AeroElectric-Archive.digest.vol-hq

February 13, 2008 - March 04, 2008



      which routes energy out the tail. It requires a new paint job when added
      as it must be bonded to the skin. It is basically uses thin copper
      material bonded to the skin with whips on the tail or elevator.
      
      
      	-----Original Message-----
      	From: owner-aeroelectric-list-server(at)matronics.com
      [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of
      gmcjetpilot(at)yahoo.com
      	Sent: Wednesday, February 13, 2008 10:08 AM
      	To: walter.fellows(at)gmail.com; aeroelectric-list(at)matronics.com
      	Subject: AeroElectric-List: External antennas on composite plane
      (was Alternator article)
      
      
      	Walter three or four things:
      	 
      	External antennas are better performing in general, even 
      	on a fiberglass plane.
      	 
      	Cost to bond in antennas is more than off the shelf 
      	antennas that bolt on (externally). All they have to do is 
      	put a metal ground plane (the size of a large round or 
      	square serving plate) under the antenna. Done.
      	 
      	Last, some one told me (I don't know this for sure) the 
      	Columbia has some kind of lighting protection in the 
      	layup, to route a lightning strike through and out the 
      	plane. I have not confirmed this, but this would make 
      	internal antennas as impractical as they are in metal 
      	planes. 
      	 
      	In the area of pure gussing, it might also be a certification 
      	issue, meaning its easier and cheaper to use exisiting 
      	products. It is a fact that the DRAG from an antenna or 
      	two is small. Why bother? George
      	 
      	 
      	 
      	>On an unrelated matter, I notice that most of the type 
      	>certified composite aircraft (columbia, cirrus and diamond) 
      	>have external antennas. Do you know if this is a requirement 
      	>for certification? Is there any reason that blind antennas 
      	>cannot be just as effective as external antennas?
      	>Best Regards
      	>Walter Fellows
      
      
      	
      	
      	
      	
      
      
________________________________________________________________________________
Date: Feb 13, 2008
Subject: Re: External antennas on composite plane (was
Alternator article)
From: "Matt Prather" <mprather(at)spro.net>
> Walter three or four things: > > External antennas are better performing in general, even > on a fiberglass plane. snip > products. It is a fact that the DRAG from an antenna or > two is small. Why bother? George > snip Drag is a relative thing. One or two antennas on a big 4 seater that won't go 200kts down low is one thing. As the airframe gets smaller (lower airframe flat-plate area) and the speed goes up, antenna drag becomes less trivial.. Plus, antennas are ugly. But, I agree that for most airplanes external antennas make sense unless you're looking to be experimental. Regards, Matt- ________________________________________________________________________________
From: John Tvedte <johnt@comp-sol.com>
Date: Feb 13, 2008
Subject: bus bars
Hi, I know I have seen suggested material thickness - for creating circuit breaker bus bars, and the suggested material is brass. I am wondering how one calculates the width, thickness required? Also can someone explain the benefits of brass? John ________________________________________________________________________________
From: "JOHN TIPTON" <jmtipton(at)btopenworld.com>
Subject: Re: bus bars
Date: Feb 13, 2008
Buy them from 'Aircraft Spruce' already made up: and move on http://www.aircraftspruce.com/catalog/elpages/bussbars.php John ----- Original Message ----- From: "John Tvedte" <johnt@comp-sol.com> Sent: Wednesday, February 13, 2008 3:56 PM Subject: AeroElectric-List: bus bars > > Hi, > > I know I have seen suggested material thickness - for creating circuit > breaker bus bars, and the suggested material is brass. I am wondering how > one calculates the width, thickness required? Also can someone explain > the benefits of brass? > > John > > > ________________________________________________________________________________
From: "Greg Young" <gyoung@cs-sol.com>
Subject: bus bars
Date: Feb 13, 2008
You can get brass bars from your local hobby/craft store that has one of those K&D hobby metal displays. I got .062x.5x12 brass bars for ~$1.90 each. Regards, Greg Young > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On > Behalf Of JOHN TIPTON > Sent: Wednesday, February 13, 2008 10:43 AM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: bus bars > > --> > > Buy them from 'Aircraft Spruce' already made up: and move on > > http://www.aircraftspruce.com/catalog/elpages/bussbars.php > > John > > > ----- Original Message ----- > From: "John Tvedte" <johnt@comp-sol.com> > To: > Sent: Wednesday, February 13, 2008 3:56 PM > Subject: AeroElectric-List: bus bars > > > <johnt@comp-sol.com> > > > > Hi, > > > > I know I have seen suggested material thickness - for > creating circuit > > breaker bus bars, and the suggested material is brass. I > am wondering how > > one calculates the width, thickness required? Also can > someone explain > > the benefits of brass? > > > > John ________________________________________________________________________________
Date: Feb 13, 2008
From: Gilles Thesee <Gilles.Thesee@ac-grenoble.fr>
Subject: Links to Appendix Z ?
Bob and all, I was about to post a link to your site on a Jabiru List, when I noticed that your links to the Appendix Z seem to be out of order. Or did I miss the obvious ? Best regards, -- Gilles http://contrails.free.fr ________________________________________________________________________________
Date: Feb 13, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: bus bars
> >You can get brass bars from your local hobby/craft store that has one of >those K&D hobby metal displays. I got .062x.5x12 brass bars for ~$1.90 each. This would have been my suggestion. Brass is preferable to copper for machinability . . . it's much easier to drill clean, round holes in brass than copper. Aluminum is electrically and mechanically attractive but less friendly in terms of creating high quality, corrosion free, gas tight, long lived connections under the small fasteners (6-32). Thickness is not critical. A flat sheet of material has excellent heat rejection qualities compared to round wires under insulation. A bus fabricated from .025" brass will be just fine . . . especially if you bring the bus feeder into the center of the bus. Use internal tooth lockwashers under the screws and torque to 80% of rated limits at final assembly. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Feb 13, 2008
From: Steve Ruse <steve(at)wotelectronics.com>
Subject: Why can't the tower hear me?
I fly an open cockpit experimental (Pietenpol). My radio is a Vertex Standard VXA-150 (handheld), powered by an external 8AH/12v battery. I have an antenna mounted on a ground plane on the belly, in front of the gear. I have no problems communicating air to air with other planes, I have actually maintained contact air-air with friends at distances over 125NM. My calls were reported as loud and clear. I was based at a class D airport (KFTW) for about one year, and never had trouble with the tower there. Two years ago, I moved to a new area, near a class D airport that I occasionally go to (KOUN in Norman, OK). I often have trouble being understood by the tower, even though all pilots indicate that my transmissions are loud and clear. Last weekend I tried to enter the class D, but both times I called, the tower responded saying that my transmissions were "scratchy and unintelligable". I was about 6NM away and could actually see the tower. I immediately switched to another frequency, and heard traffic on the CTAF at KGYI, about 95NM away. I called them and asked for a radio check. That pilot replied that I was loud and clear. Not wanting to bother the tower or cause trouble in their airspace, I turned away before entering. I am baffled by this. What would cause me to be unintelligable to the KOUN tower repeatedly, when no one else has trouble understanding me, even at long distances? I was on a heading for the tower, and I know my transmission strength in that direction (forward) is good. AND it was only six miles away. My only theory is that the tower doesn't like the wind noise in my mic...but I have a noise cancelling mic, with a leather wind-blocking mic cover, AND other pilots report my transmissions as clear. Any thoughts on what might cause this would be appreciated. It is difficult to trouble shoot because I have to bother the tower to replicate the problem. Steve Ruse ________________________________________________________________________________
Date: Feb 13, 2008
From: "H. M. Haught Jr. " <handainc(at)madisoncounty.net>
Subject: Re: Why can't the tower hear me?
Steve - This is strange! I fly into KOUN regularly. When I fly in, I'm communicating with flight following with no problems, and transfer off to KOUN okay. The next day, sitting on the ramp, radio cold, they tell me that my radio is unreadable. I've had the radio checked out throughly by two different radio shops now 4 times. Now it is starting to happen at another airport KSAG. Yet, I taxi across the field at KASG, the radio shop does a check, call up tower, and everything is normal. Makes no sense and I think something is wrong with THEIR radios. And no, it isn't wind noise. I've tried everything, even my handheld, and at KOUN, they say they cannot understand it either, although at KASG, the handheld usually works. I keep telling them that they have something wrong with their system, which has now made me almost persona non grata at their facility. I'm using an ICOM radio and have had absolutely no problems with anyone else reading me other than those two places, and was all over California, Texas, New Mexico, and Arizona with it last December and January, with no problems whatsoever. I use flight following on every flight, and occasionally someone will tell me my radio has some background noise, but I've gotten in the habit of asking for radio checks and always get a good report. The only places I have problems is KOUN and KASG, and usually only on initial call up. Once I'm airborne, they can generally hear me fine. I'd say we have a similar problem - let's stay in touch until we find some way to resolve it. M. Haught Steve Ruse wrote: > > > I fly an open cockpit experimental (Pietenpol). My radio is a Vertex > Standard VXA-150 (handheld), powered by an external 8AH/12v battery. > I have an antenna mounted on a ground plane on the belly, in front of > the gear. I have no problems communicating air to air with other > planes, I have actually maintained contact air-air with friends at > distances over 125NM. My calls were reported as loud and clear. I > was based at a class D airport (KFTW) for about one year, and never > had trouble with the tower there. > > Two years ago, I moved to a new area, near a class D airport that I > occasionally go to (KOUN in Norman, OK). I often have trouble being > understood by the tower, even though all pilots indicate that my > transmissions are loud and clear. Last weekend I tried to enter the > class D, but both times I called, the tower responded saying that my > transmissions were "scratchy and unintelligable". I was about 6NM > away and could actually see the tower. I immediately switched to > another frequency, and heard traffic on the CTAF at KGYI, about 95NM > away. I called them and asked for a radio check. That pilot replied > that I was loud and clear. Not wanting to bother the tower or cause > trouble in their airspace, I turned away before entering. > > I am baffled by this. What would cause me to be unintelligable to the > KOUN tower repeatedly, when no one else has trouble understanding me, > even at long distances? I was on a heading for the tower, and I know > my transmission strength in that direction (forward) is good. AND it > was only six miles away. > > My only theory is that the tower doesn't like the wind noise in my > mic...but I have a noise cancelling mic, with a leather wind-blocking > mic cover, AND other pilots report my transmissions as clear. > > Any thoughts on what might cause this would be appreciated. It is > difficult to trouble shoot because I have to bother the tower to > replicate the problem. > > Steve Ruse > > ________________________________________________________________________________
From: "S. Ramirez" <simon(at)synchronousdesign.com>
Subject: Why can't the tower hear me?
Date: Feb 13, 2008
-----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Steve Ruse Sent: Wednesday, February 13, 2008 7:39 PM Subject: AeroElectric-List: Why can't the tower hear me? I fly an open cockpit experimental (Pietenpol). My radio is a Vertex Standard VXA-150 (handheld), powered by an external 8AH/12v battery. I have an antenna mounted on a ground plane on the belly, in front of the gear. I have no problems communicating air to air with other planes, I have actually maintained contact air-air with friends at distances over 125NM. My calls were reported as loud and clear. I was based at a class D airport (KFTW) for about one year, and never had trouble with the tower there. Two years ago, I moved to a new area, near a class D airport that I occasionally go to (KOUN in Norman, OK). I often have trouble being understood by the tower, even though all pilots indicate that my transmissions are loud and clear. Last weekend I tried to enter the class D, but both times I called, the tower responded saying that my transmissions were "scratchy and unintelligable". I was about 6NM away and could actually see the tower. I immediately switched to another frequency, and heard traffic on the CTAF at KGYI, about 95NM away. I called them and asked for a radio check. That pilot replied that I was loud and clear. Not wanting to bother the tower or cause trouble in their airspace, I turned away before entering. I am baffled by this. What would cause me to be unintelligable to the KOUN tower repeatedly, when no one else has trouble understanding me, even at long distances? I was on a heading for the tower, and I know my transmission strength in that direction (forward) is good. AND it was only six miles away. My only theory is that the tower doesn't like the wind noise in my mic...but I have a noise cancelling mic, with a leather wind-blocking mic cover, AND other pilots report my transmissions as clear. Any thoughts on what might cause this would be appreciated. It is difficult to trouble shoot because I have to bother the tower to replicate the problem. Steve Ruse Very interesting, Steve. Can you please identify the frequencies you were using? Thanks. Simon Copyright C 2008 ________________________________________________________________________________
Date: Feb 13, 2008
From: "Robert Feldtman" <bobf(at)feldtman.com>
Subject: Re: Why can't the tower hear me?
I suspect it is the tower radios. I believe that many still use vaccum tubes - Jurassic radios I used to play with in the 60s as a ham! Anyway, I suspect the govt is wasting out precious airport tax monies (yes they collect taxes on every airline flight we make).... on programs other than aviation safety and upgrades. That's what will happen if the put further tax on GA as well. I frequently have problems with ARTCC in my glastar and a GX65 radio.. not them hearing me - but me hearing them. their transmission are so weak and unreadable bobf On 2/13/08, Steve Ruse wrote: > > steve(at)wotelectronics.com> > > I fly an open cockpit experimental (Pietenpol). My radio is a Vertex > Standard VXA-150 (handheld), powered by an external 8AH/12v battery. > I have an antenna mounted on a ground plane on the belly, in front of > the gear. I have no problems communicating air to air with other > planes, I have actually maintained contact air-air with friends at > distances over 125NM. My calls were reported as loud and clear. I > was based at a class D airport (KFTW) for about one year, and never > had trouble with the tower there. > > Two years ago, I moved to a new area, near a class D airport that I > occasionally go to (KOUN in Norman, OK). I often have trouble being > understood by the tower, even though all pilots indicate that my > transmissions are loud and clear. Last weekend I tried to enter the > class D, but both times I called, the tower responded saying that my > transmissions were "scratchy and unintelligable". I was about 6NM > away and could actually see the tower. I immediately switched to > another frequency, and heard traffic on the CTAF at KGYI, about 95NM > away. I called them and asked for a radio check. That pilot replied > that I was loud and clear. Not wanting to bother the tower or cause > trouble in their airspace, I turned away before entering. > > I am baffled by this. What would cause me to be unintelligable to the > KOUN tower repeatedly, when no one else has trouble understanding me, > even at long distances? I was on a heading for the tower, and I know > my transmission strength in that direction (forward) is good. AND it > was only six miles away. > > My only theory is that the tower doesn't like the wind noise in my > mic...but I have a noise cancelling mic, with a leather wind-blocking > mic cover, AND other pilots report my transmissions as clear. > > Any thoughts on what might cause this would be appreciated. It is > difficult to trouble shoot because I have to bother the tower to > replicate the problem. > > Steve Ruse > > ________________________________________________________________________________
Date: Feb 14, 2008
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: External antennas on composite plane
Flat plate area of the airframe has nothing to do with it, speed does. The B757 and B767 is a big plane but goes 460 kts. bent whip Com @ 200 kts about 0.25 to 0.30 mph drag transponder @ 200 kts about/less than 0.10 mph drag VOR whiskers @ 200 kts double the Com antenna) So for all three you are looking at 1 mph at 200 kts. >Subject: Re: External antennas on composite plane (was Alternator article) >From: "Matt Prather" <mprather(at)spro.net> >Drag is a relative thing. One or two antennas on a big 4 seater that >won't go 200kts down low is one thing. As the airframe gets smaller >(lower airframe flat-plate area) and the speed goes up, antenna drag >becomes less trivial.. Plus, antennas are ugly. But, I agree that for ?most airplanes external antennas make sense unless you're looking to be >experimental. Regards, Matt- --------------------------------- Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. ________________________________________________________________________________
From: "glen matejcek" <aerobubba(at)earthlink.net>
Subject: RE: Why can't the tower hear me?
Date: Feb 14, 2008
Hi All- Sounds like perhaps it's time for phone calls to the tower chief to make sure that he/she knows of the issue. If that gets no results, a letter to the regional office. Make sure to delineate all the steps you guys have taken to verify your own equipment ops. You can also call them to let them on the phone to coordinate a NORDO arrival. Just be sure to review the light gun signals. Also, remember to keep you Piet under 200 KIAS ;-) As an aside, I've a good friend who is a controller who has provided me with various insights. Included in those were that although they can't upgrade equipment, they do get new leather furniture. Makes one proud of the system. glen matejcek aerobubba(at)earthlink.net ________________________________________________________________________________
From: "Mike" <mlas(at)cox.net>
Subject: Re: External antennas on composite plane
Date: Feb 14, 2008
460 kts TAS not indicated. The indicated speed of a 757 or 767 is 360kias. Think about it, Mike -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of gmcjetpilot(at)yahoo.com Sent: Thursday, February 14, 2008 6:01 AM Subject: AeroElectric-List: Re: External antennas on composite plane Flat plate area of the airframe has nothing to do with it, speed does. The B757 and B767 is a big plane but goes 460 kts. bent whip Com @ 200 kts about 0.25 to 0.30 mph drag transponder @ 200 kts about/less than 0.10 mph drag VOR whiskers @ 200 kts double the Com antenna) So for all three you are looking at 1 mph at 200 kts. >Subject: Re: External antennas on composite plane (was Alternator article) >From: "Matt Prather" <mprather(at)spro.net> >Drag is a relative thing. One or two antennas on a big 4 seater that >won't go 200kts down low is one thing. As the airframe gets smaller >(lower airframe flat-plate area) and the speed goes up, antenna drag >becomes less trivial.. Plus, antennas are ugly. But, I agree that for ?most airplanes external antennas make sense unless you're looking to be >experimental. Regards, Matt- _____ Be a better friend, newshound, and "http://www.matronics.com/Navigator?AeroElectric-List"http://www.matroni cs.com/Navigator?AeroElectric-List "http://forums.matronics.com"http://forums.matronics.com "http://www.matronics.com/contribution"http://www.matronics.com/contribu tion 10/2/2007 11:10 AM 10/2/2007 11:10 AM ________________________________________________________________________________
Date: Feb 14, 2008
From: "H. M. Haught Jr. " <handainc(at)madisoncounty.net>
Subject: Re: RE: Why can't the tower hear me?
Steve - If you decide to call the tower chief, contact me off line and I will provide my info and approximate dates. It is probably better for one of us rather than both to contact them, but I will be glad to provide support. M. Haught glen matejcek wrote: > > Hi All- > > Sounds like perhaps it's time for phone calls to the tower chief to make > sure that he/she knows of the issue. If that gets no results, a letter to > the regional office. Make sure to delineate all the steps you guys have > taken to verify your own equipment ops. > > You can also call them to let them on the phone to coordinate a NORDO > arrival. Just be sure to review the light gun signals. Also, remember to > keep you Piet under 200 KIAS ;-) > > As an aside, I've a good friend who is a controller who has provided me > with various insights. Included in those were that although they can't > upgrade equipment, they do get new leather furniture. Makes one proud of > the system. > > glen matejcek > aerobubba(at)earthlink.net > > > ________________________________________________________________________________
From: "Fergus Kyle" <VE3LVO(at)rac.ca>
Subject: Why can't the tower hear me?
