AeroElectric-Archive.digest.vol-bi

October 31, 2002 - November 05, 2002



      > >   the dirty side down and pointy end forward while
      > >   I sorted things out and got my adrenaline levels
      > >   back down.
      > >
      >
      >Good Evening Bob,
      >
      >I think that would be great!  My only question is. If one fails, how do
      you
      >know which one is the good one?
      
         You fly on one and keep the other in reserve. I would use
         alternate wing levelers on inbound-outbound legs of trip
         to exercise both.
      
      >The only way that I am aware of is to revert to some sort of rate based
      >flying.
      
         The wing levelers are rate based and VERY simple electronically.
         GPS engines are now well under $100. Each device could have
         it's own gps receiver and rate sensor. Software would watch
         cross-track error and turn rate and light a lamp when it is
         determined that steering commands are not driving loop errors
         in the right direction.  The most probable failures are easy
         to spot in software and raise the flag.
      
      
      >I keep hoping that some of the new solid state attitude devices will
      become
      >available at a weight and cost that works.
      >
      >In the meantime though, I strongly recommend the installation of two
      old
      >fashioned needle and ball instruments.  Not those abominable pieces of
      junk
      >known as Turn Coordinators.  I think they are very useful as a sensor
      for an
      >autopilot, but I think they are the reason nobody can fly partial panel
      these
      >days.  I could beat that to death, but I won't.
      
         The wing levelers do just that . . . the rate sensor is canted off
         vertical to give some degree of look-ahead for an impending turn.
      
      
      >I do recommend the dual T&B because it is so easy to tell which one is
      >telling you the truth.  If it wiggles at all, it is telling you enough
      to
      >save your tail.  If it doesn't wiggle, it is no darn good.  No voting
      or
      >analysis required.  Also, unlike the Turn Coordinator, it will never
      tell you
      >a lie.
      >
      >The T&B s still relatively cheap, light weight, non tumbling and very
      >reliable.
      
         My friend Terry had a working attitude indicator and a working
         turn coordinator. Flying needle-ball-airspeed with your pucker
         factor at red-line out is a mixed bag no matter how many working
         instruments you have of any kind.
      
      
      >Until the solid state stuff comes up to speed, I think the T&B is the
      best
      >bet available.
      
         The solid state stuff IS up to speed . . . has been for almost ten
      years.
         The COST of implementing gps aided wing leveling with precision
      sky-hole
         boring has been too high to compete with contemporary, off-the-shelf
         products.  With the availability of low cost rate sensors (about $40)
      and
         gps engines (about $60), jelly-bean processors that run at 50 Mhz
      ($5)
         there are no more excuses. The technology is laying on the ground and
         dirt cheap (pun intended).
      
         Bob . . .
      
      
      =
      =
      =
      http://www.matronics.com/browselist/aeroelectric-list
      =
      
      
      
