Zenith701801-List Digest Archive

Mon 03/01/10


Total Messages Posted: 21



Today's Message Index:
----------------------
 
     1. 01:44 AM - Re: Substituting .016 for .020 on the skins? (JG)
     2. 05:46 AM - Re: Re: Substituting .016 for .020 on the skins? (John Bolding)
     3. 06:03 AM - Chat Room Reminder (George Race)
     4. 07:55 AM - Re: Re: Substituting .016 for .020 on the skins? (Larry McFarland)
     5. 08:38 AM - Re: Re: Substituting .016 for .020 on the skins? (BokKat)
     6. 08:52 AM - Re: Re: Substituting .016 for .020 on the skins? (Robert Pelland)
     7. 08:52 AM - Re: Re: Substituting .016 for .020 on the skins? (Mark Sherman)
     8. 08:53 AM - Re: Data Plate (Randall J Hebert)
     9. 09:13 AM - Re: Re: Substituting .016 for .020 on the skins? (Robert Pelland)
    10. 09:41 AM - Re: Re: Substituting .016 for .020 on the skins? (John Marzulli)
    11. 09:48 AM - Re: Re: Substituting .016 for .020 on the skins? (Randy L. Thwing)
    12. 11:44 AM - Re: Re: Substituting .016 for .020 on the skins? (Larry McFarland)
    13. 12:55 PM - Re: Re: Substituting .016 for .020 on the skins? (Mark Sherman)
    14. 03:55 PM - Re: Re: Substituting .016 for .020 on the skins? (JG)
    15. 03:56 PM - Rudder and evevator Cable Tension (philip smith)
    16. 06:48 PM - Controlling Rotax 912 oil temp (Les Goldner)
    17. 06:57 PM - Re: Controlling Rotax 912 oil temp (BokKat)
    18. 07:24 PM - Re: Controlling Rotax 912 oil temp (JG)
    19. 11:07 PM - Official Zenith701801-List FAQ (Frequently Asked Questions) (Matt Dralle)
    20. 11:11 PM - Official Zenith701801-List Usage Guidelines (Matt Dralle)
    21. 11:17 PM - Re: Rudder and evevator Cable Tension (jetboy)
 
 
 


Message 1


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    Time: 01:44:31 AM PST US
    Subject: Re: Substituting .016 for .020 on the skins?
    From: JG <vgstol@bigpond.net.au>
    .020 is a ridiculous weight penalty for such an aircraft. Oil canning is easily eliminated by .016 angle in the fuselage, and intermediate foam ribs in the wing, both stuck in with Sikkaflex or similar polyurethane adhesive. A couple of pounds maybe, and very effective. Tried and proven. JG On Mon, Mar 1, 2010 at 5:34 PM, mksoucy@yahoo.com <mksoucy@yahoo.com> wrote: > mksoucy@yahoo.com> > > Well said Mark as nice as it looks .020 is 1/4 thicker hence 1/4 heavier. A > little oil canning sounds much better than trees smacking an overweighted > plane > > Sent from my iPod > > On Feb 28, 2010, at 2:47 PM, "Mark Sherman" <n752ms@softcom.net> wrote: > >


    Message 2


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    Time: 05:46:47 AM PST US
    From: "John Bolding" <jnbolding1@teleshare.net>
    Subject: Re: Substituting .016 for .020 on the skins?
    In looking back after messing around with these little airplanes for almost 40 yrs I can say with conviction that the most important aspect of building an airplane you can enjoy to the fullest extent is KEEP IT LIGHT. I've also discovered that first time builders are more commonly guilty of this sin than someone who understands the ramifications of building a lead sled. I have been blessed to have met and personally know(n) several of the well known designers of small aircraft , Van (I built an EARLY RV) CG Taylor (yep, THAT one), Dave Thurston, John Thorp, Dave Blanton, Bob Barrows and EVERY ONE of them would beat it into your head to not add unnecessary weight. Thorp wrote an article for Sport Aviation in the 70's I think about adding a multifunction stick grip (1#) to the top of the stick in a T18 and he chased that ONE pound all thru the structure showing how it affected performance and how other things were influenced by it. Boeing and Airbus would send you a BIG pile of $$ if you could tell them how to save 30# on one of their aircraft, giving up that much weight on a 1100# plane is foolish. (I'm being generous with the word foolish) I've got a buddy that just finished a Glasair TD, he has constant speed prop, LOTS of filler and paint, heavier engine, 80 gals worth of tanks, autopilot, Garmin 530 and every instrument known to man , radio stack that would do justice to a Gulfstream V, leather upholstery.... you get the picture. Would you believe his airplane is 280# heavier than mine, our s/n's are 14 apart. Can't wait to outrun/outclimb/fly slower on less fuel in an aircraft that has 30 less hp. than he has. Add ONLY Lightness. John


    Message 3


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    Time: 06:03:17 AM PST US
    From: "George Race" <mykitairplane@mrrace.com>
    Subject: Chat Room Reminder
    Live Chat Room every Monday evening around 8:00 EDT www.mykitairplane.com <blocked::http://www.mykitairplane.com/> Click on the Chat Room link at the top of the page. George


