Re: Spreading fear about the XL


Subject:    Re: Spreading fear about the XL
From:    paulrod36@msn.com
Date:    Wed Nov 26 - 3:50 PM
At our last meeting of EAA Chapter 91, we had an aerodynamics instructor 
from Missouri Central University (the old CMSU) who gave a presentation 
on "Seven Ways an Aircraft Can Contact The Ground" (long story there), 
and who discussed flutter. There being more than a few 601'ers there, he 
had a very attentive audience. After the meeting I asked him THE 
question.One of the things he said was possibly to do like Cessna does, 
and rig the ailerons with 2-3 degrees down at neutral stick. He said 
that each aileron would be in tension against the other, causing a 
constant load on each control surface. He said you give up a little 
airspeed, but you reduce the possibility of flutter. I also asked him 
about putting weights on the aileron pushrods inside the wing, and, 
after thinking about it, he felt it was worth trying, but cautioned me 
to check a metals nobility chart first to assure I wasn't trading one 
benefit for a risk, that of corrosion. Now that I think of it, I do 
recall that my 172's ailerons didn't match the wingtips.

Paul Rodriguez
501XL/Corvair
  ----- Original Message ----- 
  From: Clyde Barcus<mailto:barcusc@comcast.net> 
  To: zenith-list@matronics.com<mailto:zenith-list@matronics.com> 
  Sent: Monday, November 24, 2008 3:21 PM
  Subject: Re: Spreading fear about the XL


<barcusc@comcast.net<mailto:barcusc@comcast.net>>

  Juan

  That is all it is, a guess, some of us want to know as much as 
possible to 
  avoid mistakes and to build a good solid plane. I think there has been 
some 
  good conversation on the subject of properly tensioning control cables 
to 
  avoid the "possibility" of flutter. I agree with building it to plans 
and 
  flying within the design limitations but coming to the conclusion that 
all 
  of them augured because of exceeding VNE and maneuvering speeds is a 
little 
  over the top. From Bill's account, he experienced flutter, and he 
wasn't 
  busting any design limits and later found his cables were not 
tensioned to 
  spec. This is great information and something we can all learn from, 
in my 
  opinion, that is exactly what this list is for, knowledge. I know I 
will buy 
  the tool to check tension and it will be part of my frequent check 
list 
  until I determine there is no need to check it quite as frequently. 
That 
  should eliminate one possible problem and if I should ever "auger in" 
you 
  can bet it will not be loose cables or exceeding design limits, you 
can take 
  that to the bank. Without the recent discussions I would have probably 

  twanged the cables and let it go at that, obviously I have changed my 
mind.

  To Bill of Georgia: Thanks!

  Regards:

  Clyde Barcus
  ----- Original Message ----- 
  From: "Juan Vega" 
<amyvega2005@earthlink.net<mailto:amyvega2005@earthlink.net>>
  To: <zenith-list@matronics.com<mailto:zenith-list@matronics.com>>; 
<zenith-list@matronics.com<mailto:zenith-list@matronics.com>>
  Sent: Monday, November 24, 2008 3:19 PM
  Subject: Re: Spreading fear about the XL


<amyvega2005@earthlink.net<mailto:amyvega2005@earthlink.net>>
  >
  > Dirk,
  > pull up the archives, i brought up the issue of VNE and Max 
manauvering 
  > speeds over one year ago, but the back room engineers ignored it.
  >
  > Fly it and follow the specs.  My guess is the guys flying and that 
augered 
  > in ignored the flight envelope of the aircraft.  BUILD IT TO PLANS 
AND FLY 
  > IT TO SPECS.
  >
  > Time to move on folks,
  >
  > Juan
  >
  > -----Original Message-----
  >>From: Dirk Zahtilla 
<ideaz1@sbcglobal.net<mailto:ideaz1@sbcglobal.net>>
  >>Sent: Nov 24, 2008 10:56 AM
  >>To: zenith-list@matronics.com<mailto:zenith-list@matronics.com>
  >>Subject: Re: Spreading fear about the XL
  >>
  >>You forgot the 640 which also has unbalanced ailerons HOWEVER... it 
has 
  >>push-pull tubes instead of cables and boxed wing spars (more related 
to 
  >>the load carying capacity).The margin between cruise and VNE is much 

