Zenith701801-List Digest Archive

Thu 08/05/10


Total Messages Posted: 7



Today's Message Index:
----------------------
 
     1. 04:29 AM - Re: Zenith701801-List Digest: 5 Msgs - 08/04/10 (Brett Hanley)
     2. 07:20 AM - replacing a strut fitting (ejessee)
     3. 10:23 AM - Re: Re: Zenith701801-List Digest: 5 Msgs - 08/04/10 (JohnDRead@aol.com)
     4. 10:25 AM - Re: replacing a strut fitting (JohnDRead@aol.com)
     5. 03:41 PM - Re: replacing a strut fitting (Ralph Sharp)
     6. 05:07 PM - Re: replacing a strut fitting (Flydog1966@aol.com)
     7. 08:24 PM - Re: Re: Zenith701801-List Digest: 5 Msgs - 08/04/10 (xl)
 
 
 


Message 1


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    Time: 04:29:28 AM PST US
    From: Brett Hanley <bretttdc@yahoo.com>
    Subject: Re: Zenith701801-List Digest: 5 Msgs - 08/04/10
    I know this is not the 750 list buty I neeed a little advice and that list is dead.- Not sure why they have thier own any way. - I am building a 750 with a 0-200 Continental.- Any one on the list have a recomendation for a prop.- I will be tied down outside part of the year so wood is out of the question. - Brett --- On Thu, 8/5/10, Zenith701801-List Digest Server <zenith701801-list@matr onics.com> wrote: From: Zenith701801-List Digest Server <zenith701801-list@matronics.com> Subject: Zenith701801-List Digest: 5 Msgs - 08/04/10 > * ======================== ---Online Versions of Today's List Digest Archive ======================== Today's complete Zenith701801-List Digest can also be found in either of th e two Web Links listed below.- The .html file includes the Digest formatted in HTML for viewing with a web browser and features Hyperlinked Indexes and Message Navigation.- The .txt file includes the plain ASCII version of the Zenith701801-List Digest and can be viewed with a generic text edito r such as Notepad or with a web browser. HTML Version: - - http://www.matronics.com/digest/digestview.php?Style=82701&View =html&Chapter 10-08-04&Archive=Zenith701801 Text Version: - - http://www.matronics.com/digest/digestview.php?Style=82701&View =txt&Chapter 10-08-04&Archive=Zenith701801 ====================== ---EMail Version of Today's List Digest Archive ====================== - - - - ----------------------------------------------------- -------- - - - - - - - - - - - - ---Zenith701801-List Digest Archive - - - - - - - - - - - - - - - - - - - --- - - - - - - - - - ---Total Messages Posted Wed 08/0 4/10: 5 - - - - ----------------------------------------------------- -------- Today's Message Index: ---------------------- - ---1. 06:38 AM - Riveting wing skeleton- (Ryan Vechinski) - ---2. 07:20 AM - Re: Riveting wing skeleton- (MacDonald Doug) - ---3. 07:33 AM - Re: Riveting wing skeleton- (BobKat) - ---4. 10:05 AM - Re: Riveting wing skeleton- (bryanekholm) - ---5. 01:42 PM - Re: Riveting wing skeleton- (ruruny@aol.com) ________________________________- Message 1- __________________________ ___________ Time: 06:38:04 AM PST US From: Ryan Vechinski <brothapig@hotmail.com> Subject: Zenith701801-List: Riveting wing skeleton I would just like some confirmation as to when to rivet the wing skeleton t ogether. Currently=2C I have the right wing skeleton 99% done=2C and am ready to mov e onto the skins.- I believe I am able to rivet the skeleton together at th is point=2C and this would be my preference=2C because I believe the ri vets hold stronger than clecos.- However=2C is there anything to watch out f or if I did this?- Anything that would become a problem in the future while do ing the wing skins if the skeleton is riveted together? I have gotten by yearly "kick in the butt" to get going on my airplane agai n.- Seems that always happens after AirVenture :) --- ---- ---- ------ --- - ________________________________- Message 2- __________________________ ___________ Time: 07:20:41 AM PST US From: MacDonald Doug <dougsnash@yahoo.com> Subject: Re: Zenith701801-List: Riveting wing skeleton Ryan, it's been a couple of years for me but I think you are right about ri veting your wing skeleton before heading on to the skins.- I don't remebe r any gotchas doing it that way. - Doug MacDonald CH-701 Scratch builder 99.99999% done NW Ontario, Canada - Do Not Archive --- On Wed, 8/4/10, Ryan Vechinski <brothapig@hotmail.com> wrote: From: Ryan Vechinski <brothapig@hotmail.com> Subject: Zenith701801-List: Riveting wing skeleton Received: Wednesday, August 4, 2010, 8:37 AM I would just like some confirmation as to when to rivet the wing skeleton t ogether. Currently, I have the right wing skeleton 99% done, and am ready to move on to the skins.