Zenith701801-List Digest Archive

Fri 06/13/08


Total Messages Posted: 18



Today's Message Index:
----------------------
 
     1. 03:48 AM - Re: Fuel Systems (MacDonald Doug)
     2. 03:48 AM - Re: Fuel Systems (kmccune)
     3. 04:56 AM - Re: Air Drill (Tommy Walker)
     4. 06:01 AM - CSA CANCELS 2008 ROCKY MOUNTAIN REGIONAL FLY-IN AND FRONT RANGE AIR SHOW (Keith Ashcraft)
     5. 06:44 AM - Re: RE. Fuel Systems (carl)
     6. 07:46 AM - Re: Re: Fuel Systems (carl)
     7. 09:38 AM - Painting Questions (649WD)
     8. 09:50 AM - Re: Painting Questions (n85ae)
     9. 09:59 AM - Re: Fuel Systems (n85ae)
    10. 10:03 AM - Re: Air Drill (n85ae)
    11. 02:12 PM - Re: Fuel Systems (kmccune)
    12. 02:55 PM - Re: Re: Fuel Systems (Keith Ashcraft)
    13. 03:09 PM - Re: Fuel Systems (jetboy)
    14. 05:08 PM - Re: Fuel Systems (kmccune)
    15. 05:36 PM - Re: Fuel Systems (kmccune)
    16. 07:25 PM - Corrosion Protection (txpilot)
    17. 07:49 PM - Re: Corrosion Protection (John Bolding)
    18. 09:09 PM - Re: Re: Fuel Systems (carl)
 
 
 


Message 1


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    Time: 03:48:02 AM PST US
    From: MacDonald Doug <dougsnash@yahoo.com>
    Subject: Re: Fuel Systems
    Kevin, is this fuel system design from the guy who ran afoul with Transport Canada a few years ago while trying to fly around the world in a 701 rip off? Seems to me that he couldn't get approval to take off from Newfoundland with full fuel or some such thing. Took off anyway, had to return for weather or a minor mechanical issue (can't rememberexactly) and then crashed on landing because he was so overweight due to all of the fuel. Seems to me that he got hit with ten plus thousand dollars in fines. Sad end to an interesting sounding adventure. Doug MacDonald NW Ontario --- kmccune <kmccune@somtel.net> wrote: > <kmccune@somtel.net> > > No, sorry the drawing is from the Brazilian list and > I guess that they had dual wing tanks sown as one! > No, I was just asking if this basic layout is what > you were describing? The drawing shows way too much > fuel, unless your thinking about flying around the > globe by yourself. > The 3 gallons was a safe weight wise, amount to > increase the range a little and to give better low > fuel warnings with the tank. > > Kevin


    Message 2


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    Time: 03:48:51 AM PST US
    Subject: Re: Fuel Systems
    From: "kmccune" <kmccune@somtel.net>
    My next problem is figuring out the fuel return from the pump. As long as the small collector tank is vented back to the wing tanks, I think I can return to the collector tank. The 3/8" lines do make more sense and they would flow more readily too. Actually back to reality now, my next problem is getting more material, And reinforcing my brake! I need to get something to hang all this fuel stuff in first! Thanks again Kevin -------- Mark Twain: Twenty years from now you will be more disappointed by the things that you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=187707#187707


    Message 3


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    Time: 04:56:38 AM PST US
    From: "Tommy Walker" <twalker@cableone.net>
    Subject: Re: Air Drill
    Thanks John, I will head down to the local HD and check out the drill. Tommy Walker in Alabama Do Not Archive


    Message 4


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    Time: 06:01:39 AM PST US
    From: Keith Ashcraft <keith.ashcraft@itt.com>
    Subject: CSA CANCELS 2008 ROCKY MOUNTAIN REGIONAL FLY-IN AND
    FRONT RANGE AIR SHOW For those of you interested. I know that a few of you have flown in before. It looks like this event has been canceled. http://rmrfi.org/ I was just double checking the weekend date, and I found the cancellation n otice. Take care. Keith CH701 -- scratch N 38.9947 W 105.1305 Alt. 9,100' http://picasaweb.google.com/ch701builder/SN4765 -- ________________________________ This e-mail and any files transmitted with it may be proprietary and are in tended solely for the use of the individual or entity to whom they are addr essed. If you have received this e-mail in error please notify the sender. Please note that any views or opinions presented in this e-mail are solely those of the author and do not necessarily represent those of ITT Corporati on. The recipient should check this e-mail and any attachments for the pres ence of viruses. ITT accepts no liability for any damage caused by any viru s transmitted by this e-mail.


