolt will not move against the mounting plates on the rudder. >> >> I plan to fix it with a slightly over sized bushing and hole but I >> wonder if many others have noted this. >> >> -------- >> Mark Hubelbank >> N708HU >> CH601XL >> Jabiru 3300 >> Rotec TBI 40-3 carb >> Sensenich ground adj prop. >> 70 hr TAF >> Pictures at photo.hubbles.com >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=355163#355163 >> >> >> >> >> >> >> >> >> >> >> > > -- Mark Hubelbank NorthEast Monitoring 2 Clock Tower Place Suite 555 Maynard, MA, 01754 - USA mhubel@nemon.com 978-443-3955


    Message 15


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    Time: 03:54:49 PM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: rudder bearing play
    Hi Mark, I currently have my rudder and horizontal stabilizer removed. To make a long story short, before removal the "Chief" mechanic on my field was looking at it and started moving the stab back and forth. I guess the tips moved around 1/2 inch from front to rear. I told him I would tighten the bolts holding it in place and he just laughed saying he never liked this design. He also said something about how the stab should be attached with steel instead of aluminum. After wiggling it and tightening the bolts and wiggling it some more I took it for a flight. After the flight it seemed to move a little bit more than before. I decided to take the stab off and take a good look to try to discover the source of the movement. It became obvious after removing it and the rudder (it wouldn't come off without taking off the rudder too) that the mounting brackets (6B3-3, 6b3-4 in current parts database, 6B1-8 and 6B1-9 in my set of drawings) were bending. I decided to replace them with steel. Then this discussion came up and I looked to see significant wear on the heavy aluminum angle (lower hinge?) for the rudder. This comes as no surprise since the steel tube is rubbing against aluminum and the rudder cables tensioned to 25 pounds each provide a 50 pound force grinding the steel into the aluminum. It must be a real problem for others who have more than 20 hours on their planes. My first thought was to get a piece of steel tube just larger than the current one and press it into the aluminum. Then I heard someone suggest bronze bushing and looked at McMaster Carr for the material. My first cut located much larger bushing stock - starting at 1 inch O.D. with 1/4 inch walls. For now I am hoping you get a brighter idea than any of mine. I have not found any aircraft steel angles, and I could put hardware store steel in there but am reluctant to do that. I guess I could try to bend a 4130 flat into a right angle but that sounds like a big job - that is pretty tough stuff. I anxiously await your own efforts. Perhaps we can find a solution to this horrible design that actually works well. Paul XL 20 hours into phase I testing. On 10/16/2011 3:20 PM, Mark Hubelbank wrote: > > Paul, > Given what I thought was a design that had the potential to have a > problem here, I am looking at some other solutions. If I find anything > that works, I will post it. I expect to be working on it this week. > > On 10/16/2011 2:22 PM, Paul Mulwitz wrote: >> >> Your comments on this issue got me to look at my rudder mounting. >> >> After only 20 hours of flight I can see measurable wear on the >> portion of the top bracket hole at the front (toward the nose) of the >> hole. I think the way this "Hinge" is designed the steel tube is >> rotating against the aluminum bracket. >> >> I don't know what I will do about this. Perhaps a slightly larger >> steel tube pressed into the aluminum will provide a way for the inner >> tube to move without removing aluminum. I'm concerned about friction >> on this approach, but some axle grease might help. >> >> Paul >> Camas, WA >> XL through 20 hours of phase I testing >> >> >> On 10/15/2011 5:54 PM, mhubel wrote: >>> --> Zenith601-List message posted by: "mhubel"<mhubel@nemon.com> >>> >>> I just noted what I consider excess play in the top rudder bearing >>> in my CH601XL. It seems the design assumes the metal bushing on the >>> AN3 bolt will not move against the mounting plates on the rudder. >>> >>> I plan to fix it with a slightly over sized bushing and hole but I >>> wonder if many others have noted this. >>> >>> -------- >>> Mark Hubelbank >>> N708HU >>> CH601XL >>> Jabiru 3300 >>> Rotec TBI 40-3 carb >>> Sensenich ground adj prop. >>> 70 hr TAF >>> Pictures at photo.hubbles.com >>> >>> >>> >>> >>> Read this topic online here: >>> >>> http://forums.matronics.com/viewtopic.php?p=355163#355163 >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >> >> >> >> >> >