________________________________________________________________________________
From: "Shannon Knoepflein" <kycshann(at)kyol.net>
Subject: RE: Shannon's Lancair system . . .
Date: Oct 31, 2002
Did some research, and it appears the instrument I'm putting in my panel in a 2.25" size is a T&B. The winged instrument in my 182RG is a turn coordinator. However, my research didn't turn up what the differences are and why one is better over the other. --- Shannon Knoepflein <---> kycshann(at)kyol.net -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Shannon Knoepflein Subject: RE: AeroElectric-List: RE: Shannon's Lancair system . . . I may be mistaken, but I think the solid state stuff is ready. The Trutrak has its own built in gyros from what I understand. They aren't as fancy as the Xbow500 AHRS or anything, as they don't have to be, but they work great from what I hear. Might be something to check out. Which one is the T&B and which one is the Turn coord? I'm not sure I've been alive long enough :) to know the difference. The one I'm planning has the ball, obviously, and then has the flag at the 12oclock position that moves left and right. The one in my 182RG I currently fly has a little airplane that tilts. Which is which, and why is one better than the other? --- Shannon Knoepflein <---> kycshann(at)kyol.net -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com Subject: Re: AeroElectric-List: RE: Shannon's Lancair system . . . In a message dated 10/29/02 12:02:57 PM Central Standard Time, bob.nuckolls(at)cox.net writes: > If I were building ANY class airplane in which it > was my intent to spend lots of time in clouds, > I would have dual, gps guided wing levelers > running from independent power sources. This > ensures that I have at least one system to keep > the dirty side down and pointy end forward while > I sorted things out and got my adrenaline levels > back down. > Good Evening Bob, I think that would be great! My only question is. If one fails, how do you know which one is the good one? The only way that I am aware of is to revert to some sort of rate based flying. I keep hoping that some of the new solid state attitude devices will become available at a weight and cost that works. In the meantime though, I strongly recommend the installation of two old fashioned needle and ball instruments. Not those abominable pieces of junk known as Turn Coordinators. I think they are very useful as a sensor for an autopilot, but I think they are the reason nobody can fly partial panel these days. I could beat that to death, but I won't. I do recommend the dual T&B because it is so easy to tell which one is telling you the truth. If it wiggles at all, it is telling you enough to save your tail. If it doesn't wiggle, it is no darn good. No voting or analysis required. Also, unlike the Turn Coordinator, it will never tell you a lie. The T&B s still relatively cheap, light weight, non tumbling and very reliable. Until the solid state stuff comes up to speed, I think the T&B is the best bet available. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator = = = http://www.matronics.com/browselist/aeroelectric-list = = = = http://www.matronics.com/browselist/aeroelectric-list = ________________________________________________________________________________
From: "William Slaughter" <willslau(at)alumni.rice.edu>
Subject: RE: Shannon's Lancair system . . .
Date: Oct 31, 2002
The T&B senses rate of turn. The turn coordinator senses rate of turn and senses roll, due to inclination of the gyro. "Better" is very subjective in this area. I like the T&B better - the turn coordinator seems "twitchy" in comparison. Of course, this is exactly what some like about it - it will give a more immediate indication. William Slaughter -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Shannon Knoepflein Subject: RE: AeroElectric-List: RE: Shannon's Lancair system . . . Did some research, and it appears the instrument I'm putting in my panel in a 2.25" size is a T&B. The winged instrument in my 182RG is a turn coordinator. However, my research didn't turn up what the differences are and why one is better over the other. --- Shannon Knoepflein <---> kycshann(at)kyol.net -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Shannon Knoepflein Subject: RE: AeroElectric-List: RE: Shannon's Lancair system . . . I may be mistaken, but I think the solid state stuff is ready. The Trutrak has its own built in gyros from what I understand. They aren't as fancy as the Xbow500 AHRS or anything, as they don't have to be, but they work great from what I hear. Might be something to check out. Which one is the T&B and which one is the Turn coord? I'm not sure I've been alive long enough :) to know the difference. The one I'm planning has the ball, obviously, and then has the flag at the 12oclock position that moves left and right. The one in my 182RG I currently fly has a little airplane that tilts. Which is which, and why is one better than the other? --- Shannon Knoepflein <---> kycshann(at)kyol.net -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com Subject: Re: AeroElectric-List: RE: Shannon's Lancair system . . . In a message dated 10/29/02 12:02:57 PM Central Standard Time, bob.nuckolls(at)cox.net writes: > If I were building ANY class airplane in which it > was my intent to spend lots of time in clouds, > I would have dual, gps guided wing levelers > running from independent power sources. This > ensures that I have at least one system to keep > the dirty side down and pointy end forward while > I sorted things out and got my adrenaline levels > back down. > Good Evening Bob, I think that would be great! My only question is. If one fails, how do you know which one is the good one? The only way that I am aware of is to revert to some sort of rate based flying. I keep hoping that some of the new solid state attitude devices will become available at a weight and cost that works. In the meantime though, I strongly recommend the installation of two old fashioned needle and ball instruments. Not those abominable pieces of junk known as Turn Coordinators. I think they are very useful as a sensor for an autopilot, but I think they are the reason nobody can fly partial panel these days. I could beat that to death, but I won't. I do recommend the dual T&B because it is so easy to tell which one is telling you the truth. If it wiggles at all, it is telling you enough to save your tail. If it doesn't wiggle, it is no darn good. No voting or analysis required. Also, unlike the Turn Coordinator, it will never tell you a lie. The T&B s still relatively cheap, light weight, non tumbling and very reliable. Until the solid state stuff comes up to speed, I think the T&B is the best bet available. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator = = = http://www.matronics.com/browselist/aeroelectric-list = = = = http://www.matronics.com/browselist/aeroelectric-list = http://www.matronics.com/browselist/aeroelectric-list ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 31, 2002
Subject: Re: RE: Shannon's Lancair system . . .
In a message dated 10/31/02 5:13:00 AM Central Standard Time, kycshann(at)kyol.net writes: > Which one is the T&B and which one is the Turn coord? I'm not sure I've > been alive long enough :) to know the difference. The one I'm planning > has the ball, obviously, and then has the flag at the 12oclock position > that moves left and right. The one in my 182RG I currently fly has a > little airplane that tilts. Which is which, and why is one better than > the other? > Good Morning Shannon, This may not be the proper venue for this discussion. If not, I hope Bob will let us know. The turn needle was one of the first instruments that was developed to help the pilot maintain control of the aircraft in cloud. It consisted of a gyroscope and some small springs and they arranged in a manner such that it will show yaw of the instrument. The instrument is normally mounted so that the face of the instrument is parallel to the vertical axis of the aircraft. That places the normal axis of the instrument parallel to the fore and aft or roll axis of the aircraft. When mounted correctly, it shows nothing but yaw, no pitch and no roll. If the aircraft were to do a perfect, no yaw, roll, the needle would not move at all. I doubt if anyone would be able to do that, but that is the way it works. The very earliest Turn needles were sometimes hinged at the top and sometimes at the bottom. There may have been other presentations of which I am not aware, but the iteration that became the standard was the one where we have needle hinged at the bottom of the face of the instrument. The needle has a pointer, or, as you say, a flag at the top which is normally lined up with a "dog house" or other fixed block at the top when the aircraft is not yawing (or turning). There are often other dog houses each side of the center one to aid in determining a standard rate turn. The Turn Coordinator consists of the same mechanism mounted at an angle to the roll axis of the aircraft. In that position, it will respond to both roll and yaw. The most common presentation on the face of the Turn Coordinator is a horizontal movable portion which looks not unlike an artificial horizon. In some cases, the presentation does look like a small airplane. The Turn Coordinator came about when someone realized that if the turn needle was mounted with the front end up, it would respond to roll as well as yaw. To my knowledge, a "canted gyro" was first used in that manner on an autopilot developed by a professor at IIT. It was later picked up by the Tactair and Brittain autopilot folks, among others. Someone then realized that if that same indication were to be given to the human pilot, the roll indication would tell that human pilot that he was dropping a wing and that he should get ready to take action to get the wings back to level so a yaw would not develop. Sounds good doesn't it? Well, things haven't worked out quite that way. A method was developed out such that the indication of either a roll or a yaw was presented as an Artificial Horizon "look alike" indication. The Turn Coordinator shows the same indication for both a roll or a yaw.=20=A0 Therefore, it never tells you, for sure, what is happening. Ergo, it is always telling a lie. If you are flying a steady knife edge, it will show that the wings are level. =A0 Pure fabrication on it's part. It presents a picture that looks very similar to an artificial horizon. That tends to make one think of leveling the wings whereas the important thing is to stop the turn. If the aircraft does not turn, it will survive=A0=A0=A0 -----=A0=A0 period! When we get confused and don't know quite what is happening, it is very difficult to convince ourselves that the sensations that we feel are incorrect. That is why pilots so often input a control that rolls the aircraft in the wrong direction. Most of us don't have anywhere near as much resistance to accepting that we are turning when our senses tell us that we are not as we do in accepting the fact that we have a wing down when the aircraft is actually level. With a turn needle, there is absolutely no way to interpret it as anything other than a device that tells us whether we are turning or not turning. If we forget about the wings being level and just accept that we must stop the turn whether the wings are level or not, it is much easier to make the proper correction. The fact that we still think the wings are not level doesn't make any difference at all. If the airplane doesn't turn, we will survive! I have absolutely no scientific research to back up these thoughts, but the accident statistics do show that aircraft upset accidents have become common since the advent of the turn coordinator. There are training complications involved, but I strongly feel that placing the emphasis on turning instead of placing the emphasis on wings level is the primary point. The T&B directs our thoughts toward the turn. The Turn Coordinator tends to make us think about the position of the wings. That is what our minds find so difficult to accept when we have lost our equilibrium. The FAA now says that the first thing we should do is to level the wings. I think the first thing that we should think about is to stop the turn. If that includes leveling the wings, so much the better, but if our mind tells us that the wings are not level, but the aircraft is not turning, we have already saved the day. The T&B is relatively low cost. It is the most reliable gyro instrument that we have ever had. It is light weight. It is very easy to spot a failure, if it wiggles, it is working! That's about it! Happy Skies, Old Bob ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: Re: RE: Shannon's Lancair system . . .
Date: Oct 31, 2002
Hey Bob, By chance are you a Lawyer? Interesting thoughts. One question. If the flag or needle that swings back and forth with yaw, what does the ball indicate? I was under the impression that the ball indicated yaw and the needle indicated rate of turn (as evidenced by the standard rate turn indication at top of display). Jim ----- Original Message ----- From: <BobsV35B(at)aol.com> Subject: Re: AeroElectric-List: RE: Shannon's Lancair system . . . > > In a message dated 10/31/02 5:13:00 AM Central Standard Time, > kycshann(at)kyol.net writes: > > > Which one is the T&B and which one is the Turn coord? I'm not sure I've > > been alive long enough :) to know the difference. The one I'm planning > > has the ball, obviously, and then has the flag at the 12oclock position > > that moves left and right. The one in my 182RG I currently fly has a > > little airplane that tilts. Which is which, and why is one better than > > the other? > > > > Good Morning Shannon, > > This may not be the proper venue for this discussion. If not, I hope Bob will > let us know. > > The turn needle was one of the first instruments that was developed to help > the pilot maintain control of the aircraft in cloud. > > It consisted of a gyroscope and some small springs and they arranged in a > manner such that it will show yaw of the instrument. > > The instrument is normally mounted so that the face of the instrument is > parallel to the vertical axis of the aircraft. That places the normal axis > of the instrument parallel to the fore and aft or roll axis of the aircraft. > > When mounted correctly, it shows nothing but yaw, no pitch and no roll. > > If the aircraft were to do a perfect, no yaw, roll, the needle would not move > at all. > I doubt if anyone would be able to do that, but that is the way it works. > > The very earliest Turn needles were sometimes hinged at the top and sometimes > at the bottom. There may have been other presentations of which I am not > aware, but the iteration that became the standard was the one where we have > needle hinged at the bottom of the face of the instrument. The needle has a > pointer, or, as you say, a flag at the top which is normally lined up with a > "dog house" or other fixed block at the top when the aircraft is not yawing > (or turning). There are often other dog houses each side of the center one to > aid in determining a standard rate turn. > > The Turn Coordinator consists of the same mechanism mounted at an angle to > the roll axis of the aircraft. In that position, it will respond to both > roll and yaw. > > The most common presentation on the face of the Turn Coordinator is a > horizontal movable portion which looks not unlike an artificial horizon. In > some cases, the presentation does look like a small airplane. > > The Turn Coordinator came about when someone realized that if the turn needle > was mounted with the front end up, it would respond to roll as well as yaw. > To my knowledge, a "canted gyro" was first used in that manner on an > autopilot developed by a professor at IIT. It was later picked up by the > Tactair and Brittain autopilot folks, among others. > > Someone then realized that if that same indication were to be given to the > human pilot, the roll indication would tell that human pilot that he was > dropping a wing and that he should get ready to take action to get the wings > back to level so a yaw would not develop. > > Sounds good doesn't it? > > Well, things haven't worked out quite that way. > > A method was developed out such that the indication of either a roll or a yaw > was presented as an Artificial Horizon "look alike" indication. > > The Turn Coordinator shows the same indication for both a roll or a yaw.=20=A0 > Therefore, it never tells you, for sure, what is happening. Ergo, it is > always telling a lie. > > If you are flying a steady knife edge, it will show that the wings are level. > Pure fabrication on it's part. > > It presents a picture that looks very similar to an artificial horizon. > That tends to make one think of leveling the wings whereas the important > thing is to stop the turn. > > If the aircraft does not turn, it will survive=A0=A0=A0 -----=A0=A0 period! > > When we get confused and don't know quite what is happening, it is very > difficult to convince ourselves that the sensations that we feel are > incorrect. That is why pilots so often input a control that rolls the > aircraft in the wrong direction. Most of us don't have anywhere near as > much resistance to accepting that we are turning when our senses tell us that > we are not as we do in accepting the fact that we have a wing down when the > aircraft is actually level. > > With a turn needle, there is absolutely no way to interpret it as anything > other than a device that tells us whether we are turning or not turning. > > If we forget about the wings being level and just accept that we must stop > the turn whether the wings are level or not, it is much easier to make the > proper correction. > > The fact that we still think the wings are not level doesn't make any > difference at all. > > If the airplane doesn't turn, we will survive! > > I have absolutely no scientific research to back up these thoughts, but the > accident statistics do show that aircraft upset accidents have become common > since the advent of the turn coordinator. There are training complications > involved, but I strongly feel that placing the emphasis on turning instead of > placing the emphasis on wings level is the primary point. > > The T&B directs our thoughts toward the turn. > > The Turn Coordinator tends to make us think about the position of the wings. > That is what our minds find so difficult to accept when we have lost our > equilibrium. > > The FAA now says that the first thing we should do is to level the wings. > > I think the first thing that we should think about is to stop the turn. > > If that includes leveling the wings, so much the better, but if our mind > tells us that the > wings are not level, but the aircraft is not turning, we have already saved > the day. > > The T&B is relatively low cost. > > It is the most reliable gyro instrument that we have ever had. > > It is light weight. > > It is very easy to spot a failure, if it wiggles, it is working! > > That's about it! > > Happy Skies, > > Old Bob > > http://www.matronics.com/browselist/aeroelectric-list > > ________________________________________________________________________________
From: "Gary Casey" <glcasey(at)adelphia.net>
Subject: digital linearization
Date: Oct 31, 2002
<> I'm not the one that actually did it, but here is a way we have done it without a microprocessor. You need an A/D chip (included in a lot of processors) and then use the output to point to a memory location of a PROM. The prom replies with the value in that location, which then goes to a D/A chip that converts it back into an analog voltage. If you have an 8-bit A/D, certainly adequate for this purpose, you need 256 memory locations in the PROM programmed with values. Rudimentary, but works. All you need is someone with a PROM burner (you might be able to buy one at an antique store). Gary Casey ________________________________________________________________________________
Date: Oct 31, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Wiring a fuel injection fuel pump
> >Bob, >I'm wiring my EFI pumps and trying to decide what gauge wire to use. When >running the pumps seem to draw a max of about 1.6 amps (tested with my new >multi-meter - thanks). Clearly stamped on the pump casing is "Requires 20 >AMP fuse". Was the pump "loaded" while you were making the current measurement or just running free. Do you have any data on the pump's performance at the pressures and flows for your fuel delivery system? >I'm confused. What gauge wire and what size fuse should I use? 20A seems horrible overkill . . . let's see if we can deduce what's really appropriate. Bob . . . ________________________________________________________________________________
Date: Oct 31, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Electric Gyro question
> >I am having the exact same problem with my RC Allen attitude indicator. My >set up is also the same with this instrument on my essential bus. My engine >is running and the flag will not go away until I turn on the essential bus >switch. > >The readings on my radio master bus is 13.4 while the reading on my essentail >bus is only 12.4. I am getting a big drop through the diode. 13.4 is way too low on your main bus. It should be 14.2 to 14.6. Is your regulator adjustable? ________________________________________________________________________________
From: Lenleg(at)aol.com
Date: Oct 31, 2002
Subject: Re: Electric Gyro question
Yes ... I am using the L-40 alternator from B&C as well as the SD-8 backup. I will turn it up. Thanks !! Len Leggette RV-8A N901LL (res) Greensboro, N.C. Flying !! ________________________________________________________________________________
From: jerry(at)tr2.com
Subject: Re: RE: Shannon's Lancair system . . .
Date: Oct 31, 2002
BobsV35B(at)aol.com wrote: > > > The turn needle was one of the first instruments that was developed to help [...] > > When mounted correctly, it shows nothing but yaw, no pitch and no roll. > > > It presents a picture that looks very similar to an artificial horizon. > That tends to make one think of leveling the wings whereas the important > thing is to stop the turn. > > If the aircraft does not turn, it will survive=A0=A0=A0 -----=A0=A0 period! > *** I have also been told that since the TC's are by nature more "twitchy" than the old fashioned turn&slip instrument, they are also much more highly damped. My Sundowner comes with a TC instead of a turn&slip. But I guess I'm stuck with it because it's also an autopilot ( Century I ). Strangely enough, the Century 1 also has the doghouses presentation. One interesting "backup gyro" scheme was used by Cirrus: a switch next to the TC that can power it off a pair of 9V rectangular batteries. Seemed like a great idea to me, and I mentioned it to my FSDO inspector when I was doing some other avionics work. He was less than enthusiastic about the idea. - Jerry Kaidor ( jerry(at)tr2.com ) ________________________________________________________________________________
From: mprather(at)spro.net
Subject: Re: RE: Shannon's Lancair system . . .
Date: Oct 31, 2002
This might be an issue of semantics. Here's my interpretation of the terms. Yaw is the rotation of the aircraft about its vertical axis. By this definition, the ball doesn't provide any direct information about yaw. The ball indicates a relationship between roll (rotation of the airplane around its longitudinal axis) and yaw, or maybe more importantly indicates lateral airflow around the airplane. Obviously, its possible to fly in a straight line (no yaw) with the ball slid out to the side (cross controlled - slipping). I haven't done this, but I would imagine that in non-turning, cross- controlled flight, the turn needle would be centered, but the ball would be slid out (I can confirm this part). This is no yaw, and no roll flight. Matt Prather N34RD ----- Original Message ----- From: "Jim Stone" <jrstone(at)insightbb.com> Date: Thursday, October 31, 2002 7:54 am Subject: Re: AeroElectric-List: RE: Shannon's Lancair system . . . > > Hey Bob, > By chance are you a Lawyer? > Interesting thoughts. > One question. If the flag or needle that swings back and forth > with yaw, > what does the ball indicate? I was under the impression that the ball > indicated yaw and the needle indicated rate of turn (as evidenced > by the > standard rate turn indication at top of display). > Jim > ----- Original Message ----- > From: <BobsV35B(at)aol.com> ________________________________________________________________________________
Date: Oct 31, 2002
From: Glenn Rainey <nimbusaviation(at)yahoo.com>
Subject: solenoid / master disconnect
thought experiment... Recent discussions on the canard list re. 'shock worthiness' of solenoids, and other issues, got me thinking about my original notion of a master SWITCH rather than solenoid - in my Long-EZ. Maybe some weight saving here, also reduced complexity... maybe... arguable... But one reply pointed out that in a crash, the solenoid might disconnect if the master switch / earth lead is severed - hopefully taking away some of the risks of sparks. Rather than hope for severance of a wire, why not build in a G-activated (normally closed) switch / 'fuse' in the master control circuit, a device with the characteristics of an ELT-actuator switch, so that when the turf arrives MUCH too fast, that solenoid is chopped??? OK - and a bypass switch to bring it back if the 'fuse' breaks in flight for some reason. Too complex? Unnecessary? A thought experiment...... anyone? Glenn Rainey Long-EZ Scotland HotJobs - Search new jobs daily now http://hotjobs.yahoo.com/ ________________________________________________________________________________
From: N823ms(at)aol.com
Date: Oct 31, 2002
Subject: Re: RE: Shannon's Lancair system . . .
Shannon: Ed here in the back ground watching your system planning. As you might remember I am doing the Lancair ES. In regard to your T&B. My experience as retired Naval Aviator, the T&B was the only thing you could really trust. In the 70's & 80's as an instructor, we took students on "Bravo, Charlie" patterns which involved climb, descents, change in A/S. We would frequently fail the A/H and DG, and ask for a time turn and descent. In the multi engine training, we used to teach with a simulated engine failure, idle power, to "STEP ON THE BALL,' this always worked even with us military pilots who can get temporarily disoriented but never lost. In my opinion the T&B would be far better than a Turn coordinator unless it is associated as a source for the autopilot. For the money, you can't wrong. More money doesn't always mean better. If we can keep the guide line of the KISS principal and concentrate on something that is practicable, reasonably priced. I think we can keep a lot of the junk and the pretty toys out of the cockpit of which many of them don't live up to what the origin says they will do. Keep up the good work, we are all learning. Regards, Ed Silvanic N823MS Lancair ES ________________________________________________________________________________
Date: Oct 31, 2002
From: Jaye and Scott Jackson <jayeandscott(at)shaw.ca>
Subject: Re: RE: Shannon's Lancair system . . .
> > > If the airplane doesn't turn, we will survive! In theory, yes. In reality, only true if the aircraft has not already entered a spiral dive. Few airplanes are overstressed in a spiral, it is when it is way beyond its trimmed speed and returned to wings level that an extremely strong nose-up force is applied by the elevators without any input from the pilot as the aircraft naturally seeks to return to its trim speed. That would make the proper way to use the turn and bank-if the aircraft has already subtly slipped into a descending turn- is to note the direction of turn, then always look at the airspeed. If it is high, and it would be trending in that direction, power to idle, start trimming nose down as the bank is very slowly reduced. This will reduce the overstressing tendency as the wings come back level. I have a needle and ball in my -6... Scott in VAncouver > http://www.matronics.com/browselist/aeroelectric-list > > ________________________________________________________________________________
From: "John Slade" <sladerj(at)bellsouth.net>
Subject: Re: Wiring a fuel injection fuel pump
Date: Oct 31, 2002
> Was the pump "loaded" while you were making the > current measurement or just running free. Not with fuel. I put my finger over the end and let it suck vacuum. This bumped up the draw from 0.6amp to 1.5 amp. I guess I could load it with fuel, but the max possible draw is probably if it gets stalled by a piece of crud or something. I'd probably WANT the fuse to blow in this situation. > Do you have any data on the pump's performance at > the pressures and flows for your fuel delivery > system? 85psi. 35 gals/min > 20A seems horrible overkill . . . let's see if > we can deduce what's really appropriate. OK. Does the above help? ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 31, 2002
Subject: Re: RE: Shannon's Lancair system . . .
In a message dated 10/31/02 8:56:12 AM Central Standard Time, jrstone(at)insightbb.com writes: > One question. If the flag or needle that swings back and forth with yaw, > what does the ball indicate? I was under the impression that the ball > indicated yaw and the needle indicated rate of turn (as evidenced by the > standard rate turn indication at top of display). > Jim > Good Morning Jim, Not a lawyer and never even played one on TV! The ball just shows how good your coordination is. The early Turn needles didn't even have the ball. Some airplanes had a marine style inclinometer installed to serve the purpose and the instrument manufacturers were quick to add that feature to the Turn Needle unit so it became the "Needle and Ball." That eventually started to be called the "Turn and Bank" instrument. If you yaw the airplane at a sufficient rate to keep the needle on the side dog house, it will be turning at a standard rate turn. If the ball is in the middle, it will be a nice coordinated turn. If the ball is not in the middle, it will be skidding or slipping turn, but as long as the needle is on the appropriate dog house, the turn will be at standard rate. As an aside, some instruments don't have the side doghouses. On those, you just set the needle over to one side or the other a specified amount to get a standard rate turn, thus the description of a one needle width or a two needle width turn. Any help? Happy Skies, Old Bob The Turn needle will show only yaw, provided that it is mounted properly. If it is canted a bit up or down, there will be some influence from roll. The gyroscope that is used in a Turn Coordinator is purposely mounted at an angle to the fore and aft axis. Some of the early ones were at 45 degrees and some were as low as 39 degrees. I am not sure what angle the current production units are, but believe it to be somewhere around 38 to 40 degrees. If you ever get a chance to look behind the instrument panel of an airplane with an early Brittain autopilot, you will see the old converted Turn and Bank instrument mounted with the front end up in the air. The newer instruments use a much smaller gyroscope and mount it within a standard sized instrument case. Therefore, you can no longer tell by looking that it has a canted gyro inside. As an aside, almost all current production Turn and Bank instruments are made by the same folks who make most of the Turn Coordinators. Since the gyroscope for the TC needs to be so small, they now manufacture a smaller gyro that is used in both the TC and the T&B. As a consequence, the new production Turn and Banks are not as high a quality, and are not as responsive, as the ones made during and immediately following WWII. ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 31, 2002
Subject: Re: RE: Shannon's Lancair system . . .
In a message dated 10/31/02 9:42:30 AM Central Standard Time, jerry(at)tr2.com writes: > My Sundowner comes with a TC instead of a turn&slip. But I guess I'm > stuck with it because it's also an autopilot ( Century I ). Strangely > enough, the Century 1 also has the doghouses presentation. > > Good Afternoon Jerry, My Bonanza also came with a Century I wing leveler/single axis autopilot. That was during the days when the Mooney had the PC. Piper and Beech both offered something similar, but it wasn't on full time unless the pilot desired to do it that way. I have retained the Century I as a backup autopilot. What I did is move the instrument over to a position above the glove box. That way, I can still reach the controls, but I don't have to look at it! Happy Skies, Old Bob ________________________________________________________________________________
From: "Vincent Welch" <welchvincent(at)hotmail.com>
Subject: Re: RE: Shannon's Lancair system . . .
Date: Oct 31, 2002
This has been quite an interesting thread on T&B vs Turn Coordinators. Does anyone have an opinion on the usefulness of the built in T&B that is part of the Navaid Autopilot? I use the term T&B because it appears the the LED's simulate the old turn needle. Vince >From: N823ms(at)aol.com >Reply-To: aeroelectric-list(at)matronics.com >To: aeroelectric-list(at)matronics.com >Subject: Re: AeroElectric-List: RE: Shannon's Lancair system . . . >Date: Thu, 31 Oct 2002 10:58:13 EST > > >Shannon: > > Ed here in the back ground watching your system planning. As you >might >remember I am doing the Lancair ES. In regard to your T&B. My experience as >retired Naval Aviator, the T&B was the only thing you could really trust. >In >the 70's & 80's as an instructor, we took students on "Bravo, Charlie" >patterns which involved climb, descents, change in A/S. We would frequently >fail the A/H and DG, and ask for a time turn and descent. In the multi >engine >training, we used to teach with a simulated engine failure, idle power, to >"STEP ON THE BALL,' this always worked even with us military pilots who >can >get temporarily disoriented but never lost. In my opinion the T&B would be >far better than a Turn coordinator unless it is associated as a source for >the autopilot. For the money, you can't wrong. More money doesn't always >mean >better. If we can keep the guide line of the KISS principal and concentrate >on something that is practicable, reasonably priced. I think we can keep a >lot of the junk and the pretty toys out of the cockpit of which many of >them >don't live up to what the origin says they will do. Keep up the good work, >we >are all learning. > > >Regards, > >Ed Silvanic >N823MS >Lancair ES > > >http://www.matronics.com/browselist/aeroelectric-list http://resourcecenter.msn.com/access/plans/2monthsfree.asp ________________________________________________________________________________
Date: Oct 31, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: RE: Wiring a fuel injection fuel pump
> > > Was the pump "loaded" while you were making the > > current measurement or just running free. >Not with fuel. I put my finger over the end and let it suck vacuum. This >bumped up the draw from 0.6amp to 1.5 amp. I guess I could load it with >fuel, but the max possible draw is probably if it gets stalled by a piece of >crud or something. I'd probably WANT the fuse to blow in this situation. > > > Do you have any data on the pump's performance at > > the pressures and flows for your fuel delivery > > system? >85psi. 35 gals/min > > > 20A seems horrible overkill . . . let's see if > > we can deduce what's really appropriate. >OK. Does the above help? Gals/minute or gallons/hour? 35gal/min @ 85 psi works out to about 1.7 hp at 100% efficiency . . .that's a BIG fuel pump! Also, I presume this is the max capability of the pump. What is the relief valve set at for operation in your airplane? Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 31, 2002
Subject: Re: RE: Shannon's Lancair system . . .
In a message dated 10/31/02 10:09:55 AM Central Standard Time, jayeandscott(at)shaw.ca writes: > In theory, yes. > In reality, only true if the aircraft has not already entered a spiral > dive. > Good Afternoon Jay, It won't help if you have already hit the ground either! However, stopping the turn will work to get the airplane out of a spiral dive. Whether it works successfully is dependent on many factors, including, but not limited to, the slipperiness of the airplane and the structural strength of the subject aircraft. The University Of Illinois Institute of Aviation did some studies many years ago under the auspices of AOPA. They had a program they called the 180 Program. The idea was to set up something where even a non instrument trained pilot could do a 180 turn and get back to suitable weather. They told the participants to trim the aircraft for level flight, then sit on their hands and fly the airplane using nothing but the rudders. They were to use the Turn and Bank instrument as their sole reference as to directional control. That is just a brief description of a fairly complete training program, but it did work well. I have demonstrated the effectiveness of the procedure in all manner of light aircraft including the Bonanza. It works and works well. The most important thing required to keep from getting into a grave yard spiral is to be able to recognize a turn. The only practical away to get out of that spiral is to stop the turn. How the airplane handles the recovery will be dependent on conditions such as specified above. If you happen to be flying a stock 220 HP Boeing 75 Kaydet, as designed by Mr. Stearman, you don't need any instrumentation and you don't have to do a thing. The Stearman will not exceed it's red line airspeed without power. Regardless of what attitude it gets into, even a graveyard spiral or a fully developed spin, the aircraft will not come apart and will not go fast enough to get in trouble. Obviously, if there is insufficient visual reference for the pilot to effect a recovery, the airplane will crash. At night over unlit terrain, it will undoubtedly crash, but it won't come apart. If the thing falls out of the clouds with enough room for the pilot to effect a recovery, it is a no brainer. If the Stearman happens to have a Turn and Bank (as does mine) recovery from any maneuver to level flight is easy, provided there is sufficient space between the aircraft and surrounding obstacles. I don't recommend that non-instrument pilots get into clouds and use the 180 to get back out. I think the fallacy of that maneuver is that, by the time that the average scud runner figures out that he/she can't maintain VFR, it is already too late for a 180. My point is that the T&B does work under all flight conditions. It will not tumble and it can be used in a spin or a graveyard spiral to effect a recovery if sufficient altitude remains and if the aircraft is capable of sustaining the loads that are applied. Happy Skies, Old Bob ________________________________________________________________________________
From: DHartley(at)aascworld.com
Subject: RE: Shannon's Lancair system . . .
Date: Oct 31, 2002
The portable Garmin 196 display seems to be pretty usable as a backup T/B. I don't know how it would display in turbulence, but works very good in smooth air. David L. Hartley dhartley(at)aascworld.com -----Original Message----- From: Vincent Welch [mailto:welchvincent(at)hotmail.com] Subject: Re: AeroElectric-List: RE: Shannon's Lancair system . . . This has been quite an interesting thread on T&B vs Turn Coordinators. Does anyone have an opinion on the usefulness of the built in T&B that is part of the Navaid Autopilot? I use the term T&B because it appears the the LED's simulate the old turn needle. Vince >From: N823ms(at)aol.com >Reply-To: aeroelectric-list(at)matronics.com >To: aeroelectric-list(at)matronics.com >Subject: Re: AeroElectric-List: RE: Shannon's Lancair system . . . >Date: Thu, 31 Oct 2002 10:58:13 EST > > >Shannon: > > Ed here in the back ground watching your system planning. As you >might >remember I am doing the Lancair ES. In regard to your T&B. My experience as >retired Naval Aviator, the T&B was the only thing you could really trust. >In >the 70's & 80's as an instructor, we took students on "Bravo, Charlie" >patterns which involved climb, descents, change in A/S. We would frequently >fail the A/H and DG, and ask for a time turn and descent. In the multi >engine >training, we used to teach with a simulated engine failure, idle power, to >"STEP ON THE BALL,' this always worked even with us military pilots who >can >get temporarily disoriented but never lost. In my opinion the T&B would be >far better than a Turn coordinator unless it is associated as a source for >the autopilot. For the money, you can't wrong. More money doesn't always >mean >better. If we can keep the guide line of the KISS principal and concentrate >on something that is practicable, reasonably priced. I think we can keep a >lot of the junk and the pretty toys out of the cockpit of which many of >them >don't live up to what the origin says they will do. Keep up the good work, >we >are all learning. > > >Regards, > >Ed Silvanic >N823MS >Lancair ES > > >http://www.matronics.com/browselist/aeroelectric-list http://resourcecenter.msn.com/access/plans/2monthsfree.asp http://www.matronics.com/browselist/aeroelectric-list ________________________________________________________________________________
From: BAKEROCB(at)aol.com
Date: Oct 31, 2002
Subject: TSO'd Avionics and Instruments Required?
