AeroElectric-Archive.digest.vol-cl

September 12, 2003 - September 29, 2003



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From: "Herbert Schmaderer" <herbert.schmaderer(at)aon.at>
Subject: squelch adjustment om KX 99 handheld radio
Date: Sep 12, 2003
Good afternoon fellows! I own a KX 99 handheld for many years and it=B4s good quality. Since over one year I can=B4t use the squelch feature any more. Once i do adjust the squelch so that no noise is coming through also the incoming voice gets surpressed. I tryed various ways to get a maintenance manual but was not sucessful so far. Any comments are appreciated. best regards Herbert ________________________________________________________________________________
From: "Fergus Kyle" <VE3LVO(at)rac.ca>
Subject: Battery drain
Date: Sep 12, 2003
Phil is right (and the only other correspondent to mention current threats): "Oh don't hit the starter button with the ammeter in there unless you like watching smoke rapidly escape from electrical test equipment. :-)" The problem is finding the culprit before arranging for that size of current. Otherwise, on finding the fault - ammeter go poopoo. Select a large current to test, then (on suspicion) range downward to measure the fault accurately. Ferg Europa A064 ________________________________________________________________________________
Date: Sep 12, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Ground Strap Location?
> > >A short side note, > >just make sure you clean the location where you add the strap very >toroughly, I had an engine start problem first, because I did not do it >good enough (was hard to get the backed paint from the lug). > >BTW on my O-320 it was an AN-5 hole. Someone mentioned an AN-3 (3/16") hardware connection, I'd MUCH rather see something larger. 1/4" is minimum, 5/16" is great. Clean mating surfaces well, torque to 50 in-lb for 1/4", 90 in-lb for 5/16" unless instructions for your engine says otherwise. It's that terminal deforming "mash" that gets you the gas-tight, works-good-lasts-a-long-time connection. Bob . . . ________________________________________________________________________________
Date: Sep 12, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: DC power panel minutia
> > >Bob, sorry I missed the start of this discussion - "this simple system" - >are you & D J talking about a "low voltage warning module" that B&C sells? >What would I look for on the B&C website (I just looked and didn't see >anything like you all are talking about)? Or, are you only talking about a >lamp (LED) fixture that is fed from a pin of the the LR3 external voltage >regulator? B&C's regulators have low voltage warning built in. I have a Low Voltage Warning and Aux Battery Management Module that you can see at: http://www.aeroelectric.com/Catalog/AEC/9005/9005.html Either one or a DIY project like: http://www.aeroelectric.com/articles/lvwarn/LVWarn-ABMM.html http://www.aeroelectric.com/articles/lvwarn/9021-620.pdf is a good idea for any airplane. Bob . . . ________________________________________________________________________________
From: Bobdeva(at)aol.com
Date: Sep 12, 2003
Subject: KI 208
Would anyone happen to have a pin-out for a KI-208 cdi? Will be used with a KX125. Thanks, Bob Devaney ________________________________________________________________________________
From: "Brian & Debi Shannon" <wings(at)theshannons.net>
Subject: Re: Little recognition lights
Date: Sep 12, 2003
Check out these lights.... http://www.leadingedgeaircraft.com/airlite1.html --- ________________________________________________________________________________
From: N823ms(at)aol.com
Date: Sep 12, 2003
Subject: Re: Thanks for the explanation
In a message dated 09/11/2003 11:07:11 PM Central Standard Time, bob.nuckolls(at)cox.net writes: Do you plan to crank with both Batteries? Yes: I thought that is what the Z-14 allows you to do. I have already done a load analysis, its been awhile since you have seen it. I briefly showed it to you in Nashville this past Feb. Ed Silvanic ________________________________________________________________________________
Date: Sep 12, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Thanks for the explanation
> >In a message dated 09/11/2003 11:07:11 PM Central Standard Time, >bob.nuckolls(at)cox.net writes: >Do you plan to crank with both > Batteries? >Yes: > > I thought that is what the Z-14 allows you to do. I have already done a >load analysis, its been awhile since you have seen it. I briefly showed it to >you in Nashville this past Feb. > >Ed Silvanic Okay . . . very good. Z-14 with even the most rudimentary level of battery maintenance gives you an order of system reliability not found on any other airplanes I've seen. Sounds like you're well under control. Bob . . . ________________________________________________________________________________
Date: Sep 12, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: KI 208
> >Would anyone happen to have a pin-out for a KI-208 cdi? Will be used with a >KX125. >Thanks, Bob Devaney > http://216.55.140.222/Installation_Data/KI208-209.pdf http://216.55.140.222/Installation_Data/KI208A-209A.pdf Bob . . . ________________________________________________________________________________
Subject: Landing & Taxi lights
Date: Sep 12, 2003
From: "David.vonLinsowe" <David.vonLinsowe(at)delphi.com>
Hi all, I'm going to upgrade my panel and electrical architecture this winter. I'm doing the panel layout phase and was wondering about the landing and taxi lights. Currently the landing and taxi lights are individually operated through their own switches. What would be the pros and cons of this setup vs. having them both on the same switch? Beyond that, how about a 3 position switch with one position wig-wag? Then does it make more sense to have the wig-wag come on first or the continuous first (middle switch position)? Thanks, Dave All electric, Aero Electric E.I., GRT Horizon 1, Digiflight II 200 & Garmin 430. Haven't decided, dual batteries or dual alternators... ________________________________________________________________________________
From: "William Slaughter" <willslau(at)alumni.rice.edu>
Subject: Landing & Taxi lights
Date: Sep 12, 2003
I'm planning to have the landing and taxi lights on one switch with positions off, taxi, and both with the wig-wag a separate switch, since it's a recognition function similar to the strobes. Since mine is a taildragger, I'm assuming that the taxi light will need to be aimed quite a bit lower, but I'll want both lights on during landing so that the taxi light will come into play as the tail settles and the landing light rotates up too high. Right now I'm planning a row of four switches for lights in this order: strobes, wig-wag, position lights, taxi/landing. William Slaughter Houston Texas RV-8 -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of David.vonLinsowe Subject: AeroElectric-List: Landing & Taxi lights --> Hi all, I'm going to upgrade my panel and electrical architecture this winter. I'm doing the panel layout phase and was wondering about the landing and taxi lights. Currently the landing and taxi lights are individually operated through their own switches. What would be the pros and cons of this setup vs. having them both on the same switch? Beyond that, how about a 3 position switch with one position wig-wag? Then does it make more sense to have the wig-wag come on first or the continuous first (middle switch position)? Thanks, Dave All electric, Aero Electric E.I., GRT Horizon 1, Digiflight II 200 & Garmin 430. Haven't decided, dual batteries or dual alternators... direct advertising on the Matronics Forums. ________________________________________________________________________________
From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: OV Module question for Bob
Date: Sep 13, 2003
> > What's preventing you from putting in a 2-10? They're > exactly the same size and wire up the same way. I don't > see that it's a grinding "requirement " to label the > mid position and the existing labels are true and > correct for the extreme positions. > For panel space reasons our switches are miniature models. My buddy carefully chose them, installed them, even aligned the screw slots. When -and if- I tell him he has to change to a different and bigger model for the master switch I'm afraid he'll get some tar and feathers ;-) The engine is a Rotax and your OV setup is the only one I heard of for this type of engine. So I'd better stick to it. After reading those messages about nuisance trips and the newer version of your OV module, I was only asking just in case. Cheers Gilles ________________________________________________________________________________
Date: Sep 12, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: OV Module question for Bob
><Gilles.Thesee@ac-grenoble.fr> > > > > > > What's preventing you from putting in a 2-10? They're > > exactly the same size and wire up the same way. I don't > > see that it's a grinding "requirement " to label the > > mid position and the existing labels are true and > > correct for the extreme positions. > > >For panel space reasons our switches are miniature models. My buddy >carefully chose them, installed them, even aligned the screw slots. >When -and if- I tell him he has to change to a different and bigger model >for the master switch I'm afraid he'll get some tar and feathers ;-) Hmmmm . . . miniature toggles? you can get the 2-10 function in these as well. >The engine is a Rotax and your OV setup is the only one I heard of for this >type of engine. So I'd better stick to it. After reading those messages >about nuisance trips and the newer version of your OV module, I was only >asking just in case. Okay, for the moment, let's get your airplane flying by pulling the breaker during startup. You have plenty of other issues to address with getting a new airplane flying. When this one bubbles back to the top of the list, we'll do some experimenting to see if we can identify and implement a fix. Bob . . . ________________________________________________________________________________
Date: Sep 12, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Question!
> >Good afternoon Bob, >I installed two 17 amp batteries and one 40 amp alternator in my RV4. I >thought you had a drawing showing this set up. I can't seem to find it on >your web site. Is it still a good idea? >Regards, >Bruce Bell >Lubbock, Texas >RV4 # 2888 sure. don't know why not. You can add an extra battery to any existing battery with addition of a battery contactor, battery, battery bus and battery master switch. This is illustrated in Figure Z-30 of http://www.aeroelectric.com/articles/Rev10/z10.pdf Bob . . . ________________________________________________________________________________
From: "Bell, Bruce B." <rv4bell(at)door.net>
Subject: Re: Question!
Date: Sep 13, 2003
Hi Bob, Thank you very much. I had the drawing all the time in my documents! Best regards, Bruce ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: Re: AeroElectric-List: Question! > > > > >Good afternoon Bob, > >I installed two 17 amp batteries and one 40 amp alternator in my RV4. I > >thought you had a drawing showing this set up. I can't seem to find it on > >your web site. Is it still a good idea? > >Regards, > >Bruce Bell > >Lubbock, Texas > >RV4 # 2888 > > sure. don't know why not. You can add an extra battery to > any existing battery with addition of a battery contactor, > battery, battery bus and battery master switch. This is > illustrated in Figure Z-30 of > http://www.aeroelectric.com/articles/Rev10/z10.pdf > > Bob . . . > > ________________________________________________________________________________
Date: Sep 13, 2003
From: Jeff Point <jpoint(at)mindspring.com>
Subject: Wig-wag flasher questions
Hi Bob, Regarding the wig-wag flasher wiring diagram on your website, I have a couple of questions: 1. I would like to use the single switch method on page 3 of the diagram, but I would like to wire it such that the middle position is "On" and the upper position is "Flash." It appears that I can do this just by reversing the outputs of pins 1 & 4 on the switch. Is this true, or am I missing something. 2. I am concerned about the voltage drop using the bridge rectifier causing a reduction in brightness of the lamps. I believe the Connection says that these diodes have a forward voltage drop of about .6V. My own measurements show this drop to be about .8V when used in my E-bus setup. This is using the diode I got from B & C. I picked up a similar diode from the Shack, pn 276-1185, and it lists the forward voltage drop as 1.7V. Is this at the full 50V? Is the drop linear with respect to input voltage? Does it vary with current? Most importantly, does this small voltage drop result in a noticeable loss of light at the lamp? Jeff Point ________________________________________________________________________________
From: WHigg1170(at)aol.com
Date: Sep 13, 2003
Subject: Ground block location
Hello I have a question on the B&C 24 terminal ground block location. I don't have the engine or mount and I want to place the ground block on the cabin side of the firewall but don't know were to put it so it won't be in the way and also still use vans #2 cables that came with the wiring harness kit. Thanks Bill RV-6 ________________________________________________________________________________
Date: Sep 13, 2003
From: richard(at)riley.net
Subject: Orcad question
I'm trying to get Orcad to lay out my electrical systems, and I've found Cadence Orcad 9.2 and CADENCE ORCAD UNISON SUITE 2002 Which one do I want? ________________________________________________________________________________
From: "Tom..." <tsled(at)pacbell.net>
Subject: Orcad question
Date: Sep 13, 2003
Hiya, Cadence bought OrCAD about 3 years ago and added their name. I have used OrCAD for 12 years to do schematics and what I am using today is OrCAD 9.2 but it is NOT an inexpensive package, and some of the symbols don't look as pretty as some of the other schematic capture packages out there. But if you are designing CPU boards it is a GREAT program. Tom... Intel -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of richard(at)riley.net Subject: AeroElectric-List: Orcad question I'm trying to get Orcad to lay out my electrical systems, and I've found Cadence Orcad 9.2 and CADENCE ORCAD UNISON SUITE 2002 Which one do I want? ________________________________________________________________________________
Subject: Orcad question
Date: Sep 13, 2003
From: "Robinson, Chad" <crobinson(at)rfgonline.com>
Orcad is a schematic layout tool, used for designing circuits. It's WAY more than you need unless you actually want to build, say, a graphical fuel flow meter and want to lay out the schematic and PCB for that. Consider an inexpensive (or free) traditional CAD tool and Bob's pre-made electrical bus icons (which he has so kindly made available in .DWG format on his Web site). If you insist on a true schematic layout tool, there are numerous free options, such as what comes from ExpressPCB.com. But Orcad is a multi-thousand-dollar package and laying out fuses and switches is, well, sort of beneath it. =) > -----Original Message----- > From: richard(at)riley.net [mailto:richard(at)riley.net] > Sent: Saturday, September 13, 2003 1:43 PM > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Orcad question > > > I'm trying to get Orcad to lay out my electrical systems, and I've found > > Cadence Orcad 9.2 > and > CADENCE ORCAD UNISON SUITE 2002 > > Which one do I want? ________________________________________________________________________________
From: "LarryRobertHelming" <lhelming(at)sigecom.net>
Subject: Magneto with electronic Ignition
Date: Sep 13, 2003
Members of the Aeroelectric List: I am looking at figure Z-27 ( page Z-20 ) showing the use of two (2-3) switches to control each ignition side and to kill the push to start circuit when the right side ignition is on. I see that to initially start the engine we turn on the left and close/flip/press the start switch or button. ( The right ignition switch must be off for starting) After the engine is started and running on the left side only, we close the right side ignition for normal dual ignition operations. (With that, it is impossible to energize the starter with the right side ignition on.) Now my question: I am not understanding how this two-switch setup in Z-27 allows for run up testing of each side of the ignition system. I am missing something about how magnetos work or how they are grounded out so they do not function. We prove the right ignition function, I deduce, by turning off the left ignition/magneto switch. Then we turn the left switch back on and continue with testing the right side. But, looks to me when I go to prove the left ignition by turning off the right ignition switch that the engine should die because both the right side AND the start switch provide energy for the left side. ( Or is the left side now running on its own and does not need energy from the main buss? ) I am missing something and need a dumb boy's 101 schooling session here. ( Understanding something is one step further than knowing something.) Seems to me Z-28 could work for one magneto one EI with reasonable protection using very simple 1-3 switches if the start button was under a flip up protector or recessed in a hole of some sort. Larry in Indiana ________________________________________________________________________________
From: "Neal Garvin" <ngarvin(at)comcast.net>
Subject: Large Elec Connection - AN vs Brass Bolt?
Date: Sep 13, 2003
Bob, I used an AN-4 bolt, not brass, to connect two large, soldered on wire lugs together on a solid fiberglass tab on the inside of the fuselage behind the panel. The two lugs are on the same side of the tab, back-to-back, not separated by the fiberglass. The reason I didn't use brass is I wanted to really mash it down to get that "air-tight" connection and I was concerned a brass bolt would break to easily. Should I keep a watch for any dis-similar metal corrosion or other problems related to using an AN bolt? -Neal Garvin Glasair N15F -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Robert L. Nuckolls, III Subject: Re: AeroElectric-List: Ground Strap Location? > >B&C sells a braided bonding strap. The description of it states: > >". . . Engine mounts should not be part of the electrical circuitry for >the engine; these bonding straps establish the appropriate pathway for >starter and alternator currents to the airframe. . . ." > >(I have to take that with a grain of salt as my airplane is a Long-EZ, >so routing "starter and alternator currents to the airframe" is futile. > But they do need to route to the battery of course.) > >If not an engine mount bolt, where specifically should the engine ground >strap connection be made. I'm particularly interested in the proper >location(s) for my Lycoming O-235 as it currently uses an engine mount >bolt. DC power ground should come through your firewall on a 5/16" (min) or 3/8" (better) brass bolt. This bolt may or may not be associated with a firewall ground bus as illustrated in http://www.bandc.biz/GroundBlock.html The bonding strap should run from some bolt on the crankcase to the firewall penetration stud . . . others on the list can advise you of where they found suitable bolts on or near the rear of their Lycoming engines. A #2 ground wire continues forward from that bolt to a panel ground bus and from there on forward to the battery (-) terminal. See view -B- of http://www.aeroelectric.com/articles/Appendix_Z_Drawings/z15ak.pdf Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
From: "George Bass" <George_Bass_0(at)hotmail.com>
Subject: Re: Orcad question
Date: Sep 13, 2003
I know many folks dislike adding to the over-abundance of money generating products (quite a few of which do nothing for the purchaser) of MS, but one product that I use and find very usefull for schematic, and designing of many personal projects is VISIO from Microsoft. This program was created by an independant company, but, turned out to be so good, and so compatible, that MS bought them out completely, and MS now markets VISIO as one of their own products. There are a great many 'templates' available from simple sets like "office" pieces, to complex and specific design symbols used for "crime scene investigation" and others that are especially for electrical, or many other fields. Hope this helps (BTW, it isn't expensive), George --- ________________________________________________________________________________
Date: Sep 13, 2003
From: richard(at)riley.net
Subject: Orcad question
> > >Orcad is a schematic layout tool, used for designing circuits. It's WAY >more than you need unless you actually want to build, say, a graphical >fuel flow meter and want to lay out the schematic and PCB for that. > >Consider an inexpensive (or free) traditional CAD tool and Bob's pre-made >electrical bus icons (which he has so kindly made available in .DWG format >on his Web site). If you insist on a true schematic layout tool, there are >numerous free options, such as what comes from ExpressPCB.com. But Orcad >is a multi-thousand-dollar package and laying out fuses and switches is, >well, sort of beneath it. =) There are two reasons to use Orcad in this instance. First, it's not my money. The Very Large Aerospace Company that I work for has decided (in their infinite wisdom) that I can get free training in Orcad, and a copy of it on my laptop. And, yes, I'm allowed to take the laptop home with me and use it on my own projects, since that will help me get proficient at using it. Oddly, nobody seems to have noticed that my job has *nothing* to do with electronics. But that's beside the point. The second reason is that the EE/Nasa tech that's helping me wire my plane is already standardized on Orcad, and this way we can pass drawings back and forth easily. So - which is the newest and bestest version - 9.2, or suite 2002? ________________________________________________________________________________
From: "dmorisse" <morid(at)northland.lib.mi.us>
Subject: Question: Bob's Bus Icons
Date: Sep 14, 2003
I tried to find Bob's bus icons in Aeroelectric.com, but was unable. Can someone give me a link to them please? Darrel Subject: RE: AeroElectric-List: Orcad question From: "Robinson, Chad" <crobinson(at)rfgonline.com> Orcad is a schematic layout tool, used for designing circuits. It's WAY more than you need unless you actually want to build, say, a graphical fuel flow meter and want to lay out the schematic and PCB for that. Consider an inexpensive (or free) traditional CAD tool and Bob's pre-made electrical bus icons (which he has so kindly made available in .DWG format on his Web site). If you insist on a true schematic layout tool, there are numerous free options, such as what comes from ExpressPCB.com. But Orcad is a multi-thousand-dollar package and laying out fuses and switches is, well, sort of beneath it. =) ________________________________________________________________________________
Subject: Orcad question
Date: Sep 14, 2003
From: "Robinson, Chad" <crobinson(at)rfgonline.com>
> There are two reasons to use Orcad in this instance. First, it's not my > money. ... The second reason is that the EE/Nasa tech that's helping me > wire my plane is already standardized on Orcad, and this way we can > pass drawings back and forth easily. > > So - which is the newest and bestest version - 9.2, or suite 2002? In that case, Unison Suite is the newest version. However, again, either of these products is still going to be fighting bank robbers with nukes. They include PCB layout and circuit simulation tools you'll probably never use, and you won't find symbols similar to Bob's - switches are fairly basic, bus bars are just thicker lines, etc. The reason I continue to advocate for another product is because Orcad's very capabilities make the product somewhat complex to use. It's designed for a completely different job. Of course, if you're only drawing batteries, relays, and wires it's probably not a big deal. But you won't find symbols similar to Bob's. If you're looking to learn Orcad, fine. I'm just saying you might find it a frustrating tool to use for this because it was designed for such a different task. Actually, I would second the recommendation somebody made earlier of using Visio. It's ideally suited for the task, and making new symbols is somewhat easier for those elements that don't already exist for you. Incidentally, if you care at all about ease of use you may prefer 9.2. I found it SOMEWHAT more straightforward (though there wasn't a huge change between the two). Regards, Chad ________________________________________________________________________________
From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: OV Module question for Bob
Date: Sep 14, 2003
> > Hmmmm . . . miniature toggles? you can get the 2-10 function in > these as well. > Ah, interesting. > After reading those messages > >about nuisance trips and the newer version of your OV module, I was only > >asking just in case. > > Okay, for the moment, let's get your airplane flying by > pulling the breaker during startup. You have plenty of > other issues to address with getting a new airplane flying. > When this one bubbles back to the top of the list, we'll > do some experimenting to see if we can identify and implement > a fix. Thanks for your help. Gilles ________________________________________________________________________________
From: "Neville Kilford" <nkilford(at)etravel.org>
Subject: Re: DC power panel minutia
Date: Sep 15, 2003
Bob, > >How will I know if my alternator has packed up? I mean by this either OV'd > The LR3C is fitted with a low voltage warning feature. Within > seconds of an alternator failure event, that light is going > to be flashing in your face . . . That's good to know. What makes it start to flash -- is it that the LR3C detects the absence of charge, or is it simply a product of voltage drop? I'm somewhat unclear on that sort of thing. Cheers. Nev -- Jodel D150 in progress UK ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: Re: AeroElectric-List: DC power panel minutia > > > > > >Bob, > > > >This post prompted me to ask a question that has been bothering me for some > >time. It's a duffer kind of a question, so bear with me. > > > >How will I know if my alternator has packed up? I mean by this either OV'd > >and tripped the breaker, or ANL-40 has blown. I suppose I _might_ notice a > >breaker popping, but I might not, and I wouldn't know if the ANL-40 went. > >It's a long-range aircraft, and I'd hate to be half-way across the water and > >suddenly realise that I was running out of battery power because I hadn't > >noticed it failing three hours ago. > > > >It's a B&C 40A alternator and B&C LR3C. > > The LR3C is fitted with a low voltage warning feature. Within > seconds of an alternator failure event, that light is going > to be flashing in your face . . . > ________________________________________________________________________________
Date: Sep 15, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Large Elec Connection - AN vs Brass
Bolt? > >Bob, > >I used an AN-4 bolt, not brass, to connect two large, soldered on wire lugs >together on a solid fiberglass tab on the inside of the fuselage behind the >panel. The two lugs are on the same side of the tab, back-to-back, not >separated by the fiberglass. > >The reason I didn't use brass is I wanted to really mash it down to get that >"air-tight" connection and I was concerned a brass bolt would break to >easily. Should I keep a watch for any dis-similar metal corrosion or other >problems related to using an AN bolt? The resistance of plated steel hardware is significantly higher than the copper alloys recommended for current carrying hardware supplied in our grounding kits. If the bolt simply supplies pressure to hold current carrying components together, then the AN hardware is okay. When the bolt has both assembly -AND- current carrying responsibilities, it should be brass. Bob . . . ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Sep 15, 2003
Subject: Re: Large Elec Connection - AN vs Brass Bolt?
In a message dated 9/15/03 7:51:04 AM Central Daylight Time, bob.nuckolls(at)cox.net writes: > The resistance of plated steel hardware is significantly > higher than the copper alloys recommended for current > carrying hardware supplied in our grounding kits. If the > bolt simply supplies pressure to hold current carrying > components together, then the AN hardware is okay. When > the bolt has both assembly -AND- current carrying > responsibilities, it should be brass. > > Bob . . . > Good Morning Bob, Just curiosity sparked by my sailing days, how would bronze bolts fare? If I recall, bronze is stronger than brass and should be capable of handling a higher torque. What would the electrical characteristics be? Happy Skies, Old Bob ________________________________________________________________________________
Date: Sep 15, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Charging Issues
Just a note to let you know that after following your advice by changing the wiring in my charging system everything did smooth out nicely. The ammeter is now steady, and the voltage has stabilized at 14.4 Pleased to hear there was a practical solution to the problem . . . The job however was back breaking. Working under the panel on a completed RV is tough, but after a test flight one more trip to secure some wire and I hope to be out of there for a while. Been there and done that . . . not sure there ever was an airplane that was maintenance friendly. Good luck! Bob . . . ________________________________________________________________________________
Date: Sep 15, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: DC power panel minutia
> > >Bob, > > > >How will I know if my alternator has packed up? I mean by this either >OV'd > > > The LR3C is fitted with a low voltage warning feature. Within > > seconds of an alternator failure event, that light is going > > to be flashing in your face . . . > >That's good to know. What makes it start to flash -- is it that the LR3C >detects the absence of charge, or is it simply a product of voltage drop? >I'm somewhat unclear on that sort of thing. Low voltage warning is just that . . . low voltage warning. Batteries charge and alternators run at 13.8 and higher. Batteries discharge at 12.5 and lower. So if you watch the bus and turn on a light below 13.0 volts, it's as useful an indication as any that the alternator is not doing it's job. Bob . . . ________________________________________________________________________________
Date: Sep 15, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Question: Bob's Bus Icons
> > >I tried to find Bob's bus icons in Aeroelectric.com, but was unable. Can >someone give me a link to them please? >Darrel Icons? Do you mean the drawing symbols? You can download any of the drawings in .dwg AutoCAD format from http://www.aeroelectric.com/articles.html and cut-n-paste any symbols used into a new drawing if you have compatible software. There are three compatible cad programs offered as well as all of the drawings on CD Rom which you can purchase at http://www.aeroelectric.com/Catalog/AECcatalog.html or download at: www.matronics.com/aeroelectric/library/CDs/AEC8_0.zip Bob . . . ________________________________________________________________________________
Date: Sep 15, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Wig-wag flasher questions
> >Hi Bob, > >Regarding the wig-wag flasher wiring diagram on your website, I have a >couple of questions: > >1. I would like to use the single switch method on page 3 of the >diagram, but I would like to wire it such that the middle position is >"On" and the upper position is "Flash." It appears that I can do this >just by reversing the outputs of pins 1 & 4 on the switch. Is this >true, or am I missing something. That will work. >2. I am concerned about the voltage drop using the bridge rectifier >causing a reduction in brightness of the lamps. I believe the >Connection says that these diodes have a forward voltage drop of about >.6V. My own measurements show this drop to be about .8V when used in my >E-bus setup. This is using the diode I got from B & C. I picked up a >similar diode from the Shack, pn 276-1185, and it lists the forward >voltage drop as 1.7V. Is this at the full 50V? Is the drop linear with >respect to input voltage? Does it vary with current? Most importantly, >does this small voltage drop result in a noticeable loss of light at the >lamp? Try this. Have a friend set in his car 1/2 mile away on a dark road and have him turn on his headlights ten times in a row for about 5 seconds each time. Ask him to randomly have the engine running (bus 14.5 or higher) and engine not running (bus 13.0 or lower) for each on-cycle. Ask him to start and stop the engine only while the lights are off. You watch the ten flashes of headlights and write down whether you perceive the bus voltage in his car to be above or below 13 volts for each interval of observable light. My guess is that your listing of perceived lamp intensity for each interval will have no relation to fact . . . if indeed you perceive any difference at all. By the way, the 1.7v drop rating is the specified MAX drop for a diode under some conditions which are never realized in the steady state application for the part is used. I can pick out cars with failed alternators on the highway but it has to do with COLOR of the light and not intensity. So try see if you can discern any color differences in the light for the experiment described above. Bob . . . ________________________________________________________________________________
From: "Cy Galley" <cgalley(at)qcbc.org>
Subject: Re: Large Elec Connection - AN vs Brass Bolt?
Date: Sep 15, 2003
I have been biting my tongue on this thread. It is good if you are using a bronze or brass bolt for a ground point. It is weaker but as it isn't structural, its strength is immaterial. If you break it by overtightening, replace it with another brass or bronze bolt as you want the conductivity, not super strength. The most important fixture in your house is held with brass or bronze bolts! They work well other wise you couldn't give a.... Cy Galley - Bellanca Champion Club Newsletter Editor & EAA TC www.bellanca-championclub.com Actively supporting Aeroncas every day Quarterly newsletters on time Reasonable document reprints ----- Original Message ----- From: <BobsV35B(at)aol.com> Subject: Re: AeroElectric-List: Large Elec Connection - AN vs Brass Bolt? > > In a message dated 9/15/03 7:51:04 AM Central Daylight Time, > bob.nuckolls(at)cox.net writes: > > > The resistance of plated steel hardware is significantly > > higher than the copper alloys recommended for current > > carrying hardware supplied in our grounding kits. If the > > bolt simply supplies pressure to hold current carrying > > components together, then the AN hardware is okay. When > > the bolt has both assembly -AND- current carrying > > responsibilities, it should be brass. > > > > Bob . . . > > > > Good Morning Bob, > > Just curiosity sparked by my sailing days, how would bronze bolts fare? > > If I recall, bronze is stronger than brass and should be capable of handling > a higher torque. What would the electrical characteristics be? > > Happy Skies, > > Old Bob > > ________________________________________________________________________________
Date: Sep 15, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Magneto with electronic Ignition
> > >Members of the Aeroelectric List: I am looking at figure Z-27 ( page Z-20 ) >showing the use of two (2-3) switches to control each ignition side and to >kill the push to start circuit when the right side ignition is on. I see >that to initially start the engine we turn on the left and close/flip/press >the start switch or button. ( The right ignition switch must be off for >starting) After the engine is started and running on the left side only, we >close the right side ignition for normal dual ignition operations. (With >that, it is impossible to energize the starter with the right side ignition >on.) > >Now my question: I am not understanding how this two-switch setup in Z-27 >allows for run up testing of each side of the ignition system. I am missing >something about how magnetos work or how they are grounded out so they do >not function. We prove the right ignition function, I deduce, by turning >off the left ignition/magneto switch. Then we turn the left switch back on >and continue with testing the right side. But, looks to me when I go to >prove the left ignition by turning off the right ignition switch that the >engine should die because both the right side AND the start switch provide >energy for the left side. ( Or is the left side now running on its own and >does not need energy from the main buss? ) I am missing something and need >a dumb boy's 101 schooling session here. ( Understanding something is one >step further than knowing something.) There is an error in Figure Z-27. The intent was to show how to interlock the ignition switches to disable a non-impulse coupled magneto when paired with an electronic ignition. Here's the corrected drawing: http://216.55.140.222/articles/Appendix_Z_Drawings/Z-27_r11.pdf Thanks for the heads-up. You're the first to catch this problem . . . Bob . . . ________________________________________________________________________________
Date: Sep 15, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Large Elec Connection - AN vs Brass
Bolt? > >In a message dated 9/15/03 7:51:04 AM Central Daylight Time, >bob.nuckolls(at)cox.net writes: > > > The resistance of plated steel hardware is significantly > > higher than the copper alloys recommended for current > > carrying hardware supplied in our grounding kits. If the > > bolt simply supplies pressure to hold current carrying > > components together, then the AN hardware is okay. When > > the bolt has both assembly -AND- current carrying > > responsibilities, it should be brass. > > > > Bob . . . > > > >Good Morning Bob, > >Just curiosity sparked by my sailing days, how would bronze bolts fare? > >If I recall, bronze is stronger than brass and should be capable of handling >a higher torque. What would the electrical characteristics be? Copper, brass and bronze will exhibit tensile strengths on the order of 50K, 100K and 200K psi for each material. Conductivity will be 100%, 28% and 13% for the various alloys. So, it's a trade off . . . Fat copper bolts for strength or VERY fat bronze bolts for conductivity. Iron and steel are on the same order as bronze for conductivity. Brass hardware is readily available and a reasonable compromise. Even so, conductivity is not likely to become an issue in most airplanes until you step up to 100A plus systems with lots of electric heat or air conditioning loads that can be high and sustained. But steel hardware with high electrical loading IS a concern. The only electrical fire I ever started was the result of mis-applied steel hardware in the conduction path. Bob . . . ________________________________________________________________________________
Date: Sep 15, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Ground block location
> >Hello I have a question on the B&C 24 terminal ground block location. I don't >have the engine or mount and I want to place the ground block on the cabin >side of the firewall but don't know were to put it so it won't be in the >way and >also still use vans #2 cables that came with the wiring harness kit. Thanks > >Bill >RV-6 Can any RV builders help Bill out with this? Bob . . . ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Ground block location
Date: Sep 15, 2003
Not knowing about the #2 cables in the kit - but I have done a bit of research and have installed my ground block to the right of the cutout for the oil filter/governor indent. With the battery in the original location the cable run shouldn't be more than 12". I am getting documentation on placing the battery on the engine side (a la RV7/9) - with the other side of the ground block giving me a similar cable access hopefully to the new location. Contact me offline and I can send you some digitals......and point you to the research that I have done.....again I don't know about the cables in the kit! Ralph Capen ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: Re: AeroElectric-List: Ground block location > > > > >Hello I have a question on the B&C 24 terminal ground block location. I don't > >have the engine or mount and I want to place the ground block on the cabin > >side of the firewall but don't know were to put it so it won't be in the > >way and > >also still use vans #2 cables that came with the wiring harness kit. Thanks > > > >Bill > >RV-6 > > Can any RV builders help Bill out with this? > > Bob . . . > > ________________________________________________________________________________
Date: Sep 15, 2003
From: Jeff Point <jpoint(at)mindspring.com>
Subject: Re: Wig-wag flasher questions
That leads me to my next question. I have the LR3C voltage regulator, which is set to 14.4V from the factory (according to the manual, haven't measured it.) I am using the Panasonic 17 amp battery, which wants 14.5 to 14.9V for cycle use charging. The battery is on the engine side of the firewall. Should I set the regulator to 14.5, 14.9 or somewhere in between? I am not terribly worried about the heat effecting the long term life of the battery; for $36 from Digikey I can afford to swap it out at every annual if necessary. Here is the data sheet on the battery, for reference: http://rocky.digikey.com/WebLib/Panasonic/Web%20data/LC-RD1217P,%20LC-RD1217AP.pdf Jeff Point > > By the way, the 1.7v drop rating is the specified MAX drop > for a diode under some conditions which are never realized > in the steady state application for the part is used. > > I can pick out cars with failed alternators on the highway > but it has to do with COLOR of the light and not intensity. > So try see if you can discern any color differences in the light > for the experiment described above. > > > Bob . . . > > > > ________________________________________________________________________________
Subject: Large Elec Connection - AN vs Brass Bolt?