    Message 16


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    Time: 03:56:04 PM PST US
    From: JohnDRead@aol.com
    Subject: Re: rudder bearing play
    I made a design for an Oilite bearing in the Rudder of my CH701. The 4130 steel tube is clamped by the through bolt and rotates in the bearing which can be replaced if it should wear. I do not like steel in aluminum as a bearing pair. Picture attached. I did a similar design for all of the rotating bearings on the wings and stab of the 701. Lubricate at assembly with MoS2 grease. Remember our airplanes are Experimental so use the design at your own risk. Regards, John CH701 - Colorado - Jabiru 3300 Cell: 719-494-4567 Home: 303-648-3261 In a message dated 10/16/2011 12:25:57 P.M. Mountain Daylight Time, psm@att.net writes: --> Zenith601-List message posted by: Paul Mulwitz <psm@att.net> Your comments on this issue got me to look at my rudder mounting. After only 20 hours of flight I can see measurable wear on the portion of the top bracket hole at the front (toward the nose) of the hole. I think the way this "Hinge" is designed the steel tube is rotating against the aluminum bracket. I don't know what I will do about this. Perhaps a slightly larger steel tube pressed into the aluminum will provide a way for the inner tube to move without removing aluminum. I'm concerned about friction on this approach, but some axle grease might help. Paul Camas, WA XL through 20 hours of phase I testing On 10/15/2011 5:54 PM, mhubel wrote: > --> Zenith601-List message posted by: "mhubel"<mhubel@nemon.com> > > I just noted what I consider excess play in the top rudder bearing in my CH601XL. It seems the design assumes the metal bushing on the AN3 bolt will not move against the mounting plates on the rudder. > > I plan to fix it with a slightly over sized bushing and hole but I wonder if many others have noted this. > > -------- > Mark Hubelbank > N708HU > CH601XL > Jabiru 3300 > Rotec TBI 40-3 carb > Sensenich ground adj prop. > 70 hr TAF > Pictures at photo.hubbles.com > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=355163#355163 > >


    Message 17


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    Time: 03:58:19 PM PST US
    From: JohnDRead@aol.com
    Subject: Re: 601 xl nose wheel fork dimension
    If you have the axle that should give you the inside dimension for the inside doubler fork. One could always look on the drawings too! Regards, John CH701 - Colorado - Jabiru 3300 Cell: 719-494-4567 Home: 303-648-3261 In a message dated 10/16/2011 1:01:50 P.M. Mountain Daylight Time, bryanmmartin@comcast.net writes: --> Zenith601-List message posted by: "bryanmmartin" <bryanmmartin@comcast.net> mtherr(at)yahoo.com wrote: > Can anyone provide me the dimensions of the fork? (height, width) and fork doubler? Pls, specify if width is from inside or outside the fork. I would like to start fabrication of shafts and forks today for my new wheels. > > Thanks! Here's the letter I downloaded. -------- -- Bryan Martin N61BM, CH 601 XL, Stratus Subaru. do not archive. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=355215#355215 Attachments: http://forums.matronics.com//files/601xl_nose_wheel_fork_letter_888.pdf


    Message 18


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    Time: 05:34:06 PM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: rudder bearing play
    Hi John, Thanks for the drawing and comments on the rudder bearings. I'm not familiar with Oilite or sintered bronze. Can you give me any clues where to get that stuff and what form it takes? Do I order bearings or just the material and machine it to my design? Thanks, Paul On 10/16/2011 3:53 PM, JohnDRead@aol.com wrote: > I made a design for an Oilite bearing in the Rudder of my CH701. The > 4130 steel tube is clamped by the through bolt and rotates in the > bearing which can be replaced if it should wear. I do not like steel > in aluminum as a bearing pair. Picture attached. I did a similar > design for all of the rotating bearings on the wings and stab of the > 701. Lubricate at assembly with MoS2 grease. Remember our airplanes > are /*Experimental*/ so use the design at your own risk. > Regards, John > > CH701 - Colorado - Jabiru 3300 > > Cell: 719-494-4567 > Home: 303-648-3261 > In a message dated 10/16/2011 12:25:57 P.M. Mountain Daylight Time, > psm@att.net writes: > > > Your comments on this issue got me to look at my rudder mounting. > > After only 20 hours of flight I can see measurable wear on the > portion > of the top bracket hole at the front (toward the nose) of the > hole. I > think the way this "Hinge" is designed the steel tube is rotating > against the aluminum bracket. > > I don't know what I will do about this. Perhaps a slightly larger > steel > tube pressed into the aluminum will provide a way for the inner > tube to > move without removing aluminum. I'm concerned about friction on this > approach, but some axle grease might help. > > Paul > Camas, WA > XL through 20 hours of phase I testing > > > On 10/15/2011 5:54 PM, mhubel wrote: > > --> Zenith601-List message posted by: "mhubel"<mhubel@nemon.com> > > > > I just noted what I consider excess play in the top rudder > bearing in my CH601XL. It seems the design assumes the metal > bushing on the AN3 bolt will not move against the mounting plates > on the rudder. > > > > I plan to fix it with a slightly over sized bushing and hole but > I wonder if many others have noted this. > > > > -------- > > Mark Hubelbank > > N708HU > > CH601XL > > Jabiru 3300 > > Rotec TBI 40-3 carb > > Sensenich ground adj prop. > > 70 hr TAF > > Pictures at photo.hubbles.com > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=355163#355163 > > > > > > > > > > > > > > > > > > > > > > > >


