Re: Re: Aircraft Control Cable (to stretch or not)


Subject:    Re: Re: Aircraft Control Cable (to stretch or not)
From:    Paul Mulwitz (psm@att.net)
Date:    Sun Nov 30 - 11:01 AM
Hi Sabrina,

I'm really not sure.  I hooked up the elevator and rudder cables and 
safety wired them before getting the tensiometer.  I intend to take 
them all apart and redo the tension to the new specs some day.

As I recall the process, the tension really didn't build until the 
last turn or so on the turnbuckle.  This would be the case if there 
was very little stretch in the whole system.  My best guess now is 
backing off a half turn on the turnbuckle would remove all the 
tension in the cable.

My point in making my post was not clear so let me try to make it 
clearer.  It is a lot easier to figure mechanical advantage and work 
from force (applied to the turnbuckle) to force (tension on the 
cable) than to go about analyzing the impact of the thread on the 
cable.  Indeed, I am not at all sure the cable is the most 
interesting part of this whole system.  It may be that the aluminum 
sheets, plastic fairleads, and other exotic things like play in the 
control surface hinges play bigger roles than stretching the 
cable.  This is just as true after some time has passed as it is when 
first applying tension to the cables.

After half a lifetime working as an electrical engineer, I am a firm 
believer in "Closed Loop Control Systems".  In this case, it means 
taking measurements of cable tension and adjusting the turnbuckle to 
get the tension you want rather than trying to predict the tension 
achieved from a certain amount of turns.  The second choice is an 
"Open loop" system since there is no feedback of results.

Sorry about the lecture . . .

Paul
XL getting close


At 10:39 AM 11/30/2008, you wrote:
>
>Dear Paul,
>
>So, when you back off the tension 1/2 turn what happens?
>
>A full turn?
>
>The other way?
>
>How many degrees of rotation per 5 pounds of tension change each way?
>
>If you use those turnbuckle safety clips rather than safety wire, 
>how much rotation can you get with those installed?  (We are talking 
>about the Zenith supplied turnbuckles)
>
>Thanks,
>
>Sabrina




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