10/31/2002 Hello Fellow Builders, I hope that you will find the following exchange of emails between Joe Norris of EAA and myself useful. 'OC' Baker, Builder of KIS TR-1 #116 4/14/97 - ?/?/? In a message dated 10/31/2002 12:59:47 PM Eastern Standard Time, jnorris(at)eaa.org writes: O.C., Mark passed your message on to me, as I've been doing some extensive research on the issue of IFR operation of amateur-built aircraft. While my research is not quite complete, I am fairly well along with the process and can offer the following comments. Your response to the builder is completely correct. In support of your response, I offer the following excerpts from the info I have gathered on this subject. Remember that these are only excerpts from a larger document, but I think you'll find the info useful: "Another question to be answered is what, if any, of the equipment needs to be "TSO'ed". In order to address this question, it's helpful to understand what a "TSO" is. TSO stands for Technical Standard Order, which is defined in 14 CFR Part 21, section 21.601(b)(1) as "....a minimum performance standard for specified articles (for the purpose of this subpart, articles means materials, parts, processes, or appliances) used on civil aircraft." As you can see from this definition, a TSO is actually a performance standard to which an article can be manufactured. When someone says an article is "TSO'ed", what they really mean is that the unit was manufactured under a TSO authorization. Section 21.601(b)(2) says, "A TSO authorization is an FAA design and production approval issued to the manufacturer of an article which has been found to meet a specific TSO". You'll note that the TSO and TSO authorization deal specifically with design and manufacture, and have nothing to do with installation or operation. Now we have an idea what a TSO is, but we still haven't answered the question of whether or not our instruments and avionics in a homebuilt need to be "TSO'ed". Our OpLims state that we have to equip the aircraft in accordance with 91.205, and 91.205 lists the minimum equipment required, but nowhere is there mention of a requirement for TSO'ed equipment." The above is basically an expanded explanation of the comments you made to the builder in your response. Also, there is some helpful guidance found in FAA Flight Standards Handbook Bulletin for Airworthiness (HBAW) 02-03. This HBAW is expanded guidance related to FAA Order 8300.10, Airworthiness Inspectors Handbook. The info in HBAW 02-03 will be incorporated in Change 15 of Order 8300.10. Included in the general definitions section of the HBAW is a definition of the term "meet the minimum standards established in a TSO". The definition is as follows: "The equipment need not have TSO approval, but only needs to meet the requirements set by the TSO." A particular piece of equipment might offer manufacturers specs that illustrate that it meets the standards set by a TSO, or this requirement might be met through flight or ground testing of the individual installation. It must be remembered again that a TSO (Technical Standard Order) relates to design and manufacture, and has nothing to do with installation or operation. Still, the basic fact is that amateur-built operating limitations call out Part 91.205 as the governing regulation for IFR operation of homebuilts. As this regulation does not require any type of TSO on any equipment, the builder is allowed to use equipment of his/her choice. As for transponders, here is what I have compiled so far (again this is an excerpt from my research): "It's interesting to note that 91.205 does not list a transponder as required in order to operate under IFR. While this is true, our current airspace system as well as the advantages for use in both IFR and VFR operations makes a transponder a popular choice for builders when outfitting their aircraft. The requirements for transponder equipment and operation are found in 91.215, which has this to say about the equipment requirements: (a) All airspace: U.S.-registered civil aircraft. For operations not conducted under part 121 or 135 of this chapter, ATC transponder equipment installed must meet the performance and environmental requirements of any class of TSO-C74b (Mode A) or any class of TSO-C74c (Mode A with altitude reporting capability) as appropriate, or the appropriate class of TSO-C112 (Mode S). Note that, while it is required that the transponder equipment meet the performance and environmental requirements of the applicable TSO, it is not required that the equipment be manufactured under a TSO authorization. In theory, this means that you could actually build your own transponder, so long as you can document that it meets the requirements of the applicable TSO. However, the easiest way to be assured that your transponder meets the requirements of 91.215(a) is to install one that has been built under a TSO authorization. The requirements for altitude reporting equipment associated with the transponder are called out in 91.217(c), which states that, the altimeters and digitizers must meet the standards of TSO-C10b and TSO-C88, respectively. TSO-C10b applies to the sensitive altimeter itself, and TSO-C88 applies to the automatic altitude reporting equipment. Again the equipment is required to meet the standards of the applicable TSO's, but not necessarily be produced under a TSO authorization. But as with the transponder, the easiest way for a builder to meet this requirement is to install equipment manufactured under a TSO authorization. Remember that, in order to legally operate this equipment under IFR, you must also comply with the maintenance and testing requirements of parts 91.411 (for altimeter and altitude reporting equipment) , and 91.413 (for the transponder). Note that the requirements of 91.413 apply even if the aircraft is operated only under VFR." As you can see, even for transponders and encoders there is no hard and fast requirement that the equipment be manufactured under TSO approval. The equipment must only meet the standards set forth by the TSO. Hopefully, this info will help you and your builder. Let me know if you have further questions! Joe Norris EAA Aviation Information Services EAA Aviation Center, Oshkosh, WI 888-322-4636, extension 6806 jnorris(at)eaa.org -----Original Message----- From: BAKEROCB(at)aol.com [mailto:BAKEROCB(at)aol.com] Sent: Wednesday, October 30, 2002 8:52 PM To: mforss(at)eaa.org Cc: aerocyber(at)chesapeake.net Subject: TSO'd Avionics and Instruments Required? 10/30/2002 Dear Mr. Forss, Copied below is an exchange of postings between myself and a fellow amateur builder of experimental aircraft on the subject of whether or not these aircraft are required to be equipped with TSO'd instruments and avionics in order to fly under IFR in the USA. Can you please correct or add anything to my response the the fellow builder? Many thanks for your help in this matter. 'OC' Baker, Builder of KIS TR-1 #116 4/14/97 - ?/?/? A) Fellow Builder Wrote: ".....skip......It seems that one of our local builders had his plane inspected and ran into trouble getting the inspector to sign off on it for IFR flight. Whom ever it was doing the inspection wanted him to change out flight instruments and radios that were not TSOed for certified aircraft if he was going to sign it off for IFR flight.....skip....." B) I responded: "Since there is no regulatory requirement for an amateur built experimental aircraft to be fitted with TSO'd avionics and instruments for IFR flight in IMC it is unclear to me upon what basis or authority an inspector can force such a requirement upon a builder. Allowing an inspector to enforce such a personal bias upon someone in our amateur built experimental aircraft community is not in our best interests. For example, there are some extremely capable, cutting edge, high tech, EFIS (Electronic Flight Instrument Systems) being developed, sold, and installed in some very sophisticated high performance amateur built experimental aircraft. This equipment is not TSO'd and these builders fully expect to fly these aircraft under IFR in IMC. Our aircraft are categorized as experimental in order to permit us to experiment, not to require us to meet some standard existing requirement arbitrarily imposed by some bureaucrat. To quote from a recently issued Experimental Amateur Built Operating Limitations signed by an FAA Inspector: "After completion of Phase I flight testing, unless appropriately equipped for night and/or instrument flight in accordance with 91.205, this aircraft is to be operated under VFR, day only". This is standard FAA terminology. This wording places only two limitations upon the aircraft itself prior to IFR flight in IMC: 1) Completion of Phase I testing and 2) Equipment in accordance with FAR Sec.91.205. No TSO requirement exists in Sec 91.205. Of course there are several other operational equipment related requirements throughout the FAR's imposed on persons before they can fly IFR. Some requirements that are pertinent to this discussion state that "No person may.." and then they go on to cover such items as transponders (91.215 and 91.413), and altimeter / static / altitude reporting systems (91.411). But the testing and certification of these systems is done by specifically qualified personnel / organizations and is independent of the initial airworthiness inspection of the aircraft." ________________________________________________________________________________
From: N823ms(at)aol.com
Date: Oct 31, 2002
Subject: Ed's Lancair ES - System Planning
Bob: Here is my second pass. Main Power Distribution Bus: Main Alt Fld Main Alt OVLV Sense Strobe Light Nav Light Position lights--I am installing the three way wing tip light. I believe this is the white light at the rear of this unit. Landing light Taxi light left installed in the original red/green wing tip area. Taxi light right Electric flaps Pitot heat Cabin Fan Door seal pump starter Left Mag Electric DG Map gauge RPM Oil/Temp Ultimate bar Graph FP5-L Cabin lights, 4 individual eyeball lights that have there own on/off switch. instrument bar flood light spare spare Aux Power Distribution: Aux Alt Fld Aux Alt Low volts Aud/ com G 340 GNS-530 GNS-430 GTX-327 Trutrak Auto pilot--200 0r 250. BMA EFIS/Lite or Dynon EFIS 10 Instrument lightening rings Yaw trim Pitch trim Roll trim A/H AOA Fuel boost pump? Here there is a dual speed pump. don't know if you can separate the power sources for these speeds. GI-106a GI-102 Main Battery Bus: Amp/volt gauge. Is there a switch that will allow me to go back in forth from the main to aux bus loads? Electronic ignition - right side. Have no clue when using this EI if it matters what side it is on when you have only one. I am going to take your advise and use one mag until it goes then use the other one. When that goes I'll install a second EI. GNS-530/430 memory, clock Aux Battery Bus: Hobbs meter Future second EI Power receptacle for the handheld nav/com/GPS Utility lighting: Cabin overhead light-timer Cargo light-timer. In this planning process, I see that a Aux Alt 20amp may not be enough? Instrument wise; I have to decide whether or not to go with BMA EFIS/Lite, or the Dynon EFIS -10; or simply complete with steam gauges. Steam gauges electric wise are expensive and vacuum gauges look a failure rates with the pump. Though I have about 6 months before the panel goes in, perhaps some of these EFIS products will prove them selves as the two that I mentioned are reasonably priced. Open for comments Ed SIlvanic N823MS(at)aol.com Lancair ES ________________________________________________________________________________
Date: Oct 31, 2002
From: Mark Phillips <ripsteel(at)edge.net>
Subject: Turn & Bank vs. Turn Coord- was Shannons Lancair stuff
> This has been quite an interesting thread on T&B vs Turn Coordinators. Does > anyone have an opinion on the usefulness of the built in T&B that is part of > the Navaid Autopilot? I use the term T&B because it appears the the LED's > simulate the old turn needle. And to stretch it a little longer- anybody know if the solid-state gyros that have started popping up behave the same as a T&B as far as turn (yaw?) indication, and can this reliably offer the same benefits as the T&B over the A/H? From the PossumWorks- changing the subject line- too bad someone didn't do this about 20 messages ago! Mark ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 31, 2002
Subject: Re: TSO'd Avionics and Instruments Required?
In a message dated 10/31/02 3:43:26 PM Central Standard Time, BAKEROCB(at)aol.com writes: > "It's interesting to note that 91.205 does not list a transponder as > required in order to operate under IFR. While this is true, our current > airspace system as well as the advantages for use in both IFR and VFR > operations makes a transponder a popular choice for builders when > outfitting > their aircraft. > Good Afternoon OC, Good Stuff. People tend to forget that the major difference between TSO and non TSO'd stuff is the testing for environmental conditions. We part 91 folks don't need no stinkin' TSO'd stuff! Often neglected is the fact that very little is required for IFR flight in the US National Airspace System. We must have the ability to communicate as appropriate. That is generally interpreted as requiring that one have a 720 channel comm unit. In actual practice, it is possible to get by with a ninety channel job if no one asks you to use a frequency that you don't have! However, the FAA has stated that they have the right to utilize any of the 720 available channels in any venue at any time. They won't use the ones from 135.0 on up that are available on the 760 channel sets. It reasonable to say that one 720 channel comm unit meets the minimum FAA requirements. Beyond that, you must have navigational equipment pertinent to the route to be flown. If you can find a route to be flown that can be flown with an ADF, then all you would be required to have for a navigational device is an ADF. I don't know of anywhere within the US NAS that such a place can be found, but surely, someone will find a place and I will be wrong! For all practical purposes, a VOR is required to fly in our airspace. No localizer or Glide Path receiver is required, but you must be sure that your chosen alternate has weather that meets alternate requirements for the equipment you do have. Everything beyond the single comm radio and single VOR is just icing on the cake! Thanks for the information given. Happy Skies, Old Bob PS A transponder will definitely make relations with the air traffic control folks work better! ________________________________________________________________________________
From: "Shannon Knoepflein" <kycshann(at)kyol.net>
Subject: RE: Shannon's Lancair system . . .
Date: Oct 31, 2002
Well, for the first time in my avionics panel, it looks like I picked the older of several choices when I chose the T&B instead of the TC. Most of you are probably saying its about time :) I take comfort knowing it is one instrument I can almost always trust. I'm wondering if it shouldn't be on my ESS list in place of the electric back up AI? From the things I'm reading, I'm beginning to think so. Thanks for all the help. --- Shannon Knoepflein <---> kycshann(at)kyol.net -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of DHartley(at)aascworld.com Subject: RE: AeroElectric-List: RE: Shannon's Lancair system . . . The portable Garmin 196 display seems to be pretty usable as a backup T/B. I don't know how it would display in turbulence, but works very good in smooth air. David L. Hartley dhartley(at)aascworld.com -----Original Message----- From: Vincent Welch [mailto:welchvincent(at)hotmail.com] Subject: Re: AeroElectric-List: RE: Shannon's Lancair system . . . This has been quite an interesting thread on T&B vs Turn Coordinators. Does anyone have an opinion on the usefulness of the built in T&B that is part of the Navaid Autopilot? I use the term T&B because it appears the the LED's simulate the old turn needle. Vince >From: N823ms(at)aol.com >Reply-To: aeroelectric-list(at)matronics.com >To: aeroelectric-list(at)matronics.com >Subject: Re: AeroElectric-List: RE: Shannon's Lancair system . . . >Date: Thu, 31 Oct 2002 10:58:13 EST > > >Shannon: > > Ed here in the back ground watching your system planning. As you >might >remember I am doing the Lancair ES. In regard to your T&B. My experience as >retired Naval Aviator, the T&B was the only thing you could really trust. >In >the 70's & 80's as an instructor, we took students on "Bravo, Charlie" >patterns which involved climb, descents, change in A/S. We would frequently >fail the A/H and DG, and ask for a time turn and descent. In the multi >engine >training, we used to teach with a simulated engine failure, idle power, to >"STEP ON THE BALL,' this always worked even with us military pilots who >can >get temporarily disoriented but never lost. In my opinion the T&B would be >far better than a Turn coordinator unless it is associated as a source for >the autopilot. For the money, you can't wrong. More money doesn't always >mean >better. If we can keep the guide line of the KISS principal and concentrate >on something that is practicable, reasonably priced. I think we can keep a >lot of the junk and the pretty toys out of the cockpit of which many of >them >don't live up to what the origin says they will do. Keep up the good work, >we >are all learning. > > >Regards, > >Ed Silvanic >N823MS >Lancair ES > > >http://www.matronics.com/browselist/aeroelectric-list http://resourcecenter.msn.com/access/plans/2monthsfree.asp http://www.matronics.com/browselist/aeroelectric-list = = = http://www.matronics.com/browselist/aeroelectric-list = ________________________________________________________________________________
From: "John Slade" <sladerj(at)bellsouth.net>
Subject: RE: Wiring a fuel injection fuel pump
Date: Oct 31, 2002
> Gals/minute or gallons/hour? Oops. I meant 35 gals/hr. > What is the relief valve set at for operation in your airplane? Relief valve? Do you mean the regulator on the rail? I didnt get that far yet. I called the supplier, Tracy Crook. He says the pump draws about 4 amps on cruise, perhaps 8 amps max during startup. He thinks the recommendation to fuse at 20amps is to avoid a blown fuse in case of "current rush" / unusually high draw during start. So, how about a 20 amp fuse, and 20 guage wire? Does this make sense? John Slade ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 31, 2002
Subject: Re: RE: Shannon's Lancair system . . .
In a message dated 10/31/02 1:46:37 PM Central Standard Time, DHartley(at)aascworld.com writes: > The portable Garmin 196 display seems to be pretty usable as a backup T/B. I > don't know how it would display in turbulence, but works very good in > smooth > air. > > > David L. Hartley > Good Afternoon David, I haven't had an opportunity to try the 196 yet, but a couple of years ago, when I first bought my Garmin 295, a friend and I went up to check it out. I was placed under a hood that consisted of a blanket covering may head and everything in the airplane except the 295. My safety pilot then put the aircraft in unusual attitudes such as those encountered on an instrument check flight. I did as I should and kept my eyes closed until he said: "you got it". We found that I could easily recover from whatever attitude into which he had placed the aircraft and I could return to assigned headings and altitude by reference to nothing other than the 295 and the seat of my pants. I found the easiest presentation for me to use was the one where it shows a simulated HSI. Other folks might find some other presentation easier. I was very impressed with the unit's capability, accuracy and speed of refreshment. I suppose the 196 will be even better! Happy Skies, Old Bob ________________________________________________________________________________
From: "Dave O'Donnell" <daveodonnell(at)direcway.com>
Subject: RE: Wiring a fuel injection fuel pump
Date: Oct 31, 2002
I would think that you need to pump a non-compressible fluid of similar viscosity. Air or the lack of it is very compressible and very thin (not viscose); I would not expect it to properly load a fluid pump. Total vacuum (your fluid pump will not get to close) amounts to something less than 15 psi (forgot the real #) pressure differential, again not near enough to properly load your 85 psi pump. Dave O -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Subject: AeroElectric-List: RE: Wiring a fuel injection fuel pump > > > Was the pump "loaded" while you were making the > > current measurement or just running free. >Not with fuel. I put my finger over the end and let it suck vacuum. This >bumped up the draw from 0.6amp to 1.5 amp. I guess I could load it with >fuel, but the max possible draw is probably if it gets stalled by a piece of >crud or something. I'd probably WANT the fuse to blow in this situation. > > > Do you have any data on the pump's performance at > > the pressures and flows for your fuel delivery > > system? >85psi. 35 gals/min > > > 20A seems horrible overkill . . . let's see if > > we can deduce what's really appropriate. >OK. Does the above help? Gals/minute or gallons/hour? 35gal/min @ 85 psi works out to about 1.7 hp at 100% efficiency . . .that's a BIG fuel pump! Also, I presume this is the max capability of the pump. What is the relief valve set at for operation in your airplane? Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| = = = http://www.matronics.com/browselist/aeroelectric-list = ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: RE: Shannon's Lancair system . . .
Date: Oct 31, 2002
Regarding the good post by Old Bob about T&B as compared to TC's: > It presents a picture that looks very similar to an > artificial horizon. That tends to make one think of leveling > the wings whereas the important thing is to stop the turn. > If leveling the wings isn't how one stops the turn, what is the method? It is important to clarify that a TC does not give any information about roll position, only roll rate and, obviously, yaw rate. If the little wings are centered, the plane is not turning AND the roll rate is zero. Think of a TC as a T&B with an anticipator circuit. Zero either instrument, and you are not turning. I don't believe there is a "better" choice between the two, probably just go with what you were trained on. Alex Peterson Maple Grove, MN RV6-A N66AP 219 hours (FYI: 280 landings on Van's junky tires, with about 40 more before changing) ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 31, 2002
Subject: Re: RE: Shannon's Lancair system . . .
In a message dated 10/31/02 6:02:41 PM Central Standard Time, alexpeterson(at)usjet.net writes: > >It presents a picture that looks very similar to an > >artificial horizon. That tends to make one think of leveling > >the wings whereas the important thing is to stop the turn. > > > > If leveling the wings isn't how one stops the turn, what is the method? > Good Evening Alex, The flip answer is: Just boot the rudder! That will stop the turn regardless of where the wings are, or where we think they are. More completely though, I think this is where the answer lies. This is still just a theory on my part, but it has to do with mind set. I feel that when we are in that mode which we commonly call vertigo, none of us really knows what is going on. I want the pilot to be thinking turn, not wings level. I think that if we can get people to think that way, they will go ahead and stop the turn even though they are convinced, by whatever method, that the wings are level. The TC leaves some doubt in one's mind. Have you ever noticed that a TC will occasionally show a wing down while the airplane is still solidly on the ground? That can happen during a takeoff when a turn has been made just before opening the throttle. The damping is such that it can take a considerable length of time to get the indication back to level after it has been displaced. And of course, we have already commented on what it looks like in knife edge flight. When the TC first came on the market, I replaced several T&Bs with the new improved instrument. The TC. It was only after several years that I observed a noticeable loss in partial panel proficiency among folks with whom I flew. I found that those who had a turn needle on their panel tended to do better than those whose airplanes were equipped with a TC. I think one reason is that those who have T&Bs tend to work harder at maintaining a standard rate turn instead of just holding a specified angle of bank. That means that they are using the instrument regularly in their normal flying and find it easier to use following the failure of an attitude instrument. I have no doubt that such regular use of a TC to determine when the aircraft was making a standard rate turn would serve the same purpose. It just seems to me that folks don't tend to use the TC that way as much as they do when they have a T&B. Have you ever tried to use a TC to recover from a spin while on instruments? It will not work anywhere near as well as will a T&B. By indicating a roll, the TC does give an indication of an impending turn. However, if you lose an engine on a twin, the TC will indicate a "wing drop" when the airplane has only yawed. Since the TC shows exactly the same indication for a roll as it does for a yaw, there is no way for anyone to know what it is showing without reference to secondary instrumentation. If a turn needle shows a turn, the nose has swung. When an engine is out, I'll take a T&B over a TC anytime. Leveling the wings will not necessarily stop the airplane from turning. To summarize: The T&B always tells the truth, the TC does not. It is my theory, no proof possible, that we humans are better able to accept the indications of a T&B when we are in that horrible situation where our senses are telling us one thing and the instruments indicate something else. Regardless of what we think is happening, if we just get that needle stopped in the center, everything else will eventually work out fine. There is nothing else on the panel that looks anything at all like a T&B. No one will ever confuse it with an attitude gyro. The TC makes a fine sensor for a low cost autopilot. Hopefully we will have cheap solid state sensors soon that will be better, cheaper and lighter than anything we have thus far been presented. Jim Younkin has a very good looking offering available now. However, if I have to fly the airplane when my mind is confused, I want an instrument that always tells the truth! Happy Skies, Old Bob ________________________________________________________________________________
From: "Russ Werner" <russ(at)maui.net>
Subject: Re: RE: Wiring a fuel injection fuel pump
Date: Oct 31, 2002
> > So, how about a 20 amp fuse, and 20 guage wire? > Does this make sense? No, you need to size the wire to be able to handle 20A, otherwise your wire becomes the fuse. Short the wire and the wire will burn before the fuse blows. ________________________________________________________________________________
From: David Chalmers <David(at)ChalmersFamily.com>
Subject: RE: 'linearizing' a fuel gauge
Date: Oct 31, 2002
Don't remember if someone already posted devices like this but I just found this 16 point linearizing fuel gauge. Looks like a drop-in replacement for my current (very non-linear) gas gauge. http://www.blackwatchmarine.com/products/NZ1008/datasheet_NZ1008_FU30.asp Dave -----Original Message----- From: gilles.thesee [mailto:Gilles.Thesee@ac-grenoble.fr] Subject: Re: AeroElectric-List: RE: 'linearizing' a fuel gauge <Gilles.Thesee@ac-grenoble.fr> ----- Message d'origine ----- De : "Robert L. Nuckolls, III" : Envoy : mercredi 30 octobre 2002 05:36 Objet : AeroElectric-List: RE: 'linearizing' a fuel gauge > > > > > > >I just ordered the $19 development system from Digikey. This has got to be > >about the simplest microcontroller project you could ask for. What is the > >max number of fuel probes any one airplane will have? I would think that > >two would be common, (one in each wing). One fuel signal conditioner could > >"linearize" both fuel probes. > > I was wondering about that but I think the pwm timer will > only drive one port at a time . . . but at about $3 a chip, > who cares if it takes two? > > >The connections would then be: > >+12V > >GND > >Sender1 > >Sender2 > >Fuel Gauge 1 > >Fuel Gauge 2 > >and as Jerry suggested, you could have > >Low Fuel Lamp 1 > >Low Fuel Lamp 2 > > > >One 9-pin D-sub could handle it all, and the whole board may fit in the > >D-Sub Backshell like you've done before Bob. > > Funny you should think about that. I think I'd go for > the 15-pin d-sub shell just to get the real-estate inside > the shell. Or go 9-pin on an open board like > http://216.55.140.222/temp/MVC-138X.JPG > > > Bob . . . Bob and all, Here's a link to the fuel-level senders we'll be using http://www.datcon.com/prelease/printelli.htm Cheers, Gilles http://www.matronics.com/browselist/aeroelectric-list ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: RE: Shannon's Lancair system . . .
Date: Oct 31, 2002
Wow, I feel like an ant. Bob, you are a very wise man, and have thought about these little gyro creatures more than I've flown. I still have a couple very little issues with what you've said, but email method would take days to banter back and forth... Alex Peterson Maple Grove, MN RV6-A N66AP 219 hours > In a message dated 10/31/02 6:02:41 PM Central Standard Time, > alexpeterson(at)usjet.net writes: > > > >It presents a picture that looks very similar to an > > >artificial horizon. That tends to make one think of leveling > > >the wings whereas the important thing is to stop the turn. > > > > > > > If leveling the wings isn't how one stops the turn, what is the > > method? > > > > Good Evening Alex, > > The flip answer is: Just boot the rudder! That will stop the > turn regardless > of where the wings are, or where we think they are. > > More completely though, I think this is where the answer lies. > > This is still just a theory on my part, but it has to do with > mind set. > > I feel that when we are in that mode which we commonly call > vertigo, none of > us really knows what is going on. > > I want the pilot to be thinking turn, not wings level. I > think that if we > can get people to think that way, they will go ahead and stop > the turn even > though they are convinced, by whatever method, that the wings > are level. > > The TC leaves some doubt in one's mind. Have you ever > noticed that a TC will > occasionally show a wing down while the airplane is still > solidly on the > ground? > > That can happen during a takeoff when a turn has been made > just before > opening the throttle. The damping is such that it can take a > considerable > length of time to get the indication back to level after it has been > displaced. > > And of course, we have already commented on what it looks > like in knife edge > flight. > > When the TC first came on the market, I replaced several T&Bs > with the new > improved instrument. The TC. > > It was only after several years that I observed a noticeable > loss in partial > panel proficiency among folks with whom I flew. > > I found that those who had a turn needle on their panel > tended to do better > than those whose airplanes were equipped with a TC. > > I think one reason is that those who have T&Bs tend to work harder at > maintaining a standard rate turn instead of just holding a > specified angle of > bank. That means that they are using the instrument > regularly in their > normal flying and find it easier to use following the failure > of an attitude > instrument. > > I have no doubt that such regular use of a TC to determine > when the aircraft > was making a standard rate turn would serve the same purpose. > It just seems > to me that folks don't tend to use the TC that way as much as > they do when > they have a T&B. > > Have you ever tried to use a TC to recover from a spin while > on instruments? > It will not work anywhere near as well as will a T&B. > > By indicating a roll, the TC does give an indication of an > impending turn. > However, if you lose an engine on a twin, the TC will > indicate a "wing drop" > when the airplane has only yawed. > > Since the TC shows exactly the same indication for a roll as > it does for a > yaw, there is no way for anyone to know what it is showing > without reference > to secondary instrumentation. > > If a turn needle shows a turn, the nose has swung. When an > engine is out, > I'll take a T&B over a TC anytime. Leveling the wings will > not necessarily > stop the airplane from turning. > > To summarize: > > The T&B always tells the truth, the TC does not. > > It is my theory, no proof possible, that we humans are better > able to accept > the indications of a T&B when we are in that horrible > situation where our > senses are telling us one thing and the instruments indicate > something else. > > Regardless of what we think is happening, if we just get that > needle stopped > in the center, everything else will eventually work out fine. > > There is nothing else on the panel that looks anything at all > like a T&B. No > one will ever confuse it with an attitude gyro. > > The TC makes a fine sensor for a low cost autopilot. > Hopefully we will have > cheap solid state sensors soon that will be better, cheaper > and lighter than > anything we have thus far been presented. Jim Younkin has a > very good > looking offering available now. > > However, if I have to fly the airplane when my mind is > confused, I want an > instrument that always tells the truth! > > Happy Skies, > > Old Bob > > > =========== > =========== > =========== > Search Engine: > http://www.matronics.com/search > =========== > > > > > ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 31, 2002
Subject: Re: RE: Shannon's Lancair system . . .
In a message dated 10/31/02 8:54:39 PM Central Standard Time, alexpeterson(at)usjet.net writes: > I still have a > couple very little issues with what you've said, but email method would > take days to banter back and forth... > > Alex Peterson > Good Evening Alex, If you care to discuss any of this further, I am always interested in hearing other views. That is how we develop and prove or disprove theories. That is what my anti TC crusade is based on, strictly theory Why not take it off Bob's excellent AeroEelectrical site and contact me directly at BobsV35B(at)aol.com Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator ________________________________________________________________________________
Date: Oct 31, 2002
From: "Jon Finley" <Jon(at)finleyweb.net>
Subject: RE: 'linearizing' a fuel gauge
Dave, I have this very guage in my Q2. It is hooked to a standard float sender. I love it and have found it to be very accurate. Jon Finley N90MG Q2 - Subaru EJ-22 DD - 440 Hrs. TT - 0 Hrs Engine Apple Valley, Minnesota http://www.FinleyWeb.net/default.asp?id=96 ---------- Original Message ---------------------------------- From: David Chalmers <David(at)ChalmersFamily.com> Date: Thu, 31 Oct 2002 17:54:31 -0800 > > >Don't remember if someone already posted devices like this but I just found >this 16 point linearizing fuel gauge. Looks like a drop-in replacement for >my current (very non-linear) gas gauge. > >http://www.blackwatchmarine.com/products/NZ1008/datasheet_NZ1008_FU30.asp > > >Dave ________________________________________________________________________________
From: "Pazmany Newsletter" <pazmanynewsletter(at)cox.net>
Subject: Re: RE: Shannon's Lancair system . . .
Date: Oct 31, 2002
----- Original Message ----- From: "Shannon Knoepflein" <kycshann(at)kyol.net> Subject: RE: AeroElectric-List: RE: Shannon's Lancair system . . . > > I may be mistaken, but I think the solid state stuff is ready. The > Trutrak has its own built in gyros from what I understand. They aren't > as fancy as the Xbow500 AHRS or anything, as they don't have to be, but > they work great from what I hear. Might be something to check out. > > Which one is the T&B and which one is the Turn coord? I'm not sure I've > been alive long enough :) to know the difference. The one I'm planning > has the ball, obviously, and then has the flag at the 12oclock position > that moves left and right. The one in my 182RG I currently fly has a > little airplane that tilts. Which is which, and why is one better than > the other? > > --- > Shannon Knoepflein <---> kycshann(at)kyol.net > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of > BobsV35B(at)aol.com > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: RE: Shannon's Lancair system . . . > > > In a message dated 10/29/02 12:02:57 PM Central Standard Time, > bob.nuckolls(at)cox.net writes: > > > If I were building ANY class airplane in which it > > was my intent to spend lots of time in clouds, > > I would have dual, gps guided wing levelers > > running from independent power sources. This > > ensures that I have at least one system to keep > > the dirty side down and pointy end forward while > > I sorted things out and got my adrenaline levels > > back down. > > > > Good Evening Bob, > > I think that would be great! My only question is. If one fails, how do > you > know which one is the good one? > > The only way that I am aware of is to revert to some sort of rate based > flying. > > I keep hoping that some of the new solid state attitude devices will > become > available at a weight and cost that works. > > In the meantime though, I strongly recommend the installation of two old > > fashioned needle and ball instruments. Not those abominable pieces of > junk > known as Turn Coordinators. I think they are very useful as a sensor > for an > autopilot, but I think they are the reason nobody can fly partial panel > these > days. I could beat that to death, but I won't. > > I do recommend the dual T&B because it is so easy to tell which one is > telling you the truth. If it wiggles at all, it is telling you enough > to > save your tail. If it doesn't wiggle, it is no darn good. No voting or > > analysis required. Also, unlike the Turn Coordinator, it will never > tell you > a lie. > > The T&B s still relatively cheap, light weight, non tumbling and very > reliable. > > Until the solid state stuff comes up to speed, I think the T&B is the > best > bet available. > > Happy Skies, > > Old Bob > AKA > Bob Siegfried > Ancient Aviator > > > > > http://www.matronics.com/browselist/aeroelectric-list > > ________________________________________________________________________________
From: "Jim Stone" <jrstone(at)insightbb.com>
Subject: Re: RE: Shannon's Lancair system . . .
Date: Oct 31, 2002
Hey Bob, Well I am still not convinced that yaw moves the needle. When I was flying Navy Jets, I remember back in the training command doing standard rate turns as practice partial panel scanning. We did not use rudder to make yaw and move the needle, we used aileron. The ball typically sat in the middle and we turned as a result of angle of bank not yaw. Jim ----- Original Message ----- From: <BobsV35B(at)aol.com> Subject: Re: AeroElectric-List: RE: Shannon's Lancair system . . . > > In a message dated 10/31/02 8:56:12 AM Central Standard Time, > jrstone(at)insightbb.com writes: > > > One question. If the flag or needle that swings back and forth with yaw, > > what does the ball indicate? I was under the impression that the ball > > indicated yaw and the needle indicated rate of turn (as evidenced by the > > standard rate turn indication at top of display). > > Jim > > > > Good Morning Jim, > > Not a lawyer and never even played one on TV! > > The ball just shows how good your coordination is. > > The early Turn needles didn't even have the ball. Some airplanes had a > marine style inclinometer installed to serve the purpose and the instrument > manufacturers were quick to add that feature to the Turn Needle unit so it > became the "Needle and Ball." > > That eventually started to be called the "Turn and Bank" instrument. > > If you yaw the airplane at a sufficient rate to keep the needle on the side > dog house, it will be turning at a standard rate turn. If the ball is in the > middle, it will be a nice coordinated turn. If the ball is not in the middle, > it will be skidding or slipping turn, but as long as the needle is on the > appropriate dog house, the turn will be at standard rate. As an aside, some > instruments don't have the side doghouses. On those, you just set the needle > over to one side or the other a specified amount to get a standard rate turn, > thus the description of a one needle width or a two needle width turn. > > Any help? > > Happy Skies, > > Old Bob > > The Turn needle will show only yaw, provided that it is mounted properly. > > If it is canted a bit up or down, there will be some influence from roll. > > The gyroscope that is used in a Turn Coordinator is purposely mounted at an > angle to the fore and aft axis. Some of the early ones were at 45 degrees > and some were as low as 39 degrees. I am not sure what angle the current > production units are, but believe it to be somewhere around 38 to 40 degrees. > > If you ever get a chance to look behind the instrument panel of an airplane > with an early Brittain autopilot, you will see the old converted Turn and > Bank instrument mounted with the front end up in the air. The newer > instruments use a much smaller gyroscope and mount it within a standard sized > instrument case. Therefore, you can no longer tell by looking that it has a > canted gyro inside. > > As an aside, almost all current production Turn and Bank instruments are made > by the same folks who make most of the Turn Coordinators. Since the > gyroscope for the TC needs to be so small, they now manufacture a smaller > gyro that is used in both the TC and the T&B. As a consequence, the new > production Turn and Banks are not as high a quality, and are not as > responsive, as the ones made during and immediately following WWII. > > http://www.matronics.com/browselist/aeroelectric-list > > ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)BowenAero.com>
Subject: Amps?
Date: Oct 31, 2002
How can I tell for certain how many amps my TC draws? I am armed with a $9 meter and I'm not afraid to use it! (I'm just not sure how....) - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com ________________________________________________________________________________
From: "Paul McAllister" <paul.mcallister(at)qia.net>
Subject: Re: RE: Shannon's Lancair system . . .
Date: Oct 31, 2002
Hi Bob, You have raised my curiosity with this discussion. I log about 100 hours a year and I have been instrument rated for the last 3. I think in that time I have only accumulated about 6 hours of actual and I am very aware as a weekend pilot that my skills are never highly proficient. I have been building my Europa for the last 4 years and I have elected to use the "standard 6 pack" of instruments, but instead of a turn coordinator I have substituted a Navaids Wing leveler. My reasoning was that this would back up a vacuum failure if it ever occurred in actual. The vacuum system has a pressure switch to alert me if the pump fails. My question is two fold. Firstly I'd be interested in your view of my approach of using the Navaid to back up the vacuum system. The second is now that I have seen your message I am wondering about the wisdom of adding a T&B and vertical card compass as additional back up. I'd be interested in your views. Thanks and regards, Paul McAllister http://europa363.versadev.com > If you care to discuss any of this further, I am always interested in hearing > other views. That is how we develop and prove or disprove theories. That is > what my anti TC crusade is based on, strictly theory > > Why not take it off Bob's excellent AeroEelectrical site and contact me > directly at BobsV35B(at)aol.com > > Happy Skies, > > Old Bob > AKA > Bob Siegfried > Ancient Aviator > > http://www.matronics.com/browselist/aeroelectric-list > > ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 31, 2002
Subject: Re: RE: Shannon's Lancair system . . .
