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     1. 03:24 PM - Re: CH601HD Wing tanks (Marcos Varela Sartal)
 
 
 
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| Subject:  | Re: CH601HD Wing tanks | 
      
      Hello all,=0AThanks a lot for your information.=0AThe plans shown=C2- 1/4
       diameter pipe for the standard header tank, I think it would be enough. It
      =C2=B4s easy to get finger screen and weldable flange for this size. I=C2
      =B4m going to use .032" sheet as per your instructions.=0AMy Best Regards
      =0AMarcos=C2-=0A =0A=0A________________________________=0A De: Larry McFa
      rland <larrycmcfarland@gmail.com>=0APara: zenith601-list@matronics.com =0AE
      nviado: Mi=C3=A9rcoles 16 de enero de 2013 20:34=0AAsunto: RE: Zenith601-Li
      st: CH601HD Wing tanks=0A  =0A=0AHI Marcos,=0AYou=99ll be better off 
      using 3/8 O.D.- .035 wall 3000 series aluminum fuel line. The 3/8 line has 
      been nearly a requirement in aviation for a long time. =C2-Select only a 
      fuel valve that allows left, right or off. =0A6061 T6 is also easily by TIG
       process.=C2- 5052 is selected for deep formed products that=C2- need t
      o stretch.=C2-=C2- 6061 is very corrosion resistant and suitable for ta
      nk material.=0ATry to get something like an Andair fuel valve, with left ri
      ght and off, see FS20 valves at Aircraft Spruce. =0A=C2-=0ALarry McFarlan
      d=0A=C2-=0AFrom:owner-zenith601-list-server@matronics.com [mailto:owner-z
      enith601-list-server@matronics.com] On Behalf Of Marcos Varela Sartal=0ASen
      t: Wednesday, January 16, 2013 9:13 AM=0ATo: zenith601-list@matronics.com
      =0ASubject: Re: Zenith601-List: CH601HD Wing tanks=0A=C2-=0AHello Larry a
      nd all,=0A=C2-I=C2=B4m clear now. I have also a =C2-.032" 6061T6 sheet 
      (I have to bought one only for rear spars and small pieces but is 12 x 4 ft
      )=0AAnother question as I=C2=B4m prepairing the order to Spruce, the select
      or valve must switch between right and left tank only or right-left and bot
      h? I want to use aluminium fuel line of 1/4", It=C2=B4s ok? My engine is a 
      Jabiru 2200.=0AThanks again=0AMarcos Varela=C2-=0A=C2-=0ADe:Larry McFar
      land <larrycmcfarland@gmail.com>=0APara: zenith601-list@matronics.com =0AEn
      viado: Mi=C3=A9rcoles 16 de enero de 2013 0:17=0AAsunto: RE: Zenith601-List
      : CH601HD Wing tanks=0A=0A=0AHi Marcos,=0AYes, there are no holding points 
      or fasteners per se, but the fit has to be such that the nose skin, spar bu
      mpers only contact the cork that gets wrapped=0AAround the tank.=C2- The 
      tank should fit like a glove and it will not move about at all after the no
      se skin is formally clecoed or riveted in place. =0A.040 is a bit heavier t
      han I=99d use for wing tanks.=C2- .040 would weld fine, but it
      =99d be 25% heavier than it should be and not improved for strength or d
      urability.=0ANot so sure of the tank length, but the clearance was approxim
      ately =C2=BD inch tank end to rib each end.=C2- =0A=C2-=0AThe first hal
      f of Journal section 2 covers most of the process of doing tanks.=0AGood lu
      ck!=0A=C2-=0ALarry McFarland =0A=C2-=0AFrom:owner-zenith601-list-server
      @matronics.com [mailto:owner-zenith601-list-server@matronics.com] On Behalf
       Of Marcos Varela Sartal=0ASent: Tuesday, January 15, 2013 3:09 PM=0ATo: ze
      nith601-list@matronics.com=0ASubject: Re: Zenith601-List: CH601HD Wing tank
      s=0A=C2-=0AHello Larry=C2-and all,=0AThanks a lot for your help, I=C2
      =B4ve studied your web several times..... Great job with a lot of useful in
      formation.=0AI have an idea of what I need but just some points of doubt:
      =0A- I understood thast there is no fixing points, just the cork and the wi
      ng skin around it?=0A- What about the angles on the rear (between tank and 
      spar) Is only to separate a little, no rivets or screws=C2-to attach the 
      tank?=0A- How long is the tank and how much separate from the first rib?=0A
      =C2-=0AI read about using 5052 aluminium sheet, but I have a lot of 6061T
      6 sheet of .040 but i=C2=B4m not sure if this is weldable.=0AThanks in adva
      nce=0AMarcos Varela=0A=C2-=0ADe:Larry McFarland <larrycmcfarland@gmail.co
      m>=0APara: zenith601-list@matronics.com =0AEnviado: Martes 15 de enero de 2
      013 15:50=0AAsunto: RE: Zenith601-List: CH601HD Wing tanks=0A=C2-=0AHi Ma
      rcos,=0AI built tanks within my wing leading edges. It was and interesting 
      process. The process is documented in Section 2 of my journal and in subjec
      ts of =0Aconstruct in the site menu called =9Clead edge tanks
      =9D. See my website at macsmachine.com. The pictures show tools, jigs and s
      ome of the=0Amethods which enabled fitting, jigging and welding the ends, b
      ack and nose skins.=C2- I=99d recommend you use .032 minimum materi
      al if you are welding these.=0AYou could=C2- possibly do without the draw
      ings if you look very carefully at what was done on my site and template ta
      nk ribs 1/8 inch smaller than the wing=0Aribs and shorter by the depth of s
      par bumpers.=C2- Also, it=99s not hard to make a set of filler caps
       that go flush with the wing skin if you study what was done on my site.=0A
      I will say that the constant chord non-tapered wing should make the job muc
      h easier than what I had to do with the HDS.=0Ahttp://www.macsmachine.com/h
      tml/leadedgetanks.htm=0AAs you may have questions, do please feel free to a
      sk.=0A=C2-=0ALarry McFarland=C2- =C2-=0Alarrycmcfarland@gmail.com=0A
      =C2-=0A=C2-=0AFrom:owner-zenith601-list-server@matronics.com [mailto:ow
      ner-zenith601-list-server@matronics.com] On Behalf Of Marcos Varela Sartal
      =0ASent: Tuesday, January 15, 2013 7:30 AM=0ATo: zenith601-list@matronics.c
      om=0ASubject: Zenith601-List: CH601HD Wing tanks=0A=C2-=0AHello all,=0AI
      =C2=B4m started to build the wing spars, left spar=C2-is riveted and righ
      t one=C2-in proccess. I want to install wing tanks but my plans (Serial 8
      487) has not information about that.=0AI want to build my own tanks in 5052
       aluminium sheet but I have no idea how to support them in the wing spars. 
      The only information I get are some pictures from HDS wings and I think I h
      ave to move the ribs to allow space for the tanks.=0AAny information, photo
      s, etc...?=0A=C2-=0AMarcos Varela=0ASPAIN=0A=C2-=0A=C2-=0A=C2-=0Aht
      tp://www.matronics.com/Navigator?Zenith601-List=0Ahttp://forums.matronics.c
      om/=0Ahttp://www.matronics.com/contribution=0A=C2-=0Ahttp://www.matronics
      .com/=======================
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