    Message 4


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    Time: 07:55:05 AM PST US
    From: Larry McFarland <larry@macsmachine.com>
    Subject: Re: Substituting .016 for .020 on the skins?
    I agree with you John, but there are good reasons to use .020 over .016 when the .016 is too frail for the job and so easily damaged. Depends on your perspective and how long you want to keep the plane. Better advice is to drop 30 lbs off your own frame. I've done that and kept it off. Larry McFarland 601HDS at www.macsmachine.com John Bolding wrote: > <jnbolding1@teleshare.net> > > In looking back after messing around with these little airplanes for > almost 40 yrs I can say with conviction that the most important aspect > of building an airplane you can enjoy to the fullest extent is KEEP IT > LIGHT. > > I've also discovered that first time builders are more commonly guilty > of this sin than someone who understands the ramifications of building > a lead sled. > > I have been blessed to have met and personally know(n) several of the > well known designers of small aircraft , Van (I built an EARLY RV) > CG Taylor (yep, THAT one), Dave Thurston, John Thorp, Dave Blanton, > Bob Barrows and EVERY ONE of them would beat it into your head to not > add unnecessary weight. Thorp wrote an article for Sport Aviation in > the 70's I think about adding a multifunction stick grip (1#) to the > top of the stick in a T18 and he chased that ONE pound all thru the > structure showing how it affected performance and how other things > were influenced by it. > > Boeing and Airbus would send you a BIG pile of $$ if you could tell > them how to save 30# on one of their aircraft, giving up that much > weight on a 1100# plane is foolish. (I'm being generous with the word > foolish) > > I've got a buddy that just finished a Glasair TD, he has constant > speed prop, LOTS of filler and paint, heavier engine, 80 gals worth of > tanks, autopilot, Garmin 530 and every instrument known to man , radio > stack that would do justice to a > Gulfstream V, leather upholstery.... you get the picture. Would you > believe his airplane is 280# heavier than mine, our s/n's are 14 > apart. Can't wait to outrun/outclimb/fly slower on less fuel in an > aircraft that has 30 less hp. than he has. > > Add ONLY Lightness. > > John > >


    Message 5


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    Time: 08:38:26 AM PST US
    From: "BokKat" <bobkat@btinet.net>
    Subject: Re: Substituting .016 for .020 on the skins?
    Let us all know how you did that, Larry! LOL I took off the slats to run some V speed tests without slats and the first thing I did was hit some small bird and dent in the leading edge! I haven't painted it yet so I'm usure how to get rid of the dent. One thing I've been considering after reading this topic is that if I have to reskin the leading edges of the wing before painting, I'd go to heavier aluminum. Wouldn't add much weight if one only did the leading edge and it could add a bit of stiffness to the wind, not that that's required. Wouldn't matter if you "goose" a goose or other heavy bird but might help with the little guys. ----- Original Message ----- From: "Larry McFarland" <larry@macsmachine.com> Sent: Monday, March 01, 2010 9:48 AM Subject: Re: Zenith701801-List: Re: Substituting .016 for .020 on the skins? > <larry@macsmachine.com> > > > I agree with you John, but there are good reasons to use .020 over .016 > when the .016 is too frail for the job and so easily damaged. > Depends on your perspective and how long you want to keep the plane. > Better advice is to drop 30 lbs off your own frame. > I've done that and kept it off. > > Larry McFarland 601HDS at www.macsmachine.com > > John Bolding wrote: >> <jnbolding1@teleshare.net> >> >> In looking back after messing around with these little airplanes for >> almost 40 yrs I can say with conviction that the most important aspect of >> building an airplane you can enjoy to the fullest extent is KEEP IT >> LIGHT. >> >> I've also discovered that first time builders are more commonly guilty of >> this sin than someone who understands the ramifications of building a >> lead sled. >> >> I have been blessed to have met and personally know(n) several of the >> well known designers of small aircraft , Van (I built an EARLY RV) CG >> Taylor (yep, THAT one), Dave Thurston, John Thorp, Dave Blanton, Bob >> Barrows and EVERY ONE of them would beat it into your head to not add >> unnecessary weight. Thorp wrote an article for Sport Aviation in the >> 70's I think about adding a multifunction stick grip (1#) to the top of >> the stick in a T18 and he chased that ONE pound all thru the structure >> showing how it affected performance and how other things were influenced >> by it. >> >> Boeing and Airbus would send you a BIG pile of $$ if you could tell them >> how to save 30# on one of their aircraft, giving up that much weight on a >> 1100# plane is foolish. (I'm being generous with the word foolish) >> >> I've got a buddy that just finished a Glasair TD, he has constant speed >> prop, LOTS of filler and paint, heavier engine, 80 gals worth of tanks, >> autopilot, Garmin 530 and every instrument known to man , radio stack >> that would do justice to a >> Gulfstream V, leather upholstery.... you get the picture. Would you >> believe his airplane is 280# heavier than mine, our s/n's are 14 apart. >> Can't wait to outrun/outclimb/fly slower on less fuel in an aircraft >> that has 30 less hp. than he has. >> >> Add ONLY Lightness. >> >> John >> >> >> >> >> > > >