Date: Sep 15, 2003
From: "Chris Stone" <Chris.Stone@a-dec.com>
-----Original Message----- From: Robert L. Nuckolls, III [mailto:bob.nuckolls(at)cox.net] Subject: Re: AeroElectric-List: Large Elec Connection - AN vs Brass Bolt? --> > >In a message dated 9/15/03 7:51:04 AM Central Daylight Time, >bob.nuckolls(at)cox.net writes: > > > The resistance of plated steel hardware is significantly > > higher than the copper alloys recommended for current > > carrying hardware supplied in our grounding kits. If the > > bolt simply supplies pressure to hold current carrying > > components together, then the AN hardware is okay. When > > the bolt has both assembly -AND- current carrying > > responsibilities, it should be brass. > > > > Bob . . . > > > >Good Morning Bob, > >Just curiosity sparked by my sailing days, how would bronze bolts fare? > >If I recall, bronze is stronger than brass and should be capable of >handling a higher torque. What would the electrical characteristics >be? Copper, brass and bronze will exhibit tensile strengths on the order of 50K, 100K and 200K psi for each material. Conductivity will be 100%, 28% and 13% for the various alloys. So, it's a trade off . . . Fat copper bolts for strength or VERY fat bronze bolts for conductivity. Iron and steel are on the same order as bronze for conductivity. Brass hardware is readily available and a reasonable compromise. Even so, conductivity is not likely to become an issue in most airplanes until you step up to 100A plus systems with lots of electric heat or air conditioning loads that can be high and sustained. But steel hardware with high electrical loading IS a concern. The only electrical fire I ever started was the result of mis-applied steel hardware in the conduction path. Bob . . . Actually the Ultimate tensile strength for the three red metals mentioned are: UNS C11000 electrolytic copper (full hard) 48 KSI (48,000 psi), (full soft) 32 KSI UNS C360 Free cutting brass (full hard) 68 KSI, (full soft) 49 KSI UNS C932 Bearing Bronze (83% Cu) 35 KSI UNS C1018 cold rolled steel (commercial grade bolts) 64 KSI, AN bolts 100 - 140 KSI As you can see from the mechanical properties of these materials that both copper and brass have reasonably good mechanical strength with good electrical conductivity. Bronze has poor mechanical strength and poor conductivity. Chris Stone ME RV-8 wings direct advertising on the Matronics Forums. ________________________________________________________________________________
From: dralle(at)matronics.com (Matt Dralle)
Date: Sep 15, 2003
Subject: New SPAM and Virus Filtering Appliance At Matronics...
Dear Listers, I will be installing a new SPAM and virus blocking appliance this evening or tomorrow. The installation will involve some changes in the Matronics DNS MX records, and will impact how incoming email is handled. While I expect these changes to be transparent to all of the List subscribers, things might go differently... ;-) The Lists get bombarded with tons of SPAM messages and viruses each day and fortunately my custom filters have been extremely effective at filtering most of this from redistribution. Its time to move to the next level of technology, however, and this SPAM and Virus filtering appliance seems like an excellent solution. I will post a follow up message later in the week when things have stabilized and I have some filter statistics to share. Best regards, Matt Dralle Matronics Email List Admin. -- Matt G. Dralle | Matronics | P.O. Box 347 | Livermore | CA | 94551 925-606-1001 Voice | 925-606-6281 FAX | dralle(at)matronics.com Email http://www.matronics.com/ W.W.W. | Featuring Products For Aircraft ________________________________________________________________________________
Date: Sep 15, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Large Elec Connection - AN vs Brass
Bolt? > > >Actually the Ultimate tensile strength for the three red metals >mentioned are: > >UNS C11000 electrolytic copper (full hard) 48 KSI (48,000 psi), >(full soft) 32 KSI > >UNS C360 Free cutting brass (full hard) 68 KSI, (full soft) 49 KSI > >UNS C932 Bearing Bronze (83% Cu) 35 KSI > >UNS C1018 cold rolled steel (commercial grade bolts) 64 KSI, AN bolts >100 - 140 KSI > >As you can see from the mechanical properties of these materials that >both copper and brass have reasonably good mechanical strength with good >electrical conductivity. Bronze has poor mechanical strength and poor >conductivity. I went back to see where I dug up the earlier numbers. I see that my bronze strength was acquired by clicking on the wrong box . . . Beryllium Copper. Yup, bronze is not so nearly robust a stuff but I don't think they would make bolts out of bearing/bushing material. http://www.precisionsteel.com/intro5.cfm?Properties=True&ProductType=BronzeA suggests that we can heat treat to something on the order of 98Kpsi although one would probably have to special order such parts. I suspect bronze marine hardware is not nearly so robust. Cy's point was rather profound . . . these are, after all, not structural parts . . . however I will suggest they are single points of failure for the system. A quick look at recommended torque values for brass hardware has most authors coming down at just under low-carbon steel fasteners. 5/16-18 threaded hardware (supplied with B&C ground busses) can certainly be torqued to 100 lb-in which should cover us well for both electrical concerns about fastener conductivity and mechanical concerns for terminal crush. Bob . . . >Chris Stone >ME >RV-8 wings > > >direct advertising on the Matronics Forums. > > Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: Forward Voltage Drop (Wig-wag)
Date: Sep 15, 2003
>Jeff Point >2. I am concerned about the voltage drop using the bridge rectifier >causing a reduction in brightness of the lamps. I believe the >Connection says that these diodes have a forward voltage drop of about >.6V. My own measurements show this drop to be about .8V when used in my >E-bus setup. This is using the diode I got from B & C. I picked up a >similar diode from the Shack, pn 276-1185, and it lists the forward >voltage drop as 1.7V. Is this at the full 50V? Is the drop linear with >respect to input voltage? Does it vary with current? Most importantly, >does this small voltage drop result in a noticeable loss of light at the >lamp? >Try this. Have a friend set in his car 1/2 mile away on a dark road >and have him turn on his headlights ten times in a row for about 5 >seconds each time. Now Bob....Jeff got to this argument late, so let me rehash-- If you run Radio Shack diode, pn 276-1185 with a current of 5 amps, you wind up with 0.85 Volts drop. At 16A you get 0.94V. The forward voltage drop Vf is not linear and goes up with temperature and current (not voltage) and is maximum at max current. I don't think Radio Shack sells any 1.7Vf parts, but you can measure this with any meter. Reasonable people differ on this but I think it is there is a lot to be said for using Schottky diodes in this application. At 5 amps the Vf is only 0.32V, at 16 A it is 0.35V. Now why would anyone care about such small Vf differences? Well, it's because the electricity you use in an airplane or by a battery OR by an airplane battery(!) is expensive stuff indeed. And the use of power Schottkys is the engineering standard in battery operated systems, and where power loss is critical. Contemporary designers don't use p/n diodes in low-volt power applications. How much power is lost? There are a lot of ways to paint it but Powerloss=IV(forward). So for 16A you lose 16x0.94Watts=15 Watts. This is dissipated as heat so you'll need a big heatsink. For the Schottky you'll lose 16X0.35=5.6 Watts so you need only a very small heatsink if any at all. And yes it is easy to see the difference in lamp brightness. I don't know how you calculate the energy costs in an airplane, but the ultimate cost of using P/N diodes (especially in a bridge) has got to be significant. So use Schottkys. Buy mine or get your own. Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net When the Okies moved to California they raised the average IQ of both states. ---Will Rogers ________________________________________________________________________________
Subject: AV-10 failure...
Date: Sep 15, 2003
From: "I-Blackler, Wayne R" <wayne.blackler(at)boeing.com>
Hi all, I have an AV-10 Engine Monitor installed in my Long EZ. The unit failed totally in August (prior to first flight) and I have been unable to contact Peter Rummell (AV-10 engineer) for support/repair. Peter had been supplying solid support via email for my installation in June / July '03. This has delayed my first flight. I know a number of you are running these units. I could really use a current phone number or any other contact information if you have it. I have tried the following contact details: AFA Peter Rummell 60 Penn Ave, Toronto, Ontario, M2L 1N1 Canada 40 McNab Blvd Scarborough, Ontario, M1M 2W5 Canada EMAIL: afatechsupport(at)rogers.com lindaryall(at)rogers.com wedgie(at)interlog.com Phone numbers: 416 264 0968 (what I thought was current) 416 593 9990 426 264 5134 (old) 1800 737 9185 (old) 416 698 6928 (old) Many thanks, Regards Wayne Blackler IO-360 Long EZ Seattle, USA (253) 520 0447 (AH) (253) 773 9829 (BH) ________________________________________________________________________________
Subject: DIP headers for DIY Audio project
Date: Sep 15, 2003
From: "Robinson, Chad" <crobinson(at)rfgonline.com>
To the person who was asking about DIP headers for the DIY audio mixer amp, Web-Tronics also carries these at reasonable prices: http://www.web-tronics.com/general-supplies-for-electronics-sockets-forked-dip-headers.html Bob, DigiKey still doesn't have stock on this part - they may be discontinuing it. You may want to list the source above (or another) as an alternate source for this part, or update the document to reflect a different method of installing those resistors. For what it's worth, the firm above also sells other items that may be useful in this project, including PCB fabrication products, project boxes, DB-x connectors, etc. Regards, Chad ________________________________________________________________________________
Date: Sep 15, 2003
From: Robert McCallum <robert.mccallum2(at)sympatico.ca>
Subject: Re: AV-10 failure...
I-Blackler, Wayne R wrote: > >Hi all, > >I have an AV-10 Engine Monitor installed in my Long EZ.I have been unable to contact Peter Rummell (AV-10 engineer) for support/repair. Peter had been supplying solid support via email for my installation in June / July '03. I could really use a current phone number or any other contact information if you have it. > >I have tried the following contact details: > >AFA >Peter Rummell >60 Penn Ave., >Toronto, Ontario, M2L 1N1 >Canada > >40 McNab Blvd >Scarborough, Ontario, M1M 2W5 >Canada > >EMAIL: >afatechsupport(at)rogers.com >lindaryall(at)rogers.com >wedgie(at)interlog.com > >Phone numbers: >416 264 0968 (what I thought was current) >416 593 9990 >426 264 5134 (old) >1800 737 9185 (old) >416 698 6928 (old) > >Many thanks, > >Regards > >Wayne Blackler >IO-360 Long EZ >Seattle, USA >(253) 520 0447 (AH) >(253) 773 9829 (BH) > Wayne; The telephone number 416-593-9990 is currently listed in the Toronto electronic phone directory as P. Rummell, 43 Elm St., Toronto, ON., Canada M5G-2K5 The number 416-264-0968 is listed as "unknown", 416-264-5134 is P. Rummell, Scarborough, ON Canada, M1M-2W5 (no street address given), 416-698-6928 is T. Craigie, Scarborough, ON Canada, M1N-1V6. The 1-800 number I don't have access to check. The "valid" numbers are both residential. Hopefully with one of these numbers you can restore your contact. Note you have an area code error in one of your numbers, one of the "old" numbers seems to have been re-assigned, and the number you show as "current" appears to be no longer valid. Bob McC ________________________________________________________________________________
Subject: Failure analysis to plagiarize?
Date: Sep 15, 2003
From: "Treff, Arthur" <Arthur.Treff(at)Smartm.com>
Listers, I"m in the process of creating a Failure Effects Mode Analysis to check my work on panel/electrical system design for my RV-8. Also, this will be used to show the FAA DAR that I know what I'm doing in building an IFR capable ship. I have never done this on the job, so I'm trying to teach myself. So far, I have pages of statements followed by bullets, which is cumbersome, requiring a ton of reading to get to the point. I would prefer a graphical format, but I'm not creative enough to design one. Has one of you gone thru with something similar, and if so, would you be willing to share how your analysis looks with this beginner? Arthur Treff Asheville, NC 828-281-0044 RV-8 N666AT (reserved) ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: [Tagged] Failure analysis to plagiarize?
Date: Sep 15, 2003
Type into Google "free fault tree analysis" and see what happens. Eric ________________________________________________________________________________
Date: Sep 16, 2003
From: "John F. Herminghaus" <catignano(at)tele2.it>
Subject: MFJ-259B
Bob: Sometime ago you recommended the MFJ-259B SWR analyzer, but according the specifications (1.8 to 170 MHZ) it does not cover GPS frequencies. What do you suggest? John Herminghaus ________________________________________________________________________________
From: "Jack Lockamy" <jacklockamy(at)att.net>
Subject: Mounting Ground Bus
Date: Sep 16, 2003
Bob, I have your AeroConnection Book and monitor this list. Lots of great info from both sources... However, I still am a bit confused about how to mount the Ground Bus to a metal firewall in an all metal airplane (RV-7A). Does the ground bus mount DIRECTLY to the firewall or is it mounted on stand-offs? If it is mounted directly to the firewall, how is running all the ground wires to local ground connections any different than going to the Ground Bus? I must be missing something simple here. Thanks for all your help. Jack Lockamy Camarillo, CA ________________________________________________________________________________
From: "Gary Casey" <glcasey(at)adelphia.net>
Subject: conductivity
Date: Sep 16, 2003
<> You made me curious so I looked it up - the following are in units of micro-ohm-cm if I deciphered the table correctly: Copper wire - 1.7 Aluminum (pure) - 2.8 Brass - 6.21, or about 4 times the resistance of copper Steel - 15 to 45 with harder (stronger) materials having the higher numbers A note in Mark's Handbook says bronze alloys can have 25 to 85% of the conductivity of copper with tensile strengths up to 130,000 psi, just as Bob said. I was surprised to see how poorly steel conducts electricity. The resistance of steel is 10 to 30 times that of copper. Aluminum is a poorer conductor than copper per unit volume, but better per unit weight - hence the use of aluminum for electrical transmission wires and some aircraft battery cables. Gary Casey ________________________________________________________________________________
Date: Sep 16, 2003
From: Mark Steitle <msteitle(at)mail.utexas.edu>
Subject: Z-14 Transient Suppressor
Bob, I'm puzzled and hope you can help clear this up for me. I am following the Z-14 wiring plan and I see an item which is labeled as a "transient suppressor", but there is no note, p/n, etc. Can you explain what this is, and if I need it. Thanks, Mark S. ________________________________________________________________________________
From: WHigg1170(at)aol.com
Date: Sep 16, 2003
Subject: Light dimmer instruction question.
I have a question on the instructions for the Aero Electric 1.5 AMP Light dimmer. In the instructions there is a note that says (There are to variations of the dimmer assembly that use different pin numbers appropriate to the revision level of your dimmer) What dose this mean? I see the two ways to hook up the pins but don't now what one to use or what the revision level is or means. Thanks for any help. Bill Higgins RV-6 ________________________________________________________________________________
From: <jimk36(at)comcast.net>
Subject: Battery Failure
Date: Sep 16, 2003
Bob et al -- I'm presently planning to equip my F1 Rocket with 2 alternators and a single batt.as per Z-12. My question is with respect to batt failure in flight and possible negative effect on alternator{s} powering the system. Over many years with automobiles and airplanes [too many years] I have had numerous batt failures, usually but not always due to poor maintenance, and alternator failures. But I have never had a batt failure which, with the engine running, inhibited the ability of the alternator to power the electrics. I expect that if engine RPM is less than that needed by the alternator to support the load, and the batt is discharged, at some point power to the field will drop below minimum and the lights will go out. Are there other conditions one should be concerned about? Jim ________________________________________________________________________________
Date: Sep 16, 2003
From: Sigma Eta Aero <sigmatero(at)yahoo.com>
Subject: DIY all-electric AOA
Anybody know of a schematic for an all electric angle of attack indicator that uses pressure transducers in the wing to drive a simple colored bar graph? Thanks! Joa --------------------------------- ________________________________________________________________________________
From: "Rob Housman" <RobH@hyperion-ef.com>
Subject: DIY all-electric AOA
Date: Sep 16, 2003
If you literally mean a schematic for rolling your own AOA I don't have the answer, but if you want to buy one check out http://www.angleofattack.com/ Best regards, Rob Housman Europa XS Tri-Gear A070 Airframe complete Irvine, CA -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Sigma Eta Aero Subject: AeroElectric-List: DIY all-electric AOA Anybody know of a schematic for an all electric angle of attack indicator that uses pressure transducers in the wing to drive a simple colored bar graph? Thanks! Joa --------------------------------- ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Battery on Engine side of firewall
Date: Sep 16, 2003
Fellow listers, The RV 7 and 9 crowds (with new recomendations to the 6 guys) are putting their batteries (Odyssey)forward of the firewall according to the firewall forward info I'm now getting from Vans with the firewall forward kit. Are there compelling reasons NOT to do this? I can think of heat....! Maybe those batteries are immune!? I'm not too far past this point - is it time to go back and make this so? Thanks, Ralph Capen Already put my grounding block where this new battery box is supposed to go...... ________________________________________________________________________________
Date: Sep 16, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Failure analysis to plagiarize?
> > >Listers, >I"m in the process of creating a Failure Effects Mode Analysis to check my >work on panel/electrical system design for my RV-8. Also, this will be >used to show the FAA DAR that I know what I'm doing in building an IFR >capable ship. I have never done this on the job, so I'm trying to teach >myself. So far, I have pages of statements followed by bullets, which is >cumbersome, requiring a ton of reading to get to the point. I would >prefer a graphical format, but I'm not creative enough to design one. Has >one of you gone thru with something similar, and if so, would you be >willing to share how your analysis looks with this beginner? It's easy . . . and usually doesn't take a lot of paperwork, just some consideration of how a system works, how much you depend on the system for comfortable completion of flight and how you might alter the design or operation of your airplane to mitigate tense situations. See: http://216.55.140.222/articles/FMEA.pdf Bob . . . ________________________________________________________________________________
Date: Sep 16, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: MFJ-259B
> > >Bob: > >Sometime ago you recommended the MFJ-259B SWR analyzer, but according >the specifications (1.8 to 170 MHZ) it does not cover GPS frequencies. >What do you suggest? buy and install good antennas. I've never had an occasion to wish I could check the characteristics of a Ghz scale antenna like Xponder and/or GPS . . . usually, if they're not damaged, they're working fine. For example, if you whack the transponder antenna while scrubbing guckum off the airplane's belly and break it off, it's a fair bet you need a new one. If it's clean, and mechanically secure, it's unlikely to be the root cause of any system problems. Of course, there are still feedlines which can be gross- tested for opens and shorts with an ohmmeter. Bob . . . ________________________________________________________________________________
Date: Sep 16, 2003
From: Jerzy Krasinski <krasinski(at)direcway.com>
Subject: Re: DIY all-electric AOA
I am working on one. To cut the development time I bought a kit of a vu meter from one of the surplus companies. They sell it for audio amplifiers. The kit was provided with a logaritmic driver chip (I think it was LM3915) which I replaced with a linear version (LM3914 ?).I replaced the sensitivity control resistor in the vu meter with a short to get maximum sensitivity. The input voltage to get full range is now a little over one volt. I replaced the current control resistor with a photoresistor to get automatic brightness control. That took some time. All the photoresistors I had were of a too small resistance and they pumped too much current into LEDs producing too much brightness. Finally, throwing away a broken light activated night lamp I found a tiny photoresistor inside, and that one works ok. A bigg problem was to find a set of different color LEDs that would produce similar brightness. Turns out that it is difficult to get yellow LEDs with brightness matching very bright greens and reds. I also added an operational amplifier forming noninverting amplifier with adjustable gain, just in case if I needed more sensitivity. Probably it will not be needed, but it would be a big project later, and it was easy to make now. Anyway, I have a display which will display whatever input voltage. Initially, I plan to install a vane on a small low friction potentiometer and attach it somewhere to the wing tip or to the main gear fairing. That seems to be simpler to get working. I have a differential pressure sensor, 0-5" water max differential pressure range, with max common mode pressure of 10 psi. It requires 5V supply and at full differential pressure of 5" of water it makes ~4V output. It is Ares series model GA100-005WD. I think they are made by Schaevitz Sensors. My plan is to install it after I get the plane flying. But I am sure that it will take some time to find proper probe positions to get it working right. I finished with the electronics which for sure will require some adjustments, but my plane doesn't fly yet, so who knows how and if it will work. Jerzy Sigma Eta Aero wrote: > > >Anybody know of a schematic for an all electric angle of attack indicator that uses pressure transducers in the wing to drive a simple colored bar graph? > >Thanks! > >Joa > > >--------------------------------- > > > > ________________________________________________________________________________
Date: Sep 16, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Light dimmer instruction question.
> >I have a question on the instructions for the Aero Electric 1.5 AMP Light >dimmer. In the instructions there is a note that says (There are to >variations of >the dimmer assembly that use different pin numbers appropriate to the >revision level of your dimmer) What dose this mean? I see the two ways to >hook up the >pins but don't now what one to use or what the revision level is or means. >Thanks for any help. If you bought your dimmer recently, it's the later "A" revision. Also, if they're marking them as I suggested, the part number on the heatsink should be DIM15-14A . . . Bob . . . ________________________________________________________________________________
Date: Sep 16, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Mounting Ground Bus
> >Bob, > >I have your AeroConnection Book and monitor this list. Lots of great info >from both sources... However, I still am a bit confused about how to >mount the Ground Bus to a metal firewall in an all metal airplane (RV-7A). > >Does the ground bus mount DIRECTLY to the firewall or is it mounted on >stand-offs? If it is mounted directly to the firewall, how is running all >the ground wires to local ground connections any different than going to >the Ground Bus? I must be missing something simple here. It mounts right on the firewall. Check out the chapter on noise and in particular, "ground loops". It's important that all panel and/or engine compartment stuff come to the single point ground on firewall. Remove any jumpers that might exist across engine mount isolators. Ground crankcase to firewall bus stud with beefy jumper strap. Take battery (-) to ground stud on firewall. There are a few non-victim/non-antagonist components that can ground locally. Lamps in wings and tail, pitot heat, & strobe power supply. Bob . . . ________________________________________________________________________________
From: "Rob W M Shipley" <rob(at)robsglass.com>
"RV-List Digest Server"
Subject: AVG / Grisoft antivirus
Date: Sep 16, 2003
NOT RV RELATED I'm posting this to the list since I'm aware that many listers use this antivirus software. I've been using their free offering for a while now - in fact since turned on to it by another lister. In the last week I've been making some changes with my ISP and some server problems have arisen. I am now unable to receive my scheduled updates and after a complete reinstall on one computer I cannot get a response from AVG to the request for a password to activate the new installation. I would be very grateful if anyone can help me figure out if there is a problem with AVG or my ISP's server. I really would like to be able to continue using this program but since there is no reply to the activation code request I'm wondering if they have discontinued the free antivirus service. Any help appreciated. Fly safe Rob Rob W M Shipley RV9A N919RV (res) Fuselage ________________________________________________________________________________
Date: Sep 17, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Battery on Engine side of firewall
> > >Fellow listers, > >The RV 7 and 9 crowds (with new recomendations to the 6 guys) are putting >their batteries (Odyssey)forward of the firewall according to the firewall >forward info I'm now getting from Vans with the firewall forward kit. > >Are there compelling reasons NOT to do this? > >I can think of heat....! Maybe those batteries are immune!? > >I'm not too far past this point - is it time to go back and make this so? > >Thanks, >Ralph Capen >Already put my grounding block where this new battery box is supposed to >go...... What reasons were given for the latest recommendations? Batteries have lived happily under the cowl, under seats, and back behind seats on hundreds of thousands of airplanes for over 60 years. There's no compelling environmental reason for selecting one over the other. Most batteries are positioned to satisfy space and/or weight and balance considerations. If you're happy with where your battery is now, I wouldn't change it. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Sep 17, 2003
From: Scott Bilinski <bilinski@kyocera-wireless.com>
Subject: Signs of alt starting to fail
Is there any way to tell if your alternator is on its last leg? What are the signs? Scott Bilinski Eng dept 305 Phone (858) 657-2536 Pager (858) 502-5190 ________________________________________________________________________________
Date: Sep 17, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: AVG / Grisoft antivirus
> >NOT RV RELATED >I'm posting this to the list since I'm aware that many listers use this >antivirus software. >I've been using their free offering for a while now - in fact since turned >on to it by another lister. In the last week I've been making some >changes with my ISP and some server problems have arisen. >I am now unable to receive my scheduled updates and after a complete >reinstall on one computer I cannot get a response from AVG to the request >for a password to activate the new installation. >I would be very grateful if anyone can help me figure out if there is a >problem with AVG or my ISP's server. >I really would like to be able to continue using this program but since >there is no reply to the activation code request I'm wondering if they >have discontinued the free antivirus service. >Any help appreciated. We've used AVG here for years with excellent service. I checked the orders server this morning and it had automatically downloaded the latest update for the free version but the computer on my desk had not. I did a manual download but it was exceedingly slow . . . they usually take about 10 seconds, this one took several minutes. I suspect there is a bottleneck in their connection somewhere. If you're trying to install the free version, try 6-XFREE-522613-AVG for a serial number. Bob . . . ________________________________________________________________________________
From: "George Bass" <George_Bass_0(at)hotmail.com>
Subject: Re: AVG / Grisoft antivirus
Date: Sep 17, 2003
Rob; I have no idea why you are experiencing the problem you stated, with the AVG folks, but, I can tell you that I had a similar problem a few days ago (maybe a wek now) with my copy of their anti-virus software. For some unknown reason, I was unable to do an update to the version/copy that I had on my system (tried several methods). Finally, I just did a COMPLETE un-install, re-booted the machine and went to the AVG site again & downloaded another copy, as a new user, and it has been working fine ever since. Sometimes these things seem to have a mind of their own and I would be very rich if I could come up with a method/device to analize one. Good luck with your efforts, as I don't know of any other software that is as good/any better than AVG for protection. George --- ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: AOA Indicator
Date: Sep 17, 2003
Check these out-- http://www.supercub.org/woe/woe0402.php http://www.allstar.fiu.edu/aerojava/PSSI.htm Then search Google (Whenever someone asks for info I shrug and say "Google", I wish they had named it something powerful and elegant-sounding, because we're probably going to wind up worshipping it!") Then consider that maybe the pressure type is not the best type. A small flying horizontal vane on the tail would work. As would two strain gauges on your pitot tube. A million way to do this job if you want to build your own. . Eric ________________________________________________________________________________
From: <jimk36(at)comcast.net>
Subject: Battery Ground
Date: Sep 17, 2003
Bob-- Re metal airframe, tractor engine, battery in aft fuselage -- do you recommend ground wire from battery to firewall ground? In addition to grounding to airframe at the battery location? Or not needed? Sorry to bother you with such a basic [read dumb] question but it wasn't clear to me in the "Connection". Jim ________________________________________________________________________________
Date: Sep 17, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Failure analysis to plagiarize?