In a message dated 10/31/02 9:44:05 PM Central Standard Time, jrstone(at)insightbb.com writes: > Hey Bob, > Well I am still not convinced that yaw moves the needle. When I was flying > Navy Jets, I remember back in the training command doing standard rate > turns > as practice partial panel scanning. We did not use rudder to make yaw and > move the needle, we used aileron. The ball typically sat in the middle and > we turned as a result of angle of bank not yaw. > Jim > Good Evening Jim. Just take any standard T&B, supply it with power, hold it in your hand and twist it around. You will find that you can hold it perfectly upright and it will show a turn as you rotate it about. Lean it over sideways, as you would in a normal coordinated turn, and it will still show a turn. Hold it straight ahead and level to the floor, then rotate it around it's fore and aft axis. The needle won't move at all. Next time you are in one of those fancy jets, boot the rudder a bit and you will see that needle wiggle back and forth as the nose swings from side to side. Since a turn is nothing more than a continuous yaw, the needle shows that the instrument is turning. If the instrument is mounted in an airplane, that continuous yaw is a continuous turn. If the airplane is flown in what we normally consider to be coordinated flight, the ball will be in the middle. If you are willing to keep the wings level while you force the nose around with nothing but rudder, the airplane will change direction, very inefficiently, but the heading will change. That is a turn and the airplane is yawing in the sense that the nose is moving from one heading to another. Neither a TC or T&B cares whether or not the turn is coordinated. All it knows is that the heading is changing. The inclinometer does care about coordination and it will show the hapless aviator how good a job he/she is doing while the aircraft is turning. My experience in jet fighter type aircraft is very limited, though I do have four and a half hours in a T-38. I know it is considered a trainer and not a fighter (even though it was originally designed to be a fighter as well as a trainer), but that is as close to a fighter as anything I have flown! There is no doubt that the T-38 can be flown successsfully with one's feet on the floor. However, even that machine can be skidded by use of the rudder. When the rudder is pushed from side to side, the nose will swing from side to side and the turn needle will show a wiggle from side to side. I call that yaw. The following definitions are from Webster. Hypertext Webster Gateway: "yaw" From Webster's Revised Unabridged Dictionary (1913) (web1913) Yaw \Yaw\, n. (Naut.) A movement of a vessel by which she temporarily alters her deviation from a straight course in steering. From Webster's Revised Unabridged Dictionary (1913) (web1913) Yaw \Yaw\, v. i. [imp. & p. p. {Yawing}.] [Cf. {Yew }, v. i.] To ise in blisters, breaking in white froth, as cane juice in the clarifiers in sugar works. From Webster's Revised Unabridged Dictionary (1913) (web1913) Yaw \Yaw\, v. i. & t. [Cf. Prov. G. gagen to rock, gageln to totter, shake, Norw. gaga to bend &db=*">backward, Icel. gagr bent back, gaga to throw the neck back.] (Naut.) To steer wild, or out of the line of her deviate from her course, as when struck by a heavy said of a ship. Just as he would lay the ship's course, all yawing being out of the question. --Lowell. From WordNet (r) 1.7 (wn) yaw n : an erratic deflection from an intended course [syn: {swerve}] v 1: be wide open [syn: {gape}, {yawn}] 2: deviate erratically form a set course, as of a ship, for example 3: become deflected It appears to me that the first and last definitions fit my interpretation rather well. What do you think? Happy Skies, Old Bob ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Oct 31, 2002
Subject: Re: RE: Shannon's Lancair system . . .
In a message dated 10/31/02 10:13:49 PM Central Standard Time, paul.mcallister(at)qia.net writes: > My question is two fold. Firstly I'd be interested in your view of my > approach of using the Navaid to back up the vacuum system. The second is > now that I have seen your message I am wondering about the wisdom of adding > a T&B and vertical card compass as additional back up. > Good Evening Paul, Unfortunately, I am not at all familiar with the Navaid unit. As to the wisdom of adding a T&B and vertical card compass, I would advise the addition of a T&B, but I think I would prefer a standard whiskey compass. The vertical card compass adds another layer of complexity and another place for failure to occur. A compass is required for a certificated airplane. I am not familiar enough with homebuilt rules to know if one is required there or not. If the Navaid unit provides turn indications as plainly as does the T&B, I would imagine it would be acceptable. The thing I like about the T&B is that it does only one thing and looks nothing like anything else on the panel. I find it easy to place my faith in that instrument when all else has me thoroughly confused. Not only that, it is cheap, light and reliable. Happy Skies, Old Bob ________________________________________________________________________________
From: "Shannon Knoepflein" <kycshann(at)kyol.net>
Subject: wing leveler
Date: Nov 01, 2002
Been doing a little research on a wing leveler for the other buss. My first search sent me to Trutrak (Jim Younkin), where I'm getting my dfc-250 2 servo. Turns out (pun intended) that Trutrak has just such a little beast. Its their entry-line product, the Digitrak.
http://www.trutrakflightsystems.com/ttfsproducts.html#Digitrak you can see the features there. Even though it's the entry-line simplest unit they offer, its touted as more than just a wing leveler. It has its own built in slaved gyro, all solid state sensors, and something called true control wheel steering. The only required external input is GPS-RS-232, so if I understand correctly, the control wheel steering makes the unit synchronize to the direction of flight over the ground, not to bank angle or turn rate. To me, that sounds pretty slick...totally stand alone it seems. My only question would be what if the GPS signal was lost. I'm going to call Jim and find out more details. --- Shannon Knoepflein <---> kycshann(at)kyol.net ________________________________________________________________________________
From: "Shannon Knoepflein" <kycshann(at)kyol.net>
Subject: wing leveler
Date: Nov 01, 2002
http://www.trutrakflightsystems.com/documents/Digitrakinstall.pdf answered my own question....page 1.... "because the ap contains a built-in magnetometer for a backup source of heading in the event of GPS loss, it is important...." now my question is should I consider putting this unit in PLACE of the AI or TB in my panel, as it fits in a 2.25" opening? --- Shannon Knoepflein <---> kycshann(at)kyol.net -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Shannon Knoepflein Subject: AeroElectric-List: wing leveler Been doing a little research on a wing leveler for the other buss. My first search sent me to Trutrak (Jim Younkin), where I'm getting my dfc-250 2 servo. Turns out (pun intended) that Trutrak has just such a little beast. Its their entry-line product, the Digitrak. http://www.trutrakflightsystems.com/ttfsproducts.html#Digitrak you can see the features there. Even though it's the entry-line simplest unit they offer, its touted as more than just a wing leveler. It has its own built in slaved gyro, all solid state sensors, and something called true control wheel steering. The only required external input is GPS-RS-232, so if I understand correctly, the control wheel steering makes the unit synchronize to the direction of flight over the ground, not to bank angle or turn rate. To me, that sounds pretty slick...totally stand alone it seems. My only question would be what if the GPS signal was lost. I'm going to call Jim and find out more details. --- Shannon Knoepflein <---> kycshann(at)kyol.net = = = http://www.matronics.com/browselist/aeroelectric-list = ________________________________________________________________________________
From: DWENSING(at)aol.com
Date: Nov 01, 2002
Subject: Re: TC Amps?
In a message dated 10/31/02 10:54:04 PM Eastern Standard Time, Larry(at)BowenAero.com writes: > How can I tell for certain how many amps my TC draws? I am armed with a > $9 meter and I'm not afraid to use it! (I'm just not sure how....) > First, is the meter rated high enough to measure the current flow? Should be rated for at least 2 amps. Hook up the meter in line to the TC. i.e.Temporily remove the power wire to the TC. Connect the + (red) of the meter to the power lead and the - (black) to the power terminal on the TC. Turn on the power to the TC and read the meter. Dale Aero Plantation NC ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: wing leveler
> > >Been doing a little research on a wing leveler for the other buss. My >first search sent me to Trutrak (Jim Younkin), where I'm getting my >dfc-250 2 servo. Turns out (pun intended) that Trutrak has just such a >little beast. Its their entry-line product, the Digitrak. > >http://www.trutrakflightsystems.com/ttfsproducts.html#Digitrak > >you can see the features there. Even though it's the entry-line >simplest unit they offer, its touted as more than just a wing leveler. >It has its own built in slaved gyro, . . . more like a slaved gyro SIMULATOR . . . given once per second updates of course over the ground via GPS, the device is capable of boring much more precise holes in the sky than the free-running wing levelers of days gone by which makes the unit BEHAVE as if it were getting steering data from a slaved directional gyro. If GPS disappears, the system reverts to something that may or may not be as useful as the old T/C based wing levelers . . . see below > all solid state sensors, and >something called true control wheel steering. Don't know what this is in the context of their current offering. In the past, control wheel steering meant that you press a button, set up new heading, release button and new heading will be held. >The only required >external input is GPS-RS-232, so if I understand correctly, the control >wheel steering makes the unit synchronize to the direction of flight >over the ground, not to bank angle or turn rate. The fast response sensor is a turn-coordinator like rate sensor that takes care of responses to turbulence and provides just enough of a platform for guidance that once/second updates from GPS can be evaluated over several input intervals for very smooth decision making routines in software. > To me, that sounds >pretty slick...totally stand alone it seems. My only question would be >what if the GPS signal was lost. It becomes a stand alone wing-leveler . . . which may or may not be REALLY useful depending on how they handle rate sensor drift. The original turn coordinators used to drive wing-levelers had a panel mounted drift adjustment knob so that you could trim the system to minimize heading drift . . . The nice thing about GPS aided is that you can use a horrible rate sensor and wash out offset and drift in software based on once per second GPS updates of position. If GPS becomes unavailable, then just about EVERY rate based wing leveler will need some form of panel control for pilot input to trim out drift. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: RE: wing leveler
> > >http://www.trutrakflightsystems.com/documents/Digitrakinstall.pdf > >answered my own question....page 1.... "because the ap contains a >built-in magnetometer for a backup source of heading in the event of GPS >loss, it is important...." > > >now my question is should I consider putting this unit in PLACE of the >AI or TB in my panel, as it fits in a 2.25" opening? Many OBAM aircraft have used the display associated with their rate-based, radio-aided wing levelers as a replacement for the turn coordinator. They are not a suitable replacement for any other panel mounted instrument. Bob . . . ________________________________________________________________________________
From: "Fergus Kyle" <VE3LVO(at)rac.ca>
Subject: "Turn co-ordinators"
Date: Nov 01, 2002
Cheers, "Until the solid state stuff comes up to speed, I think the T&B is the best bet available. Happy Skies, Old Bob Ancient Aviator" Although a bit leery of ancient aviators (balloons?) "old Bob" has it on the button. "Needle, ball and airspeed" was dunned into our heads from the beginning of our training. The needle gives the rate of turn, the ball tells you if it's co-ordinated and the airspeed tells you what state you're in. If Bob Nuckolls' pal in the Cessna could translate those three from spin to spiral dive, he'd be alive today. I've been tricked and diddled about with ever since some dilletante decided the name should describe the instrument - so we have 'horizontal situation indicators' which are charts and 'attitude director indicators' which are artificial horizons. "Turn co-ordinators" are attitude director indicators are artificial horizons are useful but not necessary. Needle, Ball and Airspeed - also known as 'limited panel' - are vital. I believe Old Bob will agree that every pilot should fly limited panel with a safety pilot every month or so until he's content with his skill. It's not whether he can afford to, it's whether he can afford not to........... Ferg Europa A064 ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Amps?
> >How can I tell for certain how many amps my TC draws? I am armed with a >$9 meter and I'm not afraid to use it! (I'm just not sure how....) Ammeters measure electrons per second of current flow past the point where they are inserted into the circuit. It stand to reason that this measurement must be made in a manner that all the current flowing into the device being characterized must past THROUGH the instrument . . . therefore, it is hooked in series. You have to break into the power supply lead and insert the ammeter in the open hole. When measuring installed equipment, you can open a breaker or pull a fuse and put the ammeter in the "open hole" where the circuit protection used to be to make the measurement. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Nov 01, 2002
Subject: Re: wing leveler
In a message dated 11/1/02 7:54:25 AM Central Standard Time, kycshann(at)kyol.net writes: > now my question is should I consider putting this unit in PLACE of the > AI or TB in my panel, as it fits in a 2.25" opening? > > I guess that depends on whether you wear a belt and suspenders! Seriously, I would be likely to keep something old fashioned until such time that the new stuff has proven itself. My vote would be to keep a T&B, but I would prefer one larger than the 2.25 size. The reliability of those instruments has not been great. I wouldn't waste the panel space on a back up attitude gyro. Happy Skies, Old Bob ________________________________________________________________________________
From: "Shannon Knoepflein" <kycshann(at)kyol.net>
Subject: Re: wing leveler
Date: Nov 01, 2002
A little bit of drift shouldn't hurt anything though...it will still keep the belly side down, which is my reasoning behind it, for when things get hectic and the adrenaline is 1000%. So, does this look like a good choice for a stand alone wing leveler? Is this what you had in mind? --- Shannon Knoepflein <---> kycshann(at)kyol.net -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Subject: AeroElectric-List: Re: wing leveler > > >Been doing a little research on a wing leveler for the other buss. My >first search sent me to Trutrak (Jim Younkin), where I'm getting my >dfc-250 2 servo. Turns out (pun intended) that Trutrak has just such a >little beast. Its their entry-line product, the Digitrak. > >http://www.trutrakflightsystems.com/ttfsproducts.html#Digitrak > >you can see the features there. Even though it's the entry-line >simplest unit they offer, its touted as more than just a wing leveler. >It has its own built in slaved gyro, . . . more like a slaved gyro SIMULATOR . . . given once per second updates of course over the ground via GPS, the device is capable of boring much more precise holes in the sky than the free-running wing levelers of days gone by which makes the unit BEHAVE as if it were getting steering data from a slaved directional gyro. If GPS disappears, the system reverts to something that may or may not be as useful as the old T/C based wing levelers . . . see below > all solid state sensors, and >something called true control wheel steering. Don't know what this is in the context of their current offering. In the past, control wheel steering meant that you press a button, set up new heading, release button and new heading will be held. >The only required >external input is GPS-RS-232, so if I understand correctly, the control >wheel steering makes the unit synchronize to the direction of flight >over the ground, not to bank angle or turn rate. The fast response sensor is a turn-coordinator like rate sensor that takes care of responses to turbulence and provides just enough of a platform for guidance that once/second updates from GPS can be evaluated over several input intervals for very smooth decision making routines in software. > To me, that sounds >pretty slick...totally stand alone it seems. My only question would be >what if the GPS signal was lost. It becomes a stand alone wing-leveler . . . which may or may not be REALLY useful depending on how they handle rate sensor drift. The original turn coordinators used to drive wing-levelers had a panel mounted drift adjustment knob so that you could trim the system to minimize heading drift . . . The nice thing about GPS aided is that you can use a horrible rate sensor and wash out offset and drift in software based on once per second GPS updates of position. If GPS becomes unavailable, then just about EVERY rate based wing leveler will need some form of panel control for pilot input to trim out drift. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| = = = http://www.matronics.com/browselist/aeroelectric-list = ________________________________________________________________________________
From: "Shannon Knoepflein" <kycshann(at)kyol.net>
Subject: diode
Date: Nov 01, 2002
Bob, How many amps will the diode you sell on your site handle? --- Shannon Knoepflein <---> kycshann(at)kyol.net ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Turn Coordinators vs Yaw Rate Indicators
We might consider changing the subject line on this discussion. It's really important for folks who are trying to use the list as a source of information on a specific topic to not have to sort through all the messages when subject lines don't match the topic. The debate over turn coordinators versus pure yaw rate sensors has raged on in various aviation groups for decades and ranks right up there with the discussions about whether you should use full flaps on every landing irrespective of wind conditions and whether or not turning down wind at low IAS values is a dangerous thing to do. My personal observations have been that the turn coordinator came into being primarily to aid the designers of wing-levelers that were trying to get the best possible performance of an automatic steering device with input from a single simple sensor that was already on the panel. Early attempts to stabilize heading using pure yaw rate data from the original needle-n-ball instrument produced behavior that caused bank angle entering a leveler guided maneuver to oscillate. This was because a substantial amount of wing roll would precede any significant changes in heading by a second or two and by the time the desired rate of heading change had been established, the roll angle was too great and the wings had to be rolled back toward level which would overshoot again but by some smaller value. This produced a very sloppy behavior. Remember, the first wing levelers were purely mechanical/pneumatic systems . . . no electronics . . . no anticipatory (first derivative calculation) capabilities. Tailoring aileron servo behavior to perturbations of airframe attitude had to be done by adjusting valve orifice shape and mechanical gearing between the rate gyro and the valve. Early designers found that if they canted the axis of the rate sensor off horizontal a few degrees, the sensors output became partially sensitive to roll rate as well as yaw rate. Rotating the sensor up say 30 degrees gave the sensor about 1/2 of full scale sensitivity assigned to the roll axis and reduced sensitivity in the yaw axis by only 15%. This feature gave the purely mechanical rate sensors the ability to notify the control system of an IMPENDING change in heading. This allowed the system to generate commands to the ailerons to drive turning forces toward zero BEFORE the aircraft achieved a significant turning rate. VERY useful in turbulent air. This sensitivity to roll rate has been the core of many debates as to which is better but may I suggest this: It doesn't matter if you're learning to ride a bike, get up on water skis or fly an airplane. As human bio-machines with limits on our calculating power have to be replaced by programming reactions based on a suite of perceptions. We have to EDUCATE our action output processing to respond in the appropriate manner to our input sensing to achieve the desired behavior of the flight system. Some have called the T/C display "erroneous" because it implies measurement of something it cannot measure . . . bank angle. This has be acknowledged by those who build these devices by labeling them with the words "no attitude information displayed" or some such set of weasel-words. Why they picked the display common to most turn-coordinators is probably buried in some ancient pile of bureaucratic decision making processes . . . but it doesn't matter. The fact that a turn coordinator has some sensitivity to roll gives a pilot the same anticipatory input to deduce an impending turn that the original designers of wing-levelers found so useful 50 years ago. Any notion that information vitally useful to a first-order servo system trying to fly an airplane in a smooth way is NOT equally useful to a pilot for the same reasons defies any reasoning I can apply to the analysis. When one considers that the t/c and the original yaw rate sensors are just that, rate sensors, then it's easy to see that once you have established a bank angle appropriate to a particular turning rate . . . roll rate has become zero and the instrument is displaying exactly the same data as the old pure-yaw sensor . . . but with an added feature . . . if turbulence or pilot input to the controls causes roll angle to DEPART from the value you're trying to hold, you get the little wiggles on the instrument that flag you to this condition and allow you to ANTICIPATE the potential change in turning rate before it becomes significant. Folks have complained that the T/C is "twitchy", I prefer to call it SENSITIVE to a condition of the airframe's behavior that I WANT TO KNOW ABOUT . . . whether I am a bio-machine or a hunk of software, the end and means to achieve the goal are the same. This gets us back to the need for calibrating the responses to stimuli whether it's done by tweaking values in software, adjusting size of a metering orifice or sitting beside an instructor while we LEARN how to do it. There are a variety of airframe behaviors, sensory inputs and human capabilities that have to be harmonized for optimum performance with THAT combination of equipment. Folks who have flown a C-210 for a few hundred hours can feel pretty far behind the 8-ball in a C-150 until they get re-calibrated. To make the re-calibration process still more interesting, take your C-210 pilot out for a couple of no gyro- approaches in the 210 with a turn-coordinator and then repeat the experiment in a 150 with a pure yaw rate display. Personal preferences aside, I can tell you that the canted rotation axis of a T/C offers additional and useful data about airframe motion that once you've learned to use it, makes your pilotage of the airplane smoother. This is born out by the fact that the simplest of autopilots don't fly worth a damn on pure yaw rate sensing. You can bet that the yaw rate sensors in the Nav-Aid, True-Trak or any other rate based piloting aid are canted up from horizontal to give the electronics a sense of roll rate as well as yaw rate. If any of these devices has a panel display of "turn rate" then it will be synchronized with the output from their internal sensor system and will be equivalent to a turn coordinator type of performance. Many builders have replace their original turning rate instrument with a Nav-Aid and found the display to be as useful as the instrument they replaced. Bob . . . ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: wing leveler
> > >A little bit of drift shouldn't hurt anything though...it will still >keep the belly side down, which is my reasoning behind it, for when >things get hectic and the adrenaline is 1000%. > >So, does this look like a good choice for a stand alone wing leveler? >Is this what you had in mind? Sure. This is an excellent example of several products out there that do 98% of everything you want an autopilot to do for virtual peanuts . . . Bob . . . ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: "Turn co-ordinators"
> >Cheers, > >"Until the solid state stuff comes up to speed, I think the T&B is the >best bet available. Happy Skies, Old Bob Ancient Aviator" > > Although a bit leery of ancient aviators (balloons?) "old Bob" >has it on the button. "Needle, ball and airspeed" was dunned into our heads >from the beginning of our training. The needle gives the rate of turn, the >ball tells you if it's co-ordinated and the airspeed tells you what state >you're in. > If Bob Nuckolls' pal in the Cessna could translate those three >from spin to spiral dive, he'd be alive today. I've been tricked and diddled >about with ever since some dilletante decided the name should describe the >instrument - so we have 'horizontal situation indicators' which are charts >and 'attitude director indicators' which are artificial horizons. > "Turn co-ordinators" are attitude director indicators are >artificial horizons are useful but not necessary. Needle, Ball and >Airspeed - also known as 'limited panel' - are vital. I believe Old Bob will >agree that every pilot should fly limited panel with a safety pilot every >month or so until he's content with his skill. > It's not whether he can afford to, it's whether he can afford >not to........... Used to ride shotgun for one of my techs at Videmation while he kept his instrument ticket current. He used to cover up both gyros and fly all his practice approaches using a vertical card compass and turn coordinator . . . and did it without telling approach he had "no gyros" . . . Watched him shoot 6 approaches in a row with typical Kansas summertime cross-winds and never more than one-dot off center on the needles. Riding a tricycle is easier than riding a bicycle is easier than riding a unicycle . . . none the less, all can be mastered by those who have the desire/need to do so. Personally, I've had more turning rate instruments go belly up en-route than gyros. Not all decks of cards deal the same hands . . . Bob . . . ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: diode
> > >Bob, > >How many amps will the diode you sell on your site handle? They're rated at 25A on a heat sink. To minimize voltage drop, one may use a really hefty junction rating compared to the actual load . . . or us a Schottky diode. How much current are you anticipating? Bob . . . ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: RE: t/c versus yaw rate gyro
> > >Regarding the good post by Old Bob about T&B as compared to TC's: > > > It presents a picture that looks very similar to an > > artificial horizon. That tends to make one think of leveling > > the wings whereas the important thing is to stop the turn. > > > >If leveling the wings isn't how one stops the turn, what is the method? > >It is important to clarify that a TC does not give any information about >roll position, only roll rate and, obviously, yaw rate. If the little >wings are centered, the plane is not turning AND the roll rate is zero. >Think of a TC as a T&B with an anticipator circuit. Zero either >instrument, and you are not turning. > >I don't believe there is a "better" choice between the two, probably >just go with what you were trained on. Exactly . . . Bob . . . ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: RE: Wiring a fuel injection fuel pump
> > > Gals/minute or gallons/hour? >Oops. I meant 35 gals/hr. > > > What is the relief valve set at for operation in your airplane? >Relief valve? Do you mean the regulator on the rail? I didnt get that far >yet. > >I called the supplier, Tracy Crook. He says the pump draws about 4 amps on >cruise, perhaps 8 amps max during startup. He thinks the recommendation to >fuse at 20amps is to avoid a blown fuse in case of "current rush" / >unusually high draw during start. Okay, that sounds better. Are you using fuses (fast) or breakers (slow)? Bob . . . ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: RE: Shannon's Lancair system . . .
> > >Well, for the first time in my avionics panel, it looks like I picked >the older of several choices when I chose the T&B instead of the TC. >Most of you are probably saying its about time :) I take comfort >knowing it is one instrument I can almost always trust. I'm wondering >if it shouldn't be on my ESS list in place of the electric back up AI? > From the things I'm reading, I'm beginning to think so. Thanks for all >the help. See column 2, page 17-4 and column 1 on page 17-5 But if you have a dual-bat/dual-alternator system, you don't need an e-bus. Bob . . . ________________________________________________________________________________
From: <danobrien(at)cox.net>
Subject: Re: Turn Coordinators vs Yaw Rate Indicators
Date: Nov 01, 2002
> Any notion that > information vitally useful to a first-order servo > system trying to fly an airplane in a smooth > way is NOT equally useful to a pilot for the > same reasons defies any reasoning I can apply > to the analysis. Bob, That was BEAUTIFUL. I'm glad to know that I can keep my two TC's confident that it is at least possible to make a well-reasoned case for choosing them over T&B's. ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Turn & Bank vs. Turn Coord
> > > This has been quite an interesting thread on T&B vs Turn > Coordinators. Does > > anyone have an opinion on the usefulness of the built in T&B that is > part of > > the Navaid Autopilot? I use the term T&B because it appears the the LED's > > simulate the old turn needle. > >And to stretch it a little longer- anybody know if the solid-state gyros >that have >started popping up behave the same as a T&B as far as turn (yaw?) >indication, and can >this reliably offer the same benefits as the T&B over the A/H? It depends on how the rate sensor's axis of sensitivity is oriented with respect to the airframe's vertical axis. If the solid state turning rate sensor is used to drive ailerons -AND- an instrument panel display, then it's a sure bet the critter is slightly off vertical and emulates a turn coordinator. If it's not part of a flight control system, you need to check the manufacturer's specs for the instrument and see how it's built. Bob . . . ________________________________________________________________________________
From: "John Slade" <sladerj(at)bellsouth.net>
Subject: RE: Wiring a fuel injection fuel pump
Date: Nov 01, 2002
> Okay, that sounds better. Are you using fuses (fast) or > breakers (slow)? Fuses. I wouldn't dare subscribe to this list if I was using "them other things" ________________________________________________________________________________
From: jerry(at)tr2.com
Subject: Re: "Turn co-ordinators"
Date: Nov 01, 2002
Robert L. Nuckolls, III wrote: > > > Used to ride shotgun for one of my techs at Videmation while > he kept his instrument ticket current. He used to cover up both > gyros and fly all his practice approaches using a vertical card > compass and turn coordinator . . . and did it without telling > approach he had "no gyros" . . . > *** I flew my first 200 hours in aircraft without DG or AI, just needle, ball, airspeed & whiskey compass. When the S hits the F, you go back to your earliest training. I hear there's an intensive IFR training place in the midwest somewhere ( GATTS ) that does the whole thing partial panel. First lesson to checkride, you never see an AI. OTOH, I'm told that the kind of airplane makes a difference. In a low performer, partial panel is trivial. In a jet, it's deadly. That's why big jets have three independant Attitude Indicators. Bob, can you verify? - Jerry Kaidor ( jerry(at)tr2.com ) ________________________________________________________________________________
From: "Shannon Knoepflein" <kycshann(at)kyol.net>
Subject: Re: diode
Date: Nov 01, 2002
It looks like 16.2 amps (22.2 went the COM is TX). I bought the one on your site, not sure if it is going to be big enough. Can the other set of terminals be utilized and wire the internal diodes in parallel, or should I just get a different part? Any suggestions on another part? --- Shannon Knoepflein <---> kycshann(at)kyol.net to the actual load . . . or us a Schottky diode. How much current are you anticipating? Bob . . . ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Nov 01, 2002
Subject: Re: "Turn co-ordinators"
In a message dated 11/1/02 11:42:03 AM Central Standard Time, jerry(at)tr2.com writes: > OTOH, I'm told that the kind of airplane makes a difference. In a low > performer, partial panel is trivial. In a jet, it's deadly. That's why > big jets have three independant Attitude Indicators. Bob, can you verify? > Good Afternoon Jerry, I am not sure which Bob your comment is addressed to, but I have flown many airliners that were equipped with three attitude gyros and no turn instrument. The largest airplane I flew that had a standard T&B installed was the Boeing 720. I was flying that at the time (circa 1970?) that the FAA said they wanted a third attitude gyro installed. As an incentive to make the cost of that installation more palatable, the airlines were allowed to remove the T&Bs when the third AH was installed. As to whether or not an airplane of that size and speed was able to be controlled by reference to the Needle Ball and Airspeed, we did it all of the time before they were removed. Did I miss the T&B when they were removed? I didn't think I would, however, I found myself looking at the spot in the panel where it had been located every time that I got into turbulence. Had you asked me before that time what I was using to fly the airplane in turbulence, I would not have included the T&B in my answer. Nevertheless, I did find that I had been using it a lot. It took me while to adjust my scan to one that provided adequate information to replace that which I had not realized I had been using. The fastest airplane I have flown is the T-38. I didn't fly any IFR in that airplane, but I think I could have kept it right side up on a partial panel. The largest airplane I have flown is the 747. The 747s that I flew were not equipped with T&Bs. I do feel that I could have flown one comfortably on a partial panel. I imagine it would not have made much difference whether it was partial panel based on a TC or on a T&B. As I have stated before, the TC seemed like a good idea when I first started to use them. I liked the early warning capability that it has. It wasn't until many years later that I began to think that it was training pilots to think of wings level instead of turn. It is my theory, totally unproven, that the emphasis should be placed on stopping the turn, not leveling the wings. Obviously, leveling the wings will stop the turn most of the time. The problem is in getting a totally confused pilot to disregard the feelings he/she has as to what his/her seat of the pants feelings are saying about the aircraft's attitude. I think that establishing a mind set that wants to stop the turn first is what is needed. The T&B emphasizes the Turn. Happy Skies, Old Bob ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Weekend Seminar Nashville, TN
A date and place for the Nashville, TN program has been selected. See: http://www.aeroelectric.com/seminars/Nashville.html Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: diode
> > >It looks like 16.2 amps (22.2 went the COM is TX). I bought the one on >your site, not sure if it is going to be big enough. Can the other set >of terminals be utilized and wire the internal diodes in parallel, or >should I just get a different part? Any suggestions on another part? At these current levels, I'd recommend something like the Schottky rectifier assembly that Eric Jones was talking about earlier here on the list. Eric, are you listening in? Shannon needs a killer diode. Bob . . . ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: dual alternators running simultaneously
> >I'm doing the all-electric on a budget with main alternator plus SD-8 >backup on the vacuum pad. Is it possible to run both alternators at >once? I should think not because the regulators would do funny things if >not perfectly calibrated for the same bus voltage. But I thought I'd ask >because my load analysis shows continuous loads of over 40 amps >possible. I'll probly have to move up to a bigger alternator unless it's >possible to augment the 40 A unit with the 8-10 A SD-8 when needed... Sure, the gain on the SD-8's regulator is so low that it will run pretty happily in parallel with another alternator. Just set it's voltage about .5 volt low so that it picks up the difference from what the 40A will carry. Now, how did you get over 40A? The largest continuous IFR running load I've calculated for a single-engine light plane was 27A . . . running toe warmers or something? Bob . . . ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Schottky Diode
Date: Nov 01, 2002
Thanks Bob. I sent Shannon info on the Schottky. Have a bunch potted and equipped with 8-32 terminals. Anyone interested can contact me off the list. I didn't send you one but I will if you want to test it. Regards, Eric M. Jones ________________________________________________________________________________
From: "gilles.thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Voltage measurements questions
Date: Nov 01, 2002
Hi, Bob and all May I ask your advice about some measurements I made last week-end on a a finished airplane similar to ours ? The kit is powered by a Rotax 914 with a 20 amps alternator. It had just performed it's first flight the day before. Maybe some of the numbers can be of interest to people with Rotax aircraft. The battery is an Exide EX 18, 17,5 Ah capacity. I took some current draw measurements with a 'clamp' type digital ammeter, with the engine stopped. Battery contactor : 0.75 amps Fuel pump (main or boost) alone : 1.45 amp Radios : 0.8 amps (TX : 5 amps) Trim : 2.5 amps Aileron trim : 0.25 amps Flap extension : 15,8 amps Total draw (cruise configuration, no strobe) : 6,74 amps Total draw (takeoff configuration, no strobe) : 7.57 amps Then I took some voltage readings (on the ramp) : Battery (engine stopped) : 11.9 volts Battery (engine running @ 2000 RPM, cruise configuration) : 12.4 volts Battery (engine running @ 3000 RPM, cruise configuration) : 13.1 to 13.3 volts Idem, flap extension : 12.2 volts I found those values rather disapointing, as I was expecting around 14 volts. My questions : -Is this particular battery an RG model ? -Are the current draw numbers realistic ? -Should I have measured the pump draw with the engine running ? -Taking those numbers into account, do you think the alternator will be up to it's task with a safe margin ? Now for those low voltage readings : - Assuming the non adjustable regulator is not broke, what could be the reasons for the low voltage readings ? -Could the location otf this regulator remote from the alternator (below the front seats, next to the battery) be the cause ? Rotax says the difference between battery and terminal C of the regulator should not exceed 0.2 volts. Thanks for your opinion, Gilles ________________________________________________________________________________
Date: Nov 01, 2002
From: Larry Bowen <lcbowen(at)yahoo.com>
Subject: Re: TC Amps?
My meter is rated to a max of 2 amps, if I'm reading this right. I guess it's time to invest in a 'real' meter. Thanks, LB --- DWENSING(at)aol.com wrote: > > In a message dated 10/31/02 10:54:04 PM Eastern Standard Time, > Larry(at)BowenAero.com writes: > > > > How can I tell for certain how many amps my TC draws? I am armed with a > > $9 meter and I'm not afraid to use it! (I'm just not sure how....) > > > First, is the meter rated high enough to measure the current flow? Should be > rated for at least 2 amps. > > Hook up the meter in line to the TC. > i.e.Temporily remove the power wire to the TC. Connect the + (red) of the > meter to the power lead and the - (black) to the power terminal on the TC. > Turn on the power to the TC and read the meter. > Dale > Aero Plantation NC > > > > > > > HotJobs - Search new jobs daily now http://hotjobs.yahoo.com/ ________________________________________________________________________________
From: jerry(at)tr2.com
Subject: Re: TC Amps?
Date: Nov 01, 2002
Larry Bowen wrote: > > > My meter is rated to a max of 2 amps, if I'm reading this right. I guess it's > time to invest in a 'real' meter. > *** Nah. Just invest in a resistor. Suppose you want to measure 20A, and your meter has a 0-.2 Volt scale: You want to stick a resistor in series with your UUT ( Unit Under Test ) such that a current of 20A will generate .2V across the resistor. Ohms Law says that R = E/I, or .2/20, or 0.01 ohms. Now, that's a pretty small resistor. You won't pick that up at the Radio Shack. What you can pick up, however, is some thin wire. Say, some 24gauge "magnet wire". You find the copper table in the Amateur Radio Handbook ( or in some other electrical reference ). This will tell you the ohmage of your wire in ohms per 1000'. It's easy to figure out the exact length of wire you need for the resistance you want. It won't be all that long, for such a small ohmage. Such a resistor is called a "current shunt" in the metering trade. I found a copper table on the Web here: http://www.physics.montana.edu/edl/documents/edlpages/copperwiretable.htm - Jerry Kaidor ( jerry(at)tr2.com ) ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: RE: Wiring a fuel injection fuel pump
> > > Okay, that sounds better. Are you using fuses (fast) or > > breakers (slow)? >Fuses. I wouldn't dare subscribe to this list if I was using "them other >things" Aww gee . . . circuit breakers aren't all bad. If you've got the dollars, panel space and really want breakers, they'll do just fine. Can't be less than a 1.5 million breakers flying around out there now . . . But if one selects breakers because of some perceived ADVANTAGE over fuses in terms safety, performance or cost of ownership, then then I'd sure like to know how they excel . . . I think you'll be fine with a 10A fuse and 16AWG wire for your fuel pump. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
Date: Nov 01, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Voltage measurements questions
><Gilles.Thesee@ac-grenoble.fr> > > >Hi, Bob and all > >May I ask your advice about some measurements I made last week-end on a a >finished airplane similar to ours ? > >The kit is powered by a Rotax 914 with a 20 amps alternator. It had just >performed it's first flight the day before. Maybe some of the numbers can be >of interest to people with Rotax aircraft. > >The battery is an Exide EX 18, 17,5 Ah capacity. >I took some current draw measurements with a 'clamp' type digital ammeter, >with the engine stopped. > >Battery contactor : 0.75 amps >Fuel pump (main or boost) alone : 1.45 amp >Radios : 0.8 amps (TX : 5 amps) >Trim : 2.5 amps >Aileron trim : 0.25 amps >Flap extension : 15,8 amps >Total draw (cruise configuration, no strobe) : 6,74 amps >Total draw (takeoff configuration, no strobe) : 7.57 amps > > >Then I took some voltage readings (on the ramp) : > >Battery (engine stopped) : 11.9 volts >Battery (engine running @ 2000 RPM, cruise configuration) : 12.4 volts >Battery (engine running @ 3000 RPM, cruise configuration) : 13.1 to 13.3 >volts >Idem, flap extension : 12.2 volts >I found those values rather disapointing, as I was expecting around 14 >volts. > > >My questions : >-Is this particular battery an RG model ? I belive it is. >-Are the current draw numbers realistic ? Yes . . >-Should I have measured the pump draw with the engine running ? Probably wouldn't change much >-Taking those numbers into account, do you think the alternator will be up >to it's task with a safe margin ? Your running loads are certainly well within the advertised capabilities of the alternator >Now for those low voltage readings : >- Assuming the non adjustable regulator is not broke, what could be the >reasons for the low voltage readings ? Was the battery fully charged? It may have been soaking up so much snort that the alternator was momentarily "overloaded" . . . >-Could the location otf this regulator remote from the alternator (below the >front seats, next to the battery) be the cause ? Rotax says the difference >between battery and terminal C of the regulator should not exceed 0.2 volts. How much current flows into terminal C? If terminal C is a sense lead, added voltage drop in the wiring causes the regulator to perceive a bus voltage that is less than the true value . . . this generally causes alternator output to be HIGHER than normal, not lower. While the engine is running 3000 rpm, put your clamp-on ammeter on one of the battery leads and see how much current is flowing there. Bob . . . ________________________________________________________________________________