    Message 6


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    Time: 08:52:01 AM PST US
    From: "Robert Pelland" <robert.pelland@cgocable.ca>
    Subject: Re: Substituting .016 for .020 on the skins?
    Larry, It look's as though there are as many opinions on the 30 lbs issue as there are 701 flyers. As for myself I can live with the extra 30 lbs ( everybody and his dog, knows that lighter is better ) since I fly alone. I also considerablely reduced the wing loading by increasing the wingspan ( I have a copy of Mr. C. Heinz original sketches ) by 550mm on each wing. I was not comfortable in any increase outboard of the strut attachment point, so as not to increase the fragility of the wing, the extra material was inserted between the fuselage and the outer strut attachment bracket. My humble calculations ( I might be wrong on this ) give me a new wing loading of 7.85 for the extended wingspan, as compared to the regular 9.0 that is given for the normal 701 wing, so I think it will more then compensate for the slight increase in weight. I also have an 80 HP Rotax mounted, and it is much lighter then all the auto conversions that are presently flying quite well. One way or the other it is an experimental, and the decision was ultimately mine, and one that I can live with it. By the way, I don't sleep out, I don't need to haul a stove, and if I ever need to cook, I can do it on the hot coals. :o), just kidding,,,,, Robert the 701 & 750 scratch ----- Original Message ----- From: Larry McFarland To: zenith701801-list@matronics.com Sent: Monday, March 01, 2010 10:48 AM Subject: Re: Zenith701801-List: Re: Substituting .016 for .020 on the skins? <larry@macsmachine.com> I agree with you John, but there are good reasons to use .020 over .016 when the .016 is too frail for the job and so easily damaged. Depends on your perspective and how long you want to keep the plane. Better advice is to drop 30 lbs off your own frame. I've done that and kept it off. Larry McFarland 601HDS at www.macsmachine.com John Bolding wrote: > <jnbolding1@teleshare.net> > > In looking back after messing around with these little airplanes for > almost 40 yrs I can say with conviction that the most important aspect > of building an airplane you can enjoy to the fullest extent is KEEP IT > LIGHT. > > I've also discovered that first time builders are more commonly guilty > of this sin than someone who understands the ramifications of building > a lead sled. > > I have been blessed to have met and personally know(n) several of the > well known designers of small aircraft , Van (I built an EARLY RV) > CG Taylor (yep, THAT one), Dave Thurston, John Thorp, Dave Blanton, > Bob Barrows and EVERY ONE of them would beat it into your head to not > add unnecessary weight. Thorp wrote an article for Sport Aviation in > the 70's I think about adding a multifunction stick grip (1#) to the > top of the stick in a T18 and he chased that ONE pound all thru the > structure showing how it affected performance and how other things > were influenced by it. > > Boeing and Airbus would send you a BIG pile of $$ if you could tell > them how to save 30# on one of their aircraft, giving up that much > weight on a 1100# plane is foolish. (I'm being generous with the word > foolish) > > I've got a buddy that just finished a Glasair TD, he has constant > speed prop, LOTS of filler and paint, heavier engine, 80 gals worth of > tanks, autopilot, Garmin 530 and every instrument known to man , radio > stack that would do justice to a > Gulfstream V, leather upholstery.... you get the picture. Would you > believe his airplane is 280# heavier than mine, our s/n's are 14 > apart. Can't wait to outrun/outclimb/fly slower on less fuel in an > aircraft that has 30 less hp. than he has. > > Add ONLY Lightness. > > John > > > > >


    Message 7


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    Time: 08:52:47 AM PST US
    From: Mark Sherman <n752ms@softcom.net>
    Subject: Re: Substituting .016 for .020 on the skins?
    Larry. You say the .016 is to frail, what facts do you base this on? Mark S. Sent from my iPhone On Mar 1, 2010, at 7:48 AM, Larry McFarland <larry@macsmachine.com> wrote: > > > > > I agree with you John, but there are good reasons to use .020 over . > 016 when the .016 is too frail for the job and so easily damaged. > Depends on your perspective and how long you want to keep the plane. > Better advice is to drop 30 lbs off your own frame. > I've done that and kept it off. > > Larry McFarland 601HDS at www.macsmachine.com > > John Bolding wrote: >> > >> >> In looking back after messing around with these little airplanes >> for almost 40 yrs I can say with conviction that the most important >> aspect of building an airplane you can enjoy to the fullest extent >> is KEEP IT LIGHT. >> >> I've also discovered that first time builders are more commonly >> guilty of this sin than someone who understands the ramifications >> of building a lead sled. >> >> I have been blessed to have met and personally know(n) several of >> the well known designers of small aircraft , Van (I built an EARLY >> RV) CG Taylor (yep, THAT one), Dave Thurston, John Thorp, Dave >> Blanton, Bob Barrows and EVERY ONE of them would beat it into your >> head to not add unnecessary weight. Thorp wrote an article for >> Sport Aviation in the 70's I think about adding a multifunction >> stick grip (1#) to the top of the stick in a T18 and he chased that >> ONE pound all thru the structure showing how it affected >> performance and how other things were influenced by it. >> >> Boeing and Airbus would send you a BIG pile of $$ if you could tell >> them how to save 30# on one of their aircraft, giving up that much >> weight on a 1100# plane is foolish. (I'm being generous with the >> word foolish) >> >> I've got a buddy that just finished a Glasair TD, he has constant >> speed prop, LOTS of filler and paint, heavier engine, 80 gals worth >> of tanks, autopilot, Garmin 530 and every instrument known to man , >> radio stack that would do justice to a >> Gulfstream V, leather upholstery.... you get the picture. Would >> you believe his airplane is 280# heavier than mine, our s/n's are >> 14 apart. Can't wait to outrun/outclimb/fly slower on less fuel >> in an aircraft that has 30 less hp. than he has. >> >> Add ONLY Lightness. >> >> John >> >> >> >> >> > >