    Message 5


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    Time: 06:44:17 AM PST US
    From: "carl" <b.carl@sympatico.ca>
    Subject: Re: Fuel Systems
    Chuck Vent from top of collector to top of right wing tank. Right tank has vented cap. Carl ----- Original Message ----- From: Chuck Deiterich To: zenith701801-list@matronics.com Sent: Thursday, June 12, 2008 11:49 PM Subject: RE. Zenith701801-List: Fuel Systems Carl, How do you vent your collector tank? Chuck D. N701TX <From: "Carl" <b.Carl@sympatico.ca> <Subject: Zenith701801-List: Fuel Systems < <To feed all the wing fuel safely I added a collector to the back of the baggage <compartment.


    Message 6


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    Time: 07:46:50 AM PST US
    From: "carl" <b.carl@sympatico.ca>
    Subject: Re: Fuel Systems
    Ralf Your design is interesting. I have a couple of questions. 1. If air is sucked into your columns how will it escape and let feed resume? I see only two ways, to the engine or fight its way back through the fuel stream from the tanks. Either may cause fuel starvation. 2. If air gets trapped in your columns/lines (air lock) how will you detect the problem in time to prevent fuel starvation? I strongly recommend collector tanks be vented to prevent airlocks and aid feeding, and fitted with reliable sensor(s) to alert the pilot when he is running low on fuel or feed is interrupted. A final comment. I am not sure what irrigation pipe is made of. I made my collector out of .063 alum. so it could take knocks in case of an accident. Maybe overkill, .040 probably would suffice and save weight. Hope this helps Carl Original Message ----- From: "jetboy" <sanson.r@xtra.co.nz> Sent: Friday, June 13, 2008 2:13 AM Subject: Zenith701801-List: Re: Fuel Systems > > Carl, > A few weeks ago I looked at adding tall cylinder style header tanks > to the baggage area on each side, where my fuel lines currently run down > to my fuel selector located on the seat backrest between the seats. > > Possibility for safety and ease of construction was to use irrigation > tubing 5" dia. and with the top end plate and bottom end plate set at a > suitable angle 15 - 30 degs. with an intake pipe and outlet pipe welded in > at the apex of each end. This to take care of the need to have as little > air pocket / water trap as possible and not require separate vents. > > with height restricted to around 10" and this type of tubing I would get > around 4.5 litres each side, this should alleviate the occasional unported > low fuel wing tank situation I have experienced when doing steep descents > or uncoordinated turns. It does get your attention! > > I haven't gone ahead with this mod yet, is there a perceived problem with > not providing separate venting, as my plan was to avoid the fuel lines > changing direction, should be going down all the way from tanks to the > gascolator aft and below the seat level thence upwards towards the carb? > This is how I was told a fuel system should be, no siphon / airlock traps. > > Regards, Ralph > > -------- > Ralph - CH701 / 2200a > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=187698#187698 > > >


    Message 7


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    Time: 09:38:53 AM PST US
    Subject: Painting Questions
    From: "649WD" <wade_olson@notes1.dsnwk.org>
    Now that Im finished with my tail and having to wait for the rest of the kit to arrive, I thought about painting my tail just to have something to do for a while. I was wondering what some of you have used as far as type and brand of paint, primer etc. Also what do you normally do for items such as N Numbers. Are those painted on or do you use some type of stick on numbers, etc. Any info would be greatly appreciated. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=187752#187752


    Message 8


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    Time: 09:50:48 AM PST US
    Subject: Re: Painting Questions
    From: "n85ae" <n85ae@yahoo.com>
    I'm painting with System Three Waterborne Polyurethane (WR-LPU) and waterborne epoxy primer WR-155. From a enviro friendly standpoint I like it a lot, the Polyurethane is temperamental stuff and takes a lot of practice (heat, humidity, and gun setup sensitive),but is very tough when cured. Don't have to worry about keeling over when using it. >From the perspective of what I like best, I used PolyFiber Aerothane in the past on my Kitfox. I like it a lot better for ease of use, but don't like the "kills you if not careful" factor. The system three is 50% the cost of some of the other waterborne polyurethanes and works out about $90-100 per gallon. It is used a lot by boat builders, but don't hear much about it from airplane builders so I think it is a somewhat undiscovered paint system. Jeff. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=187755#187755