- I believe I am able to rivet the skeleton together at this point, and this would be my preference, because I believe the rivets hold stronger than clecos.- However, is there anything to watch out for if I d id this?- Anything that would become a problem in the future while doing the wing skins if the skeleton is riveted together? - I have gotten by yearly "kick in the butt" to get going on my airplane agai n.- Seems that always happens after AirVenture :) =0A=0A ________________________________- Message 3- __________________________ ___________ Time: 07:33:16 AM PST US From: "BobKat" <bobkat@btinet.net> Subject: Re: Zenith701801-List: Riveting wing skeleton Good job, Ryan.- Just going from memory here, but I think you have to rivet the wing skeleton together before you lay out and mark the skins.- Rivet the skeleton, then put on the bottom skin, then the tank or tanks, then the requisit wiring and pitot tube hardware with slat and flaperon hangers,- then lastly the- trailing edge skins, leading edge, then the top wing skins.---Something like that, anyway. If you try to rivet the skeleton while fighting the wing skins you will likely have a heck of a time riveting in those small spaces.- From: Ryan Vechinski Sent: Wednesday, August 04, 2010 8:37 AM Subject: Zenith701801-List: Riveting wing skeleton I would just like some confirmation as to when to rivet the wing skeleton together. Currently, I have the right wing skeleton 99% done, and am ready to move onto the skins.- I believe I am able to rivet the skeleton together at this point, and this would be my preference, because I believe the rivets hold stronger than clecos.- However, is there anything to watch out for if I did this?- Anything that would become a problem in the future while doing the wing skins if the skeleton is riveted together? I have gotten by yearly "kick in the butt" to get going on my airplane again.- Seems that always happens after AirVenture :) ________________________________- Message 4- __________________________ ___________ Time: 10:05:28 AM PST US Subject: Zenith701801-List: Re: Riveting wing skeleton From: "bryanekholm" <ekholmbk@lakedalelink.net> I just completed my right wing.- The only parts you need to worry about n ot attaching permanently to the wing skeleton are the front strut attach point and the tie down ring.- It just makes it a little easier when you are strappi ng on the leading edge skin. Bryan Ekholm -------- Bryan Ekholm Read this topic online here: http://forums.matronics.com/viewtopic.php?p=307496#307496 ________________________________- Message 5- __________________________ ___________ Time: 01:42:06 PM PST US Subject: Zenith701801-List: Re: Riveting wing skeleton From: ruruny@aol.com My fuel tanks, main and aux on each wing, had a lip where the welding was done. It was a pain to remove and install them. You can rivet the entire skeleton, but I left clecos in the rear channels behind the tank and the channels that are right behind the tank/tanks. Just made things easier. Brian http://www.701builder.com le, List Admin.


    Message 2


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    Time: 07:20:34 AM PST US
    Subject: replacing a strut fitting
    From: "ejessee" <eejessee@us.ibm.com>
    Hello, Per my incident with the worn-out rubber spacers, I have to replace the strut fitting on the right side of my 701. I ordered one from Zenith, had it shipped next day air, and will have it painted tonight for installation on Saturday morning at KJFZ. I am not the builder, so I am not intimately familiar with the attachment of the piece. I have a few questions I would appreciate help with. 1. Per the drawings, It looks like there are screws from the sides of the gear channel into the little fingers that insert parallel to the gear channel. Are these screws or bucked rivets. 2. Will I be able to access all the screws that hold the fitting in place by opening the access panel or will I need to remove the passenger seat panel? 3. anyone ever done this? If so, any tips on jacking up the plane for the operation? Thanks for your help. By the way, I also purchased a complete set of the "rubber" spacers now supplied by Zenith, they look like they should work and last much better. I hope so. -------- Ernest Jessee N4931M Read this topic online here: http://forums.matronics.com/viewtopic.php?p=307630#307630