Date: Feb 14, 2008
Cheers, A few emails indicated unfamiliarity with radio transmission and reception. I ain't no expert, but Ham radio has useful lessons: [1] A message not acknowledged was not received; [2] A message not received was never sent; [3] Radios are actually two units, a receiver and a transmitter, seldom on at once. The site of under-belly antenna might indicate a strange receiver antenna site at the offending airfield. There are peculiar beliefs amongst installers when it comes to siting. The site of the tower antenna farm might just satisfy needs when the aircraft antenna is 8 feet above ground, but not when within inches of the earth. Also, tower folk ON OCCASION assume the qualities of a dish- washer salesman - vast knowledge, centuries-old experience and an assumption that pilots are new and vulnerable. Plus, those tower antennas are out in the weather a thousand or more times than aircraft ones, and probably get one thousandth the attention. It might be that these two airfields share equal histories. Ferg ________________________________________________________________________________
From: "Greg Young" <gyoung@cs-sol.com>
Subject: RE: Why can't the tower hear me?
Date: Feb 14, 2008
I've called our tower a couple of times and found them to be very cordial and very much interested to hear from pilots. If the chief/supv is not on then ask for the controller in charge. It's amazing what you can learn and what they are already aware of. I called about a "trainee" who after at least a year on duty totally lost track of only 3 airplanes (I was one of them) while working ground. Turns out that what everyone thought was a trainee is a burn-out 2 weeks away from mandatory retirement. They were well aware of the problem and keeping him on duties where he couldn't hurt anyone. Yup, makes one proud of the system. Regards, Greg Young > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On > Behalf Of glen matejcek > Sent: Thursday, February 14, 2008 7:39 AM > To: AeroElectric-List Digest Server > Subject: AeroElectric-List: RE: Why can't the tower hear me? > > --> > > Hi All- > > Sounds like perhaps it's time for phone calls to the tower > chief to make sure that he/she knows of the issue. If that > gets no results, a letter to the regional office. Make sure > to delineate all the steps you guys have taken to verify your > own equipment ops. > > You can also call them to let them on the phone to coordinate > a NORDO arrival. Just be sure to review the light gun > signals. Also, remember to keep you Piet under 200 KIAS ;-) > > As an aside, I've a good friend who is a controller who has > provided me with various insights. Included in those were > that although they can't upgrade equipment, they do get new > leather furniture. Makes one proud of the system. > > glen matejcek > aerobubba(at)earthlink.net > ________________________________________________________________________________
Subject: Re: B&C alternator 30Amps
From: "kakydanou" <daniel.gallaz(at)hotmail.com>
Date: Feb 14, 2008
Hi guys, Good news: B&C are shipping again their 30amps gear driven alternator! Mine should be on its way to Switzerland soon, great! Dan www.hb-sop.ch Read this topic online here: http://forums.matronics.com/viewtopic.php?p=164009#164009 ________________________________________________________________________________
Date: Feb 14, 2008
From: "H. M. Haught Jr. " <handainc(at)madisoncounty.net>
Subject: Re: RE: Why can't the tower hear me?
Cordiality wasn't in evidence at KOUN. I was told in no uncertain terms that it wasn't their fault that my radio was junk, but they would give me light signals to get me out. I tried to explain that I've had the radio worked on a number of times and their facility was the only place I was having any trouble, which was true at the time, and got the reply - "If you want light signals to get out, then tell me, but don't blame our equipment for your radio problems." I was on a telephone talking to them from the service office - wouldn't see me face to face. They see lots of high power stuff and cater to it - my old ratty looking Pacer was consider "junk". I took the light signals and the radio was working fine by the time I got to the end of the taxiway. Called up OK City immediately after leaving the pattern, had radio check and was told "five x five". Next time I go in, (I've got my hand held set up on an external antenna as a backup radio ), as soon as I power down, I'm going to call up tower for radio check on the Icom, and then do the same thing with the handheld on rubber ducky antenna. Next day, if I have problems, I'll try the rubber ducky antenna again, as using the external antenna on the hand held also resulted in unreadable transmissions. Just doesn't make sense that two different radios are having the same problem on the same day. M. Haught Greg Young wrote: > > I've called our tower a couple of times and found them to be very cordial > and very much interested to hear from pilots. If the chief/supv is not on > then ask for the controller in charge. It's amazing what you can learn and > what they are already aware of. I called about a "trainee" who after at > least a year on duty totally lost track of only 3 airplanes (I was one of > them) while working ground. Turns out that what everyone thought was a > trainee is a burn-out 2 weeks away from mandatory retirement. They were well > aware of the problem and keeping him on duties where he couldn't hurt > anyone. Yup, makes one proud of the system. > > Regards, > Greg Young > > > >> -----Original Message----- >> From: owner-aeroelectric-list-server(at)matronics.com >> [mailto:owner-aeroelectric-list-server(at)matronics.com] On >> Behalf Of glen matejcek >> Sent: Thursday, February 14, 2008 7:39 AM >> To: AeroElectric-List Digest Server >> Subject: AeroElectric-List: RE: Why can't the tower hear me? >> >> --> >> >> Hi All- >> >> Sounds like perhaps it's time for phone calls to the tower >> chief to make sure that he/she knows of the issue. If that >> gets no results, a letter to the regional office. Make sure >> to delineate all the steps you guys have taken to verify your >> own equipment ops. >> >> You can also call them to let them on the phone to coordinate >> a NORDO arrival. Just be sure to review the light gun >> signals. Also, remember to keep you Piet under 200 KIAS ;-) >> >> As an aside, I've a good friend who is a controller who has >> provided me with various insights. Included in those were >> that although they can't upgrade equipment, they do get new >> leather furniture. Makes one proud of the system. >> >> glen matejcek >> aerobubba(at)earthlink.net >> >> > > > ________________________________________________________________________________
Date: Feb 14, 2008
Subject: Re: RE: Why can't the tower hear me?
From: Dj Merrill <deej(at)deej.net>
H. M. Haught Jr. wrote: > Just doesn't make sense that two different radios are having the same > problem on the same day. At KLEB I can't talk to the tower on any radio if I am in front of the big hangar. If I taxi out 20-30 feet then it is a clear signal. You might both be correct - it is neither your radios or the tower radios, but simply a "radio dead zone" on one part of the taxiway on the ground due to interference of some sort. Radio wave propagation can be an interesting beast. -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ http://deej.net/sportsman/ "Many things that are unexplainable happen during the construction of an airplane." --Dave Prizio, 30 Aug 2005 ________________________________________________________________________________
From: "Rob Turk" <matronics(at)rtist.nl>
Subject: Re: Why can't the tower hear me?
Date: Feb 14, 2008
Just a thought on this.. Maybe your radio is actually transmitting a bit off frequency. Most radio's including those of other pilots are designed to operate at 25kHz channel space. If you are off by a few kHz they will still hear you load and clear. However, the tower might already be equipped with 8.33kHz radio's. They use narrow channels to accomodate more frequencies, but this also means that a few kHz off really puts you near the edge of their channel. This can result in a situation where everyone with 25kHz equipment hears you just fine, but those with newer 8.33kHz radios can hardly hear you. Have your radio checked out for frequency accuracy, every maintenance shop with a decent freqency counter can tell you if this is the issue. Rob ----- Original Message ----- From: "Steve Ruse" <steve(at)wotelectronics.com> Sent: Thursday, February 14, 2008 1:39 AM Subject: AeroElectric-List: Why can't the tower hear me? > > > I fly an open cockpit experimental (Pietenpol). My radio is a Vertex > Standard VXA-150 (handheld), powered by an external 8AH/12v battery. I > have an antenna mounted on a ground plane on the belly, in front of the > gear. I have no problems communicating air to air with other planes, I > have actually maintained contact air-air with friends at distances over > 125NM. My calls were reported as loud and clear. I was based at a class > D airport (KFTW) for about one year, and never had trouble with the tower > there. > > Two years ago, I moved to a new area, near a class D airport that I > occasionally go to (KOUN in Norman, OK). I often have trouble being > understood by the tower, even though all pilots indicate that my > transmissions are loud and clear. Last weekend I tried to enter the > class D, but both times I called, the tower responded saying that my > transmissions were "scratchy and unintelligable". I was about 6NM away > and could actually see the tower. I immediately switched to another > frequency, and heard traffic on the CTAF at KGYI, about 95NM away. I > called them and asked for a radio check. That pilot replied that I was > loud and clear. Not wanting to bother the tower or cause trouble in > their airspace, I turned away before entering. > > I am baffled by this. What would cause me to be unintelligable to the > KOUN tower repeatedly, when no one else has trouble understanding me, > even at long distances? I was on a heading for the tower, and I know my > transmission strength in that direction (forward) is good. AND it was > only six miles away. > > My only theory is that the tower doesn't like the wind noise in my > mic...but I have a noise cancelling mic, with a leather wind-blocking mic > cover, AND other pilots report my transmissions as clear. > > Any thoughts on what might cause this would be appreciated. It is > difficult to trouble shoot because I have to bother the tower to > replicate the problem. > > Steve Ruse > > > ________________________________________________________________________________
Date: Feb 14, 2008
From: "H. M. Haught Jr. " <handainc(at)madisoncounty.net>
Subject: Re: Why can't the tower hear me?
Rob - This isn't Steve, but I've had problems with KOUN too, as I've posted here. Last week a local radio tech and I checked nearly every frequency with a counter - checked from each extreme range, in the center, and then on either side of the two frequencies that were giving me problems. Radio was right on frequency with practically no deviation. Even checked my handheld, both with rubber duckie antenna and the external mounted antenna. All of them were right on spec. Planning a trip back to KOUN in a couple of weeks, and intend to be ready for them!! I just cannot find a single thing wrong with either of my radios. But if there is something there, I want to correct the problem. M. Haught Rob Turk wrote: > > Just a thought on this.. Maybe your radio is actually transmitting a > bit off frequency. Most radio's including those of other pilots are > designed to operate at 25kHz channel space. If you are off by a few > kHz they will still hear you load and clear. > > However, the tower might already be equipped with 8.33kHz radio's. > They use narrow channels to accomodate more frequencies, but this also > means that a few kHz off really puts you near the edge of their > channel. This can result in a situation where everyone with 25kHz > equipment hears you just fine, but those with newer 8.33kHz radios can > hardly hear you. > > Have your radio checked out for frequency accuracy, every maintenance > shop with a decent freqency counter can tell you if this is the issue. > > Rob > > ----- Original Message ----- From: "Steve Ruse" > > To: > Sent: Thursday, February 14, 2008 1:39 AM > Subject: AeroElectric-List: Why can't the tower hear me? > > >> >> >> I fly an open cockpit experimental (Pietenpol). My radio is a Vertex >> Standard VXA-150 (handheld), powered by an external 8AH/12v >> battery. I have an antenna mounted on a ground plane on the belly, >> in front of the gear. I have no problems communicating air to air >> with other planes, I have actually maintained contact air-air with >> friends at distances over 125NM. My calls were reported as loud and >> clear. I was based at a class D airport (KFTW) for about one year, >> and never had trouble with the tower there. >> >> Two years ago, I moved to a new area, near a class D airport that I >> occasionally go to (KOUN in Norman, OK). I often have trouble being >> understood by the tower, even though all pilots indicate that my >> transmissions are loud and clear. Last weekend I tried to enter the >> class D, but both times I called, the tower responded saying that my >> transmissions were "scratchy and unintelligable". I was about 6NM >> away and could actually see the tower. I immediately switched to >> another frequency, and heard traffic on the CTAF at KGYI, about 95NM >> away. I called them and asked for a radio check. That pilot >> replied that I was loud and clear. Not wanting to bother the tower >> or cause trouble in their airspace, I turned away before entering. >> >> I am baffled by this. What would cause me to be unintelligable to >> the KOUN tower repeatedly, when no one else has trouble understanding >> me, even at long distances? I was on a heading for the tower, and I >> know my transmission strength in that direction (forward) is good. >> AND it was only six miles away. >> >> My only theory is that the tower doesn't like the wind noise in my >> mic...but I have a noise cancelling mic, with a leather >> wind-blocking mic cover, AND other pilots report my transmissions as >> clear. >> >> Any thoughts on what might cause this would be appreciated. It is >> difficult to trouble shoot because I have to bother the tower to >> replicate the problem. >> >> Steve Ruse >> >> >> >> >> > > ________________________________________________________________________________
From: "Bret Smith" <smithhb(at)tds.net>
Subject: Why can't the tower hear me?
Date: Feb 14, 2008
Sounds to me like the tower controller and the radio shop repairman have quite a gimmick going ;) Bret Smith ASN 1A3 Blue Ridge, Ga www.FlightInnovations.com -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of H. M. Haught Jr. Sent: Thursday, February 14, 2008 3:15 PM Subject: Re: AeroElectric-List: Why can't the tower hear me? --> Rob - This isn't Steve, but I've had problems with KOUN too, as I've posted here. Last week a local radio tech and I checked nearly every frequency with a counter - checked from each extreme range, in the center, and then on either side of the two frequencies that were giving me problems. Radio was right on frequency with practically no deviation. Even checked my handheld, both with rubber duckie antenna and the external mounted antenna. All of them were right on spec. Planning a trip back to KOUN in a couple of weeks, and intend to be ready for them!! I just cannot find a single thing wrong with either of my radios. But if there is something there, I want to correct the problem. M. Haught Rob Turk wrote: > --> > > Just a thought on this.. Maybe your radio is actually transmitting a > bit off frequency. Most radio's including those of other pilots are > designed to operate at 25kHz channel space. If you are off by a few > kHz they will still hear you load and clear. > > However, the tower might already be equipped with 8.33kHz radio's. > They use narrow channels to accomodate more frequencies, but this also > means that a few kHz off really puts you near the edge of their > channel. This can result in a situation where everyone with 25kHz > equipment hears you just fine, but those with newer 8.33kHz radios can > hardly hear you. > > Have your radio checked out for frequency accuracy, every maintenance > shop with a decent freqency counter can tell you if this is the issue. > > Rob > > ----- Original Message ----- From: "Steve Ruse" > > To: > Sent: Thursday, February 14, 2008 1:39 AM > Subject: AeroElectric-List: Why can't the tower hear me? > > >> >> >> I fly an open cockpit experimental (Pietenpol). My radio is a Vertex >> Standard VXA-150 (handheld), powered by an external 8AH/12v >> battery. I have an antenna mounted on a ground plane on the belly, >> in front of the gear. I have no problems communicating air to air >> with other planes, I have actually maintained contact air-air with >> friends at distances over 125NM. My calls were reported as loud and >> clear. I was based at a class D airport (KFTW) for about one year, >> and never had trouble with the tower there. >> >> Two years ago, I moved to a new area, near a class D airport that I >> occasionally go to (KOUN in Norman, OK). I often have trouble being >> understood by the tower, even though all pilots indicate that my >> transmissions are loud and clear. Last weekend I tried to enter the >> class D, but both times I called, the tower responded saying that my >> transmissions were "scratchy and unintelligable". I was about 6NM >> away and could actually see the tower. I immediately switched to >> another frequency, and heard traffic on the CTAF at KGYI, about 95NM >> away. I called them and asked for a radio check. That pilot replied >> that I was loud and clear. Not wanting to bother the tower or cause >> trouble in their airspace, I turned away before entering. >> >> I am baffled by this. What would cause me to be unintelligable to >> the KOUN tower repeatedly, when no one else has trouble understanding >> me, even at long distances? I was on a heading for the tower, and I >> know my transmission strength in that direction (forward) is good. >> AND it was only six miles away. >> >> My only theory is that the tower doesn't like the wind noise in my >> mic...but I have a noise cancelling mic, with a leather wind-blocking >> mic cover, AND other pilots report my transmissions as clear. >> >> Any thoughts on what might cause this would be appreciated. It is >> difficult to trouble shoot because I have to bother the tower to >> replicate the problem. >> >> Steve Ruse >> >> >> >> >> > > ________________________________________________________________________________
From: "Don Curry" <currydon(at)bellsouth.net>
Subject: Loran Antenna
Date: Feb 15, 2008
Many believe Loran is dead technology, but I'm not one of them. Old, yes; stale, yes; but dead, no! In fact, I'm including a KLN-88 in a panel project on a Tiger. Which brings me to my question. I have room in my wingtips for the KA-84 antenna, but I'm concerned about reception. Is "ground plane" an issue with Loran? If so, would the wingtip location provide sufficient ground plane? Are there any other reasons to NOT consider the wingtips as a location for the antenna? Also, while I don't currently have strobe lights in my wingtips, I would like to retain the option of installing them in the future. Since I'm certain that strobe lights would interfere with Loran reception, is there some type of shielding that I could install along with the strobes to prevent the interference? Don ________________________________________________________________________________
Date: Feb 15, 2008
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Boeing 767 speeds (was External antennas)
Mike: Not sure what your talking about, but I wrote or should have wrote 460kt (true). I fly both the 757/767. I never do more than 250kias below FL100. We usually climb at about 280-320 kias to FL250. Than we go to Mach above approx FL270. Normal econ cruise is about mach 0.82. Mach 0.82 = about 280 kias, 450 ktas @ FL350. Indicated a/s depends on altitude. Red line, Vmo/Mmo is a moving target. Max Vmo/Mmo is no longer a Boeing Limit to memorize, because it moves around and its always displayed on both the mechanical airspeed indicator and the speed tape on the EFIS. Off the top of my head @ sea level its approx 350 kias/M.86 range for the B757. The limit is the lower of the two limits, Vmo/Mmo. Kts are for lower altitudes and Mach for higher altitudes above FL270. Of course we don't do 350 kts on the deck, but it would be fun. During a pilot oral exam there is no Vmo/Mmo to remember. You don't have to memorize stuff that is right in front of you. Good thing, less to memorize. Other speeds are in the checklist. My point is the antenna does not care what size plane it is on. Drag is drag. Think about it, Mike Cheers George ATP/757/757/CE500 >From: "Mike" <mlas(at)cox.net> >Subject: Re: External antennas on composite plane >460 kts TAS not indicated. The indicated speed of a >757 or 767 is 360kias. >Think about it, Mike --------------------------------- Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. ________________________________________________________________________________
Subject: Re: Loran Antenna
From: "rampil" <ira.rampil(at)gmail.com>
Date: Feb 15, 2008
Loran IS dead, but still walking. The sizing mechanics of VLF antenna is completely different than VHF (com/nav) or Microwave (GPS). In the latter two, a ground plane should be in the range of 1/4-1/2 wavelength radius , depending on config of antenna. In VLF, wavelength may be 100-1000x size of your Tiger. Best Loran antenna is a trailing wire 1 half mile long ;-) No ground required! I have an uninstalled 618, can I sell it to you? Nice paperweight! -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=164186#164186 ________________________________________________________________________________