> >Type into Google "free fault tree analysis" and see what happens. > >Eric A "failure analysis" or as cited in my writings "failure mode effects analysis" (FMEA) is much different than a fault tree analysis. The later is used to guestimate the probability of any particular system becoming unusable due to failure of an associated component or sub-system. Those-who-would- protect-us-from-ourselves are fond of this tool for deciding whether or not some proposed system will be blessed for use in flight-for-hire aircraft . . . The goal of this tool is to help drive a system design down to less than 1 failure per million flight hours. Not easy, always difficult, and not particularly exact. FMEA is different. Here we can sort airframe components into two categories . . . necessary and convenient for comfortable completion of flight. When a component falls into the "necessary" category, what's required to make sure the services of this system and/or its backup are available? The basic reliability assumption we're making here is the probability of DUAL failure of primary and backup systems in any single three-hour flight is exceedingly low . . . Beyond that, system configuration by FMEA is more of a design and operating philosophy exercise where as fault tree analysis is an analytical approach to reliability prediction. I much prefer the latter because it makes us think in terms of failure tolerance as opposed to failure proofing . . . I'll suggest FMEA is much preferred for our purposes because it is so easy to understand and depends on perfectly ordinary logic and makes good use of inexpensive components. Bob . . . ________________________________________________________________________________
From: "Bob Kuc" <bkuc1(at)tampabay.rr.com>
Subject: LED position lights
Date: Sep 17, 2003
While sitting at the local FSDO, and looking through a few mags, there was an advertisement for Whelen. Apparently they now sell position and anti-collision LED lights that have been TSO'd. Bob --- ________________________________________________________________________________
Date: Sep 17, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Battery Ground
> >Bob-- > >Re metal airframe, tractor engine, battery in aft fuselage -- do you >recommend ground wire from battery to firewall ground? In addition to >grounding to airframe at the battery location? Or not needed? > >Sorry to bother you with such a basic [read dumb] question but it wasn't >clear to me in the "Connection". If it were my airplane, I'd avoid using any structure for electrical conductivity aside from the few components I've cited recently. Obviously, this argues with apparently successful machines that ground engines through the mounts and tie system grounds to what ever structure is handiest . . . Your system will not refuse to function if you choose the traditional route. Bob . . . ________________________________________________________________________________
Date: Sep 17, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Signs of alt starting to fail
><bilinski@kyocera-wireless.com> > >Is there any way to tell if your alternator is on its last leg? What are >the signs? Do you have a doubtful alternator? Progressive failures tend to be wear-out issues. Bearings getting noisy, brushes worn so that voltage regulator is having trouble keeping output steady . . . failure beyond these two issues tend to be catastrophic . . . something breaks rendering the alternator crippled or inoperative. A balanced ND alternator should run to TBO on your engine with no more effort than to keep a good belt on it and properly tensioned. Bob . . . ________________________________________________________________________________
From: "David Carter" <dcarter(at)datarecall.net>
Subject: Fw: RV-List: Ground block location
Date: Sep 17, 2003
Fwd'g this nice reply from Paul Bessing on the RV-list to Aeroelectric list - WHigg 1170 had asked a few days ago. (Very nice Website, Paul Besing!! Can you e-mail me off-list how you "do" that website? Special software? Lots of work?! ) David Carter ----- Original Message ----- From: "Paul Besing" <azpilot(at)extremezone.com> Subject: RV-List: Ground block location > --> RV-List message posted by: "Paul Besing" > > Here is a picture of mine. Worked fine here. > > http://www.lacodeworks.com/besing/wiring.htm > > Paul Besing > RV-6A Sold (Waiting on the RV-10) > http://www.lacodeworks.com/besing > Kitlog Pro Builder's Log Software > http://www.kitlog.com > > ----- Original Message ----- > From: "David Carter" <dcarter(at)datarecall.net> > To: "RV-list" > Subject: RV-List: Fw: AeroElectric-List: Ground block location > > > > --> RV-List message posted by: "David Carter" > > > > Fwd'd from Aeroelectric List for RV-specific response. > > > > DC > > > > ----- Original Message ----- > > From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> > > To: > > Subject: Re: AeroElectric-List: Ground block location > > > > > > > > > > > > > > > > >Hello I have a question on the B&C 24 terminal ground block location. I > > don't > > > >have the engine or mount and I want to place the ground block on the > > cabin > > > >side of the firewall but don't know were to put it so it won't be in > the > > > >way and > > > >also still use vans #2 cables that came with the wiring harness kit. > > Thanks > > > > > > > >Bill > > > >RV-6 > > > > > > Can any RV builders help Bill out with this? > > > > > > Bob . . . > > > > > > > > > > > > ________________________________________________________________________________
From: "willfly" <willfly(at)carolina.rr.com>
Subject: Re: Signs of alt starting to fail
Date: Sep 18, 2003
Bob you raise and interesting question. How does one properly tension the alternator belt. Steve Glasgow ________________________________________________________________________________
From: "Rob W M Shipley" <rob(at)robsglass.com>
Subject: AVG
Date: Sep 18, 2003
Bob's reply: We've used AVG here for years with excellent service. I checked the orders server this morning and it had automatically downloaded the latest update for the free version but the computer on my desk had not. I did a manual download but it was exceedingly slow . . . they usually take about 10 seconds, this one took several minutes. I suspect there is a bottleneck in their connection somewhere. If you're trying to install the free version, try 6-XFREE-522613-AVG for a serial number. Bob . . . You've done it again, Bob! I'm truly amazed at your facility to answer even somewhat off target questions with detailed and accurate information. The password was a different matter. This showed the update screen and then stalled. I suspect security issues at my ISP so I'll call them next. Many thanks indeed to Bob and George Bass for their help. Rob Rob W M Shipley RV9A N919RV (res) Fuselage ________________________________________________________________________________
Subject: AV-10 Engine Monitor Support
Date: Sep 18, 2003
From: "I-Blackler, Wayne R" <wayne.blackler(at)boeing.com>
For AV-10 users, current contact details for AV-10 support: Peter Rummell 9 Merredin Plc., Toronto M3B 1S7 Canada Ph. 416 446 0126 Thanks everyone for your help. Thanks to a list subscriber and Berkut builder/pilot in Detroit I was able to locate Peter. He has been between homes, living in a hotel for a few weeks with his young family and is almost back up and running again. Peter has offered to repair the unit for no charge. Regards Wayne Blackler IO-360 Long EZ Seattle, WA -----Original Message----- From: I-Blackler, Wayne R canard-aviators(at)yahoogroups.com Subject: AeroElectric-List: AV-10 failure... Hi all, I have an AV-10 Engine Monitor installed in my Long EZ. The unit failed totally in August (prior to first flight) and I have been unable to contact Peter Rummell (AV-10 engineer) for support/repair. Peter had been supplying solid support via email for my installation in June / July '03. This has delayed my first flight. I know a number of you are running these units. I could really use a current phone number or any other contact information if you have it. I have tried the following contact details: AFA Peter Rummell 60 Penn Ave, Toronto, Ontario, M2L 1N1 Canada 40 McNab Blvd Scarborough, Ontario, M1M 2W5 Canada EMAIL: afatechsupport(at)rogers.com lindaryall(at)rogers.com wedgie(at)interlog.com Phone numbers: 416 264 0968 (what I thought was current) 416 593 9990 426 264 5134 (old) 1800 737 9185 (old) 416 698 6928 (old) Many thanks, Regards Wayne Blackler IO-360 Long EZ Seattle, USA (253) 520 0447 (AH) (253) 773 9829 (BH) ________________________________________________________________________________
Date: Sep 18, 2003
From: MikeM <mladejov(at)ced.utah.edu>
Subject: Re: Signs of alternator starting to fail
> List message posted by: Scott Bilinski <bilinski@??????.com> > > Is there any way to tell if your alternator is on its last leg? > What are the signs? Stator: Failure in Stator rectifiers. I have had diodes in the stator rectifier fail open-circuit, meaning that the alternator delivers only one-of-three or two-of-three phases. This causes a reduction of max potential output current, so that the alternator may not be able to carry the normal load. The charging system still sort-of-appears-to-work, making diagnosis difficult. If you monitor bus voltage with an accurate dc voltmeter measured with engine running > 1500rpm, most of the loads switched off (light load), then the bus voltage would be normal (14.2-14.5V). The Voltage Regulator (VR) is still doing its job by chopping the field current down to a duty cycle of 5-50%. A +- ampmeter would show no net charge or discharge in the steady state (proper indication). If you turn on all of the loads (especially landing/taxi/nav lights), then the bus voltage will sag due to the inablility of the alternator to supply these loads. Under these conditions, the bus voltage may sag to 12.6-13.5V, and the ammeter would show a net discharge from the battery in the steady state. The VR is likely doing its job by applying full (100%, unchopped) field to the rotor, but with one third to two thirds of the stator gone, the alternator cant keep up with the load... Eventually, the battery will be chronically undercharged, leading to cranking problems, especially in cold weather. There is also a marked increase in bus ripple. If you normally hear a (hopefully faint if you did your audio grounds right) alternator whine in your headphone audio, then after the stator/diode failure, the whine gets a lot louder, and lower pitched. Most stator failures are caused when the soldered electrical connection between the stator wire and the diode stack comes apart due to heat/vibration. Sometimes this is the only problem, and can quite easily be repaired, but this requires total disassembly of the alternator. You have to use a "hard solder" to repair these connections (not Pb/Sn electronic solder). Rotor: The brushes can wear down to where they no longer "ride" on the rotor slip rings. As they approach the wear limits, the contact pressure between the brush and the slip ring is insufficient to keep the slip ring clean, meaning that the brush contact to the slip ring gets intermittent and electrically "noisy". This reduces the available field current. This manifests as "reduced max output current", with similar behavior of the dc voltmeter and ammeter when all of the loads are switched on. The noise in the headsets may sound different, however. As before, this is not the VRs fault. It will probably still try to do its job of keeping the bus voltage at 14.25V by applying 100% field duty cycle, but the high resistance of the brushes against the slip rings prevents the alternator from developing much field current, thereby reducing output. This can also manifest as the "pulsating ammeter syndrome", along with unnaturlly high resistance in the external field wiring... The alternator whine in headset audio will sound less musical, more like hash (bacon sizzling). If you have an ADF or AM radio, tune to the low end of the band (200Khz or 540Khz, respectively) and you might hear the alternator hash. If you do remember to this before you have alternator problems, the increase in direct audio and/or ADF/AM radio RF noise as the brushes wear down can give you a clue as to what is going on. I have seen Lorans quit as the RF hash from the alternator increases over time and finally overwhelms the Loran signals at 100KHz. The fix is disassembly of the alternator, installing new brushes, cleaning or possibly turning the rotor slip rings on a lathe. This is part of a normal alternator overhaul done by overhaul shops. Mechanical: As bearings wear, the sideways pull of the belt can cause the rotor to hit the stator pole piece causing catastrophic failure and total destruction. Bearings are normally replaced during overhaul. At annual, remove the belt, and see how much play is in the bearings. One Polack to another... Mike Mladejovsky, Phd Dr Alternator Skylane '1MM Pacer '00Z ________________________________________________________________________________
Date: Sep 18, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: AVG
> >Bob's reply: > We've used AVG here for years with excellent service. I > checked the orders server this morning and it had automatically > downloaded the latest update for the free version but the > computer on my desk had not. I did a manual download but > it was exceedingly slow . . . they usually take about 10 > seconds, this one took several minutes. I suspect there > is a bottleneck in their connection somewhere. > If you're trying to install the free version, try > 6-XFREE-522613-AVG for a serial number. > Bob . . . > >You've done it again, Bob! I'm truly amazed at your facility to answer >even somewhat off target questions with detailed and accurate >information. The password worked and I was able to complete the >the update screen and then stalled. I suspect security issues at my ISP >so I'll call them next. >Many thanks indeed to Bob and George Bass for their help. that seems unlikely. like all servers that offer popular free services, it's probable that they (or the 'net between you and the server) is really busy certain times of day. I use the auto-update feature of AVG to get the updates at 3 a.m. local. My computers run 24 hours a day so this works really nice and keeps us up to date with a minimum of hassles. I just tried a download from their site and it was still very slow. I think the problem resides someplace outside your system or isp. Bob . . . ________________________________________________________________________________
From: "Pat Hatch" <pat_hatch(at)msn.com>
Subject: Question on Z-14
Date: Sep 18, 2003
Bob, I am currently wiring an RV-7 in accordance with Z-14. I realize that you would normally operate with the busses un-tied thereby isolating two separate electrical systems. But let's say we close the cross-feed contactor in flight with both alternators and both batteries operating normally. Would it be prudent to set the voltage regulator for the 40-amp alternator slightly higher than the 20-amp alternator thus assuring that the larger alternator hogs the load? I really can't think of a situation when you would do this, so maybe this is just academic. What say you, o great one? Pat Hatch RV-4 RV-6 RV-7 QB (Building) Vero Beach, FL ________________________________________________________________________________
Subject: Used electric gyros
Date: Sep 18, 2003
From: "Treff, Arthur" <Arthur.Treff(at)Smartm.com>
"RV: Aeroelectric List (E-mail)" LIsters I am building my panel all electric and have been in search of used gyros. They seem to disappear faster than my cable connection can get the initial message to me, so I decided to do some research on the instrument repair scene. I called The Gyro House and Kelly Instruments and in both cases spoke the the person in charge. Here's what I've learned. Do not buy non tso'd instruments like Falcon and UMA if you expect long life and want to be safe in IFR ops. Most non-tso's instruments and gyros cannot be repaired. Neither house will repair Falcon gyros. We have heard reports of Falcon gyros drawing excessive current as well as mechanical noise on the aeroelectric list. Also, I was shocked to learn that RC Allen, in the past, also manufactured gyros that are not repairable, as key parts were bonded in place instead of screwed! The way to tell that is to ask the seller the model number. ONly buy model numbers 26BK or 26AK, all others are not deemed good model numbers to overhaul. Cost: overhauling a vacuum gyro is anywhere from $200-$450 depending on the repair station and condition of the instrument. Overhauling an electric gyro is $600-$800 with the same caveats. That being said, it begs the question of how much is a used electric gyro worth? I was shocked at the answer, based on the prices most guys are routinely getting for used on the internet ($900-$1200). Gyro houses, if they buy 'cores' will not pay more than $300 for a core electric gyro. According to Sigma Tek and RC Allen, if the gyro has, at any time in it's life sat dormant for 90 days without spool up, even if it sat in it's box, it is a core. Even if it runs in the present, it will fail in the future. So, if you buy a used electric gyro for, say $1000, and it needs an overhaul? You're out $1600-$1800 already, may as well buy a new one with a warranty. Also, if the seller is unsure if the gyro is an 8 degree tilt, do not buy, as the RV-8 requires an 8 degree tilt and to change it requires a complete teardown ( overhaul, again for $600-$800) So, what I've learned today is that a used gyro is not necessarily a great deal unless: 1) It's an RC Allen 26BK or 26AK; and: 2) I personally know the seller to be fastidious in his/her running the gyro regularly (preferably daily); and: 3) It's also an 8 degree tilt: and: 4) The price for acquisition plus overhaul is under the new price by a few hundred. Or 4) I can get it for $300 Oh, one more thing, I asked both repair proprietors that if their life had to depend on it, which gyro would they prefer to fly behind? Their answer: SigmaTek or REA Vacuum, hands down. Why? They are looking thru the glasses of repairmen. To them, vacuum gyros are a simpler assembly, and they see few vacuum gyros returned for repair prematurely as compared to electric. Me? I'm still going all-electric with an EFIS as primary and a TSO'd AI for backup, which based on the above, will be new. Arthur J. Treff N666AT (reserved) Wiring ________________________________________________________________________________
Date: Sep 18, 2003
From: "Dan O'Brien" <danobrien(at)cox.net>
Subject: Re: Used Electric Gyros
>According to Sigma Tek and RC Allen, if the gyro has, at any time >in it's life sat dormant for 90 days without spool up, even if it >sat in it's box, it is a core. Even if it runs in the present, it >will fail in the future. Does this statement apply to turn coordinators as well as AIs and DGs? ________________________________________________________________________________
From: F1Rocket(at)comcast.net
Subject: Re: Used electric gyros
Date: Sep 18, 2003
If you want to put in a vacuum system (and I don't know why anyone would, but to each their own), buy Sigma Tec and fly happily ever after. Randy F1 Rocket http://f1rocket.home.comcast.net/ > > > LIsters > > I am building my panel all electric and have been in search of used gyros. They > seem to disappear faster than my cable connection can get the initial message to > me, so I decided to do some research on the instrument repair scene. I called > The Gyro House and Kelly Instruments and in both cases spoke the the person in > charge. Here's what I've learned. > > Do not buy non tso'd instruments like Falcon and UMA if you expect long life and > want to be safe in IFR ops. Most non-tso's instruments and gyros cannot be > repaired. Neither house will repair Falcon gyros. We have heard reports of > Falcon gyros drawing excessive current as well as mechanical noise on the > aeroelectric list. Also, I was shocked to learn that RC Allen, in the past, > also manufactured gyros that are not repairable, as key parts were bonded in > place instead of screwed! The way to tell that is to ask the seller the model > number. ONly buy model numbers 26BK or 26AK, all others are not deemed good > model numbers to overhaul. > > Cost: overhauling a vacuum gyro is anywhere from $200-$450 depending on the > repair station and condition of the instrument. Overhauling an electric gyro is > $600-$800 with the same caveats. That being said, it begs the question of how > much is a used electric gyro worth? I was shocked at the answer, based on the > prices most guys are routinely getting for used on the internet ($900-$1200). > Gyro houses, if they buy 'cores' will not pay more than $300 for a core electric > gyro. According to Sigma Tek and RC Allen, if the gyro has, at any time in it's > life sat dormant for 90 days without spool up, even if it sat in it's box, it is > a core. Even if it runs in the present, it will fail in the future. So, if you > buy a used electric gyro for, say $1000, and it needs an overhaul? You're out > $1600-$1800 already, may as well buy a new one with a warranty. Also, if the > seller is unsure if the gyro is an 8 degree tilt, do not buy, as the RV-8 > requires an 8 degree tilt and to change ! > it requires a complete teardown ( overhaul, again for $600-$800) > > So, what I've learned today is that a used gyro is not necessarily a great deal > unless: > > 1) It's an RC Allen 26BK or 26AK; and: > 2) I personally know the seller to be fastidious in his/her running the gyro > regularly (preferably daily); and: > 3) It's also an 8 degree tilt: and: > 4) The price for acquisition plus overhaul is under the new price by a few > hundred. > > Or > > 4) I can get it for $300 > > Oh, one more thing, I asked both repair proprietors that if their life had to > depend on it, which gyro would they prefer to fly behind? Their answer: > SigmaTek or REA Vacuum, hands down. Why? They are looking thru the glasses of > repairmen. To them, vacuum gyros are a simpler assembly, and they see few > vacuum gyros returned for repair prematurely as compared to electric. Me? I'm > still going all-electric with an EFIS as primary and a TSO'd AI for backup, > which based on the above, will be new. > > Arthur J. Treff > N666AT (reserved) > Wiring > > > > > > ________________________________________________________________________________
Subject: Battery Size
From: "Terry Lamp" <tlamp(at)genesishcs.org>
Date: Sep 19, 2003
09/19/2003 11:19:44 AM What mah 12 v battery would I need to run just a iPaq PDA and it's attatched GPS receiver for say 5 hours. I don't know current draw figures. Anybody else figured all this out yet? Size and weight is a major concern. Thanks, Terry Long EZ Ohio ************************************************************************* *****************Confidentiality Notice:****************************** ************************************************************************* The information contained in this e-mail message, including any attachments, is intended only for use of the individual or entity named above (addressee). This e-mail may contain information that is privileged, confidential and/or otherwise exempt from disclosure under applicable law. If the reader of this message is not the intended recipient, any disclosure, dissemination, distribution, copying or other use of the communication or its substance is prohibited. If you have received this e-mail in error, please reply to this e-mail indicating you are not the intended recipient and immediately destroy all copies of this e-mail. Receipt by anyone other than the intended recipient is not a waiver of any privileged information. ********************************************************************************** *eSafe scanned this email for viruses, vandals and malicious content* ********************************************************************************** ________________________________________________________________________________
Date: Sep 19, 2003
From: Sigma Eta Aero <sigmatero(at)yahoo.com>
Subject: Re: AOA Indicator
Ok, maybe I'm being too simple but isn't there a simple non-detented rotary switch (or similar) that has like 10 positions on it and that could just be wired directly to a 10 LED bargraph so that you have a direct readout of the vane position (you may have to do a gear reduction on the switch)? Basically just a panel mounted direct indication of what the vane is doing? You could then wire a warning horn/light to one or more of these LEDs so that whenever it (or the light above it) lit up the warning would come on. I would be inclined to have one for best glide (steady green) and then a steady amber for approaching stall (maybe a beeping horn) and then a flashing red and a solid horn for stall. These three lights would be mounted up high and to the left and the small row of 10 LEDs would be mounted somewhere else and used for reference only. Joa --------------------------------- ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: AOA Indicator
Date: Sep 19, 2003
>Ok, maybe I'm being too simple but isn't there a simple non-detented rotary switch >(or similar) that has like 10 positions on it and that could just be wired >directly to a 10 LED bargraph so that you have a direct readout of the vane position A low turning force potentiometer like Clarostat Model HRS100 Hall Effect Position Sensor. hooked up to a MAC indicator or roll you own with an LM3914 and a few leds. >or approaching stall (maybe a beeping horn) Or maybe a stick shaker available from MPJA (Okay a pager motor) for .99. >and then a flashing red and a solid horn for stall. I say --Go for it! Eric ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Battery Size and Repost "Start Me Up"
Date: Sep 19, 2003
I apologize for reposting this, but I think it is important. My notion is that this technology would be extremely useful as an emergency power supply. The Polapulse battery is truly remarkable--one of the last Polaroid miracles. They can sit around for over 5 years and still kick it.---- While grabbing some epoxy at the local auto store I ran across "Start Me Up". This is an little device the size of a couple packs of playing cards with a cigarette lighter connector. With a dead battery, one plugs this into the connector and five minutes later--vroom. (One presumes). See one here--www.startmeup.com and many other places if you do a google search. The device is 36 volts and one-time use and weighs very little. It costs about $25 so they wind up on the discount racks after a while for $10. Lifetime is better than five years so this is a real deal. How this thing works: The insides contain a 6-stack of 6V Polapulse batteries, and (probably) no current limiting. With a dead battery, this thing will bring up the charge level to the point where the engine will start in a few minutes. Then the battery pack is dead. See: www.polaroid-oem.com/pdf/batteries.pdf This might be very nice as an emergency backup device. I would certainly consider it. Regards, Eric M. Jones ________________________________________________________________________________
Date: Sep 19, 2003
From: Phil Collins <philc1(at)ix.netcom.com>
Subject: Alternator Output Protection
I have a Long-ez project with an IO-360 engine and I am installing an electrical system I sketched out a few years ago with help from the 'connection. I have a Sky-tec Starter with an integrated solenoid. The way I have it drawn I have the battery relay connected to the starter solenoid with a #2 wire and the alternator output (B+?) connected to the starter solenoid with a #4 wire and an inline fuse or breaker. I understand that there has been some less than positive field experience with setups like this due to difficulty finding a fuse or breaker that held up well in the harsh heat/vibration environment on the aft end of a pusher engine. My next question is what about a fusible link? Could I use a #6 or #8 section of fusible link to bridge the 9-inch space between the starter solenoid and the alternator. Would that create its own problem in a failure mode by allowing the remaining fragment of fusible link still connected to the starter (hence directly to batt+) to short directly to ground? Any experience the group can share would be appreciated. Thanks, Phil Collins ________________________________________________________________________________
From: "Rob W M Shipley" <rob(at)robsglass.com>
Subject: AVG
Date: Sep 19, 2003
Subject: Re: AeroElectric-List: AVG > >Bob's reply: > We've used AVG here for years with excellent service. I > checked the orders server this morning and it had automatically > downloaded the latest update for the free version but the > computer on my desk had not. I did a manual download but > it was exceedingly slow . . . they usually take about 10 > seconds, this one took several minutes. I suspect there > is a bottleneck in their connection somewhere. > If you're trying to install the free version, try > 6-XFREE-522613-AVG for a serial number. > Bob . . . > >You've done it again, Bob! I'm truly amazed at your facility to answer >even somewhat off target questions with detailed and accurate >information. The password worked and I was able to complete the >the update screen and then stalled. I suspect security issues at my ISP >so I'll call them next. >Many thanks indeed to Bob and George Bass for their help. that seems unlikely. like all servers that offer popular free services, it's probable that they (or the 'net between you and the server) is really busy certain times of day. I use the auto-update feature of AVG to get the updates at 3 a.m. local. My computers run 24 hours a day so this works really nice and keeps us up to date with a minimum of hassles. I just tried a download from their site and it was still very slow. I think the problem resides someplace outside your system or isp. Bob . . . Once again you're correct Bob. Shortly after sending the email yesterday I tried an update again, this time successfully. It seems they may have resolved their problems. Hope so. Thanks again for the help. Rob Rob W M Shipley RV9A N919RV (res) Fuselage ________________________________________________________________________________
Date: Sep 19, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Alternator Output Protection
> > >I have a Long-ez project with an IO-360 engine and I am installing an >electrical system I sketched out a few years ago with help from the >'connection. I have a Sky-tec Starter with an integrated solenoid. The >way I have it drawn I have the battery relay connected to the starter >solenoid with a #2 wire and the alternator output (B+?) connected to the >starter solenoid with a #4 wire and an inline fuse or breaker. I >understand that there has been some less than positive field experience >with setups like this due to difficulty finding a fuse or breaker that >held up well in the harsh heat/vibration environment on the aft end of a >pusher engine. The ANL series current limiters will do fine >My next question is what about a fusible link? Could I use a #6 or #8 >section of fusible link to bridge the 9-inch space between the starter >solenoid and the alternator. Would that create its own problem in a >failure mode by allowing the remaining fragment of fusible link still >connected to the starter (hence directly to batt+) to short directly to ground? This is pretty large for a "fusible link" . . . I'm reluctant to recommend this on an airplane. If it were my airplane, I'd use the ANL . . . Bob . . . ________________________________________________________________________________
Date: Sep 19, 2003
Subject: re: LED position lights
From: Michael Crowder <mhcrowder(at)netzero.net>
Here is more information... http://www.whelen.com/pdfs/11283.pdf http://www.whelen.com/pdfs/install/13777.pdf just like the tail light, they are 28V units. --Michael Sonex #293 >> While sitting at the local FSDO, and looking through a few mags, there was >> an advertisement for Whelen. Apparently they now sell position and >> anti-collision LED lights that have been TSO'd. >> >> Bob The best thing to hit the internet in years - NetZero HiSpeed! Surf the web up to FIVE TIMES FASTER! Only $14.95/ month -visit www.netzero.com to sign up today! ________________________________________________________________________________
Date: Sep 19, 2003
From: Sigma Eta Aero <sigmatero(at)yahoo.com>
Subject: Re: AOA Indicator
This little bugger looks about perfect for the job and seems to be priced pretty well. Since output is a function of input wouldn't you have to supply a regulated and constant 5.0VDC to it and if so what is the easiest way to accomplish this? Joa *************************************************************************" A low turning force potentiometer like Clarostat Model HRS100 Hall Effect Position Sensor. hooked up to a MAC indicator or roll you own with an LM3914 and a few leds. ******************************************************************************** --------------------------------- ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: AOA
Date: Sep 20, 2003
>This little bugger looks about perfect for the job and seems to be priced pretty >well. Since output is a function of input wouldn't you have to supply a regulated >and constant 5.0VDC to it and if so what is the easiest way to accomplish >this? >Joa Plan on using the stock part HRS100SSAB90. You should be able to get one from www.potentiometers.com The part is ratiometric, which means it puts out 4.8V at some angle with 5.0Vcc input. But if the input sags to 90% of what it was, then the output is 90% of what it was. A designer can use this fact to allow the use of no V regulators. Buy Forrest Mims' engineers notebook at Rad Shac for almost all the details you need. Remember that an AOA is NOT a wind-angle indicator, but a reserve-lift indicator. So bury a little weight in the tail of your wind vane. Your Mileage May Vary........... Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net "Everything you've learned in school as "obvious" becomes less and less obvious as you begin to study the universe. For example, there are no solids in the universe. There's not even a suggestion of a solid. There are no absolute continuums. There are no surfaces. There are no straight lines." - R. Buckminster Fuller ________________________________________________________________________________
From: Yabergs4(at)aol.com
Date: Sep 20, 2003
Subject: Dimming of UMA EL Light Strip
I am running a solid state dimming system sold through B&C, and have hooked up a UMA EL light strip. The instructions indicate to dim the primary current (14V) before the converter (switching DC to AC power). Everything works properly, but the EL strip does not dim at the same rate as the panel lights and is to bright while the panel is to dim. Does anybody have a simple fix, my thinking is to put some kind of resister in front of the converter to "pre dim" the strip, which is being use to cast a low glow on my toggle switches. If that is not an option does any body know of a stand alone rheostat that is made for small applications unlike the one sold by spruce. Thanks for any advise, Tom Yaberg (an Electronic novice)....... Camarillo, CA. ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: RE: LED position lights.