    Message 3


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    Time: 10:23:41 AM PST US
    From: JohnDRead@aol.com
    Subject: Re: Zenith701801-List Digest: 5 Msgs - 08/04/10
    Brett; Have you tried asking Zenith? I believe that is one of the engines they recommend so they should have a suggestion for a suitable prop. Regards, John CH701 - Colorado - Jabiru 3300 Cell: 719-494-4567 Home: 303-648-3261 In a message dated 8/5/2010 5:29:40 A.M. Mountain Daylight Time, bretttdc@yahoo.com writes: I know this is not the 750 list buty I neeed a little advice and that list is dead. Not sure why they have thier own any way. I am building a 750 with a 0-200 Continental. Any one on the list have a recomendation for a prop. I will be tied down outside part of the year so wood is out of the question. Brett --- On Thu, 8/5/10, Zenith701801-List Digest Server <zenith701801-list@matronics.com> wrote: From: Zenith701801-List Digest Server <zenith701801-list@matronics.com> Subject: Zenith701801-List Digest: 5 Msgs - 08/04/10 <zenith701801-list-digest@matronics.com> * ======================== Online Versions of Today's List Digest Archive ======================== Today's complete Zenith701801-List Digest can also be found in either of the two Web Links listed below. The .html file includes the Digest formatted in HTML for viewing with a web browser and features Hyperlinked Indexes and Message Navigation. The .txt file includes the plain ASCII version of the Zenith701801-List Digest and can be viewed with a generic text editor such as Notepad or with a web browser. HTML Version: _http://www.matronics.com/digest/digestview.php?Style=82701&View=html&Chapte r 10-08-04&Archive=Zenith701801_ (http://www.matronics.com/digest/digestview.php?Style=82701&View=html&Chapter 10-08-04&Archive=Zenith701801) Text Version: _http://www.matronics.com/digest/digestview.php?Style=82701&View=txt&Chapter 10-08-04&Archive=Zenith701801_ (http://www.matronics.com/digest/digestview.php?Style=82701&View=txt&Chapter 10-08-04&Archive=Zenith701801) ====================== EMail Version of Today's List Digest Archive ====================== ---------------------------------------------------------- Zenith701801-List Digest Archive --- Total Messages Posted Wed 08/04/10: 5 ---------------------------------------------------------- Today's Message Index: ---------------------- 1. 06:38 AM - Riveting wing skeleton (Ryan Vechinski) 2. 07:20 AM - Re: Riveting wing skeleton (MacDonald Doug) 3. 07:33 AM - Re: Riveting wing skeleton (BobKat) 4. 10:05 AM - Re: Riveting wing skeleton (bryanekholm) 5. 01:42 PM - Re: Riveting wing skeleton (_ruruny@aol.com_ (http://us.mc508.mail.yahoo.com/mc/compose?to=ruruny@aol.com) ) ________________________________ Message 1 _____________________________________ Time: 06:38:04 AM PST US From: Ryan Vechinski <_brothapig@hotmail.com_ (http://us.mc508.mail.yahoo.com/mc/compose?to=brothapig@hotmail.com) > Subject: Zenith701801-List: Riveting wing skeleton I would just like some confirmation as to when to rivet the wing skeleton t ogether. Currently=2C I have the right wing skeleton 99% done=2C and am ready to mov e onto the skins. I believe I am able to rivet the skeleton together at th is point=2C and this would be my preference=2C because I believe the rivets hold stronger than clecos. However=2C is there anything to watch out for if I did this? Anything that would become a problem in the future while do ing the wing skins if the skeleton is riveted together? I have gotten by yearly "kick in the butt" to get going on my airplane agai n. Seems that always happens after AirVenture :) ________________________________ Message 2 _____________________________________ Time: 07:20:41 AM PST US From: MacDonald Doug <_dougsnash@yahoo.com_ (http://us.mc508.mail.yahoo.com/mc/compose?to=dougsnash@yahoo.com) > Subject: Re: Zenith701801-List: Riveting wing skeleton Ryan, it's been a couple of years for me but I think you are right about ri veting your wing skeleton before heading on to the skins.