    Message 9


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    Time: 09:59:35 AM PST US
    Subject: Re: Fuel Systems
    From: "n85ae" <n85ae@yahoo.com>
    Go to www.summitracing.com and look at fuel cells, they have a bunch that would be suitable for use as header tanks at reasonable prices. They range from 2 quarts to 30+ gallons. They have fittings, and mounting tabs all ready to go. Header tanks typically vent to one of the fuel tanks. Fuel injection return lines to the header require a check valve so don't forget that item. As follows: [fuel tank]---->[header]---(fuel shutoff)----->Engine driven pump feed [fuel tank]---->[header]--- Read this topic online here: http://forums.matronics.com/viewtopic.php?p=187757#187757


    Message 10


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    Time: 10:03:49 AM PST US
    Subject: Re: Air Drill
    From: "n85ae" <n85ae@yahoo.com>
    I use a small Makita 6501 high speed drill (4500 rpm) I like it a LOT better than pneumatic drills. Light, relatively cheap, quiet, and drills like crazy. Plus the compressor isn't on all the time http://www.makita.com/menu.php?pg=product_det&tag=6501 Jeff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=187759#187759


    Message 11


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    Time: 02:12:39 PM PST US
    Subject: Re: Fuel Systems
    From: "kmccune" <kmccune@somtel.net>
    I don't know if it is or not, but 40 gallons is the approximate fuel capacity with the optional 2nd wing tanks so I assumed the guy for simplicity just drew one tank knowing the the pairs had to be plumbed together. That was the reason for my comment about flying around the globe by yourself. By the time you put a couple clean pairs of underwear and a cooler of evening refreshments in the back, your about over weight. But for myself, from time to time I would like to be able to slightly extend the range safely. I like the idea of knowing that when you hit empty you have a little more, but just don't depend on it. It also like said will help the potential fuel starvation problem and it seems to me that it would help the wing tanks empty more evenly? Kevin dougsnash wrote: > Kevin, is this fuel system design from the guy who ran > afoul with Transport Canada a few years ago while > trying to fly around the world in a 701 rip off? > > Seems to me that he couldn't get approval to take off > from Newfoundland with full fuel or some such thing. > Took off anyway, had to return for weather or a minor > mechanical issue (can't rememberexactly) and then > crashed on landing because he was so overweight due to > all of the fuel. Seems to me that he got hit with ten > plus thousand dollars in fines. > > Sad end to an interesting sounding adventure. > > Doug MacDonald > NW Ontario > > > --- kmccune wrote: > > > > > > > > > > No, sorry the drawing is from the Brazilian list and > > I guess that they had dual wing tanks sown as one! > > No, I was just asking if this basic layout is what > > you were describing? The drawing shows way too much > > fuel, unless your thinking about flying around the > > globe by yourself. > > The 3 gallons was a safe weight wise, amount to > > increase the range a little and to give better low > > fuel warnings with the tank. > > > > Kevin > > > > > -------- Mark Twain: Twenty years from now you will be more disappointed by the things that you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=187785#187785


    Message 12


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    Time: 02:55:15 PM PST US
    From: Keith Ashcraft <keith.ashcraft@itt.com>
    Subject: Re: Fuel Systems
    There is a guy flying here in Colorado, that has both the 10-gallon tanks a nd the header tank (I think the original 9-gallon?). The header gets filled from both wing-tanks. I have thought about this idea, but use a smaller (2 -3 gallon) header tank. (more room for electronics) I'm not understanding his fuel level warning, is it just a probe that detec ts if it is emersed in fuel or not? The extra 120+ lbs does cut down on your payload, but if I were to fly usin g the extended fuel (extra wing tanks) , I would be by myself also. I would rather have the tanks and not use them instead of needing them and not hav ing them. My 2 cents (0.00518 gallons worth) Keith *************************************************************************** ********************* kmccune wrote: lto:kmccune@somtel.net> I don't know if it is or not, but 40 gallons is the approximate fuel capaci ty with the optional 2nd wing tanks so I assumed the guy for simplicity jus t drew one tank knowing the the pairs had to be plumbed together. That was the reason for my comment about flying around the globe by yourself. By the time you put a couple clean pairs of underwear and a cooler of evening ref reshments in the back, your about over weight. But for myself, from time to time I would like to be able to slightly exten d the range safely. I like the idea of knowing that when you hit empty you have a little more, but just don't depend on it. It also like said will he lp the potential fuel starvation problem and it seems to me that it would h elp the wing tanks empty more evenly? Kevin dougsnash wrote: Kevin, is this fuel system design from the guy who ran afoul with Transport Canada a few years ago while trying to fly around the world in a 701 rip off? Seems to me that he couldn't get approval to take off from Newfoundland with full fuel or some such thing. Took off anyway, had to return for weather or a minor mechanical issue (can't rememberexactly) and then crashed on landing because he was so overweight due to all of the fuel. Seems to me that he got hit with ten plus thousand dollars in fines. Sad end to an interesting sounding adventure. Doug MacDonald NW Ontario --- kmccune wrote: No, sorry the drawing is from the Brazilian list and I guess that they had dual wing tanks sown as one! No, I was just asking if this basic layout is what you were describing? The drawing shows way too much fuel, unless your thinking about flying around the globe by yourself. The 3 gallons was a safe weight wise, amount to increase the range a little and to give better low fuel warnings with the tank. Kevin -------- Mark Twain: Twenty years from now you will be more disappointed by the thin gs that you didn't do than by the ones you did do. So throw off the bowline s. Sail away from the safe harbor. Catch the trade winds in your sails. Exp lore. Dream. Discover. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=187785#187785 -- ************************************* Keith Ashcraft ITT Industries Advanced Engineering & Sciences 5009 Centennial Blvd. Colorado Springs, CO 80919 (719) 599-1787 -- work (719) 332-4364 -- cell keith.ashcraft@itt.com<mailto:keith.ashcraft@itt.com> keith.ashcraft1@us.army.mil<mailto:keith.ashcraft1@us.army.mil> ________________________________ This e-mail and any files transmitted with it may be proprietary and are in tended solely for the use of the individual or entity to whom they are addr essed. If you have received this e-mail in error please notify the sender. Please note that any views or opinions presented in this e-mail are solely those of the author and do not necessarily represent those of ITT Corporati on. The recipient should check this e-mail and any attachments for the pres ence of viruses. ITT accepts no liability for any damage caused by any viru s transmitted by this e-mail.