Date: Sep 20, 2003
The Whelen 70875 position lights are really cool---From the photos of the part here is what I can tell (my guess). Thanks Whelen for taking the plunge. Diagnosis--The LEDs are likely to be seven pieces of LXHL-PM02 Luxeon Emitter V Green Lambertian 120 lumens 150 degrees 6.84V and 700 mA or their red equivalent. Whelen says if one LED is out it must be replaced, so they are out on the spec-edge. Now for the arrangement. They run this thing only at 28V and 0.35 Amps ( 10W ). Since the published current (350 mA) is less than the current of a single led (700 mA), they must boost the voltage to 56V (!). This may be a forward-looking design for the coming 42.2V cars and 56V aircraft...I don't know.) So they run 7 lamps in series. Wild....Is there something I'm missing here?????? Now for the photometry. How do they get the 2 candelas pointing up and down. Is this scattered from the polycarb? Whelen may have tweaked custom molded methacrylate aspheres to cover this area. Price: Someone will post it later (I write this Saturday evening). Rob Housman reported that Whelan charges $428.95 for their LED tail light. The Luxeons Emitter V's cost retail $40 each or $280 for the set and maybe $150 for the other parts. That's $430 just for parts (!) Add your own profit margin but my guess is Whelen struggled to price it just under a Federal Reserve Note with a picture of Grover Cleveland on it. EACH. Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net In theory there is no difference between theory and practice. In practice there is. --Yogi Berra ________________________________________________________________________________
From: "Paul Messinger" <paulm(at)olypen.com>
Subject: Re: AOA
Date: Sep 20, 2003
I have been reading this thread and unfortunately the force to accurately measure near stall airspeed for example 40MPH to a relative airflow accuracy of 2 deg requires a pot with a friction force perhaps 100 times less than the suggested pot. What is needed is a servo mount ballbearing shaft style pot. Conventional pots simply will not work with a reasonable sized vane setup. The torque required is way too high and this results in a huge deadband (ERROR). The vane needs to be designed carefully and slightly forward balanced to avoid flutter. The vane wing design is tricky as well to avoid slight flutter or hunting. I have designed both servopot and air pressure AOA setups with both simple (NSC chip bar dislpay) and complex electronics (PIC micro with audio warnings etc) including auto dimming of the display. Both designs have been flight tested. HP makes super bright wide angle leds in several colors that are truely wide and full sun readable and easily dimmed to night use. A simple design will be put in public domain some time early next year. No details available at present. However, remember you are looking at an active angle range under 20 deg (full stall to max airspeed) and need <0.1 oz in torque max even at 40 MPH. The subject pot is around 2.0 and its better if the torque is around 0.01 or less. Shielded pots are available but so far I cannot find any sealed pots with low torque. All must be ball bearing to even be close to being suitable. Paul ----- Original Message ----- From: "Eric M. Jones" <emjones(at)charter.net> Subject: AeroElectric-List: AOA > > > > >This little bugger looks about perfect for the job and seems to be priced > pretty > >well. Since output is a function of input wouldn't you have to supply a > regulated > >and constant 5.0VDC to it and if so what is the easiest way to accomplish > >this? > > >Joa > > Plan on using the stock part HRS100SSAB90. You should be able to get one > from www.potentiometers.com > > The part is ratiometric, which means it puts out 4.8V at some angle with > 5.0Vcc input. But if the input sags to 90% of what it was, then the output > is 90% of what it was. A designer can use this fact to allow the use of no V > regulators. > > Buy Forrest Mims' engineers notebook at Rad Shac for almost all the details > you need. Remember that an AOA is NOT a wind-angle indicator, but a > reserve-lift indicator. So bury a little weight in the tail of your wind > vane. > > Your Mileage May Vary........... > > Regards, > Eric M. Jones > www.PerihelionDesign.com > 113 Brentwood Drive > Southbridge MA 01550-2705 > Phone (508) 764-2072 > Email: emjones(at)charter.net > > "Everything you've learned in school as "obvious" becomes less and less > obvious > as you begin to study the universe. For example, there are no solids in > the > universe. There's not even a suggestion of a solid. There are no absolute > continuums. There are no surfaces. There are no straight lines." > - R. Buckminster Fuller > > ________________________________________________________________________________
Date: Sep 20, 2003
From: Tammy and Mike Salzman <arrow54t(at)yahoo.com>
Subject: Re: Dimming of UMA EL Light Strip
--- Yabergs4(at)aol.com wrote: > Everything works > properly, but the EL strip does not dim at the same rate as the panel > lights and is > to bright while the panel is to dim. I would try using a separate dimmer (rheostat only) for the UMA inverter. UMA has one available it is part number 1G01. I think any correctly sized rheostat would suffice. Good luck, Mike Salzman Lancair ES Fairfield, CA ________________________________________________________________________________
From: "Shaun Simpkins" <shauns(at)hevanet.com>
Subject: LED position lights
Date: Sep 21, 2003
Eric, all: You're close. The emitters appear to be the 1W Luxeon Star-O in a custom heat sink/circuit board. These units run at 350mA and 4.0V worst case ( about 3.3V for red ), so 7 of them in series just fit in a 28V system. No 28-to-56V step-up unit required. The Star-O, because of its optics, can put out a really bright beam - over 180 candela. If you check out the FAA Advisory Circular 20-74, you will see that position lights radiate most of their energy in a tight beam about 20 degrees wide and 30 degrees high aimed about 10 degrees outboard of dead ahead. The spec sez minimum 40 candela from 0 to 10 degrees, 30 candela from 11 to 20 degrees, and 5 candela from 21 to 110 degrees. The vertical beam half-power width is about 30 degrees. Therefore, the skirts of a well-focused emitter will probably provide the required sideways brightness. The 70875 emitters are angled about 10-15 degrees outboard, the approximate center of a tight beam meeting regs. Two or three of the emitters may be angled further outboard or up and down to fill out the rest of the radiation pattern, but this isn't obvious from the pictures, and in any case only a few degrees of skew would be required. It's likely, as you say, that they're using custom PMMA lensing. This is Whelen's second version of an LED position light. The prototype was covered in a trade magazine two years ago, and used "piranha package" LEDs in a hemispherical armature with reflector wings - really complicated. About this time the Luxeon Stars came out, and Whelen apparently abandoned their Rube Goldberg arrangment. I like this design much better. Price: Star-Os are less than $20 each in unit quantities. I would doubt that there's more than $120 in parts. Shaun >Diagnosis--The LEDs are likely to be seven pieces of LXHL-PM02 Luxeon >Emitter V Green Lambertian 120 lumens 150 degrees 6.84V and 700 mA or their >red equivalent. >Now for the photometry. How do they get the 2 candelas pointing up and down. >Is this scattered from the polycarb? Whelen may have tweaked custom molded >methacrylate aspheres to cover this area. >Price: Someone will post it later (I write this Saturday evening). Rob >Housman reported that Whelan charges $428.95 for their LED tail light. The >Luxeons Emitter V's cost retail $40 each or $280 for the set and maybe $150 >for the other parts. That's $430 just for parts (!) Add your own profit >margin but my guess is Whelen struggled to price it just under a Federal >Reserve Note with a picture of Grover Cleveland on it. EACH. >Eric M. Jones ________________________________________________________________________________
Date: Sep 21, 2003
From: Matt Dralle <dralle(at)matronics.com>
Subject: [Please Read] SPAM Filter Could Be Causing Posting
Problems For Some Members...? Dear Listers, Matronics is now utilizing a SPAM filter appliance to filter out the excessive amounts of inappropriate email that bombards the Email List Forums each day. The filter is reporting that over 66% of the email messages sent to Matronics email destinations are of SPAM content and reviewing the logfiles, it would appear to be true. That is indeed great! While the Lists are enjoying the breath of fresh air afforded by the new appliance, I am suspecting that a few legitimate email List posts are being blocked as too, although I can't confirm this. It is difficult to churn through the logfiles looking though thousands of blocked email messages trying to determine if any legitimate List posts were blocked. If you suspect that your posts are accidently being blocked by the SPAM filter appliance, I have created a new Trouble Report web page that will allow you to report your problems directly to me without having to use email. If the SPAM filter is blocking your email address for some reason, then its likely that I wouldn't be able to receive your direct email regarding difficulty in posting. The web form bypasses the incoming email and directs your message directly to me. Please include as much information as possible regarding the problems you are having including any bounced email or email error messages that you may have received back in regard to your posts to the lists. The more information I have about the email you are sending and what the errors you are receiving, the better chance I'll have in hunting down the problem. The Trouble Report Website URL is: http://www.matronics.com/trouble-report/ I apologize for any inconvenience the SPAM filter may be causing you. I will work toward resolving your issues as quickly as possible. Best regards, Matt Dralle Matronics EMail List Administrator Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle(at)matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft ________________________________________________________________________________
Date: Sep 22, 2003
From: Mark Steitle <msteitle(at)mail.utexas.edu>
Subject: Z-14 Question
Bob, (This is a repeat of a previous inquiry which seems to have been filtered/dropped/missed. So, as you have instructed, I am re-posting my question.) The Z-14 schematic shows a Transient Suppressor tied into the secondary battery/alternator system. Can you explain what this is and where to go to buy/build one? Or, if I have a properly designed electrical system, do I really need a transient suppressor? Thank you, Mark S. ________________________________________________________________________________
Date: Sep 22, 2003
From: Sigma Eta Aero <sigmatero(at)yahoo.com>
Subject: Re: AOA Indicator
Bob, What would be required to make a very basic and as simple as possible solid state voltage regulator that outputs 5V and how much would the voltage fluctuate? Joa --------------------------------- ________________________________________________________________________________
Date: Sep 22, 2003
From: Sigma Eta Aero <sigmatero(at)yahoo.com>
Subject: Re: AOA Indicator
Bob, What would be required to make a very basic and as simple as possible solid state voltage regulator that outputs 5V and how much would the voltage fluctuate? Joa --------------------------------- ________________________________________________________________________________
Date: Sep 22, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: AOA Indicator
> >Bob, > > >What would be required to make a very basic and as simple as possible >solid state voltage regulator that outputs 5V and how much would the >voltage fluctuate? See http://www.national.com/ds.cgi/LM/LM1084.pdf for specs on a low cost, later-day 3-terminal regulator. There's a whole family of these devices. Radio Shack can probably sell you an MC7805 (276-1770) which has the following chracteristics: http://www.fairchildsemi.com/ds/MC/MC7805.pdf Bob . . . ________________________________________________________________________________
Date: Sep 22, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Z-14 Question
> > >Bob, > >(This is a repeat of a previous inquiry which seems to have been >filtered/dropped/missed. So, as you have instructed, I am re-posting my >question.) you did good . . . >The Z-14 schematic shows a Transient Suppressor tied into the secondary >battery/alternator system. Can you explain what this is and where to go to >buy/build one? Ignore it. >Or, if I have a properly designed electrical system, do I really need a >transient suppressor? This is correct. That was included at the request of a builder who was worrying too much and should have been removed before I published the drawing. Bob . . . ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: FatWire
Date: Sep 22, 2003
Today I placed THE ORDER for 1,445,472 feet Copper Clad Aluminum wire. This is sufficient to make 5,434 feet of 1/0 CCA cable (and much more of the smaller stuff). I intend to sell AWG 1/0, AWG 2, and AWG 4. Custom configurations like Y's, split-offs, embedded control wires, etc. are easy to do. The insulation is still in the works, samples coming in a few days. The insulation should also be far lighter than the usual stuff you can buy. see the particulars at-- www.periheliondesign.com/fatwiremanual.pdf Please keep me in mind. Please.................! Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net ________________________________________________________________________________
Date: Sep 22, 2003
From: Mark Steitle <msteitle(at)mail.utexas.edu>
Subject: Re: Z-14 Question
Bob, Thanks, I figured that from reading your past postings, but wanted to be sure before I deleted it. As always, your feedback is appreciated. Thank you, Mark S. > > > > > > > >Bob, > > > >(This is a repeat of a previous inquiry which seems to have been > >filtered/dropped/missed. So, as you have instructed, I am re-posting my > >question.) > > you did good . . . > > > >The Z-14 schematic shows a Transient Suppressor tied into the secondary > >battery/alternator system. Can you explain what this is and where to go to > >buy/build one? > > Ignore it. > > > >Or, if I have a properly designed electrical system, do I really need a > >transient suppressor? > > This is correct. That was included at the request of a builder > who was worrying too much and should have been removed before > I published the drawing. > > Bob . . . > > ________________________________________________________________________________
From: TimRhod(at)aol.com
Date: Sep 22, 2003
Subject: 70amp alt 60amp current limiter
Bob: I just found out that my new cont IO550 has a 70 amp alternator. Am I still alright with a 60amp current limiter I bought from B&C? Thanks Tim ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: AOA Indicator
Date: Sep 22, 2003
A voltage regulator is not required in the circuit I proposed. The hall effect rotary position sensor is very cheap and will do the trick, granted, with the water seal removed, and maybe new bearings (you wouldn't want to modify ten thousand of these). The torque is not an issue...you go as low torque as you can, then make the vane big enough to work, then adjust the weight on the vane until it mimics reality. Make the vane of foam, then if it blows off it can't hurt the wing. (Black humor here). If you have nothing else to do please see www.periheliondesign.com/rubberbands.jpg and please don't write to me or Bob that it's off-topic. Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net "I only regret my economies." Reynolds Price ________________________________________________________________________________
From: "Greg Young" <gyoung@cs-sol.com>
Subject: FatWire
Date: Sep 22, 2003
Do I have this right? You're going to take a bazillion strands of tiny aluminum wire, twist it all together yourself, put your own insulation on it and sell it as fat cables? Things that make you go hmmmm... Regards, Greg Young - Houston (DWH) RV-6 N6GY ...project Phoenix Navion N5221K - just an XXL RV-6A > > --> > > Today I placed THE ORDER for 1,445,472 feet Copper Clad > Aluminum wire. This is sufficient to make 5,434 feet of 1/0 > CCA cable (and much more of the smaller stuff). I intend to > sell AWG 1/0, AWG 2, and AWG 4. Custom configurations like > Y's, split-offs, embedded control wires, etc. are easy to do. > > The insulation is still in the works, samples coming in a few > days. The insulation should also be far lighter than the > usual stuff you can buy. see the particulars at-- > > www.periheliondesign.com/fatwiremanual.pdf > > Please keep me in mind. > Please.................! > Eric M. Jones > www.PerihelionDesign.com > 113 Brentwood Drive > Southbridge MA 01550-2705 > Phone (508) 764-2072 > Email: emjones(at)charter.net ________________________________________________________________________________
Date: Sep 22, 2003
From: Sigma Eta Aero <sigmatero(at)yahoo.com>
Subject: Re: AOA Indicator
Thanks for the reply Bob. Would the two capacitors (input and output) shown in the application schematics for the MC7805 be needed for this? Do you think this would work with the other hardware to produce a working angle of attack indicator? What am I missing? Thanks. Joa +++++++++++++++++++++++++++++ See http://www.national.com/ds.cgi/LM/LM1084.pdf for specs on a low cost, later-day 3-terminal regulator. There's a whole family of these devices. Radio Shack can probably sell you an MC7805 (276-1770) which has the following chracteristics: http://www.fairchildsemi.com/ds/MC/MC7805.pdf +++++++++++++++++++++++++++++++ --------------------------------- ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: FatWire
Date: Sep 22, 2003
Piece of Cake.... Eric ________________________________________________________________________________
Date: Sep 22, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: AOA Indicator and piece-meal development programs
> >Thanks for the reply Bob. Would the two capacitors (input and output) >shown in the application schematics for the MC7805 be needed for >this? Do you think this would work with the other hardware to produce a >working angle of attack indicator? What am I missing? > >Thanks. The capacitors are necessary for legacy devices like the MC7805, I think most of the newer devices will perform without them. I generally include them anyhow for reasons other than regulator performance. Are you sure you want to tackle an electro-mechanical AOA system for your first crack at it? If you're getting you feet wet for the first time in electronic circuit design, layout, fabrication, troublshooting, calibration and operation stacked on top of fabricating and proofing an AOA sensor, -AND- expecting to achieve stability and accuracy in a flight instrument that will let you skate up to the edge of the ice with confidence . . . . perhaps I can suggest ways to mitigate risk. Check out http://www.snyder.on.ca/pages/lri.htm The link from the page cited to a drawing for the probe is broken . . . but I've copied it to my server here: http://216.55.140.222/temp/angle_of_attack.jpg Follow this link to Ebay where you'll find a bunch of Magnehelic super-sensitive differential pressure instruments. http://search.ebay.com/search/search.dll?MfcISAPICommand=GetResult&SortProperty=MetaEndSort&ht=1&query=magnehelic If this link doesn't come through the list-server intact, just go directly to ebay and search on "magnehelic" The "sweet spot" for calibrating this AOA system is at about 0.4" H20 . . . so any gage 1" to 5" H20 full scale would be useful in this application. Neat thing about this system is that it is non-electric, with one moving part (instrument pointer). Only down-side I see is the rather chunky, non-aviation looking instrument . . . but like one's homely sister who never has dates but makes straight A's in everything, there is great value beyond appearances. I'm paraphrasing remarks credited to Burt Rutan wherein he noted, "Never test a new engine on a new airframe. Always bolt a stoggy ol' Lyc to your new winged thing of beauty, and use something like a C-172 as a test bed for a new engine. It is best to limit the size, kind and number of dragons you take flying with you." See if you can make the probe work with a known instrumentation technology. If that plays, then do some fiddling with a low-pressure sensor that might even drive another analog display of some kind . . . in parallel with the Magnehelic instrument to bolster confidence in your design. When your sensor is working well, go for the whippy bar graph or whatever. When that's done, lets talk about how to fabricate it in a manner that provides both mechanical and electrical robustness such that this new instrument is likely to still be functional the day your airplane is deemed un-airworthy and ready to be parted out or scrapped. This kind of programmed, one-step-at-a-time development effort will yield superior results while keeping you out of the icewater when you go skating up to the edge. . . Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Sep 22, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: 70amp alt 60amp current limiter
> >Bob: I just found out that my new cont IO550 has a 70 amp alternator. Am I >still alright with a 60amp current limiter I bought from B&C? Thanks Tim you bet. Take a peek at the specs for the ANL limiters at http://www.bussmann.com/library/bifs/2024.PDF It doesn't have a curve for ANL60 but there's one for ANL50 . . . note that at even 80A from your "cold" alternator, the ANL50 would hang in there okay. Bob . . . ________________________________________________________________________________
Date: Sep 22, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Question on Z-14
> >Bob, > >I am currently wiring an RV-7 in accordance with Z-14. > >I realize that you would normally operate with the busses un-tied thereby >isolating two separate electrical systems. But let's say we close the >cross-feed contactor in flight with both alternators and both batteries >operating normally. Would it be prudent to set the voltage regulator for >the 40-amp alternator slightly higher than the 20-amp alternator thus >assuring that the larger alternator hogs the load? I really can't think >of a situation when you would do this, so maybe this is just academic. Wouldn't hurt to do this but better I think to have a warning light that comes on when the cross-feed contactor is closed. Bob . . . ________________________________________________________________________________
Date: Sep 22, 2003
From: richard(at)riley.net
Subject: B&C 20 amp vac pad major failure
Normally I wouldn't dream of forwarding pictures to this list, but these are ultra-topical. They're what remain of a 20 amp B&C backup alternator that was mounted on the vacuum pad of a Lycoming 260 hp IO-540 on a Berkut. More details as I get them. ________________________________________________________________________________
Date: Sep 23, 2003
From: Sigma Eta Aero <sigmatero(at)yahoo.com>
Subject: Re: AOA Indicator and piece-meal development programs
Yes, good advice. One reason I considered a vane type vs a differential pressure type is that it would be mounted on the wing right outside my window and a quick glance outside would "calibrate" the interior electronic reading. Helps keep that ice nice and thick out there on the edge : ) The other thing is that this really isn't rocket science- just a simple readout of position with a couple of alarms so I figured it would be less risky than a more elaborate means of measuring angle of attack. In any event when I get time I'll probably start playing around on a breadboard and develop and test the hardware (vane, mounting system, etc) and then be back asking more questions when the time comes to build a board. I'm sure, as you say, that there are some really good things I could do to make a nice robust circuit. Thanks! Joa . Neat thing about this system is that it is non-electric, with one moving part (instrument pointer). Only down-side I see is the rather chunky, non-aviation looking instrument . . . but like one's homely sister who never has dates but makes straight A's in everything, there is great value beyond appearances. --------------------------------- ________________________________________________________________________________
Date: Sep 23, 2003
From: richard(at)riley.net
Subject: Re: B&C 20 amp vac pad major failure
OK, my bad. They've been forwarded to Matronics photo sharing. They're about 225k each. Basically, the nose casting broke clean through, leaving the alt sitting quietly in the engine compartment. > >Normally I wouldn't dream of forwarding pictures to this list, but these >are ultra-topical. They're what remain of a 20 amp B&C backup alternator >that was mounted on the vacuum pad of a Lycoming 260 hp IO-540 on a >Berkut. More details as I get them. > > ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Sep 23, 2003
Subject: Re: B&C 20 amp vac pad major failure
In a message dated 9/23/03 10:03:10 AM Central Daylight Time, richard(at)riley.net writes: > Basically, the nose casting broke clean through, leaving the alt sitting > quietly in the engine compartment. > > Good Morning Richard, Since I am not smart enough to find the pictures, could you supply a bit more detail? Did the break occur right at the pad, somewhere along the webs or all the way back where the webs attach to the alternator housing itself? Were you able to discern any evidence of a pre-existing crack? That mount looks to be heck for stout! Amazing that it broke. Thanks for the warning. Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator ________________________________________________________________________________
Date: Sep 23, 2003
From: richard(at)riley.net
Subject: Re: B&C 20 amp vac pad major failure
I'm looking for someplace on the web to stash them - if anyone has a suggestion, let me know. Preferably someplace that you don't have to join to access > >In a message dated 9/23/03 10:03:10 AM Central Daylight Time, >richard(at)riley.net writes: > > > Basically, the nose casting broke clean through, leaving the alt sitting > > quietly in the engine compartment. > > > > > >Good Morning Richard, > >Since I am not smart enough to find the pictures, could you supply a bit more >detail? > >Did the break occur right at the pad, somewhere along the webs or all the way >back where the webs attach to the alternator housing itself? > >Were you able to discern any evidence of a pre-existing crack? > >That mount looks to be heck for stout! > >Amazing that it broke. > >Thanks for the warning. > >Happy Skies, > >Old Bob >AKA >Bob Siegfried >Ancient Aviator > > ________________________________________________________________________________
Date: Sep 23, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: AOA Indicator and piece-meal
development programs > >Yes, good advice. One reason I considered a vane type vs a differential >pressure type is that it would be mounted on the wing right outside my >window and a quick glance outside would "calibrate" the interior >electronic reading. Helps keep that ice nice and thick out there on the >edge : ) > >The other thing is that this really isn't rocket science- just a simple >readout of position with a couple of alarms so I figured it would be less >risky than a more elaborate means of measuring angle of attack. > >In any event when I get time I'll probably start playing around on a >breadboard and develop and test the hardware (vane, mounting system, etc) >and then be back asking more questions when the time comes to build a >board. I'm sure, as you say, that there are some really good things I >could do to make a nice robust circuit. Okay, perhaps not "rocket science" but still subject to numerous simple but critical ideas not the least of which have been well described by others in this thread. Given the possibility and risk of erroneous measurement and display a heightened degree of caution is prudent. Bob . . . ________________________________________________________________________________
Date: Sep 23, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: B&C 20 amp vac pad major failure
> >Normally I wouldn't dream of forwarding pictures to this list, but these >are ultra-topical. They're what remain of a 20 amp B&C backup alternator >that was mounted on the vacuum pad of a Lycoming 260 hp IO-540 on a >Berkut. More details as I get them. Richard, the list-server won't pass attachments. Mail them to me directly and I'll post them on the server. Bob . . . ________________________________________________________________________________
Date: Sep 23, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Battery Failure
> >Bob et al -- > >I'm presently planning to equip my F1 Rocket with 2 alternators and a >single batt.as per Z-12. My question is with respect to batt failure in >flight and possible negative effect on alternator{s} powering the system. > >Over many years with automobiles and airplanes [too many years] I have had >numerous batt failures, usually but not always due to poor maintenance, >and alternator failures. But I have never had a batt failure which, with >the engine running, inhibited the ability of the alternator to power the >electrics. Most alternators will continue to run self-excited should the battery become unavailable due either to battery or contactor failure. The resulting power is always noisier and always less stable. If the system is hit with a momentary inrush like landing light, landing gear motor, etc, the alternator may be momentarily deprived of field excitation and may simply quit and may not come back by itself. >I expect that if engine RPM is less than that needed by the alternator to >support the load, and the batt is discharged, at some point power to the >field will drop below minimum and the lights will go out. > >Are there other conditions one should be concerned about? Nope, there's a lot of "ifs" and "mays" in the scenarios cited above. Bonanzas and Barons have been architectured and alternators selected to self excite and run sans battery. There may be other airplanes capable of this kind of operation but I'm not aware of them. Construction of the modern RG battery and always hot feeds to the e-bus will mitigate 99% of the historical failure modes. I don't think there is much of a basis for concern. Bob . . . ________________________________________________________________________________
Date: Sep 23, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: 10792 Dari
>Below is the result of your inquiry. It was submitted by >Steve Dari (stevedari(at)msn.com) on Tuesday, September 16, 2003 at 09:07:22 > >Tuesday, September 16, 2003 > >Steve Dari > >, >Email: stevedari(at)msn.com >Comments/Questions: Hi Bob! I'm a subscriber to your publication. It was a >tremendous help in preparing my Formula One racing aircraft. Just returned >from our rookie year at Reno with a 5th place in the Bronze. We've >determined that the plane is at the extreme rear of the CG envelope. This >makes the plane extremely pitch sensitive. We have a 17AH RG battery >behind the pilot's seat. We'd like to use a 7.5AH RG battery on the >firewall (plenty of power!), but the battery connecting lugs are a >problem. Does ANYONE make a 7.5 battery with heavy bolt on lugs? Could we >make such a powerpack ourselves using smaller batteries connected >together? (probably way too much internal rsistance...) Thanks again for >your publication and website. I look forward to your response. All the >best, Steve Dari - Pilot, Redhead Racing. Check with Bill at B&C (316) 283-8000 He has some small batteries with fat lugs. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
From: <kkinney(at)fuse.net>
Subject: [Fwd: XCOM Radio Update]
Date: Sep 23, 2003
I've expressed some interest in the XCOM760 radio. It's comparable in price to the MicroAir in a similar form factor with more features. The down side is that it's not shipping yet. I've received an update on the XCOM760 status. Here is an editted version of the status update. Email me offline if you'd like the entire posting. Regards, Kevin Kinney > From: Michael Coates XCOM Avionics > > Date: Tuesday, September 23, 2003 > > =95 I personally think its 8 to 12 weeks for shipping > > =95 We will source either an ICOM, Becker or Microair (or any other radio of your choice) at better than retail price for you, match it to the XCOM Intercom and a custom harness to get you airborne in the quickest time with the minimum amount of fuss > > =95 If you=92re one of the few who have a harness from us we will either modify it to fit the new radio of your choice or you can return it for refund because of the delays > > =95 Or you can be patient and wait for the radio if your not in an immediate rush > > Thanks Michael Coates X-COM Avionics ________________________________________________________________________________
From: "Pat Hatch" <pat_hatch(at)msn.com>
Subject: Faston Terminals on 7.2 ah Aux Battery
Date: Sep 23, 2003
Bob, I am using the 7.2 ah aux batt from B & C on Z-14, coupled with the 20 amp vac pad alternator. I am trying to figure out how to terminate the #4 AWG wires to plug into the Faston terminals of the battery. Any suggestions? Thanks as always. Pat Hatch RV-4 RV-6 RV-7 QB (Building) Vero Beach, FL ________________________________________________________________________________
Date: Sep 23, 2003
From: "Dan O'Brien" <danobrien(at)cox.net>
Subject: Re: Z-14 with two rear batteries
Bob, I have a few questions about your drawing of Z-14 with two rear-mounted batteries, which you posted at <http://www.aeroelectric.com/articles/Appendix_Z_Drawings/Z-14_Rear_Bats.pdf>http://www.aeroelectric.com/articles/Appendix_Z_Drawings/Z-14_Rear_Bats.pdf. You indicate that the connection from the crossfeed contactor to the starter and the main alternator current limiter should be a copper/brass strap, .032" by .70". First, for educational purposes, what is the purpose for this strap rather than, say, 2 AWG wire? Second, can one substitute, say, 2AWG wire, welding wire, etc.? Third, if the strap is best, where can it be obtained? Thanks, Dan O'Brien Lancair ES, beginning an electrical system with two rear-mounted batteries ________________________________________________________________________________
From: Gkb5577(at)aol.com
Date: Sep 23, 2003
Subject: Re: Faston Terminals on 7.2 ah Aux Battery
Just saw your note(not to me directly of course). I just handled that problem on my Kitfox: It has two 12AH RGs in parallel. I took a faston connector at the end , and again at an appropriate distance to match up to the second battery terminal, bared the 2AWG (happened to be silver coated stranded) got out my propane torch to provide instant hi heat but locally (not so much conducted heat while waiting for the iron to heat up the metal) I buried them into the wire and soldered them up. I also happened to have some 4:1 heat shrink that was put over them and shrunk. On the ends ( there were two: one for the pos pair and one for the neg pair) I dipped them in liquid tool handle compound (WalWort, tool stores,etc.)--red for the positive and black for the neg. I suppose liquid electrical tape is the same. Sure looks good. Geoff ________________________________________________________________________________
From: "Paul" <list(at)incont.com>
Subject: Auxiliary Electrical System
Date: Sep 23, 2003
I have a '54 Cessna 170B with a C145-2 Engine and 60Amp Ford alternator (14V system). I would like to remove the venturii's (2) and go to a secondary electrical system with enough power to run an electric directional gyro, artificial horizon and a Garmin 300XL GPS/COM for up to 4 hours. Any suggestions? THANKS, Paul ________________________________________________________________________________
From: "Stucklen, Frederic IFC" <Fred.Stucklen(at)UTCFuelCells.com>
Subject: H10-40 Headsets for sale
Date: Sep 24, 2003
Listers, I have two H10-40 headsets that I am no longer using, and would like to sell. Both are a few years old, but in excellent condition. One has a head pad and gel ear muffs. Both have foam mike filters. I'm asking $150.00 each, or $275.00 for both. Anybody interested should contact me off the list at the email address below. Fred Stucklen RV-6A N926RV 54 Hrs fred.stucklen(at)utcfuelcells.com ________________________________________________________________________________
Date: Sep 24, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Faston Terminals on 7.2 ah Aux Battery
> >Bob, > >I am using the 7.2 ah aux batt from B & C on Z-14, coupled with the 20 amp >vac pad alternator. > >I am trying to figure out how to terminate the #4 AWG wires to plug into >the Faston terminals of the battery. Any suggestions? Sure, as a general rule, any battery fitted with fast-on terminals is incapable of delivering a discharge current worthy of 4AWG wire . . . with a few exceptions. I believe I've seen some of the very popular 17 a.h. size batteries optionally offered with both bolt-on posts -OR- 1/4" fast-ons . . . obviously this battery is capable of such currents but would probably burn the tabs off if you loaded it that hard. Keep in mind that the Z-drawings are exemplar documents that suggest wire sizes based on certain variables . . . these may change under various conditions. For example: Rear mounted batteries get fatter wires to offset voltage drop considerations. Small batteries used primarily to stabilize and alternator and perhaps provide momentary support for accessories not designed to live in real world (FADEC and some EFIS systems) might have fast-on tabs and will use smaller wire. In the case of 1/4" fast-on fitted batteries, 10AWG wire can be crimped into a yellow 1/4" fast-on terminal. If this battery is supported only by a small alternator (SD-8 or SD-20) then all "fat" wires in the smaller system can be downsized to 10 (SD-20) or 12AWG (SD-8). If you're contemplating installation of a battery with 1/4" fast-on terminals wherein starter current may flow from this battery, you need to get a battery with better terminals. Even if you don't expect to use the smaller battery for starting, an overly robust wire on a 1/4" terminal offers unnecessary vibration stresses to this terminal. Battery to contactor and battery to ground jumpers are generally short and can be mechanically undersized to enhance vibration resistance (B&C offers 4AWG battery jumpers which are useful even in systems where the long battery feeds are 2AWG). There are a few small batteries capable of engine cranking currents and have appropriately sized, threaded terminals. See B&C catalog for latest offerings. Bob . . . ________________________________________________________________________________
From: "Neville Kilford" <nkilford(at)etravel.org>
Subject: Instrument cutouts
Date: Sep 24, 2003
I'd like to proceed with the panel wiring & plumbing etc, and then slot in flight instruments at the last minute (i.e. in about a year's time) but I'm rather nervous about cutting holes and then discovering that the instruments I buy (esp. gyros) don't fit, e.g. if I've cut the holes too close together. Can anyone recommend a spacing for instruments, or make any other suggestions for this? Many thanks in anticipation. Nev -- Jodel D-150 in progress UK ________________________________________________________________________________
From: "Jon Finley" <jon(at)finleyweb.net>
Subject: Cell Phone Headset Adapter
Date: Sep 24, 2003
Hi all, I've seen the archived discussion regarding the legality/usefulness of using a cell phone in an airplane. My question is: Is there an easy way to make a cell phone adapter for aviation headsets/intercom? If so, what is it (diagram perhaps??)? Is using one of the premade versions like SafetyCell (http://www.mypilotstore.com/MyPilotStore/sep/1767) the best way to go (it seems kinda pricey). Thanks! Jon Finley N90MG Q2 - Subaru EJ-22 DD - 455 Hrs. TT - 3.5 Hrs Engine Apple Valley, Minnesota http://www.FinleyWeb.net/default.asp?id=96 ________________________________________________________________________________