    Message 8


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    Time: 08:53:16 AM PST US
    From: "Randall J Hebert" <randy@rjhebertassoc.com>
    Subject: Data Plate
    Congrats Tommy Mine has been delayed but I am using yours as a goal Randall J Hebert N7701P Almost Finished, Yea right -----Original Message----- From: owner-zenith701801-list-server@matronics.com [mailto:owner-zenith701801-list-server@matronics.com] On Behalf Of Tommy Walker Sent: Sunday, February 28, 2010 6:10 PM Subject: Zenith701801-List: Data Plate <twalker@cableone.net> Folks, We had our DAR inspection yesterday and passed! Yea! George Race made me a data plate with his CNC machine. The DAR was really impressed with it. If you are looking for a data plate for your project I recommend George and his CNC machine. -------- Tommy Walker N8701 - Anniston, AL Read this topic online here: http://forums.matronics.com/viewtopic.php?p=288664#288664 Attachments: http://forums.matronics.com//files/21_191.jpg


    Message 9


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    Time: 09:13:29 AM PST US
    From: "Robert Pelland" <robert.pelland@cgocable.ca>
    Subject: Re: Substituting .016 for .020 on the skins?
    Mark, Although the fragility question was not addressed to me, I feel compelled to respond to this one. Purchase a sheet of 4' x 12' .016 aluminum get it into your workplace and try, by your self, to move it around and manipulate the sheet without causing any damage to it. You will then know the real meaning of frail, with out the need of any additional facts. Build & fly safe Robert ----- Original Message ----- From: Mark Sherman To: zenith701801-list@matronics.com Sent: Monday, March 01, 2010 11:36 AM Subject: Re: Zenith701801-List: Re: Substituting .016 for .020 on the skins? <n752ms@softcom.net> Larry. You say the .016 is to frail, what facts do you base this on? Mark S. Sent from my iPhone On Mar 1, 2010, at 7:48 AM, Larry McFarland <larry@macsmachine.com> wrote: <larry@macsmachine.com > > > > > I agree with you John, but there are good reasons to use .020 over . > 016 when the .016 is too frail for the job and so easily damaged. > Depends on your perspective and how long you want to keep the plane. > Better advice is to drop 30 lbs off your own frame. > I've done that and kept it off. > > Larry McFarland 601HDS at www.macsmachine.com > > John Bolding wrote: <jnbolding1@teleshare.net >> > >> >> In looking back after messing around with these little airplanes >> for almost 40 yrs I can say with conviction that the most important >> aspect of building an airplane you can enjoy to the fullest extent >> is KEEP IT LIGHT. >> >> I've also discovered that first time builders are more commonly >> guilty of this sin than someone who understands the ramifications >> of building a lead sled. >> >> I have been blessed to have met and personally know(n) several of >> the well known designers of small aircraft , Van (I built an EARLY >> RV) CG Taylor (yep, THAT one), Dave Thurston, John Thorp, Dave >> Blanton, Bob Barrows and EVERY ONE of them would beat it into your >> head to not add unnecessary weight. Thorp wrote an article for >> Sport Aviation in the 70's I think about adding a multifunction >> stick grip (1#) to the top of the stick in a T18 and he chased that >> ONE pound all thru the structure showing how it affected >> performance and how other things were influenced by it. >> >> Boeing and Airbus would send you a BIG pile of $$ if you could tell >> them how to save 30# on one of their aircraft, giving up that much >> weight on a 1100# plane is foolish. (I'm being generous with the >> word foolish) >> >> I've got a buddy that just finished a Glasair TD, he has constant >> speed prop, LOTS of filler and paint, heavier engine, 80 gals worth >> of tanks, autopilot, Garmin 530 and every instrument known to man , >> radio stack that would do justice to a >> Gulfstream V, leather upholstery.... you get the picture. Would >> you believe his airplane is 280# heavier than mine, our s/n's are >> 14 apart. Can't wait to outrun/outclimb/fly slower on less fuel >> in an aircraft that has 30 less hp. than he has. >> >> Add ONLY Lightness. >> >> John >> >> >> >> >> > > > > > >