    Message 13


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    Time: 03:09:19 PM PST US
    Subject: Re: Fuel Systems
    From: "jetboy" <sanson.r@xtra.co.nz>
    Carl, Irrigation pipe is 1/16" wall for the thinnest grade. If air goes down to the columns it should also bubble back up into the wing tanks where it came when further fuel sloshes down. This is no different to when you drain the gascolator (another cylinder type tank) and later replenish the fuel tanks above. I dont see any gascolators, Zenair type or GA type, that have a vent line running up above the tanks. The columns are effectively an inline expansion of the diameter of a piece of vertically run fuel line. In fact my original idea was to construct a much taller Zenair gascolator that runs from a level in the baggage shelf below the fuel line entry, all the way to the fuselage floor. If air is in the columns there is no fuel above so they will run till exhaustion but the fuel supply will be continuous for that time rather than the on/off sloshing of 5 litres in the tank trying to find the one outlet in the rear inboard corner. Open to reasoning if this is not a viable method, adding vent lines for me would add more fuel lines in the cabin and require opening up the wings and tanks, If I were to do that I'd rather add the extra pair of longrange tanks instead. Further, if my aircraft was constructed to plans there would be no fuel selector ahead of the dual inlet gascolator/tee and therefore the ability to unport a tank and get starvation would not be a feature. I like using the Andair left/right/both/off selector because it lets me park on uneven ground and manage the balance. Ralph [quote="b.carl@sympatico.ca"]Ralf Your design is interesting. I have a couple of questions. 1. If air is sucked into your columns how will it escape and let feed resume? I see only two ways, to the engine or fight its way back through the fuel stream from the tanks. Either may cause fuel starvation. 2. If air gets trapped in your columns/lines (air lock) how will you detect the problem in time to prevent fuel starvation? I strongly recommend collector tanks be vented to prevent airlocks and aid feeding, and fitted with reliable sensor(s) to alert the pilot when he is running low on fuel or feed is interrupted. A final comment. I am not sure what irrigation pipe is made of. I made my -------- Ralph - CH701 / 2200a Read this topic online here: http://forums.matronics.com/viewtopic.php?p=187793#187793


    Message 14


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    Time: 05:08:50 PM PST US
    Subject: Re: Fuel Systems
    From: "kmccune" <kmccune@somtel.net>
    My reason for not wanting the extra wing tanks is the extra wiring, plumbing, panel space and weight, even empty they weigh something. With the G13 or BMW engine the flying hours are quite a few more per tank due to lower fuel burn. How much more, time will tell and so will I when I find out. But until then its all BS (baloney sausage, of course [Wink] ) Kevin -------- Mark Twain: Twenty years from now you will be more disappointed by the things that you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=187813#187813