    Message 19


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    Time: 05:48:31 PM PST US
    Subject: Re: 601 xl nose wheel fork dimension
    From: mtherr@yahoo.com
    SSBkb24ndC4gIEkgd2lsbCBmYWJyaWNhdGUgdGhlIGF4bGUgdG9vLiAgDQpTZW50IGZyb20gbXkg QmxhY2tCZXJyeSBkZXZpY2Ugb24gdGhlIFJvZ2VycyBXaXJlbGVzcyBOZXR3b3JrDQoNCi0tLS0t T3JpZ2luYWwgTWVzc2FnZS0tLS0tDQpGcm9tOiBKb2huRFJlYWRAYW9sLmNvbQ0KU2VuZGVyOiBv d25lci16ZW5pdGg2MDEtbGlzdC1zZXJ2ZXJAbWF0cm9uaWNzLmNvbQ0KRGF0ZTogU3VuLCAxNiBP Y3QgMjAxMSAxODo1NTo0OSANClRvOiA8emVuaXRoNjAxLWxpc3RAbWF0cm9uaWNzLmNvbT4NClJl cGx5LVRvOiB6ZW5pdGg2MDEtbGlzdEBtYXRyb25pY3MuY29tDQpTdWJqZWN0OiBSZTogWmVuaXRo NjAxLUxpc3Q6IFJlOiA2MDEgeGwgbm9zZSB3aGVlbCBmb3JrIGRpbWVuc2lvbg0KDQpJZiB5b3Ug aGF2ZSB0aGUgYXhsZSB0aGF0IHNob3VsZCBnaXZlIHlvdSB0aGUgaW5zaWRlIGRpbWVuc2lvbiBm b3IgdGhlICANCmluc2lkZSBkb3VibGVyIGZvcmsuIE9uZSBjb3VsZCBhbHdheXMgbG9vayBvbiB0 aGUgZHJhd2luZ3MgdG9vIQ0KIA0KUmVnYXJkcywgIEpvaG4NCg0KQ0g3MDEgLSBDb2xvcmFkbyAt IEphYmlydSAzMzAwDQoNCkNlbGw6IDcxOS00OTQtNDU2Nw0KSG9tZTogIDMwMy02NDgtMzI2MSAg DQoNCiANCkluIGEgbWVzc2FnZSBkYXRlZCAxMC8xNi8yMDExIDE6MDE6NTAgUC5NLiBNb3VudGFp biBEYXlsaWdodCBUaW1lLCAgDQpicnlhbm1tYXJ0aW5AY29tY2FzdC5uZXQgd3JpdGVzOg0KDQot LT4gIFplbml0aDYwMS1MaXN0IG1lc3NhZ2UgcG9zdGVkIGJ5OiAiYnJ5YW5tbWFydGluIiAgDQo8 YnJ5YW5tbWFydGluQGNvbWNhc3QubmV0Pg0KDQoNCm10aGVycihhdCl5YWhvby5jb20gd3JvdGU6 DQo+ICBDYW4gYW55b25lIHByb3ZpZGUgbWUgdGhlIGRpbWVuc2lvbnMgb2YgdGhlIGZvcms/ICho ZWlnaHQsIHdpZHRoKSBhbmQgDQpmb3JrICBkb3VibGVyPyAgIFBscywgc3BlY2lmeSBpZiB3aWR0 aCBpcyBmcm9tIGluc2lkZSBvciBvdXRzaWRlIHRoZSAgZm9yay4gIEkgDQp3b3VsZCBsaWtlIHRv IHN0YXJ0IGZhYnJpY2F0aW9uIG9mIHNoYWZ0cyBhbmQgZm9ya3MgdG9kYXkgZm9yIG15ICBuZXcg DQp3aGVlbHMuDQo+IA0KPiBUaGFua3MhDQoNCg0KDQpIZXJlJ3MgdGhlIGxldHRlciBJICBkb3du bG9hZGVkLg0KDQotLS0tLS0tLQ0KLS0gDQpCcnlhbiBNYXJ0aW4NCk42MUJNLCBDSCA2MDEgWEws ICBTdHJhdHVzIFN1YmFydS4NCmRvIG5vdCBhcmNoaXZlLg0KDQoNCg0KDQpSZWFkIHRoaXMgdG9w aWMgb25saW5lICBoZXJlOg0KDQpodHRwOi8vZm9ydW1zLm1hdHJvbmljcy5jb20vdmlld3RvcGlj LnBocD9wPTM1NTIxNSMzNTUyMTUNCg0KDQoNCg0KQXR0YWNobWVudHM6ICANCg0KaHR0cDovL2Zv cnVtcy5tYXRyb25pY3MuY29tLy9maWxlcy82MDF4bF9ub3NlX3doZWVsX2ZvcmtfbGV0dGVyXzg4 OC5wZGYNCg0KDQoNCg0KDQoNCg0KDQoNCg0K


