Zenith601-List Digest Archive

Sun 06/10/12


Total Messages Posted: 2



Today's Message Index:
----------------------
 
     1. 04:21 PM - upper bearing (Carlos Sa)
     2. 06:22 PM - Re: upper bearing (Paul Mulwitz)
 
 
 


Message 1


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    Time: 04:21:29 PM PST US
    From: Carlos Sa <carlossa52@gmail.com>
    Subject: upper bearing
    Hello, all I am working on the (CH601-HD) firewall, and I am doing some changes based on the XL and the 750 firewall. The addition of the plastic upper bearing is causing me a bit of concern. In my case, the bearing interferes with rivets placed through 6F10-2 (the original CH601-HD upper bearing) and 6F8-2 (firewall stiffener). These parts can be sen on page 11 of this document: http://www.zenithair.com/pdf-doc/601-firewall-gear-rib.pdf I am using UHDMW (or some such mix of letters) 3/8" thick. I cut notches to clear the rivets. What is bugging me is that I could not find any comments about this interference, so maybe I am doing something incredibly wrong (I am not content with doing anything just "credibly" wrong). My "notched" upper bearing can be seen here: http://www.flickr.com/photos/54366879@N06/7359287022/ These notches might be weakening the part to a point where it will easily brake and be ineffective, reason why I am planning on a duplicate (no notches) installed on top of it. Comments, anyone? Carlos CH601-HD http://www.zenith.aero/photo/img-6037


    Message 2


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    Time: 06:22:21 PM PST US
    From: Paul Mulwitz <psm@att.net>
    Subject: Re: upper bearing
    Hi Carlos, I didn't look at the referenced documents, but I think I understand what you are doing. First, I would use nylon rather than UHMWPE plastic for this application. Polyethylene is nice cheap plastic but it is not very wear resistant. This is a high wear area - it has steel rubbing on plastic whenever the nose gear moves up or down - so some really high tech plastic is called for. Nylon or Nyloil (oil bearing nylon) would be a better choice. I don't think the oil matters in this case because the movement is quite slow in most cases. Second, I would make sure the nose gear column has a lot of clearance from the plastic bearing before getting it all put together. I would suggest at least .010 inches (.2 mm) clearance after the nose gear column is painted. This must be able to rotate freely to get the silly full flying rudder to point in the right direction when the pins are engaged by the V-blocks in the bottom bearing. Paul Camas, WA XL in phase I flight test. On 6/10/2012 3:13 PM, Carlos Sa wrote: > Hello, all > > > I am working on the (CH601-HD) firewall, and I am doing some changes > based on the XL and the 750 firewall. > > The addition of the plastic upper bearing is causing me a bit of concern. > In my case, the bearing interferes with rivets placed through 6F10-2 > (the original CH601-HD upper bearing) and 6F8-2 (firewall stiffener). > These parts can be sen on page 11 of this document: > http://www.zenithair.com/pdf-doc/601-firewall-gear-rib.pdf > I am using UHDMW (or some such mix of letters) 3/8" thick. > I cut notches to clear the rivets. > > What is bugging me is that I could not find any comments about this > interference, so maybe I am doing something incredibly wrong (I am not > content with doing anything just "credibly" wrong). > My "notched" upper bearing can be seen here: > http://www.flickr.com/photos/54366879@N06/7359287022/ > These notches might be weakening the part to a point where it will > easily brake and be ineffective, reason why I am planning on a > duplicate (no notches) installed on top of it. > > Comments, anyone? > > > Carlos > CH601-HD > http://www.zenith.aero/photo/img-6037 > > > * > > > *




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