Date: Sep 24, 2003
From: Paul Wilson <pwilson(at)climber.org>
Subject: big wire terminations
Bob, I have misplaced the link for the DIY attachment of the lugs on big wires. Can you provide the link? Thanks, Paul ________________________________________________________________________________
From: "Greg Campbell" <GregCampbellUSA(at)earthlink.net>
Subject: Re: AOA//LED's for cockpit (Paul Messinger)
Date: Sep 24, 2003
If you don't have time to build the "vane type" AOA described, you might consider the Rite Angle IIIb from EMAviation. Check out www.RiteAngle.com then click on "Angle of Attack System Info". For $545 + $50 for the flap option (necessary in my opinion if you have flaps). The display is a simple row of color coded LED's - you can mount one or two of them. One idea was to put them in the glare shield so they reflect off the windshield like a HUD. Bob mentioned "piecemeal development"... + Flap position compensation for an additional $50 - includes flap position indicator LEDs + Gear warning option for $40 - includes MAP switch for throttle position + Automatic and manual LED dimming + Audio warnings, adjustable volume + Optional second display or high intensity LEDs. + Automatic Power Supply from aircraft and/or separate batteries. + Simple programmer box - easy calibration. Anyway - for not much more than the cost of the components to DIY, you can get a system that's proven and ready to install. I'm in the process of installing one - so I'll let you know how it works. So far - the components and design are nice. Greg Campbell Lancair ES 75% ________________________________________________________________________________
Date: Sep 24, 2003
From: Kevin Horton <khorton01(at)rogers.com>
Subject: Re: Instrument cutouts
> > >I'd like to proceed with the panel wiring & plumbing etc, and then slot in >flight instruments at the last minute (i.e. in about a year's time) but I'm >rather nervous about cutting holes and then discovering that the instruments >I buy (esp. gyros) don't fit, e.g. if I've cut the holes too close together. > >Can anyone recommend a spacing for instruments, or make any other suggestions >for this? > >Many thanks in anticipation. > >Nev > >-- >Jodel D-150 in progress >UK I see two options: 1. Decide exactly which manufacturer and model instruments you will use, then get the dimensions from them. 2. Use 3 5/8" spacing, which should be safe for the popular items. Kevin Horton ________________________________________________________________________________
Date: Sep 24, 2003
From: Kenneth Melvin <melvinke(at)direcway.com>
Subject: ground plane
When fitting a transponder antenna ground plane in a composite airplane, does the shape of the metal plate matter? Is a rectangle as good as a circle if the area is the same? Kenneth Melvin ________________________________________________________________________________
Date: Sep 24, 2003
From: richard(at)riley.net
Subject: Re: ground plane
> > > When fitting a transponder antenna ground plane in a composite airplane, > does the shape of the metal plate matter? Is a rectangle as good as a > circle if the area is the same? >Kenneth Melvin From Jim Wier, on rec.aviation.homebuilt ============= Think of an aluminum pie pan after you've eaten the pie. Circular, about 6" in diameter (I eat small pies). Anyway, you've got a disk of thin aluminum after you cut the bent-up edges of the pie pan off about 5.5 inches in diameter. Poke a 3/8" hole in the dead center of that aluminum disk, mount the little transponder antenna (the one with the little b-b on the top of the rod) and connector in the hole, point the rod DOWN towards the ground, and away you go. Some considerations: 1. It doesn't have to be circular. It can be square, elliptical, hexagonal, or an old stop sign. What IS important is that there MUST be equal metal on all sides of the radiating rod. What is ALSO important is that there must be some place on every edge that is 2.75" away from the center of the hole. Get it? If you do a SQUARE, make sure that you average the side length versus the hypotenuse so that somewhere along each edge there is a 2.75" length of metal from the center of the hole. 2. It doesn't have to be grounded to anything else in the airplane EXCEPT the shield of the coax running to the transponder. It CAN be grounded if you want, but it is not necessary. 3. It can be anything from one mil tinfoil to armor plate thick and it won't work any better or worse. Me? I use an old scrap of PC board for the plain and simple reason that I can SOLDER the connector to the copper foil and not have to ever worry about corrosion getting between the connector and the ground plane. 4. Put a piece of metal -- tinfoil to armor plate -- between the antenna and the "sensitive" parts of your anatomy. Think about putting your fanny in a microwave oven and the consequences thereof. Don't worry about your head. If we all had any brains we'd be out chasing women instead of messing with airplanes anyway. 5. In an airplane where it doesn't stick out into the slipstream and create drag, the little "b-b rod" antenna works every bit as well as the expensive blade. Save your money and get more avionics instead of wasting it on blade antennas. I know this little avionics company in Grass Valley...{;-) Jim ________________________________________________________________________________
Date: Sep 24, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: big wire terminations
> >Bob, >I have misplaced the link for the DIY attachment of the lugs on big wires. >Can you provide the link? > Thanks, Paul http://www.aeroelectric.com/articles/big_term.pdf ________________________________________________________________________________
Date: Sep 24, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Auxiliary Electrical System
> >I have a '54 Cessna 170B with a C145-2 Engine and 60Amp Ford >alternator (14V system). I would like to remove the venturii's >(2) and go to a secondary electrical system with enough power to >run an electric directional gyro, artificial horizon and a Garmin >300XL GPS/COM for up to 4 hours. Any suggestions? THANKS, Paul Talk to B&C at 316.283.8000 and see what their recommendations are for your particular situation. If your airplane were OBAM it would be easy but you'll need to arm-wrestle with the FAA over any choices you make . . . Bill will have some recommendations in this regard. Bob . . . ________________________________________________________________________________
Date: Sep 24, 2003
From: Pete Waters <pedroagua(at)yahoo.com>
Subject: Re: Instrument cutouts
The last page of the "Instruments" section of the Aircraft Spruce catalog has instrument panel templates. Copy the page, cut out the templates onto cardboard, and play jigsaw-puzzle games on your panel before cutting. Also, you can lay out the panel digitally using the graphics tool at www.epanelbuilder.com, although that doesn't give you precise dimensions. Pedro Kevin Horton wrote: > > >I'd like to proceed with the panel wiring & plumbing etc, and then slot in >flight instruments at the last minute (i.e. in about a year's time) but I'm >rather nervous about cutting holes and then discovering that the instruments >I buy (esp. gyros) don't fit, e.g. if I've cut the holes too close together. > >Can anyone recommend a spacing for instruments, or make any other suggestions >for this? > >Many thanks in anticipation. > >Nev > >-- >Jodel D-150 in progress >UK I see two options: 1. Decide exactly which manufacturer and model instruments you will use, then get the dimensions from them. 2. Use 3 5/8" spacing, which should be safe for the popular items. Kevin Horton --------------------------------- ________________________________________________________________________________
From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: ground plane
Date: Sep 24, 2003
----- Message d'origine ----- De : "Kenneth Melvin" : Envoy : mercredi 24 septembre 2003 17:24 Objet : AeroElectric-List: ground plane > > When fitting a transponder antenna ground plane in a composite airplane, does the shape of the metal plate matter? Is a rectangle as good as a circle if the area is the same? > Kenneth Melvin > Kenneth, My understanding is as follows : -The radius of a circular plate must be 1/4 wave. - The DIAGONAL of a a square-rectangle must be 1/4 wave. - The ground plane may bend away from the antenna. Hope this helps, Gilles Thesee ________________________________________________________________________________
Date: Sep 24, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: ground plane
> > > When fitting a transponder antenna ground plane in a composite airplane, > does the shape of the metal plate matter? Is a rectangle as good as a > circle if the area is the same? >Kenneth Melvin You'll get a number of answers to this . . . some will include words like "must", "should" and "shall" . . . From the best of all worlds perspective, a 1/4 wave monopole antenna (like transponder and DME antennas) perform best when operated against a "ground plane" . . . the ideal ground plane extends to the horizon in all directions. Practical ground planes are much smaller . . . in fact, it takes good test equipment to measure the difference between an infinite ground plane and one that is fabricated from an infinite number of 1/4 wave monopole antennas radiating out from the base of the antenna in a disk shaped plane . . . Given that a transponder antenna is 2.65" tall, the ideal tuned ground plane has a RADIUS of 2.65" or 5.3" DIAMETER. This configuration yields an antenna system with a feedpoint impedance somewhat less than the ideal 50 ohms . . . so if you wanted to get really pedantic about it, the radial plane can be drooped away from the antenna (becoming cone shaped) by an amount necessary to raise the nominal 30 ohm feedpoint up to 50 ohms . . . needless to say, we don't see many transponder antennas on airplanes with conical groundplanes under them. We OFTEN see fixed antennas on airport buildings with drooped radials. Airborne radio communications extends only to the relatively nearby horizon, so most radios would perform adequately using a wet string for an antenna. Well, perhaps something a little better than wet string . . . but it is sufficient to say that poor radio performance on an airplane is seldom a function of marginal antenna design. Bottom line is that if you have a hunk of scrap around the shop from which you can cut a 5.3" disk, fine. If you have a weirdly-shaped hunk of .08" scrap (too heavy to use snips and you don't have a bandsaw) with one dimension over 5", you can use that too and you're never going to know the difference. Needless to say, if the ground plane is something other than flat, the un-flatness will do you the most good if it moves away from the antenna. The "magic" isn't area but distance from the center. We often see building mounted antennas with four radially positioned conductors as a ground plane. These are known to perform within a few percent of the capability of a full disk tuned ground plane which is almost indistinguishable from the ideal infinite ground plane. Bob . . . ________________________________________________________________________________
Date: Sep 24, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Z-14 with two rear batteries
> > >Bob, > >I have a few questions about your drawing of Z-14 with two rear-mounted >batteries, which you posted at ><http://www.aeroelectric.com/articles/Appendix_Z_Drawings/Z-14_Rear_Bats.pdf>http://www.aeroelectric.com/articles/Appendix_Z_Drawings/Z-14_Rear_Bats.pdf. > >You indicate that the connection from the crossfeed contactor to the >starter and the main alternator current limiter should be a copper/brass >strap, .032" by .70". First, for educational purposes, what is the purpose >for this strap rather than, say, 2 AWG wire? Second, can one substitute, >say, 2AWG wire, welding wire, etc.? Third, if the strap is best, where can >it be obtained? It is often very useful to mount high current components right next to each other. In some of my drawings I show the ANL fuse holder, starter contactor and crossfeed contactors mounted right next to each other. It's difficult and ugly to put terminals on very short pieces of fat wire to make up connections between these components. Strips of copper or brass can be bent and drilled to provide nice conducting straps that have no joints, are easy to fabricate and will make a VERY compact installation compared to the use of wire and terminals. Building suppliers have flashing copper. Hobby shops and hardware stores stock KS Engineering hobby materials. http://www.ksmetals.com/ http://www.ksmetals.com/HobbyMerchandisers/structural_sheet.asp See if a local hobby shop or hardware store can sell you a 6" x 12" x 0.32" copper sheet. If push comes to shove, you can order off the 'net One source is Tower Hobbies at http://www2.towerhobbies.com/cgi-bin/WTI0091P?&C=RDB&V=K+S Where we see a listing for CS32 copper sheet (3 sheets for $25). A local store can sell you one sheet from their display case. Bob . . . ________________________________________________________________________________
Subject: Tach sensor
From: irampil(at)notes.cc.sunysb.edu
Date: Sep 24, 2003
09/24/2003 07:33:11 PM, Serialize complete at 09/24/2003 07:33:11 PM Does anyone have experience with the Westach 720-4a proximity sensor used as a prop tachometer. I was planning to mount it behind (and in proximity to) the 6 radial bolts attaching my Rotax to my Airmaster. I was planning on using its output to drive a BMA EFIS/1. There seems to be be very little info on the web about it. Ira N224XS Back from Upholstery, Panel mounted, Prop hub mounted :-) ________________________________________________________________________________
Subject: Re: Z-14 with two rear batteries
From: John Schroeder <jschroeder(at)perigee.net>
Date: Sep 24, 2003
Bob - In the file below, you show the crossfeed contactor on the firewall with the starter and alternator B-leads. In a previous discussion regarding Z- 14, you recommended that the crossfeed contactor be in the rear with the batteries. We are about to start the wiring with 4 contactors in the rear (ground power contactor feeding #2 battery contactor and the crossfeed contactor tying the #1 battery contactor to the the # 2 battery contactor. Any reason not to go this way? Thanks, John Schroeder Lancair Super ES > <http://www.aeroelectric.com/articles/Appendix_Z_Drawings/Z- > 14_Rear_Bats.pdf ________________________________________________________________________________
Date: Sep 24, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Z-14 with two rear batteries
> > >Bob - > >In the file below, you show the crossfeed contactor on the firewall with >the starter and alternator B-leads. In a previous discussion regarding Z- >14, you recommended that the crossfeed contactor be in the rear with the >batteries. We are about to start the wiring with 4 contactors in the rear >(ground power contactor feeding #2 battery contactor and the crossfeed >contactor tying the #1 battery contactor to the the # 2 battery contactor. > >Any reason not to go this way? > >Thanks, > >John Schroeder >Lancair Super ES > > <http://www.aeroelectric.com/articles/Appendix_Z_Drawings/Z- > > 14_Rear_Bats.pdf What size are your batteries? Do you intend to crank with both batteries? If they are both capable of and will be used to crank, then I prefer to put the crossfeed contactor on the firewall so that it can be power distribution point from each battery to its respective bus and terminate one end of the feed to starter. If the aux battery is small and will not be used to crank, then the crossfeed contactor can be relatively small . . . Like and S704-1 relay as opposed to an S701-1 contactor. Here the relay is a poor terminal block for fat wires so the notion of putting it on the firewall has no mechanical value for gathering fat wires together so one could consider putting it back next to the batteries. Personally, I like the S701-2's ability to provide both crossfeed function and serve as a distribution point for the suite of system feedwires . . . If you've got a substantial aux alternator (SD-20 or larger) then S701-2 on the firewall would be my contactor style and location of choice. Bob . . . ________________________________________________________________________________
Date: Sep 24, 2003
From: Kenneth Melvin <melvinke(at)direcway.com>
Subject: Re: ground plane
Great info. Thanks. ----- Original Message ----- From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr> Subject: Re: AeroElectric-List: ground plane <Gilles.Thesee@ac-grenoble.fr> > > > ----- Message d'origine ----- > De : "Kenneth Melvin" > : > Envoy : mercredi 24 septembre 2003 17:24 > Objet : AeroElectric-List: ground plane > > > > > > > When fitting a transponder antenna ground plane in a composite airplane, > does the shape of the metal plate matter? Is a rectangle as good as a circle > if the area is the same? > > Kenneth Melvin > > > > Kenneth, > My understanding is as follows : > > -The radius of a circular plate must be 1/4 wave. > - The DIAGONAL of a a square-rectangle must be 1/4 wave. > - The ground plane may bend away from the antenna. > > Hope this helps, > Gilles Thesee > > ________________________________________________________________________________
Date: Sep 24, 2003
From: Kenneth Melvin <melvinke(at)direcway.com>
Subject: Re: ground plane
Very helpful information. Thankyou! ----- Original Message ----- From: <richard(at)riley.net> Subject: Re: AeroElectric-List: ground plane > > > > > > > When fitting a transponder antenna ground plane in a composite airplane, > > does the shape of the metal plate matter? Is a rectangle as good as a > > circle if the area is the same? > >Kenneth Melvin > > From Jim Wier, on rec.aviation.homebuilt > ============= > > Think of an aluminum pie pan after you've eaten the > pie. Circular, about 6" in diameter (I eat small pies). Anyway, you've > got a disk of thin aluminum after you cut the bent-up edges of the pie pan > off about 5.5 inches in diameter. Poke a 3/8" hole in the dead center of > that aluminum disk, mount the little transponder antenna (the one with the > little b-b on the top of the rod) and connector in the hole, point the rod > DOWN towards the ground, and away you go. > > Some considerations: > > 1. It doesn't have to be circular. It can be square, elliptical, > hexagonal, or an old stop sign. What IS important is that there MUST be > equal metal on all sides of the radiating rod. What is ALSO important is > that there must be some place on every edge that is 2.75" away from the > center of the hole. Get it? If you do a SQUARE, make sure that you > average the side length versus the hypotenuse so that somewhere along each > edge there is a 2.75" length of metal from the center of the hole. > > 2. It doesn't have to be grounded to anything else in the airplane EXCEPT > the shield of the coax running to the transponder. It CAN be grounded if > you want, but it is not necessary. > > 3. It can be anything from one mil tinfoil to armor plate thick and it > won't work any better or worse. Me? I use an old scrap of PC board for > the plain and simple reason that I can SOLDER the connector to the copper > foil and not have to ever worry about corrosion getting between the > connector and the ground plane. > > 4. Put a piece of metal -- tinfoil to armor plate -- between the antenna > and the "sensitive" parts of your anatomy. Think about putting your fanny > in a microwave oven and the consequences thereof. Don't worry about your > head. If we all had any brains we'd be out chasing women instead of > messing with airplanes anyway. > > 5. In an airplane where it doesn't stick out into the slipstream and > create drag, the little "b-b rod" antenna works every bit as well as the > expensive blade. Save your money and get more avionics instead of wasting > it on blade antennas. I know this little avionics company in Grass > Valley...{;-) > > Jim > > ________________________________________________________________________________
Date: Sep 24, 2003
From: Kenneth Melvin <melvinke(at)direcway.com>
Subject: Re: ground plane
As ever, the definitive answer. Thanks Bob. ----- Original Message ----- From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net> Subject: Re: AeroElectric-List: ground plane > > > > > > > When fitting a transponder antenna ground plane in a composite airplane, > > does the shape of the metal plate matter? Is a rectangle as good as a > > circle if the area is the same? > >Kenneth Melvin > > You'll get a number of answers to this . . . some will include > words like "must", "should" and "shall" . . . > > From the best of all worlds perspective, a 1/4 wave monopole > antenna (like transponder and DME antennas) perform best when > operated against a "ground plane" . . . the ideal ground plane > extends to the horizon in all directions. Practical ground planes > are much smaller . . . in fact, it takes good test equipment to > measure the difference between an infinite ground plane and one > that is fabricated from an infinite number of 1/4 wave monopole > antennas radiating out from the base of the antenna in a disk > shaped plane . . . > > Given that a transponder antenna is 2.65" tall, the ideal tuned > ground plane has a RADIUS of 2.65" or 5.3" DIAMETER. > > This configuration yields an antenna system with a feedpoint > impedance somewhat less than the ideal 50 ohms . . . so if you > wanted to get really pedantic about it, the radial plane can > be drooped away from the antenna (becoming cone shaped) by > an amount necessary to raise the nominal 30 ohm feedpoint up > to 50 ohms . . . needless to say, we don't see many transponder > antennas on airplanes with conical groundplanes under them. We > OFTEN see fixed antennas on airport buildings with drooped radials. > > Airborne radio communications extends only to > the relatively nearby horizon, so most radios would perform > adequately using a wet string for an antenna. Well, perhaps > something a little better than wet string . . . but > it is sufficient to say that poor radio performance on an > airplane is seldom a function of marginal antenna design. > > Bottom line is that if you have a hunk of scrap around the > shop from which you can cut a 5.3" disk, fine. If you have > a weirdly-shaped hunk of .08" scrap (too heavy to use snips > and you don't have a bandsaw) with one dimension over 5", > you can use that too and you're never going to know the > difference. Needless to say, if the ground plane is something > other than flat, the un-flatness will do you the most > good if it moves away from the antenna. The "magic" > isn't area but distance from the center. We often see > building mounted antennas with four radially positioned > conductors as a ground plane. These are known to perform > within a few percent of the capability of a full disk > tuned ground plane which is almost indistinguishable from > the ideal infinite ground plane. > > Bob . . . > > ________________________________________________________________________________
From: "Alex Peterson" <alexpeterson(at)usjet.net>
Subject: Instrument cutouts
Date: Sep 24, 2003
> > I'd like to proceed with the panel wiring & plumbing etc, and > then slot in flight instruments at the last minute (i.e. in > about a year's time) but I'm rather nervous about cutting > holes and then discovering that the instruments I buy (esp. > gyros) don't fit, e.g. if I've cut the holes too close together. > Why not wait until you have the instruments? If it is a year away, you'll probably change your mind about numerous things. I don't see the gain in doing the cutouts now. Alex Peterson Maple Grove, MN RV6-A N66AP 372 hours www.usfamily.net/web/alexpeterson ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)BowenAero.com>
Subject: Connecting Whelen Strobes
Date: Sep 25, 2003
I'm installing the light/strobe in the rudder and am confused about this drain wire. I found the post below in the archives that asks many of the same questions I have, but I didn't find a reply to questions 1-5. Anyone know? - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com AeroElectric-List message previously posted by: "Robert L. Nuckolls, III" >Bob/Others - First - I bleieve you recommend attaching both ends of the Whelen >strobe shielding on composites. What's the best way to attach the AL foil, >solder wire to it? I've installed a Molex connector for service at the >strake-wing junction, what kind of connector would you recommend there, >another Molex? And finally, would it be sufficient to put a ring terminal >under the mounting screw for the ground connection at the light fixture, >or should I solder the sheild to the housing, or what? There is a bare, stranded wired IN ADDITION to the three insulated wires under the shield. This forth wire is called a "drain wire" and its purpose is to provide you with a convenient means for making electrical connection to the shield-foil which is, as you've noted, impossible to make connection with. You can extend the drain wire with a short piece of wire, install a ring terminal and attach to mounting screw for fixture. If you DON'T do this, in all probability, you won't know the difference.>> 6/29/2003 Hello Bob Nuckolls and Bret Ferrell, I'd like to flog this horse a few more lashes. 1) Bob Nuckolls really says the drain wire should be attached at both ends on a composite aircraft? But not on a metal aircraft? Why? 2) When one receives the strobe light installation kit from Whelen the cable already has two AMP plastic 3 wire connectors attached, one on each end. These connectors are the ones that plug into the mating 3 wire connectors at the strobe light ends. After cutting the cable somewhere in the middle and snaking those two cut ends through the airframe to the vicinity of the strobe power supply one installs the other two (different) appropriate 3 wire connectors provided by Whelen and plugs the cables into the power supply. 3) The installation instructions say that the drain wire should be connected to the housing / mounting of the power supply. Easy enough to do by leaving the drain wire longer when you cut the cable, strip it, and install the 3 wire connectors that plug into the power supply. 4) But out at the strobe light end of the cable where the Whelen installed connectors are, Whelen has left no access to the drain wire. I suppose one could cut back the plastic covering, remove the aluminum shield, attach a short wire to the now exposed drain wire, and then attach that short wire to some metal part of the strobe light housing, but I find this action both puzzling and unnecessary. 5) Whelen has thousands of these units in service throughout the skies mounted on both metal surfaces and composite wing tips. I am unaware of any need to go through the additonal effort of connecting the drain wire to the metal light housing out at the strobe light end. Can anyone show me different? 'OC' Baker, Builder of KIS TR-1 #116 4/14/97 - ?/?/? ________________________________________________________________________________
Date: Sep 25, 2003
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: DIY Audio Isolation Amplifier question
Bob, I have a neophyte's question. How do I split the output from your stereo DIY audio isolation amplifier to two headsets? Am I to route the output into a stereo intercom to accomplish this? Charlie Kuss RV-8A cockpit systems stuff ________________________________________________________________________________
Date: Sep 25, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Connecting Whelen Strobes
> >I'm installing the light/strobe in the rudder and am confused about this >drain wire. > >I found the post below in the archives that asks many of the same >questions I have, but I didn't find a reply to questions 1-5. Anyone >know? > >- >Larry Bowen >Larry(at)BowenAero.com >http://BowenAero.com > > > AeroElectric-List message previously posted by: "Robert L. Nuckolls, >III" > > > >Bob/Others - First - I bleieve you recommend attaching both ends of the > >Whelen >strobe shielding on composites. What's the best way to attach >the AL >foil, > >solder wire to it? I've installed a Molex connector for service at the > > >strake-wing junction, what kind of connector would you recommend there, > > >another Molex? And finally, would it be sufficient to put a ring >terminal > >under the mounting screw for the ground connection at the light >fixture, > >or should I solder the sheild to the housing, or what? > > There is a bare, stranded wired IN ADDITION to the three insulated >wires > under the shield. This forth wire is called a "drain wire" and its >purpose > is to provide you with a convenient means for making electrical >connection > to the shield-foil which is, as you've noted, impossible to make > connection with. You can extend the drain wire with a short piece of > wire, install a ring terminal and attach to mounting screw for >fixture. > If you DON'T do this, in all probability, you won't know the >difference.>> > >6/29/2003 > >Hello Bob Nuckolls and Bret Ferrell, I'd like to flog this horse a few >more >lashes. > >1) Bob Nuckolls really says the drain wire should be attached at both >ends on >a composite aircraft? But not on a metal aircraft? Why? Actually, the answer was a tad short on info . . . if the fixture is mounted on an insulated surface (either composite airplane or composite tip cap on a metal airplane) it is sometimes helpful to ground the base of the strobe lamp assembly to the drain wire that brings strobe power out to the fixture . . . back in the 60's when strobes were the exception as opposed to the rule, we went through some gyrations to reduce the "flash pop" noise that would appear in the headphones when tuned to weak stations. Extending the shield ground to the strobe base -AND- adding a conductive mesh to the inside surface of the strobe lamp lens did help but didn't reduce it to zero. The full answer should say, it won't hurt to ground your otherwise insulated strobe fixture to the shield of the strobe feeder . . . but it may not help a darn thing either. If the fixture is mounted to a metalic surface that is common to the airframe, don't hook your remote end shield drain to anything . . . >2) When one receives the strobe light installation kit from Whelen the >cable >already has two AMP plastic 3 wire connectors attached, one on each end. >These > >connectors are the ones that plug into the mating 3 wire connectors at >the >strobe light ends. After cutting the cable somewhere in the middle and >snaking > >those two cut ends through the airframe to the vicinity of the strobe >power >supply one installs the other two (different) appropriate 3 wire >connectors >provided by Whelen and plugs the cables into the power supply. Sounds like a good plan to me . . . >3) The installation instructions say that the drain wire should be >connected >to the housing / mounting of the power supply. Easy enough to do by >leaving >the drain wire longer when you cut the cable, strip it, and install the >3 wire > >connectors that plug into the power supply. . . . another good plan. Somebody goofed when they designed that system. The connectors at the power supply should have been 4-pin devices with a pin dedicated to the shield ground. Actually, if one had a schematic of the power supply, you may find that the black wire in the strobe cable is internally connected to case ground. If this is true, then your shield drain wire COULD be legitimately crimped into the connector pin along with the black wire. >4) But out at the strobe light end of the cable where the Whelen >installed >connectors are, Whelen has left no access to the drain wire. I suppose >one could > >cut back the plastic covering, remove the aluminum shield, attach a >short >wire to the now exposed drain wire, and then attach that short wire to >some metal > >part of the strobe light housing, but I find this action both puzzling >and >unnecessary. Strip back 6" of outer jacket, remove all exposed shield foil. Cut inner conductors to about 1.5" and install connector. this leaves you a 6" pigtail of shield drain wire to apply terminal and bolt to base. >5) Whelen has thousands of these units in service throughout the skies >mounted on both metal surfaces and composite wing tips. I am unaware of >any need >to >go through the additonal effort of connecting the drain wire to the >metal >light housing out at the strobe light end. Can anyone show me different? Depends on how you define "need" . . . virtually EVERY airplane I rent has some kind of audible noise in the audio that comes from some other system. Most of the time, it's too low to be a nuisance compared to cabin noise. Some times it's audible but considered too small to be worth the labor of chasing it out of the system. The technique we're discussing has more to do with craftsmanship founded on an understanding of the physics and nothing to do with a personal perception of need or utility. Lots of airplanes fly satisfactorily without paint, spinners, wheel pants, or even an electrical system. Airplanes that DO have these features are crafted by individuals who satisfied their own perceptions of utility that may well differ from yours. If you want to let your strobe shields dangle, it is after all an OBAM aircraft . . . but when it's not hard to do, why not? Bob . . . ________________________________________________________________________________
Date: Sep 25, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: DIY Audio Isolation Amplifier question
> >Bob, > I have a neophyte's question. How do I split the output from your stereo > DIY audio isolation amplifier to two headsets? Am I to route the output > into a stereo intercom to accomplish this? Two mono headsets or stereo headsets. Do you have an intercom selected? Stereo or Mono? The last two pages of http://www.aeroelectric.com/Catalog/AEC/9009/9009-700C.pdf illustrate variations on these themes. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Resolver vs Converter education
Date: Sep 25, 2003
Fellow listers, My UPSAT SL30 outputs both converter and resolver signals for an external CDI. That and my GX60 are switched through the ACU for input to the whatever brand CDI. I have a NSD-1000 HSI that I am installing in the panel of my RV6A which takes both of these signal types - this is intended to be the primary CDI. The Narco NAV122D/GPS that I have will also take these signals as inputs. The instructions for my SL30 indicate that the resolver signals need to be calibrated and should not be switched. These instructions also state that supplemental CDI's should use converter signals only. I'm trying to understand the functionality provided by these different type of signals.... Are they complementary - or similar in functionality? Can one set of signals be used without the other? Thanks, Ralph Capen Soooooo many little wires ________________________________________________________________________________
Date: Sep 25, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Resolver vs Converter education
> > >Fellow listers, > >My UPSAT SL30 outputs both converter and resolver signals for an external >CDI. That and my GX60 are switched through the ACU for input to the >whatever brand CDI. > >I have a NSD-1000 HSI that I am installing in the panel of my RV6A which >takes both of these signal types - this is intended to be the primary >CDI. The Narco NAV122D/GPS that I have will also take these signals as >inputs. > >The instructions for my SL30 indicate that the resolver signals need to be >calibrated and should not be switched. These instructions also state that >supplemental CDI's should use converter signals only. > >I'm trying to understand the functionality provided by these different >type of signals.... > >Are they complementary - or similar in functionality? Can one set of >signals be used without the other? "resolver" data is a throwback to omni-bearing-selection technology that goes all the way back to the vacuum tube "Super-Homers" and "Omingators" of the early 60's that began with 4-tap, 360-degree rotation potentiometers and ultimately evolved to the rotary transformer shaft encoders like those shown here: http://www.controlsciences.com/resolvers.html#resolver A resolver is part of the mechanism that gets operated by turning the OBS selector knob on an indicator while the rotating bearing ring moves to show presently selected omni bearing radial. The VOR radial data exists in EVERY vor receiver in the form of two signals (1) a 30 Hz sinewave generated from the the relative filed strength of received signal based on rotation of the transmitting antenna and the receiver's relative position around the trans (2) a 10 Khz signal FM modulated with another 30 Hz signal >Thanks, >Ralph Capen >Soooooo many little wires > > Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Sep 25, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Resolver vs Converter education
> > >Fellow listers, > >My UPSAT SL30 outputs both converter and resolver signals for an external >CDI. That and my GX60 are switched through the ACU for input to the >whatever brand CDI. > >I have a NSD-1000 HSI that I am installing in the panel of my RV6A which >takes both of these signal types - this is intended to be the primary >CDI. The Narco NAV122D/GPS that I have will also take these signals as >inputs. > >The instructions for my SL30 indicate that the resolver signals need to be >calibrated and should not be switched. These instructions also state that >supplemental CDI's should use converter signals only. > >I'm trying to understand the functionality provided by these different >type of signals.... > >Are they complementary - or similar in functionality? Can one set of >signals be used without the other? "resolver" data is a throwback to omni-bearing-selection technology that goes all the way back to the vacuum tube "Super-Homers" and "Omingators" of the early 60's that began with 4-tap, 360-degree rotation potentiometers and ultimately evolved to the rotary transformer shaft encoders like those shown here: http://www.controlsciences.com/resolvers.html#resolver A resolver is part of the mechanism that gets operated by turning the OBS selector knob on an indicator while the rotating bearing ring moves to show presently selected omni bearing radial. The VOR radial data exists in EVERY vor receiver in the form of two signals (1) a 30 Hz sinewave generated from the the relative filed strength of received signal based on rotation of the transmitting antenna and the receiver's relative position around the ground based transmitter's location (2) a 10 Khz signal FM modulated with another 30 Hz signal that provides a fixed reference signal. The combination of these two signals is COMPOSITE raw data which can be resolved by a variety of digital and analog converter techniques to display present bearing from the omni transmitter. While the so called resolver signals are sensitive to the effects of poor switching techniques, this is not a reason to deliberately avoid switches. There are dozens of TSO'd indicator selector switches that allow a single resolver-based CDI/OBS indicator to be shared by both VOR and GPS receivers. However, you generally cannot drive TWO indicators from one set of resolver outputs while you can drive multiple indicators from a single output of composite data. If your desire is to use the single indicator for both VOR and GPS displays, you can switch the instrument between the two receivers . . . I'd opt for switching the COMPOSITE data line . . . much simpler than dealing with all the separate wires needed to switch the resolver, pointer and flag signals. Bob . . . ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Resolver vs Converter => composite?