- I don't remebe r any gotchas doing it that way. - Doug MacDonald CH-701 Scratch builder 99.99999% done NW Ontario, Canada - Do Not Archive --- On Wed, 8/4/10, Ryan Vechinski <_brothapig@hotmail.com_ (http://us.mc508.mail.yahoo.com/mc/compose?to=brothapig@hotmail.com) > wrote: From: Ryan Vechinski <_brothapig@hotmail.com_ (http://us.mc508.mail.yahoo.com/mc/compose?to=brothapig@hotmail.com) > Subject: Zenith701801-List: Riveting wing skeleton Received: Wednesday, August 4, 2010, 8:37 AM I would just like some confirmation as to when to rivet the wing skeleton t ogether. Currently, I have the right wing skeleton 99% done, and am ready to move on to the skins.- I believe I am able to rivet the skeleton together at this point, and this would be my preference, because I believe the rivets hold stronger than clecos.- However, is there anything to watch out for if I d id this?- Anything that would become a problem in the future while doing the wing skins if the skeleton is riveted together? - I have gotten by yearly "kick in the butt" to get going on my airplane agai n.- Seems that always happens after AirVenture :) =0A=0A ________________________________ Message 3 _____________________________________ Time: 07:33:16 AM PST US From: "BobKat" <_bobkat@btinet.net_ (http://us.mc508.mail.yahoo.com/mc/compose?to=bobkat@btinet.net) > Subject: Re: Zenith701801-List: Riveting wing skeleton Good job, Ryan. Just going from memory here, but I think you have to rivet the wing skeleton together before you lay out and mark the skins. Rivet the skeleton, then put on the bottom skin, then the tank or tanks, then the requisit wiring and pitot tube hardware with slat and flaperon hangers, then lastly the trailing edge skins, leading edge, then the top wing skins. Something like that, anyway. If you try to rivet the skeleton while fighting the wing skins you will likely have a heck of a time riveting in those small spaces. From: Ryan Vechinski Sent: Wednesday, August 04, 2010 8:37 AM Subject: Zenith701801-List: Riveting wing skeleton I would just like some confirmation as to when to rivet the wing skeleton together. Currently, I have the right wing skeleton 99% done, and am ready to move onto the skins. I believe I am able to rivet the skeleton together at this point, and this would be my preference, because I believe the rivets hold stronger than clecos. However, is there anything to watch out for if I did this? Anything that would become a problem in the future while doing the wing skins if the skeleton is riveted together? I have gotten by yearly "kick in the butt" to get going on my airplane again. Seems that always happens after AirVenture :) ________________________________ Message 4 _____________________________________ Time: 10:05:28 AM PST US Subject: Zenith701801-List: Re: Riveting wing skeleton From: "bryanekholm" <_ekholmbk@lakedalelink.net_ (http://us.mc508.mail.yahoo.com/mc/compose?to=ekholmbk@lakedalelink.net) > I just completed my right wing. The only parts you need to worry about not attaching permanently to the wing skeleton are the front strut attach point and the tie down ring. It just makes it a little easier when you are strapping on the leading edge skin. Bryan Ekholm -------- Bryan Ekholm Read this topic online here: _http://forums.matronics.com/viewtopic.php?p=307496#307496_ (http://forums.matronics.com/viewtopic.php?p=307496#307496) ________________________________ Message 5 _____________________________________ Time: 01:42:06 PM PST US Subject: Zenith701801-List: Re: Riveting wing skeleton From: _ruruny@aol.com_ (http://us.mc508.mail.yahoo.com/mc/compose?to=ruruny@aol.com) My fuel tanks, main and aux on each wing, had a lip where the welding was done. It was a pain to remove and install them. You can rivet the entire skeleton, but I left clecos in the rear channels behind the tank and the channels that are right behind the tank/tanks. Just made things easier. Brian _http://www.701builder.cosp; - The Zenith701801-List tp://www.matronics.com/Navigator?Zenith701801-List" target=_blank>http://ef="http://forums.matronics.com/" target=_blank>http://forums.matronics; - List Contribution Web Site - nbsp; -Matt Dralle, List Admin. _ (http://www.701builder.com/) (http://www.matronics.com/Navigator?Zenith701801-List) (http://www.matronics.com/contribution)