Date: Feb 15, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject:
Comments/Questions: How many terminals would you say is the max on the hot side of a batt contactor?(4?) Ideally, just one. There are two considerations for stacking things on the single stud.: (a) the more wires . . . presumably most of them 'fat' wires . . . the greater the torque-moments that tend to unwind the nut. Obviously, if the installer makes a considered effort to insure integrity of the join (thread locker, locking nut, making up the joint to the max recommended torque value for the materials, etc) the lower the probability of in-service loosening. Of course, supporting the exiting wires soon after they depart the nut will reduce the free-mass waving in the breeze and reacting on the join. (b) thread length of the exposed terminal is an obvious mechanical limit. The books tell us that we should drive for a minimum headroom of 1.5 exposed threads sticking out of the nut when we're finished. Quite often, this is the biggest limiting factor for how many terminals get stacked on the stud. Stud length can vary significantly between brands for similar devices. See: http://www.aeroelectric.com/Pictures/Contactors/stud_length.jpg http://www.aeroelectric.com/Pictures/Contactors/strtrctr.jpg http://www.aeroelectric.com/Pictures/Contactors/6041_Contactor.jpg There is no industry-wide practice for setting limits on how much 'stuff' you stack on these studs. It's up to the designer/installer to be cognizant of the conditions that tend to undo the design and exercise due diligence in crafting the joint. Where can I find the appendix for suppliers? On the 'net. In early issues of the 'Connection I offered a listing of handy suppliers for tools, materials and parts useful to the OBAM aircraft community. That was an exceedingly difficult list to keep up to date so, as the first paragraph of Appendix Z points out, we deleted appendices A, C and K in favor of offering those coverages on the 'net. And finally, is there a chart of recommended circuit breakers for a specific AWG, you say 5 amp for 22awg, what are other recommendations? Breakers protect wires . . . period. Maximum recommended loads on any given wire are NOT based on danger to the wire (copper) but to the insulation. For example, in this slide taken from my weekend seminar presentation . . . http://www.aeroelectric.com/Pictures/Wire/22AWG_20A.pdf we see a 22AWG wire loaded to 20A on the bench. The insulation temperature isn't even close to being over-stressed. It's got another 40C to go! At the other end of the spectrum, cross country power lines that make up the nation's distribution grid are oft cited as being 'dangerously overloaded'. Are they at risk for parting the line due to melting? No, their temperature rise is so high that coefficient of expansion effects are causing the wires to sag into trees. The risk is for tripping the line off when system arcs to ground through a tree. I'm recalling that the great Northeast Blackout a few years ago was triggered by a power line dropping into a tree up in Canada. Yes, there's a VERY conservative wire rating table in the book and repeated here: http://www.aeroelectric.com/Pictures/Wire/Wire_Table.jpg Here we see that the 22AWG wire is industry rated (or perhaps de-rated?) to 5A capacity. This isn't a 'rule of thumb'. It's the product of a process that says based on our experience (airplanes with environments that range from -55C to 100C) and bundles of perhaps hundreds of wires, running no more than 5A through a 22AWG wire offers a 99.999% degree of confidence for satisfactory-lifetime-of-the-airframe-performance (SLOTAP). Should you choose to tailor your own use of 22AWG wire, there are innumerable tutorials on how this is accomplished . . . but I'll suggest your time is better spent getting all the rivet heads smooth and the upholstery seams straight. Further to this, if I have a 2 amp load on a 22AWG, do I still need 5 amp CB to protect it, or is it OK if the breaker doesn't exceed 5 amps, but is lets say, 3 amps? As discussed above, you can do about anything you want in terms of protecting any give chunk of wire. And based on your considered analysis of how the wire is used in YOUR airplane, the breaker might be anything from 1 to 10 amps! But breakers below 5A are more expensive and breakers above 5A start pushing out into the corners of the performance envelope that reduce your SLOTAP confidence. Love the book, learned more than in 2 years at college! I'm pleased that you're getting a good return on your investment. Bob . . . ________________________________________________________________________________
From: "Mike" <mlas(at)cox.net>
Subject: Re: Boeing 767 speeds (was External antennas)
Date: Feb 15, 2008
George, I only pointed it out because I assumed that you were trying to illustrate the speed effect of a higher speed aircraft on an antenna and its relationship to drag/speed. You wrote 460 knots. I was just trying to point out that as it relates to the antenna drag, you use indicated speed not True Airspeed in that speed range (not true for high mach numbers). I then pointed out that the 757 only does 350=92ish Knots Indicated. Mike The dark side (Airbus) -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of gmcjetpilot(at)yahoo.com Sent: Friday, February 15, 2008 7:02 AM Subject: AeroElectric-List: Re: Boeing 767 speeds (was External antennas) Mike: Not sure what your talking about, but I wrote or should have wrote 460kt (true). I fly both the 757/767. I never do more than 250kias below FL100. We usually climb at about 280-320 kias to FL250. Than we go to Mach above approx FL270. Normal econ cruise is about mach 0.82. Mach 0.82 = about 280 kias, 450 ktas @ FL350. Indicated a/s depends on altitude. Red line, Vmo/Mmo is a moving target. Max Vmo/Mmo is no longer a Boeing Limit to memorize, because it moves around and its always displayed on both the mechanical airspeed indicator and the speed tape on the EFIS. Off the top of my head @ sea level its approx 350 kias/M.86 range for the B757. The limit is the lower of the two limits, Vmo/Mmo. Kts are for lower altitudes and Mach for higher altitudes above FL270. Of course we don't do 350 kts on the deck, but it would be fun. During a pilot oral exam there is no Vmo/Mmo to remember. You don't have to memorize stuff that is right in front of you. Good thing, less to memorize. Other speeds are in the checklist. My point is the antenna does not care what size plane it is on. Drag is drag. Think about it, Mike Cheers George ATP/757/757/CE500 >From: "Mike" <HYPERLINK "mailto:mlas(at)cox.net"mlas(at)cox.net> >Subject: Re: External antennas on composite plane >460 kts TAS not indicated. The indicated speed of a >757 or 767 is 360kias. >Think about it, Mike _____ Be a better friend, newshound, and "http://www.matronics.com/Navigator?AeroElectric-List"http://www.matroni cs.com/Navigator?AeroElectric-List "http://forums.matronics.com"http://forums.matronics.com "http://www.matronics.com/contribution"http://www.matronics.com/contribu tion 10/2/2007 11:10 AM 10/2/2007 11:10 AM ________________________________________________________________________________
From: "Mike" <mlas(at)cox.net>
Subject: Loran Antenna
Date: Feb 15, 2008
Don, A more constructive response would have been something like this, nice multi-chain (KLN-88) Loran and it works well. Because of the FREQ range that system works in it is highly susceptible to poor gain and interference with the short antennas required for aircraft. Many Lorans require an amplifier/processor to enhance the signal to make it usable in aircraft. Most of the hard core Loran users have experienced reception problems with loran in clouds, prcip, ect. I have not seen, installed, or tested an internally mounted Loran antenna but my Guess is the performance would be reduced, possibly to less then acceptable. Mike And like you I like a GOOD Loran (unlike the 614) for area navigation. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Don Curry Sent: Friday, February 15, 2008 6:36 AM Subject: AeroElectric-List: Loran Antenna Many believe Loran is dead technology, but I'm not one of them. Old, yes; stale, yes; but dead, no! In fact, I'm including a KLN-88 in a panel project on a Tiger. Which brings me to my question. I have room in my wingtips for the KA-84 antenna, but I'm concerned about reception. Is "ground plane" an issue with Loran? If so, would the wingtip location provide sufficient ground plane? Are there any other reasons to NOT consider the wingtips as a location for the antenna? Also, while I don't currently have strobe lights in my wingtips, I would like to retain the option of installing them in the future. Since I'm certain that strobe lights would interfere with Loran reception, is there some type of shielding that I could install along with the strobes to prevent the interference? Don 10/2/2007 11:10 AM 10/2/2007 11:10 AM ________________________________________________________________________________
Date: Feb 15, 2008
From: Ernest Christley <echristley(at)nc.rr.com>
Subject: Re: Boeing 767 speeds (was External antennas)
gmcjetpilot(at)yahoo.com wrote: > > My point is the antenna does not care what size > plane it is on. Drag is drag. > > Drag is drag, and planes are planes; but the relative importance of a quantity of drag varies from plane to plane. A Cozy or Quickie can do 150mph to 200mph with 100Hp or less, because everything imaginable has been done to drop the drag. The drag of the antennae is no more than it would be on the same 90mph Pietenpol, but it is a much more significant portion of the entire airplane's drag. You can't take an antennae and say that it will have a specific speed penalty. You take the antennae and say how much power will be required to push it through the air at a specific speed. You have a power budget set by the engine. Any of that budget spent pushing antennaes through the air will not be available for pushing the airframe through the air. It is up to the builder to decide if spending a piece of that limited budget is worth the effort or degraded performance associated with not spending it. A 757 has a rather large power budget (compared to a Quickie). Sticking another antennae on is unlikely to even register, no matter what speed the airplane is going. I just isn't worth much effort to try to get it out of the airstream. Other configurations will differ. In my case, I know that I tend to be a heavy-handed klutz. No matter how hard I try, I know I'll break off an antennae every time I was the plane. My push to clean up my airframe has more to do with what I know will be a maintenance headache. ________________________________________________________________________________
Date: Feb 15, 2008
Subject: Re: Boeing 767 speeds (was External antennas)
From: "Matt Prather" <mprather(at)spro.net>
Think about it George, The antenna doesn't care what size airplane it's on, but different sized (flat plate drag) airplanes use differing amounts of thrust force to go the same speed. The thrust-drag balance determines speed. If you add 5 lbs of drag to an airplane that only makes 10lbs of thrust you change the cruise speed more than you would for an airplane that makes 500lbs of thrust to go the same speed. A 757 would care not about one more comm antenna when running 200kts (indicated), but a Lancair Legacy would notice it quite a bit. It's all about the relative drag vs. thrust balance. Cheers, Matt- Or is that Cheers Matt (to me)? > Mike: > > Not sure what your talking about, but I wrote or > should have wrote 460kt (true). > snip > My point is the antenna does not care what size > plane it is on. Drag is drag. > > Think about it, Mike > > Cheers George ATP/757/757/CE500 > ________________________________________________________________________________
Date: Feb 15, 2008
From: "Sam Hoskins" <shoskins(at)MCHSI.COM>
Subject: Tefzel dielectric strength
I am installing a strobe system with a 50 watt power supply from Nova. The system comes with a fairly heavy shielded 3-wire 18AWG cable that has 300V printed on the jacket. It does not appear to be tefzell coated. (I think it is mostly used in automotive applications, such as police and fire vehicles). Due to space constraints, I am unable the pass this thick cable through the openings in my wing. However, the shielded 3-wire 22AWG, from B&C will do the trick. What is my risk for using the 22AWG vs. the 18 AWG? Thanks Sam Hoskins Quickie Q-200 Murphysboro, IL ________________________________________________________________________________
Subject: Re: Tefzel dielectric strength
From: "rampil" <ira.rampil(at)gmail.com>
Date: Feb 15, 2008
Sam, I would like to try to answer your question, but I am not sure I understand it. What does dielectric strength have to do it. Gauge size of wire determines voltage drop across its length Splicing in a short run of 22g will introduce 6 extra connections to reduce reliability (but for a strobe, realistically, who cares!) Is this cable, I presume the hot side of the strobe power, i.e., so the voltage is 500-1000 or so. Most insulation would be just fine. Dielectric puncture is not only dependent on the material constant be also the thickness -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=164258#164258 ________________________________________________________________________________
Date: Feb 15, 2008
From: Buckaroo Banzai <ornerycuss2001(at)yahoo.com>
Subject: Re: RE: Why can't the tower hear me?
You might try filing an ASRS. NASA will follow up with the FAA which might get a real technician out there to check the tower's radios and maybe any dead spots on the field. Greg "H. M. Haught Jr. " wrote: Cordiality wasn't in evidence at KOUN. I was told in no uncertain terms that it wasn't their fault that my radio was junk, but they would give me light signals to get me out. I tried to explain that I've had the radio worked on a number of times and their facility was the only place I was having any trouble, which was true at the time, and got the reply - "If you want light signals to get out, then tell me, but don't blame our equipment for your radio problems." I was on a telephone talking to them from the service office - wouldn't see me face to face. They see lots of high power stuff and cater to it - my old ratty looking Pacer was consider "junk". I took the light signals and the radio was working fine by the time I got to the end of the taxiway. Called up OK City immediately after leaving the pattern, had radio check and was told "five x five". Next time I go in, (I've got my hand held set up on an external antenna as a backup radio ), as soon as I power down, I'm going to call up tower for radio check on the Icom, and then do the same thing with the handheld on rubber ducky antenna. Next day, if I have problems, I'll try the rubber ducky antenna again, as using the external antenna on the hand held also resulted in unreadable transmissions. Just doesn't make sense that two different radios are having the same problem on the same day. M. Haught Greg Young wrote: -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of glen matejcek Sent: Thursday, February 14, 2008 7:39 AM Subject: AeroElectric-List: RE: Why can't the tower hear me? --> Hi All- Sounds like perhaps it's time for phone calls to the tower chief to make sure that he/she knows of the issue. If that gets no results, a letter to the regional office. Make sure to delineate all the steps you guys have taken to verify your own equipment ops. You can also call them to let them on the phone to coordinate a NORDO arrival. Just be sure to review the light gun signals. Also, remember to keep you Piet under 200 KIAS ;-) As an aside, I've a good friend who is a controller who has provided me with various insights. Included in those were that although they can't upgrade equipment, they do get new leather furniture. Makes one proud of the system. glen matejcek aerobubba(at)earthlink.net --------------------------------- ________________________________________________________________________________
Date: Feb 15, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Tefzel dielectric strength
> >I am installing a strobe system with a 50 watt power supply from Nova. > The system comes with a fairly heavy shielded 3-wire 18AWG cable that >has 300V printed on the jacket. It does not appear to be tefzell >coated. (I think it is mostly used in automotive applications, such >as police and fire vehicles). > >Due to space constraints, I am unable the pass this thick cable >through the openings in my wing. However, the shielded 3-wire 22AWG, >from B&C will do the trick. > >What is my risk for using the 22AWG vs. the 18 AWG? The wire supplied with strobe kits is "Beldfoil" shielded trio of PVC insulated wires. This is a grand-fathered wire that was the best we could buy in 1967. Indeed, it's quite suitable for this task and should not be held a arm's length just because someone holds their nose over it. We did some calculations several years ago about the potential for reduced light output for having switched to 22AWG wires. It may have been so long ago that the discussion was pre-matronics . . . on Compuserve's AVSIG bulletin board! The consensus was that it would probably be difficult to measure the difference and you probably wouldn't "see" it. I think several folks tried it and reported satisfactory performance. It would be REALLY interesting to wire up a kit of strobes with the heads separated by a distance of 30 feet or so. Wire the right side with 18AWG and the other with 22AWG. Stand off about a mile and see if the observer can perceive any difference in the two flashes. If someone would loan me their kit of strobe goodies, I'll go do the experiment. I'll get a group of observers unaware of which side is small wire to tell me if they think one is noticeably different from the other. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Subject: Tefzel dielectric strength
Date: Feb 15, 2008
From: "George, Neal E Capt MIL USAF 605TES/TSI" <Neal.George(at)hurlburt.af.mil>
Bob - You can use mine, if they ever come back from Whelen. Neal If someone would loan me their kit of strobe goodies, I'll go do the experiment. I'll get a group of observers unaware of which side is small wire to tell me if they think one is noticeably different from the other. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Feb 15, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Tefzel dielectric strength
>605TES/TSI" > >Bob - > >You can use mine, if they ever come back from Whelen. > >Neal Okay, let's plan on it. It would be a short evening of fun work to do the experiment. I'm only a few miles from quiet country roads. No hurry . . .it's not going to be warm enough to be enjoyable for a few more weeks. Bob. . . ________________________________________________________________________________
Date: Feb 15, 2008
From: "Sam Hoskins" <shoskins(at)MCHSI.COM>
Subject: Re: Tefzel dielectric strength
That sounds like logical information. What about the 300V rating on the wire? Would the tefzel be similar? Here is the wire at B&C: http://www.bandc.biz/cgi-bin/ez-catalog/cat_display.cgi?8X358218#s906-3-22 Sam On Feb 15, 2008 12:49 PM, Robert L. Nuckolls, III wrote: > > > > > >I am installing a strobe system with a 50 watt power supply from Nova. > > The system comes with a fairly heavy shielded 3-wire 18AWG cable that > >has 300V printed on the jacket. It does not appear to be tefzell > >coated. (I think it is mostly used in automotive applications, such > >as police and fire vehicles). > > > >Due to space constraints, I am unable the pass this thick cable > >through the openings in my wing. However, the shielded 3-wire 22AWG, > >from B&C will do the trick. > > > >What is my risk for using the 22AWG vs. the 18 AWG? > > The wire supplied with strobe kits is "Beldfoil" shielded > trio of PVC insulated wires. This is a grand-fathered wire > that was the best we could buy in 1967. Indeed, it's > quite suitable for this task and should not be held a > arm's length just because someone holds their nose over > it. > > We did some calculations several years ago about the > potential for reduced light output for having switched > to 22AWG wires. It may have been so long ago that the > discussion was pre-matronics . . . on Compuserve's > AVSIG bulletin board! > > The consensus was that it would probably be difficult > to measure the difference and you probably wouldn't "see" > it. > > I think several folks tried it and reported satisfactory > performance. It would be REALLY interesting to wire up > a kit of strobes with the heads separated by a distance > of 30 feet or so. Wire the right side with 18AWG and > the other with 22AWG. Stand off about a mile and see > if the observer can perceive any difference in the two > flashes. > > If someone would loan me their kit of strobe goodies, > I'll go do the experiment. I'll get a group of observers > unaware of which side is small wire to tell me if they > think one is noticeably different from the other. > > Bob . . . > > > ----------------------------------------) > ( . . . a long habit of not thinking ) > ( a thing wrong, gives it a superficial ) > ( appearance of being right . . . ) > ( ) > ( -Thomas Paine 1776- ) > ---------------------------------------- > > ________________________________________________________________________________
Subject: Re: Tefzel dielectric strength
From: "rampil" <ira.rampil(at)gmail.com>
Date: Feb 15, 2008
OK Bob, Just remember that the human optical receiver system uses a log-sensitive scale, so even a doubling of intensity (double the number of photons) would be imperceptible. It would probably be easier to just measure the voltage spike on scope with the appropriate probe (admittedly not as much fun) -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=164332#164332 ________________________________________________________________________________
Date: Feb 15, 2008
From: "Robert Feldtman" <bobf(at)feldtman.com>
Subject: Re: RE: Why can't the tower hear me?