Date: Sep 25, 2003
Bob, Thanks for your info.....My intent is to use the Narco as a backup CDI as it has switchable external inputs with the NSD1000 HSI as the primary CDI device. Now my new confusion..... You reference a composite data line - the stuff that I have looks like six resolver (listed as rotor and stator yadayada) signals and 12 converter signals (listed as gs up+ gs dn+ etc) with no listings of composite per se although there is a listing for a serial connection for a resolver....is this what you mean by composite? The NSD 1000 does not accept composite input nor does the Narco NAV122D/GPS, which means that in order to make this work the way I want - I need to switch all 18 lines for the input as well as the stuff in the NAV122 right?! Thanks again, Ralph Capen ________________________________________________________________________________
From: PeterHunt1(at)aol.com
Date: Sep 25, 2003
Subject: Instrument cutouts
Neville, I waited to cut out my panel until I had my instruments and I am very glad I did. I have a very crowded IFR panel in my RV-6 tip-up. With instruments in hand I realized some were a lot deeper than anticipated and required cutting the sub-panel. My initial plan was changed to clear panel braces, clear tip-up hinges and glare shield reinforcements, and look good. I also canted my radio stack 17 degrees toward the pilot for better viewing and that further modified my initial panel plan. Waiting to cut my panel also enabled me to take advantage of new technology. Peter RV-6, finishing wiring Clearwater, FL ________________________________________________________________________________
From: "Fred Stucklen" <wstucklen1(at)cox.net>
Subject: H10-40 Headsets for sale (Sold)
Date: Sep 25, 2003
The headsets are sold..... Fred Stucklen RV-6A N926RV 54 Hrs From: "Stucklen, Frederic IFC" <Fred.Stucklen(at)UTCFuelCells.com> Subject: H10-40 Headsets for sale IFC" Listers, I have two H10-40 headsets that I am no longer using, and would like to sell. Both are a few years old, but in excellent condition. One has a head pad and gel ear muffs. Both have foam mike filters. I'm asking $150.00 each, or $275.00 for both. Anybody interested should contact me off the list at the email address below. Fred Stucklen RV-6A N926RV 54 Hrs fred.stucklen(at)utcfuelcells.com ________________________________________________________________________________
Date: Sep 25, 2003
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: Re: DIY Audio Isolation Amplifier question
> >> >>Bob, >> I have a neophyte's question. How do I split the output from your stereo >> DIY audio isolation amplifier to two headsets? Am I to route the output >> into a stereo intercom to accomplish this? > > Two mono headsets or stereo headsets. Do you have an > intercom selected? Stereo or Mono? The last two > pages of http://www.aeroelectric.com/Catalog/AEC/9009/9009-700C.pdf > illustrate variations on these themes. > > Bob . . . Bob, I currently own a mono headset and was given a mono intercom. However, I will be upgrading to stereo components before my project is finished. The short answer is - stereo. However, can I make it so that it will accept either type? I have already printed out the web link mentioned above. I intend to build the stereo version of the amp. Charlie ________________________________________________________________________________
Date: Sep 25, 2003
From: Charlie Kuss <chaskuss(at)bellsouth.net>
Subject: Suitability of a computer serial mouse wiring harness
for aircraft use Listers, I was pondering how to wire my Ray Allen stick grips today. While rummaging around my odds and ends box, I came across a wiring harness for a computer mouse. Specifically, this mouse is designed to connect to a serial port on a PC style computer. The harness has a very nice 9 pin D-sub female connector and back shell attached. It's wires are rather small gauge but are color coded. The harness does have a nice outer sheath protecting the harness. Best of all, the entire harness is quite thin. Does anyone know what gauge wire is used in these devices? I don't have any strippers that go down that small. If the wire gauge is sufficient, I'd like to try using this item to extend the wires from my stick grip out of the control stick. Any suggestions (pro or con) will be appreciated. Charlie Kuss ________________________________________________________________________________
Date: Sep 25, 2003
From: Jim Streit <wooody04(at)bellsouth.net>
Subject: Re: Suitability of a computer serial mouse wiring
harness for aircraft use Hey Charlie, Check out gary Newsteads site. He did the very same thing. You can check with him for the details http://www.jlc.net/~fcs/images/avionics/e_aileronsrvo.jpg http://www.jlc.net/~fcs/images/avionics/e_srvoleads.jpg http://www.jlc.net/~fcs/images/avionics/e_srvobrkt2.jpg http://www.jlc.net/~fcs/images/avionics/e_srvobrkt2.jpg http://www.jlc.net/~fcs/images/avionics/e_srvorouting.jpg Charlie Kuss wrote: > >Listers, >I was pondering how to wire my Ray Allen stick grips today. While rummaging around my odds and ends box, I came across a wiring harness for a computer mouse. Specifically, this mouse is designed to connect to a serial port on a PC style computer. The harness has a very nice 9 pin D-sub female connector and back shell attached. It's wires are rather small gauge but are color coded. The harness does have a nice outer sheath protecting the harness. Best of all, the entire harness is quite thin. > Does anyone know what gauge wire is used in these devices? I don't have any strippers that go down that small. If the wire gauge is sufficient, I'd like to try using this item to extend the wires from my stick grip out of the control stick. Any suggestions (pro or con) will be appreciated. >Charlie Kuss > > > > ________________________________________________________________________________
From: BAKEROCB(at)aol.com
Date: Sep 25, 2003
Subject: connecting Whelen strobes (2)
AeroElectric-List message previously posted by: "Larry Bowen" << I'm installing the light/strobe in the rudder and am confused about this drain wire. I found the post below in the archives that asks many of the same questions I have, but I didn't find a reply to questions 1-5. Anyone know? Larry Bowen>> 9/25/2003 Hello Larry, The points 2, 3, and 4 in my posting were not questions. They were statements about how one can connect the strobes and (wing tip) position lights to the power supply in a Whelen installation. I threw in a few rhetorical questions on items 1 and 5 as challenging items and you are right, no one has responded to those questions. But read my 5 items again (I'll copy them below). If you still have any questions about your installation either post your specific questions or shoot me an email direct. 'OC' Baker, Builder of KIS TR-1 #116 --------------PREVIOUS POST FOLLOWS ---------------------------------------------- 6/29/2003 Hello Bob Nuckolls and Bret Ferrell, I'd like to flog this horse a few more lashes. 1) Bob Nuckolls really says the drain wire should be attached at both ends on a composite aircraft? But not on a metal aircraft? Why? 2) When one receives the strobe light installation kit from Whelen the cable already has two AMP plastic 3 wire connectors attached, one on each end. These connectors are the ones that plug into the mating 3 wire connectors at the strobe light ends. After cutting the cable somewhere in the middle and snaking those two cut ends through the airframe to the vicinity of the strobe power supply one installs the other two (different) appropriate 3 wire connectors provided by Whelen and plugs the cables into the power supply. 3) The installation instructions say that the drain wire should be connected to the housing / mounting of the power supply. Easy enough to do by leaving the drain wire longer when you cut the cable, strip it, and install the 3 wire connectors that plug into the power supply. 4) But out at the strobe light end of the cable where the Whelen installed connectors are, Whelen has left no access to the drain wire. I suppose one could cut back the plastic covering, remove the aluminum shield, attach a short wire to the now exposed drain wire, and then attach that short wire to some metal part of the strobe light housing, but I find this action both puzzling and unnecessary. 5) Whelen has thousands of these units in service throughout the skies mounted on both metal surfaces and composite wing tips. I am unaware of any need to go through the additonal effort of connecting the drain wire to the metal light housing out at the strobe light end. Can anyone show me different? ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)BowenAero.com>
Subject: connecting Whelen strobes (2)
Date: Sep 25, 2003
Thanks OC. For better or worse, I just finished up the rudder light tonight. I removed the foil, wrapped the drain around the cable, in case it's needed later, and connected up the remaining wires as normal. The light works fine, but I haven't hooked up the power supply yet so I don't have a report on the strobes. And my audio is not ready yet either, which will be the real test. And, to add another varible to the pile, I'm using the a clone power supply (http://strobeguy.safeshopper.com/11/cat11.htm?682). The instructions and diagrams don't address the drain wire. I've asked the strobe guy for recommendations, but no news yet. - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > > AeroElectric-List message previously posted by: "Larry Bowen" > > > << I'm installing the light/strobe in the rudder and am > confused about this drain wire. I found the post below in > the archives that asks many of the same questions I have, > but I didn't find a reply to questions 1-5. Anyone know? > Larry Bowen>> > > 9/25/2003 > > Hello Larry, The points 2, 3, and 4 in my posting were not > questions. They > were statements about how one can connect the strobes and > (wing tip) position > lights to the power supply in a Whelen installation. I threw in a few > rhetorical questions on items 1 and 5 as challenging items > and you are right, no one > has responded to those questions. > > But read my 5 items again (I'll copy them below). If you > still have any > questions about your installation either post your specific > questions or shoot me > an email direct. > > 'OC' Baker, Builder of KIS TR-1 #116 > > --------------PREVIOUS POST FOLLOWS > ---------------------------------------------- > > 6/29/2003 > > Hello Bob Nuckolls and Bret Ferrell, I'd like to flog this > horse a few more > lashes. > > 1) Bob Nuckolls really says the drain wire should be attached > at both ends on > a composite aircraft? But not on a metal aircraft? Why? > > 2) When one receives the strobe light installation kit from > Whelen the cable > already has two AMP plastic 3 wire connectors attached, one > on each end. These > connectors are the ones that plug into the mating 3 wire > connectors at the > strobe light ends. After cutting the cable somewhere in the > middle and snaking > those two cut ends through the airframe to the vicinity of > the strobe power > supply one installs the other two (different) appropriate 3 > wire connectors > provided by Whelen and plugs the cables into the power supply. > > 3) The installation instructions say that the drain wire > should be connected > to the housing / mounting of the power supply. Easy enough > to do by leaving > the drain wire longer when you cut the cable, strip it, and > install the 3 wire > connectors that plug into the power supply. > > 4) But out at the strobe light end of the cable where the > Whelen installed > connectors are, Whelen has left no access to the drain wire. > I suppose one could > cut back the plastic covering, remove the aluminum shield, > attach a short > wire to the now exposed drain wire, and then attach that > short wire to some metal > part of the strobe light housing, but I find this action both > puzzling and > unnecessary. > > 5) Whelen has thousands of these units in service throughout > the skies > mounted on both metal surfaces and composite wing tips. I am > unaware of any need to > go through the additonal effort of connecting the drain wire > to the metal > light housing out at the strobe light end. Can anyone show me > different? ________________________________________________________________________________
Date: Sep 25, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Resolver vs Converter => composite?
> > >Bob, > >Thanks for your info.....My intent is to use the Narco as a backup CDI as it >has switchable external inputs with the NSD1000 HSI as the primary CDI >device. > >Now my new confusion..... > >You reference a composite data line - the stuff that I have looks like six >resolver (listed as rotor and stator yadayada) signals and 12 converter >signals (listed as gs up+ gs dn+ etc) with no listings of composite per se >although there is a listing for a serial connection for a resolver....is >this what you mean by composite? > >The NSD 1000 does not accept composite input nor does the Narco NAV122D/GPS, >which means that in order to make this work the way I want - I need to >switch all 18 lines for the input as well as the stuff in the NAV122 right?! Yup. Eric Jones was working on an ECB to mount 9, dpdt relays to accomplish this. Eric, are those still available? Bob . . . ________________________________________________________________________________
Date: Sep 25, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Connecting Whelen Strobes
> >I'm installing the light/strobe in the rudder and am confused about this >drain wire. > >I found the post below in the archives that asks many of the same >questions I have, but I didn't find a reply to questions 1-5. Anyone >know? > >- >Larry Bowen >Larry(at)BowenAero.com >http://BowenAero.com > > > AeroElectric-List message previously posted by: "Robert L. Nuckolls, >III" > > > >Bob/Others - First - I bleieve you recommend attaching both ends of the > >Whelen >strobe shielding on composites. What's the best way to attach >the AL >foil, > >solder wire to it? I've installed a Molex connector for service at the > > >strake-wing junction, what kind of connector would you recommend there, > > >another Molex? And finally, would it be sufficient to put a ring >terminal > >under the mounting screw for the ground connection at the light >fixture, > >or should I solder the sheild to the housing, or what? > > There is a bare, stranded wired IN ADDITION to the three insulated >wires > under the shield. This forth wire is called a "drain wire" and its >purpose > is to provide you with a convenient means for making electrical >connection > to the shield-foil which is, as you've noted, impossible to make > connection with. You can extend the drain wire with a short piece of > wire, install a ring terminal and attach to mounting screw for >fixture. > If you DON'T do this, in all probability, you won't know the >difference.>> > >6/29/2003 > >Hello Bob Nuckolls and Bret Ferrell, I'd like to flog this horse a few >more >lashes. > >1) Bob Nuckolls really says the drain wire should be attached at both >ends on >a composite aircraft? But not on a metal aircraft? Why? Actually, the answer was a tad short on info . . . if the fixture is mounted on an insulated surface (either composite airplane or composite tip cap on a metal airplane) it is sometimes helpful to ground the base of the strobe lamp assembly to the drain wire that brings strobe power out to the fixture . . . back in the 60's when strobes were the exception as opposed to the rule, we went through some gyrations to reduce the "flash pop" noise that would appear in the headphones when tuned to weak stations. Extending the shield ground to the strobe base -AND- adding a conductive mesh to the inside surface of the strobe lamp lens did help but didn't reduce it to zero. The full answer should say, it won't hurt to ground your otherwise insulated strobe fixture to the shield of the strobe feeder . . . but it may not help a darn thing either. If the fixture is mounted to a metalic surface that is common to the airframe, don't hook your remote end shield drain to anything . . . >2) When one receives the strobe light installation kit from Whelen the >cable >already has two AMP plastic 3 wire connectors attached, one on each end. >These > >connectors are the ones that plug into the mating 3 wire connectors at >the >strobe light ends. After cutting the cable somewhere in the middle and >snaking > >those two cut ends through the airframe to the vicinity of the strobe >power >supply one installs the other two (different) appropriate 3 wire >connectors >provided by Whelen and plugs the cables into the power supply. Sounds like a good plan to me . . . >3) The installation instructions say that the drain wire should be >connected >to the housing / mounting of the power supply. Easy enough to do by >leaving >the drain wire longer when you cut the cable, strip it, and install the >3 wire > >connectors that plug into the power supply. . . . another good plan. Somebody goofed when they designed that system. The connectors at the power supply should have been 4-pin devices with a pin dedicated to the shield ground. Actually, if one had a schematic of the power supply, you may find that the black wire in the strobe cable is internally connected to case ground. If this is true, then your shield drain wire COULD be legitimately crimped into the connector pin along with the black wire. >4) But out at the strobe light end of the cable where the Whelen >installed >connectors are, Whelen has left no access to the drain wire. I suppose >one could > >cut back the plastic covering, remove the aluminum shield, attach a >short >wire to the now exposed drain wire, and then attach that short wire to >some metal > >part of the strobe light housing, but I find this action both puzzling >and >unnecessary. Strip back 6" of outer jacket, remove all exposed shield foil. Cut inner conductors to about 1.5" and install connector. this leaves you a 6" pigtail of shield drain wire to apply terminal and bolt to base. >5) Whelen has thousands of these units in service throughout the skies >mounted on both metal surfaces and composite wing tips. I am unaware of >any need >to >go through the additonal effort of connecting the drain wire to the >metal >light housing out at the strobe light end. Can anyone show me different? Depends on how you define "need" . . . virtually EVERY airplane I rent has some kind of audible noise in the audio that comes from some other system. Most of the time, it's too low to be a nuisance compared to cabin noise. Some times it's audible but considered too small to be worth the labor of chasing it out of the system. The technique we're discussing has more to do with craftsmanship founded on an understanding of the physics and nothing to do with a personal perception of need or utility. Lots of airplanes fly satisfactorily without paint, spinners, wheel pants, or even an electrical system. Airplanes that DO have these features are crafted by individuals who satisfied their own perceptions of utility that may well differ from yours. If you want to let your strobe shields dangle, it is after all an OBAM aircraft . . . but when it's not hard to do, why not? Bob . . . ________________________________________________________________________________
From: "Jeff Deuchar" <deucharj(at)telus.net>
Subject: King KX 145 push to talk
Date: Sep 25, 2003
Hi all, Does any one have a wiring diagram for a King KX 145? If so, can you tell me which wire(s) is for the push to talk activation? Thanks in advance, Jeff ________________________________________________________________________________
From: "Jones, Michael" <MJones(at)hatch.ca>
Subject: amphenol connectors
Date: Sep 26, 2003
hi all I have the amphenol connectors for my electric gyros but don't know how to attach wires to the amphenol connectors. Are the wires soldered or do I need some kind of female pin to attach to the wire then insert this female pin into the back of the connector. thanx for the help guys mike NOTICE - This message is the property of HATCH. It may also be confidential and/or privileged. If you are not the intended recipient of this message you are hereby notified that you must not disseminate, copy or take any action with respect to it. If you have received this message in error please notify HATCH immediately via mailto:MailAdmin(at)hatch.ca. ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: 18-pole relay
Date: Sep 26, 2003
> >The NSD 1000 does not accept composite input nor does the Narco NAV122D/GPS, > >which means that in order to make this work the way I want - I need to > >switch all 18 lines for the input as well as the stuff in the NAV122 right?! > > Yup. Eric Jones was working on an ECB to mount 9, dpdt relays > to accomplish this. Eric, are those still available? > > Bob . . . Thanks Bob, Yes, I sell them kit or assembled. Check my website please..... Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: AOA Mice in my computer
Date: Sep 26, 2003
> Subject: Re: AeroElectric-List: Suitability of a computer serial mouse wiring > harness for aircraft use I think this is a good way to go for a control stick. A little stereo microscope will make stripping and soldering simple. One other point, the little ball position sensing parts in the ball-type mice are great low friction position sensors. The output is not analog, but this is easy to convert to anything you want. Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net ________________________________________________________________________________
From: "Ronnie Brown" <romott(at)adelphia.net>
Subject: Re: RV-List: EFIS & IFR
Date: Sep 26, 2003
You would be hard pressed to find any requirements for TSO'd instruments be installed in certified aircraft, much less homebuilts. I would caution anyone from pressing this issue with your FSDO's and DAR's. They may kick this up to a level that makes decisions without benefit of the regs. And we may not like the answers. For instance, the GUIDANCE that was written in AC 20.138 that has been adopted by many FSDO's and DAR's as THE ONLY means of compliance for GPS installations in certified aircraft. Ronnie Brown From: Kevin Horton <khorton01(at)rogers.com> Subject: Re: RV-List: EFIS & IFR --> RV-List message posted by: Kevin Horton >--> RV-List message posted by: "Noel & Yoshie Simmons" > > >It appears that these FAA regs alone are not enough. My FAA representative >and our FAA DAR (who is a homebuilder, too!) has told me that it is not >sufficient to follow all the rules; instead, an FAA rep or DAR needs to >positively approve it. If the instrument avionics are not TSO'ed or >equivalent, then they will not sign off on it. Period. Without the FAA >positive approval, even if you do not violate any FAA regs, you cannot fly >IFR. > >I think the FAA inspectors/DAR do not want to risk their jobs, and there is >no specific instruction to them that non TSO'ed instruments are ok in >experimentals, so they just refuse. If you can find one FAA inspector/DAR >who is willing to sign off e.g., a bluemountainavionics EFIS for IFR use, >then please let me know. > > >Sincerely, > >Noel Simmons Where does it say that an FAA or DAR signature is needed? Don't the standard Operating Limitations simply say something to the effect of "Aircraft restricted to day VFR unless equipped in accordance with FAR 91.XXX", where 91.XXX lists the equipment requirements for night or IFR. So it is up to the pilot to decide whether the aircraft equipment meets the requirements of FAR 91. Why make it more complicated than that? By all means exercise good judgement and common sense when you decide whether the aircraft is suitably equipped or not, but don't try to fight needless bureaucratic battles. Kevin Horton ________________________________________________________________________________
Date: Sep 26, 2003
Subject: connecting Whelen strobes (2)
From: "Larry Bowen" <Larry(at)BowenAero.com>
The final answer from the factory regarding the drain wire: You can ground it at both ends. Thanks, Louis www.Strobesnmore.com - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com Larry Bowen said: > > > Thanks OC. > > For better or worse, I just finished up the rudder light tonight. I > removed the foil, wrapped the drain around the cable, in case it's > needed later, and connected up the remaining wires as normal. The light > works fine, but I haven't hooked up the power supply yet so I don't have > a report on the strobes. And my audio is not ready yet either, which > will be the real test. And, to add another varible to the pile, I'm > using the a clone power supply > (http://strobeguy.safeshopper.com/11/cat11.htm?682). The instructions > and diagrams don't address the drain wire. I've asked the strobe guy > for recommendations, but no news yet. > > - > Larry Bowen > Larry(at)BowenAero.com > http://BowenAero.com > > >> -----Original Message----- >> >> AeroElectric-List message previously posted by: "Larry Bowen" >> >> >> << I'm installing the light/strobe in the rudder and am >> confused about this drain wire. I found the post below in >> the archives that asks many of the same questions I have, >> but I didn't find a reply to questions 1-5. Anyone know? >> Larry Bowen>> >> >> 9/25/2003 >> >> Hello Larry, The points 2, 3, and 4 in my posting were not >> questions. They >> were statements about how one can connect the strobes and >> (wing tip) position >> lights to the power supply in a Whelen installation. I threw in a few >> rhetorical questions on items 1 and 5 as challenging items >> and you are right, no one >> has responded to those questions. >> >> But read my 5 items again (I'll copy them below). If you >> still have any >> questions about your installation either post your specific >> questions or shoot me >> an email direct. >> >> 'OC' Baker, Builder of KIS TR-1 #116 >> >> --------------PREVIOUS POST FOLLOWS >> ---------------------------------------------- >> >> 6/29/2003 >> >> Hello Bob Nuckolls and Bret Ferrell, I'd like to flog this >> horse a few more >> lashes. >> >> 1) Bob Nuckolls really says the drain wire should be attached >> at both ends on >> a composite aircraft? But not on a metal aircraft? Why? >> >> 2) When one receives the strobe light installation kit from >> Whelen the cable >> already has two AMP plastic 3 wire connectors attached, one >> on each end. These >> connectors are the ones that plug into the mating 3 wire >> connectors at the >> strobe light ends. After cutting the cable somewhere in the >> middle and snaking >> those two cut ends through the airframe to the vicinity of >> the strobe power >> supply one installs the other two (different) appropriate 3 >> wire connectors >> provided by Whelen and plugs the cables into the power supply. >> >> 3) The installation instructions say that the drain wire >> should be connected >> to the housing / mounting of the power supply. Easy enough >> to do by leaving >> the drain wire longer when you cut the cable, strip it, and >> install the 3 wire >> connectors that plug into the power supply. >> >> 4) But out at the strobe light end of the cable where the >> Whelen installed >> connectors are, Whelen has left no access to the drain wire. >> I suppose one could >> cut back the plastic covering, remove the aluminum shield, >> attach a short >> wire to the now exposed drain wire, and then attach that >> short wire to some metal >> part of the strobe light housing, but I find this action both >> puzzling and >> unnecessary. >> >> 5) Whelen has thousands of these units in service throughout >> the skies >> mounted on both metal surfaces and composite wing tips. I am >> unaware of any need to >> go through the additonal effort of connecting the drain wire >> to the metal >> light housing out at the strobe light end. Can anyone show me >> different? ________________________________________________________________________________
Date: Sep 26, 2003
From: Mark Phillips <ripsteel(at)edge.net>
Subject: Re: DIY Audio Isolation Amplifier question
> I currently own a mono headset and was given a mono intercom. However, I will be upgrading to stereo components before my project is finished. The short answer is - stereo. However, can I make it so that it will accept either type? I have already printed out the web link mentioned above. I intend to build the stereo version of the amp. > Charlie You can use a transfer jack such as Mouser pt# 502-13A for mono along with pt# 502-12B (stereo jack). The transfer jack shorts the right & left channels together when you insert the plug. One caveat- if you plug a mono plug into the stereo jack you will short one audio channel to ground. I'm installing the little spring-loaded jack covers (labeled with an "S") on the stereo jacks as a reminder to not do this. These covers are Mouser pt# 502-515 I have an AutoCAD R14 drawing of my system using Microair 760 with Bob's Audio Iso Amp that shows the connections, if interested. This stuff is not completely connected & tested yet- maybe tonight?! 8 ) Also, be aware that due (I believe) to a part change in the evolution of the Iso Amp, the D-sub receptacle pins 1-8 on Bob's drawing are reversed from the actual as-built construction. Not sure if Bob has corrected this yet, but it's easy to chase it down on the actual board (which I have to add is an ingenious design and a pleasure to build- THANKS Bob!) From The PossumWorks in TN Mark -6A ________________________________________________________________________________
Date: Sep 26, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: King KX 145 push to talk
> >Hi all, > >Does any one have a wiring diagram for a King KX 145? If so, can you tell >me which wire(s) is for the push to talk activation? > >Thanks in advance, >Jeff > See http://216.55.140.222/Installation_Data/KX145_KI205.pdf Bob . . . ________________________________________________________________________________
Date: Sep 26, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: AEC server moving to new digs . . .
Our server in San Diego will be pulling the plug and moving to a new facility this evening. We expect the hardware change to take about an hour but with a new IP address, it will take as long as a day or two for everyone's DNS data base to be updated. Our old co-location host can't seem to produced a legible, logical billing invoice . . . they have fine technical skills and rather poor business skills. Our new host seems better at both so we're going to give them a try. Expect a few potholes in the data exchange highway for the next day or so. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
From: "Fergus Kyle" <VE3LVO(at)rac.ca>
Subject: Fault tree
Date: Sep 26, 2003
With my hairtigger reaction, I neatly downloaded "Fault Tree" at the behest of some worthy on net - thinking I would be miles ahead while I had the time. Unfortunately, it came to pass that it was not the fault system which the group would find useful. It now sits like Oomph in my hard disc and I find no easy way to "uninstall" it. Is there some knowledgeable guardian who might advise me how to dump the megas for all time? Regards, Ferg ________________________________________________________________________________
Date: Sep 26, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: amphenol connectors
> >hi all > >I have the amphenol connectors for my electric gyros but don't know how to >attach wires to the amphenol connectors. Are the wires soldered or do I need >some kind of female pin to attach to the wire then insert this female pin >into the back of the connector. >thanx for the help guys Amphenol is a company that makes dozens of different connectors . . . some of which are military or commercial standards and also manufactured by dozens of other companies. Many are available in either solder or crimped pin styles, some connector families are available in both styles and are interchangeable and intermateable. You need to examine the connector in question and tell us what numbers are stamped into the shell. Lacking such easy identification, a digital photo would help in advice as to it's use. Are the pins in your connector already installed? If it's a new connector and the pins are not loose in a bag with other connector parts, then it's most likely a solder style connector. Depending on how old your gyros are, they are most likely one of these two styles: http://www.matronics.com/aeroelectric/library/Mfgr_Data/M26482.pdf http://www.matronics.com/aeroelectric/library/Mfgr_Data/Mil-C-5015.pdf Modern gyros may have more exotic connectors which I can help you identify if you can give me some markings or pictures. Both connector styles cited above are available in solder and crimp varieties . . . will need more data to tell you which ones you have. Bob . . . ________________________________________________________________________________
Date: Sep 26, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: B&C 20 amp vac pad major failure
> >I'm looking for someplace on the web to stash them - if anyone has a >suggestion, let me know. Preferably someplace that you don't have to join >to access > > > >In a message dated 9/23/03 10:03:10 AM Central Daylight Time, > >richard(at)riley.net writes: > > > > > Basically, the nose casting broke clean through, leaving the alt sitting > > > quietly in the engine compartment. > > > > > > > > > >Good Morning Richard, > > > >Since I am not smart enough to find the pictures, could you supply a bit > more > >detail? > > > >Did the break occur right at the pad, somewhere along the webs or all > the way > >back where the webs attach to the alternator housing itself? > > > >Were you able to discern any evidence of a pre-existing crack? > > > >That mount looks to be heck for stout! > > > >Amazing that it broke. > > > >Thanks for the warning. > > > >Happy Skies, > > > >Old Bob > >AKA > >Bob Siegfried > >Ancient Aviator The pictures can be viewed at: http://216.55.140.222/Pictures/SD-20A.jpg http://216.55.140.222/Pictures/SD-20B.jpg PRELIMINARY investigation suggests that (1) there are no casting flaws and (2) that in this particular case, there was not a single crack but a series of three independent failures for each of the three corners that broke off . . . the 4th had been overstressed and broke off with relatively low force bending applied with pliers. Let's be cautious with loose speculation . . . keep in mind that thousands of these alternators are in service over a service history of 9 years or better. There have been only three casting failures reported to B&C over this period of time. There is a working hypothesis as to root cause which will be developed and either confirmed or rejected. This is a high priority investigation and the results will be posted here and reported to the FAA as soon as credible data are available. Bob . . . ________________________________________________________________________________
From: "Pat Hatch" <pat_hatch(at)msn.com>
Subject: Aux Battery for All Electric Airplane (RV-7)
Date: Sep 26, 2003
Here is a potential location in an RV-7 for the aux battery for an all-electric airplane. I am wiring this airplane IAW Bob's Z-14 (Fadec) schematic using a 7.2 a.h. Panasonic. http://home.bellsouth.net/p/PWP-pathatch Go to RV-7 Project, then Aux Batt Holder. Pat Hatch RV-4 RV-6 RV-7 QB (Building) Vero Beach, FL ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Sep 26, 2003
Subject: Re: B&C 20 amp vac pad major failure
In a message dated 9/26/03 12:36:50 PM Central Daylight Time, bob.nuckolls(at)cox.net writes: > The pictures can be viewed at: > > http://216.55.140.222/Pictures/SD-20A.jpg > http://216.55.140.222/Pictures/SD-20B.jpg > > PRELIMINARY investigation suggests that (1) there are > no casting flaws and (2) that in this particular case, > there was not a single crack but a series of three > independent failures for each of the three corners > that broke off . . . the 4th had been overstressed and > broke off with relatively low force bending applied with > pliers. > Good Afternoon Bob, Thanks for posting those photographs. I just checked my log book and find that I have enjoyed 1073.7 trouble free hours since I installed my B&C SD-20 Alternator on June 9, 1999. I did go look mine over carefully after viewing the photograph. Everything looks perfect. I realize it is difficult to tell from photos, but the failures appear to be very similar to the failures that are occasionally found when the front mounted, gear driven, alternators on the IO-520 and IO-550 Continental engines are improperly aligned and tightened. I am certain that we will all be advised as to the suspected problem whenever any information is developed. Thanks again for letting us know where the failures occurred. Happy Skies, Old Bob ________________________________________________________________________________
From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Silicone grease for crimp terminals ?
Date: Sep 26, 2003
Hi Bob and all, Seen on a French homebuilt list someone advise to grease the end of the wire before crimping. He says they use this method in the power line business with screw terminals. I have the feeling this could be a "false good idea". What's your opinion ? Thanks, Gilles ________________________________________________________________________________
From: Gkb5577(at)aol.com
Date: Sep 26, 2003
Subject: Re:You Are In Luck
Just bought the book Avionics Installation Handbook, Horan. Looking at the pinout the tabs on the long P401 are numbered from L to R: R being the end at the ant. connector, and are numbered 1 thru 22. The shorter one is P301 and the pins are numbered FROM the R to L, with number 1 tab being nearest the ant connector. Here you go: +14V power input=21, +14V A/C power in=3, 4ohm spkr out=19, 500ohm aux in=13, 14,15 and 16, 500ohm phone out #1=17, 500ohm phone out #2=18, 500ohm phone out(no further designation given)=12, A/C switched power out=4( note is made here saying "jumper 4 to 21"), ant shield=9and 11, Insttrument dimmer=1 and 2( here there is another note made:" for 14V, 1 to ground, 2 to dimmer, mike audio intercom=6, mike audio=5, mike key intercom=8, mike key=7, Power Ground=22, rack ground=20, and, finally, RCVR (nav/com)antenna=10. Hope it helps. Geoff ________________________________________________________________________________
Date: Sep 26, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Silicone grease for crimp terminals ?