  >>closer than the XL design. Maybe we need to look at this!? As I look 
at 
  >>the designs, they become capable of increasingly high cruise speeds 
and 
  >>with builders putting more h.p. in it becomes very easy to reach VNE 
very 
  >>quickly by entering even a very shallow dive. (also the rudder on 
the 
  >>6,7,&8 series ARE balanced, note the portion of the rudder ahead of 
the 
  >>hinge points...this is aerodynamic balance as opposed to weight 
balance).
  >>
  >>I think that what we are seeing is two groups of builders here: one 
group 
  >>who builds and fly's well within the specs of the design, and one 
group 
  >>that wants to achieve everything to the edge of the envelope and 
perhaps a 
  >>bit beyond. One group is made of builder/flyers, and one group is 
made of 
  >>experimenter builders/test pilots. This latter group will always 
push 
  >>aircraft design firms to re-examine their designs and hopefully this 
will 
  >>benefit the first group who will end up flying increasingly safe and 
more 
  >>capable aircraft.
  >>
  >>I'm sure that no-one on this list means to offend the builder/flyer 
group, 
  >>I know I don't. We are just part of the group that reaches out to 
extend 
  >>our potential.
  >>
  >>I am building a 601XL (which I may re-designate as 
  >>601XLA(airobat)orM(modified) just to make it clear that it is not 
totally 
  >>to plans) As I have said before I will use push-pull tubes for the 
  >>ailerons and elevator and balance both as well. The ailerons will 
move the 
  >>hingepoint rearward and the elevator will use weights in the tips 
which 
  >>will be attached to the elevator instead of the horizontal stab. I 
will 
  >>also use a boxed spar in the wing that meets at the center instead 
of 
  >>bolting on at the outer part of the fuselage.
  >>
  >>Dirk Z
  >>  ----- Original Message ----- 
  >>  From: jaybannist@cs.com<mailto:jaybannist@cs.com>
  >>  To: zenith-list@matronics.com<mailto:zenith-list@matronics.com>
  >>  Sent: Monday, November 24, 2008 5:11 AM
  >>  Subject: Re: Spreading fear about the XL
  >>
  >>
  >>  Roger.
  >>
  >>  Your A&P did not design the 601HDS.  How could he possibly know 
that 
  >> "this could lead to aileron flutter"?  Chris Heintz designed the 
CH200, 
  >> CH601, CH601HD, CH601HDS, CH601XL, CH701, CH801 and CH750, all 
without 
  >> aileron balance. The rudder and elevators are not balanced either. 
  >> Control surface flutter is a MAJOR concern of all aircraft 
designers. If 
  >> he thought his control surface designs could lead to flutter, don't 
you 
  >> think he would have included some sort of balance?
  >>
  >>  Exactly how many of these designs (PROPERLY constructed, flown and 

  >> maintained) has experienced VERIFIED aileron flutter?
  >>
  >>  If you don't trust Chris Heintz, stay away from Chris Heinz 
designed 
  >> airplanes. Otherwise, COOL IT!
  >>
  >>  Jay in Dallas
  >>  Do not archive
  >>
  >>
  >>
  >>
  >>
  >>  -----Original Message-----
  >>  From: Roger & Lina Hill 
<hills@sunflower.com<mailto:hills@sunflower.com>>
  >>  To: zenith-list@matronics.com<mailto:zenith-list@matronics.com>
  >>  Sent: Sun, 23 Nov 2008 8:50 pm
  >>  Subject: RE: Spreading fear about the XL
  >>
  >>
  >>  Howdy all;
  >>
  >>  My A&P was looking over my 601HDS and commented that the ailerons 
were 
  >> not counterbalanced.  He said this can lead to aileron flutter.  My 

  >> Sonerai had
  >>  balanced ailerons, can someone comment on if the 601XL has 
balanced 
  >> ailerons and if not, could this result in wing flutter?
  >>
  >>  Roger
  >>
  >>
  >>
  >>

>>-----------------------------------------------------------------------
-------
  >>
  >>  From: 
owner-zenith-list-server@matronics.com<mailto:owner-zenith-list-server@ma
tronics.com> 
  >> [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Jeff
  >>  Sent: Sunday, November 23, 2008 11:13 AM
  >>  To: zenith-list@matronics.com<mailto:zenith-list@matronics.com>
  >>  Subject: Spreading fear about the XL
  >>
  >>  Friends, neighbors, and fellow Zenith Enthusiasts,
  >>
  >>              I have received multiple off-list communications about 
the 
  >> unexplained XL crashes.  We now have folks not part of the Zenith 
  >> community spreading "information" about the accidents.  As I 
reported on 
  >> this list then, a group of LSA competitors advanced negative 
information 
  >> about the XL in person at the September 2007 Zenith Gathering in 
  >> Winchester, Virginia.  For my part, I have not heard anything 
conclusive 
  >> from the entities looking at the design, including the Zenith 
Builder's 
  >> Analysis Group, Zenith, the NTSB, and European Governments, with 
two 
  >> exceptions.  One is the cable tension advisory and the other is the 

  >> European action.  Neither tells us what is happening unless you 
believe 
  >> that insufficient cable tension is the proper explanation.  Others 
have 
  >> failed to find any design problem despite an extensive review.  ZAC 

  >> conducted a second static load test with acceptable results.  But 
the 
  >> impact of all the discussion is becoming clear.  In the Second 
November 
  >> Is!
  > sue, 2008 of Trade-A-Plane, there are three kits for sale and a 
completed 
  > aircraft.  See page 87.  Some advertisements have appeared on this 
list. 
  > Locally, some builders are making the decision to stop work on their 

  > projects.  While all losses of human life are mourned without 
reservation, 
  > especially losses that need not occur, I believe that we all seek a 
  > rational explanation for these events if one exists, not speculation 
about 
  > what the facts we know might mean.
  >>
  >>              So let me call on ZAC, the NTSB, the ZBAG, and all 
other 
  >> investigators with the standing to make valid conclusions, to 
report 
  >> whatever they have found or not found at this time in order to 
limit the 
  >> fear of the 601 XL that is currently spreading through the 
community. 
  >> They must speak up now before more damage based on fear is done to 
our 
  >> community.
  >>
  >>              Please correct me if anyone with standing has provided 
a 
  >> full explanation of the events that are causing these concerns 
about the 
  >> XL.
  >>
  >>  Jeff Davidson
  >>
  >>
  >>
  >>  
http://www.matronics.com/contribution
on>< pre>
  >>

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