Date: Nov 01, 2002
From: Matt Dralle <dralle(at)matronics.com>
Subject: 2002 List Fund Raiser - Please Support Your Lists...
Dear Listers, During November of each year, I have a voluntary Email List Fund Raiser to support the continued operation, development, maintenance and upgrade of the Email Forums sponsored here. Your Contributions go directly into improvements in the systems that support the Lists and to pay for the Internet connectivity primarily dedicated to supporting the Lists. The traffic on the Lists continues to grow and the numbers are nothing short of impressive! Here are some statistics that show much traffic the Lists generated last year alone: 11/01/2001 - 10/31/2002 Web server hits: 8,700,000 (727,000/mo) Incoming Email Posts: 51,259 (4,271/mo) * * This number is multiplied by the total number of email addresses subscribed to the given List. The actual number of email message processed is in the 50,000,000 range for last year!! 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Remember that the Lists are *completely* funded through the generous Contributions of its members. That's it! There's no support from a bloated advertising budget or deep pockets somewhere. Its all made possible through YOUR support! I would like to take this opportunity to thank everyone who supports the List this year. Your generosity contributes directly to the quality of the experience here. To make your List Contribution using a Visa or MasterCard, PalPal, or with a Personal Check, please go to the URL link below. Here you can find additional details on this year's great free Gifts as well as additional information on the various methods of payment. SSL Secure Contribution Web Site: http://www.matronics.com/contributions Again, I would like to thank everyone who supports the Lists this year! Your Contributions truly make it all possible!! Thank you! Matt Dralle Matronics Email List Administrator Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle(at)matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft ________________________________________________________________________________
From: "Ronald A. Cox" <racox(at)ix.netcom.com>
Subject: Re: AeroElectric-List Digest: 44 Msgs - 10/31/02
Date: Nov 02, 2002
> Rather than hope for severance of a wire, why not > build in a G-activated (normally closed) switch / > 'fuse' in the master control circuit, a device with > the characteristics of an ELT-actuator switch, so that > when the turf arrives MUCH too fast, that solenoid is > chopped??? OK - and a bypass switch to bring it back > if the 'fuse' breaks in flight for some reason. Too > complex? Unnecessary? > > A thought experiment...... anyone? > > Glenn Rainey > Long-EZ > Scotland Glenn: I would think this would be pretty simple to put together, using one of those marine supply disconnect knife-type switches. Simply figure out how many G's you want to require to trip it, and size a weight accordingly, with the switch oriented in the proper direction, and the weight would open the switch. If it's reachable, or remotely resettable, it could even be used as a display/airshow disconnect to keep fiddly fingers from hurting anything. Shouldn't be too tough, if you feel it's necessary. Ron Cox Glasair Super II about to start wiring! ________________________________________________________________________________
From: "Fergus Kyle" <VE3LVO(at)rac.ca>
Subject: An observation -----
Date: Nov 02, 2002
Matt, It's been a few moons since I stumbled across one of the most useful lists I can imagine - the AeroElectric list. It has saved my bacon, and widened my understanding beyond measure. It is with great thanks that I contribute my little part each year. However, I think you might emphasize one point in your FAQ and rules section : Replying. I find more and more I am scrolling page after page of a previous history which has long since ceased to be connected with the present exchange. Only at the distant bottom of the message is the truth confirmed - six or seven Signoff copies, proving the last sender hasn't bothering one whit to edit out the unnecessary blather - nor had his predecessors. The discovery immediately denigrates the quality of message coming from such a sloth - so he (and they) lose in the long run. Other than that, your service to us all is faultless and not of your doing anyway. Many thanks again, Ferg Europa A064 ________________________________________________________________________________
From: "Ronald A. Cox" <racox(at)ix.netcom.com>
Subject: Contributions to the host
Date: Nov 02, 2002
I have just made my contribution, and I hope everyone will contribute to Matt's operation of these invaluable lists. I suspect you all feel, as I do, that building these things would be a lot tougher, if not impossible, without the incredible help offered by Bob N. and the other users here on the lists Matt hosts. I think it's important that we all support this kind of interchange of information, so it will remain available. As I think Bob has said in the past, a few of skipped cheeseburgers from each of us (as if I'd miss them!) is all it takes. It's worth it. Ron Cox Glasair Super II F/T under construction ____ > From: Matt Dralle <dralle(at)matronics.com> > Subject: AeroElectric-List: 2002 List Fund Raiser - Please Support Your Lists... > > > > Dear Listers, > > During November of each year, I have a voluntary Email List Fund Raiser to > support the continued operation, development, maintenance and upgrade of > the Email Forums sponsored here. Your Contributions go directly into > improvements in the systems that support the Lists and to pay for the > Internet connectivity primarily dedicated to supporting the Lists. > > . . . > > To make your List Contribution using a Visa or MasterCard, PalPal, or with > a Personal Check, please go to the URL link below. Here you can find > additional details on this year's great free Gifts as well as additional > information on the various methods of payment. > > SSL Secure Contribution Web Site: > > http://www.matronics.com/contributions > > Again, I would like to thank everyone who supports the Lists this > year! Your Contributions truly make it all possible!! > > Thank you! > > Matt Dralle > Matronics Email List Administrator > > > Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 > 925-606-1001 V | 925-606-6281 F | dralle(at)matronics.com Email > http://www.matronics.com/ WWW | Featuring Products For Aircraft ________________________________________________________________________________
From: "Jon Finley" <jon(at)finleyweb.net>
Subject: Use of Relays??
Date: Nov 02, 2002
Hi all, I have two Fawcet fuel transfer pumps and one aux. EFI fuel pump. I am wondering if I would be wise to use the toggle switches on the panel to close relays which supply power to the pumps? I ask as I have read about switch failures in the past and I wonder if reducing the amount of load going through each switch would help with this problem. Be gentle, electronics is still a black art to me..... :-) Jon Finley N90MG Q2 - Subaru EJ-22 DD - 440 Hrs. TT - 0 Hrs Engine Apple Valley, Minnesota http://www.FinleyWeb.net/default.asp?id=96 ________________________________________________________________________________
Date: Nov 02, 2002
From: Tom Brusehaver <cozytom(at)mn.rr.com>
Subject: Re: Use of Relays??
Hey Jon, are you gonna be by your hangar this afternoon? I'll stop by, we can talk electronics. Tom B (Cozy4, that marv hides every winter). Jon Finley wrote: > > Hi all, > > I have two Fawcet fuel transfer pumps and one aux. EFI fuel pump. I am > wondering if I would be wise to use the toggle switches on the panel to > close relays which supply power to the pumps? I ask as I have read > about switch failures in the past and I wonder if reducing the amount of > load going through each switch would help with this problem. > > Be gentle, electronics is still a black art to me..... :-) > > Jon Finley > N90MG Q2 - Subaru EJ-22 DD - 440 Hrs. TT - 0 Hrs Engine > Apple Valley, Minnesota > http://www.FinleyWeb.net/default.asp?id=96 > > > > > > > > ________________________________________________________________________________
From: "John Slade" <sladerj(at)bellsouth.net>
Subject: Use of Relays??
Date: Nov 02, 2002
> wondering if I would be wise to use the toggle switches on the panel to > close relays which supply power to the pumps? Funny, but my wife asked me the very same question this morning. Trying to sound like I knew what I was doing, I replied that we dont want to introduce another point of failure. It's better to use good quality switchs and have two pumps. This sounded good, and got the required response, but I wonder if I was right. John Slade. ________________________________________________________________________________
Date: Nov 02, 2002
From: Charlie and Tupper England <cengland(at)netdoor.com>
Subject: Re: AeroElectric-List Digest: 44 Msgs - 10/31/02
"Ronald A. Cox" wrote: > > > > Rather than hope for severance of a wire, why not > > build in a G-activated (normally closed) switch / > > 'fuse' in the master control circuit, a device with > > the characteristics of an ELT-actuator switch, so that > > when the turf arrives MUCH too fast, that solenoid is > > chopped??? OK - and a bypass switch to bring it back > > if the 'fuse' breaks in flight for some reason. Too > > complex? Unnecessary? > > > > A thought experiment...... anyone? > > > > Glenn Rainey > > Long-EZ > > Scotland > > Glenn: > > I would think this would be pretty simple to put together, using one of > those marine supply disconnect knife-type switches. > > Simply figure out how many G's you want to require to trip it, and size a > weight accordingly, with the switch oriented in the proper direction, and > the weight would open the switch. > > If it's reachable, or remotely resettable, it could even be used as a > display/airshow disconnect to keep fiddly fingers from hurting anything. > > Shouldn't be too tough, if you feel it's necessary. > > Ron Cox > Glasair Super II about to start wiring! > The use of that switch would also allow shedding around 2 amps of load (from the master contactor coil). Charlie ________________________________________________________________________________
From: "gilles.thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: Voltage measurements questions
Date: Nov 02, 2002
> > >Now for those low voltage readings : > > > >- Assuming the non adjustable regulator is not broke, what could be the > >reasons for the low voltage readings ? > > Was the battery fully charged? It may have been soaking > up so much snort that the alternator was momentarily > "overloaded" . . . > Should have thought of that. I was already blaming the installation. The battery was definetly not fully charged since its voltage reading was only 11.9 volts before turning anything on. (For comparison, my car battery reads 12.5 V when stopped and 14.2 V when running) > > How much current flows into terminal C? If terminal C > is a sense lead, added voltage drop in the wiring causes > the regulator to perceive a bus voltage that is less than > the true value . . . this generally causes alternator output > to be HIGHER than normal, not lower. > > While the engine is running 3000 rpm, put your clamp-on ammeter > on one of the battery leads and see how much current > is flowing there. > Will make those additionnal measurements next week end. While we are at it, do you see other readings I could take to help better understand the Roax system ? Thanks again, Gilles ________________________________________________________________________________
Date: Nov 02, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Use of Relays??
> >Hi all, > >I have two Fawcet fuel transfer pumps and one aux. EFI fuel pump. I am >wondering if I would be wise to use the toggle switches on the panel to >close relays which supply power to the pumps? I ask as I have read >about switch failures in the past and I wonder if reducing the amount of >load going through each switch would help with this problem. > >Be gentle, electronics is still a black art to me..... :-) But did the story tellers know why the switch failed? I've observed over the years that most switches fail of old age and dis-use . . . not from electrical stresses. Relays are among the least reliable of switching devices due to their mechanical complexity and the need for winding solenoid coils from very fine, SOLID wire and a few other sundry features unique to relays. With all other things being equal, the most reliable systems are those with the lowest parts count. Parts count includes ALL parts . . . screws, lockwashers, internal springs, terminals, pieces of wire, moving contacts, etc, etc. The ultimate reliability in a fuel delivery system has the fewest possible parts and an operating mode that is most TOLERANT of a failure of any single system component. It is good to look at higher failure probability components like switches and pumps because they are the most complex in terms of pieces and the most highly stressed cause they have to do WORK under less than ideal conditions. But this doesn't eliminate the need to consider power sources, skill in applying terminals to wires and configuring the system so that if something doesn't work as you originally intended, you have a plan of action for comfortable completion of the flight. I'll suggest a review of chapter 17 may be useful to you . . . Bob . . . Bob . . . ________________________________________________________________________________
Date: Nov 02, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: TC Amps?
> >My meter is rated to a max of 2 amps, if I'm reading this right. I guess it's >time to invest in a 'real' meter. Two amps should be fine for measuring your t/c current draw. Momentary inrush currents during motor spin up may "peg" the instrument but it won't hurt it. You should find that running current is less than an amp . . . but tell us what you DO find. Bob . . . ________________________________________________________________________________
Date: Nov 02, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Schottky Diode
> >Thanks Bob. > >I sent Shannon info on the Schottky. Have a bunch potted and equipped with >8-32 terminals. >Anyone interested can contact me off the list. > >I didn't send you one but I will if you want to test it. That's not necessary. I did get your box of goodies and I'm planning on taking the big kahuna over to LeeAir next week to test on their high current bench. I had one here for a RAC project about a year ago but dismantled it after the task was complete. Bob . . . ________________________________________________________________________________
Date: Nov 02, 2002
From: Falcon <rsdec1(at)isp01.net>
Subject: electrical loading
Mark, In my single engine light IFR airplane I was unable to get the typical night VFR flight loads under 32.6 amps. And that would be if I am very careful not to turn other things on. This would violate the 80% of alt capacity recommendation if using a 40 amp alt. I know that the landing light should only be an intermittent load but guess what, I am guilty of leaving it on sometimes, and will probably do it again, only to be discovered when setting up for landing. In the winter I like to run the seat heaters at 7.5A each. There is also no pitot heat or defroster fan allowance in that scenario. I had to go with the 60 amp alternator. I could not justify loads lower than those listed below, IFR or night VFR. Here are some options, lower current draw landing, position and strobe lights, mechanical batt master contactors, mags only(no elect ign), assume that you will not leave the landing light on or need pitot heat or the defroster fan or Nav/com 2. I have changed the batt contactors from elect to mechanical but that was not enough reduction to drive me to the 40 amp alt. Good luck, you'll need it. "bash not, lest ye be bashed" RD bat 1 contactor 1.0 bat 2 contactor 1.0 elect ign 1.2 alt field 1.0 strobe p/s 7.5 (Whelan HDF,CF) position lts 7.4 (Whelan A600-PG and -PR) landing lt 7.0 xpdr & enc 2.0 nav/com1 1.5 nav/com2 1.5 int lighting 1.5 TOTAL 32.6 A Shannon, what kind of strobes and position lights are you using that draw only 2.75 amps each for a total of 5.5 A? Is this a t 24 V ? Good luck, you'll need it even more. RD Subject: AeroElectric-List: dual alternators running simultaneously From: czechsix(at)juno.com I'm doing the all-electric on a budget with main alternator plus SD-8 backup on the vacuum pad. Is it possible to run both alternators at once? I should think not because the regulators would do funny things if not perfectly calibrated for the same bus voltage. But I thought I'd ask because my load analysis shows continuous loads of over 40 amps possible. I'll probly have to move up to a bigger alternator unless it's possible to augment the 40 A unit with the 8-10 A SD-8 when needed... --Mark Navratil Cedar Rapids, Iowa RV-8A N2D finishing... From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: AeroElectric-List: Re: dual alternators running simultaneously > >I'm doing the all-electric on a budget with main alternator plus SD-8 >backup on the vacuum pad. Is it possible to run both alternators at >once? I should think not because the regulators would do funny things if >not perfectly calibrated for the same bus voltage. But I thought I'd ask >because my load analysis shows continuous loads of over 40 amps >possible. I'll probly have to move up to a bigger alternator unless it's >possible to augment the 40 A unit with the 8-10 A SD-8 when needed... Sure, the gain on the SD-8's regulator is so low that it will run pretty happily in parallel with another alternator. Just set it's voltage about .5 volt low so that it picks up the difference from what the 40A will carry. Now, how did you get over 40A? The largest continuous IFR running load I've calculated for a single-engine light plane was 27A . . . running toe warmers or something? Bob . . . ________________________________________________________________________________
Date: Nov 02, 2002
From: Falcon <rsdec1(at)isp01.net>
Subject: electrical loading
Shannon, What landing light are you using that draws just 4.0 amps? Are you planning just one 55W halogen? 55W/14VDC= 3.93A RD ________________________________________________________________________________
Date: Nov 02, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Voltage measurements questions
><Gilles.Thesee@ac-grenoble.fr> > > > > > >Now for those low voltage readings : > > > > > > >- Assuming the non adjustable regulator is not broke, what could be the > > >reasons for the low voltage readings ? > > > > Was the battery fully charged? It may have been soaking > > up so much snort that the alternator was momentarily > > "overloaded" . . . > > > >Should have thought of that. I was already blaming the installation. >The battery was definetly not fully charged since its voltage reading was >only 11.9 volts before turning anything on. (For comparison, my car battery >reads 12.5 V when stopped and 14.2 V when running)\ Good deduction based on analysis of data . . . >Will make those additionnal measurements next week end. >While we are at it, do you see other readings I could take to help better >understand the Roax system ? None I can think of at the moment but I'll consider it. I've been thinking that I should get my hands on an installed Rotax system to do some studies of my own. Thanks for the offer. Bob . . . ________________________________________________________________________________
Date: Nov 02, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Downloadables and Microair radios
> >Another subject. I have in iherited a number of miniature switches from a >retired A&E who also had In&El rating. Most are Cutler Hammer. They have >MS24656-xxx where the xxx is 231, 221 and 211. No currrent or voltage >rating. Two questions. Are they worth using at low load rating (1 to 5A) >or insufficient info to tell? For these (or any switch) is the current >rating per pole or cumulative for the total poles on the switch? Don't know why not. Here's the catalog for those parts which includes specifications. http://aerospace.eaton.com/pdfs/power/toggle.pdf Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
Date: Nov 02, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: electrical loading
> >Mark, > In my single engine light IFR airplane I was unable to get the > typical night VFR flight loads under 32.6 amps. And that would be if I am > very careful not to turn other things on. This would violate the 80% of > alt capacity recommendation if using a 40 amp alt. I know that the > landing light should only be an intermittent load but guess what, I am > guilty of leaving it on sometimes, and will probably do it again, only to > be discovered when setting up for landing. In the winter I like to run >the seat heaters at 7.5A each. There is also no pitot heat or defroster >fan allowance in that scenario. I had to go with the 60 amp alternator. I >could not justify loads lower than those listed below, IFR or night VFR. >Here are some options, lower current draw landing, position and strobe >lights, mechanical batt master contactors, mags only(no elect ign), >assume that you will not leave the landing light on or need pitot heat or >the defroster fan or Nav/com 2. I have changed the batt >contactors from elect to mechanical but that was not enough reduction to >drive me to the 40 amp alt. > >Good luck, you'll need it. >"bash not, lest ye be bashed" >RD > > >bat 1 contactor 1.0 >bat 2 contactor 1.0 >elect ign 1.2 >alt field 1.0 >strobe p/s 7.5 (Whelan HDF,CF) >position lts 7.4 (Whelan A600-PG and -PR) >landing lt 7.0 >xpdr & enc 2.0 >nav/com1 1.5 >nav/com2 1.5 >int lighting 1.5 > >TOTAL 32.6 A I wouldn't include the landing light in this analysis. This is not a cruising condition load. Also, unless you have some pretty ancient radios, 1.5A seems a bit much for the nav/coms. Have you ever put a meter in series with these to see what the standby current really is? Alternator field is normally not added to your "load" analysis . . . alternators are rated for useful output and generally considers the fact that the machine may have to supply up to 3A of their own operating current. I've measured lots of strobe systems and find that the ENERGY required to run the system is supplied at average currents about 1/2 the peak currents. While you want to wire and protect for the peak current, the average current is probably much less than the value you cited. 1.5 amps for lighting is a lot too . . . how do you light your panel and how much current does it REALLY draw when you're running in a night cruise condition? Except for a few minutes during twilight, I find that night cruise illumination runs about 20% of max bright . . . maybe less. If I were to take a WAG at your real loads, I'd judge them to be on the order of 18A. This is one of the things I like about alternator load meters calibrated in percent . . . unlike the battery ammeter which is only a diagnostic tool, the loadmeter can hand you really USEFUL operating information. Bob . . . ________________________________________________________________________________
Date: Nov 02, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: digital linearization
> ><you need an extra device to flash the EPROM ?>> > >I'm not the one that actually did it, but here is a way we have done it >without a microprocessor. You need an A/D chip (included in a lot of >processors) and then use the output to point to a memory location of a PROM. >The prom replies with the value in that location, which then goes to a D/A >chip that converts it back into an analog voltage. If you have an 8-bit >A/D, certainly adequate for this purpose, you need 256 memory locations in >the PROM programmed with values. Rudimentary, but works. All you need is >someone with a PROM burner (you might be able to buy one at an antique >store). This works. The best thing about using the processor is the ability to build in self calibration routines. I've been thinking over how the uP approach would evolve into a product and have considered the problem of building the lookup tables. I think I'd put a switch on the linearizing board with three positions OPERATE-LEARN-(CAPTURE). The OPERATE position is self explanatory. Placing the switch to the mid position would cause the processor to go into a data entry mode. The program would assume that the first time you move to the CAPTURE position, your fuel tank has been drained down to zero usable fuel and the airplane is on blocks as needed to trim attitude to cruising flight. You add fuel equal to 5% of usable and hit CAPTURE again. Keep adding 5% quantities of fuel to the tank and hitting capture until you reach 100% and hit the switch for the 21st time. Move the switch back to OPERATE. Then adjust a potentiometer on the board to make whatever instrument you're using read 100% of full scale. The processor's learn software would do a linear interpolation of data points intermediate to the 5% values you've provided and build a lookup table that would slice up the input range into 256 parts to provide jitter free and accurate display of remaining fuel. This architecture allows a single product to address a wide variety of sender/instrument combinations. It also gives a owner the ability to calibrate the system without the need of additional tools or services from the supplier of the system. Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
From: "Shannon Knoepflein" <kycshann(at)kyol.net>
Subject: electrical loading
Date: Nov 02, 2002
I made a mistake in my calculations. They will be more like 75W, so 150W total, so about 11A. Sorry. Adds to the fun :) --- Shannon Knoepflein <---> kycshann(at)kyol.net Shannon, What landing light are you using that draws just 4.0 amps? Are you planning just one 55W halogen? 55W/14VDC= 3.93A RD ________________________________________________________________________________
Date: Nov 02, 2002
From: Mark Phillips <ripsteel(at)edge.net>
Subject: Re: AeroElectric-List Digest: 44 Msgs - 10/31/02
You might go to a junkyard and pull the G-force activated fuel pump cutoff switch out of an early '90s Ford Escort/Mercury Tracer (& probably other vehicles as well). It's located on top of the right rear shock tower, behind the cover panel, with a little access plug in the panel. How do I know this? My dear daughter slid off the road one night whilst "avoiding an animal" and crunched into a fence pole- (daughter fine, lesson learned!) and the car would not re-start. Whipped out the trusty Haynes manual and it led me to the scene of the switch, with the reset button on top! Not sure how much force to activate, but she took a pretty good wallop... From the PossumWorks in TN Mark Phillips "Ronald A. Cox" wrote: > > > Rather than hope for severance of a wire, why not > > build in a G-activated (normally closed) switch / > > 'fuse' in the master control circuit, a device with > > the characteristics of an ELT-actuator switch, so that > > when the turf arrives MUCH too fast, that solenoid is > > chopped??? OK - and a bypass switch to bring it back > > if the 'fuse' breaks in flight for some reason. Too > > complex? Unnecessary? ________________________________________________________________________________
Date: Nov 02, 2002
From: RSwanson <rswan19(at)comcast.net>
Subject: fuel pump switch
I wouldn't recommend a Ford, they are notorious for deactivating themselves for no apparent reason. I know of several people this happened to including my girlfriend. She came to visit and the car would not start when she tried to leave. She did not hit anything, but I had to reset the switch before the car would start. I only knew about it from hearing it from many others it happened to. R ----- Original Message ----- From: "Mark Phillips" <ripsteel(at)edge.net> Subject: Re: AeroElectric-List: Re: AeroElectric-List Digest: 44 Msgs - 10/31/02 > > > You might go to a junkyard and pull the G-force activated fuel pump cutoff switch > out of an early '90s Ford Escort/Mercury Tracer (& probably other vehicles as > well). It's located on top of the right rear shock tower, behind the cover panel, > with a little access plug in the panel. How do I know this? My dear daughter > slid off the road one night whilst "avoiding an animal" and crunched into a fence > pole- (daughter fine, lesson learned!) and the car would not re-start. Whipped > out the trusty Haynes manual and it led me to the scene of the switch, with the > reset button on top! > > Not sure how much force to activate, but she took a pretty good wallop... > > From the PossumWorks in TN > Mark Phillips > > "Ronald A. Cox" wrote: > > > > > > Rather than hope for severance of a wire, why not > > > build in a G-activated (normally closed) switch / > > > 'fuse' in the master control circuit, a device with > > > the characteristics of an ELT-actuator switch, so that > > > when the turf arrives MUCH too fast, that solenoid is > > > chopped??? OK - and a bypass switch to bring it back > > > if the 'fuse' breaks in flight for some reason. Too > > > complex? Unnecessary? > > http://www.matronics.com/browselist/aeroelectric-list > > ________________________________________________________________________________
From: "James Foerster" <jmfpublic(at)attbi.com>
Subject: Measuring temperatures during fly-off
Date: Nov 02, 2002
I'm building an experimental Jabiru J400, and plan to measure many temperatures during the fly-off. This list is being used to present examples of planning, most recently the system planning for Ed's Lancair ES. I would like some guidance which might help others with measuring temperature. I would like some help in choosing the method of measuring temperatures during the first 40 hours for my plane. Chapter 14 of the 'Connection lists many temperatures to monitor at this time: oil, voltage regulator, alternator stator winding and diode array, fuel pumps, gascolator, vacuum pump, magneto housing, cylinder heads (to check baffling and find out which runs the hottest), EGT each cylinder (checks fuel mixture distribution), top radio in stack, dimmer heatsinks, electro-hydraulic power pack motor. I also want to permanently monitor spar temperature and tail cone temperature on my fiberglass plane, as I plan to use some color on the fuselage, and there are some limits here for safety. Questions: 1. Since only the pilot can be in the plane during the fly-off, should this be done with data loggers? This can either feed a portable computer directly-and there are plug-in cards that fit the PC card slot in most portables-or else a 'brick' that has 4 to 8 channels that will record voltage, or else direct thermocouple inputs, every few seconds to few minutes. These download to a computer directly into a spreadsheet, or even directly onto a graph. The commercial data loggers run $100 to $480 (Omega DP470-T-C2 has 6 thermocouple inputs, software to program it and later display the results, and it has a display for the temperature, too. It will send all 6 temperatures to a portable computer every few seconds via a serial link. This may well be more than most people want to spend). If a data logger is not used, then the pilot needs to write down the temperature from the multichannel instrument that we build. This may be OK for one or two values, but worries me in terms of safety. What if we need to find a maximum temp of the voltage regulator, for instance? Can't be watching a meter all the time. Furthermore, I want at least 6 channels of temperature: I have a 6 cylinder engine which should be have CHT done simultaneously. This leads me to conclude that the data logger is essential. There is a 4 channel data logger for $95, and of course two of these could be used simultaneously. http://www.onsetcomp.com/Products/3654_temp.html This unit runs one year on the battery, and is smaller than a pack of cigarettes. There is software available, from $14 to $95, so no building is needed for this. OK, we've established that data loggers are needed. 2. What temperature probe should be used? The LM35 is a $4 tiny 3 wire TO-46 metal can IC that could be soldered to three wires, and it puts out 10mv per degree centigrade, 0 to 150 degrees. It can go to minus 40 C with this addition of a resistor and a negative voltage source. It needs about 160 microamps per device. It would work for everything except CHT and EGT. If you already have a dedicated engine monitor, this may be the way to go. I'm planning on two of these with a cheap $7 digital panel meter for the tailcone and spar temperature, and it might be good for carburetor temp, too. But what if you need to measure something hotter than 150 C? The advantage of thermocouple wire is that it is self-calibrated and cheap. About $32 per 100 feet at Omega for 20 gauge type J, insulation good to 480 C, you just make the unit as long as you want with no splices. However, for accuracy, a AD594 IC is needed to convert the very low thermocouple voltage to 10 mv per degree C, and also provide cold junction compensation. Six or 8 of these in a box, with a battery and appropriate connectors could go to the 'cheap' $95 data loggers. Otherwise, for $695 Omega would be pleased to sell you a PC-TC6 thermocouple input card which plugs into the PCcard port on your portable computer. Or, for $999 the OM-CP-OCTTEMP 8 channel thermocouple based datalogger which needs no computer at all. Nice, but more expensive than any of us are likely to spend for just the fly-off time. Probably a _good_ thing for an EAA chapter to have for loan to members. Anyone interested in building a 6 or 8 channel box with a battery, and the circuitry for the AD594? The unit needs power, ground, and signal connections. The AD594, for type J thermocouples, and the AD595 for type K, both cost $14 at the lowest cost source. So, 8 channels would cost $112, plus the $190 for the two Onsetcomputer data loggers, plus $14 or $95 for software to look at the results, plus $32 for 100 feet of type J wire. $348 for 8 channels, or $196 for 4 channels. I'm thinking that the PC board could be made with at least 8 pads for the AD594, and each of us would wire in as many AD594s as we needed and could afford. Is anyone interested? Does anyone want to design the board and send it to a company that does cheap low volume PC board production? Probably could get two or four units per board, then cut the board apart on a jig saw. Finally, there is a $50 programmable Basic Stamp derivative, which has 8 ten bit analog to digital converters, and will do on board data logging. Add this to the above board--and no need for a data logger! Programming in Basic is easy, and only one of us would need to do it. This board would just send serial temperature and time data to your computer like any other data logger. see http://www.basicx.com This project _would_ be a commitment to design, and Bob sure doesn't have time to do it. He might be willing to sell the needed PC board on his web site, though. If you are interested in either of these board projects, reply to this topic on this list. Jim Foerster ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Nov 02, 2002
Subject: Re: "Turn co-ordinators"
In a message dated 11/1/02 11:42:03 AM Central Standard Time, jerry(at)tr2.com writes: > OTOH, I'm told that the kind of airplane makes a difference. In a low > performer, partial panel is trivial. In a jet, it's deadly. That's why > big jets have three independant Attitude Indicators. Bob, can you verify? > Good Evening Jerry, This paragraph could be construed as meaning that you have been told that the reason the third horizon was added was because there was some question as to whether or not a T&B was an adequate back up in case of attitude gyro failure. That was not the case at all. The third horizon was added after a 727 was lost just off the coast near Los Angeles. The airplane had a catastrophic electrical failure which took out all instrumentation. The result was that all airliners were required to be equipped with some sort of standby battery powered attitude instrument. The first ones actually had a small separate battery installed in the cockpit. Some of the newer airliners have been permitted to have the backup instrument powered off an emergency battery buss. The standby instruments have developed into quite sophisticated units. They often have self contained solid state attitude sensors along with heading and slip-skid data available. Most also have the capability of presenting raw data track and glide path CDI indications if there are navigational signals still available. The price range for those little buggers varies from $25,000.00 to $45,000.00. Pretty nice if you can afford it! Happy Skies, Old Bob ________________________________________________________________________________
Date: Nov 02, 2002
From: "Jim Pack" <jpack(at)igs3.com>
Subject: Re: Measuring temperatures during fly-off
> If a data logger is not used, then the pilot needs to write down the > temperature from the multichannel instrument that we build. This may be OK > for one or two values, but worries me in terms of safety. What Perhaps a tape recorder would work instead of pen & paper. Then transcribe it when you get on the ground. - Jim ________________________________________________________________________________
From: "Gary K" <flyink(at)efortress.com>
Subject: Re: Measuring temperatures during fly-off
Date: Nov 02, 2002
At pcbexpress or expresspcb .com you can get 3 circuit boards for $60. They have the software to sketch out the traces on the website. I was going to use these guys for the same thing - making a board for the termocouple AD594's. I'm in for splitting the cost but have no time to lay it out right now. Gary K. ----- Original Message ----- From: "James Foerster" <jmfpublic(at)attbi.com> Subject: AeroElectric-List: Measuring temperatures during fly-off > I would like some guidance which might help others with measuring > temperature. > ________________________________________________________________________________
From: "Walter S. Fellows" <fellowsw(at)mondexkorea.com>
Subject: Fwd: Simple Light Dimmer?
Date: Nov 03, 2002
I was unable to open the second set pdf file. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Subject: AeroElectric-List: Fwd: Simple Light Dimmer? Bob, I once made a light dimmer from an 2N3055 power transistor, 560 ohm resistor, a 0-5000 ohm pot and a capacitor to stop it from occillating. But, now I don't know how to wire it.(?) I mounted it right on the back of the pot and it works ok in my Long EZ. Do you have a forum or something? Where I can access your stuff. I did find your website. Thanks, John Perry I proposed just the gizmo you're describing to Cessna single engine facilities in 1966. See: http://216.55.140.222/temp/1966Dimmer.pdf The single engine facility decided it wasn't a good it in the 310/320 series aircraft a few months later. This was the best we knew how to do in 1966. Problems with it then and now is the lack of robustness and the fact that the circuit is not a good voltage regulator. Little bumps in bus voltage will flash the panel lamps. A more modern approach is described at http://216.55.140.222/temp/DimFab.pdf This dimmer is a true output votlage regulator. Further, momentary shorts on the controller's output doesn't send the silicon off to the happy hunting grounds. The 1966 technique was used on MANY production aircraft up through the mid 80's . . . As far as I know, we did the first short circuit proof, true regulating lighting controllers for the Barons and Bonanzas while I worked at Electro-Mech about 1985. Bob . . . = = = http://www.matronics.com/browselist/aeroelectric-list = ________________________________________________________________________________
Date: Nov 02, 2002
From: RSwanson <rswan19(at)comcast.net>
Subject: Re: Fwd: Simple Light Dimmer?
No problem here, I just opened both of them. R ----- Original Message ----- From: "Walter S. Fellows" <fellowsw(at)mondexkorea.com> Subject: RE: AeroElectric-List: Fwd: Simple Light Dimmer? > > I was unable to open the second set pdf file. > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of > Robert L. Nuckolls, III > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Fwd: Simple Light Dimmer? > > > > > Bob, > I once made a light dimmer from an 2N3055 power transistor, 560 ohm > resistor, a 0-5000 ohm pot and a capacitor to stop it from occillating. > But, now I don't know how to wire it.(?) I mounted it right on the back > of > the pot and it works ok in my Long EZ. Do you have a forum or something? > > Where I can access your stuff. I did find your website. > Thanks, John Perry > > > I proposed just the gizmo you're describing to Cessna > single engine facilities in 1966. > > See: http://216.55.140.222/temp/1966Dimmer.pdf > > The single engine facility decided it wasn't a good > it in the 310/320 series aircraft a few months later. > > This was the best we knew how to do in 1966. Problems > with it then and now is the lack of robustness and > the fact that the circuit is not a good voltage regulator. > Little bumps in bus voltage will flash the panel lamps. > A more modern approach is described at > > http://216.55.140.222/temp/DimFab.pdf > > This dimmer is a true output votlage regulator. Further, > momentary shorts on the controller's output doesn't > send the silicon off to the happy hunting grounds. > The 1966 technique was used on MANY production aircraft > up through the mid 80's . . . > > As far as I know, we did the first short circuit proof, > true regulating lighting controllers for the Barons and > Bonanzas while I worked at Electro-Mech about 1985. > > Bob . . . > > > > > http://www.matronics.com/browselist/aeroelectric-list > > ________________________________________________________________________________
Date: Nov 02, 2002
From: William Mills <courierboy(at)earthlink.net>
Subject: Re: Measuring temperatures during fly-off
>Perhaps a tape recorder would work instead of pen & paper. Then transcribe >it when you get on the ground. > >- Jim That's a good idea. Ed Kolano described this in his flight test techniques class: Put the small microphone from your cassete recorder in your headset earpiece. Use the voice activated intercom to record your observations as you fly along talking to yourself. He also suggests providing your ground/air crew with a duplicate check list of the items you want to explore during that particular flight. This way (if your hands are full) you won't have to read your checklist - they can read it to you over the air-to-air frequency. Bill Mills ________________________________________________________________________________
From: N823ms(at)aol.com
Date: Nov 02, 2002
Subject: Fwd: Ed's Lancair ES - System Planning