><Gilles.Thesee@ac-grenoble.fr> > >Hi Bob and all, > >Seen on a French homebuilt list someone advise to grease the end of the wire >before crimping. He says they use this method in the power line business >with screw terminals. > >I have the feeling this could be a "false good idea". >What's your opinion ? can't imagine why anyone would want to do this with a crimped terminal . . . a properly installed crimp is gas-tight . . . anything in the joint would be extruded out. Bob . . . ________________________________________________________________________________
From: Gkb5577(at)aol.com
Date: Sep 26, 2003
Subject: Re: amphenol connectors
Mike: If the pins are not already in the connectors ( depends where you got it) then it didn't come with them and you can contact lot of supply houses to get them. I can't remember if you put the wires thru the connector holes BEFORE you solder them but that is usually seen by a little look at the thing. By the way, if they are already in there then sometimes it's a bear to get them out intact....don't have any five pin Amp126-223 or equiv. do you? Geoff ________________________________________________________________________________
From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: Silicone grease for crimp terminals ?
Date: Sep 26, 2003
> >Hi Bob and all, > > > >Seen on a French homebuilt list someone advise to grease the end of the wire > >before crimping. ............... > can't imagine why anyone would want to do this with > a crimped terminal . . . a properly installed > crimp is gas-tight . . . anything in the joint would > be extruded out. > > Bob . . . Thanks Gilles ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: Silicone grease for crimp terminals ?
Date: Sep 26, 2003
---Well maybe the joint is gas tight and maybe it's almost gas tight. Maybe it's gas tight exactly under the crimp. Silicone grease would prevent the intrusion of air and moisture and other bad stuff that gradually damages the connection. What's not to like? Do it! Eric ________________________________________________________________________________
Date: Sep 26, 2003
From: Scot Stambaugh <sstambaugh(at)qualcomm.com>
Subject: Re: Silicone grease for crimp terminals ?
Are you sure it is not the compound electricians use when crimping copper terminals to Aluminum wire? > > > ><Gilles.Thesee@ac-grenoble.fr> > > > >Hi Bob and all, > > > >Seen on a French homebuilt list someone advise to grease the end of the wire > >before crimping. He says they use this method in the power line business > >with screw terminals. > > > >I have the feeling this could be a "false good idea". > >What's your opinion ? > > can't imagine why anyone would want to do this with > a crimped terminal . . . a properly installed > crimp is gas-tight . . . anything in the joint would > be extruded out. > > Bob . . . > > ________________________________________________________________________________
From: BAKEROCB(at)aol.com
Date: Sep 26, 2003
Subject: Connecting Whelen Strobes
AeroElectric-List message previously posted by: "Robert L. Nuckolls, III" <<.........skip......Strip back 6" of outer jacket, remove all exposed shield foil. Cut inner conductors to about 1.5" and install connector. this leaves you a 6" pigtail of shield drain wire to apply terminal and bolt to base.....skip......>> 9/26/2003 Hello Bob, Thanks for your clarifications and many good words on this subject. But I just saw this nearly dead horses's ear twitch so I'm going to give it another lash of the whip. What you describe above can be done, but it is a bit troublesome. Here is why: As I decribed earlier, the Whelen strobe connecting cable comes with three wire connectors that mate with the light end connectors already installed on each end of the cable. No access to the drain wire is provided. In order to do what you describe above at the light end one would have to: 1) Cut off the already installed connectors. 2) Strip cable IAW your instructions. 3) Cut wires IAW your instructions. 4) Acquire two new AMP 3 wire connectors of the right configuration (From?) . Or alternatively remove the AMP pins or sockets (I forget which and my stuff is out at the hangar) from the old connectors (Tool?). 5) Acquire six new pins or sockets. (From ? In what quantities?) 6) Strip inner wires as required. 7) Crimp those six pins or sockets on the inner wires. 8) Insert the pins or sockets in the right position in the AMP 3 wire connectors. (Can be / has been screwed up by builders on the power supply end of the wire so also could be done on the light end of the wire. Can result in the need to return the power supply to Whelen for repair). 9) Connect the newly installed connectors to the matching connectors on the lights and hook up the 6 inches of drain wire as desired. All very doable, but as I said a bit troublesome. If somebody really wants to do this and needs help identifying the proper Amp three wire sockets and associated pins or sockets to be used, just speak up and I'll bring my stuff home from the hangar and put the needed info on the list. One can buy the needed materials from Terminal Town in itsy bitsy quantities, but the shipping will probably cost multiple times the cost of the materials for this specific job. 'OC' Baker, Builder of KIS TR-1 #116 4/14/97 - ?/?/? ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)BowenAero.com>
Subject: Connecting Whelen Strobes
Date: Sep 27, 2003
I did exactly what you outlined below, using crimp knife terminals for the installation of the light/strobe in the rudder. When the rudder is removed for paint or maint., I'll be able to fish the wires out of the bottom. The std plug was too big to do so. It wasn't a big deal.... - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: BAKEROCB(at)aol.com [mailto:BAKEROCB(at)aol.com] > Sent: Friday, September 26, 2003 10:42 PM > To: aeroelectric-list(at)matronics.com > Subject: AeroElectric-List: Connecting Whelen Strobes > > > > AeroElectric-List message previously posted by: "Robert L. > Nuckolls, III" > > > <<.........skip......Strip back 6" of outer jacket, remove > all exposed > shield foil. > Cut inner conductors to about 1.5" and install connector. > this leaves you a 6" pigtail of shield drain wire to apply > terminal and bolt to base.....skip......>> > > 9/26/2003 > > Hello Bob, Thanks for your clarifications and many good words on this > subject. But I just saw this nearly dead horses's ear twitch > so I'm going to give it > another lash of the whip. > > What you describe above can be done, but it is a bit > troublesome. Here is > why: As I decribed earlier, the Whelen strobe connecting > cable comes with three > wire connectors that mate with the light end connectors > already installed on > each end of the cable. No access to the drain wire is provided. > > In order to do what you describe above at the light end one > would have to: > > 1) Cut off the already installed connectors. > > 2) Strip cable IAW your instructions. > > 3) Cut wires IAW your instructions. > > 4) Acquire two new AMP 3 wire connectors of the right > configuration (From?) . > Or alternatively remove the AMP pins or sockets (I forget > which and my stuff > is out at the hangar) from the old connectors (Tool?). > > 5) Acquire six new pins or sockets. (From ? In what quantities?) > > 6) Strip inner wires as required. > > 7) Crimp those six pins or sockets on the inner wires. > > 8) Insert the pins or sockets in the right position in the AMP 3 wire > connectors. (Can be / has been screwed up by builders on the > power supply end of the > wire so also could be done on the light end of the wire. Can > result in the > need to return the power supply to Whelen for repair). > > 9) Connect the newly installed connectors to the matching > connectors on the > lights and hook up the 6 inches of drain wire as desired. > > All very doable, but as I said a bit troublesome. If somebody > really wants to > do this and needs help identifying the proper Amp three wire > sockets and > associated pins or sockets to be used, just speak up and I'll > bring my stuff home > from the hangar and put the needed info on the list. > > One can buy the needed materials from Terminal Town in itsy > bitsy quantities, > but the shipping will probably cost multiple times the cost > of the materials > for this specific job. > > 'OC' Baker, Builder of KIS TR-1 #116 4/14/97 - ?/?/? ________________________________________________________________________________
Date: Sep 26, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Server is up in new digs . . .
Our server is back on the air at 69.63.197.134 It will take awhile for the domain name servers to tie the IP address to aeroelectric.com but the changes have been registered and things should be back to better than normal by Sunday. In the mean time, if you need anything from the site, use the IP address above . . . Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
From: "Neil Henderson" <neil.mo51(at)btopenworld.com>
Subject: Alternator Wiring
Date: Sep 27, 2003
Listers I have obtained an almost new Nipon Denzo alternator off a Toyota which I intend fitting to a Lyco320 In my RV9. I have a couple of questions. Firstly I assume it's internally regulated although it has a 3 wire socket, what are the 3 connections for and is a mating plug readily available. Van's sell one that looks as if fits. Secondly it is currently fitted with a flat belt pulley which I need to change this to a V belt. I seem to recall Bob Avery used to sell a larger dia pulley, is this worth considering and if not could anyone direct me to source of standard sized pulleys. Thanks for your help. Neil Henderson RV9-A n/r Aylesbury UK ________________________________________________________________________________
From: "mailbox bob at mail.flyboybob.com" <bob(at)flyboybob.com>
Subject: King KX 145 push to talk
Date: Sep 27, 2003
Jeff, According to the KK-145 Installation Manual the "Mic Key-Comm" is connected to pin 7 of the P401 connector. Viewed from the rear, P401 is the top connector and the pins are numbered from the right starting with pin 1. Just as a double check, your receive coax should be connected to pins 9-11 of P401. I tried to scan the schematic to send to you but the manual is so old that it took maximum resolution to get a readable copy. With that, the file was 14Mb which is too big for e-mail. Regards, Bob Lee ______________________________ N52BL KR2 Suwanee, GA 30024 91% done only 51% to go! Phone/Fax: 770/844-7501 mailto:bob(at)flyboybob.com http://flyboybob.com -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Jeff Deuchar Subject: AeroElectric-List: King KX 145 push to talk Hi all, Does any one have a wiring diagram for a King KX 145? If so, can you tell me which wire(s) is for the push to talk activation? Thanks in advance, Jeff ________________________________________________________________________________
From: Ken Harrill <KHarrill(at)osa.state.sc.us>
Subject: Voltage Stability Problems
Date: Sep 27, 2003
Bob, I am using a generic Ford regulator and I am having problems with voltage instability. If I connect the field terminal on the regulator (A and S) directly to the buss terminal of the master contactor, the voltage becomes stable. I tried connecting the field terminal to several points in the circuit between the master contactor and the regulator. It seems that the further downstream from the master contactor that I make the connection the higher the resulting system voltage. The instability seems to be associated with the circuit breaker ( I am using OV circuitry per the Aeroelectric Connection). I have installed a new voltage regulator and tried two different circuit breakers without improvement. My questions are: 1. Is the "S" terminal of the regulator the "sense" input? If so could I connect this terminal permanently, thru a fuselink, to the buss terminal of the master contactor? 2. Why would the circuit breaker cause instability? The two that I tried are Klixon 5 AMP breakers. Both show .6 OHM resistance. I plan to buy another breaker in case I have two bad ones. 3. What is a acceptable system voltage? When the field wire is connected directly to the buss terminal of the master contactor, the system voltage is 14.4 and stable. When connected to the buss side of the breaker, the system voltage is 14.7. When connected to the regulator side of the breaker, the system voltage is 14.9 to 15.3 and is unstable. Any help will be appreciated, as always. Ken Harrill RV-6, 235 hours ________________________________________________________________________________
From: "Fergus Kyle" <VE3LVO(at)rac.ca>
Subject: Fault Tree+ service
Date: Sep 27, 2003
I sent out the message below. I just wanted to acknowledge Fault Tree's Joe Belland Technical Support, Isograph Direct (949) 798-5607 who patiently pointed out the Windows path to uninstalling his program (to someone who should have known). That's diligent salesmanship. Ferg Kyle From: "Fergus Kyle" <VE3LVO(at)rac.ca> Subject: AeroElectric-List: Fault tree With my hairtigger reaction, I neatly downloaded "Fault Tree" at the behest of some worthy on net - thinking I would be miles ahead while I had the time. Unfortunately, it came to pass that it was not the fault system which the group would find useful. It now sits like Oomph in my hard disc and I find no easy way to "uninstall" it. Is there some knowledgeable guardian who might advise me how to dump the megas for all time? Regards, Ferg ________________________________________________________________________________
Date: Sep 27, 2003
Subject: [ Richard Riley ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: Richard Riley Subject: B&C Backup Alternator Failure http://www.matronics.com/photoshare/richard@riley.net.09.27.2003/index.html o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures(at)matronics.com ________________________________________________________________________________
Date: Sep 27, 2003
From: Neil Clayton <harvey4(at)earthlink.net>
Subject: Re: less expensive power supply with
Aeroflash heads Mark....thanks for your interesting post. I saved your mail with the intent of researching the references you cite at the RV archives. But I can't find anything. I expect it's not the RV-8 list that I know about, but some other. I need this info since I'm doing my strobe research now. Could you point me where I can read everything you refer to? Thanks Neil At 02:17 PM 9/5/03, you wrote: > > >Guys, I did quite a bit of research before getting the XPak 904 and >documented it in nauseating detail in the RV List archives, search for >"cometflash on a beer budget". There were 2 or 3 posts with this subject >line which will probably answer all your questions and some you haven't >thought of yet : ) No reason to say it all over again here, but a few >points of interest: > >You're correct that the Aeroflash bulbs cannot handle the output of the >904....based on their specs it would burn them up pretty fast. Go with >Whelen heads...I got 'em cheap at a salvage yard (strobes usually survive >airplane accidents, so they have lots laying around). > >Yes these commercial power supplies have lots of neato strobe patterns but >not all of them are legal for aircraft use. The regs spell out the >acceptable flash rates (and I quoted them in the aformentioned archived >material). If I recall correctly, the Xpak 904's "low power" mode had an >unacceptably high flash rate so I would not use it. > >As for reducing the power output when only two strobe heads are installed, >this depends on how you configure it. The 904 *can be* configured for >full output meant for 4 strobes into only two strobes, which is the beauty >of it, because the Whelen heads can handle this amount of energy (it's the >same as what they get from Whelen's top of the line power supply, the >HDA-CF Cometflash system). > >If you get a different power supply, you're on your own for making sure it >meets the requirements and is compatible with the heads you're driving for >power, flash rate, etc. NOVA has excellent customer support and the >archived stuff I wrote a couple years ago is based on lengthy discussions >with Eugene Able at NOVA. > >--Mark Navratil >Cedar Rapids, Iowa >RV-8A N2D in painting hell... > >From: Sigma Eta Aero <sigmatero(at)yahoo.com> >Subject: AeroElectric-List: less expensive power supply with Aeroflash heads > > >Just got off the phone with Nova's tech guy and he pulled up the Aeroflash >strobe >specs and indeed the 90 watt X-Pac looks like it's a little hot for these. > > >Called Strobes-N-More and it sounds like the best bang for the buck here >is their >EPS-40X Series which has the nice adjustable patterns and should fire up the >10 joules just fine. About right if you don't need the blinding >Whelans. Plus >you can choose from lots of neato strobe patterns :) > >It has an output energy of 34 joules. I assume that the FAA reqs means 20 >joules >*total* between the two strobes, right? That's the way the Aeroflashes get >away with double 10 jouled ones?? > >All said and done it's about $305 for this setup which is a lot nicer than >$772 >for the Whelans and $430 for the Aeroflashes (with their supply). > >Don't want to get caught in the TANSTAAFL so what am I missing here? > >Thanks. > >Joa > >The best thing to hit the internet in years - Juno SpeedBand! >Surf the web up to FIVE TIMES FASTER! > > ________________________________________________________________________________
From: "Larry Bowen" <Larry(at)BowenAero.com>
Subject: less expensive power supply with Aeroflash heads
Date: Sep 27, 2003
The archives of the list that started it all: The RV-List http://www.matronics.com/searching/ (I'm using the 904 too.) - Larry Bowen Larry(at)BowenAero.com http://BowenAero.com > -----Original Message----- > From: Neil Clayton [mailto:harvey4(at)earthlink.net] > Sent: Saturday, September 27, 2003 9:16 PM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: less expensive power supply > with Aeroflash heads > > > --> > > Mark....thanks for your interesting post. I saved your mail > with the intent > of researching the references you cite at the RV archives. > But I can't find > anything. I expect it's not the RV-8 list that I know about, but some > other. I need this info since I'm doing my strobe research > now. Could you > point me where I can read everything you refer to? > > Thanks > Neil > > > At 02:17 PM 9/5/03, you wrote: > > > > > >Guys, I did quite a bit of research before getting the XPak 904 and > >documented it in nauseating detail in the RV List archives, > search for > >"cometflash on a beer budget". There were 2 or 3 posts with > this subject > >line which will probably answer all your questions and some > you haven't > >thought of yet : ) No reason to say it all over again here, > but a few > >points of interest: > > > >You're correct that the Aeroflash bulbs cannot handle the > output of the > >904....based on their specs it would burn them up pretty > fast. Go with > >Whelen heads...I got 'em cheap at a salvage yard (strobes > usually survive > >airplane accidents, so they have lots laying around). > > > >Yes these commercial power supplies have lots of neato > strobe patterns > >but > >not all of them are legal for aircraft use. The regs spell out the > >acceptable flash rates (and I quoted them in the > aformentioned archived > >material). If I recall correctly, the Xpak 904's "low > power" mode had an > >unacceptably high flash rate so I would not use it. > > > >As for reducing the power output when only two strobe heads are > >installed, > >this depends on how you configure it. The 904 *can be* > configured for > >full output meant for 4 strobes into only two strobes, which > is the beauty > >of it, because the Whelen heads can handle this amount of > energy (it's the > >same as what they get from Whelen's top of the line power > supply, the > >HDA-CF Cometflash system). > > > >If you get a different power supply, you're on your own for > making sure > >it > >meets the requirements and is compatible with the heads > you're driving for > >power, flash rate, etc. NOVA has excellent customer support and the > >archived stuff I wrote a couple years ago is based on > lengthy discussions > >with Eugene Able at NOVA. > > > >--Mark Navratil > >Cedar Rapids, Iowa > >RV-8A N2D in painting hell... > > > >From: Sigma Eta Aero <sigmatero(at)yahoo.com> > >Subject: AeroElectric-List: less expensive power supply with > Aeroflash > >heads > > > >--> > > > >Just got off the phone with Nova's tech guy and he pulled up the > >Aeroflash > >strobe > >specs and indeed the 90 watt X-Pac looks like it's a little > hot for these. > > > > > >Called Strobes-N-More and it sounds like the best bang for the buck > >here > >is their > >EPS-40X Series which has the nice adjustable patterns and > should fire up the > >10 joules just fine. About right if you don't need the blinding > >Whelans. Plus > >you can choose from lots of neato strobe patterns :) > > > >It has an output energy of 34 joules. I assume that the FAA > reqs means > >20 > >joules > >*total* between the two strobes, right? That's the way the > Aeroflashes get > >away with double 10 jouled ones?? > > > >All said and done it's about $305 for this setup which is a > lot nicer > >than > >$772 > >for the Whelans and $430 for the Aeroflashes (with their supply). > > > >Don't want to get caught in the TANSTAAFL so what am I missing here? > > > >Thanks. > > > >Joa ________________________________________________________________________________
Date: Sep 28, 2003
From: Neil Clayton <harvey4(at)earthlink.net>
Subject: Re: Alternator Wiring
Spruce sells a 4", "V" pulley. Page 245, $48.95. Check the ID Neil At 03:47 AM 9/27/03, you wrote: > > >Listers > >I have obtained an almost new Nipon Denzo alternator off a Toyota which I >intend fitting to a Lyco320 In my RV9. >I have a couple of questions. Firstly I assume it's internally regulated >although it has a 3 wire socket, what are the 3 connections for and is a >mating plug readily available. Van's sell one that looks as if fits. >Secondly it is currently fitted with a flat belt pulley which I need to >change this to a V belt. I seem to recall Bob Avery used to sell a larger >dia pulley, is this worth considering and if not could anyone direct me to >source of standard sized pulleys. > >Thanks for your help. > >Neil Henderson RV9-A n/r Aylesbury UK > > ________________________________________________________________________________
Date: Sep 28, 2003
From: "David A. Leonard" <dleonar1(at)maine.rr.com>
Subject: Dielectric grease recommendations
Group, could someone shed a little light on what kind of grease to use for connections..This from my Bellanca Viking group, discussing the use of grease on the starter supply wiring connections from the group: --- In VikingChat(at)yahoogroups.com, "David A. Leonard" <dleonar1@m...> wrote: > ....Now you are halfway there. Find the ground wire from the engine back to the mount, remove and clean both ends of the ground wire or strap, grease and securely re-connect. ir >Dave -- I assume you mean generic grease, like wheel bearing >grease. I remember learning somewhere that silicone grease is >better for this purpose. Can you or someone else confirm or dispute >this call? I wrote: You are correct sir! The grease I use comes from NAPA, it is produced(or labeled) by Echlin, who is an aftermarket supplier of electrical components. The label suggests using it on Ford high tension ignition harness components.. in the distributor cap, under the plug wire boots. You can also find it called "di-electric" grease. I am not sure if it is exactly the right stuff to use..I think that the function is to exclude air and moisture to stop corrosion from occurring. I have honestly used all kinds of different greases on battery terminals and ligh bulb bases over the years, with good results. I'll ask the http://www.matronics.com/digest/aeroelectric-list/Digest.AeroElectric-List.2003-09-27.html guys, no doubt these gurus will have an informed opinion. They refer to connections properly made as being "gas-tight". David Leonard N77FE ________________________________________________________________________________
Date: Sep 28, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Dielectric grease recommendations
> > > >Group, could someone shed a little light on what kind of grease to use for >connections..This from my Bellanca Viking group, discussing the use of >grease on the starter supply wiring connections from the group: > >--- In VikingChat(at)yahoogroups.com, "David A. Leonard" ><dleonar1@m...> wrote: My personal favorite for such applications is Dow Corning DC-4 . . . a silicon based grease with the consistency of peanut butter. See: http://www.skygeek.com/dowcordc4eli.html http://www.seabird.com/pdf_documents/msds_sheets/dc4.pdf Prices for this stuff can be all over the map. Shop around . . . A tube will last you a lifetime. My 6 oz. tube is 40 years old and only half gone. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: Re: Alternator Wiring
Date: Sep 28, 2003
Hello Neil, Keep in mind that the clearance between the cowling and the larger diameter pulleys can be a nuisance factor. Four inch would be a bit too large on my setup for an O360. On your O320 your distance might vary. There is a lot of info in the archives re-larger pulleys and alternator speed. I think the main concern would be too low voltage output at idle. Jim in Kelowna .----- Original Message ----- From: "Neil Clayton" <harvey4(at)earthlink.net> Subject: Re: AeroElectric-List: Alternator Wiring > > Spruce sells a 4", "V" pulley. Page 245, $48.95. > Check the ID > Neil > > > At 03:47 AM 9/27/03, you wrote: > > > > > >Listers > > > >I have obtained an almost new Nipon Denzo alternator off a Toyota which I > >intend fitting to a Lyco320 In my RV9. > >I have a couple of questions. Firstly I assume it's internally regulated > >although it has a 3 wire socket, what are the 3 connections for and is a > >mating plug readily available. Van's sell one that looks as if fits. > >Secondly it is currently fitted with a flat belt pulley which I need to > >change this to a V belt. I seem to recall Bob Avery used to sell a larger > >dia pulley, is this worth considering and if not could anyone direct me to > >source of standard sized pulleys. > > > >Thanks for your help. > > > >Neil Henderson RV9-A n/r Aylesbury UK > > > > > > ________________________________________________________________________________
Date: Sep 28, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Alternator Wiring
> >Spruce sells a 4", "V" pulley. Page 245, $48.95. >Check the ID >Neil I'd look for a relatively small pulley. Have your alternator's rotor balanced and spin it fast. One of the big advantages of an alternator is an ability to get useful output power at ramp and taxi engine speeds. A number of builders have been advised to increase pulley size to slow it down thus improving on bearing life . . . indeed this will probably make a poorly balanced rotor, or marginal bearings last longer but . . . B&C has been selling the ND alternators for about 20 years. They get balanced and they leave the factory with a small pulley. Wearout rates on these machines are phenomenally low while performance on the ground is as good as it gets. There are some OBAM aircraft that get into cowl clearance issues with larger pulleys . . . watch out for this too. Bob . . . ________________________________________________________________________________
From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Oil alarm design
Date: Sep 28, 2003
Hi Bob and all, Could anyone help me to design a simple circuit ? The idea is to turn on an idiot light every time the voltage from an oil pressure sensor is below a certain (ajustable) threshold. The sender output is 0.5 to 4.5 volts. Digging around I scribbled something with an op amp and a 2N4400 transistor, but I'm not sure about which wire goes to which pin. Any advice or schematics appreciated. Thank you Gilles ________________________________________________________________________________
From: Gkb5577(at)aol.com
Date: Sep 28, 2003
Subject: Re: Dielectric grease recommendations
I'm new to the forum. I just got some dielectric grease off Ebay--3 tubes ( big ones) for about $20. I'm curious too can bearing grease work? The idea must have started some time ago with an old-timer and I JUST BET that the type actually isn't all that important. (?????) Geoff ________________________________________________________________________________
From: CardinalNSB(at)aol.com
Date: Sep 28, 2003
Subject: Re: rg 142 or 400, which is best
I understand FAA requires 142 or 400 coax now, whichis "best", thanks, Skip Simpson ________________________________________________________________________________
Date: Sep 28, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: rg 142 or 400, which is best
> >I understand FAA requires 142 or 400 coax now, whichis "best", thanks, Skip >Simpson The FAA doesn't require any particular coaxial cable, there are only general requirements as to what materials are allowed on board in the tireless quest for ever improved safety. There are lots of coaxes that would meet these requirements. Having said that, RG400 and RG142 are both members of a family of modern coaxial cables and either is fine. RG400 has a stranded center conductor, RG142 has a solid center conductor. The choice is yours. Bob . . . ________________________________________________________________________________
Date: Sep 28, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Alternator Wiring
> > >Listers > >I have obtained an almost new Nipon Denzo alternator off a Toyota which I >intend fitting to a Lyco320 In my RV9. >I have a couple of questions. Firstly I assume it's internally regulated >although it has a 3 wire socket, what are the 3 connections for and is a >mating plug readily available. Van's sell one that looks as if fits. You only need to attach to one of the three terminals and a 1/4" faston terminal works good. Are there any labels adjacent to the terminals? Bob . . . ________________________________________________________________________________
From: "Eric M. Jones" <emjones(at)charter.net>
Subject: Re: Dielectric grease recommendations
Date: Sep 28, 2003
Years ago my dad and I used to fix Stryker bone tools that would gum up in sterilization. Stryker sold fancy grease but it would rapidly get gummy. While searching for the right grease, a Mobil lubrication engineer said, "Did you ever consider what a miracle wheel-bearing grease is? Mobil put almost as much money into wheel-bearing grease research as the Manhattan Project put into the A-bomb. Now you can buy a can for a couple of bucks. Now THAT'S a miracle." We bought the grease. Problem solved and a valuable lesson learned. For the grease-before-crimp: Almost ANYTHING will do. Linseed oil...pine tar...molasses...loctite. Regards, Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge MA 01550-2705 Phone (508) 764-2072 Email: emjones(at)charter.net ________________________________________________________________________________
Date: Sep 28, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: B&C 20 amp vac pad failure, Pictures Link has Changed
> > > > > >I'm looking for someplace on the web to stash them - if anyone has a > >suggestion, let me know. Preferably someplace that you don't have to join > >to access > > > The pictures can be viewed at: http://www.aeroelectric.com/Pictures/SD-20A.jpg http://www.aeroelectric.com/Pictures/SD-20B.jpg > PRELIMINARY investigation suggests that (1) there are > no casting flaws and (2) that in this particular case, > there was not a single crack but a series of three > independent failures for each of the three corners > that broke off . . . the 4th had been overstressed and > broke off with relatively low force bending applied with > pliers. > > Let's be cautious with loose speculation . . . keep > in mind that thousands of these alternators are in > service over a service history of 9 years or better. > There have been only three casting failures reported > to B&C over this period of time. > > There is a working hypothesis as to root cause > which will be developed and either confirmed or rejected. > This is a high priority investigation and the results > will be posted here and reported to the FAA as soon > as credible data are available. > > Bob . . . ________________________________________________________________________________
Date: Sep 28, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Link changes
I'm not sure why it happens but on some links to my website, Netscape captures the location as an IP based address as opposed to a domain name based address. Hence, may of the links I've published over the last two years have the IP address 216.55.140.222 and a link might look like: http://216.55.140.222/temp/Switches.pdf When you encounter such a reference in the archives, you can simply substitute the characters "aeroelectric.com" for the string "216.55.140.222" and it should take you to the new server. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
From: DWENSING(at)aol.com
Date: Sep 28, 2003
Subject: Re: Dielectric grease recommendations
In a message dated 9/28/03 1:08:47 PM Eastern Daylight Time, bob.nuckolls(at)cox.net writes: > My personal favorite for such applications is > Dow Corning DC-4 . . . a silicon based grease > with the consistency of peanut butter. > > Prices for this stuff can be all over the map. Shop > around . . . A tube will last you a lifetime. My > 6 oz. tube is 40 years old and only half gone. > Try a bearing supply house. Their price will probably be better than the electrical supply places or aviation. Use to sell the stuff before I retired. Dale Ensing ________________________________________________________________________________
From: mstewart(at)qa.butler.com
Subject: Garmin 430 wiring problem
Date: Sep 28, 2003
I am installing my Garmin 430. It was pre-wired, meaning connectors are wired with wires hanging out and labeled. I can not find any wires labled gps data out. I have d/l the pinouts from AE's site and none of the connectors seems to have this designation. I am trying to drive my Navaid with the 430 gps. I surely hope that this thing has a gps data out. Do they call it something different? Thanks Mike Stewart ________________________________________________________________________________
Date: Sep 28, 2003
From: Jim Sower <canarder(at)frontiernet.net>
Subject: Re: Alternator Wiring
I had the same problem - serpentine pulley on the alternator, V-belt in the airplane. I walked into the nearest alternator rebuild shop and walked out with a pulley for $15. Could have gotten a bigger one if I'd waited for them to order it. Works for me .... Jim S. Neil Clayton wrote: > > Spruce sells a 4", "V" pulley. Page 245, $48.95. > Check the ID > Neil > > At 03:47 AM 9/27/03, you wrote: > > > > > >Listers > > > >I have obtained an almost new Nipon Denzo alternator off a Toyota which I > >intend fitting to a Lyco320 In my RV9. > >I have a couple of questions. Firstly I assume it's internally regulated > >although it has a 3 wire socket, what are the 3 connections for and is a > >mating plug readily available. Van's sell one that looks as if fits. > >Secondly it is currently fitted with a flat belt pulley which I need to > >change this to a V belt. I seem to recall Bob Avery used to sell a larger > >dia pulley, is this worth considering and if not could anyone direct me to > >source of standard sized pulleys. > > > >Thanks for your help. > > > >Neil Henderson RV9-A n/r Aylesbury UK > > > > > -- Jim Sower Crossville, TN; Chapter 5 Long-EZ N83RT, Velocity N4095T ________________________________________________________________________________
From: "Jim Jewell" <jjewell(at)telus.net>
Subject: Re: Dielectric grease recommendations
Date: Sep 28, 2003
Hi David, Various companies package a dielectric Grease. the tube I have in front of me is a 'Pematex' product that I bought at a local auto supply outlet.It is labeled "Dielectric Tune-up Grease". The No. 22064 is at the bottom of the tube It is commonly used on spark plug ceramics and wire boots to stop them from bonding in place as well as water proofing them. This grease has a high content of silicone that will keep water and contaminants away very effectively. It will not easily melt and run off or evaporate. Although is referred to as grease, it is not intended as a mechanical assembly lubricant or bearing grease. I used it at all the ground wire junctions etc. Jim in Kelowna ----- Original Message ----- From: "David A. Leonard" <dleonar1(at)maine.rr.com> Subject: AeroElectric-List: Dielectric grease recommendations > > > Group, could someone shed a little light on what kind of grease to use for > connections..This from my Bellanca Viking group, discussing the use of > grease on the starter supply wiring connections from the group: > > --- In VikingChat(at)yahoogroups.com, "David A. Leonard" > <dleonar1@m...> wrote: > > > ....Now you are halfway there. Find the ground wire from the > engine back to the mount, remove and clean both ends of the ground > wire or strap, grease and securely re-connect. > ir > > >Dave -- I assume you mean generic grease, like wheel bearing > >grease. I remember learning somewhere that silicone grease is > >better for this purpose. Can you or someone else confirm or dispute > >this call? > > I wrote: > > You are correct sir! > > The grease I use comes from NAPA, it is produced(or labeled) by Echlin, who > is an aftermarket supplier of electrical components. The label suggests > using it on Ford high tension ignition harness components.. in the > distributor cap, under the plug wire boots. > > You can also find it called "di-electric" grease. > > I am not sure if it is exactly the right stuff to use..I think that the > function is to exclude air and moisture to stop corrosion from occurring. > > I have honestly used all kinds of different greases on battery terminals > and ligh bulb bases over the years, with good results. > > I'll ask the > http://www.matronics.com/digest/aeroelectric-list/Digest.AeroElectric-List.2003-09-27.html > guys, no doubt these gurus will have an informed opinion. They refer to > connections properly made as being "gas-tight". > > > David Leonard N77FE > > ________________________________________________________________________________
Date: Sep 28, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Alternator Pulley Size
>Hi Bob....something you wrote regarding alternator pulley sizes caused me >the stop and think; > >My ND alternator puts out something like 70A at 10,000 revs. There's no >way I'd ever need that output for my Cozy, so I thought I'd reduce the RPM >by sizing up the pulley and maybe save the bearing life a little into the >bargain. And philosophically, I had an aversion to anything rotating at >10k rev under my hood. The B&C ND alternators have always run well with a rather small pulley . . . I think it's about 2.5" diam. Belt driven from the starter ring gear on a Lyc, they cruise routinely at over 10K . . . given the way rotors are constructed (forged) combined with their small diameter makes 10K a no-big-deal. >But your post made me wonder if there's some low RMP cut off, and that I >might not get power from the alternator during taxi. I had stupidly >assumed the output is linear all the way down. Alternators have two critical speed characteristics. Minimum speed for regulation: The RPM at which the alternator just puts out 14 volts but at zero current. Minimum speed for full output: The RPM at which the alternator will deliver rated output current at max operating temperature. Check out the drawing at http://aeroelectric.com/temp/80A_OutCurve.gif Here we see that minimum speed for regulation is about 1000 rpm for this exemplar 80A machine. Minimum speed for full output is about 6000 rpm. This would be typical of most automotive machines. Bottom line is that if you have low voltage warning light and the light never comes on, your alternator is carrying system loads of the moment irrespective of its ratings or pulley size. Bob . . . ________________________________________________________________________________
Subject: "Plenum" rated CAT5 cable
Date: Sep 28, 2003
From: "Robinson, Chad" <crobinson(at)rfgonline.com>
Bob, I'd be interested in your impression of "plenum" rated CATn cables (5 and 6). I used to install miles of this stuff at a previous job, and it seems it had similar properties to what people look for in Tefzel. Obviously, I'm talking about signal wires here, not power carriers, mainly for things like carrying trim signals, indicator light runs, etc. Upon some reinvestigation I've found that the better quality stuff has teflon for its core insulation and some unspecified, but not PVC outer jacket. (It's usually listed as a flame-retardant polymer designed to char, rather than melting, not carry a flame from one space to another (hence its use in plenums) and also not produce toxic fumes (likewise)). I have a few areas where it would be nice to be able to install more than the 2-3 conductor multi-conductor stuff usually available, such as through B&C or ACSpruce. Moreover, I also happen to have a few hundred feet left over, so if it's at all suitable / acceptable, I'd like to use it up where I can. Regards, Chad ________________________________________________________________________________
Date: Sep 28, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Garmin 430 wiring problem
> >I am installing my Garmin 430. It was pre-wired, meaning connectors are >wired with wires hanging out and labeled. I can not find any wires labled >gps data out. I have d/l the pinouts from AE's site and none of the >connectors seems to have this designation. I am trying to drive my Navaid >with the 430 gps. I surely hope that this thing has a gps data out. Do they >call it something different? >Thanks >Mike Stewart shuckypoo . . . I did a 430 installation in the AGATE Bonanza a a couple of years ago and had a copy of the complete installation manual from Garmin. Dug around in the archives and couldn't put my hands on it. I probably gave it back to the folks at RAC. Sorry. Bob . . . ________________________________________________________________________________
Date: Sep 28, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: amphenol connectors (Hey Mike!!!)