Filing the NASA safety form is the BEST idea you can do. I'd also make a copy and send it to the closest Fed Communication Commision (FCC) field office. Just cause they are both fed gov't doesn't necessarily mean they will "cover" for each other. A bad transmitter is a bad transmitter. FCC might jack 'em up a notch or two - at least make them uncofmortable in the new leather chairs as they talk on their vaccuum tube jurassic radios. I'm not kiddin. bobf On 2/14/08, glen matejcek wrote: > > aerobubba(at)earthlink.net> > > Hi All- > > Sounds like perhaps it's time for phone calls to the tower chief to make > sure that he/she knows of the issue. If that gets no results, a letter to > the regional office. Make sure to delineate all the steps you guys have > taken to verify your own equipment ops. > > You can also call them to let them on the phone to coordinate a NORDO > arrival. Just be sure to review the light gun signals. Also, remember to > keep you Piet under 200 KIAS ;-) > > As an aside, I've a good friend who is a controller who has provided me > with various insights. Included in those were that although they can't > upgrade equipment, they do get new leather furniture. Makes one proud of > the system. > > glen matejcek > aerobubba(at)earthlink.net > > ________________________________________________________________________________
Date: Feb 16, 2008
From: Gilles Thesee <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: Boeing 767 speeds (was External antennas)
Ernest Christley a crit : > Drag is drag, and planes are planes; but the relative importance of a > quantity of drag varies from plane to plane. > > A Cozy or Quickie can do 150mph to 200mph with 100Hp or less, because > everything imaginable has been done to drop the drag. The drag of the > antennae is no more than it would be on the same 90mph Pietenpol, but > it is a much more significant portion of the entire airplane's drag. > You can't take an antennae and say that it will have a specific speed > penalty. You take the antennae and say how much power will be > required to push it through the air at a specific speed. You have a > power budget set by the engine. Any of that budget spent pushing > antennaes through the air will not be available for pushing the > airframe through the air. It is up to the builder to decide if > spending a piece of that limited budget is worth the effort or > degraded performance associated with not spending it. Ernest, Matt, Couldn't agree more with you. I built a low drag airplane (MCR four seater), and indeed, hiding the antennas made quite a difference. The present cruise is 130-1135 kt on 100 hp with four on board at low altitude. We still have some cleaning to perform on the airframe. I remember having a long discussion with George on this issue some months ago. Best regards, -- Gilles http://contrails.free.fr ________________________________________________________________________________
Date: Feb 16, 2008
From: Gilles Thesee <Gilles.Thesee@ac-grenoble.fr>
Subject: Re: Boeing 767 speeds (was External antennas)
Gilles Thesee a crit : > The present cruise is 130-1135 kt 130-135 kt would more accurate ;-) Best regards, -- Gilles http://contrails.free.fr ________________________________________________________________________________
Date: Feb 15, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Tefzel dielectric strength
> >OK Bob, > >Just remember that the human optical receiver system uses a log-sensitive >scale, so even a doubling of intensity (double the number of photons) >would be imperceptible. It would probably be easier to just measure the >voltage spike on scope with the appropriate probe (admittedly not as much >fun) But the 'real' question is not wether some techno-wienie can measure the differences on a visual attention-getting/warning system . . . but whether the guy expected to see and react to it can see a difference. I plan to do both. Bob . . . ________________________________________________________________________________
Date: Feb 15, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Tefzel dielectric strength
> >That sounds like logical information. What about the 300V rating on >the wire? Would the tefzel be similar? Here is the wire at B&C: >http://www.bandc.biz/cgi-bin/ez-catalog/cat_display.cgi?8X358218#s906-3-22 I don't recall any of the tefzel wires being rated at less than 600v. You can check through the listings for 22759 in ETFE in the catalog at: http://www.aeroelectric.com/Mfgr_Data/Wire/Standard_Wire_and_Cable/Std_Wire_Cable.pdf I suspect B&C's shielded trio is 22759/16 or 22759/34 both of which are 600v insulations. Bob . . . ________________________________________________________________________________
Date: Feb 15, 2008
From: Ernest Christley <echristley(at)nc.rr.com>
Subject: Re: Boeing 767 speeds (was External antennas)
Gilles Thesee wrote: > <Gilles.Thesee@ac-grenoble.fr> > > Gilles Thesee a crit : >> The present cruise is 130-1135 kt > > 130-135 kt would more accurate ;-) > > Best regards, Dang-it!! I was about to send a request for a set of plans. 8*) -- http://www.ronpaultimeline.com ________________________________________________________________________________
Date: Feb 16, 2008
From: "Sam Hoskins" <shoskins(at)MCHSI.COM>
Subject: Re: Tefzel dielectric strength
Sounds great, Bob. Big help! Thanks! Sam Hoskins Murphysboro, IL On Feb 15, 2008 9:29 PM, Robert L. Nuckolls, III wrote: > > > > > >That sounds like logical information. What about the 300V rating on > >the wire? Would the tefzel be similar? Here is the wire at B&C: > >http://www.bandc.biz/cgi-bin/ez-catalog/cat_display.cgi?8X358218#s906-3-22 > > I don't recall any of the tefzel wires being rated at less > than 600v. You can check through the listings for 22759 in > ETFE in the catalog at: > > http://www.aeroelectric.com/Mfgr_Data/Wire/Standard_Wire_and_Cable/Std_Wire_Cable.pdf > > I suspect B&C's shielded trio is 22759/16 or 22759/34 > both of which are 600v insulations. > > Bob . . . > > ________________________________________________________________________________
Date: Feb 16, 2008
From: John Markey <markeypilot(at)yahoo.com>
Subject: Re: AeroElectric-List Digest: 18 Msgs - 02/13/08
Two other items to check: 1. intermittent problem with the microphone on your headset, especially if it is an electric ANR type set. I had a similar issue with GYY tower - drove us all nuts. I only had this problem on first flight from the tower [moisture condensing on the mike?]. have two Lightspeed headsets, and I only had this issue with the primary set - a 20 series. No issue with the 15-series unit as long as it has good batteries in it. The unit gets goofy right before the batteries become too weak to drive the ANR. Just 2 weeks ago I sent my primary unit back to Lighspeed for a checkup. They replaced the mike [for free] to correct an "intermittent feedback" between the microphone and the electronics. 2. If you are using an ANR set, check if your auto squelch on the radio is interfering with the headset. Again, I had a friend who wrassled with this last summer, only to discover the auto function on his radio was fighting the headset. He shut the function off, and all was fine with the tower. Finally: a Pirep from a friend who has owned a Lightspeed ZULU for 3 months. He loves it. Very light, very quiet, and it has an MP3 jack feeding his player into it, with auto volume reduction during all incoming/outgoing radio calls. It also accepts bluetooth from a player or phone. I'm buying one to greatly simplify my audio plans! Good luck, John From: "H. M. Haught Jr. " Subject: Re: AeroElectric-List: Why can't the tower hear me? Steve - This is strange! I fly into KOUN regularly. When I fly in, I'm communicating with flight following with no problems, and transfer off to KOUN okay. The next day, sitting on the ramp, radio cold, they tell me that my radio is unreadable. I've had the radio checked out throughly by two different radio shops now 4 times. Now it is starting to happen at another airport KSAG. Yet, I taxi across the field at KASG, the radio shop does a check, call up tower, and everything is normal. Makes no sense and I think something is wrong with THEIR radios. And no, it isn't wind noise. I've tried everything, even my handheld, and at KOUN, they say they cannot understand it either, although at KASG, the handheld usually works. I keep telling them that they have something wrong with their system, which has now made me almost persona non grata at their facility. I'm using an ICOM radio and have had absolutely no problems with anyone else reading me other than those two places, and was all over California, Texas, New Mexico, and Arizona with it last December and January, with no problems whatsoever. I use flight following on every flight, and occasionally someone will tell me my radio has some background noise, but I've gotten in the habit of asking for radio checks and always get a good report. The only places I have problems is KOUN and KASG, and usually only on initial call up. Once I'm airborne, they can generally hear me fine. I'd say we have a similar problem - let's stay in touch until we find some way to resolve it. M. Haught Steve Ruse wrote: > > > I fly an open cockpit experimental (Pietenpol). My radio is a Vertex > Standard VXA-150 (handheld), powered by an external 8AH/12v battery. > I have an antenna mounted on a ground plane on the belly, in front of > the gear. I have no problems communicating air to air with other > planes, I have actually maintained contact air-air with friends at > distances over 125NM. My calls were reported as loud and clear. I > was based at a class D airport (KFTW) for about one year, and never > had trouble with the tower there. > > Two years ago, I moved to a new area, near a class D airport that I > occasionally go to (KOUN in Norman, OK). I often have trouble being > understood by the tower, even though all pilots indicate that my > transmissions are loud and clear. Last weekend I tried to enter the > class D, but both times I called, the tower responded saying that my > transmissions were "scratchy and unintelligable". I was about 6NM > away and could actually see the tower. I immediately switched to > another frequency, and heard traffic on the CTAF at KGYI, about 95NM > away. I called them and asked for a radio check. That pilot replied > that I was loud and clear. Not wanting to bother the tower or cause > trouble in their airspace, I turned away before entering. > > I am baffled by this. What would cause me to be unintelligable to the > KOUN tower repeatedly, when no one else has trouble understanding me, > even at long distances? I was on a heading for the tower, and I know > my transmission strength in that direction (forward) is good. AND it > was only six miles away. > > My only theory is that the tower doesn't like the wind noise in my > mic...but I have a noise cancelling mic, with a leather wind-blocking > mic cover, AND other pilots report my transmissions as clear. > > Any thoughts on what might cause this would be appreciated. It is > difficult to trouble shoot because I have to bother the tower to > replicate the problem. > > Steve Ruse "I have sworn upon the altar of God, eternal hostility against every form of tyranny over the mind of man." -- Thomas Jefferson --------------------------------- ________________________________________________________________________________
Date: Feb 16, 2008
From: "H. M. Haught Jr. " <handainc(at)madisoncounty.net>
Subject: Re: AeroElectric-List Digest: 18 Msgs - 02/13/08
Thanks John - I use a regular David Clark 10.13 Headset and with M-7a noise canceling mic. If there are problems again, I will check the placement of the mic. I keep it just off my lips, as per instructions, but there could be some interference. thanks for the tip. I also have a pair of Lightspeeds I bought from my neighbor, but have never used them. M. Haught John Markey wrote: > Two other items to check: > > 1. intermittent problem with the microphone on your headset, > especially if it is an electric ANR type set. I had a similar issue > with GYY tower - drove us all nuts. I only had this problem on first > flight from the tower [moisture condensing on the mike?]. have two > Lightspeed headsets, and I only had this issue with the primary set - > a 20 series. No issue with the 15-series unit as long as it has good > batteries in it. The unit gets goofy right before the batteries become > too weak to drive the ANR. > > Just 2 weeks ago I sent my primary unit back to Lighspeed for a > checkup. They replaced the mike [for free] to correct an "intermittent > feedback" between the microphone and the electronics. > > 2. If you are using an ANR set, check if your auto squelch on the > radio is interfering with the headset. Again, I had a friend who > wrassled with this last summer, only to discover the auto function on > his radio was fighting the headset. He shut the function off, and all > was fine with the tower. > > > Finally: a Pirep from a friend who has owned a Lightspeed ZULU for 3 > months. He loves it. Very light, very quiet, and it has an MP3 jack > feeding his player into it, with auto volume reduction during all > incoming/outgoing radio calls. It also accepts bluetooth from a player > or phone. I'm buying one to greatly simplify my audio plans! > > Good luck, > > John > > From: "H. M. Haught Jr. " > Subject: Re: AeroElectric-List: Why can't the tower hear me? > > > Steve - > > This is strange! I fly into KOUN regularly. When I fly in, I'm > communicating with flight following with no problems, and transfer > off > to KOUN okay. The next day, sitting on the ramp, radio cold, they > tell > me that my radio is unreadable. I've had the radio checked out > throughly by two different radio shops now 4 times. Now it is > starting > to happen at another airport KSAG. Yet, I taxi across the field at > KASG, the radio shop does a check, call up tower, and everything is > normal. Makes no sense and I think something is wrong with THEIR > radios. And no, it isn't wind noise. I've tried everything, even my > handheld, and at KOUN, they say they cannot understand it either, > although at KASG, the handheld usually works. I keep telling them > that > they have something wrong with their system, which has now made me > almost persona non grata at their facility. I'm using an ICOM > radio and > have had absolutely no problems with anyone else reading me other > than > those two places, and was all over California, Texas, New Mexico, and > Arizona with it last December and January, with no problems > whatsoever. > I use flight following on every flight, and occasionally someone will > tell me my radio has some background noise, but I've gotten in the > habit > of asking for radio checks and always get a good report. The only > places I have problems is KOUN and KASG, and usually only on initial > call up. Once I'm airborne, they can generally hear me fine. > > I'd say we have a similar problem - let's stay in touch until we find > some way to resolve it. > > M. Haught > > Steve Ruse wrote: > > > > > > I fly an open cockpit experimental (Pietenpol). My radio is a > Vertex > > Standard VXA-150 (handheld), powered by an external 8AH/12v > battery. > > I have an antenna mounted on a ground plane on the belly, in > front of > > the gear. I have no problems communicating air to air with other > > planes, I have actually maintained contact air-air with friends at > > distances over 125NM. My calls were reported as loud and clear. I > > was based at a class D airport (KFTW) for about one year, and never > > had trouble with the tower there. > > > > Two years ago, I moved to a new area, near a class D airport that I > > occasionally go to (KOUN in Norman, OK). I often have trouble being > > understood by the tower, even though all pilots indicate that my > > transmissions are loud and clear. Last weekend I tried to enter the > > class D, but both times I called, the tower responded saying > that my > > transmissions were "scratchy and unintelligable". I was about 6NM > > away and could actually see the tower. I immediately switched to > > another frequency, and heard traffic on the CTAF at KGYI, about > 95NM > > away. I called them and asked for a radio check. That pilot replied > > that I was loud and clear. Not wanting to bother the tower or cause > > trouble in their airspace, I turned away before entering. > > > > I am baffled by this. What would cause me to be unintelligable > to the > > KOUN tower repeatedly, when no one else has trouble > understanding me, > > even at long distances? I was on a heading for the tower, and I > know > > my transmission strength in that direction (forward) is good. > AND it > > was only six miles away. > > > > My only theory is that the tower doesn't like the wind noise in my > > mic...but I have a noise cancelling mic, with a leather > wind-blocking > > mic cover, AND other pilots report my transmissions as clear. > > > > Any thoughts on what might cause this would be appreciated. It is > > difficult to trouble shoot because I have to bother the tower to > > replicate the problem. > > > > Steve Ruse > > > "I have sworn upon the altar of God, eternal hostility against every > form of tyranny over the mind of man." > -- /Thomas Jefferson/ > > * > > > * ________________________________________________________________________________
Date: Feb 16, 2008
From: "Robert L. Nuckolls, III" <nuckolls.beaver(at)cox.net>
Subject: Motor sizing study
The motor sizing document is up to revision -C- at: http://tinyurl.com/yp4kx9 Bob . . . |-----------------------------------------------------| | "There is a great difference between knowing and | | understanding: you can know a lot about something | | and not really understand it" | | -Charles F Kettering | |-----------------------------------------------------| ________________________________________________________________________________
Date: Feb 16, 2008
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: Boeing 767 speeds (was External antennas)
>Re: Re: Boeing 767 speeds (was External antennas) Matt and Mike, you are both right, thanks for keeping me honest. Where I'm are coming from is the KISS principle, antenna drag is small even on a fast homebuilt, relevant to the effort and the performance, especially on a metal plane. Also there's nothing like a good external 1/4 wave dipole. Fiberglass plane? Have at it. Personally when I "Race", I take the Com antenna off and connect it to a temp internal antenna in the cockpit. When I had a VOR antenna, I took that off as well. So I can be picky about a few drag clicks, but for daily flying, not so much. 1/4th of a mph is not going to make much of a difference. Also running extra coax around, cost weight, money and radio perf. Cheers, thanks guys, fly safe. --------------------------------- Never miss a thing. Make Yahoo your homepage. ________________________________________________________________________________
Date: Feb 16, 2008
From: Charlie England <ceengland(at)bellsouth.net>
Subject: Re: Tefzel dielectric strength
rampil wrote: > > OK Bob, > > Just remember that the human optical receiver system uses a log-sensitive > scale, so even a doubling of intensity (double the number of photons) > would be imperceptible. It would probably be easier to just measure the voltage spike on scope with the appropriate probe (admittedly not as much > fun) > > -------- > Ira N224XS And if you can't see the difference, why not go 'lighter'? It would be advisable for builders to remember the same thing when they get all over stimulated by the thought of going from a 50W halogen to a 75W halogen for their landing lights, etc etc etc. Charlie :-) ________________________________________________________________________________
Date: Feb 16, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Motor sizing study (oops!)
> > >The motor sizing document is up to revision -C- at: > >http://tinyurl.com/yp4kx9 > > > Bob . . . This was a posting intended for another list-server (I juggling three different ones right now. The document cited is for a client and not intended for general public access. I've changed the link parameters on the server to keep this thing from getting out into the wild in great numbers. If anyone on the list has downloaded it, I'd appreciate it if you destroy it and wipe the .pdf file from your HD. Not a big deal . . . in fact, if you want to read it for a peek through the keyhole into a product development task, be my guest. There is no real risk to my client's interests if we published everything . . . but their lawyers are paid to worry about everything . . . and demand to have control over what's proprietary and what's public. Given that they don't have enough helpful things to do, the best approach is to brand everything proprietary. Last thing I want to do is get a lawyer upset with me! Thanks! Bob . . . ________________________________________________________________________________
Date: Feb 16, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Lights . . . how big do they really need to be?