From: N823ms(at)aol.com Date: Thu, 31 Oct 2002 16:46:24 EST Subject: Ed's Lancair ES - System Planning Bob: Here is my second pass. Main Power Distribution Bus: Main Alt Fld Main Alt OVLV Sense Strobe Light Nav Light Position lights--I am installing the three way wing tip light. I believe this is the white light at the rear of this unit. Landing light Taxi light left installed in the original red/green wing tip area. Taxi light right Electric flaps Pitot heat Cabin Fan Door seal pump starter Left Mag Electric DG Map gauge RPM Oil/Temp Ultimate bar Graph FP5-L Cabin lights, 4 individual eyeball lights that have there own on/off switch. instrument bar flood light spare spare Aux Power Distribution: Aux Alt Fld Aux Alt Low volts Aud/ com G 340 GNS-530 GNS-430 GTX-327 Trutrak Auto pilot--200 0r 250. BMA EFIS/Lite or Dynon EFIS 10 Instrument lightening rings Yaw trim Pitch trim Roll trim A/H AOA Fuel boost pump? Here there is a dual speed pump. don't know if you can separate the power sources for these speeds. GI-106a GI-102 Main Battery Bus: Amp/volt gauge. Is there a switch that will allow me to go back in forth from the main to aux bus loads? Electronic ignition - right side. Have no clue when using this EI if it matters what side it is on when you have only one. I am going to take your advise and use one mag until it goes then use the other one. When that goes I'll install a second EI. GNS-530/430 memory, clock Aux Battery Bus: Hobbs meter Future second EI Power receptacle for the handheld nav/com/GPS Utility lighting: Cabin overhead light-timer Cargo light-timer. In this planning process, I see that a Aux Alt 20amp may not be enough? Instrument wise; I have to decide whether or not to go with BMA EFIS/Lite, or the Dynon EFIS -10; or simply complete with steam gauges. Steam gauges electric wise are expensive and vacuum gauges look a failure rates with the pump. Though I have about 6 months before the panel goes in, perhaps some of these EFIS products will prove them selves as the two that I mentioned are reasonably priced. Open for comments Ed SIlvanic N823MS(at)aol.com Lancair ES Bob: Here is my second pass. Main Power Distribution Bus: Main Alt Fld Main Alt OVLV Sense Strobe Light Nav Light Position lights--I am installing the three way wing tip light. I believe this is the white light at the rear of this unit. Landing light Taxi light left installed in the original red/green wing tip area. Taxi light right Electric flaps Pitot heat Cabin Fan Door seal pump starter Left Mag Electric DG Map gauge RPM Oil/Temp Ultimate bar Graph FP5-L Cabin lights, 4 individual eyeball lights that have there own on/off switch. instrument bar flood light spare spare Aux Power Distribution: Aux Alt Fld Aux Alt Low volts Aud/ com G 340 GNS-530 GNS-430 GTX-327 Trutrak Auto pilot--200 0r 250. BMA EFIS/Lite or Dynon EFIS 10 Instrument lightening rings Yaw trim Pitch trim Roll trim A/H AOA Fuel boost pump? Here there is a dual speed pump. don't know if you can separate the power sources for these speeds. GI-106a GI-102 Main Battery Bus: Amp/volt gauge. Is there a switch that will allow me to go back in forth from the main to aux bus loads? Electronic ignition - right side. Have no clue when using this EI if it matters what side it is on when you have only one. I am going to take your advise and use one mag until it goes then use the other one. When that goes I'll install a second EI. GNS-530/430 memory, clock Aux Battery Bus: Hobbs meter Future second EI Power receptacle for the handheld nav/com/GPS Utility lighting: Cabin overhead light-timer Cargo light-timer. In this planning process, I see that a Aux Alt 20amp may not be enough? Instrument wise; I have to decide whether or not to go with BMA EFIS/Lite, or the Dynon EFIS -10; or simply complete with steam gauges. Steam gauges electric wise are expensive and vacuum gauges look a failure rates with the pump. Though I have about 6 months before the panel goes in, perhaps some of these EFIS products will prove them selves as the two that I mentioned are reasonably priced. Open for comments Ed SIlvanic N823MS(at)aol.com Lancair ES ________________________________________________________________________________
Date: Nov 02, 2002
From: Matt Prather <mprather(at)spro.net>
Subject: Re: Measuring temperatures during fly-off
James Foerster wrote: > >I'm building an experimental Jabiru J400, and plan to measure many > >Questions: >1. Since only the pilot can be in the plane during the fly-off, should this >be done with data loggers? This can either feed a portable computer >directly-and there are plug-in cards that fit the PC card slot in most > I am under the impression that the definition of 'minimum crew' is somewhat flexible. I have heard of several new aircraft being flown with 2 people with the justification being that the 2nd person was required in order to fulfill some of the mission duties (ie datalogging). This seems like its stretching things a bit. I would also have to have a fairly large sense of comfort with my new airplane before hauling a passenger with me, but I see this as a personal decision. You might call your FSDO with respect to this and see what their take is. Matt Prather N34RD ________________________________________________________________________________
Date: Nov 02, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: G-force battery deactivation
> > > Rather than hope for severance of a wire, why not > > build in a G-activated (normally closed) switch / > > 'fuse' in the master control circuit, a device with > > the characteristics of an ELT-actuator switch, so that > > when the turf arrives MUCH too fast, that solenoid is > > chopped??? OK - and a bypass switch to bring it back > > if the 'fuse' breaks in flight for some reason. Too > > complex? Unnecessary? > > > > A thought experiment...... anyone? > > > > Glenn Rainey > > Long-EZ > > Scotland > >Glenn: > >I would think this would be pretty simple to put together, using one of >those marine supply disconnect knife-type switches. > >Simply figure out how many G's you want to require to trip it, and size a >weight accordingly, with the switch oriented in the proper direction, and >the weight would open the switch. > >If it's reachable, or remotely resettable, it could even be used as a >display/airshow disconnect to keep fiddly fingers from hurting anything. > >Shouldn't be too tough, if you feel it's necessary. A couple of years ago, I was at lunch with one of my fellow engineers at RAC where the topic of conversation was accident analysis. He said that he'd never seen a post crash fire where the battery was ejected from the airplane but that every accident he recalled that did have a post- crash fire retained the battery aboard. Now, this kind of anecdotal observation seems rather profound. It's a certainty that some fires are started by electrical ignition sources but it's not a sure bet that ejecting your battery immediately prior to impact is going to keep the pieces from becoming toast either. However, it did start some discussions about the value of an impact sensing switch on the battery master contactor. After some consideration, we discarded the idea because the POH already tells one to kill all power on the airplane while on short final to the rocks. If you don't KNOW that you're on short final to the rocks, then there are many other pre-crash preparations that will go unattended. In the first case, speeds at impact are reduced and attitude is more-or-less controlled. In the later case, impacts are at or above cruise speeds; adding a feature to shut off the battery automatically isn't going to do much to make your day come out any better. Adding such a device to the battery control system increases potential for loss of battery due to failure of the system that has became more complex just to achieve an action with a very small probability of benefit. Bob . . . ________________________________________________________________________________
From: BAKEROCB(at)aol.com
Date: Nov 02, 2002
Subject: Capacitance Fuel Quantity Systems
11/2/2002 Hello Bob Nuckolls, Can I please get some education on capacitance fuel quantity systems? I'll list some questions, but please feel free to extemporize (keeping in mind that my electrical / electronic knowledge is extremely limited). The situation: Envision a concentric aluminum cylindrical structure with inner solid rod and outer tube partially submerged in aviation gasoline. Separate wires are connected to the rod and the tube. The level of the aviation gasoline varies in the tank in which the aluminum cylindrical structure is submerged. 1) What electrical quantity is being measured from the two wires? Resistance (ohms), capacitance (farads), or_____________ ? 2) What is the most rudimentary analog electrical circuitry that can be connected to the two wires to make the electrical quantity being measured in 1) useful to drive an analog fuel quantity guage? Only 12 volts DC is available. 3) What electrical quantity would be the desired output to the analog guage from the circuitry in 2)? 4) How would one make the circuitry in 2) above adjustable so that the analog guage needle could be made to read at one extreme when the tube structure was completely submerged in fuel and at the other extreme when the tube structure was completely exposed to air? 5) If one wanted to use the output from the the two wires in 1) above to drive a digital fuel quantity guage what would be your recommended guage type and circuitry to drive that guage? 6) If one wanted to ensure that the guage in 5) above would show accurate fuel level over the range of the tube immersion length despite non uniform tank dimensions what would be your recommended method to accomplish that? Many thanks for helping me (and maybe a few others) to better understand these systems. 'OC' Baker, Builder of KIS TR-1 #116 4/14/97 - ?/?/? ________________________________________________________________________________
Date: Nov 02, 2002
From: RSwanson <rswan19(at)comcast.net>
Subject: Re: Capacitance Fuel Quantity Systems
OC, I think this should answer any questions you have: http://www.airstuff.com/fuelmon.html R ----- Original Message ----- From: <BAKEROCB(at)aol.com> Subject: AeroElectric-List: Capacitance Fuel Quantity Systems > > 11/2/2002 > > Hello Bob Nuckolls, Can I please get some education on capacitance fuel > quantity systems? I'll list some questions, but please feel free to > extemporize (keeping in mind that my electrical / electronic knowledge is > extremely limited). > > The situation: Envision a concentric aluminum cylindrical structure with > inner solid rod and outer tube partially submerged in aviation gasoline. > Separate wires are connected to the rod and the tube. The level of the > aviation gasoline varies in the tank in which the aluminum cylindrical > structure is submerged. > > 1) What electrical quantity is being measured from the two wires? Resistance > (ohms), capacitance (farads), or_____________ ? > > 2) What is the most rudimentary analog electrical circuitry that can be > connected to the two wires to make the electrical quantity being measured in > 1) useful to drive an analog fuel quantity guage? Only 12 volts DC is > available. > > 3) What electrical quantity would be the desired output to the analog guage > from the circuitry in 2)? > > 4) How would one make the circuitry in 2) above adjustable so that the analog > guage needle could be made to read at one extreme when the tube structure was > completely submerged in fuel and at the other extreme when the tube structure > was completely exposed to air? > > 5) If one wanted to use the output from the the two wires in 1) above to > drive a digital fuel quantity guage what would be your recommended guage type > and circuitry to drive that guage? > > 6) If one wanted to ensure that the guage in 5) above would show accurate > fuel level over the range of the tube immersion length despite non uniform > tank dimensions what would be your recommended method to accomplish that? > > Many thanks for helping me (and maybe a few others) to better understand > these systems. > > 'OC' Baker, Builder of KIS TR-1 #116 4/14/97 - ?/?/? > > http://www.matronics.com/browselist/aeroelectric-list > > ________________________________________________________________________________
Date: Nov 02, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: RE: Simple Light Dimmer? - .pdf download problem
> > >I was unable to open the second set pdf file. Some folk's browser/acrobat setup has a problem with slow downloads causing acrobat to appear to load the document but shows only blank page(s) on the screen. Try right-clicking any troublesome link to a .pdf file and tell your browser were to store the file on your hard drive. When the download is completed, then use acrobat to open the file. Bob . . . ________________________________________________________________________________
Date: Nov 02, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Measuring temperatures during fly-off
> > >I'm building an experimental Jabiru J400, and plan to measure many >temperatures during the fly-off. This list is being used to present >examples of planning, most recently the system planning for Ed's Lancair ES. >I would like some guidance which might help others with measuring >temperature. > >I would like some help in choosing the method of measuring temperatures >during the first 40 hours for my plane. Chapter 14 of the 'Connection lists >many temperatures to monitor at this time: oil, voltage regulator, >alternator stator winding and diode array, fuel pumps, gascolator, vacuum >pump, magneto housing, cylinder heads (to check baffling and find out which >runs the hottest), EGT each cylinder (checks fuel mixture distribution), top >radio in stack, dimmer heatsinks, electro-hydraulic power pack motor. I >also want to permanently monitor spar temperature and tail cone temperature >on my fiberglass plane, as I plan to use some color on the fuselage, and >there are some limits here for safety. Had a task to do for RAC about a year ago. Needed a quick-n-dirty data gathering box for 24 analogs readings, two discrete (switch closings) and also a need to remotely control a couple of valves in the nose of a Beechjet while sitting in the cabin with a laptop computer. I needed to put the system together in less than a week. I found a suite of data acquisition and control modules from Weeder Technologies http://www.weedtech.com/ and chose their 8-channel, 12-bit analog board and the 8-bit digital i/o board. I assembled them into a box fabricated from copper clad as shown in http://216.55.140.222/temp/Temp_Logging/MVC-036X.JPG http://216.55.140.222/temp/Temp_Logging/MVC-037X.JPG http://216.55.140.222/temp/Temp_Logging/MVC-038X.JPG and http://216.55.140.222/temp/Temp_Logging/MVC-039X.JPG The analog modules have a 0-4096 mV input range directly compatible with the LM35 temperature sensing chips. Other temps required thermocouples so I populated some perfboard with AD596 thermocouple conditioning chips as shown in http://216.55.140.222/temp/Temp_Logging/MVC-041X.JPG I considered doing an ExpressPCB board for the thermocouple conditioners but needed to get the system running ASAP nd didn't want to insert the 4-day turn-around delay for boards into my program. The AD596 has very few connections and is easy to wire up on perfboard. If you peek carefully under the analog converter in http://216.55.140.222/temp/Temp_Logging/MVC-039X.JPG, just under the bundle of insulating sleeves, there is a 28v input, +/- 15v output power supply to power up the AD596 chips. Each of the Weeder boards has its own power regulator that will take up to 30v input. The dip switch on the Weeder boards lets you set an "address" for each board. A simple program in basic talks to the board to interrogate each one in turn and get a reply back as to what it reads. Flew this system about a dozen times investigating some de-icing problems with pitot tubes. Got nice data. Bob . . . ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)BowenAero.com>
Subject: Re: TC Amps?
Date: Nov 02, 2002
Maybe it wasn't necessary, but I bought a nice meter from Sears. It's good to 20 amps and has many other nice features for $40. The TC shows 1.04 amps at power-on and stablizes at .26 amps after it spins up. Are these numbers believable? So, going by the table in http://www.aeroelectric.com/articles/wiresize.pdf , I can use 22AWG wire for the turn coordinator. Are there a discrepencies between Bob's wire table and the one in Van's construction manual, chapter 5? Van's table uses heavier wire. Or am I reading it wrong? - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On > Behalf Of Robert L. Nuckolls, III > Sent: Saturday, November 02, 2002 12:50 PM > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Re: TC Amps? > > > --> > > >--> > > > >My meter is rated to a max of 2 amps, if I'm reading this right. I > >guess it's time to invest in a 'real' meter. > > > Two amps should be fine for measuring your t/c current draw. > Momentary inrush currents during motor spin up may "peg" the > instrument but it won't hurt it. You should find that running > current is less than an amp . . . but tell us what you DO > find. > > Bob . . . > > ________________________________________________________________________________
From: "John Slade" <sladerj(at)bellsouth.net>
Subject: Re: LED Dimmer Switch
Date: Nov 03, 2002
Bob, If you don't mind a plug for you're products.... I followed all the discussion about dimming LEDs thinking how nice it would be to make one of these puppies to dim the two 3000 MCD red LED's I'm using for panel lights. Today I wired up the gooseneck map light I got from B&C and was delighted to find that the dimmer which comes with it has five seperate dimmable feeds and, as a bonus, it dims my LEDs perfectly. It reduces the voltage, not the current - right? My only negative is that the dimming function (for all the lights) doesn't quite go far enough toward zero. I don't suppose there's an easy way to increase the range is there? Regards, and thanks for a neat product. John Slade ________________________________________________________________________________
From: "Richard M. Martin" <martinrm(at)ncplus.net>
Subject: Re: G-force battery deactivation
Date: Nov 02, 2002
-----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Robert L. Nuckolls, III Subject: AeroElectric-List: Re: G-force battery deactivation > > > Rather than hope for severance of a wire, why not > > build in a G-activated (normally closed) switch / > > 'fuse' in the master control circuit, a device with > > the characteristics of an ELT-actuator switch, so that > > when the turf arrives MUCH too fast, that solenoid is > > chopped??? OK - and a bypass switch to bring it back > > if the 'fuse' breaks in flight for some reason. Too > > complex? Unnecessary? > > > > A thought experiment...... anyone? > > > > Glenn Rainey > > Long-EZ > > Scotland > >Glenn: > >I would think this would be pretty simple to put together, using one of >those marine supply disconnect knife-type switches. > >Simply figure out how many G's you want to require to trip it, and size a >weight accordingly, with the switch oriented in the proper direction, and >the weight would open the switch. > >If it's reachable, or remotely resettable, it could even be used as a >display/airshow disconnect to keep fiddly fingers from hurting anything. > >Shouldn't be too tough, if you feel it's necessary. A couple of years ago, I was at lunch with one of my fellow engineers at RAC where the topic of conversation was accident analysis. He said that he'd never seen a post crash fire where the battery was ejected from the airplane but that every accident he recalled that did have a post- crash fire retained the battery aboard. Now, this kind of anecdotal observation seems rather profound. It's a certainty that some fires are started by electrical ignition sources but it's not a sure bet that ejecting your battery immediately prior to impact is going to keep the pieces from becoming toast either. However, it did start some discussions about the value of an impact sensing switch on the battery master contactor. After some consideration, we discarded the idea because the POH already tells one to kill all power on the airplane while on short final to the rocks. If you don't KNOW that you're on short final to the rocks, then there are many other pre-crash preparations that will go unattended. In the first case, speeds at impact are reduced and attitude is more-or-less controlled. In the later case, impacts are at or above cruise speeds; adding a feature to shut off the battery automatically isn't going to do much to make your day come out any better. Adding such a device to the battery control system increases potential for loss of battery due to failure of the system that has became more complex just to achieve an action with a very small probability of benefit. Bob . . . I think that there is a place for G-force activated switches in home built aircraft with electonic fuel injection and electric fuel pumps. This past summer while testing our new original designed helicopter, it made a hard landing. The rotor blades cut off the tail, causing the helicopter to do a 180 degree turn. During the turn the main rotor blades hit the ground and departed. Also the nose mounted battery departed. The Subaru engine continued to run on alternator power, also the two fuel pumps also continued to pump fuel. A fire stated and consumed the whole helicopter. In our next helicopter, we will be installing two G-force activated switches in the wiring to the fuel pumps. These switches will be Ford switches similar to the ones the Rotorway Exec 162 helicopter uses. Richard http://www.matronics.com/browselist/aeroelectric-list ________________________________________________________________________________
Date: Nov 03, 2002
From: "Andy Karmy" <andy(at)karmy.com>
Subject: Oil Temp probe?
Question for you all... How do you wire up an Oil Temp probe on a Lycoming? It has 2 white unmarked wires comming out of the probe. My EIS manual says that I should have one as a sensor and 1 as ground, but I imagine that the probe is nicely grounded as it's a large brass part screwed into the crankcase. So how can I tell which wire is the sense vs ground? it reads about 12K across the 2 leads. - Andy Karmy RV9A - FWF wiring... ________________________________________________________________________________
From: "gilles.thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Battery capacity calculations
Date: Nov 03, 2002
Hi, Bob and all, Here are some question on how to size the battery capacity on a Rotax powered aircraft. It seems our kit manufacturer successfully installs 9 ah RG batteries in his two seaters. The heavier and ELECTRICALLY DEPENDANT four seaters are fitted with 17 Ah batteries. My intenetion was to split this capacity into two 9 Ah batteries, to obtain redundancy. However, there have been hangar tales around about this 9 Ah capacity 'being insufficient for more than three attempts' in case of engine starting difficulties. My questions : To sort these stories out, as there are very few four seaters flying at the moment, I'm wondering if the following calculations could make sense. Granted we have at least one main battery with 4 ah capacity left, each attemp consisting of a 10 second actuation of the starter motor. Considering during each attempt the starter draws the max allowable current through the starter contactor, that is 1 second at 300 amps, then 9 seconds at 75 amps (according to the starter contactor data in the rotax installation manual) Taking into account the current drawn by the battery contactor and the two fuel pumps, i.e. 3.7 amps. Is it legitimate to try to estimate the number of 10 second attemps in the following manner ? According to the above data, each attemps draws around 1015 amp.seconds. Since the battery remaining capacity is considered 144000 amp.seconds, this allows us to make largely more than 3 attempts (maybe more than 10 ?) before running the battery flat. Of course WHO would make several 10 second starting attempts without trying to sort the engine problem out ? Thus running the starter from a 9 Ah main battery should not pose any problems in case of starting difficulties. Please tell me where I'm wrong. Thanks, Gilles ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)qcbc.org>
Subject: Re: Measuring temperatures during fly-off
Date: Nov 03, 2002
From what I'm been told, the minimum crew is the pilot, period. The approved use of a second person is a myth. If the FAA approved the 2nd person, It would then require this after the test period. You would never be able to fly solo. Cy Galley Editor, EAA Safety Programs cgalley(at)qcbc.org or experimenter(at)eaa.org ----- Original Message ----- From: "Matt Prather" <mprather(at)spro.net> Subject: Re: AeroElectric-List: Measuring temperatures during fly-off > > > James Foerster wrote: > > > > >I'm building an experimental Jabiru J400, and plan to measure many > > > >Questions: > >1. Since only the pilot can be in the plane during the fly-off, should this > >be done with data loggers? This can either feed a portable computer > >directly-and there are plug-in cards that fit the PC card slot in most > > > I am under the impression that the definition of 'minimum crew' is somewhat > flexible. I have heard of several new aircraft being flown with 2 > people with > the justification being that the 2nd person was required in order to > fulfill some of > the mission duties (ie datalogging). This seems like its stretching > things a bit. I > would also have to have a fairly large sense of comfort with my new > airplane > before hauling a passenger with me, but I see this as a personal > decision. You > might call your FSDO with respect to this and see what their take is. > > Matt Prather > N34RD > > http://www.matronics.com/browselist/aeroelectric-list > > ________________________________________________________________________________
From: KITFOXZ(at)aol.com
Date: Nov 03, 2002
Subject: Re: Battery capacity calculations
In a message dated 11/3/2002 6:25:36 AM Eastern Standard Time, Gilles.Thesee@ac-grenoble.fr writes: > Hi, Bob and all, > > Here are some question on how to size the battery capacity on a Rotax > powered aircraft. > It seems our kit manufacturer successfully installs 9 ah RG batteries in > his > two seaters. > The heavier and ELECTRICALLY DEPENDANT four seaters are fitted with 17 Ah > batteries. > > My intenetion was to split this capacity into two 9 Ah batteries, to obtain > redundancy. > However, there have been hangar tales around about this 9 Ah capacity > 'being > insufficient for more than three attempts' in case of engine starting > difficulties. > > > My questions : > > To sort these stories out, as there are very few four seaters flying at the > moment, I'm wondering if the following calculations could make sense. > > Granted we have at least one main battery with 4 ah capacity left, each > attemp consisting of a 10 second actuation of the starter motor. > Considering during each attempt the starter draws the max allowable current > through the starter contactor, that is 1 second at 300 amps, then 9 seconds > at 75 amps (according to the starter contactor data in the rotax > installation manual) > Taking into account the current drawn by the battery contactor and the two > fuel pumps, i.e. 3.7 amps. > > Is it legitimate to try to estimate the number of 10 second attemps in the > following manner ? > > According to the above data, each attemps draws around 1015 amp.seconds. > Since the battery remaining capacity is considered 144000 amp.seconds, this > allows us to make largely more than 3 attempts (maybe more than 10 ?) > before > running the battery flat. > > Of course WHO would make several 10 second starting attempts without trying > to sort the engine problem out ? > > Thus running the starter from a 9 Ah main battery should not pose any > problems in case of starting difficulties. > > Please tell me where I'm wrong. > > Thanks, > > Gilles > > Gilles, I don't like the idea of counting every calorie for engine start or in my diet for that matter. Your calculations will be plagued with temperature variations and engine prime status, choke history, etc. I think you need to have ample capacity to start an engine regardless of the conditions. We should leave the counting of gnat's asses to the NASA guys. Our airplanes should be able to leave the earth under most all conditions and a wimpy battery set up is not my idea of the way to accomplish this. For redundancy, how about wiring in two 9 AH batteries in parallel with each other, with each battery having a ground point that can be disconnected via a switch or a contactor, or even a manual knife switch etc. You could start the engine with both batteries grounded and after some run time to recover the energy used on start up, you pull the ground on one of them. The ungrounded battery is now isolated from the system and is a true standby battery. There are some hazards with this arrangement: 1. One good battery must be grounded at all times or equipment damage will occur. 2. In the event of a battery in flight failure (say the in-service battery internally shorts a cell or two) the standby battery must be grounded to be put into service and will suffer the load of the bad battery until the bad battery's ground is opened. A "make" before "break" 2 pole switch is a possibility, but it would have to work in either direction. I would prefer a pair of manual knife switches for best reliability. Hey, how about some sort of mechanical latching mechanism that will not allow both switches to be open at the same time? A home brewed "rocker" knife switch pair assembly of some sort that will allow both to close, but only one at a time to open? Hmmmmm. John P. Marzluf Columbus, Ohio Outback, (out back in the garage) ________________________________________________________________________________
From: "C J Heitman" <cjh(at)execpc.com>
Subject: Re: G-force battery deactivation
Date: Nov 03, 2002
Pegasus Auto Racing Supplies sells an inertia activated fuel pump cutoff switch (or master battery contactor cutoff switch). Part No. 1108 $64.95 with harness & mounting hardware. It's on page 35 of their catalog. Here is a link: http://www.pegasusautoracing.com/ Catalog page: (you might have to splice the link if it wrapped to a 2nd line) http://www.catalogs.google.com/catalogs?dq=&hl=en&lr=&ie=UTF-8&issue=6814&ca tpage=35 I like the idea of a bypass as suggested below although it does add complication. Chris Heitman (my wife and I own Pegasus once again) Dousman WI RV-9A N94ME (reserved) Attaching wings today! http://my.execpc.com/~cjh/rv9a.html -----Original Message----- > > > Rather than hope for severance of a wire, why not > > build in a G-activated (normally closed) switch / > > 'fuse' in the master control circuit, a device with > > the characteristics of an ELT-actuator switch, so that > > when the turf arrives MUCH too fast, that solenoid is > > chopped??? OK - and a bypass switch to bring it back > > if the 'fuse' breaks in flight for some reason. Too > > complex? Unnecessary? > > > > A thought experiment...... anyone? > > > > Glenn Rainey > > Long-EZ > > Scotland --- Checked by AVG anti-virus system (http://www.grisoft.com). ________________________________________________________________________________
From: "C J Heitman" <cjh(at)execpc.com>
Subject: Oil Temp probe?
Date: Nov 03, 2002
Andy, I believe it is just a thermistor and is not polarity sensitive. I randomly picked one to ground and it works as it should. Chris Heitman Dousman WI RV-9A N94ME (reserved) http://my.execpc.com/~cjh/rv9a.html -----Original Message----- How do you wire up an Oil Temp probe on a Lycoming? It has 2 white unmarked wires comming out of the probe. My EIS manual says that I should have one as a sensor and 1 as ground, but I imagine that the probe is nicely grounded as it's a large brass part screwed into the crankcase. So how can I tell which wire is the sense vs ground? it reads about 12K across the 2 leads. --- Checked by AVG anti-virus system (http://www.grisoft.com). ________________________________________________________________________________
From: "gilles.thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: Battery capacity calculations
Date: Nov 03, 2002
> Gilles, > > I don't like the idea of counting every calorie for engine start or in my > diet for that matter. Your calculations will be plagued with temperature > variations and engine prime status, choke history, etc. I think you need to > have ample capacity to start an engine regardless of the conditions. There we are : how does one actually determine what 'ample capacity' is ? Apart from letting other fellows do the trial and error business... Very few people in this country know the principles promoted by bob Nuckolls, so without any comparison we are on our own. We are sure two 1 Ah batteries isn't enough. Two 35 Ah batteries is overkill for the Rotax. My purpose was to sort out those hangar tales, and achieve a rough estimate. Of course, my intention wasn't to count starter time by the second, but just make sure 9 Ah IS ample capacity for normal operation. > > For redundancy, how about wiring in two 9 AH batteries in parallel with each > other, with each battery having a ground point that can be disconnected via a > switch or a contactor, or even a manual knife switch etc. You could start > the engine with both batteries grounded and after some run time to recover > the energy used on start up, you pull the ground on one of them. The > ungrounded battery is now isolated from the system and is a true standby > battery. > We've considered adapting one of Bobs Rotax diagrams with two batteries. Old stories die hard, so any proposal I make among the homebuilders around me MUST be thoroughly documented before they accept to examine it. I must have solid answers to all those 'what if' questions. My buddy homebuilder is an engineer, so when it comes to determine what option is best regarding our wiring, hard numbers is something he does understand. A good news, though, he's just downloaded mosst of the info on Bob's website ;-) Cheers, Gilles ________________________________________________________________________________
Date: Nov 03, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: RE: Oil Temp probe?
> >Andy, > >I believe it is just a thermistor and is not polarity sensitive. I randomly >picked one to ground and it works as it should. > >Chris Heitman >Dousman WI >RV-9A N94ME (reserved) >http://my.execpc.com/~cjh/rv9a.html I agree. Bob . . . >-----Original Message----- >How do you wire up an Oil Temp probe on a Lycoming? It has 2 white unmarked >wires comming out of the probe. My EIS manual says that I should have one as >a sensor and 1 as ground, but I imagine that the probe is nicely grounded as >it's a large brass part screwed into the crankcase. > >So how can I tell which wire is the sense vs ground? it reads about 12K >across the 2 leads. ________________________________________________________________________________
Date: Nov 03, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: TC Amps?
> >Maybe it wasn't necessary, but I bought a nice meter from Sears. It's >good to 20 amps and has many other nice features for $40. > >The TC shows 1.04 amps at power-on and stablizes at .26 amps after it >spins up. Are these numbers believable? Very much so. Thanks for the feedback. There's no substitute for measured data. >So, going by the table in >http://www.aeroelectric.com/articles/wiresize.pdf , I can use 22AWG wire >for the turn coordinator. > >Are there a discrepencies between Bob's wire table and the one in Van's >construction manual, chapter 5? Van's table uses heavier wire. Or am I >reading it wrong? Haven't seen Van's data. Given that 22AWG is good for about 10A for 40C rise in clear air and 5A for 40C rise inside wire bundles, .26A will produce a temperature rise on the order of 2C in a wire bundle . . . irrespective of anyone's wire tables or recommendations, these too are measured data upon which rational decisions can be made. Bob. . . ________________________________________________________________________________
Date: Nov 03, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: CD4093 ICs
>Mr. Nuckolls, > >Does the diagram you posted for the gear warning tone generator contain >three separate CD4093 ICs or just one IC shown three different places on the >diagram for simplicity? > >Thanks for the help. The CD4093 is a quad 2-input nand gate with Schmidt trigger inputs. One may show each section as a separate entity for the purposes of crafting a lucid schematic but in fact, all four sections are contained within the single device. See: http://www.fairchildsemi.com/ds/CD/CD4093BC.pdf Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
From: George Braly <gwbraly(at)gami.com>
Subject: Measuring temperatures during fly-off
Date: Nov 03, 2002
I might suggest he simply install some of the little tattle tale temperature "dots" on all of that equipment. Run it on the ground. Check the temps. If OK, go fly - - briefly - - check the temps. Then fly longer, higher, slower, etc, stopping to check the tattle tale devices, each time. Regards, George -----Original Message----- From: Cy Galley [mailto:cgalley(at)qcbc.org] Subject: Re: AeroElectric-List: Measuring temperatures during fly-off From what I'm been told, the minimum crew is the pilot, period. The approved use of a second person is a myth. If the FAA approved the 2nd person, It would then require this after the test period. You would never be able to fly solo. Cy Galley Editor, EAA Safety Programs cgalley(at)qcbc.org or experimenter(at)eaa.org ----- Original Message ----- From: "Matt Prather" <mprather(at)spro.net> Subject: Re: AeroElectric-List: Measuring temperatures during fly-off > > > James Foerster wrote: > > > > >I'm building an experimental Jabiru J400, and plan to measure many > > > >Questions: > >1. Since only the pilot can be in the plane during the fly-off, should this > >be done with data loggers? This can either feed a portable computer > >directly-and there are plug-in cards that fit the PC card slot in most > > > I am under the impression that the definition of 'minimum crew' is somewhat > flexible. I have heard of several new aircraft being flown with 2 > people with > the justification being that the 2nd person was required in order to > fulfill some of > the mission duties (ie datalogging). This seems like its stretching > things a bit. I > would also have to have a fairly large sense of comfort with my new > airplane > before hauling a passenger with me, but I see this as a personal > decision. You > might call your FSDO with respect to this and see what their take is. > > Matt Prather > N34RD > > http://www.matronics.com/browselist/aeroelectric-list > > http://www.matronics.com/browselist/aeroelectric-list ________________________________________________________________________________
Date: Nov 03, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: re: Electric Heat in RV-8
> Hi >Im building an RV-8 and there is a problem getting heat to the rear >cockpit so im installing an electric heater which draws 25 amps. I would >like to wire the heater through the landing/taxi switches so that the >heater cannot be on when the lights are turned on to avoid over loading >the alternator and possibly blowing the current limiter at night close to >the ground. Do you have any suggestions as to what switch I should use or >is the idea not feasable. thanks for your time, I have sure enjoyed your book. Thank you for the kind words! The idea is feasible but not necessary. First, unlike generators, alternators are inherently current limited in their ability to put be loaded severely beyond rated capacity. When an alternator becomes overloaded, the bus voltage simply sags down to the point were the battery makes up the difference. Sooo . . . an alternator is not capable of blowing it's own properly sized b-lead protection. Should the condition you're concerned about come to pass, your low-voltage warning light should begin flashing to let you know that some loads need to be shed. I will invite you to join us on the AeroElectric List to continue this and similar discussions. It's useful to share the information with as many folks as possible. You can join at . . . http://www.matronics.com/subscribe/ Thanks! Bob . . . |---------------------------------------------------| | A lie can travel half way around the world while | | the truth is till putting on its shoes . . . | | -Mark Twain- | |---------------------------------------------------| ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)BowenAero.com>
Subject: Re: LED Dimmer Switch
Date: Nov 03, 2002
Sounds like a nice set-up. Are the LEDs bare, or in a fixture? Where can I find out more info on them? You used Bob's medium-duty dimmer? How did you mount the gooseneck light? Any pictures? Thanks, - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On > Behalf Of John Slade > Sent: Sunday, November 03, 2002 12:35 AM > To: aeroelectric-list(at)matronics.com > Subject: RE: AeroElectric-List: Re: LED Dimmer Switch > > > --> > > Bob, > If you don't mind a plug for you're products.... > I followed all the discussion about dimming LEDs thinking how > nice it would be to make one of these puppies to dim the two > 3000 MCD red LED's I'm using for panel lights. Today I wired > up the gooseneck map light I got from B&C and was delighted > to find that the dimmer which comes with it has five seperate > dimmable feeds and, as a bonus, it dims my LEDs perfectly. It > reduces the voltage, not the current - right? > > My only negative is that the dimming function (for all the > lights) doesn't quite go far enough toward zero. I don't > suppose there's an easy way to increase the range is there? > Regards, and thanks for a neat product. John Slade > ________________________________________________________________________________
From: KITFOXZ(at)aol.com
Date: Nov 03, 2002
Subject: Re: Battery capacity calculations
In a message dated 11/3/2002 10:14:29 AM Eastern Standard Time, Gilles.Thesee@ac-grenoble.fr writes: > We are sure two 1 Ah batteries isn't enough. Two 35 Ah batteries is overkill > for the Rotax. > My purpose was to sort out those hangar tales, and achieve a rough > estimate. > Of course, my intention wasn't to count starter time by the second, but > just > make sure 9 Ah IS ample capacity for normal operation. > > Gilles, Suppose we decide on how many seconds (minutes) is a desired cranking time for most situations and choose a battery capacity that is large enough to provide it. All of the calculations on your fingers, toes and abacus won't give you the true story like a field test can. Temperature is everything when it comes to calculating battery capacity. A field test would be needed to remove most variables. At some standard temperature (say 40 degrees) you crank your Rotax in ten second bursts (ignition and fuel off) until the battery is low enough to not crank it briskly enough to be viable. Decide how many ten second bursts are practical for your needs and figure what capacity was expended in those cranking bursts. If you can get 20 burst out of an 18 ah battery and 8 out of a 9 ah battery and you feel 5 cranks is plenty, go for the 9 ah. Everyone has had this experience: You start your car every day and it may crank for just 1 to 3 seconds before it starts up. Your 6-year-old, failing battery is plenty for this. Then cooler weather arrives and the engine needs a couple more seconds of cranking to start. Your 6-year-old soft battery can't do it at the current temperature that morning. You go back out and fire it right up at noon the same day. I guess my gut feeling is that I would want at least 5 ten-second bursts of available power with a 50% reserve to cover low temperature conditions. John P. Marzluf Columbus, Ohio Outback, (out back in the garage) ________________________________________________________________________________
Date: Nov 03, 2002
From: Mark Phillips <ripsteel(at)edge.net>
Subject: Re: Measuring temperatures during fly-off
