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Rear-Battery version of Z-19

 
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nuckollsr(at)cox.net
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PostPosted: Fri May 04, 2007 6:18 am    Post subject: Rear-Battery version of Z-19 Reply with quote

At the request of several builders, I've posted a rear-battery
version of Z-19 at:
http://aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z19RB_A_1.pdf

http://aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z19RB_A_2.pdf

The major differences between the front and rear-battery versions
is moving main bus feed from battery contactor to starter contactor.
Adding e-bus alternate feed relay to the main battery bus.

If you have an internally regulated alternator that is not a Plane
Power (built in OVP and absolute pilot control) then install the
interim Z-24 as described below. Later this year, you'll already
have hardware in place to upgrade the OVP/Control system shown
in.

http://aeroelectric.com/articles/Adapting_IR_Alternators_to_Aircraft.pdf
Bob . . .

----------------------------------------
( IF one aspires to be "world class", )
( what ever you do must be exercised )
( EVERY day . . . )
( R. L. Nuckolls III )
----------------------------------------


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n707sm



Joined: 07 Jun 2007
Posts: 6

PostPosted: Tue Jun 12, 2007 11:36 am    Post subject: Re: Rear-Battery version of Z-19 Reply with quote

Hi Bob,

Thank you for all you do to support the Experimental community and especially for your time and effort spent to create Architecture drawings such as the new Z-19/RB!

I am implementing this architecture in my Eggenfellner powered RV-7A and I have a few questions:

1) For each battery (minus) it's shown to connect locally to the airframe. Providing that good, secure connections with 4AWG (or welding cable) are done locally, does this negate the need to run heavy (2AWG or 4AWG) ground cabling forward?
2) Relates to question 1. If it's necessary to run ground cabling forward, is it acceptable/reasonable to instead: a) Connect the battery minus posts with a single, short welding cable, and b) Connect another single short welding cable for local ground, and c) continue with a single large (2AWG or 4AWG) cable forward to connect to the Brass Firewall Thru Bolt for the Firewall, Panel and downstream Avionics ground busses? (This seems overdone, redundant and heavy to me, but I just want to be sure I haven't missed something here)
3) I have located all of the components for this architecture drawing with the exception of the E-BUS ALT FEED RELAY. Would you mind please providing a suggested supplier/part for this component?

Thank you again!

Very best regards,
Michael O'Brien


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nuckollsr(at)cox.net
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PostPosted: Tue Jun 12, 2007 2:01 pm    Post subject: Rear-Battery version of Z-19 Reply with quote

At 12:37 PM 6/12/2007 -0700, you wrote:

Quote:


Hi Bob,

Thank you for all you do to support the Experimental community and
especially for your time and effort spent to create Architecture drawings
such as the new Z-19/RB!

I am implementing this architecture in my Eggenfellner powered RV-7A and I
have a few questions:

1) For each battery (minus) it's shown to connect locally to the
airframe. Providing that good, secure connections with 4AWG (or welding
cable) are done locally, does this negate the need to run heavy (2AWG or
4AWG) ground cabling forward?

Yes.

Quote:
2) Relates to question 1. If it's necessary to run ground cabling
forward, is it acceptable/reasonable to instead: a) Connect the battery
minus posts with a single, short welding cable, and b) Connect another
single short welding cable for local ground, and c) continue with a single
large (2AWG or 4AWG) cable forward to connect to the Brass Firewall Thru
Bolt for the Firewall, Panel and downstream Avionics ground busses? (This
seems overdone, redundant and heavy to me, but I just want to be sure I
haven't missed something here)

There's a boatload of ol' mechanic's tales out there about
the hazards of local grounds in aircraft. Aside from the obvious
and predictable issues involving ground loops (when particularly
vulnerable systems share grounds spread out over the airframe),
there are no great concerns for using the airframe as a primary
ground structure. There's some value in considering the used of
a separate ground wire for tubular structures where we've see
some instances of structure getting magnetized due to high current
flow . . . but that doesn't apply to you.

Quote:
3) I have located all of the components for this architecture drawing with
the exception of the E-BUS ALT FEED RELAY. Would you mind please
providing a suggested supplier/part for this component?

Any sealed plastic power relay in the 20+ amp class is fine.
B&C sells their S704-1. This product from Radio Shack

http://tinyurl.com/2sno9m

is fine too.

Quote:
Thank you again!

My pleasure sir.

Bob . . .


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n707sm



Joined: 07 Jun 2007
Posts: 6

PostPosted: Mon Jun 18, 2007 9:26 am    Post subject: Re: Rear-Battery version of Z-19 Reply with quote

Hi Bob,

In Z-19/RB, it's called out to use 6" or less 12AWG between the Main and Engine Battery contactors and their respective busses. Without building a special mount for this, I could locate these busses close to the contactors but I would probably need about 15" of wire each. Would your suggestion be to go to 10AWG in this case?

Thank you again Very Happy

Best Regards,
Michael


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PostPosted: Mon Jun 18, 2007 6:14 pm    Post subject: Rear-Battery version of Z-19 Reply with quote

At 10:26 AM 6/18/2007 -0700, you wrote:

Quote:


Hi Bob,

In Z-19/RB, it's called out to use 6" or less 12AWG between the Main and
Engine Battery contactors and their respective busses. Without building a
special mount for this, I could locate these busses close to the
contactors but I would probably need about 15" of wire each. Would your
suggestion be to go to 10AWG in this case?

That's not necessary. 12AWG is good for 15+ amps. I doubt that
you're going to have battery bus totals that exceed that
value!

That 6" "rule" is a real loose thing. Obviously a well
installed wire that's a bit longer isn't going to present
that much increase in crash safety hazard.

Bob . . .


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