    Message 10


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    Time: 09:41:31 AM PST US
    Subject: Re: Substituting .016 for .020 on the skins?
    From: John Marzulli <john.marzulli@gmail.com>
    My only problem handling and adding smilies to the skins came with the wings. A better approach would have been to use multiple skins. This would make it easier to get to the fuel tanks as well if you ever had to. John Marzulli http://www.GenevieveMarzulli.org/ http://MarzulliPhoto.net/ http://701Builder.blogspot.com/ On Mon, Mar 1, 2010 at 7:48 AM, Larry McFarland <larry@macsmachine.com>wrote: > larry@macsmachine.com> > > > I agree with you John, but there are good reasons to use .020 over .016 > when the .016 is too frail for the job and so easily damaged. > Depends on your perspective and how long you want to keep the plane. Better > advice is to drop 30 lbs off your own frame. > I've done that and kept it off. > > Larry McFarland 601HDS at www.macsmachine.com > > > John Bolding wrote: > >> jnbolding1@teleshare.net> >> >> In looking back after messing around with these little airplanes for >> almost 40 yrs I can say with conviction that the most important aspect of >> building an airplane you can enjoy to the fullest extent is KEEP IT LIGHT. >> >> I've also discovered that first time builders are more commonly guilty of >> this sin than someone who understands the ramifications of building a lead >> sled. >> >> I have been blessed to have met and personally know(n) several of the well >> known designers of small aircraft , Van (I built an EARLY RV) CG Taylor >> (yep, THAT one), Dave Thurston, John Thorp, Dave Blanton, Bob Barrows and >> EVERY ONE of them would beat it into your head to not add unnecessary >> weight. Thorp wrote an article for Sport Aviation in the 70's I think about >> adding a multifunction stick grip (1#) to the top of the stick in a T18 and >> he chased that ONE pound all thru the structure showing how it affected >> performance and how other things were influenced by it. >> >> Boeing and Airbus would send you a BIG pile of $$ if you could tell them >> how to save 30# on one of their aircraft, giving up that much weight on a >> 1100# plane is foolish. (I'm being generous with the word foolish) >> >> I've got a buddy that just finished a Glasair TD, he has constant speed >> prop, LOTS of filler and paint, heavier engine, 80 gals worth of tanks, >> autopilot, Garmin 530 and every instrument known to man , radio stack that >> would do justice to a >> Gulfstream V, leather upholstery.... you get the picture. Would you >> believe his airplane is 280# heavier than mine, our s/n's are 14 apart. >> Can't wait to outrun/outclimb/fly slower on less fuel in an aircraft that >> has 30 less hp. than he has. >> >> Add ONLY Lightness. >> >> John >> >> >> >> >> >> > >


    Message 11


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    Time: 09:48:46 AM PST US
    From: "Randy L. Thwing" <n4546v@mindspring.com>
    Subject: Re: Substituting .016 for .020 on the skins?
    Hello Listers: It's interesting that the rear fuselage side/top skins aft of the cabin on my '48 Bonanza are .016 2024 Alclad. The red ink markings are clearly visible after 62 years. Regards, Randy, Las Vegas > > Larry. > > You say the .016 is to frail, what facts do you base this on? > > Mark S.


    Message 12


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    Time: 11:44:55 AM PST US
    From: Larry McFarland <larry@macsmachine.com>
    Subject: Re: Substituting .016 for .020 on the skins?
    Mark, I made the original parts called out for .016 and in handling them, I found finger indents along the edges I handled. The material is probably damaged anywhere it will be in contact with tools, people that lean on the aircraft and especially at points of entry and exit. .016 is light and fine for the undersides of a plane, but I'd not use it where bugs hit, hands rest, tools or people lean on it to look it over. As far as loosing 30 lbs of fat; I used the fruit diet where you eat nothing but fruit midnight to noon. Then you can eat anything you want the other 12 hours. For me it was a small package of cookies at 12:15 and a regular sandwich and evening meal. I never snack late at night, but this diet works well because you have a lot of energy all day, never slog down because of the diet. It's good for 2 to 4 lbs a week. I also run 2 miles each morning to have a good metabolic rate that keeps everything going at my tender 70 years. Larry McFarland 601HDS at www.macsmachine.com Do not archive Mark Sherman wrote: > <n752ms@softcom.net> > > Larry. > > You say the .016 is to frail, what facts do you base this on? > > Mark S. >> >> >> > >