James Foerster wrote: > I'm building an experimental Jabiru J400, and plan to measure many > temperatures during the fly-off. On a somewhat related note: Would an appropriate temp probe located at the center of the cowling outlet, perhaps above and between the exhaust pipes (and possibly shielded from them) be useful for early detection of an engine fire? Or does such an event typically mainfest itself in obvious ways that would make this unnecessary? I was considering using one of the aux channels on the EIS for something like this, with the alarm limit set somewhere in the 1000-1200 degree range (or at a temp maybe 100 degrees above what would be seen under worst-case normal conditions, such as extended taxiing), but had not heard of such monitoring before. Any potential here? Just Curious at The PossumWorks Mark ________________________________________________________________________________
Date: Nov 03, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Battery capacity calculations
><Gilles.Thesee@ac-grenoble.fr> > >Hi, Bob and all, > >Here are some question on how to size the battery capacity on a Rotax >powered aircraft. >It seems our kit manufacturer successfully installs 9 ah RG batteries in his >two seaters. >The heavier and ELECTRICALLY DEPENDANT four seaters are fitted with 17 Ah >batteries. > >My intenetion was to split this capacity into two 9 Ah batteries, to obtain >redundancy. >However, there have been hangar tales around about this 9 Ah capacity 'being >insufficient for more than three attempts' in case of engine starting >difficulties. Sounds to me like the 9 Ah product is less than it could be. We did some cranking tests of a 10 Ah battery on a high-compression IO-320 using a Hawker 10 Ah battery several years ago. The battery gave up the ghost toward the end of the FIFTH, 10-second cranking interval. >My questions : > >To sort these stories out, as there are very few four seaters flying at the >moment, I'm wondering if the following calculations could make sense. >Granted we have at least one main battery with 4 ah capacity left, each >attemp consisting of a 10 second actuation of the starter motor. >Considering during each attempt the starter draws the max allowable current >through the starter contactor, that is 1 second at 300 amps, then 9 seconds >at 75 amps (according to the starter contactor data in the rotax >installation manual) >Taking into account the current drawn by the battery contactor and the two >fuel pumps, i.e. 3.7 amps. > >Is it legitimate to try to estimate the number of 10 second attemps in the >following manner ? > >According to the above data, each attemps draws around 1015 amp.seconds. >Since the battery remaining capacity is considered 144000 amp.seconds, this >allows us to make largely more than 3 attempts (maybe more than 10 ?) before >running the battery flat. > >Of course WHO would make several 10 second starting attempts without trying >to sort the engine problem out ? > >Thus running the starter from a 9 Ah main battery should not pose any >problems in case of starting difficulties. > > Please tell me where I'm wrong. I'm puzzled by the focus on being able to conduct multiple cranking cycles. What condition do you anticipate wherein such battery performance will be needed? I presume that since this is not a certified airplane, your attention to details like engine tune up, monitoring the condition of fuel delivery components, doing preventative maintenance on high stress components in the system will combine to give you an engine that starts very readily with a minimum of SHORT attempts. Further, should you find that an engine that used to start in a few blades has become increasingly difficult to start, I would suppose the cause for degraded performance will be investigated and fixed. The paper analysis you propose falls apart at very high loading values on any battery. It's a well known fact that as loading increases, apparent capacity of the battery is reduced due to increased losses INTERNAL to the battery. This is not a linear function but a squared function. Internal heating rate is proportional to watts of power lost which is equal to the SQUARE of current times the internal resistance. Therefore, our nice little calculation for deducing battery size needed to carry an e-bus load of 2-4 amps becomes highly suspect when we're expecting sustained performance at 60-200A. There's a BIG difference in brands and styles of battery that can deliver good performance at 10x the one-hour current rating of the battery. Right now, I'm aware of only one brand of battery in the 9-10 Ah class with internal guts sufficiently robust to produce a series of consecutive cranking attempts. That battery comes from Hawker. Two such batteries are certain to provide the level of robustness you seem to want . . . but I am also suspicious of a design or a maintenance and operating philosophy that suggests such performance may even be necessary. Bob . . . ________________________________________________________________________________
Date: Nov 03, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Simple flap servo system
>Hi Bob, > >Do you know how the flap controls work in a Cessna 152? I'm talking about >the flap control handle that you put at 10 degrees and the flaps mirror >that setting. I'm not interested in having preset positions. In the 152, >when you put the control handle on 13 degrees, for example, the flaps >mirrored that setting. Any help you could give on this subject would be >appreciated as I would like to use the same control on the RV-7A I'm building. The flaps control system used on these Cessnas is an excellent example of a closed loop servo system. I'll see if I can get some pictures of how the parts look and work together to publish but here's a rough cut at explaining it in words. Moving the flap control handle only operates a cam that is positioned to actuate one of two "micro- switches" . . . one switch causes the motor to extend flaps, the other retract. The switches are mounted on a plate that is hinged on the same shaft as the cam. When you move the flap handle toward extend, the cam depresses the extend switch and flaps begin to move. A push-pull control wire running inside a tightly spiral wound jacket connects the switch plate to the flap mechanism in the wing. This method of getting motion transported from one place to another has been around almost since the beginning of automobiles and probably before that in other venues. My 1941 Pontiac had a knob on the panel for manually operating the choke on the carburetor as a cold-weather starting assist. These are often referred to as Bowden controls. As the flaps move in the commanded direction, the switch plate is linked to the flaps by means of the Bowden control such that the switch presently closed will eventually fall into a notch on the cam and the motor will stop. It's a rather elegant system that's easy to build, calibrate and maintain. Get the service and parts catalogs for a 152 or 172 and study the components and the service manual instructions for repair and adjustment. > If this type of circuit is covered in your book, let me know. I'm > planning on purchasing a copy as I get closer to the wiring stage of the > project. I've had a lot of calls over the years where a builder says, "I've been working on this project for years. All the tin-bending is done, the paint is on, the engine is installed, the upholstery will go in next week. I'm ready to wire 'er up. Send me your book." If you anticipate needing the book at all, buy it now. You need to be thinking about the electrical system LONG before the time comes to string first wires. When you get the book, read chapter 17 first. Further, I will invite you to join us on the AeroElectric List to continue this and similar discussions. It's useful to share the information with as many folks as possible. You can join at . . . http://www.matronics.com/subscribe/ Thanks! Bob . . . |---------------------------------------------------| | A lie can travel half way around the world while | | the truth is till putting on its shoes . . . | | -Mark Twain- | |---------------------------------------------------| ________________________________________________________________________________
Date: Nov 03, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Battery capacity calculations
> > >Gilles, > >I don't like the idea of counting every calorie for engine start or in my >diet for that matter. Your calculations will be plagued with temperature >variations and engine prime status, choke history, etc. I think you need to >have ample capacity to start an engine regardless of the conditions. We >should leave the counting of gnat's asses to the NASA guys. Our airplanes >should be able to leave the earth under most all conditions and a wimpy >battery set up is not my idea of the way to accomplish this. Agreed . . . except it IS possible to acquire relatively small batteries with very stout hearts . . . 9-10 Ah need not imply any degree of wimpiness . . . >For redundancy, how about wiring in two 9 AH batteries in parallel with each >other, with each battery having a ground point that can be disconnected via a >switch or a contactor, or even a manual knife switch etc. You could start >the engine with both batteries grounded and after some run time to recover >the energy used on start up, you pull the ground on one of them. The >ungrounded battery is now isolated from the system and is a true standby >battery. > >There are some hazards with this arrangement: > >1. One good battery must be grounded at all times or equipment damage will >occur. > >2. In the event of a battery in flight failure (say the in-service battery >internally shorts a cell or two) the standby battery must be grounded to be >put into service and will suffer the load of the bad battery until the bad >battery's ground is opened. RG batteries, (ESPECIALLY RG batteries maintained as if we really depend on them) don't fail. In fact, the vast majority (if not all) of incidences where batteries were not available when needed can be traced to simple wear-out. It is disingenuous to run a battery for 3-4 years, discharge it flat a couple of times by leaving the master switch on, jump-start or hand-prop the airplane a few times and then call it a "battery failure" when there's not enough snort in a battery to satisfy a perfectly predictable operating requirement. >A "make" before "break" 2 pole switch is a possibility, but it would have to >work in either direction. I would prefer a pair of manual knife switches for >best reliability. > >Hey, how about some sort of mechanical latching mechanism that will not allow >both switches to be open at the same time? A home brewed "rocker" knife >switch pair assembly of some sort that will allow both to close, but only one >at a time to open? John, The dual battery philosophy and practical means for implementing it has been discussed in detail in downloads from www.aeroelectric.com, our publication The AeroElectric Connection and in multitudinous threads on this list-server. You can download appendix Z to the book from the website at: http://www.aeroelectric.com/articles/Rev10/z10.pdf . . . you may also find the chapter on electrical system reliability useful which you can find at: http://www.aeroelectric.com/articles/Rev9/ch17-9.pdf I'd like to welcome you to the AeroElectric-List and invite you to join in the discussion of options for building what are inarguably the finest airplanes to have ever flown! Bob . . . ________________________________________________________________________________
Date: Nov 03, 2002
From: Mark Phillips <ripsteel(at)edge.net>
Subject: Re: G-force battery deactivation
C J Heitman wrote: > Pegasus Auto Racing Supplies sells an inertia activated fuel pump cutoff > switch (or master battery contactor cutoff switch). Part No. 1108 $64.95 > with harness & mounting hardware. It's on page 35 of their catalog. Here is > a link: > > http://www.pegasusautoracing.com/ I whole-hearted agree with the excellent Mr. Nuckolls regarding minimizing failure points and proper emergency landing procedures i.e. master "off" when appropriate- I am, however, concerned about the prospect of finding Bambi or related critters in my landing zone at night, or even a nasty gust of unexpected air on arrival/departure which could lead to undesired g-force- Shoot, finding Bugs' front door with my nosewheel on a dirt strip could prove unpleasant, and totally unexpected- "Master Switch OFF" would probably enter my mind only after the dust had settled... Reminds me of tales of pilots instantly reaching for the "gear down" lever as soon as the plane grinds to a halt! Too paranoid, or just too many options? From The PossumWorks Mark ________________________________________________________________________________
From: "gilles.thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: Battery capacity calculations
Date: Nov 03, 2002
Bob, Thanks once more for your reply. Your advice is invaluable in making our collective decisions. > >However, there have been hangar tales around about this 9 Ah capacity 'being > >insufficient for more than three attempts' in case of engine starting > >difficulties. > > Sounds to me like the 9 Ah product is less than it could > be. We did some cranking tests of a 10 Ah battery on a > high-compression IO-320 using a Hawker 10 Ah battery several > years ago. The battery gave up the ghost toward the end > of the FIFTH, 10-second cranking interval. > Ah, this is he kind of data I needed. The batteries we have considered happen to be made by Hawker. > > I'm puzzled by the focus on being able to conduct multiple > cranking cycles. What condition do you anticipate wherein > such battery performance will be needed? I presume that > since this is not a certified airplane, your attention to > details like engine tune up, monitoring the condition of > fuel delivery components, doing preventative maintenance > on high stress components in the system will combine to > give you an engine that starts very readily with a minimum > of SHORT attempts. Further, should you find that an engine that > used to start in a few blades has become increasingly > difficult to start, I would suppose the cause for degraded > performance will be investigated and fixed. > You're perfectly right and I was not anticipating ANY starting difficulties, since Rotax engines I know of invariably start up within the first second or so. But as you may have understood, we in France have often to answer 'yes but what if' questions and address many hangar tales issues when it comes to things electrical in sport planes. So the options I propose do have to be heavily supported by hard data and/or calculations. And by advices from helpful gurus across the pond ;-) > > Right now, I'm aware of only one brand of battery > in the 9-10 Ah class with internal guts sufficiently > robust to produce a series of consecutive cranking > attempts. That battery comes from Hawker. Two > such batteries are certain to provide the level > of robustness you seem to want . . . but I am > also suspicious of a design or a maintenance and > operating philosophy that suggests such performance > may even be necessary. > No, no, our engine WILL start at the first attempt or will be investigated. But not everyone this side of the Atlantic is impervious to story tellers ;-) To sum it up, your messages conforts me in the opinion the best compromise for our electrically dependant engine is two 9 Ah Hawker batteries with a battery management module or something. Thanks a lot, Gilles ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)qcbc.org>
Subject: Re: re: Electric Heat in RV-8
Date: Nov 03, 2002
The amount of heat you will get from a 25 amp heater is not very much. About 300 watts. ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: AeroElectric-List: re: Electric Heat in RV-8 > > > > Hi > >Im building an RV-8 and there is a problem getting heat to the rear > >cockpit so im installing an electric heater which draws 25 amps. I would > >like to wire the heater through the landing/taxi switches so that the > >heater cannot be on when the lights are turned on to avoid over loading > >the alternator and possibly blowing the current limiter at night close to > >the ground. Do you have any suggestions as to what switch I should use or > >is the idea not feasable. thanks for your time, I have sure enjoyed your book. > > Thank you for the kind words! > > The idea is feasible but not necessary. First, > unlike generators, alternators are inherently > current limited in their ability to put be loaded > severely beyond rated capacity. When an > alternator becomes overloaded, the bus voltage > simply sags down to the point were the battery > makes up the difference. Sooo . . . an alternator > is not capable of blowing it's own properly sized > b-lead protection. > > Should the condition you're concerned about come > to pass, your low-voltage warning light should begin > flashing to let you know that some loads need to > be shed. > > I will invite you to join us on the AeroElectric List > to continue this and similar discussions. It's useful to > share the information with as many folks as possible. > You can join at . . . > > http://www.matronics.com/subscribe/ > > Thanks! > > Bob . . . > > |---------------------------------------------------| > | A lie can travel half way around the world while | > | the truth is till putting on its shoes . . . | > | -Mark Twain- | > |---------------------------------------------------| > > http://www.matronics.com/browselist/aeroelectric-list > > ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Signal splitting
Date: Nov 03, 2002
Bob, I have a Comant CI182 VOR/Glideslope antenna that I am installing in the top of my VS of my RV6A. In the instrument panel is a SL30 NAV/COM radio which has VOR and GS functions...so-far, so-good...one NAV radio - one NAV antenna. I would also like to incorporate a NARCO NAV-122D/GPS into this installation. The NARCO requires that the signal be split to two antenna leads. Not an issue as I can get a COMANT CI507 diplexer (or similar parts of at least two other brands) to split the signal for this. The part that I can't seem to pull together is how to share the antenna between the SL-30 and the diplexer. Every splitter that I can find breaks out the signal. Do I need to get something like a CI1125 which splits the signal into two NAV's and two GS's and use the CI507 backwards to put a pair of them back together for my SL30? Initially, I thought that a coax T fitting should do the sharing part - but I want to make sure that it really could be that simple. Your thoughts...please, Ralph Capen ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: Simple flap servo system, Etc.
Date: Nov 03, 2002
I wrote an article on the MAC8A servo, wherein I ripped out most of it and turned it into a true servo trim. This can be operated by a little wheel ( ala Cessna) instead of two push buttons. This uses the MC33030 DC Servomotor Controller Drive, see: http://www.onsemi.com/pub/Collateral/MC33030-D.PDF email me if you want to see the article on this subject....and hey!...I'm selling modification kits too. I also make a couple suggestions regarding how to beef up the MAC8A. (and I'm working on a neat "Cessna-type" trim wheel too. On another topic: What "g" force impact level and in what axes would one want to have a "cutoff switch"? Regards, Eric M. Jones ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Re: Simple flap servo system, Etc.
Date: Nov 03, 2002
> On another topic: What "g" force impact level and in what > axes would one want to have a "cutoff switch"? For what? Alex Peterson Maple Grove, MN RV6-A N66AP 222 hours ________________________________________________________________________________
Date: Nov 03, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Battery capacity calculations
> >You're perfectly right and I was not anticipating ANY starting difficulties, >since Rotax engines I know of invariably start up within the first second or >so. >But as you may have understood, we in France have often to answer 'yes but >what if' questions and address many hangar tales issues when it comes to >things electrical in sport planes. >So the options I propose do have to be heavily supported by hard data and/or >calculations. >And by advices from helpful gurus across the pond ;-) Yeah, but when the questions about "what if" get down to the same order of probability as the wings falling off or shedding a prop, > > > > Right now, I'm aware of only one brand of battery > > in the 9-10 Ah class with internal guts sufficiently > > robust to produce a series of consecutive cranking > > attempts. That battery comes from Hawker. Two > > such batteries are certain to provide the level > > of robustness you seem to want . . . but I am > > also suspicious of a design or a maintenance and > > operating philosophy that suggests such performance > > may even be necessary. > > > >No, no, our engine WILL start at the first attempt or will be investigated. >But not everyone this side of the Atlantic is impervious to story tellers >;-) Do such individuals drive design decisions and operating philosophy? >To sum it up, your messages conforts me in the opinion the best compromise >for our electrically dependant engine is two 9 Ah Hawker batteries with >a battery management module or something. Don't even need a battery management module as long as you have SOME form of active notification of alternator failure. There is PLENTY of time to react to this situation even if you don't have automatic battery disconnect designed into your system. Bob . . . ________________________________________________________________________________
Date: Nov 03, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: G-force battery deactivation
> >C J Heitman wrote: > > > Pegasus Auto Racing Supplies sells an inertia activated fuel pump cutoff > > switch (or master battery contactor cutoff switch). Part No. 1108 $64.95 > > with harness & mounting hardware. It's on page 35 of their catalog. Here is > > a link: > > > > http://www.pegasusautoracing.com/ > >I whole-hearted agree with the excellent Mr. Nuckolls regarding minimizing >failure points and proper emergency landing procedures i.e. master "off" when >appropriate- I am, however, concerned about the prospect of finding Bambi or >related critters in my landing zone at night, or even a nasty gust of >unexpected >air on arrival/departure which could lead to undesired g-force- Shoot, >finding >Bugs' front door with my nosewheel on a dirt strip could prove unpleasant, and >totally unexpected- "Master Switch OFF" would probably enter my mind only >after >the dust had settled... Reminds me of tales of pilots instantly >reaching for >the "gear down" lever as soon as the plane grinds to a halt! Too paranoid, or >just too many options? When you look at the sum total of accidents, how many involve the scenarios you describe? And of those, how many experienced post crash fires? We can theorize at great lengths concerning all kinds of scenarios and how to improve our chances of surviving them . . . I'll suggest prudent design and operating philosophy concentrates on dealing well with the majority of causes gleaned from a study of accident histories. Government gets what it wants from us by instilling a fear of living; religion gets what it wants by making us afraid of dying. Ol' hangar tales perpetuated without perspective and reasoning makes us fear both. Bob . . . ________________________________________________________________________________
Date: Nov 03, 2002
From: Ira Rampil <rampil(at)anesthes.sunysb.edu>
Subject: Re: AeroElectric-List Digest: 51 Msgs - 10/23/02
> > > > Anyone know why the Odyssey Battery(#680) has a metal case. Doesn't seem > to > > be removable. Could it be used as a battery box? Thanks. > > > > Byron > > > Its not too hard to remove, its held on by 2-3 globs of silastic about 1/2 way down the long sides. Use a letter opener or some such long sharp device. There are 4 drilled holes in the bottom for mounting, but I think the A/C bending moments on a bottom fixed battery for a sharp decel would have your batteries preceding you out of the A/C. Still, I bought the shells and their small additional weight for "environmental" protection in the engine bay. Ira N224XS wiring ________________________________________________________________________________
Date: Nov 03, 2002
From: David Lundquist <lundquist(at)ieee.org>
Subject: Transponder Recommendations
Not sure if this falls under the list's subject matter but here goes... I've got a C150 with a older and getting progressively flakier RT359A transponder. I've kind of made up my mind to replace it rather than throw more money at keeping it alive a little longer. The Garmin GTX320A looks like the clear favorite to me. Fully solid state, and reasonably priced. It look like everything else out there is still tube based but really not any cheaper. Everybody seems to advertise the 320 for $1249. Anybody gotten any better prices? I'm an EE, Ham Radio, General Radio Telepone license type guy and have a cooperative A&P who will work with me. We're not completely sure an A&P can sign off the install although it looks that way. Still would need to follow that up with a certification by a radio shop before using it, but I don't believe the install needs to be certified. Can anybody answer this? Regards, Dave Lundquist lundquist(at)ieee.org ________________________________________________________________________________
From: N823ms(at)aol.com
Date: Nov 03, 2002
Subject: Re: Transponder Recommendations
Dave: Check out Navasota avionics @ 941-358-1404, ask for Jeff Smith. Regards, Ed ________________________________________________________________________________
From: "John Slade" <sladerj(at)bellsouth.net>
Subject: Re: LED Dimmer Switch
Date: Nov 04, 2002
Hi Larry I didnt realize this message was for me. > Are the LEDs bare, or in a fixture? I made an annunciator panel where the LEDs are mounted in a cut down breadboard. I'm still experimenting on where to put the panel light LEDs. They don't light the panel very well from an oblique angle, but they put out a spotlight that'll light up the seat back from the panel. I'm considering moving them to the seatback so they'll shine over my shoulder and light the panel from there. Two or three of these babies are enough to illuminate the entire panel. > Where can I find out more info on them? Radio Shack 3000 MCD LEDs. I added a 470ohm resitor in series. > You used Bob's medium-duty dimmer? The one that comes with his goose neck light. I'm not sure if its the same one he sells seperately. > How did you mount the gooseneck light? Next to the passenger headrest in the verticle part of the seatback (Cozy IV) > Any pictures? They'll be on my web site ( http://kgarden.com/cozy ) soon. Regards, John ________________________________________________________________________________
From: "James E. Clark" <jclark(at)conterra.com>
Subject: Alternator capacity/loading ....
Date: Nov 04, 2002
A quick question for you Bob (and the list). Hopefully since I don't have all the data before me the short version will suffice to get the question across. My partner and I have a recently completed RV6 with Van's 35A alternator. When flying, all (electrically) works fine ... no smoke escapes and all items work as expected. :-) BUT ... If after landing (or engine at idle during landing), I have on strobes (Whelen - 7A), landing light + taxi light (cannot remember if we have 55 watt or 100 watt bulbs but they are from RMD lighting kit ... let's assume 55 watts each and thus about 5+5 A = 10 amps) and nav lights (<5A ??) , the voltage DROPS from 14+ to < 12 and I (appropriately so ) get low voltage warning and a big drain on the battery. I awitch them off and battery starts getting about a 10 A or so charge and voltage goes back to 14+. QUESTION(S): 1. Does this seem to be the symptom of an undersized alternator or 1a. a weak/failing battery? 1b. a weak/failing alternator? If I rev the engine up (don't remember how high I have to go) then all is well. My suspicion is that this alternator is not producing anything near rated output at the lower RPMs. The battery is an 18 amp/hr "sealed" (Powersonic RG ... I *think*). THanks, James p.s. There is other stuff like Electroair E. I., a master contactor, KMD 150 multifunction display, SL40 radio, KT76A transponder, CD player. But I thought these not germane to the question. "If you don't make dust, you eat dust" ________________________________________________________________________________
Date: Nov 04, 2002
From: "Alfred Buess" <Alfred.Buess(at)shl.bfh.ch>
Subject: Power consumption of LVM-14
Bob, As I am completing the load analysis for my Europa, I wonder how much power the LVM-14 you sold until recently is drawing in normal operation mode. Any experiences? Alfred Buess ________________________________________________________________________________
From: "Russell Williams" <rw_flyer(at)hotmail.com>
Subject: Re: Transponder Recommendations
Date: Nov 03, 2002
I installed a GTX320A this spring in my Bellanca to replace a flakey Narco AT150 that had already been repaired about 4 times to no avail. I have been very satisfied with the Garmin and recommend it. The GTX320A is well built and solid with crisp control knob actuation. It is fairly heavy - more than the Narco it replaced. The sheet metal portion of the tray is unfortunately somewhat cheaply made of thin gauge material, and it is slightly wider (about .010 to .020 wider) than the trays used by other manufacturers. This may cause a clearance problem if you have support structure built to the width of your currently installed trays. I had to do some filing to get the Garmin tray to fit. Also the Garmin tray was built with a thick removable pot-metal backing plate that screws to the back end of the sheet-metal tray. The backing plate has the transponder alignment pins and recesses for the connectors. It is convenient to be able to remove this plate in order to easily access the connectors, but it is unfortunately kind of heavy. Another small gotcha is that the Garmin is relatively short, so it may not pick up support structure built to support the rear of "normal" length King & Narco trays. The short length of the Garmin could come in handy for restricted spaces, though. If you're willing to spend an extra 150 bucks or so Garmin offers tray adapters for the King and Narco transponders, which can save the installation hassle. Don't know if they have one for the Cessna, try calling Garmin. On net the Garmin was pretty easy to install and has proven to be a reliable unit in the fourty or so hours of flight time I've used it since installation. It is a good no-frills transponder. The Apollo transponder is also a good one, with altitude readout and smaller height, but it is more expensive and harder to get on short notice at least when I tried to find one. Russell Williams http://www.russellw.com Get a speedy connection with MSN Broadband. Join now! http://resourcecenter.msn.com/access/plans/freeactivation.asp ________________________________________________________________________________
From: "James Foerster" <jmfpublic(at)attbi.com>
Subject: Re: Measuring temperatures during fly-off
Date: Nov 03, 2002
Thanks to you all for comments and suggestions. I continue to believe that data logging is needed, even if the lone pilot can talk into a recorder, because the pilot should not be watching the gauges all the time to detect peaks, etc. The Weeder Technologies site is interesting, and the 8 channel A/D serial output board is only $69. This is nice, but requires connection to a portable computer for the whole system to operate. The BasicX board had an app note showing how to use the 32K eeprom as a data buffer for data logging. About 1700 time samples of 8 channels can be accomodated. With the 8 channel A/D, this might be a 'one chip' answer to the data logging. Bob mentioned using the AD596, rather than the AD594/5 for thermocouple conditioning. The 596 is cheaper, meant to be used in ovens where the IC is kept between 25 and 100 C. Although it is spec'ed for +/-4 degrees C, and the older AD594 is +/- 3, the temperatures of interest for us--100 to 750 C--work out much better with the 596 part, looking through the table of temperatures vs. output for both devices. Unfortunately, the AD596 is a bit harder to find, especially in small numbers. Newark has them for $17.96 in 1-9 quantity. Pioneer Standard has them for $14.70. Next step is to get some thermocouple wire, make up some units, get the developement board for the BasicX chip, and see if I can do a PC board for the AD596/7. Bob says that his favorite TC wire is covered in Kapton, but this has no better temperature limit than the Teflon PFA insulation from Omega. I wonder if it is worth getting stranded wire: the 20 gauge is available in 7x28 stranding. Jim Foerster Jim Foerster ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: Capacitance Fuel Quantity Systems
Date: Nov 04, 2002
R Swanson's question about Capacitance Fuel Measuring: Jim Weir published a 3-part article in Kitplanes a couple years ago. It's available online at: http://www.rst-engr.com/kitplanes/ Omega (the temperature people) has a great book on this and other techniques and it's available to download at (What a great time to be alive and have a fast internet connection!) http://www.omega.com/literature/transactions/Transactions_Vol_IV.pdf Regards, Eric M. Jones ________________________________________________________________________________
From: "Greg Young" <gyoung@cs-sol.com>
Subject: AK-350 pin-out
Date: Nov 04, 2002
Can anyone provide the pin-outs for an Ameri-King AK-350 encoder? I've got an SL-70 xpndr I want to install that is already wired for an ACK A-30 but the Navion has an AK-350. I'm sure I wouldn't get lucky enough that 2 mfg would use the same pin-outs, so I'll need to rewire the xpndr or build a short DB15-DB15 adapter. Can anyone help? Regards, Greg Young ________________________________________________________________________________
From: SportAV8R(at)aol.com
Date: Nov 04, 2002
Subject: Re: Transponder Recommendations
try stark avionics for a good price; check the archives, and tell him you're on the RV list (even if it's for a Cessna!) ________________________________________________________________________________
Date: Nov 04, 2002
Subject: Re: Alternator capacity/loading ....
From: Denis Walsh <deniswalsh(at)earthlink.net>
In my non professional opinion, the answer depends on the size of your alternator pulley, the size of your flywheel pulley, the tightness of same, and the idle RPM. If you are on the low side on all these (except pulley size) then what you are experiencing could be perfectly normal. BTW my Nav lights pull at least as much as the strobes and or the landing lights, so I think your load could be around 30A. Given it is a good alternator, as I guess, then I would rejoice, that now you have a bench mark of what it can do. This will allow you to easily load test it and recognize quickly when it begins to fail. Hope this helps, Denis > From: "James E. Clark" <jclark(at)conterra.com> > Reply-To: aeroelectric-list(at)matronics.com > Date: Mon, 4 Nov 2002 00:28:05 -0500 > To: > Subject: AeroElectric-List: Alternator capacity/loading .... > > > > A quick question for you Bob (and the list). Hopefully since I don't have > all the data before me the short version will suffice to get the question > across. > > My partner and I have a recently completed RV6 with Van's 35A alternator. > > When flying, all (electrically) works fine ... no smoke escapes and all > items work as expected. :-) > > BUT ... > > If after landing (or engine at idle during landing), I have on strobes > (Whelen - 7A), landing light + taxi light (cannot remember if we have 55 > watt or 100 watt bulbs but they are from RMD lighting kit ... let's assume > 55 watts each and thus about 5+5 A = 10 amps) and nav lights (<5A ??) , the > voltage DROPS from 14+ to < 12 and I (appropriately so ) get low voltage > warning and a big drain on the battery. I awitch them off and battery starts > getting about a 10 A or so charge and voltage goes back to 14+. > > QUESTION(S): > > 1. Does this seem to be the symptom of an undersized alternator or > 1a. a weak/failing battery? > 1b. a weak/failing alternator? > > If I rev the engine up (don't remember how high I have to go) then all is > well. > > My suspicion is that this alternator is not producing anything near rated > output at the lower RPMs. > > The battery is an 18 amp/hr "sealed" (Powersonic RG ... I *think*). > > > THanks, > > James > > p.s. There is other stuff like Electroair E. I., a master contactor, KMD 150 > multifunction display, SL40 radio, KT76A transponder, CD player. But I > thought these not germane to the question. > > > "If you don't make dust, you eat dust" > > > > > > ________________________________________________________________________________
From: "Gary Casey" <glcasey(at)adelphia.net>
Subject: Flap control like Cessna
Date: Nov 04, 2002
<the flap control handle that you put at 10 degrees and the flaps mirror >that setting. I'm not interested in having preset positions. In the 152, >when you put the control handle on 13 degrees, for example, the flaps >mirrored that setting. Any help you could give on this subject would be >appreciated as I would like to use the same control on the RV-7A I'm building. Bob replied: The flaps control system used on these Cessnas is an excellent example of a closed loop servo system. I'll see if I can get some pictures of how the parts look and work together to publish but here's a rough cut at explaining it in words. It's a rather elegant system that's easy to build, calibrate and maintain. Get the service and parts catalogs for a 152 or 172 and study the components and the service manual instructions for repair and adjustment.>> After years of flying Cessnas I decided to design the same system into my Lancair ES. The change I made is that to keep the wiring complexity in one place I put the micro-switches at the flap mechanism instead of under the panel as in a Cessna. I can send a picture of the cam & switch assembly if someone wants. There will be a rotary knob on the panel with a flap-shaped handle horizontal for up and about 90 degrees from that for down. The cable will then go from there to the flap mechanism under the back seat, keeping the behind-the-panel space as free as possible. The only disadvantage of this arrangement is that it is not possible to put a flap position indicator in the dash. However, in years of flying these planes I don't remember ever looking at the flap position indicator - on the ground before takeoff I look at the flaps. In the air I can feel whether the flaps are working or not and there is no reason to look. I will put flap position marks on the flaps themselves. In any event you can put the switches behind the panel, but it requires about 5 wires to go to the flap motor area instead of 1. Gary Casey ________________________________________________________________________________
Date: Nov 04, 2002
From: "Chris Good" <chrisjgood(at)lycos.com>
Subject: Re: Alternator capacity/loading ....
James, I had a similar problem on my 6A with Van's 35 amp alternator. It was fine for the first 250 hrs, then I got a low voltage warning in flight. I don't have an ammeter, only a voltmeter. I reduced the load, by switching off the wig-wag landing lights, & got my normal charging voltage back. I estimated that the alternator was putting out about 12 amps. Someone later told me that it was probably a diode failure in the alternator, & that it is fairly common for Van's rebuilt car alternators to last only a few hundred hours. I assume that if a 35 amp alternater will put out x% of 35 amps at engine idle, then a 12 amp alternator will put out x% of 12 amps at idle, so your low voltage at idle could be partial alternator failure like mine. I never did get the alternator fixed, as Oshkosh was the following week & I replaced it with a B&C 40 amp unit. Should have spent the big bucks in the first place! Regards, -- Chris Good RV-6A N86CG 475 hrs On Mon, 4 Nov 2002 00:28:05 James E. Clark wrote: > >A quick question for you Bob (and the list). Hopefully since I don't have >all the data before me the short version will suffice to get the question >across. > >My partner and I have a recently completed RV6 with Van's 35A alternator. > >When flying, all (electrically) works fine ... no smoke escapes and all >items work as expected. :-) > >BUT ... > >If after landing (or engine at idle during landing), I have on strobes >(Whelen - 7A), landing light + taxi light (cannot remember if we have 55 >watt or 100 watt bulbs but they are from RMD lighting kit ... let's assume >55 watts each and thus about 5+5 A = 10 amps) and nav lights (<5A ??) , the >voltage DROPS from 14+ to < 12 and I (appropriately so ) get low voltage >warning and a big drain on the battery. I awitch them off and battery starts >getting about a 10 A or so charge and voltage goes back to 14+. > >QUESTION(S): > Outgrown your current e-mail service? Get 25MB Storage, POP3 Access, Advanced Spam protection with LYCOS MAIL PLUS. http://login.mail.lycos.com/brandPage.shtml?pageId=plus&ref=lmtplus ________________________________________________________________________________
From: BAKEROCB(at)aol.com
Date: Nov 04, 2002
Subject: Electric Heat in RV-8
11/4/2002 Unknown person previously wrote: "Hi, Im building an RV-8 and there is a problem getting heat to the rear cockpit so im installing an electric heater which draws 25 amps. I would like to wire the heater through the landing/taxi switches so that the heater cannot be on when the lights are turned on to avoid over loading the alternator and possibly blowing the current limiter at night close to the ground. Do you have any suggestions as to what switch I should use or is the idea not feasable. thanks for your time, I have sure enjoyed your book." Hello Unknown, Suggest that you consider electrically heated clothing -- much more efficient than an electric heater. Check out <<http://www.gerbing.com/>> (800-646-5916) for one source. Big time Harley Davidson stores also carry a line of electrically heated clothing. 'OC' Baker, Builder of KIS TR-1 #116 4/14/97 - ?/?/? ________________________________________________________________________________
From: JusCash(at)aol.com
Date: Nov 04, 2002
Subject: Low Voltage Schematic
Hi Bob On the Low Voltage Warning schematic Ref Z103 the LM285-2.5 diode has three legs. Which one goes where? On the schematic R104 resistor is 4.7K on the bill of materials it says 2.49K. Which one is correct? Cash Copeland RV6 Oakland, Ca ________________________________________________________________________________
From: N823ms(at)aol.com
Date: Nov 04, 2002
Subject: Ed's Lancair System planning
Bob: Have you had the chance to look at my second pass in relation to the Z14 plan? Regards, Ed ________________________________________________________________________________
From: gyoung@cs-sol.com
Subject: Re: AK-350 pin-out
Date: Nov 04, 2002
Dave, Thanks much! That's exactly what I needed. For everyone's benefit, the pin-outs for the Ameri-King AK-350 and ACK A-30 encoders are exactly the same. The wire color coding is different but the signals, power and ground are on the same pins and have the same DB15 gender. There's either a defacto standard or I'm just living right. Either way I'm a happy man. Regards, Greg Young > Hi Greg > > Hope this helps. > > Regards > Dave Grosvenor > > ----- Original Message ----- > From: "Greg Young" <gyoung@cs-sol.com> > To: > Sent: Monday, November 04, 2002 4:18 PM > Subject: AeroElectric-List: AK-350 pin-out > > > > > > Can anyone provide the pin-outs for an Ameri-King AK-350 encoder? I've got > > an SL-70 xpndr I want to install that is already wired for an ACK A-30 but > > the Navion has an AK-350. I'm sure I wouldn't get lucky enough that 2 mfg > > would use the same pin-outs, so I'll need to rewire the xpndr or build a > > short DB15-DB15 adapter. Can anyone help? > > > > Regards, > > Greg Young > > > > > ________________________________________________________________________________