    Message 20


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    Time: 07:01:04 PM PST US
    From: Michel Therrien <mtherr@yahoo.com>
    Subject: Re: rudder bearing play
    -=0AThis is what I was thinking... What is the edge distance on the beari ng part that the bushing is installed?- Is there enough aluminum left?=0A -=0A----------------------------=0AMichel Therrien CH601-HD, C-GZGQ=0Ahtt p://mthobby.pcperfect.com/ch601=0Ahttp://pages.infinit.net/mthobby=0A=0A=0A ________________________________=0AFrom: "JohnDRead@aol.com" <JohnDRead@aol .com>=0ATo: zenith601-list@matronics.com=0ASent: Sunday, October 16, 2011 6 :53:07 PM=0ASubject: Re: Zenith601-List: rudder bearing play=0A=0A=0A =0AI -made a design for an Oilite bearing in the Rudder of my CH701. The =0A41 30 steel tube is clamped by the through bolt and-rotates in the bearing =0Awhich can be replaced if it should wear. I do not like steel in aluminum as a =0Abearing pair. Picture attached. I did a similar design for all of the rotating =0Abearings on the wings and stab of the 701. Lubricate at ass embly with MoS2 =0Agrease.-Remember our airplanes are Experimental so use the design at your own risk. =0A=0ARegards, =0AJohn=0A=0ACH701 - Colorado - Jabiru 3300=0A=0ACell: 719-494-4567=0AHome: =0A303-648-3261 =0A


    Message 21


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    Time: 07:35:31 PM PST US
    From: Afterfxllc@aol.com
    Subject: Re: rudder bearing play
    The best fix for this would be a Bell crank bearing like this _http://www.aircraftspruce.com/menus/ap/bearings_bellcrank.html_ (http://www.aircraftspruce.com/menus/ap/bearings_bellcrank.html) but you would then have the rudder too far aft and the rear saddle would look funny. So another fix would be to use an Aurora bearing upper and lower like this _http://www.aircraftspruce.com/menus/ap/bearings_aurora.html_ (http://www.aircraftspruce.com/menus/ap/bearings_aurora.html) But you would have to install a nut plate to the backside (inside) of the rudder along with a doublers on the outside. Every 601 I have done upgrades to have had to have the bushings replaced so the extra effort involved in opening up the rudder would be time well spent to fix this. Jeff