    Message 13


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    Time: 12:55:29 PM PST US
    From: "Mark Sherman" <n752ms@softcom.net>
    Subject: Re: Substituting .016 for .020 on the skins?
    Robert. This is accomplished by rolling the material up before you move it. I have completed my build, all by my self and the aircraft is flying. I had two dings from handling and spent about an hour fixing them before painting. That time is spent and gone. Not much of an investment. You will be hauling around the thirty extra pounds for the rest of the life of the airplane. That is quite an expense, (just in fuel costs) with no facts to show it was necessary. The quote that Larry made is "the .016" is to frail for the job" not that it is to frail to handle. So, I would like to know the facts as to why it is to "frail" for the job of skins on a 701. The history of the aircraft does not support the statement. Show me the aircraft that had the skins replaced because of material failure or because of oil canning fatigue, under normal operations. Mark S. Do not archive ----- Original Message ----- From: Robert Pelland To: zenith701801-list@matronics.com Sent: Monday, March 01, 2010 9:08 AM Subject: Re: Zenith701801-List: Re: Substituting .016 for .020 on the skins? Mark, Although the fragility question was not addressed to me, I feel compelled to respond to this one. Purchase a sheet of 4' x 12' .016 aluminum get it into your workplace and try, by your self, to move it around and manipulate the sheet without causing any damage to it. You will then know the real meaning of frail, with out the need of any additional facts. Build & fly safe Robert ----- Original Message ----- From: Mark Sherman To: zenith701801-list@matronics.com Sent: Monday, March 01, 2010 11:36 AM Subject: Re: Zenith701801-List: Re: Substituting .016 for .020 on the skins? <n752ms@softcom.net> Larry. You say the .016 is to frail, what facts do you base this on? Mark S. Sent from my iPhone On Mar 1, 2010, at 7:48 AM, Larry McFarland <larry@macsmachine.com> wrote: <larry@macsmachine.com > > > > > I agree with you John, but there are good reasons to use .020 over . > 016 when the .016 is too frail for the job and so easily damaged. > Depends on your perspective and how long you want to keep the plane. > Better advice is to drop 30 lbs off your own frame. > I've done that and kept it off. > > Larry McFarland 601HDS at www.macsmachine.com > > John Bolding wrote: <jnbolding1@teleshare.net >> > >> >> In looking back after messing around with these little airplanes >> for almost 40 yrs I can say with conviction that the most important >> aspect of building an airplane you can enjoy to the fullest extent >> is KEEP IT LIGHT. >> >> I've also discovered that first time builders are more commonly >> guilty of this sin than someone who understands the ramifications >> of building a lead sled. >> >> I have been blessed to have met and personally know(n) several of >> the well known designers of small aircraft , Van (I built an EARLY >> RV) CG Taylor (yep, THAT one), Dave Thurston, John Thorp, Dave >> Blanton, Bob Barrows and EVERY ONE of them would beat it into your >> head to not add unnecessary weight. Thorp wrote an article for >> Sport Aviation in the 70's I think about adding a multifunction >> stick grip (1#) to the top of the stick in a T18 and he chased that >> ONE pound all thru the structure showing how it affected >> performance and how other things were influenced by it. >> >> Boeing and Airbus would send you a BIG pile of $$ if you could tell >> them how to save 30# on one of their aircraft, giving up that much >> weight on a 1100# plane is foolish. (I'm being generous with the >> word foolish) >> >> I've got a buddy that just finished a Glasair TD, he has constant >> speed prop, LOTS of filler and paint, heavier engine, 80 gals worth >> of tanks, autopilot, Garmin 530 and every instrument known to man , >> radio stack that would do justice to a >> Gulfstream V, leather upholstery.... you get the picture. Would >> you believe his airplane is 280# heavier than mine, our s/n's are >> 14 apart. Can't wait to outrun/outclimb/fly slower on less fuel >> in an aircraft that has 30 less hp. than he has. >> >> Add ONLY Lightness. >> >> John >> >> >> >> >> >http://www.nbsp; via the Web href="http://forums.matronics.com">http://forums.matronics.com _p; generous bsp; href="http://www.matronics.com/contribution">http://www.matronics.com/c ================


    Message 14


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    Time: 03:55:59 PM PST US
    Subject: Re: Substituting .016 for .020 on the skins?
    From: JG <vgstol@bigpond.net.au>
    *Very well said, JB!* * * *For all builders who hope for good STOL performance from their 701, the best thing you could do is print that out and post it in your workshop, and read it and heed it every day......* * * *JG * On Mon, Mar 1, 2010 at 11:37 PM, John Bolding <jnbolding1@teleshare.net>wrote: > jnbolding1@teleshare.net> > > In looking back after messing around with these little airplanes for almost > 40 yrs I can say with conviction that the most important aspect of building > an airplane you can enjoy to the fullest extent is KEEP IT LIGHT. > > I've also discovered that first time builders are more commonly guilty of > this sin than someone who understands the ramifications of building a lead > sled. > > I have been blessed to have met and personally know(n) several of the well > known designers of small aircraft , Van (I built an EARLY RV) CG Taylor > (yep, THAT one), Dave Thurston, John Thorp, Dave Blanton, Bob Barrows and > EVERY ONE of them would beat it into your head to not add unnecessary > weight. Thorp wrote an article for Sport Aviation in the 70's I think about > adding a multifunction stick grip (1#) to the top of the stick in a T18 and > he chased that ONE pound all thru the structure showing how it affected > performance and how other things were influenced by it. > > Boeing and Airbus would send you a BIG pile of $$ if you could tell them > how to save 30# on one of their aircraft, giving up that much weight on a > 1100# plane is foolish. (I'm being generous with the word foolish) > > I've got a buddy that just finished a Glasair TD, he has constant speed > prop, LOTS of filler and paint, heavier engine, 80 gals worth of tanks, > autopilot, Garmin 530 and every instrument known to man , radio stack that > would do justice to a > Gulfstream V, leather upholstery.... you get the picture. Would you > believe his airplane is 280# heavier than mine, our s/n's are 14 apart. > Can't wait to outrun/outclimb/fly slower on less fuel in an aircraft that > has 30 less hp. than he has. > > Add ONLY Lightness. > > John > >