> > >rampil wrote: >> >>OK Bob, >> >>Just remember that the human optical receiver system uses a log-sensitive >>scale, so even a doubling of intensity (double the number of photons) >>would be imperceptible. It would probably be easier to just measure the >>voltage spike on scope with the appropriate probe (admittedly not as much >>fun) >> >>-------- >>Ira N224XS >And if you can't see the difference, why not go 'lighter'? > >It would be advisable for builders to remember the same thing when they >get all over stimulated by the thought of going from a 50W halogen to a >75W halogen for their landing lights, etc etc etc. Absolutely! I once took a guy for a ride after dark in the 1K1 J-3 using only a hand-held fisherman's lantern (6v, .5A 3 watts) as an aid to landing. I let him sit in the front seat and operate the manually retracting landing light. We stuck it out the open door and found that it provided plenty of light to effect graceful arrival with the earth. We had an adjacent lighted runway just in case but the lantern allowed us to use the grass with no problems. Years ago, we had a discussion on the 'net about landing lights for a Rotax powered Kitfox. From the time you throttle back for approach to landing to the time you apply full throttle for the next takeoff, your electrical system is essentially battery-only. A builder who was wanting to operate occasionally from a lighted field was considering a 100W landing/ taxi light installation. I was remembering my first night dual where the instructor never let me turn the landing light on. After a half dozen or so touch and goes, I began to realize that my ability to sense height above the ground was enhanced a great deal by the perception of texture in the surface under the airplane that I could see every time the strobes flashed. This brought forth the idea of mounting small 12v halogen store spots on each wing tip and pointed mostly down but a bit forward and outboard. The goal was to increase the accuracy of height perception by illuminating the surface under the wing tips and visible in peripheral vision during the flare. See: http://www.aeroelectric.com/Pictures/Lighting/20W_Halogen_Spot_2.JPG The builder installed the lights and operated them with a push-button on the stick grip. A second set of lights in tips pointed forward for taxi assist. By pushing the right button only when the light was needed reduced his energy consumption to a tiny fraction of that needed to power up more conventional lighting products. Here's the cowl installation of a 55w miniature reflector spot in a Quickie. The owner reports very satisfactory performance after more than 5 years of service and frequent night flights. http://www.aeroelectric.com/Pictures/Lighting/MVC-007W.JPG Bottom line is that the quest for klieg-light performance in our landing/taxi/warning systems has a diminishing return on investment after a certain useful threshold has been reached. Bob . . . ________________________________________________________________________________
Date: Feb 17, 2008
From: Jay Brinkmeyer <jaybrinkmeyer(at)yahoo.com>
Subject: TurboCAD Learning Edition (it's free!)
I stumbled across this while poking around the web. Regards, Jay http://www.freecad.com/dcd/CAD_Programs____PCs/index-4.html TurboCAD Learning Edition, is a comprehensive, fully functional 2D CAD software product. It is the ideal vehicle for new users to learn how to use and discover the concepts behind CAD software. In addition it is a viable product for producing professional 2D CAD drawings. The software includes the very informative "Complete Guide to Learning CAD" by Randall Newton and Robert Berry (271 pages), the useful crossover guide "TurboCAD for Users" (144 pages) and a full multimedia Quick Tour. This will reduce the learning curve and provide easier accessibility to the software for the entry-level user.Complements existing CAD seats within a design environment.Powerful enough to be used by dedicated CAD specialists.Easy enough to use by non-dedicated, occasional users.Customizable User Interface.Compatible with MS Office and other productivity applications.OLE: Drag and Drop drawings into any OLE compliant application.Easy to Learn and UseSetup wizards using real world input.Templates for every discipline and measurement system.Extensive multimedia tutorial.Handle based editing with the precision of CAD.Context sensitive Edit Bar with constraints.Context sensitive local menus. IMSI is making its Learning Edition available for free with the firm belief that users will learn to love the TurboCAD product and will want to upgrade to our latest 2D/3D versions. Research has shown that CAD users typically remain with the CAD software they learn first, favoring techniques and procedures that they are already familiar with. Looking for last minute shopping deals? ________________________________________________________________________________
From: "glen matejcek" <aerobubba(at)earthlink.net>
Subject: RE: Lights . . . how big do they really need to be?
Date: Feb 17, 2008
> > Just remember that the human optical receiver system uses a log-sensitive > > scale, so even a doubling of intensity (double the number of photons) > > would be imperceptible. It would probably be easier to just measure the voltage > spike on scope with the appropriate probe (admittedly not as much > > fun) This is all true, but we also need to not confuse the lab with the real world. If you are in a dark room with two point sources of light that are of a whole order of magnitude of brightness different, and they are illuminated individually and alternately, you would likely have a hard time telling which was which. This is due to the adaptability of your eye. If you had a constantly lit background and did the same test, one source could well be distinguishable while the other was lost in the background. Now consider flying near dusk and it's right about 3 miles vis in haze. A more powerful strobe will be visible while the weaker may not, although there may be zero practical difference at midnight in a cold, clear, winter sky. I used the most powerful strobes I could. FWIW- glen matejcek aerobubba(at)earthlink.net ________________________________________________________________________________
Date: Feb 18, 2008
From: "Corey Crawford" <corey.crawford(at)gmail.com>
Subject: Z-19 and multiple busses
Hello, I'm looking to use the Z-19 drawings to create the electrical system to power my electrically-dependent Subaru engine and had a question: Is there a reason I shouldn't go with a single engine bus that's fed by both batteries, with diodes to prevent a bad battery from sucking in all the juice? The Z-19's show one bus per battery and then using a diode bridge for each component - this would move the diodes between the battery and the bus, instead of being placed between the bus(ses) and the individual components. Comments? -- Corey Crawford ________________________________________________________________________________
Date: Feb 18, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: TurboCAD format files
> >Using v14.2, this scenario was very repeatable on my WinXP machine. Open >up the seminar.dwg from AEC11. > >Make a change, save (as .dwg format) and then close the file. Do this >until the file gets to be ~1.5MB. At this point, opening the .dwg file >takes longer and longer. Sometimes the file opens after a really long >time, but usually the program just hangs forever. Now your data is "gone" >and the file is corrupted... Look at the running application when this >happens using Task Mgr. You will see that TurboCAD consumed memory size >just keeps growing and growing as there's a memory leak. More annoying is >the occasional program faults seen during cut+paste or save operations. > >TurboCAD support confirmed the above as a known bug when using .dwg >AutoCAD formatted files. The fix is only available in v15 - you get to buy >it again (not!). > >No issues where seen doing the above steps after saving the AutoCAD format >seminar.dwg file as a TurboCAD format .tcw file. Don't save as .dwg If TurboCAD is your vehicle of choice, there's no value in causing it to open work product in one language, interpret its native language for editing and then converting back to the source language for storage. Use the .dwg files as a one-time source and let TurboCAD do what it does best after that. Bob . . . ________________________________________________________________________________
Date: Feb 18, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Z-19 and multiple busses
>Hello, > >I'm looking to use the Z-19 drawings to create the electrical system to >power my electrically-dependent Subaru engine and had a question: > >Is there a reason I shouldn't go with a single engine bus that's fed by >both batteries, with diodes to prevent a bad battery from sucking in all >the juice? Batteries don't go bad in ways that "suck juice". I presume that since your airplane is decidedly dependent on 100.0% availability of power, you'll not only use modern, RG batteries . . . you'll make at least some effort to see that they're discarded for lack of capacity . . . which will happen long before they don't crank the engine. >The Z-19's show one bus per battery and then using a diode bridge for each >component - this would move the diodes between the battery and the bus, >instead of being placed between the bus(ses) and the individual components. The dual diodes are intended to isolate a battery with higher state of charge from being tapped by the equipment that has reduced the other battery to a lower state of charge. It's not batteries that are the energy thieves . . . it's stuff you have turned on. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Feb 18, 2008
From: "Corey Crawford" <corey.crawford(at)gmail.com>
Subject: Re: Z-19 and multiple busses
On Feb 18, 2008 6:32 PM, Robert L. Nuckolls, III wrote: > The dual diodes are intended to isolate a battery > with higher state of charge from being tapped by > the equipment that has reduced the other battery > to a lower state of charge. It's not batteries that > are the energy thieves . . . it's stuff you have > turned on. > I think I got it .. the diodes prevent the Main Battery from being used by components on the Engine Bus and vise versa. If the two busses would feed the exact same components, is there any reason to separate them? The only thing I'd lose is not being able to isolate a battery, or am I missing something? (I'm not sure being able to isolate a single battery is very helpful in this scenario - the whole engine can be isolated with the dc power switch if needed). Thanks! :) -- Corey Crawford ________________________________________________________________________________
From: "Vince-Himsl" <vhimsl(at)roadrunner.com>
Subject: Dynon d-180 audio alarm output to King aux audio in
Date: Feb 18, 2008
Hello, I have a King KY96A comm/receiver and a Dynon D-180. The Dynon has two audio alarm out wires that I tie together and feed to a 10kohm pot. The center tap is in turn fed to an 'intercom' which I don't have. But I have noticed that on the schematic for the King KY96a there are three 'aux audio in' connection inputs. Can one just connect the dynon alarm inputs (via the pot) to one of these? Or more to the point, does anyone know exactly what those 'aux audio in' inputs do? Thanks, Vince H. RV8-wiring ________________________________________________________________________________
Date: Feb 18, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Z-19 and multiple busses
>On Feb 18, 2008 6:32 PM, Robert L. Nuckolls, III ><nuckolls.bob(at)cox.net> wrote: >> The dual diodes are intended to isolate a battery >> with higher state of charge from being tapped by >> the equipment that has reduced the other battery >> to a lower state of charge. It's not batteries that >> are the energy thieves . . . it's stuff you have >> turned on. > >I think I got it .. the diodes prevent the Main Battery from being used by >components on the Engine Bus and vise versa. If the two busses would feed >the exact same components, is there any reason to separate them? The only >thing I'd lose is not being able to isolate a battery, or am I missing >something? (I'm not sure being able to isolate a single battery is very >helpful in this scenario - the whole engine can be isolated with the dc >power switch if needed). I'm not sure about your desire to "isolate a battery". When the alternator quits, the energy available is finite and contained totally within the battery(ies). When the low volts warning light comes on, wiring per Z-19 requires no action on the part of the pilot except to close the endurance bus alternate feed switch and open both battery master switches. Then make preparations for a no-alternator en-route phase of flight followed by approach to comfortable landing. Once your comfortable landing is assured (short final over the numbers) close the master relays and run as much "stuff" as you like to complete the flight. Normal operations are with the primary engine power switch ON and the secondary switch off. Assuming you've done your homework and have a considered preventative maintenance program for batteries, then you KNOW how long you can operate battery only in the endurance mode. If you have not done your homework and find that the engine is not running well for as long as you anticipated, you may have to close the secondary power switch to allow the main battery to support the engine. If the engine battery's lack of capacity proves to be a surprise, then the main battery's true condition is probably a mystery too . . . it's time to call it an emergency. The design goal is to minimize in-flight diagnostics, switch flipping and other distractions that prevent you from doing your best as a pilot. With a modicum of planning it's a no-sweat deal. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Feb 18, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Dynon d-180 audio alarm output to King aux audio
in > >Hello, >I have a King KY96A comm/receiver and a Dynon D-180. > >The Dynon has two audio alarm out wires that I tie together and feed to a >10kohm pot. The center tap is in turn fed to an 'intercom' which I don't >have. > >But I have noticed that on the schematic for the King KY96a there are three >'aux audio in' connection inputs. > >Can one just connect the dynon alarm inputs (via the pot) to one of these? > >Or more to the point, does anyone know exactly what those 'aux audio in' >inputs do? Just what you want. Run your alarm tones to these inputs through gain control potentiometers. Bob . . . ________________________________________________________________________________
Subject: Slick 6393
From: "bouguy" <boullu.guy(at)libertysurf.fr>
Date: Feb 19, 2008
Hi , i have a quite new Bendix starting vibrator 10-176487-241B and i would like to know if it is possible to use it with the 6393 left SLICK magneto of the IO540C4B5 of my Barracuda . thanks for reply , Boullu guy . Read this topic online here: http://forums.matronics.com/viewtopic.php?p=164978#164978 ________________________________________________________________________________
Subject: Z-19 and multiple busses
Date: Feb 19, 2008
From: <longg(at)pjm.com>
Bob, if I "open both battery master switches" which carry my EFI, ECU and primary fuel pump, my engine will go putt-putt and die. On the other hand closing the #2 fuel pump switch will provide power to the #2 fuel pump from the main bus for my non-running engine. I'm sure you were referring to a standard aircraft engine and not an electrically dependent one. For Z-19 to be effective, the EFI/ECU/FP require at least 1 live feed. That source is not provided on the e-bus. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Monday, February 18, 2008 11:01 PM Subject: Re: AeroElectric-List: Z-19 and multiple busses --> >On Feb 18, 2008 6:32 PM, Robert L. Nuckolls, III ><nuckolls.bob(at)cox.net> wrote: >> The dual diodes are intended to isolate a battery >> with higher state of charge from being tapped by >> the equipment that has reduced the other battery >> to a lower state of charge. It's not batteries that >> are the energy thieves . . . it's stuff you have >> turned on. > >I think I got it .. the diodes prevent the Main Battery from being used >by >components on the Engine Bus and vise versa. If the two busses would feed >the exact same components, is there any reason to separate them? The only >thing I'd lose is not being able to isolate a battery, or am I missing >something? (I'm not sure being able to isolate a single battery is very >helpful in this scenario - the whole engine can be isolated with the dc >power switch if needed). I'm not sure about your desire to "isolate a battery". When the alternator quits, the energy available is finite and contained totally within the battery(ies). When the low volts warning light comes on, wiring per Z-19 requires no action on the part of the pilot except to close the endurance bus alternate feed switch and open both battery master switches. Then make preparations for a no-alternator en-route phase of flight followed by approach to comfortable landing. Once your comfortable landing is assured (short final over the numbers) close the master relays and run as much "stuff" as you like to complete the flight. Normal operations are with the primary engine power switch ON and the secondary switch off. Assuming you've done your homework and have a considered preventative maintenance program for batteries, then you KNOW how long you can operate battery only in the endurance mode. If you have not done your homework and find that the engine is not running well for as long as you anticipated, you may have to close the secondary power switch to allow the main battery to support the engine. If the engine battery's lack of capacity proves to be a surprise, then the main battery's true condition is probably a mystery too . . . it's time to call it an emergency. The design goal is to minimize in-flight diagnostics, switch flipping and other distractions that prevent you from doing your best as a pilot. With a modicum of planning it's a no-sweat deal. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Feb 19, 2008
From: "Corey Crawford" <corey.crawford(at)gmail.com>
Subject: Re: Z-19 and multiple busses
Thanks for setting me straight. I was under the impression that normal operation would see both engine power switches on. - Corey On Feb 18, 2008 9:00 PM, Robert L. Nuckolls, III wrote: > nuckolls.bob(at)cox.net> > > > >On Feb 18, 2008 6:32 PM, Robert L. Nuckolls, III > ><nuckolls.bob(at)cox.net> wrote: > >> The dual diodes are intended to isolate a battery > >> with higher state of charge from being tapped by > >> the equipment that has reduced the other battery > >> to a lower state of charge. It's not batteries that > >> are the energy thieves . . . it's stuff you have > >> turned on. > > > >I think I got it .. the diodes prevent the Main Battery from being used > by > >components on the Engine Bus and vise versa. If the two busses would feed > >the exact same components, is there any reason to separate them? The only > >thing I'd lose is not being able to isolate a battery, or am I missing > >something? (I'm not sure being able to isolate a single battery is very > >helpful in this scenario - the whole engine can be isolated with the dc > >power switch if needed). > > I'm not sure about your desire to "isolate a > battery". When the alternator quits, the > energy available is finite and contained totally > within the battery(ies). > > When the low volts warning light comes on, wiring > per Z-19 requires no action on the part of the > pilot except to close the endurance bus alternate > feed switch and open both battery master switches. > Then make preparations for a no-alternator > en-route phase of flight followed by approach to > comfortable landing. Once your comfortable landing > is assured (short final over the numbers) close > the master relays and run as much "stuff" as you > like to complete the flight. > > Normal operations are with the primary engine > power switch ON and the secondary switch off. > Assuming you've done your homework and have > a considered preventative maintenance program > for batteries, then you KNOW how long you > can operate battery only in the endurance > mode. If you have not done your homework and > find that the engine is not running well for > as long as you anticipated, you may have > to close the secondary power switch to allow > the main battery to support the engine. If > the engine battery's lack of capacity proves > to be a surprise, then the main battery's true > condition is probably a mystery too . . . it's > time to call it an emergency. > > The design goal is to minimize in-flight > diagnostics, switch flipping and other > distractions that prevent you from doing > your best as a pilot. With a modicum of > planning it's a no-sweat deal. > > Bob . . . > -- Corey Crawford ________________________________________________________________________________
Date: Feb 19, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Z-19 and multiple busses
> >Bob, if I "open both battery master switches" which carry my EFI, ECU >and primary fuel pump, my engine will go putt-putt and die. On the other >hand closing the #2 fuel pump switch will provide power to the #2 fuel >pump from the main bus for my non-running engine. I'm sure you were >referring to a standard aircraft engine and not an electrically >dependent one. For Z-19 to be effective, the EFI/ECU/FP require at least >1 live feed. That source is not provided on the e-bus. Your electrically dependent engine accessories should run from always hot battery busses as illustrated in Z-19 and recommended for ALL the Z-figures. If you've got bad smells in the cockpit you should be able to open all the battery switches and kill the alternator and NOT have the engine stop. Bob . . . ________________________________________________________________________________
Date: Feb 19, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Z-19 and multiple busses
