RE: Tips on removal of front window and lessons learned


Subject:    RE: Tips on removal of front window and lessons learned
From:    Byron&Donya (bgill1@charter.net)
Date:    Wed Nov 18 - 3:54 PM
I am actually surprised at the number of folks that have had to replace the windscreen
already.. I went through the same issue earlier this year - before the
first flight. 

Mine was in the middle of the passenger side. As best I could tell it was probably
self induced. I remember cleaning the windscreen a few years back so I could
paint a good coat of spray latex for protection. It was before the numerous
discussions on what not to use on the "glass". After removing the spray lat,
I found crazing in 3 different areas that was not there prior. I used the micro
polish kit and completely removed the defect. Unfortunately, the slight variation
in thickness (when viewed at the sharp angle) was totally unacceptable.
I cried a bit then forked over the cash and bought a new windscreen. 

I had no issues around the perimeter. I used the aluminum fingers and some duct
tape and had a good fit with no crazing. I did opt to pass on the Weld-on the
second round and used FE6026 with very good results so far. The removal was a
chore using heat and a chisel to remove. Time consuming and painful but do able.
The re-installation was smooth and then back in business.

Hard lesson to take but the windscreens deserve a lot of respect. I did look at
the thickness of my Cessna windscreen in comparison - WOW. If I hit a bird I
would much rather be in the RV!

Byron
N253RV 


-----Original Message-----
From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Bill Mauledriver Watson
Sent: Wednesday, November 18, 2009 1:32 PM
To: rv10-list@matronics.com
Subject: Re: Tips on removal of front window and lessons learned


I'm ready to do all the glass but I don't completely get the issues 
involved.  Is there more than clamping that is a problem?  The crazing 
in the middle of the wind sheild doesn't seem like a clamping problem.

As I understand it, a warm shop, the right tools, the adhesive of your 
choice, a good partner,  and ?  will lead to success.

Bill "all the glass by Christmas" Watson
40605




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