    Message 15


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    Time: 03:56:18 PM PST US
    Subject: Rudder and evevator Cable Tension
    From: philip smith <madriver@wildblue.net>
    Hi folks, I'm finally ready to tighten up the turn buckles on the rudder and elevator cables on my *CH 701*. If I remember right, Caleb or Roger told me they use 18 # on the elevator with the ubiquitous bungee cord on the top cable. So I don't have to re-invent the wheel where did you folks put the bungee cable - and one person said he used a spring system. All your thoughts please. I'm old, big and fat and the less time I have to crawl around in the Hell Hole the better I can't remember what was said about the rudder cables for tension. Do the cables stay in proper tension after the first flight or two - or do you have to repeat the process??? I'm building from a kit... is all this written in the plans somewhere????. I can't find it!!! Need your thoughts on both cables and *why what you did* worked for you. Phil Smith Idaho CH 701 (this spring - maybe)


    Message 16


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    Time: 06:48:06 PM PST US
    From: "Les Goldner" <lgold@quantum-associates.com>
    Subject: Controlling Rotax 912 oil temp
    It was taking a long time to warm my 912 oil temps on cold days and the temps were staying below the recommended levels. I was going to put in an oil radiator bypass thermostat, but after purchasing the unit I realized it required putting in a lot of extra pluming, thus increasing the chances of a failure. Instead, I built a simple shutter to reduce airflow through the radiator (see pics below). The oil changes temperature almost immediately when opening or closing this shutter. There is a 20-degree difference within a minute or so. I have the old style engine mount and this shutter may not fit with the new mount. Les OpenedView.jpg closedView.jpg


    Message 17


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    Time: 06:57:52 PM PST US
    From: "BokKat" <bobkat@btinet.net>
    Subject: Re: Controlling Rotax 912 oil temp
    Great idea Les! I have been playing around with a vane type of arrangement but yours looks better. Thank you! Right now I've been using Mexican chrome (duct tape) up here in cold ND, but with days getting warmer a cockpit adjustable thing is better. Same reason why I didn't put on the thermostat. ----- Original Message ----- From: Les Goldner To: zenith701801-list@matronics.com Sent: Monday, March 01, 2010 8:39 PM Subject: Zenith701801-List: Controlling Rotax 912 oil temp It was taking a long time to warm my 912 oil temps on cold days and the temps were staying below the recommended levels. I was going to put in an oil radiator bypass thermostat, but after purchasing the unit I realized it required putting in a lot of extra pluming, thus increasing the chances of a failure. Instead, I built a simple shutter to reduce airflow through the radiator (see pics below). The oil changes temperature almost immediately when opening or closing this shutter. There is a 20-degree difference within a minute or so. I have the old style engine mount and this shutter may not fit with the new mount. Les


    Message 18


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    Time: 07:24:14 PM PST US
    Subject: Re: Controlling Rotax 912 oil temp
    From: JG <vgstol@bigpond.net.au>
    I tried both the Permacool and Thermostasis oil thermostats, with no appreciable results from either...... Certainly not worth all the extra hoses and hose clamps holding in hot oil..... A shutter like yours looks like the way to go. JG On Tue, Mar 2, 2010 at 12:39 PM, Les Goldner <lgold@quantum-associates.com>wrote: > It was taking a long time to warm my 912 oil temps on cold days and the > temps were staying below the recommended levels. I was going to put in an > oil radiator bypass thermostat, but after purchasing the unit I realized it > required putting in a lot of extra pluming, thus increasing the chances of a > failure. Instead, I built a simple shutter to reduce airflow through the > radiator (see pics below). The oil changes temperature almost immediately > when opening or closing this shutter. There is a 20-degree difference within > a minute or so. > > I have the old style engine mount and this shutter may not fit with the new > mount. > > Les > > > [image: OpenedView.jpg] > > > [image: closedView.jpg] >


    Message 19


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    Time: 11:07:55 PM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Official Zenith701801-List FAQ (Frequently Asked Questions)
    Dear Listers, Please read over the Zenith701801-List Frequently Asked Questions (FAQ) below. The complete Zenith701801-List FAQ including the Usage Guidelines can be found at the following URL: http://www.matronics.com/FAQs/Zenith701801-List.FAQ.html Thank you, Matt Dralle Matronics Email List Administrator [ Note: This FAQ was designed to be displayed with a fixed width font such as Courier. Proportional fonts will cause display formatting errors. ] This FAQ can also be viewed in HTML online at the following address: http://www.matronics.com/FAQ/Zenith701801-List.htm ************************************************************ ******* LIST POLICIES AND FREQUENTLY ASKED QUESTIONS ******* ************************************************************ PLEASE READ. This document contains Zenith701801-List policies and information for new and old subscribers. 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Failure to use the Zenith701801-List in the manner described below may result in the removal of the subscribers from the List. Zenith701801-List Policy Statement The purpose of the Zenith701801-List is to provide a forum of discussion for things related to this particular discussion group. The List's goals are to serve as an information resource to its members; to deliver high-quality content; to provide moral support; to foster camaraderie among its members; and to support safe operation. Reaching these goals requires the participation and cooperation of each and every member of the List. To this end, the following guidelines have been established: - Please keep all posts related to the List at some level. Do not submit posts concerning computer viruses, urban legends, random humor, long lost buddies' phone numbers, etc. etc. - THINK carefully before you write. Ask yourself if your post will be relevant to everyone. 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"Way to go!", "I agree", and "Congratulations" are all responses that are better sent to the original poster directly, rather than to the List at large. - When responding to others' posts, avoid the feeling that you need to comment on every last point in their posts, unless you can truly contribute something valuable. - Feel free to disagree with other viewpoints, BUT keep your tone polite and respectful. Don't make snide comments, personally attack other listers, or take the moral high ground on an obviously controversial issue. This will only cause a pointless debate that will hurt feelings, waste bandwidth and resolve nothing. - Occasional posts by vendors or individuals who are regularly subscribed to a given List are considered acceptable. Posts by List members promoting their respective products or items for sale should be of a friendly, informal nature, and should not resemble a typical SPAM message. The List isn't about commercialism, but is about sharing information and knowledge. This applies to everyone, including those who provide products to the entire community. Informal presentation and moderation should be the operatives with respect to advertising on the Lists. ------- [This is an automated posting.] do not archive