>Thanks for setting me straight. I was under the impression that normal >operation would see both engine power switches on. The system would "function" with both switches ON. But the purpose for batteries is to have TWO, KNOWN sources of stored energy, one for the engine, one for other stuff. If you do your homework, you never have to close the second engine power switch except during a pre-flight test. Bob . . . ________________________________________________________________________________
Date: Feb 19, 2008
From: Sam Marlow <sam(at)fr8dog.net>
Subject: EIS resistor
I'm having trouble with my EIS 6000. Thinking about changing the 27k resistor, but I can't find one. My question is, can I put a 22k and a 5.5k in series instead? Thanks, Sam Marlow ________________________________________________________________________________
Date: Feb 19, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: EIS resistor
>I'm having trouble with my EIS 6000. Thinking about changing the 27k >resistor, but I can't find one. My question is, can I put a 22k and a 5.5k >in series instead? >Thanks, >Sam Marlow Sure . . . Or even consider a 50K potentiometer so that you can adjust it to exactly what's needed. Bob . . . ________________________________________________________________________________
Date: Feb 19, 2008
From: Sam Marlow <sam(at)fr8dog.net>
Subject: Re: EIS resistor
Can I get one at a local Radio Shack, and what exactly do I ask for? Thanks, Sam Robert L. Nuckolls, III wrote: > > > >> I'm having trouble with my EIS 6000. Thinking about changing the 27k >> resistor, but I can't find one. My question is, can I put a 22k and a >> 5.5k in series instead? >> Thanks, >> Sam Marlow > > Sure . . . Or even consider > a 50K potentiometer so that you > can adjust it to exactly what's needed. > > Bob . . . > > ________________________________________________________________________________
Date: Feb 19, 2008
From: Cassius Smith <cassius(at)cassius.org>
Subject: NEARLY ready for first flight
Hello all, I'm new to the Matronics list. My son is building an RV7-A, and we used the Aero Electric Connection figure Z-11 with very few modifications (added an SPST switch in front of the Alt. Hold; that was about all). We are using the B&C LR-3 alternator controller, and we used an LED in the panel for the low voltage indicator. My son cranked the engine the first time and just let it idle a couple of minutes. Voltage was indicated on the Dynon EMS-10 as 12.1V, which I'm told is low. We asked around and were told by a couple of folks that 12.1V is normal for idle speeds; it will pick up at higher RPM runups. The low volt indicator was flashing the whole time. Today, we're about ready for first flight. My son did a 1600 RPM runup to check mags, oil pressure, stuff like that. HOWEVER the low voltage light never stopped blinking. He didn't notice the exact voltage reading. When he turned on all the lights, the current draw went into the red. Here's my question - how do I start trying to debug this problem? Do I suspect the alternator, the LR-3, or what? It was about 30 degrees at the hangar when he shut the engine down, so I haven't had the chance to check the wiring connectivity yet, and I know that's the first step. The EMS is connected to the main power bus, so it's not behind the bridge diode that protects the E-bus. Any suggestions? Cassius Smith ----------------- "With the possible exception of the equator, everything begins somewhere." C. S. Lewis ----------------- "With the possible exception of the equator, everything begins somewhere." C. S. Lewis ________________________________________________________________________________
From: "Bill Hibbing" <n744bh(at)bellsouth.net>
Subject: Re: NEARLY ready for first flight
Date: Feb 19, 2008
Check the B&C web site. They have a troubleshooting guide for the LR-3. Print it out and follow it. I had roughly the same problem when I first tried my electrical system with the alternator and using the guide I found I had made a bad crimp connection. Easy fix. Good luck. Bill Glasair SIIS-FT ----- Original Message ----- From: "Cassius Smith" <cassius(at)cassius.org> Sent: Tuesday, February 19, 2008 8:16 PM Subject: AeroElectric-List: NEARLY ready for first flight > > > Hello all, > I'm new to the Matronics list. My son is building an RV7-A, and we used > the Aero Electric Connection figure Z-11 with very few modifications > (added an SPST switch in front of the Alt. Hold; that was about all). We > are using the B&C LR-3 alternator controller, and we used an LED in the > panel for the low voltage indicator. > > My son cranked the engine the first time and just let it idle a couple > of minutes. Voltage was indicated on the Dynon EMS-10 as 12.1V, which > I'm told is low. We asked around and were told by a couple of folks that > 12.1V is normal for idle speeds; it will pick up at higher RPM runups. > The low volt indicator was flashing the whole time. > > Today, we're about ready for first flight. My son did a 1600 RPM runup > to check mags, oil pressure, stuff like that. HOWEVER the low voltage > light never stopped blinking. He didn't notice the exact voltage > reading. When he turned on all the lights, the current draw went into > the red. > > Here's my question - how do I start trying to debug this problem? Do I > suspect the alternator, the LR-3, or what? It was about 30 degrees at > the hangar when he shut the engine down, so I haven't had the chance to > check the wiring connectivity yet, and I know that's the first step. > > The EMS is connected to the main power bus, so it's not behind the > bridge diode that protects the E-bus. > > Any suggestions? > > Cassius Smith > > ----------------- > "With the possible exception of the equator, everything begins > somewhere." > C. S. Lewis > ----------------- > "With the possible exception of the equator, everything begins > somewhere." > C. S. Lewis > > > -- > 10:55 AM > > ________________________________________________________________________________
Date: Feb 19, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: NEARLY ready for first flight
> >Hello all, >I'm new to the Matronics list. My son is building an RV7-A, and we used >the Aero Electric Connection figure Z-11 with very few modifications >(added an SPST switch in front of the Alt. Hold; that was about all). We >are using the B&C LR-3 alternator controller, and we used an LED in the >panel for the low voltage indicator. > >My son cranked the engine the first time and just let it idle a couple >of minutes. Voltage was indicated on the Dynon EMS-10 as 12.1V, which >I'm told is low. We asked around and were told by a couple of folks that >12.1V is normal for idle speeds; it will pick up at higher RPM runups. >The low volt indicator was flashing the whole time. > >Today, we're about ready for first flight. My son did a 1600 RPM runup >to check mags, oil pressure, stuff like that. HOWEVER the low voltage >light never stopped blinking. He didn't notice the exact voltage >reading. When he turned on all the lights, the current draw went into >the red. > >Here's my question - how do I start trying to debug this problem? Do I >suspect the alternator, the LR-3, or what? It was about 30 degrees at >the hangar when he shut the engine down, so I haven't had the chance to >check the wiring connectivity yet, and I know that's the first step. > >The EMS is connected to the main power bus, so it's not behind the >bridge diode that protects the E-bus. > >Any suggestions? > >Cassius Smith There's a troubleshooting procedure for the LR-3 published at: http://bandc.biz/Downloads.html Pick the one appropriate to the model you have. There's a general troubleshooting guide for externally regulated alternators in Appendix Z to the AeroElectric Connection which you can download at: http://www.aeroelectric.com/articles/Rev11/AppZ_R11M.pdf See Note 8 on Page Z-7. Let us know what you find. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: Slick 6393
Date: Feb 20, 2008
2/20/2008 Bon jour, Buoguy, My Slick manual L-1363 shows the 6393 as having a second set of points. This would be the retard breaker points making the magneto suitable for using a starting vibrator. I am not familiar with the Bendix starting vibrator 10-176487-241B and do not have any Bendix magneto or vibrator manuals, but I see no reason why it would not be suitable. If you would like further confirmation you might email: john(at)sacskyranch.com and ask John. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." ------------------------------------------------------------- Subject: AeroElectric-List: Slick 6393 From: "bouguy" <boullu.guy(at)libertysurf.fr> Hi , i have a quite new Bendix starting vibrator 10-176487-241B and i would like to know if it is possible to use it with the 6393 left SLICK magneto of the IO540C4B5 of my Barracuda . thanks for reply , Boullu guy . ________________________________________________________________________________
From: "Mike" <mlas(at)cox.net>
Subject: EIS resistor
Date: Feb 20, 2008
Sam, What is the problem you are having with your EIS 6000? If it is with the RPM indication, are you driving the RPM from the P-lead? If so what resistor value are you currently using? If you are using a resistor in the range required and it is not working you should call Grand Rapids. There is a mod that is required on some 6000=92s which calls for the removal of a resister internally. It is a simple process and they can walk you through it or you could send it back assuming this is the issue. Mike -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Sam Marlow Sent: Tuesday, February 19, 2008 11:58 AM Subject: AeroElectric-List: EIS resistor I'm having trouble with my EIS 6000. Thinking about changing the 27k resistor, but I can't find one. My question is, can I put a 22k and a 5.5k in series instead? Thanks, Sam Marlow "http://www.matronics.com/Navigator?AeroElectric-List"http://www.matroni cs.com/Navigator?AeroElectric-List "http://forums.matronics.com"http://forums.matronics.com "http://www.matronics.com/contribution"http://www.matronics.com/contribu tion 10/2/2007 11:10 AM 10/2/2007 11:10 AM ________________________________________________________________________________
Date: Feb 20, 2008
From: Sam Marlow <sam(at)fr8dog.net>
Subject: Re: EIS resistor
It's puzzling, because it worked fine for 6 months, then the mag died. When I reinstalled the repaired mag, the tach started wondering, mostly at higher RPMs. It's the 27k resistor, supplied by Grand Rapids. I sent a Demo log to G/R this morning, hope to here something soon. I did the mod on the circuit board, before first flight, if that's the one your referring to. Mike wrote: > > Sam, > > > > What is the problem you are having with your EIS 6000? If it is with > the RPM indication, are you driving the RPM from the P-lead? If so > what resistor value are you currently using? If you are using a > resistor in the range required and it is not working you should call > Grand Rapids. There is a mod that is required on some 6000s which > calls for the removal of a resister internally. It is a simple > process and they can walk you through it or you could send it back > assuming this is the issue. > > > > Mike > > > > -----Original Message----- > *From:* owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] *On Behalf Of > *Sam Marlow > *Sent:* Tuesday, February 19, 2008 11:58 AM > *To:* aeroelectric-list(at)matronics.com > *Subject:* AeroElectric-List: EIS resistor > > > > I'm having trouble with my EIS 6000. Thinking about changing the 27k > resistor, but I can't find one. My question is, can I put a 22k and a > 5.5k in series instead? > Thanks, > Sam Marlow > > * * > * * > ** > * - The AeroElectric-List Email Forum -* > ** > ** > ** > ** > * --> http://www.matronics.com/Navigator?AeroElectric-List* > ** > * - MATRONICS WEB FORUMS -* > ** > * --> http://forums.matronics.com* > ** > * - List Contribution Web Site -* > * Thank you for your generous support!* > * -Matt Dralle, List Admin.* > * --> http://www.matronics.com/contribution* > ** > * * > > 10/2/2007 11:10 AM > > 10/2/2007 11:10 AM > * > > > * ________________________________________________________________________________
Date: Feb 20, 2008
From: Cassius Smith <cassius(at)cassius.org>
Subject: NEARLY ready for first flight
OK - here's what we did... I looked carefully at the installation and troubleshooting guides which were pointed out to me (THANKS) and I realized that we may not have been connecting the ALT Field. AEC Z-11 plan for BAT/ALT MASTER switch is a B&C 2-10 switch with two distinct positions - 1/2 way up is battery on, full up is battery and alt field on. When I looked through the inst and t/shooting guides, they mention making sure you have voltage on pin 6 within 0.5V of the bus voltage. When I looked at the diagram (see attached) I realized that the pilot may not have been throwing the switch all the way up after engine start. We gave this a try and presto - 14.1-14.2V. Low Voltage stopped flashing. HOWEVER the low voltage lamp stayed LIT at 1600RPM - does this mean I may have a bad crimp? Or do I just need to adjust it down on the LR3C? Cassius Smith ----------------- "With the possible exception of the equator, everything begins somewhere." C. S. Lewis > -------- Original Message -------- > Subject: Re: AeroElectric-List: NEARLY ready for first flight > From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> > Date: Tue, February 19, 2008 11:00 pm > To: aeroelectric-list(at)matronics.com > > > > > > > >Hello all, > >I'm new to the Matronics list. My son is building an RV7-A, and we used > >the Aero Electric Connection figure Z-11 with very few modifications > >(added an SPST switch in front of the Alt. Hold; that was about all). We > >are using the B&C LR-3 alternator controller, and we used an LED in the > >panel for the low voltage indicator. > > > >My son cranked the engine the first time and just let it idle a couple > >of minutes. Voltage was indicated on the Dynon EMS-10 as 12.1V, which > >I'm told is low. We asked around and were told by a couple of folks that > >12.1V is normal for idle speeds; it will pick up at higher RPM runups. > >The low volt indicator was flashing the whole time. > > > >Today, we're about ready for first flight. My son did a 1600 RPM runup > >to check mags, oil pressure, stuff like that. HOWEVER the low voltage > >light never stopped blinking. He didn't notice the exact voltage > >reading. When he turned on all the lights, the current draw went into > >the red. > > > >Here's my question - how do I start trying to debug this problem? Do I > >suspect the alternator, the LR-3, or what? It was about 30 degrees at > >the hangar when he shut the engine down, so I haven't had the chance to > >check the wiring connectivity yet, and I know that's the first step. > > > >The EMS is connected to the main power bus, so it's not behind the > >bridge diode that protects the E-bus. > > > >Any suggestions? > > > >Cassius Smith > > There's a troubleshooting procedure for the LR-3 published > at: > > http://bandc.biz/Downloads.html > > Pick the one appropriate to the model you have. > > There's a general troubleshooting guide for > externally regulated alternators in Appendix > Z to the AeroElectric Connection which you > can download at: > > http://www.aeroelectric.com/articles/Rev11/AppZ_R11M.pdf > > See Note 8 on Page Z-7. > > Let us know what you find. > > Bob . . . > > ----------------------------------------) > ( . . . a long habit of not thinking ) > ( a thing wrong, gives it a superficial ) > ( appearance of being right . . . ) > ( ) > ( -Thomas Paine 1776- ) > ---------------------------------------- > > > ________________________________________________________________________________
Date: Feb 20, 2008
From: Cassius Smith <cassius(at)cassius.org>
Subject: NEARLY ready for first flight
And HERE's the attachment - sorry everyone! ----------------- "With the possible exception of the equator, everything begins somewhere." C. S. Lewis > -------- Original Message -------- > Subject: RE: AeroElectric-List: NEARLY ready for first flight > From: Cassius Smith <cassius(at)cassius.org> > Date: Wed, February 20, 2008 1:02 pm > To: aeroelectric-list(at)matronics.com > Cc: tvrvbg(at)yahoogroups.com > > > OK - here's what we did... > I looked carefully at the installation and troubleshooting guides which > were pointed out to me (THANKS) and I realized that we may not have been > connecting the ALT Field. AEC Z-11 plan for BAT/ALT MASTER switch is a > B&C 2-10 switch with two distinct positions - 1/2 way up is battery on, > full up is battery and alt field on. When I looked through the inst and > t/shooting guides, they mention making sure you have voltage on pin 6 > within 0.5V of the bus voltage. When I looked at the diagram (see > attached) I realized that the pilot may not have been throwing the > switch all the way up after engine start. > > We gave this a try and presto - 14.1-14.2V. Low Voltage stopped > flashing. > > HOWEVER the low voltage lamp stayed LIT at 1600RPM - does this mean I > may have a bad crimp? Or do I just need to adjust it down on the LR3C? > > Cassius Smith > > ----------------- > "With the possible exception of the equator, everything begins > somewhere." > C. S. Lewis > > > -------- Original Message -------- > > Subject: Re: AeroElectric-List: NEARLY ready for first flight > > From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> > > Date: Tue, February 19, 2008 11:00 pm > > To: aeroelectric-list(at)matronics.com > > > > > > > > > > > > > >Hello all, > > >I'm new to the Matronics list. My son is building an RV7-A, and we used > > >the Aero Electric Connection figure Z-11 with very few modifications > > >(added an SPST switch in front of the Alt. Hold; that was about all). We > > >are using the B&C LR-3 alternator controller, and we used an LED in the > > >panel for the low voltage indicator. > > > > > >My son cranked the engine the first time and just let it idle a couple > > >of minutes. Voltage was indicated on the Dynon EMS-10 as 12.1V, which > > >I'm told is low. We asked around and were told by a couple of folks that > > >12.1V is normal for idle speeds; it will pick up at higher RPM runups. > > >The low volt indicator was flashing the whole time. > > > > > >Today, we're about ready for first flight. My son did a 1600 RPM runup > > >to check mags, oil pressure, stuff like that. HOWEVER the low voltage > > >light never stopped blinking. He didn't notice the exact voltage > > >reading. When he turned on all the lights, the current draw went into > > >the red. > > > > > >Here's my question - how do I start trying to debug this problem? Do I > > >suspect the alternator, the LR-3, or what? It was about 30 degrees at > > >the hangar when he shut the engine down, so I haven't had the chance to > > >check the wiring connectivity yet, and I know that's the first step. > > > > > >The EMS is connected to the main power bus, so it's not behind the > > >bridge diode that protects the E-bus. > > > > > >Any suggestions? > > > > > >Cassius Smith > > > > There's a troubleshooting procedure for the LR-3 published > > at: > > > > http://bandc.biz/Downloads.html > > > > Pick the one appropriate to the model you have. > > > > There's a general troubleshooting guide for > > externally regulated alternators in Appendix > > Z to the AeroElectric Connection which you > > can download at: > > > > http://www.aeroelectric.com/articles/Rev11/AppZ_R11M.pdf > > > > See Note 8 on Page Z-7. > > > > Let us know what you find. > > > > Bob . . . > > > > ----------------------------------------) > > ( . . . a long habit of not thinking ) > > ( a thing wrong, gives it a superficial ) > > ( appearance of being right . . . ) > > ( ) > > ( -Thomas Paine 1776- ) > > ---------------------------------------- > > > > > > ________________________________________________________________________________
From: "Mike" <mlas(at)cox.net>
Subject: EIS resistor
Date: Feb 20, 2008
Sam, Yes that=92sthe mod I was talking about. Let me know what GRT says. Mike mlas(at)cox.net -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Sam Marlow Sent: Wednesday, February 20, 2008 9:09 AM Subject: Re: AeroElectric-List: EIS resistor It's puzzling, because it worked fine for 6 months, then the mag died. When I reinstalled the repaired mag, the tach started wondering, mostly at higher RPMs. It's the 27k resistor, supplied by Grand Rapids. I sent a Demo log to G/R this morning, hope to here something soon. I did the mod on the circuit board, before first flight, if that's the one your referring to. Mike wrote: Sam, What is the problem you are having with your EIS 6000? If it is with the RPM indication, are you driving the RPM from the P-lead? If so what resistor value are you currently using? If you are using a resistor in the range required and it is not working you should call Grand Rapids. There is a mod that is required on some 6000=92s which calls for the removal of a resister internally. It is a simple process and they can walk you through it or you could send it back assuming this is the issue. Mike -----Original Message----- From: HYPERLINK "mailto:owner-aeroelectric-list-server(at)matronics.com"owner-aeroelectric- list-server(at)matronics.com [HYPERLINK "mailto:owner-aeroelectric-list-server(at)matronics.com"mailto:owner-aeroel ectric-list-server(at)matronics.com] On Behalf Of Sam Marlow Sent: Tuesday, February 19, 2008 11:58 AM "mailto:aeroelectric-list(at)matronics.com"aeroelectric-list(at)matronics.com Subject: AeroElectric-List: EIS resistor I'm having trouble with my EIS 6000. Thinking about changing the 27k resistor, but I can't find one. My question is, can I put a 22k and a 5.5k in series instead? Thanks, Sam Marlow - The AeroElectric-List Email Forum - --> HYPERLINK "http://www.matronics.com/Navigator?AeroElectric-List"http://www.matroni cs.com/Navigator?AeroElectric-List - MATRONICS WEB FORUMS - --> HYPERLINK "http://forums.matronics.com"http://forums.matronics.com - List Contribution Web Site - Thank you for your generous support! -Matt Dralle, List Admin. --> HYPERLINK "http://www.matronics.com/contribution"http://www.matronics.com/contribu tion 10/2/2007 11:10 AM 10/2/2007 11:10 AM href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. m atronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c o ntribution "http://www.matronics.com/Navigator?AeroElectric-List"http://www.matroni cs.com/Navigator?AeroElectric-List "http://forums.matronics.com"http://forums.matronics.com "http://www.matronics.com/contribution"http://www.matronics.com/contribu tion 10/2/2007 11:10 AM 10/2/2007 11:10 AM ________________________________________________________________________________