    Message 22


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    Time: 10:20:16 PM PST US
    From: JohnDRead@aol.com
    Subject: Re: rudder bearing play
    Hi Paul, The manufacturer of the bearings I used for the rudder mod is Symmco Inc. _www.symmco.com_ (http://www.symmco.com) in Sykesville PA. The Upper Rudder bearing is p/n SF-812-5 the Lower Rudder bearing is p/n SF-812-4. You can download their catalog from their web site. I reamed the holes in the plates to 0.0375, the bearings are 0.377 OD which gives a light press fit into the plates. The 4130 material supplied by Zenith is a good fit in the bearings. The bolts are torqued to the normal torque for AN3 bolts. Regards, John CH701 - Colorado - Jabiru 3300 Cell: 719-494-4567 Home: 303-648-3261 In a message dated 10/16/2011 6:34:43 P.M. Mountain Daylight Time, psm@att.net writes: Hi John, Thanks for the drawing and comments on the rudder bearings. I'm not familiar with Oilite or sintered bronze. Can you give me any clues where to get that stuff and what form it takes? Do I order bearings or just the material and machine it to my design? Thanks, Paul On 10/16/2011 3:53 PM, _JohnDRead@aol.com_ (mailto:JohnDRead@aol.com) wrote: I made a design for an Oilite bearing in the Rudder of my CH701. The 4130 steel tube is clamped by the through bolt and rotates in the bearing which can be replaced if it should wear. I do not like steel in aluminum as a bearing pair. Picture attached. I did a similar design for all of the rotating bearings on the wings and stab of the 701. Lubricate at assembly with MoS2 grease. Remember our airplanes are Experimental so use the design at your own risk. Regards, John CH701 - Colorado - Jabiru 3300 Cell: 719-494-4567 Home: 303-648-3261 In a message dated 10/16/2011 12:25:57 P.M. Mountain Daylight Time, _psm@att.net_ (mailto:psm@att.net) writes: (mailto:psm@att.net) Your comments on this issue got me to look at my rudder mounting. After only 20 hours of flight I can see measurable wear on the portion of the top bracket hole at the front (toward the nose) of the hole. I think the way this "Hinge" is designed the steel tube is rotating against the aluminum bracket. I don't know what I will do about this. Perhaps a slightly larger steel tube pressed into the aluminum will provide a way for the inner tube to move without removing aluminum. I'm concerned about friction on this approach, but some axle grease might help. Paul Camas, WA XL through 20 hours of phase I testing On 10/15/2011 5:54 PM, mhubel wrote: > --> Zenith601-List message posted by: "mhubel"_<mhubel@nemon.com>_ (mailto:mhubel@nemon.com) > > I just noted what I consider excess play in the top rudder bearing in my CH601XL. It seems the design assumes the metal bushing on the AN3 bolt will not move against the mounting plates on the rudder. > > I plan to fix it with a slightly over sized bushing and hole but I wonder if many others have noted this. > > -------- > Mark Hubelbank > N708HU > CH601XL > Jabiru 3300 > Rotec TBI 40-3 carb > Sensenich ground adj prop. > 70 hr TAF > Pictures at photo.hubbles.com > > > Read this topic online here: > > _http://forums.matronics.com/viewtopic.php?p=355163#355163_ (http://forums.matronics.com/viewtopic.php?p=355163#355163) > > (http://www.matronics.com/Navigator?Zenith601-List) (http://www.matronics.com/contribution)


    Message 23


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    Time: 10:24:45 PM PST US
    From: JohnDRead@aol.com
    Subject: Re: rudder bearing play
    There is plenty of metal for the edge distance at least on the 701 plates. I do not know about 601s I'll check them on my hangar buddies plane to verify. Regards, John CH701 - Colorado - Jabiru 3300 Cell: 719-494-4567 Home: 303-648-3261 In a message dated 10/16/2011 8:01:45 P.M. Mountain Daylight Time, mtherr@yahoo.com writes: This is what I was thinking... What is the edge distance on the bearing part that the bushing is installed? Is there enough aluminum left? ---------------------------- Michel Therrien CH601-HD, C-GZGQ http://mthobby.pcperfect.com/ch601 http://pages.infinit.net/mthobby From: "JohnDRead@aol.com" <JohnDRead@aol.com> Sent: Sunday, October 16, 2011 6:53:07 PM Subject: Re: Zenith601-List: rudder bearing play I made a design for an Oilite bearing in the Rudder of my CH701. The 4130 steel tube is clamped by the through bolt and rotates in the bearing which can be replaced if it should wear. I do not like steel in aluminum as a bearing pair. Picture attached. I did a similar design for all of the rotating bearings on the wings and stab of the 701. Lubricate at assembly with MoS2 grease. Remember our airplanes are Experimental so use the design at your own risk. Regards, John CH701 - Colorado - Jabiru 3300 Cell: 719-494-4567 Home: 303-648-3261 (http://www.matronics.com/Navigator?Zenith601-List) (http://www.matronics.com/contribution)




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