    Message 4


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    Time: 10:25:13 AM PST US
    From: JohnDRead@aol.com
    Subject: Re: replacing a strut fitting
    Hi Ernest; I took a look at my, still under construction 701, there are quite a few bolts under the seat pan which can be reached with difficulty through the access hatch. Though it will be a pain I think it would be better to take the seat pan out to do the work. None of the rivets are bucked. also with the seat pan out you will be able to back drill all of the hole into the new fitting. You should look on the _www.zenith.com_ (http://www.zenith.com) web site to see if there is a 701 builder near you who could help since you are not the original builder. As far as jacking up the aircraft, I think I would make a low saw horse and place it in front of the gear. Good luck with the work. Just work steadily and remember it is supposed to be educational! Regards, John CH701 - Colorado - Jabiru 3300 Cell: 719-494-4567 Home: 303-648-3261 In a message dated 8/5/2010 8:20:47 A.M. Mountain Daylight Time, eejessee@us.ibm.com writes: --> Zenith701801-List message posted by: "ejessee" <eejessee@us.ibm.com> Hello, Per my incident with the worn-out rubber spacers, I have to replace the strut fitting on the right side of my 701. I ordered one from Zenith, had it shipped next day air, and will have it painted tonight for installation on Saturday morning at KJFZ. I am not the builder, so I am not intimately familiar with the attachment of the piece. I have a few questions I would appreciate help with. 1. Per the drawings, It looks like there are screws from the sides of the gear channel into the little fingers that insert parallel to the gear channel. Are these screws or bucked rivets. 2. Will I be able to access all the screws that hold the fitting in place by opening the access panel or will I need to remove the passenger seat panel? 3. anyone ever done this? If so, any tips on jacking up the plane for the operation? Thanks for your help. By the way, I also purchased a complete set of the "rubber" spacers now supplied by Zenith, they look like they should work and last much better. I hope so. -------- Ernest Jessee N4931M Read this topic online here: http://forums.matronics.com/viewtopic.php?p=307630#307630


    Message 5


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    Time: 03:41:11 PM PST US
    From: "Ralph Sharp" <rrsharp@cox.net>
    Subject: Re: replacing a strut fitting
    Also Ernest, should you not be aware, you will need the customized-head (concave) riveter head to pull the four Avex A5 rivets. Ralph CH701 - Jabiru 2200 ----- Original Message ----- From: JohnDRead@aol.com To: zenith701801-list@matronics.com Sent: Thursday, August 05, 2010 10:14 AM Subject: Re: Zenith701801-List: replacing a strut fitting Hi Ernest; I took a look at my, still under construction 701, there are quite a few bolts under the seat pan which can be reached with difficulty through the access hatch. Though it will be a pain I think it would be better to take the seat pan out to do the work. None of the rivets are bucked. also with the seat pan out you will be able to back drill all of the hole into the new fitting. You should look on the www.zenith.com web site to see if there is a 701 builder near you who could help since you are not the original builder. As far as jacking up the aircraft, I think I would make a low saw horse and place it in front of the gear. Good luck with the work. Just work steadily and remember it is supposed to be educational! Regards, John CH701 - Colorado - Jabiru 3300 Cell: 719-494-4567 Home: 303-648-3261 In a message dated 8/5/2010 8:20:47 A.M. Mountain Daylight Time, eejessee@us.ibm.com writes: <eejessee@us.ibm.com> Hello, Per my incident with the worn-out rubber spacers, I have to replace the strut fitting on the right side of my 701. I ordered one from Zenith, had it shipped next day air, and will have it painted tonight for installation on Saturday morning at KJFZ. I am not the builder, so I am not intimately familiar with the attachment of the piece. I have a few questions I would appreciate help with. 1. Per the drawings, It looks like there are screws from the sides of the gear channel into the little fingers that insert parallel to the gear channel. Are these screws or bucked rivets. 2. Will I be able to access all the screws that hold the fitting in place by opening the access panel or will I need to remove the passenger seat panel? 3. anyone ever done this? If so, any tips on jacking up the plane for the operation? Thanks for your help. By the way, I also purchased a complete set of the "rubber" spacers now supplied by Zenith, they look like they should work and last much better. I hope so. -------- Ernest Jessee N4931M Read this topic online here: http://forums.matronics.com/viewtopic.php?p=307630#307630===== ================ ======================= - MATRONICS WEB FORUMS ======================= - List Contribution Web Site sp;