Date: Nov 04, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Power consumption of LVM-14
> > >Bob, > >As I am completing the load analysis for my Europa, I wonder how much >power the LVM-14 you sold until recently is drawing in normal operation >mode. Any experiences? 0.015 amperes . . . Bob . . . ________________________________________________________________________________
Date: Nov 04, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Microair T2000 transponder obsoleted?
> > >I belong to local EAA Chapter 103. The group bought a avionics for about 12 >airplanes. The person who organized the group buy said he was told by >Aircraft Spruce and Specialty that the T2000 was obsoleted and would be >shipping the new model in 9 mo's. All I know is very 2nd hand so maybe it >isn't true? Haven't heard this from the distributor and Microair doesn't talk about it on their website. Further, "obsolete" usually says that some version HAS BEEN replaced by a newer model . . . 9 months is a long way off . . . most folks don't manufacture hundreds of "obsolete" radios while announcing a future replacement. Who would want to buy a brand new "obsolete" radio? I'm very skeptical of this rumor. Bob . . . ________________________________________________________________________________
Date: Nov 04, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: AK-350 pin-out
> >Can anyone provide the pin-outs for an Ameri-King AK-350 encoder? I've got >an SL-70 xpndr I want to install that is already wired for an ACK A-30 but >the Navion has an AK-350. I'm sure I wouldn't get lucky enough that 2 mfg >would use the same pin-outs, so I'll need to rewire the xpndr or build a >short DB15-DB15 adapter. Can anyone help? > >Regards, >Greg Young You may not have to rewire anything. Except for avaiability of an extra power pint being assigned to pin 7 on the ACK_A30, the two appear to be wired identically. See: http://215.55.140.222/temp/AK_350.pdf http://216.55.140.222/temp/ACK_A30.pdf Bob . . . ________________________________________________________________________________
Date: Nov 04, 2002
From: Rob Miller <rmill2000(at)yahoo.com>
Subject: BoB: Comm Radio Preference
Hello I am in the market for a good comm radio. Bob, in your opinion, which unit maximizes the equation: Best built, best performance etc. (quality) vs. (cost) = Value? Thanks Rob HotJobs - Search new jobs daily now http://hotjobs.yahoo.com/ ________________________________________________________________________________
From: "gilles.thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Switch with solder lug
Date: Nov 04, 2002
Hi Bob, Some of the toggle switches we found have small sodler lugs or pins. What would be a good way to hook them up ? We had first considered faston connections, but for space considerations, only those smaller solder switches will do. Thank you, Gilles ________________________________________________________________________________
Date: Nov 04, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Alternator capacity/loading ....
> > >A quick question for you Bob (and the list). Hopefully since I don't have >all the data before me the short version will suffice to get the question >across. > >My partner and I have a recently completed RV6 with Van's 35A alternator. > >When flying, all (electrically) works fine ... no smoke escapes and all >items work as expected. :-) > >BUT ... > >If after landing (or engine at idle during landing), I have on strobes >(Whelen - 7A), landing light + taxi light (cannot remember if we have 55 >watt or 100 watt bulbs but they are from RMD lighting kit ... let's assume >55 watts each and thus about 5+5 A = 10 amps) and nav lights (<5A ??) , the >voltage DROPS from 14+ to < 12 and I (appropriately so ) get low voltage >warning and a big drain on the battery. I awitch them off and battery starts >getting about a 10 A or so charge and voltage goes back to 14+. > >QUESTION(S): > >1. Does this seem to be the symptom of an undersized alternator or >1a. a weak/failing battery? Probably not. >1b. a weak/failing alternator? Maybe. Do you have a loadmeter on the alternator or just a battery ammeter? Is this a new condition or has it always behaved this way? What size pulley are you using on the alternator. If you increase engine RPM to say 2,000 RPM, will the voltage come up and the light go out with all these same accessories running? >If I rev the engine up (don't remember how high I have to go) then all is >well. Oh, okay. >My suspicion is that this alternator is not producing anything near rated >output at the lower RPMs. Still need to know about pulley size. Many builders have opted for oversized pulleys based on Van's recommendations. The notion was that the alternator will last longer at slower speeds. This is sort of true . . . but the reason turns out to be more a problem with rotor balance taking out bearings than a function of rapid wear out at higher alternator RPM. B&C leaves the small pulleys on and balances the rotors to very tight requirements. By and large, these alternators have a good chance of running the lifetime of the airplane and certainly the lifetime of the engine. Best yet, the small pulley gives you nice output at ramp idle and taxi speeds. Bob . . . ________________________________________________________________________________
Date: Nov 04, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Switch with solder lug
><Gilles.Thesee@ac-grenoble.fr> > >Hi Bob, > >Some of the toggle switches we found have small sodler lugs or pins. >What would be a good way to hook them up ? >We had first considered faston connections, but for space considerations, >only those smaller solder switches will do. > >Thank you, Yup . . . soldering wires to them and covering the finished joints with semi-rigid heat shrink will give you a very solid connection. If you are cramped for space, solder terminal switches are THE way to go. Bob . . . ________________________________________________________________________________
Date: Nov 04, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: AK-350 pin-out (OOPS! Fixed a typo)
> >Can anyone provide the pin-outs for an Ameri-King AK-350 encoder? I've got >an SL-70 xpndr I want to install that is already wired for an ACK A-30 but >the Navion has an AK-350. I'm sure I wouldn't get lucky enough that 2 mfg >would use the same pin-outs, so I'll need to rewire the xpndr or build a >short DB15-DB15 adapter. Can anyone help? > >Regards, >Greg Young You may not have to rewire anything. Except for avaiability of an extra power pint being assigned to pin 7 on the ACK_A30, the two appear to be wired See: http://216.55.140.222/temp/ACK_A30.pdf http://216.55.140.222/temp/AK_350.pdf ________________________________________________________________________________
Date: Nov 04, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Low Voltage Schematic
> >Hi Bob > >On the Low Voltage Warning schematic Ref Z103 the LM285-2.5 diode has three >legs. Which one goes where? On the schematic R104 resistor is 4.7K on the >bill of materials it says 2.49K. Which one is correct? Either would work here but 4.K is probably better. Thanks for the heads up. Bob . . . ________________________________________________________________________________
Date: Nov 04, 2002
From: David Lundquist <lundquist(at)ieee.org>
Subject: Re: Transponder Recommendations
Thanks to all for the info. Ordered the Garmin 320A from Stark Avionics. Good Price, Nice guy. I'll let you all know how I make out. Regards, Dave Lundquist '77 Cessna 150M flying. RV-6 building. ________________________________________________________________________________
Date: Nov 04, 2002
From: Bill Irvine <wgirvine(at)yahoo.com>
Subject: Minimum crew during flyoff
> ----- Original Message ----- > From: "Cy Galley" <cgalley(at)qcbc.org> > From what I'm been told, the minimum crew is the > pilot, period. The approved > use of a second person is a myth. If the FAA > approved the 2nd person, It > would then require this after the test period. You > would never be able to > fly solo. Can you quote this reg? Bill HotJobs - Search new jobs daily now http://hotjobs.yahoo.com/ ________________________________________________________________________________
From: "Jerry Kaidor" <jerry(at)tr2.com>
Subject: Re: digital linearization
Date: Nov 04, 2002
Bob Nuckolls wrote: > This works. The best thing about using the processor is > the ability to build in self calibration routines. I've been > thinking over how the uP approach would evolve into a product > and have considered the problem of building the lookup tables. > > I think I'd put a switch on the linearizing board with three > positions OPERATE-LEARN-(CAPTURE). *** The problem I see with this is the possibility of the gadget "forgetting" its settings. I'd be most comfortable if the thing could program its own flash. Or maybe a serial EEPROM, those don't take much wiring. - Jerry Kaidor ( jerry(at)tr2.com ) ________________________________________________________________________________
Date: Nov 04, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: digital linearization
> >Bob Nuckolls wrote: > > > This works. The best thing about using the processor is > > the ability to build in self calibration routines. I've been > > thinking over how the uP approach would evolve into a product > > and have considered the problem of building the lookup tables. > > > > I think I'd put a switch on the linearizing board with three > > positions OPERATE-LEARN-(CAPTURE). > >*** The problem I see with this is the possibility of the gadget >"forgetting" its settings. I'd >be most comfortable if the thing could program its own flash. Or maybe a >serial EEPROM, >those don't take much wiring. The chip set I would contain program writable flash. All memory volatile and otherwise is on the one chip. Bob. . . ________________________________________________________________________________
Date: Nov 04, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: BoB: Comm Radio Preference
> >Hello > >I am in the market for a good comm radio. Bob, in your opinion, which >unit maximizes the equation: Best built, best performance etc. (quality) >vs. (cost) = Value? I really don't have any personal experience that samples the range of options. I think the 760VHF comm from Microair is an excellent value. The jury is still out for cost of ownership and long term customer satisfaction. They're a relatively new player in the world-wide market. What I've seen of their construction techniques is encouraging. Haven't had an excuse to open a radio up to peek inside yet. I think the 760VHF would be my personal first choice but I can't give you specifics that compare features across the various brands. Perhaps others on the list have a broader experience base from which to offer advice. Bob . . . ________________________________________________________________________________
Date: Nov 04, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Measuring temperatures during fly-off
> > >Thanks to you all for comments and suggestions. I continue to believe that >data logging is needed, even if the lone pilot can talk into a recorder, >because the pilot should not be watching the gauges all the time to detect >peaks, etc. > >The Weeder Technologies site is interesting, and the 8 channel A/D serial >output board is only $69. This is nice, but requires connection to a >portable computer for the whole system to operate. The BasicX board had an >app note showing how to use the 32K eeprom as a data buffer for data >logging. About 1700 time samples of 8 channels can be accomodated. With >the 8 channel A/D, this might be a 'one chip' answer to the data logging. Consider at least 12-bits of a/d . . . >Bob mentioned using the AD596, rather than the AD594/5 for thermocouple >conditioning. The 596 is cheaper, meant to be used in ovens where the IC is >kept between 25 and 100 C. Although it is spec'ed for +/-4 degrees C, and >the older AD594 is +/- 3, the temperatures of interest for us--100 to 750 >C--work out much better with the 596 part, looking through the table of >temperatures vs. output for both devices. Unfortunately, the AD596 is a bit >harder to find, especially in small numbers. Newark has them for $17.96 in >1-9 quantity. Pioneer Standard has them for $14.70. OOPS . . . slip of the keyboard. I uses the 594/5 chips in all of my T/C work. Consider another option: Since you don't need to make a lot of FAST measurements, you could build a multiplexer board with dpdt relays, use a single AD594 chip driving one channel of the A/D board. Use a digital I/O board to control the relays. >Next step is to get some thermocouple wire, make up some units, get the >developement board for the BasicX chip, and see if I can do a PC board for >the AD596/7. Bob says that his favorite TC wire is covered in Kapton, but >this has no better temperature limit than the Teflon PFA insulation from >Omega. I wonder if it is worth getting stranded wire: the 20 gauge is >available in 7x28 stranding. I've used up all the Kapton I had stocked up on years ago. More recently, the Teflon is less expensive and in 20AWG solid, it crimps very nicely into machined d-sub pins. See http://www.omega.com/ppt/pptsc.asp?ref=GG_T_TC_WIRE&Nav=temh06 Bob . . . ________________________________________________________________________________
From: "Pazmany Newsletter" <pazmanynewsletter(at)cox.net>
Subject: Re: digital linearization
Date: Nov 04, 2002
Not to beat a dead horse, but once you've got the unit calibrated, the microprocessor would also allow you to make a poor man's fuel flow indicator. Just multiply the amount of fuel consumed each minute by 60 and you'll get fuel flow per hour. Of course, you'll need another instrument on your panel to display the calculated flow value - or maybe an indicator that illuminates when the fuel flow exceeds some preset level. Not as accurate as the instantaneous readings one gets from a flow sensor in the fuel line, but it would definitely show you if you've left the fuel cap off and you're siphoning fuel overboard. Ken Brown ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: AeroElectric-List: Re: digital linearization > > > > >< >you need an extra device to flash the EPROM ?>> > > > >I'm not the one that actually did it, but here is a way we have done it > >without a microprocessor. You need an A/D chip (included in a lot of > >processors) and then use the output to point to a memory location of a PROM. > >The prom replies with the value in that location, which then goes to a D/A > >chip that converts it back into an analog voltage. If you have an 8-bit > >A/D, certainly adequate for this purpose, you need 256 memory locations in > >the PROM programmed with values. Rudimentary, but works. All you need is > >someone with a PROM burner (you might be able to buy one at an antique > >store). > > This works. The best thing about using the processor is > the ability to build in self calibration routines. I've been > thinking over how the uP approach would evolve into a product > and have considered the problem of building the lookup tables. > > I think I'd put a switch on the linearizing board with three > positions OPERATE-LEARN-(CAPTURE). The OPERATE position is > self explanatory. Placing the switch to the mid position would > cause the processor to go into a data entry mode. The program > would assume that the first time you move to the CAPTURE position, > your fuel tank has been drained down to zero usable fuel and > the airplane is on blocks as needed to trim attitude to > cruising flight. You add fuel equal to 5% of usable and > hit CAPTURE again. Keep adding 5% quantities of fuel > to the tank and hitting capture until you reach 100% and > hit the switch for the 21st time. > > Move the switch back to OPERATE. Then adjust a potentiometer > on the board to make whatever instrument you're using read > 100% of full scale. The processor's learn software would > do a linear interpolation of data points intermediate to > the 5% values you've provided and build a lookup table > that would slice up the input range into 256 parts to > provide jitter free and accurate display of remaining > fuel. > > This architecture allows a single product to address a > wide variety of sender/instrument combinations. It also > gives a owner the ability to calibrate the system without > the need of additional tools or services from the > supplier of the system. > > Bob . . . > > > |-------------------------------------------------------| > | The man who does not read good books has no advantage | > | over the man who cannot read them. | > | - Mark Twain | > |-------------------------------------------------------| > > http://www.matronics.com/browselist/aeroelectric-list > > ________________________________________________________________________________
From: JusCash(at)aol.com
Date: Nov 05, 2002
Subject: Re: Low Voltage Schematic
Hi Bob On the Low Voltage Warning schematic Ref Z103 the LM285-2.5 diode has three legs. Which one goes where? On the schematic R104 resistor is 4.7K on the bill of materials it says 2.49K. Which one is correct? Cash Copeland RV6 Oakland, Ca > Either would work here but 4.K is probably better.Thanks for the heads up. Bob . . . Bob I still need to know how the three leads on the LM285-2.5 diode are used in the circuit. Cash Copeland ________________________________________________________________________________
From: "James E. Clark" <jclark(at)conterra.com>
Subject: Re: Alternator capacity/loading ....
Date: Nov 05, 2002
Thanks Bob. Comments below .... James > > > Maybe. Do you have a loadmeter on the alternator or > just a battery ammeter? > Van's ammeter that the drownstream side of the shut is connected to the alternator and thus we get "0" when all is well. Some "+" amount when alternator is feeding the battery with some significant current and some "-" amount when the battery is having to be the source. > Is this a new condition or has it always behaved this way? I think it has always been there ... We have about 14 hours and I recently noticed it when I turned on the lights at left them all on after landing. >What size pulley are you using on the alternator. I do not know what size pulley is used. Whatever Van's shipped. > If you increase engine RPM to say 2,000 RPM, will the > voltage come up and the light go out with all these > same accessories running? > > > >If I rev the engine up (don't remember how high I have to go) then all is > >well. > > Oh, okay. At about 1800 + RPM (definitely by 2000) all seems to be well. > > > >My suspicion is that this alternator is not producing anything near rated > >output at the lower RPMs. > > Still need to know about pulley size. Many builders have > opted for oversized pulleys based on Van's recommendations. > The notion was that the alternator will last longer at > slower speeds. > > This is sort of true . . . but the reason turns out to be > more a problem with rotor balance taking out bearings > than a function of rapid wear out at higher alternator > RPM. > > B&C leaves the small pulleys on and balances the rotors > to very tight requirements. By and large, these > alternators have a good chance of running the lifetime > of the airplane and certainly the lifetime of the engine. > Best yet, the small pulley gives you nice output at > ramp idle and taxi speeds. > > Bob . . . Again, thanks. James > > http://www.matronics.com/browselist/aeroelectric-list ________________________________________________________________________________
From: "Sam Chambers" <schamber@glasgow-ky.com>
Subject: Re: Minimum crew during flyoff
Date: Nov 05, 2002
During the fly-off period, the Operating Limitations allow the use of a second person "if required for the intended flight operation." Quote may not be verbatim. I guess it isn't a quote, then. Oh, well, disregard the quotation marks, but that is essentially what my Operating Limitations say and I "think" they all do. Sam Chambers Glasgow, KY Long-EZ N775AM ----- Original Message ----- From: "Bill Irvine" <wgirvine(at)yahoo.com> Subject: AeroElectric-List: Minimum crew during flyoff > > > ----- Original Message ----- > > From: "Cy Galley" <cgalley(at)qcbc.org> > > > From what I'm been told, the minimum crew is the > > pilot, period. The approved > > use of a second person is a myth. If the FAA > > approved the 2nd person, It > > would then require this after the test period. You > > would never be able to > > fly solo. > > > Can you quote this reg? > Bill > > http://www.matronics.com/browselist/aeroelectric-list > > ________________________________________________________________________________
Date: Nov 05, 2002
From: Matt Dralle <dralle(at)matronics.com>
Subject: New List Digest Feature!! [Please Read]
Dear Listers, I've added a new feature to the Digest format of the Lists tonight. At the top of each digest you will find a new Index Listing of all of the messages found within that Digest including the Message Number, Subject, Poster, and Time of Day posted. I've also added a "Message Number" header to each message within the Digest so that its easy to find 'just the message' you were looking for! Sorry for the double posting of the digests tonight - the first time I didn't quite have the code right and a few "bogus" entries made it into the Index. I went ahead and reposted the Digest so that everyone could see how the Index-to-Message mapping really worked. Special 'thanks' to Gary Hall for not only suggesting a Digest Index, but also supplying a few samples on how it might look. Gary, I think you'll be quite pleased with the format! Don't forget that were right in the middle of this year's List Fund Raiser and if you haven't already made your Contribution, you own it to yourself to check out the great free Gifts that are available this year with your qualifying Contribution. The Lists are operated completely though the support of it members, and so its up to YOU to get that credit card out and make that $20, $30, or $50 show of support for the continued operation of the Lists. Won't you take a couple of minutes and make a quick Contribution on the all new, streamlined List Support web site? I've also added a Payment-through-PayPal option this year, and this is proving a very popular method of payment. Don't forget to check out the great free gifts you can get with a qualifying Contribution this year. I can't believe how popular they've been this year! Hurry and get your's today and support the Lists at the same time! Here's the SSL Secure URL for making your Contribution: http://www.matronics.com/contribution Thank you for your Support!! Matt Dralle Matronics Email List Admin. Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle(at)matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft ________________________________________________________________________________
From: "Gary Casey" <glcasey(at)adelphia.net>
Subject: Alternator output
Date: Nov 05, 2002
>My suspicion is that this alternator is not producing anything near rated >output at the lower RPMs. It's more than a suspicion - it's a fact. Alternators are able to put out current (at a constant voltage) that is roughly proportional to rpm up to their rated current, which is at about 4,000 to 5,000 rpm. So if you have a 2:1 pulley ratio you will not be able to generate full current below about 2,000 rpm. At 1,000 engine rpm a "40 amp" alternator is capable of producing about 20 amps. In cars alternators are sized so they might barely keep up with demand at idle, but in aircraft the assumption is that full continuous loads are only used in flight when the engine is turning more than 2,000 rpm. Night operation on the ground might result in a low-voltage light, which is considered acceptable (cars don't have low-voltage lights). Gary Casey ________________________________________________________________________________
Date: Nov 05, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Low Voltage Schematic
> >Hi Bob > >On the Low Voltage Warning schematic Ref Z103 the LM285-2.5 diode has three >legs. Which one goes where? On the schematic R104 resistor is 4.7K on the >bill of materials it says 2.49K. Which one is correct? > >Cash Copeland >RV6 Oakland, Ca > > > Either would work here but 4.K is probably better.Thanks for the heads up. > > Bob . . . > >Bob I still need to know how the three leads on the LM285-2.5 diode are used >in the circuit. You can get the poopsheet on the part at http://www.national.com/ds/LM/LM185-2.5.pdf Basically, the two outside leads can go to ground, the middle lead is "hot". This is one three-legged part that works no matter which way you stick it into the holes on your etched circuit board! Bob . . . |-------------------------------------------------------| | The man who does not read good books has no advantage | | over the man who cannot read them. | | - Mark Twain | |-------------------------------------------------------| ________________________________________________________________________________
Date: Nov 05, 2002
From: "Ralph Capen"<recapen(at)earthlink.net>
Subject: Coax bulkhead fittings
Bob / et al, Are the coax bulkhead fittings supposed to be isolated from the metal airframe to prevent multiple ground paths or are they supposed to be grounded at their attachments? I am installing the coax for my VOR/LOC/GS antenna in the top of my VS and I'm planning on a couple of bulkhead fittings to facilitate maintenance. I could use regular male/female connectors with standoffs if necessary. Thanks, Ralph Capen RV6A wrote: > "Robert L. Nuckolls, III" > > "Jerry Kaidor" > > > >Bob Nuckolls wrote: > > > > > This works. The best thing about using > the processor is > > > the ability to build in self > calibration routines. I've been > > > thinking over how the uP approach would > evolve into a product > > > and have considered the problem of > building the lookup tables. > > > > > > I think I'd put a switch on the > linearizing board with three > > > positions OPERATE-LEARN-(CAPTURE). > > > >*** The problem I see with this is the > possibility of the gadget > >"forgetting" its settings. I'd > >be most comfortable if the thing could program > its own flash. Or maybe a > >serial EEPROM, > >those don't take much wiring. > > The chip set I would contain program > writable flash. All > memory volatile and otherwise is on the one > chip. > > Bob. . . > > > This Month -- > Gifts!) > Click on the Contribution > year's Terrific Free Gifts! > -Matt Dralle, List Admin. > Email Forum - > the Contributions of > ads or any other form > Forums. > view the latest messages. > other List members. > aeroelectric-list(at)matronics.com > http://www.matronics.com/subscription > http://www.matronics.com/photoshare > http://www.matronics.com/search > http://www.matronics.com/archives > http://www.matronics.com/emaillists > http://www.matronics.com/ > > > > > ________________________________________________________________________________
Date: Nov 05, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: digital linearization "Software Magic"
> > >Not to beat a dead horse, but once you've got the unit calibrated, the >microprocessor would also allow you to make a poor man's fuel flow >indicator. Just multiply the amount of fuel consumed each minute by 60 and >you'll get fuel flow per hour. Of course, you'll need another instrument on >your panel to display the calculated flow value - or maybe an indicator that >illuminates when the fuel flow exceeds some preset level. > >Not as accurate as the instantaneous readings one gets from a flow sensor in >the fuel line, but it would definitely show you if you've left the fuel cap >off and you're siphoning fuel overboard. > >Ken Brown That's the magic of software. For decades we've had to work within the confines of limited sensor capabilities hardwired to equally limited displays. Once you stick a microprocessor in the loop, the ways in which you can use data grow tremendously. For example, you can add the "low fuel" warning light output with a few lines of code in the processor. You can use the level sensing system to command fuel transfer systems that keep right and left sides equalized. And, as you've noted above, you can raise warning flags should fuel consumption rates fall outside practical limits. All these super-whizzy features add but a few percent to the cost of the hardware over and above the basic fuel quantity display. Bob . . . ________________________________________________________________________________
Date: Nov 05, 2002
From: "Ralph Capen"<recapen(at)earthlink.net>
Subject: Re: Coax bulkhead fittings
Sorry for the repost - found it in the archives... > Capen" > > Bob / et al, > > Are the coax bulkhead fittings supposed to be > isolated from the metal airframe > to prevent multiple ground paths or are they > supposed to be grounded at their > attachments? > > I am installing the coax for my VOR/LOC/GS > antenna in the top of my VS and I'm > planning on a couple of bulkhead fittings to > facilitate maintenance. I could > use regular male/female connectors with > standoffs if necessary. > > Thanks, > Ralph Capen > RV6A > > Nuckolls, III" > wrote: > > > "Robert L. Nuckolls, III" > > > > "Jerry Kaidor" > > > > > >Bob Nuckolls wrote: > > > > > > > This works. The best thing about > using > > the processor is > > > > the ability to build in self > > calibration routines. I've been > > > > thinking over how the uP approach > would > > evolve into a product > > > > and have considered the problem of > > building the lookup tables. > > > > > > > > I think I'd put a switch on the > > linearizing board with three > > > > positions OPERATE-LEARN-(CAPTURE). > > > > > >*** The problem I see with this is the > > possibility of the gadget > > >"forgetting" its settings. I'd > > >be most comfortable if the thing could > program > > its own flash. Or maybe a > > >serial EEPROM, > > >those don't take much wiring. > > > > The chip set I would contain program > > writable flash. All > > memory volatile and otherwise is on the > one > > chip. > > > > Bob. . . > > > > > > This Month -- > > Gifts!) > > Click on the Contribution > > year's Terrific Free Gifts! > > -Matt Dralle, List Admin. > > Email Forum - > > the Contributions of > > ads or any other form > > Forums. > > view the latest messages. > > other List members. > > aeroelectric-list(at)matronics.com > > http://www.matronics.com/subscription > > http://www.matronics.com/photoshare > > http://www.matronics.com/search > > http://www.matronics.com/archives > > http://www.matronics.com/emaillists > > http://www.matronics.com/ > > > > > > > > > > > > > This Month -- > Gifts!) > Click on the Contribution > year's Terrific Free Gifts! > -Matt Dralle, List Admin. > Email Forum - > the Contributions of > ads or any other form > Forums. > view the latest messages. > other List members. > aeroelectric-list(at)matronics.com > http://www.matronics.com/subscription > http://www.matronics.com/photoshare > http://www.matronics.com/search > http://www.matronics.com/archives > http://www.matronics.com/emaillists > http://www.matronics.com/ > > > > > ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)qcbc.org>
Subject: Re: Minimum crew during flyoff
Date: Nov 05, 2002
I evidently was not correct. Here is what the EAA has written on the subject. FLIGHT INSTRUCTION DURING THE FLIGHT TEST PHASE OF AN AMATEUR-BUILT AIRCRAFT Many members have asked, "Can I receive flight instruction in my new homebuilt during the flight testing phase of its operating limitations?" EAA EAA discourages anyone from receiving flight training in his or her experimental amateur-built aircraft during the flight test phase of its operating limitations. Flying homebuilt aircraft is not inherently dangerous however, flight testing is a serious business. If you are not comfortable with your flight currency in your new aircraft, do not fly it. The flight testing phase of an amateur-built aircraft is the most likely time that an in-flight emergency will occur and there is no reason to endanger two rather than one person. FAA The FAA states that during the flight testing phase, "No person may be carried in this aircraft during flight unless that person is essential to the purpose of the flight and has been advised of the content of this authorization and of the airworthiness status of the aircraft." So what does this mean? There is no black or white answer to this question. If you are in an accident in the first few hours of flight time, the FAA may violate you under 91.13 for careless and reckless operation of an aircraft. Further FAA Advisory Circular 20-27D states, "Flight instruction will not be allowed in the aircraft while in the flight test area." The FAA has, however, allowed some dual flight after the initial test flights have been completed as long as the additional pilot is deemed as required for the flight. What is considered to be sufficient initial test flights to not warrant a violation under 91.13 is a judgment call of an FAA inspector. MANUFACTURERS A number of the larger kit manufacturers maintain aircraft in the "experimental crew training" category, in which they can charge for the aircraft used for instruction and or maintain a company demonstration aircraft, in which they only charge for the instructor, not the aircraft. WHAT SHOULD YOU DO? Consult an EAA Flight Advisor. An EAA Flight Advisor can help you determine your best course of action. If you are not ready to solo the aircraft, an EAA Flight Advisor can help you find a test pilot to do the initial flights, find a fellow EAA member with the same model aircraft in which you can receive dual time, or help you develop a training plan that would simulate your aircraft's characteristics. Finally, if available, go to the factory to receive training in the factory aircraft. TRAINING EXEMPTION During their August 1997 meeting, the NTSB recommended to the FAA that it revise its policies and or rules to make it easier for builders to receive instruction in an experimental aircraft model similar to the one they have built prior to flying their own aircraft. The NTSB suggested that under conditions to be determined by the FAA, some experimental amateur-built aircraft could be rented for the purpose of flight training. A training exepmtion has been granted to the EAA,NAFI,SAMA allowing the compensation gov/testphas.doc ----- Original Message ----- From: "Sam Chambers" <schamber@glasgow-ky.com> Subject: Re: AeroElectric-List: Minimum crew during flyoff > > During the fly-off period, the Operating Limitations allow the use of a > second person "if required for the intended flight operation." Quote may > not be verbatim. I guess it isn't a quote, then. Oh, well, disregard the > quotation marks, but that is essentially what my Operating Limitations say > and I "think" they all do. > > Sam Chambers > Glasgow, KY > Long-EZ N775AM > > ----- Original Message ----- > From: "Bill Irvine" <wgirvine(at)yahoo.com> > To: > Subject: AeroElectric-List: Minimum crew during flyoff > > > > > > > ----- Original Message ----- > > > From: "Cy Galley" <cgalley(at)qcbc.org> > > > > > From what I'm been told, the minimum crew is the > > > pilot, period. The approved > > > use of a second person is a myth. If the FAA > > > approved the 2nd person, It > > > would then require this after the test period. You > > > would never be able to > > > fly solo. > > > > > > Can you quote this reg? > > Bill > > > > > > > > > > ________________________________________________________________________________
Date: Nov 05, 2002
From: Rob Miller <rmill2000(at)yahoo.com>
Subject: Re: Minimum crew during flyoff
I went through the FAA Inspection in September. The Inspector from Fresno FSDO brought up the issue and was very pointed, "You are not to have anyone else in this aircraft except the pilot during the first 25 hours. No traffic spotters, no data collectors, no one else, period. Is that clear?" This guy was very pleasant throughout the entire inspection but he was very blunt when this subject was discussed. I believe him. Rob Miller N262RM Finally Flying! --- Bill Irvine wrote: > > > > ----- Original Message ----- > > From: "Cy Galley" <cgalley(at)qcbc.org> > > > From what I'm been told, the minimum crew is the > > pilot, period. The approved > > use of a second person is a myth. If the FAA > > approved the 2nd person, It > > would then require this after the test period. You > > would never be able to > > fly solo. > > > Can you quote this reg? > Bill > > > > > Contribution > _-> > > > > > > ________________________________________________________________________________
Date: Nov 05, 2002
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Coax bulkhead fittings
> >Bob / et al, > >Are the coax bulkhead fittings supposed to be isolated from the metal airframe >to prevent multiple ground paths or are they supposed to be grounded at their >attachments? > >I am installing the coax for my VOR/LOC/GS antenna in the top of my VS and I'm >planning on a couple of bulkhead fittings to facilitate maintenance. I could >use regular male/female connectors with standoffs if necessary. > >Thanks, >Ralph Capen >RV6A It's only in very special cases where it's necessary or advisable to isolate bulkhead fittings from the airframe. I wouldn't worry about it. Bob . . . ________________________________________________________________________________
Date: Nov 05, 2002
From: "William Yamokoski" <yamokosk(at)lmc.cc.mi.us>
Subject: Radio/Intercom Noise
Hi Folks, Still digging around trying to get at the root of my radio noise. I was finally able to hear what my radio sounds like....The headset mike (brand new Lightspeed 20XL) seems to pick up every ambient noise within 10 feet of the airplane. I could hear the engine growling away quite clearly....not electrical noise, the engine itself. A perusal through the archives showed Bob's opinion that the mike itself could be the problem, some being much better than others at dealing with ambient noise. Have any of you Lightspeed owners had a mike problem? One lister mentioned the possibility of adjusting the mike gain at the headset. I'm not sure how that can be done. I've got the MicroAir 760 and Flightcom 430 intercom. I want to satisfy myself that the mike itself is not the problem before tackling the radio mike gain. Thanks for any thoughts on this. Bill Yamokoski ________________________________________________________________________________
From: "Dennis O'Connor" <doconnor(at)chartermi.net>
Subject: Re: Coax bulkhead fittings
Date: Nov 05, 2002
Coaxial bulkhead connectors are designed to be double nutted as they pass through the hole in a bulkhead. and thus are expected to be securely grounded... Denny ----- Original Message ----- From: "Ralph Capen" <recapen(at)earthlink.net> Subject: Re: AeroElectric-List: Coax bulkhead fittings Capen" > > Sorry for the repost - found it in the archives... > wrote: > > > Capen" > > > > Bob / et al, > > > > Are the coax bulkhead fittings supposed to be > > isolated from the metal airframe > > to prevent multiple ground paths or are they > > supposed to be grounded at their > > attachments? > > > > I am installing the coax for my VOR/LOC/GS > > antenna in the top of my VS and I'm > > planning on a couple of bulkhead fittings to > > facilitate maintenance. I could > > use regular male/female connectors with > > standoffs if necessary. > > > > Thanks, > > Ralph Capen > > RV6A > > > > Nuckolls, III" > > wrote: > > > > > "Robert L. Nuckolls, III" > > > > > > "Jerry Kaidor" > > > > > > > >Bob Nuckolls wrote: > > > > > > > > > This works. The best thing about > > using > > > the processor is > > > > > the ability to build in self > > > calibration routines. I've been > > > > > thinking over how the uP approach > > would > > > evolve into a product > > > > > and have considered the problem of > > > building the lookup tables. > > > > > > > > > > I think I'd put a switch on the > > > linearizing board with three > > > > > positions OPERATE-LEARN-(CAPTURE). > > > > > > > >*** The problem I see with this is the > > > possibility of the gadget > > > >"forgetting" its settings. I'd > > > >be most comfortable if the thing could > > program > > > its own flash. Or maybe a > > > >serial EEPROM, > > > >those don't take much wiring. > > > > > > The chip set I would contain program > > > writable flash. All > > > memory volatile and otherwise is on the > > one > > > chip. > > > > > > Bob. . . > > > > > > > > > This Month -- > > > Gifts!) > > > Click on the Contribution > > > year's Terrific Free Gifts! > > > -Matt Dralle, List Admin. > > > Email Forum - > > > the Contributions of > > > ads or any other form > > > Forums. > > > view the latest messages. > > > other List members. > > > aeroelectric-list(at)matronics.com > > > http://www.matronics.com/subscription > > > http://www.matronics.com/photoshare > > > http://www.matronics.com/search > > > http://www.matronics.com/archives > > > http://www.matronics.com/emaillists > > > http://www.matronics.com/ > > > > > > > > > > > > > > > > > > > > > This Month -- > > Gifts!) > > Click on the Contribution > > year's Terrific Free Gifts! > > -Matt Dralle, List Admin. > > Email Forum - > > the Contributions of > > ads or any other form > > Forums. > > view the latest messages. > > other List members. > > aeroelectric-list(at)matronics.com > > http://www.matronics.com/subscription > > http://www.matronics.com/photoshare > > http://www.matronics.com/search > > http://www.matronics.com/archives > > http://www.matronics.com/emaillists > > http://www.matronics.com/ > > > > > > > > > > > > http://www.matronics.com/browselist/aeroelectric-list > > ________________________________________________________________________________
From: "Bruce Gray" <Bruce(at)glasair.org>
Subject: Radio/Intercom Noise
Date: Nov 05, 2002
This is going to sound stupid so don't take it the wrong way. Noise cancelling microphones have a pickup point (hole) on the back side of the mike. This pickup point is to sample ambient noise and subtract it from your spoken voice coming in the front side of the mike. Some mikes have larger holes on their backsides that can look like the front side of the mike. So, please make sure you're talking into the correct side of the microphone. Bruce www.glasair.org -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of William Yamokoski Subject: AeroElectric-List: Radio/Intercom Noise Hi Folks, Still digging around trying to get at the root of my radio noise. I was finally able to hear what my radio sounds like....The headset mike (brand new Lightspeed 20XL) seems to pick up every ambient noise within 10 feet of the airplane. I could hear the engine growling away quite clearly....not electrical noise, the engine itself. A perusal through the archives showed Bob's opinion that the mike itself could be the problem, some being much better than others at dealing with ambient noise. Have any of you Lightspeed owners had a mike problem? One lister mentioned the possibility of adjusting the mike gain at the headset. I'm not sure how that can be done. I've got the MicroAir 760 and Flightcom 430 intercom. I want to satisfy myself that the mike itself is not the problem before tackling the radio mike gain. Thanks for any thoughts on this. Bill Yamokoski


October 31, 2002 - November 05, 2002

AeroElectric-Archive.digest.vol-bi