Re: Copper buss-bar from copper tubing


Subject:    Re: Copper buss-bar from copper tubing
From:    David Nelson (david.nelson@pobox.com)
Date:    Mon Oct 06 - 4:49 PM
Hi Steve,

That was next on my list.  Honestly, I'm getting tired of driving around with 
zero results and dumb looks by clerks/staff.  While I could phone ahead to some

of the places, getting somebody knowledgeable has, in the past, proven to be 
somewhat of an "experience".

The materials I listed I've in the garage and I could assemble them in little 
time.  I'm hoping that Bob will look favorably at my approach and maybe help 
somebody else that may be in the same situation as me.  If not, that's Ok, too.

Then on to "Plan B" - whatever that might be. ;)

Thanks,
 	 /\/elson


On Mon, 6 Oct 2008, Steve Thomas wrote:

>
> Try a hobby store.  They are most likely to have those products.
>
>
> On Oct 6, 2008, at 11:54 AM, David E. Nelson wrote:
>
>> <david.nelson@pobox.com>
>> 
>> 
>> Hi Bob,
>> 
>> I'm having a heck of a time finding either brass or copper sheet/straps to 
>> make the contactor-to-contactor buss bars.  The 'KS Engineering' 
>> (spelling?) display seems to have become quite rare in the likes of Lowes, 
>> Home Depot, and Ace Hardware.
>> 
>> Looking around the shop, I was thinking of taking some 1/2" annealed (ie. 
>> soft) copper tubing and flattening it out in a vise w/ smooth jaws to make 
>> some ~3/4" "bar" with a thinkness of around .098" (I think the wall 
>> thinkness is .049, IIRC).  I was then thinking of silver soldering brass 
>> washers though that that may be overkill.
>> 
>> If my math is right, this comes out to something around 93500 CM which is 
>> somewhere between 1 and 0 AWG.  While this may seem overkill, I chose 1/2" 
>> over 3/8" tubing to allow plenty of edge distance (a little over 1/4") 
>> around the 5/16" contactor bolts.
>> 
>> Do you have any concerns of using this method?
>> 
>> Thank you,
>> 	 /\/elson
>> 
>> 
>> 
>> 
>
>




Other Matronics Email List Services

  • Post A New Message
  •   AeroElectric-List@matronics.com
  • UN/SUBSCRIBE
  •   http://www.matronics.com/subscription
  • List FAQ
  •   http://www.matronics.com/FAQ/AeroElectric-List.htm
  • Full Archive Search Engine
  •   http://www.matronics.com/search
  • 7-Day List Browsing
  •   http://www.matronics.com/browse
  • Browse the List Digests
  •   http://www.matronics.com/digest
  • Live Online Chat!
  •   http://www.matronics.com/chat
  • Archive Downloading
  •   http://www.matronics.com/archives
  • Photo Share
  •   http://www.matronics.com/photoshare
  • Other Email Lists
  •   http://www.matronics.com/emaillists
  • Contributions
  •   http://www.matronics.com/contributions

    These Email List Services are sponsored solely by Matronics and through the generous contributions of its members.

    -- Please support this service by making your Contribution today! --