    Message 20


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    Time: 11:11:47 PM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Official Zenith701801-List Usage Guidelines
    Dear Listers, Please read over the Zenith701801-List Usage Guidelines below. The complete Zenith701801-List FAQ including these Usage Guidelines can be found at the following URL: http://www.matronics.com/FAQs/Zenith701801-List.FAQ.html Thank you, Matt Dralle Matronics Email List Administrator ****************************************************************************** Zenith701801-List Usage Guidelines ****************************************************************************** The following details the official Usage Guidelines for the Zenith701801-List. You are encouraged to read it carefully, and to abide by the rules therein. Failure to use the Zenith701801-List in the manner described below may result in the removal of the subscribers from the List. Zenith701801-List Policy Statement The purpose of the Zenith701801-List is to provide a forum of discussion for things related to this particular discussion group. The List's goals are to serve as an information resource to its members; to deliver high-quality content; to provide moral support; to foster camaraderie among its members; and to support safe operation. Reaching these goals requires the participation and cooperation of each and every member of the List. To this end, the following guidelines have been established: - Please keep all posts related to the List at some level. Do not submit posts concerning computer viruses, urban legends, random humor, long lost buddies' phone numbers, etc. etc. - THINK carefully before you write. Ask yourself if your post will be relevant to everyone. If you have to wonder about that, DON'T send it. - Remember that your post will be included for posterity in an archive that is growing in size at an extraordinary rate. Try to be concise and terse in your posts. Avoid overly wordy and lengthy posts and responses. - Keep your signature brief. Please include your name, email address, aircraft type/tail number, and geographic location. A short line about where you are in the building process is also nice. Avoid bulky signatures with character graphics; they consume unnecessary space in the archive. - DON'T post requests to the List for information when that info is easily obtainable from other widely available sources. Consult the web page or FAQ first. - If you want to respond to a post, DO keep the "Subject:" line of your response the same as that of the original post. This makes it easy to find threads in the archive. - When responding, NEVER quote the *entire* original post in your response. DO use lines from the original post to help "tune in" the reader to the topic at hand, but be selective. The impact that quoting the entire original post has on the size of the archive can not be overstated! - When the poster asks you to respond to him/her personally, DO NOT then go ahead and reply to the List. Be aware that clicking the "reply" button on your mail package does not necessarily send your response to the original poster. You might have to actively address your response with the original poster's email address. - DO NOT use the List to respond to a post unless you have something to add that is relevant and has a broad appeal. "Way to go!", "I agree", and "Congratulations" are all responses that are better sent to the original poster directly, rather than to the List at large. - When responding to others' posts, avoid the feeling that you need to comment on every last point in their posts, unless you can truly contribute something valuable. - Feel free to disagree with other viewpoints, BUT keep your tone polite and respectful. Don't make snide comments, personally attack other listers, or take the moral high ground on an obviously controversial issue. This will only cause a pointless debate that will hurt feelings, waste bandwidth and resolve nothing. - Occasional posts by vendors or individuals who are regularly subscribed to a given List are considered acceptable. Posts by List members promoting their respective products or items for sale should be of a friendly, informal nature, and should not resemble a typical SPAM message. The List isn't about commercialism, but is about sharing information and knowledge. This applies to everyone, including those who provide products to the entire community. Informal presentation and moderation should be the operatives with respect to advertising on the Lists. ------- [This is an automated posting.] do not archive


    Message 21


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    Time: 11:17:27 PM PST US
    Subject: Re: Rudder and evevator Cable Tension
    From: "jetboy" <sanson.r@xtra.co.nz>
    In practice, I fitted the bungee across to the RHS fuse and ahead of the crossover to the top elevator cable that comes off the control horn, so this is the lower elevator cable. Reason for this is to keep the control stick biased to neutral using the bungee tension to counter the assymetric tension of the elevator cables with respect to aileron position. I have added 2 attachments You will find out what I mean when you do it. Ralph -------- Ralph - CH701 / 2200a Read this topic online here: http://forums.matronics.com/viewtopic.php?p=288887#288887 Attachments: http://forums.matronics.com//files/701_elevator_rigging_859.pdf http://forums.matronics.com//files/701_cable_bias_117.jpg




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