> > > > > >hi all > > > >I have the amphenol connectors for my electric gyros but don't know how to > >attach wires to the amphenol connectors. Are the wires soldered or do I need > >some kind of female pin to attach to the wire then insert this female pin > >into the back of the connector. > >thanx for the help guys Mike, did you see my post on this topic. Can you give me some numbers off your connector(s) and/or photos? Bob . . . ________________________________________________________________________________
From: George Braly <gwbraly(at)gami.com>
Subject: Re: B&C 20 amp vac pad failure, Pictures L
ink has Changed
Date: Sep 28, 2003
Bob, Can you tell us what the working hypothesis is as to the root cause? Regards, George -----Original Message----- From: Robert L. Nuckolls, III [mailto:bob.nuckolls(at)cox.net] Subject: AeroElectric-List: Re: B&C 20 amp vac pad failure, Pictures Link has Changed > > > > > >I'm looking for someplace on the web to stash them - if anyone has a > >suggestion, let me know. Preferably someplace that you don't have to join > >to access > > > The pictures can be viewed at: http://www.aeroelectric.com/Pictures/SD-20A.jpg http://www.aeroelectric.com/Pictures/SD-20B.jpg > PRELIMINARY investigation suggests that (1) there are > no casting flaws and (2) that in this particular case, > there was not a single crack but a series of three > independent failures for each of the three corners > that broke off . . . the 4th had been overstressed and > broke off with relatively low force bending applied with > pliers. > > Let's be cautious with loose speculation . . . keep > in mind that thousands of these alternators are in > service over a service history of 9 years or better. > There have been only three casting failures reported > to B&C over this period of time. > > There is a working hypothesis as to root cause > which will be developed and either confirmed or rejected. > This is a high priority investigation and the results > will be posted here and reported to the FAA as soon > as credible data are available. > > Bob . . . ________________________________________________________________________________
Date: Sep 29, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: B&C 20 amp vac pad failure,
Pictures L ink has Changed > > >Bob, > >Can you tell us what the working hypothesis is as to the root cause? > >Regards, George sure . . . this wasn't a single crack event . . . each of the four mounting ears was independently overstressed. Each parted the rest of the alternator individually. The initial examination of the fractures shows no casting flaws. The remaining ear was close to failure. It broke off with a pair of pliers and hand-generated bending stresses. We think the bolts were tightened down too tight and gasket thickness was reduced enough to bow the flange and put an abnormal bending load on the ears. If it were my airplane, I'd pitch the paper gasket and use a suitable brush-on gasket replacement material that would extrude out and avoid bending loads by getting the two machined flats to lay right against each other. This is only failure of the type for this product for several thousand installations. Although this event transpired on an experimental airplane, it's the same alternator as the STC/PMA installations . . . they're going to do a full investigation and report for the FAA. We'll post the final analysis results here on the AEList. Bob . . . ________________________________________________________________________________
Date: Sep 29, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: "Plenum" rated CAT5 cable
> > >Bob, I'd be interested in your impression of "plenum" rated CATn cables (5 >and 6). I used to install miles of this stuff at a previous job, and it >seems it had similar properties to what people look for in Tefzel. >Obviously, I'm talking about signal wires here, not power carriers, mainly >for things like carrying trim signals, indicator light runs, etc. > >Upon some reinvestigation I've found that the better quality stuff has >teflon for its core insulation and some unspecified, but not PVC outer >jacket. (It's usually listed as a flame-retardant polymer designed to >char, rather than melting, not carry a flame from one space to another >(hence its use in plenums) and also not produce toxic fumes (likewise)). > >I have a few areas where it would be nice to be able to install more than >the 2-3 conductor multi-conductor stuff usually available, such as through >B&C or ACSpruce. Moreover, I also happen to have a few hundred feet left >over, so if it's at all suitable / acceptable, I'd like to use it up where >I can. Not too worried about insulation . . . that's just really small, single strand wire. I think I'd vote for 19-strand, 22AWG, over 26AWG cat-5 cable strands any day. Bob . . . ________________________________________________________________________________
Subject: "Plenum" rated CAT5 cable
Date: Sep 29, 2003
From: "Robinson, Chad" <crobinson(at)rfgonline.com>
> Not too worried about insulation . . . that's just really > small, single strand wire. I think I'd vote for 19-strand, > 22AWG, over 26AWG cat-5 cable strands any day. I'm specifically referring to solid-core conductors here, as that's what I exclusively ran for customers and thus it's what I happen to have to spare. This particular cable is marked 24AWG, and I have no reason to believe it's mislabeled despite having no micrometer to measure it with. I neglected to mention that it's actually shielded (STP) as well. As I noted before, shielded multi-conductor cabling is very difficult to find in Tefzel with more than 3 conductors. This has 8, which lets me greatly simplify a particular portion of my harness without sacrifice, as long as there isn't a safety sacrifice involved. Regards, Chad ________________________________________________________________________________
From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: Garmin 430 wiring problem
Date: Sep 29, 2003
> shuckypoo . . . I did a 430 installation in the AGATE Bonanza > a a couple of years ago and had a copy of the complete installation > manual from Garmin. Dug around in the archives and couldn't put > my hands on it. I probably gave it back to the folks at RAC. > Sorry. Hi Bob and Mike Some months ago I succeeded in donwnloading the complete installation and user manuals from the Garmin website. They seem to have changed their links and the manuals seem no longer available. At the moment my connection time is limited so I'm not able to forward it right now, buy if you ask questions maybe I can be of some help. What is a Navaid, and what kind of signal does it need ? Regards Gilles ________________________________________________________________________________
From: "Neville Kilford" <nkilford(at)etravel.org>
Subject: Re: Instrument cutouts
Date: Sep 29, 2003
> > Can anyone recommend a spacing for instruments, or make any other suggestions > for this? > Thanks for all the opinions on this -- I shouldn't be so impatient I suppose. I'll hang fire for the moment. Difficult to do though, since I have a radio harness that's itching to be installed... Nev -- Jodel D150 in progress UK ________________________________________________________________________________
From: "Werner Schneider" <wernerschneider(at)compuserve.com>
Subject: Re: Garmin 430 wiring problem
Date: Sep 29, 2003
Hello Gilles, Navaid is a Autopilot and most probably needs GPS serial out data. Werner (now flying my Star) ----- Original Message ----- From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr> Subject: Re: AeroElectric-List: Garmin 430 wiring problem <Gilles.Thesee@ac-grenoble.fr> > > > shuckypoo . . . I did a 430 installation in the AGATE Bonanza > > a a couple of years ago and had a copy of the complete installation > > manual from Garmin. Dug around in the archives and couldn't put > > my hands on it. I probably gave it back to the folks at RAC. > > Sorry. > > Hi Bob and Mike > > Some months ago I succeeded in donwnloading the complete installation and > user manuals from the Garmin website. They seem to have changed their links > and the manuals seem no longer available. > > At the moment my connection time is limited so I'm not able to forward it > right now, buy if you ask questions maybe I can be of some help. > What is a Navaid, and what kind of signal does it need ? > > Regards > > Gilles > > ________________________________________________________________________________
From: "Trampas" <tstern(at)nc.rr.com>
Subject: Oil alarm design
Date: Sep 29, 2003
The easier solution is to get an oil pressure switch and tee it in with your oil pressure sender. This way you have a true back up system. Trampas -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Gilles.Thesee Subject: AeroElectric-List: Oil alarm design <Gilles.Thesee@ac-grenoble.fr> Hi Bob and all, Could anyone help me to design a simple circuit ? The idea is to turn on an idiot light every time the voltage from an oil pressure sensor is below a certain (ajustable) threshold. The sender output is 0.5 to 4.5 volts. Digging around I scribbled something with an op amp and a 2N4400 transistor, but I'm not sure about which wire goes to which pin. Any advice or schematics appreciated. Thank you Gilles ________________________________________________________________________________
From: "Jones, Michael" <MJones(at)hatch.ca>
Subject: connectors
Date: Sep 29, 2003
hi bob got your post today, as only have email at work, cant due pics but will get numbers tonight and send to you, i took the 3 apart on weekend however and the terminals look like they take solder, but as i have nevr seen before will see what you say thanx mike NOTICE - This message is the property of HATCH. It may also be confidential and/or privileged. If you are not the intended recipient of this message you are hereby notified that you must not disseminate, copy or take any action with respect to it. If you have received this message in error please notify HATCH immediately via mailto:MailAdmin(at)hatch.ca. ________________________________________________________________________________
From: "ivorphillips" <ivor(at)ivorphillips.flyer.co.uk>
Subject: Re: Garmin 430 wiring problem
Date: Sep 29, 2003
Hi Mike i have sent you the garmin 400 installation manual, this should answer all your questions, regards Ivor Phillips europa xs ----- Original Message ----- From: <mstewart(at)qa.butler.com> Subject: AeroElectric-List: Garmin 430 wiring problem > > I am installing my Garmin 430. It was pre-wired, meaning connectors are > wired with wires hanging out and labeled. I can not find any wires labled > gps data out. I have d/l the pinouts from AE's site and none of the > connectors seems to have this designation. I am trying to drive my Navaid > with the 430 gps. I surely hope that this thing has a gps data out. Do they > call it something different? > Thanks > Mike Stewart > > ________________________________________________________________________________
From: DWENSING(at)aol.com
Date: Sep 29, 2003
Subject: Re: Garmin 430 wiring problem
In a message dated 9/28/03 8:22:36 PM Eastern Daylight Time, mstewart(at)qa.butler.com writes: > I am installing my Garmin 430. It was prewired, meaning connectors are > wired with wires hanging out and labeled. I cannot find any wires labeled > GPS data out. I have d/l the pinouts from AE's site and none of the > connectors seems to have this designation. I am trying to drive my Navaid > with the 430 GPS. I surely hope that this thing has a GPS data out. Do they > call it something different? > Thanks > Mike Stewart > Mike, You may want to also check on the compatibility of the two units. A friend has a 430 and Navaid in his Velocity and found the Porcine Smart Coupler for the Navaid wing leveler uses a data steam from hand held GPS units which is different from that from the panel mount 430. Apparently that can be overcome but does require modification. Dale Ensing ________________________________________________________________________________
Date: Sep 29, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: "Plenum" rated CAT5 cable
> > > > Not too worried about insulation . . . that's just really > > small, single strand wire. I think I'd vote for 19-strand, > > 22AWG, over 26AWG cat-5 cable strands any day. > >I'm specifically referring to solid-core conductors here, as that's what I >exclusively ran for customers and thus it's what I happen to have to >spare. This particular cable is marked 24AWG, and I have no reason to >believe it's mislabeled despite having no micrometer to measure it with. > >I neglected to mention that it's actually shielded (STP) as well. As I >noted before, shielded multi-conductor cabling is very difficult to find >in Tefzel with more than 3 conductors. This has 8, which lets me greatly >simplify a particular portion of my harness without sacrifice, as long as >there isn't a safety sacrifice involved. Well, it IS an OBAM aircraft and you can use anything you like to wire it up. I've seen airplanes at OSH that used much worse. What systems are you wiring that need so many shielded conductors wherein bundling them all together in Cat-5 cable is useful to you? Bob . . . ________________________________________________________________________________
Date: Sep 29, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Z-13 All Electric Airplane on a Budget
m> >Hi Bob, > >I have one specific question to the Z-13 setup with the SD-8 perm. magnet >dynamo. I look at the section with the relay (?) that connects/disconnects >the dynamo feed to the battery/battery bus. So far I believe to have >learned that in order to close this contact/relay we need to apply power >to the relay to generate the magnetic field that will close the main >contactor. So far I have failed to understand how this contacter get's >powered if no juice is left in the battery for whatever reason... It doesn't. Even the SD-8 alternator needs some battery on line to get it started. It's a feature of the regulator design. A properly maintained RG battery is the most reliable source of power in your airplane. There is little value in planning a system to accommodate the extremely rare occurrence of an internal battery failure. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Sep 29, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Garmin 430 wiring problem
><Gilles.Thesee@ac-grenoble.fr> > > > shuckypoo . . . I did a 430 installation in the AGATE Bonanza > > a a couple of years ago and had a copy of the complete installation > > manual from Garmin. Dug around in the archives and couldn't put > > my hands on it. I probably gave it back to the folks at RAC. > > Sorry. > >Hi Bob and Mike > >Some months ago I succeeded in donwnloading the complete installation and >user manuals from the Garmin website. They seem to have changed their links >and the manuals seem no longer available. > >At the moment my connection time is limited so I'm not able to forward it >right now, buy if you ask questions maybe I can be of some help. >What is a Navaid, and what kind of signal does it need ? The last time I saw a Navaid wiring diagram, it used analog CDI steering signals for radio aided navigation. I find the following information on this topic on Nav-Aid's website: http://navaid-devices.com/coupler2.htm They're still an analog input autopilot. They've joined forces with Porcine Associates who developed a coupler that converts the digital output from hand held (and most panel mounted) gps receivers to mimic a VOR receiver. Bob . . . -------------------------------------------- ( Knowing about a thing is different than ) ( understanding it. One can know a lot ) ( and still understand nothing. ) ( C.F. Kettering ) -------------------------------------------- ________________________________________________________________________________
Date: Sep 29, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: connectors
> >hi bob > >got your post today, as only have email at work, cant due pics but will get >numbers tonight and send to you, i took the 3 apart on weekend however and >the terminals look like they take solder, but as i have nevr seen before >will see what you say > >thanx If the pins are already installed, then they do attach to wires with solder. Crimp pins are loose and installed on wires with proper tool before inserting them into the connector. Are your connectors new or used? Bob . . . ________________________________________________________________________________
From: Gkb5577(at)aol.com
Date: Sep 29, 2003
Subject: Re: amphenol connectors for gyro
I got a RC Allen -25 electric gyro but it needs n Amphenol 123-223 five pin plug: Does AO know where I can get one of these critters? I'm to the point of thinking about setting up the pins in a pattern to match and the pot it with structural epoxy. Geoff. ________________________________________________________________________________
From: George Braly <gwbraly(at)gami.com>
Subject: Re: B&C 20 amp vac pad failure, Pictures L
ink has Changed
Date: Sep 29, 2003
Bob, We have a very robust shake table suitable for piston engine vibration frequency test work. If you want to try to try to deliberately re-create the over torque problem we could probably run some vibration testing on it. Regards, George -----Original Message----- From: Robert L. Nuckolls, III [mailto:bob.nuckolls(at)cox.net] Subject: RE: AeroElectric-List: Re: B&C 20 amp vac pad failure, Pictures L ink has Changed > > >Bob, > >Can you tell us what the working hypothesis is as to the root cause? > >Regards, George sure . . . this wasn't a single crack event . . . each of the four mounting ears was independently overstressed. Each parted the rest of the alternator individually. The initial examination of the fractures shows no casting flaws. The remaining ear was close to failure. It broke off with a pair of pliers and hand-generated bending stresses. We think the bolts were tightened down too tight and gasket thickness was reduced enough to bow the flange and put an abnormal bending load on the ears. If it were my airplane, I'd pitch the paper gasket and use a suitable brush-on gasket replacement material that would extrude out and avoid bending loads by getting the two machined flats to lay right against each other. This is only failure of the type for this product for several thousand installations. Although this event transpired on an experimental airplane, it's the same alternator as the STC/PMA installations . . . they're going to do a full investigation and report for the FAA. We'll post the final analysis results here on the AEList. Bob . . . ________________________________________________________________________________
Date: Sep 29, 2003
From: Philip Hildebrand <phildebrand(at)pritchardindustrial.com>
Subject: Re: amphenol connectors for gyro
Aircraft Spruce MS3116E8-4S $18.95. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Gkb5577(at)aol.com Subject: Re: AeroElectric-List: Re: amphenol connectors for gyro I got a RC Allen -25 electric gyro but it needs n Amphenol 123-223 five pin plug: Does AO know where I can get one of these critters? I'm to the point of thinking about setting up the pins in a pattern to match and the pot it with structural epoxy. Geoff. == == http://www.matronics.com/trouble-report == == ________________________________________________________________________________
Subject: alternator field cut-off
From: Dj Merrill <deej(at)thayer.dartmouth.edu>
Date: Sep 29, 2003
Hi all, I'm rebuilding/rewiring some of the electrics on a used Glasair that I bought, and in particular know that the alternator field cut-off switch is not "right" at present. It is currently sourced from the instrument panel power switch (which is in turn sourced from the master power switch), and is simply a cheap switch that looks like it came from Radio Shack. I'm thinking of rewiring this to use a 5A circuit breaker in place of the cheap switch, and source it directly from the master power switch, and mount it above the low voltage warning light. My thoughts are that I can pull the circuit breaker, and that effectively acts as a "switch". Is this sound reasoning, or am I missing something critical and there is a better way to do this? Thanks, -Dj -- Dj Merrill Thayer School of Engineering ThUG Sr. Unix Systems Administrator 8000 Cummings Hall deej(at)thayer.dartmouth.edu - N1JOV Dartmouth College, Hanover, NH 03755 "On the side of the software box, in the 'System Requirements' section, it said 'Requires Windows 95 or better'. So I installed Linux." -Anonymous ________________________________________________________________________________
Date: Sep 29, 2003
From: MikeM <mladejov(at)ced.utah.edu>
Subject: Re: Ford Regulato
> > I am using a generic Ford regulator and I am having problems with voltage > instability. Much has been written about unstable voltage regulators in Cessnas and Pipers on "rec.aviation.owning". Go to Google Groups and do a keyword search for "pulsing ammeter". Here is one post that I wrote: http://makeashorterlink.com/?N3E825B06 >If I connect the field terminal on the regulator (A and S) > directly to the buss terminal of the master contactor, the voltage becomes > stable. I tried connecting the field terminal to several points in the > circuit between the master contactor and the regulator. It seems that the > further downstream from the master contactor that I make the connection the > higher the resulting system voltage. The instability seems to be associated > with the circuit breaker ( I am using OV circuitry per the Aeroelectric > Connection). I have installed a new voltage regulator and tried two > different circuit breakers without improvement. My questions are: > > 1. Is the "S" terminal of the regulator the "sense" input? If so could I > connect this terminal permanently, thru a fuselink, to the buss terminal of > the master contactor? Yes and no. The VR does "sense" the bus voltage thru this terminal, but since the field current to the alternator (about 3A peak) also flows along this wire, then if there is any resistance in this wire between the bus and the S terminal, then the voltage the VR senses is reduced by the drop across the upstream resistance. If the drop is more than a couple of tenths of volts, then this will cause the instablility (positve feedback). Even if it doesn't oscillate, then the drop will confuse the VR causing it to overcharge the battery. > 2. Why would the circuit breaker cause instability? The two that I tried > are Klixon 5 AMP breakers. Both show .6 OHM resistance. I plan to buy > another breaker in case I have two bad ones. See above. 0.6 Ohms sounds high. My Piper has a 5A breaker in this path without instability. The Cessna just has a series switch with no breaker. > 3. What is a acceptable system voltage? When the field wire is connected > directly to the buss terminal of the master contactor, the system voltage is > 14.4 and stable. When connected to the buss side of the breaker, the system > voltage is 14.7. When connected to the regulator side of the breaker, the > system voltage is 14.9 to 15.3 and is unstable. If the battery is aft of the firewall, then the VR should be mounted near the battery so that it can sense the ambient temperature that the battery is subject to. The bus voltage should be 14.4 in cold weather and 14.25 in hot weather. If both battery and VR are mounted on the engine side of the firewall, then the bus voltage should be 14.2V once everything has warmed up. Mike Mladejovsky, PhD EE Pacer '00Z (Prestolite alternator) Skylane '1MM (ditto) ________________________________________________________________________________
Date: Sep 29, 2003
From: MikeM <mladejov(at)ced.utah.edu>
Subject: Fuel Gauge senders
Last week, the tank-mounted electric fuel pump went out in my '98 K1500 Chev pick-up. Several $hundred later, I have a new pump assembly. I retrived the failed assembly from my mechanic. I was surprised that the assembly contains the fuel level sender in addition to the pump, a pressure switch and miscellaneous spigots. I took the sender off the pump, and checked it with an Ohmmeter. Shows 45 Ohms empty (float at bottom) and 250 Ohms full. The resistance element is a screened thin-film resistor on a ceramic substrate. The float arm contacts appear to be made out of phosphor-bronze. The unit seems to be well made. Much better than the senders used in Cessnas and Pipers. Homebuilders looking for a cheap source of a float/sender assembly could go to any auto maintenance garage and have the mechanic there save the "dead" pumps from GM vehicles. My mechanic says that he replaces a couple of these each week. Most customers dont want them, so he throws them in the trash. Mike Mladejovsky Pacer '00Z Skylane '1MM ________________________________________________________________________________
From: "Gilles.Thesee" <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: Oil alarm design
Date: Sep 29, 2003
----- Message d'origine ----- De : "Trampas" : Envoy : lundi 29 septembre 2003 13:16 Objet : RE: AeroElectric-List: Oil alarm design > > The easier solution is to get an oil pressure switch and tee it in with your > oil pressure sender. This way you have a true back up system. > > Trampas > You're right. I was hoping to avoid teeing and getting in one of those heavy and bulky switches. Now does anyone around know of a SMALL and yet reliable pressure switch ? Thanks Gilles ________________________________________________________________________________
Date: Sep 29, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: B&C 20 amp vac pad failure,
Pictures L ink has Changed > > >Bob, > >We have a very robust shake table suitable for piston engine vibration >frequency test work. > >If you want to try to try to deliberately re-create the over torque problem >we could probably run some vibration testing on it. > >Regards, George Okay . . . I'll keep that in mind. At the moment, I'm not directly involved in the investigation. I've asked to be apprised of progress and findings. It's better that folks who are understandably concerned about such things get good data and advise on their concerns. Given that it's such an extremely rare event and so late in a long, successful field history . . . installation problems and/or isolated event casting problems seem likely suspects. Nothing has been ruled out yet. I'll make them aware of your offer. Thanks! Bob . . . ________________________________________________________________________________
Date: Sep 29, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: amphenol connectors for gyro
> > >Aircraft Spruce MS3116E8-4S $18.95. Allied Electronics also stocks this connector Their catalog number is 714-6108. They list for $16.09 ea. See http://www.alliedelec.com Bob . . . ________________________________________________________________________________
Date: Sep 29, 2003
From: Rino <lacombr(at)nbnet.nb.ca>
Subject: Re: ectric-List:RC Allen Gyro electrical connector
I just got an RC Allen electric Gyro and need information on the connector. The connector is an Amphenol MS3116E8-4P and -4S. I am told to connect Pin A to Ground and Pin B to +14 volts. I cannot identify pins A and pin B on the connector, the markings makes no sense to me. I do not want to risk connecting it reverse polarity. Rino ________________________________________________________________________________
From: "Shaun Simpkins" <shauns(at)hevanet.com>
Subject: Re: LED Position Lights
Date: Sep 29, 2003
>You're close. The emitters appear to be the 1W Luxeon Star-O in a custom heat sink/circuit board. >These units run at 350mA and 4.0V worst case ( about 3.3V for red ), so 7 of them in series just > fit in a 28V system. No 28-to-56V step-up unit required. The Star-O, because of its optics, >can put out a really bright beam - over 180 candela. Whelen confirms that the 70875 position lights mentioned in this thread over the last few weeks are using the Luxeon Star-O emitters. The housing contains only a heat sink, and the emitters are derated 20% for maximum reliability. The list price of these items is about $460 - expect the street price to be around $250. Whelen will be changing over its entire aviation filament-based illuminators to LED-based over the next two years or so. The economies of scale of its emergency vehicle and industrial divisions are allowing its aviation division to modernize its products. A/C mfgs are chomping at the bit, but more for the install-and-forget reliability rather than the power savings. Shaun ________________________________________________________________________________
Date: Sep 29, 2003
Subject: Re: Garmin 430 wiring problem
From: Joel Harding <cajole76(at)ispwest.com>
Mike, On connector P4001, pins 46 and 47 output GPS ARINC 429 signals. Pins 41,54, 56,and 58 output RS232 GPS signals. Joel Harding On Sunday, Sep 28, 2003, at 18:21 America/Denver, mstewart(at)qa.butler.com wrote: > > I am installing my Garmin 430. It was pre-wired, meaning connectors are > wired with wires hanging out and labeled. I can not find any wires > labled > gps data out. I have d/l the pinouts from AE's site and none of the > connectors seems to have this designation. I am trying to drive my > Navaid > with the 430 gps. I surely hope that this thing has a gps data out. Do > they > call it something different? > Thanks > Mike Stewart > > > _- > ======================================================================= > _- > ======================================================================= > http://www.matronics.com/trouble-report > _- > ======================================================================= > _- > ======================================================================= > > > > ________________________________________________________________________________
From: Gkb5577(at)aol.com
Date: Sep 29, 2003
Subject: Re: amphenol connectors for gyro
________________________________________________________________________________
From: Gkb5577(at)aol.com
Date: Sep 29, 2003
Subject: Re: amphenol
Thanks, Geoff ________________________________________________________________________________
Date: Sep 29, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: RC Allen Gyro electrical connector
> >I just got an RC Allen electric Gyro and need information on the >connector. >The connector is an Amphenol MS3116E8-4P and -4S. >I am told to connect Pin A to Ground and Pin B to +14 volts. >I cannot identify pins A and pin B on the connector, the markings makes >no sense to me. >I do not want to risk connecting it reverse polarity. See http://www.aeroelectric.com/Pictures/MS3116E8-4S.jpg Bob . . . ________________________________________________________________________________
From: Gkb5577(at)aol.com
Date: Sep 29, 2003
Subject: Re: amphenol connectors for gyro
thanks Geoff ________________________________________________________________________________
Date: Sep 29, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: Oil alarm design
><Gilles.Thesee@ac-grenoble.fr> > > >----- Message d'origine ----- >De : "Trampas" > : >Envoy : lundi 29 septembre 2003 13:16 >Objet : RE: AeroElectric-List: Oil alarm design > > > > > > The easier solution is to get an oil pressure switch and tee it in with >your > > oil pressure sender. This way you have a true back up system. > > > > Trampas > > > >You're right. I was hoping to avoid teeing and getting in one of those heavy >and bulky switches. >Now does anyone around know of a SMALL and yet reliable pressure switch ? http://www.gemssensors.com/SpecTemplatePNB.asp?nProductGroupID=146 http://www.gemssensors.com/pdf%5CIOM_Bulletins%5C174180.pdf Bob . . . ________________________________________________________________________________
From: Gkb5577(at)aol.com
Date: Sep 29, 2003
Subject: Re: ectric-List:RC Allen Gyro electrical connector
Do you mean that the pins are marked but because they read Rt to Lt it doesn't seem to make sense, or the pins on the gyro just aren't marked? Mine shows: the following: B . . A and .H a D. .E Geoff ________________________________________________________________________________
Date: Sep 29, 2003
From: "Robert L. Nuckolls, III" <bob.nuckolls(at)cox.net>
Subject: Re: alternator field cut-off
> > >Hi all, > I'm rebuilding/rewiring some of the electrics on a >used Glasair that I bought, and in particular know that the >alternator field cut-off switch is not "right" at present.


September 12, 2003 - September 29, 2003

AeroElectric-Archive.digest.vol-cl