    Message 6


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    Time: 05:07:59 PM PST US
    From: Flydog1966@aol.com
    Subject: Re: replacing a strut fitting
    And prolly a snake,or angle drill. And some way to support the wing. When you start drilling into the steel, the bit is going to walk,the existing aluminum hole will become elongated/sloppy. A transfer punch might help. In a message dated 8/5/2010 6:41:24 P.M. Eastern Daylight Time, rrsharp@cox.net writes: Also Ernest, should you not be aware, you will need the customized-head (concave) riveter head to pull the four Avex A5 rivets. Ralph CH701 - Jabiru 2200 ----- Original Message ----- From: _JohnDRead@aol.com_ (mailto:JohnDRead@aol.com) (mailto:zenith701801-list@matronics.com) Sent: Thursday, August 05, 2010 10:14 AM Subject: Re: Zenith701801-List: replacing a strut fitting Hi Ernest; I took a look at my, still under construction 701, there are quite a few bolts under the seat pan which can be reached with difficulty through the access hatch. Though it will be a pain I think it would be better to take the seat pan out to do the work. None of the rivets are bucked. also with the seat pan out you will be able to back drill all of the hole into the new fitting. You should look on the _www.zenith.com_ (http://www.zenith.com/) web site to see if there is a 701 builder near you who could help since you are not the original builder. As far as jacking up the aircraft, I think I would make a low saw horse and place it in front of the gear. Good luck with the work. Just work steadily and remember it is supposed to be educational! Regards, John CH701 - Colorado - Jabiru 3300 Cell: 719-494-4567 Home: 303-648-3261 In a message dated 8/5/2010 8:20:47 A.M. Mountain Daylight Time, eejessee@us.ibm.com writes: Hello, Per my incident with the worn-out rubber spacers, I have to replace the strut fitting on the right side of my 701. I ordered one from Zenith, had it shipped next day air, and will have it painted tonight for installation on Saturday morning at KJFZ. I am not the builder, so I am not intimately familiar with the attachment of the piece. I have a few questions I would appreciate help with. 1. Per the drawings, It looks like there are screws from the sides of the gear channel into the little fingers that insert parallel to the gear channel. Are these screws or bucked rivets. 2. Will I be able to access all the screws that hold the fitting in place by opening the access panel or will I need to remove the passenger seat panel? 3. anyone ever done this? If so, any tips on jacking up the plane for the operation? Thanks for your help. By the way, I also purchased a complete set of the "rubber" spacers now supplied by Zenith, they look like they should work and last much better. I hope so. -------- Ernest Jessee N4931M Read this topic online here: http://forums.matronics.com/viewtopic.php?p=307630#307630=nbsp; = Use utilities Day ======================= - MATRONICS WEB FORUMS ======================= - List Contribution Web Site sp; href="http://www.matronics.com/Navigator?Zenith701801-List">http://www.matronics.com/Navigator?Zenith701801-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c (http://www.matronics.com/Navigator?Zenith701801-List) (http://www.matronics.com/contribution)


    Message 7


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    Time: 08:24:59 PM PST US
    From: xl <xl@prosody.org>
    Subject: Re: Zenith701801-List Digest: 5 Msgs - 08/04/10
    And it's not the 601 list either. I can't help specify the pitch or diameter, but, my plane is tied down outside, > 6 years, and has a wood prop. I use a prop cover to protect it. No problem with weathering. I check the prop bolt torque regularly. The wood sure is pretty - I like it. Joe E @ BFI N633Z, 638 hours CH601XLB (24 hours since the upgrade) Jabiru 3300, Sensenich 64x51 wood prop On Thu, 5 Aug 2010, Brett Hanley wrote: > ......snip- > I am building a 750 with a 0-200 Continental. > Any one on the list have a recomendation for a prop. >-I will be tied down outside part of the year so wood > is out of the question. > Brett <pre><b><font size=2 color="#000000" face="courier new,courier"> </b></font></pre></body></html>




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