Date: Feb 20, 2008
From: rveighta <rveighta(at)earthlink.net>
Subject: Noisy Turn Coordinator
I recently did some taxi testing of my RV8 and discovered I have a problem with a noisy turn coordinator causing my radio to be amost useless. I also have a flying RV8A which had the same problem, but was cured by fabricating and installing Bob's noise choke (Radio Shack 270-030). Unfortunately, this Radio Shack part along with the two alternative ones listed by Bob are no available from the Shack. Does anyone have an idea where I can get a noise filter similar to the ones formerly carried by RS? Thanks...... Walt Shipley ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Garmin396/SL40 interface
Date: Feb 20, 2008
I have been considering wiring my Garmin 396 GPS to the SL40 COM for frequency loading into the COM and wondering if it is worthwhile doing. I do not understand what action loads the com list for an airport from the GPS to the Com. Have study both the GPS and SL40 manuals but my old brain isn't getting it. When the Com tab is selected on the airport page in the GPS, does that automatically send the list to the COM? What am I missing? Dale Ensing ________________________________________________________________________________
Subject: Nanchang CJ6 Overvoltage Protector
From: "Craig Winkelmann, CFI" <capav8r(at)gmail.com>
Date: Feb 20, 2008
Bob: Looking for the overvoltage protector designed for the CJ. How do I get one? Craig Read this topic online here: http://forums.matronics.com/viewtopic.php?p=165319#165319 ________________________________________________________________________________
Date: Feb 20, 2008
From: Ed Holyoke <bicyclop(at)pacbell.net>
Subject: Re: NEARLY ready for first flight
Cassius, I used an LED also and it is always lit. It flashes for low volt. Bob published, somewhere on his website, a diagram for adding a couple of resistors to make it not glow all the time, but I have not got around to doing the fix. I guess I just got used to thinking of it as a low volt sensor armed light. Pax, Ed Holyoke Cassius Smith wrote: > > OK - here's what we did... > I looked carefully at the installation and troubleshooting guides which > were pointed out to me (THANKS) and I realized that we may not have been > connecting the ALT Field. AEC Z-11 plan for BAT/ALT MASTER switch is a > B&C 2-10 switch with two distinct positions - 1/2 way up is battery on, > full up is battery and alt field on. When I looked through the inst and > t/shooting guides, they mention making sure you have voltage on pin 6 > within 0.5V of the bus voltage. When I looked at the diagram (see > attached) I realized that the pilot may not have been throwing the > switch all the way up after engine start. > > We gave this a try and presto - 14.1-14.2V. Low Voltage stopped > flashing. > > HOWEVER the low voltage lamp stayed LIT at 1600RPM - does this mean I > may have a bad crimp? Or do I just need to adjust it down on the LR3C? > > Cassius Smith > > ----------------- > "With the possible exception of the equator, everything begins > somewhere." > C. S. Lewis > > >> -------- Original Message -------- >> Subject: Re: AeroElectric-List: NEARLY ready for first flight >> From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> >> Date: Tue, February 19, 2008 11:00 pm >> To: aeroelectric-list(at)matronics.com >> >> >> >> >> >>> >>> Hello all, >>> I'm new to the Matronics list. My son is building an RV7-A, and we used >>> the Aero Electric Connection figure Z-11 with very few modifications >>> (added an SPST switch in front of the Alt. Hold; that was about all). We >>> are using the B&C LR-3 alternator controller, and we used an LED in the >>> panel for the low voltage indicator. >>> >>> My son cranked the engine the first time and just let it idle a couple >>> of minutes. Voltage was indicated on the Dynon EMS-10 as 12.1V, which >>> I'm told is low. We asked around and were told by a couple of folks that >>> 12.1V is normal for idle speeds; it will pick up at higher RPM runups. >>> The low volt indicator was flashing the whole time. >>> >>> Today, we're about ready for first flight. My son did a 1600 RPM runup >>> to check mags, oil pressure, stuff like that. HOWEVER the low voltage >>> light never stopped blinking. He didn't notice the exact voltage >>> reading. When he turned on all the lights, the current draw went into >>> the red. >>> >>> Here's my question - how do I start trying to debug this problem? Do I >>> suspect the alternator, the LR-3, or what? It was about 30 degrees at >>> the hangar when he shut the engine down, so I haven't had the chance to >>> check the wiring connectivity yet, and I know that's the first step. >>> >>> The EMS is connected to the main power bus, so it's not behind the >>> bridge diode that protects the E-bus. >>> >>> Any suggestions? >>> >>> Cassius Smith >>> >> There's a troubleshooting procedure for the LR-3 published >> at: >> >> http://bandc.biz/Downloads.html >> >> Pick the one appropriate to the model you have. >> >> There's a general troubleshooting guide for >> externally regulated alternators in Appendix >> Z to the AeroElectric Connection which you >> can download at: >> >> http://www.aeroelectric.com/articles/Rev11/AppZ_R11M.pdf >> >> See Note 8 on Page Z-7. >> >> Let us know what you find. >> >> Bob . . . >> >> ----------------------------------------) >> ( . . . a long habit of not thinking ) >> ( a thing wrong, gives it a superficial ) >> ( appearance of being right . . . ) >> ( ) >> ( -Thomas Paine 1776- ) >> ---------------------------------------- >> >> >> >> > > > ________________________________________________________________________________
From: Steve Thomas <lists(at)stevet.net>
Subject: Re: NEARLY ready for first flight
Date: Feb 21, 2008
Here is a previous response to the LED glowing all the time: ________________ I would like to subsitute an LED for the Low Voltage bulb that came with the B&C LR3C-14 . I posed the question to Tim Hedding @ B&C and received this in response. If you use an LED instead of an incandescent lamp, install a 470 - 510 Ohm, 1/2 Watt, resistor between terminals 3 and 5 of the LR3C-14 (or the SB1B-14) so that the LED does not glow dimly all of the time. Deems Davis # 406 Engine / Wiring and Panel Stuff http://deemsrv10.com/ On Feb 20, 2008, at 10:22 PM, Ed Holyoke wrote: > > > > Cassius, > > I used an LED also and it is always lit. It flashes for low volt. > Bob published, somewhere on his website, a diagram for adding a > couple of resistors to make it not glow all the time, but I have not > got around to doing the fix. I guess I just got used to thinking of > it as a low volt sensor armed light. > > Pax, > > Ed Holyoke > > Cassius Smith wrote: >> > >> >> OK - here's what we did... >> I looked carefully at the installation and troubleshooting guides >> which >> were pointed out to me (THANKS) and I realized that we may not have >> been >> connecting the ALT Field. AEC Z-11 plan for BAT/ALT MASTER switch >> is a >> B&C 2-10 switch with two distinct positions - 1/2 way up is battery >> on, >> full up is battery and alt field on. When I looked through the inst >> and >> t/shooting guides, they mention making sure you have voltage on pin 6 >> within 0.5V of the bus voltage. When I looked at the diagram (see >> attached) I realized that the pilot may not have been throwing the >> switch all the way up after engine start. >> >> We gave this a try and presto - 14.1-14.2V. Low Voltage stopped >> flashing. >> >> HOWEVER the low voltage lamp stayed LIT at 1600RPM - does this mean I >> may have a bad crimp? Or do I just need to adjust it down on the >> LR3C? >> >> Cassius Smith >> >> ----------------- >> "With the possible exception of the equator, everything begins >> somewhere." >> C. S. Lewis >> >>> -------- Original Message -------- >>> Subject: Re: AeroElectric-List: NEARLY ready for first flight >>> From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> >>> Date: Tue, February 19, 2008 11:00 pm >>> To: aeroelectric-list(at)matronics.com >>> >>> >>> >>> >>> >>> >>>> > >>>> >>>> Hello all, >>>> I'm new to the Matronics list. My son is building an RV7-A, and >>>> we used >>>> the Aero Electric Connection figure Z-11 with very few >>>> modifications >>>> (added an SPST switch in front of the Alt. Hold; that was about >>>> all). We >>>> are using the B&C LR-3 alternator controller, and we used an LED >>>> in the >>>> panel for the low voltage indicator. >>>> >>>> My son cranked the engine the first time and just let it idle a >>>> couple >>>> of minutes. Voltage was indicated on the Dynon EMS-10 as 12.1V, >>>> which >>>> I'm told is low. We asked around and were told by a couple of >>>> folks that >>>> 12.1V is normal for idle speeds; it will pick up at higher RPM >>>> runups. >>>> The low volt indicator was flashing the whole time. >>>> >>>> Today, we're about ready for first flight. My son did a 1600 RPM >>>> runup >>>> to check mags, oil pressure, stuff like that. HOWEVER the low >>>> voltage >>>> light never stopped blinking. He didn't notice the exact voltage >>>> reading. When he turned on all the lights, the current draw went >>>> into >>>> the red. >>>> >>>> Here's my question - how do I start trying to debug this problem? >>>> Do I >>>> suspect the alternator, the LR-3, or what? It was about 30 >>>> degrees at >>>> the hangar when he shut the engine down, so I haven't had the >>>> chance to >>>> check the wiring connectivity yet, and I know that's the first >>>> step. >>>> >>>> The EMS is connected to the main power bus, so it's not behind the >>>> bridge diode that protects the E-bus. >>>> >>>> Any suggestions? >>>> >>>> Cassius Smith >>>> >>> There's a troubleshooting procedure for the LR-3 published >>> at: >>> >>> http://bandc.biz/Downloads.html >>> >>> Pick the one appropriate to the model you have. >>> >>> There's a general troubleshooting guide for >>> externally regulated alternators in Appendix >>> Z to the AeroElectric Connection which you >>> can download at: >>> >>> http://www.aeroelectric.com/articles/Rev11/AppZ_R11M.pdf >>> >>> See Note 8 on Page Z-7. >>> >>> Let us know what you find. >>> >>> Bob . . . >>> >>> ----------------------------------------) >>> ( . . . a long habit of not thinking ) >>> ( a thing wrong, gives it a superficial ) >>> ( appearance of being right . . . ) >>> ( ) >>> ( -Thomas Paine 1776- ) >>> ---------------------------------------- >>> >>> >>> >>> >> >> >> >> >> >> >> > > ________________________________________________________________________________
Date: Feb 21, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Nanchang CJ6 Overvoltage Protector
> > >Bob: > >Looking for the overvoltage protector designed for the CJ. How do I get one? > >Craig I've been snowed with other tasks. I'll have to see if we can get some of these built. The preliminary data package has been published at: http://www.aeroelectric.com/Catalog/AEC/9011/9011-700-1C.pdf Bob . . . ________________________________________________________________________________
From: "Vernon Little" <rv-9a-online(at)telus.net>
Subject: Garmin396/SL40 interface
Date: Feb 21, 2008
The 396 also sends the frequencies of the nearest airport automatically to the Com. Or if you are in a programmed route, the frequency of the next airport waypoint is sent. You can also send manually as you have noted. Very handy. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Dale Ensing Sent: February 20, 2008 5:52 PM Subject: AeroElectric-List: Garmin396/SL40 interface I have been considering wiring my Garmin 396 GPS to the SL40 COM for frequency loading into the COM and wondering if it is worthwhile doing. I do not understand what action loads the com list for an airport from the GPS to the Com. Have study both the GPS and SL40 manuals but my old brain isn't getting it. When the Com tab is selected on the airport page in the GPS, does that automatically send the list to the COM? What am I missing? Dale Ensing ________________________________________________________________________________
Subject: Re: Slick 6393
From: "bouguy" <boullu.guy(at)libertysurf.fr>
Date: Feb 21, 2008
i think also , but i would like to be sure ...... thanks for your reply , Boullu guy . Read this topic online here: http://forums.matronics.com/viewtopic.php?p=165413#165413 ________________________________________________________________________________
From: "B Tomm" <fvalarm(at)rapidnet.net>
Subject: Garmin396/SL40 interface
Date: Feb 21, 2008
Does anybody know if this feature also applies to the the 296? Bevan _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Vernon Little Sent: Thursday, February 21, 2008 8:39 AM Subject: RE: AeroElectric-List: Garmin396/SL40 interface The 396 also sends the frequencies of the nearest airport automatically to the Com. Or if you are in a programmed route, the frequency of the next airport waypoint is sent. You can also send manually as you have noted. Very handy. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Dale Ensing Sent: February 20, 2008 5:52 PM Subject: AeroElectric-List: Garmin396/SL40 interface I have been considering wiring my Garmin 396 GPS to the SL40 COM for frequency loading into the COM and wondering if it is worthwhile doing. I do not understand what action loads the com list for an airport from the GPS to the Com. Have study both the GPS and SL40 manuals but my old brain isn't getting it. When the Com tab is selected on the airport page in the GPS, does that automatically send the list to the COM? What am I missing? Dale Ensing href="http://www.matronics.com/Navigator?AeroElectric-List">http://www.matro nics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
From: BobsV35B(at)aol.com
Date: Feb 21, 2008
Subject: Re: Noisy Turn Coordinator
Good Afternoon Walt, What about repairing or replacing the turn coordinator? There is no reason that a good unit should be noisy! In fact, I highly recommend that the Turn Coordinator be scrapped in lieu of a Turn Needle, but that is another subject! Happy Skies, Old Bob AKA Bob Siegfried Ancient Aviator 628 West 86th Street Downers Grove, IL 60516 630 985-8502 Stearman N3977A Brookeridge Air Park LL22 In a message dated 2/20/2008 7:40:20 P.M. Central Standard Time, rveighta(at)earthlink.net writes: --> AeroElectric-List message posted by: rveighta I recently did some taxi testing of my RV8 and discovered I have a problem with a noisy turn coordinator causing my radio to be almost useless. I also have a flying RV8A which had the same problem, but was cured by fabricating and installing Bob's noise choke (Radio Shack 270-030). Unfortunately, this Radio Shack part along with the two alternative ones listed by Bob are no available from the Shack. Does anyone have an idea where I can get a noise filter similar to the ones formerly carried by RS? Thanks...... Walt Shipley **************Ideas to please picky eaters. Watch video on AOL Living. (http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/ 2050827?NCID=aolcmp00300000002598) ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: Garmin396/SL40 interface
Date: Feb 21, 2008
MessageNo, the 296 does not have the VHF Com feature. I recently replaced my 296 with a 396 to get the XM weather. Now I wish I had put the interface wire on the SL40 for possible future up grade of the GPS when I installed the radio. This is not going to be fun under the panel. Dale ----- Original Message ----- From: B Tomm To: aeroelectric-list(at)matronics.com Sent: Thursday, February 21, 2008 1:56 PM Subject: RE: AeroElectric-List: Garmin396/SL40 interface Does anybody know if this feature also applies to the the 296? Bevan ------------------------------------------------------------------------- ----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Vernon Little Sent: Thursday, February 21, 2008 8:39 AM To: aeroelectric-list(at)matronics.com Subject: RE: AeroElectric-List: Garmin396/SL40 interface The 396 also sends the frequencies of the nearest airport automatically to the Com. Or if you are in a programmed route, the frequency of the next airport waypoint is sent. You can also send manually as you have noted. Very handy. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Dale Ensing Sent: February 20, 2008 5:52 PM To: aeroelectric-list(at)matronics.com Subject: AeroElectric-List: Garmin396/SL40 interface I have been considering wiring my Garmin 396 GPS to the SL40 COM for frequency loading into the COM and wondering if it is worthwhile doing. I do not understand what action loads the com list for an airport from the GPS to the Com. Have study both the GPS and SL40 manuals but my old brain isn't getting it. When the Com tab is selected on the airport page in the GPS, does that automatically send the list to the COM? What am I missing? Dale Ensing href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
From: "Vernon Little" <rv-9a-online(at)telus.net>
Subject: Garmin396/SL40 interface
Date: Feb 21, 2008
Actually, this is the operation of my 296. 396 is the same. Vern -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of B Tomm Sent: February 21, 2008 10:56 AM Subject: RE: AeroElectric-List: Garmin396/SL40 interface Does anybody know if this feature also applies to the the 296? Bevan _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Vernon Little Sent: Thursday, February 21, 2008 8:39 AM Subject: RE: AeroElectric-List: Garmin396/SL40 interface The 396 also sends the frequencies of the nearest airport automatically to the Com. Or if you are in a programmed route, the frequency of the next airport waypoint is sent. You can also send manually as you have noted. Very handy. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Dale Ensing Sent: February 20, 2008 5:52 PM Subject: AeroElectric-List: Garmin396/SL40 interface I have been considering wiring my Garmin 396 GPS to the SL40 COM for frequency loading into the COM and wondering if it is worthwhile doing. I do not understand what action loads the com list for an airport from the GPS to the Com. Have study both the GPS and SL40 manuals but my old brain isn't getting it. When the Com tab is selected on the airport page in the GPS, does that automatically send the list to the COM? What am I missing? Dale Ensing href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matro nics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matro nics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: Garmin396/SL40 interface
Date: Feb 21, 2008
MessageVern, you must have a different version of the 296 then mine. I still have my 296 and just checked the book. It says nothing about this function. Or, it this a well kept secret by Garmin? Dale ----- Original Message ----- From: Vernon Little To: aeroelectric-list(at)matronics.com Sent: Thursday, February 21, 2008 4:07 PM Subject: RE: AeroElectric-List: Garmin396/SL40 interface Actually, this is the operation of my 296. 396 is the same. Vern -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of B Tomm Sent: February 21, 2008 10:56 AM To: aeroelectric-list(at)matronics.com Subject: RE: AeroElectric-List: Garmin396/SL40 interface Does anybody know if this feature also applies to the the 296? Bevan ------------------------------------------------------------------------- --- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Vernon Little Sent: Thursday, February 21, 2008 8:39 AM To: aeroelectric-list(at)matronics.com Subject: RE: AeroElectric-List: Garmin396/SL40 interface The 396 also sends the frequencies of the nearest airport automatically to the Com. Or if you are in a programmed route, the frequency of the next airport waypoint is sent. You can also send manually as you have noted. Very handy. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Dale Ensing Sent: February 20, 2008 5:52 PM To: aeroelectric-list(at)matronics.com Subject: AeroElectric-List: Garmin396/SL40 interface I have been considering wiring my Garmin 396 GPS to the SL40 COM for frequency loading into the COM and wondering if it is worthwhile doing. I do not understand what action loads the com list for an airport from the GPS to the Com. Have study both the GPS and SL40 manuals but my old brain isn't getting it. When the Com tab is selected on the airport page in the GPS, does that automatically send the list to the COM? What am I missing? Dale Ensing href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
Subject: Garmin396/SL40 interface
Date: Feb 22, 2008
From: "Allan Aaron" <aaaron(at)tvp.com.au>
I have a 296 and mine does it. Allan ________________________________ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Dale Ensing Sent: Friday, 22 February 2008 9:22 AM Subject: Re: AeroElectric-List: Garmin396/SL40 interface Vern, you must have a different version of the 296 then mine. I still have my 296 and just checked the book. It says nothing about this function. Or, it this a well kept secret by Garmin? Dale ----- Original Message ----- From: Vernon Little <mailto:rv-9a-online(at)telus.net> To: aeroelectric-list(at)matronics.com Sent: Thursday, February 21, 2008 4:07 PM Subject: RE: AeroElectric-List: Garmin396/SL40 interface Actually, this is the operation of my 296. 396 is the same. Vern -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of B Tomm Sent: February 21, 2008 10:56 AM To: aeroelectric-list(at)matronics.com Subject: RE: AeroElectric-List: Garmin396/SL40 interface Does anybody know if this feature also applies to the the 296? Bevan ________________________________ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Vernon Little Sent: Thursday, February 21, 2008 8:39 AM To: aeroelectric-list(at)matronics.com Subject: RE: AeroElectric-List: Garmin396/SL40 interface The 396 also sends the frequencies of the nearest airport automatically to the Com. Or if you are in a programmed route, the frequency of the next airport waypoint is sent. You can also send manually as you have noted. Very handy. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Dale Ensing Sent: February 20, 2008 5:52 PM To: aeroelectric-list(at)matronics.com Subject: AeroElectric-List: Garmin396/SL40 interface I have been considering wiring my Garmin 396 GPS to the SL40 COM for frequency loading into the COM and wondering if it is worthwhile doing. I do not understand what action loads the com list for an airport from the GPS to the Com. Have study both the GPS and SL40 manuals but my old brain isn't getting it. When the Com tab is selected on the airport page in the GPS, does that automatically send the list to the COM? What am I missing? Dale Ensing href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. m atronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. m atronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. m atronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. m atronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