    Message 15


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    Time: 05:36:46 PM PST US
    Subject: Re: Fuel Systems
    From: "kmccune" <kmccune@somtel.net>
    This is a pic of a highlander sub-tank. It has two inputs from the wing tanks on top and one on the bottom. There is no vent to the wing tanks. But it is a carburated engine so the pump is not returning fuel to the tank all the time. Kevin -------- Mark Twain: Twenty years from now you will be more disappointed by the things that you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=187814#187814 Attachments: http://forums.matronics.com//files/100_0811_164.jpg


    Message 16


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    Time: 07:25:52 PM PST US
    Subject: Corrosion Protection
    From: "txpilot" <djg7@comcast.net>
    I have used the Cortec as supplied from ZAC for my corrosion protection. After buying the 'homebuilt help' video, I decided to take their advice and only apply Cortec where two pieces were riveted together (presumably where moisture could become trapped). I guess this is for a weight savings standpoint. Now after completing my wings and most of my fuselage, I'm seeing a lot of untreated areas corroding away in front of my eyes! I look in the flange holes in the wing ribs and see evidence of corrosion where there's bare metal. The exterior will obviously be protected by paint, but I'm wondering what could I do for the interior portions (short of disassembling my wings). Any suggestions? Thanks, Dan Ginty N787DG Read this topic online here: http://forums.matronics.com/viewtopic.php?p=187830#187830


    Message 17


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    Time: 07:49:29 PM PST US
    From: "John Bolding" <jnbolding1@teleshare.net>
    Subject: Re: Corrosion Protection
    ACF50 or Corrosion X, very useful here on the Gulf Coast. You WILL have to get very serious about preping the outside for paint as it crawls up around the rivets and starts to spread out on the top surface after being sprayed on the inside. A LITTLE goes a long way. BUT don't prep until you are within hours of painting as it starts spreading again after you clean it off. LO&SLO John Bolding > The exterior will obviously be protected by paint, but I'm wondering what > could I do for the interior portions (short of disassembling my wings). > Any suggestions? > > Thanks, > > Dan Ginty > N787DG >


    Message 18


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    Time: 09:09:42 PM PST US
    From: "carl" <b.carl@sympatico.ca>
    Subject: Re: Fuel Systems
    Ralf Try it without. Make sure your feeds are down hill all the way and you may want to use bigger than 1/4" lines to aid air moving up through the fuel. If you have feed issues you don't have to vent to a tank you can vent to atmosphere. Do not archive Carl ----- Original Message ----- From: "jetboy" <sanson.r@xtra.co.nz> Sent: Friday, June 13, 2008 6:08 PM Subject: Zenith701801-List: Re: Fuel Systems > > Carl, > > Irrigation pipe is 1/16" wall for the thinnest grade. > > If air goes down to the columns it should also bubble back up into the > wing tanks where it came when further fuel sloshes down. This is no > different to when you drain the gascolator (another cylinder type tank) > and later replenish the fuel tanks above. I dont see any gascolators, > Zenair type or GA type, that have a vent line running up above the tanks. > The columns are effectively an inline expansion of the diameter of a piece > of vertically run fuel line. In fact my original idea was to construct a > much taller Zenair gascolator that runs from a level in the baggage shelf > below the fuel line entry, all the way to the fuselage floor. > > > If air is in the columns there is no fuel above so they will run till > exhaustion but the fuel supply will be continuous for that time rather > than the on/off sloshing of 5 litres in the tank trying to find the one > outlet in the rear inboard corner. > > Open to reasoning if this is not a viable method, adding vent lines for me > would add more fuel lines in the cabin and require opening up the wings > and tanks, If I were to do that I'd rather add the extra pair of longrange > tanks instead. Further, if my aircraft was constructed to plans there > would be no fuel selector ahead of the dual inlet gascolator/tee and > therefore the ability to unport a tank and get starvation would not be a > feature. I like using the Andair left/right/both/off selector because it > lets me park on uneven ground and manage the balance. > > Ralph > > [quote="b.carl@sympatico.ca"]Ralf > Your design is interesting. I have a couple of questions. > 1. If air is sucked into your columns how will it escape and let feed > resume? I see only two ways, to the engine or fight its way back through > the > fuel stream from the tanks. Either may cause fuel starvation. > 2. If air gets trapped in your columns/lines (air lock) how will you > detect the problem in time to prevent fuel starvation? > > I strongly recommend collector tanks be vented to prevent airlocks and aid > feeding, and fitted with reliable sensor(s) to alert the pilot when he is > running low on fuel or feed is interrupted. > A final comment. I am not sure what irrigation pipe is made of. I made my > > -------- > Ralph - CH701 / 2200a > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=187793#187793 > > >




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