Date: Feb 21, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: NEARLY ready for first flight
> >Cassius, > >I used an LED also and it is always lit. It flashes for low volt. Bob >published, somewhere on his website, a diagram for adding a couple of >resistors to make it not glow all the time, but I have not got around to >doing the fix. I guess I just got used to thinking of it as a low volt >sensor armed light. LEDs and incandescent lamps are not directly interchangeable in this application. You need to add a resistor to the LR-3 terminals to get the LED to masquerade as an incandescent device. I think 470 ohm, 1/2 watt between terminals 3 and 5 of the LR3. This applies to LEDs with built in resistors that turn them into 12v devices. If you're assembling your own LED indicator from scratch then you need both a series AND a parallel resistor. Here's one of several approaches that would work: http://www.aeroelectric.com/Pictures/Schematics/LV_Led.jpg Bob. . . ________________________________________________________________________________
From: "Vernon Little" <rv-9a-online(at)telus.net>
Subject: Garmin396/SL40 interface
Date: Feb 21, 2008
Two things: 1) Garmin's documentation leaves a lot to be desired. Check online for a new Pilot's Guide 2) In order to get this function to work, you need recent software and must configure the RS-232 output to NMEA/VHF Out Of course, you need the RS-232 connected to the SL40. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Dale Ensing Sent: February 21, 2008 2:22 PM Subject: Re: AeroElectric-List: Garmin396/SL40 interface Vern, you must have a different version of the 296 then mine. I still have my 296 and just checked the book. It says nothing about this function. Or, it this a well kept secret by Garmin? Dale ----- Original Message ----- From: Vernon <mailto:rv-9a-online(at)telus.net> Little Sent: Thursday, February 21, 2008 4:07 PM Subject: RE: AeroElectric-List: Garmin396/SL40 interface Actually, this is the operation of my 296. 396 is the same. Vern -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of B Tomm Sent: February 21, 2008 10:56 AM Subject: RE: AeroElectric-List: Garmin396/SL40 interface Does anybody know if this feature also applies to the the 296? Bevan _____ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Vernon Little Sent: Thursday, February 21, 2008 8:39 AM Subject: RE: AeroElectric-List: Garmin396/SL40 interface The 396 also sends the frequencies of the nearest airport automatically to the Com. Or if you are in a programmed route, the frequency of the next airport waypoint is sent. You can also send manually as you have noted. Very handy. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Dale Ensing Sent: February 20, 2008 5:52 PM Subject: AeroElectric-List: Garmin396/SL40 interface I have been considering wiring my Garmin 396 GPS to the SL40 COM for frequency loading into the COM and wondering if it is worthwhile doing. I do not understand what action loads the com list for an airport from the GPS to the Com. Have study both the GPS and SL40 manuals but my old brain isn't getting it. When the Com tab is selected on the airport page in the GPS, does that automatically send the list to the COM? What am I missing? Dale Ensing href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matro nics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matro nics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matro nics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matro nics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
Subject: Re: Nanchang CJ6 Overvoltage Protector
From: "Craig Winkelmann, CFI" <capav8r(at)gmail.com>
Date: Feb 21, 2008
Bob: With many of us upgrading to EFIS units in our CJs, this item is really needed as there is no overvoltage protection on the CJ in its stock configuration. Thanks! Craig Read this topic online here: http://forums.matronics.com/viewtopic.php?p=165500#165500 ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: Garmin396/SL40 interface
Date: Feb 21, 2008
MessageMust be the recent software as I do not have a 'NMEA / VHF out' option for the Com tabs on my 296. It is a year and a half old. ----- Original Message ----- From: Vernon Little To: aeroelectric-list(at)matronics.com Sent: Thursday, February 21, 2008 8:57 PM Subject: RE: AeroElectric-List: Garmin396/SL40 interface Two things: 1) Garmin's documentation leaves a lot to be desired. Check online for a new Pilot's Guide 2) In order to get this function to work, you need recent software and must configure the RS-232 output to NMEA/VHF Out Of course, you need the RS-232 connected to the SL40. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Dale Ensing Sent: February 21, 2008 2:22 PM To: aeroelectric-list(at)matronics.com Subject: Re: AeroElectric-List: Garmin396/SL40 interface Vern, you must have a different version of the 296 then mine. I still have my 296 and just checked the book. It says nothing about this function. Or, it this a well kept secret by Garmin? Dale ----- Original Message ----- From: Vernon Little To: aeroelectric-list(at)matronics.com Sent: Thursday, February 21, 2008 4:07 PM Subject: RE: AeroElectric-List: Garmin396/SL40 interface Actually, this is the operation of my 296. 396 is the same. Vern -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of B Tomm Sent: February 21, 2008 10:56 AM To: aeroelectric-list(at)matronics.com Subject: RE: AeroElectric-List: Garmin396/SL40 interface Does anybody know if this feature also applies to the the 296? Bevan ------------------------------------------------------------------------ From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Vernon Little Sent: Thursday, February 21, 2008 8:39 AM To: aeroelectric-list(at)matronics.com Subject: RE: AeroElectric-List: Garmin396/SL40 interface The 396 also sends the frequencies of the nearest airport automatically to the Com. Or if you are in a programmed route, the frequency of the next airport waypoint is sent. You can also send manually as you have noted. Very handy. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Dale Ensing Sent: February 20, 2008 5:52 PM To: aeroelectric-list(at)matronics.com Subject: AeroElectric-List: Garmin396/SL40 interface I have been considering wiring my Garmin 396 GPS to the SL40 COM for frequency loading into the COM and wondering if it is worthwhile doing. I do not understand what action loads the com list for an airport from the GPS to the Com. Have study both the GPS and SL40 manuals but my old brain isn't getting it. When the Com tab is selected on the airport page in the GPS, does that automatically send the list to the COM? What am I missing? Dale Ensing href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?AeroElectric-List">http://www. matronics.com/Navigator?AeroElectric-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
Date: Feb 21, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Nanchang CJ6 Overvoltage Protector
> > >Bob: > >With many of us upgrading to EFIS units in our CJs, this item is really >needed as there is no overvoltage protection on the CJ in its stock >configuration. > >Thanks! > >Craig Understand. Tomorrow is the first day for my new (and only) employee. She's going to get up to speed on order fulfillment first and then we'll get her acquainted with the business end of a soldering iron. She also happens to be mother to my newest grandson and we're both interested in getting her things to do that won't get in the way of her of first being a good mom. I've got all the parts on hand to assemble a dozen or so . . . we'll get started on them this weekend. Bob . . . ________________________________________________________________________________
Date: Feb 22, 2008
From: <jack.byrne(at)bigpond.com>
Subject: AUX BAttery Charging
All. I have a 4AMP/HR battery as an AUX battery for my EFIS. I am charging it via the main bus. Bus-5amp fuse-diode-aux bat. 18G wire The Diode has the #'s 339 and IN5400 on it. The 5 amp fuse blows! How can I get around this. I am assuming the AUX bat is drawing a greater current if it gets depleted a resonable amount and this is blowing th fuse. Do I need to increase the size of the wire and fuse? What is the max AMPs that will be drawn by the AUX bat? Thanks Chris Byrne SYDNEY ________________________________________________________________________________
Subject: Re: Nanchang CJ6 Overvoltage Protector
From: "Craig Winkelmann, CFI" <capav8r(at)gmail.com>
Date: Feb 22, 2008
Bob: THANKS!! Any idea what the price will be? I'll make a post on the Yak list that they will be available soon and the price. Then, how do we order them? I have a 2 1/2 year old so I do understand the need to be a mom (or dad) FIRST!! Craig Read this topic online here: http://forums.matronics.com/viewtopic.php?p=165554#165554 ________________________________________________________________________________
Date: Feb 22, 2008
Subject: Re: AUX BAttery Charging
From: "Matt Prather" <mprather(at)spro.net>
That sounds like a decent mix of components to get the job done. What's the voltage on the aux battery? The max amps will depend on the state of charge and the internal resistance of the battery and the voltage drop across the diode. I would have guessed that 5A would be plenty. Is this diode a two-lead device (anode and cathode only - I see that it's listed as a rectifier diode)? Do you only have two of the leads connected? I assume you have it wired like this: main_bus --> 5A fuse --> diode --> +lead on aux battery What model/brand/specs is the aux battery? Regards, Matt- > > > All. > > I have a 4AMP/HR battery as an AUX battery for my EFIS. > I am charging it via the main bus. > > Bus-5amp fuse-diode-aux bat. 18G wire > The Diode has the #'s 339 and IN5400 on it. > > The 5 amp fuse blows! > > How can I get around this. I am assuming the AUX bat is drawing a greater > current if it gets depleted a resonable amount and this is blowing th > fuse. > > Do I need to increase the size of the wire and fuse? > What is the max AMPs that will be drawn by the AUX bat? > > Thanks > Chris Byrne > SYDNEY > > ________________________________________________________________________________
Date: Feb 22, 2008
From: Gilles Thesee <Gilles.Thesee@ac-grenoble.fr>
Subject: [OT] boat wiring specificity
Bob and all, A buddy just asked me some advice about the electrical circuit of the 22 ft sailing boat he is building for a transatlantic race this summer. He intends to use lithium batteries and fuel cells to power a navigation unit, autopilot, LED navigation lights, one VHF, SSB and a basic GPS. As several listers here may have experience with ocean racing, would anyone give opinions as to the main differences with aviation wiring techniques ? Any input appreciated. Thanks in advance Best regards, -- Gilles http://contrails.free.fr ________________________________________________________________________________
Date: Feb 22, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: AUX BAttery Charging
> > >All. > >I have a 4AMP/HR battery as an AUX battery for my EFIS. >I am charging it via the main bus. > >Bus-5amp fuse-diode-aux bat. 18G wire >The Diode has the #'s 339 and IN5400 on it. > >The 5 amp fuse blows! > >How can I get around this. I am assuming the AUX bat is drawing a greater >current if it gets depleted a resonable amount and this is blowing th fuse. > >Do I need to increase the size of the wire and fuse? >What is the max AMPs that will be drawn by the AUX bat? > >Thanks >Chris Byrne >SYDNEY What you're experiencing is one of several reasons I crafted the aux battery management module some years ago. See: http://www.aeroelectric.com/articles/bat_iso2.pdf http://www.aeroelectric.com/Catalog/AEC/9005/9005-701B.pdf The AEC9005 product has been discontinued and will be replaced by a newer design. In the mean time, there's no reason that folks can craft a similar device themselves. However, understand that it's real easy to get wrapped around the "aux battery isolation" axle. Whether your system has two or ten batteries in the system, the generalized operating scenario says for normal operations, ALL batteries can be hard-connected to the charging system. By "hard" I'm saying closed contacts of a switch or relay. When and if the low volts warning light comes on, we now have the task of SEPARATING each of the batteries into it's unique duties for mitigating the effects of alternator failure. The time that a pilot has to effect this separation IS NOT a tense, borderline emergency situation demanding millisecond response. It's perfectly okay if battery isolation is immediate and automatic by means of diodes and/or aux battery management systems . . . but if the pilot decided to finish a cup of coffee or fold some maps before manually opening the connection pathways that isolate various batteries, the outcome of the flight would not be measurably different. The sum total of energy on the batteries needs to be a known quantity, part of your plan-B for dealing with alternator failure. It's my fondest wish that everyone who reads these words is PLANNING, DESIGNING, and MAINTAINING their battery management philosophy for HOURS of no-sweat, alternator failure-management flight. This is diametrically opposed to the FAA blessed notion of carrying a minimum of 30-minutes of EMERGENCY operation. So, it's a perfectly okay thing if your aux battery charging path were simply replaced with a switch as opposed to the diode mentioned. It's also perfectly okay that the aux battery charging feeder be some kind of boss-hog conductor. Say 14AWG and 15A fuse. Now, keep in mind that there are huge current sources at BOTH ends of this feeder so BOTH ends should be fused if the feeders are of significant length. No doubt what you've observed is a demonstration of the capability for even a very small battery to ACCEPT charging currents at rates much higher than the anticipated loads on the battery itself. This is why I like to place ALL batteries close together, tie them together in a cluster with hard contacts and short, fat wires. This is why you don't see any fuses or long feeders in the Z-figures to wire multiple batteries. When the various and sundry manufacturer's of products recommend some itty-bitty "back up" battery to support their customer's desire to keep the product working, the dirty little details of the physics for making seamless installation the battery can start jumping up to nibble at your heels. If your airplane's electrical system will benefit from multiple power sources over and above the classic single-battery/single- alternator architecture, first add the second alternator if you can (Z-13/8). If a second battery is your only viable option, then consider a REAL battery sitting right next to the MAIN battery and connected to the system by a fat wire and hard switched contactor. In your particular case, it may be that you're too far down the path of adding an itty-bitty backup battery to the system so consider first upsizing the feeders and their protection levels. If the wires either side of the diode are relatively short, say 6-12" you can leave the fuses out entirely. I'd upsize the diode to one leg of a more robust device like: http://www.aeroelectric.com/Pictures/Wiring_Technique/diode_wiring.jpg Bob . . . ________________________________________________________________________________
From: Speedy11(at)aol.com
Date: Feb 22, 2008
Subject: Shunt Psychology
Pilots of the electric internet, The shunt I'm connecting has four nuts and four lock washers - two on each stud. Hmmm ... this is starting to sound more like anatomy than psychology. Anyway, why are there two nuts on each stud? Oh boy, that's going to get a lot of responses, isn't it? Stan Sutterfield **************Ideas to please picky eaters. Watch video on AOL Living. (http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/ 2050827?NCID=aolcmp00300000002598) ________________________________________________________________________________
Date: Feb 22, 2008
From: Bob White <bob@bob-white.com>
Subject: Re: Shunt Psychology
Speedy11(at)aol.com wrote: > Pilots of the electric internet, > The shunt I'm connecting has four nuts and four lock washers - two on each > stud. Hmmm ... this is starting to sound more like anatomy than psychology. > Anyway, why are there two nuts on each stud? Oh boy, that's going to get a > lot of responses, isn't it? > Stan Sutterfield > > Hi Stan, Not so complicated, one nut and one washer makes sure the stud stay connected to the shunt. The second nut and lock washer makes sure the terminal stays connected to the stud. Bob W. -- N93BD - Rotary Powered BD-4 - http://www.bob-white.com 3.8 Hours Total Time and holding Cables for your rotary installation - http://roblinstores.com/cables/ ________________________________________________________________________________
From: "Brooke Wolf" <bwolf1(at)tds.net>
Subject: Re: Shunt Psychology
Date: Feb 22, 2008
Hi Stan I used to know a Stan Sutterfield who was an IP at Vance AFB. That wouldn't be you would it? Brooke Wolf ----- Original Message ----- From: Speedy11(at)aol.com To: aeroelectric-list(at)matronics.com Sent: Friday, February 22, 2008 3:54 PM Subject: AeroElectric-List: Shunt Psychology Pilots of the electric internet, The shunt I'm connecting has four nuts and four lock washers - two on each stud. Hmmm ... this is starting to sound more like anatomy than psychology. Anyway, why are there two nuts on each stud? Oh boy, that's going to get a lot of responses, isn't it? Stan Sutterfield ------------------------------------------------------------------------- ----- Delicious ideas to please the pickiest eaters. Watch the video on AOL Living. ________________________________________________________________________________
From: "John Danielson" <johnd(at)wlcwyo.com>
Subject: 220 VOLT COMPRESSOR
Date: Feb 22, 2008
Bob, I had a 120 volt air compressor and change to a 220 volt model thinking I would save some on my electrical bill. I was under the impression that the amp's being drawn would be cut in half when going to 220V. A friend says the 220 v motor will still draw the same amps. That each leg of the 220 v will draw half the amp's but the combined draw is still the full draw of the 110 v. I told him that hat is correct but that one leg of the 220 v line will be out of phase with the other, so only half the amps are being required. Is this correct? Thanks John L. Danielson ________________________________________________________________________________
Date: Feb 23, 2008
From: <jack.byrne(at)bigpond.com>
Subject: Re: AUX BAttery Charging
Thanks to Bob, Matt and Max for your replies. Bob the AUX Batt is just being used to power the EFIS during engine cranking. I lose the EFIS initialization and have to sit in the one spot for 2 mins after engine start for the GYRO's to align. It is also a last ditch power source for the SBY ADI (TRUTRACK) in case every thing turns to poo. I have the Z13/8. One main batt and 35 AMP ALT and the B & C 8 AMP ALT. I think I will try and optimise the setup I have. The wires to and from the diode are less than 12 inches. I had see your AUX BATT drawing but wanted to try and keep this as simple as possible, providing it works of course. THanks again guys. Chris Byrne SYDNEY ________________________________________________________________________________
Date: Feb 22, 2008
From: Bob White <bob@bob-white.com>
Subject: Re: 220 VOLT COMPRESSOR
"John Danielson" wrote: > Bob, > > I had a 120 volt air compressor and change to a 220 volt model thinking I > would save some on my electrical bill. > > I was under the impression that the amp's being drawn would be cut in half > when going to 220V. > > A friend says the 220 v motor will still draw the same amps. That each leg > of the 220 v will draw half the amp's but the combined draw is still the > full draw of the 110 v. > > I told him that hat is correct but that one leg of the 220 v line will be > out of phase with the other, so only half the amps are being required. > > Is this correct? > > > > Thanks > > John L. Danielson > In a word, no, it is not correct. You are going to need a certain amount of power depending on the HP rating of your electric motor. Maybe the 220V motor is a little more efficient, but I don't think much. You do get some benefit from lower losses in the 220V circuit because of the lower current. If you need a really big compressor (big motor) you might need to go to 220V because you can't deliver enough current at 120V. For the record, both 120 and 220 circuits are single phase. The current in the common between the two phases is zero, but all the current you are using is flowing in the hot wires. All said, there are advantages to going to 220V, but you won't be saving 1/2 the power when running the same size compressor. Bob W. -- N93BD - Rotary Powered BD-4 - http://www.bob-white.com 3.8 Hours Total Time and holding Cables for your rotary installation - http://roblinstores.com/cables/ ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: Shunt Psychology
Date: Feb 22, 2008
The leads connected to the shunt are tightened between the nuts/lock washers on each stud. That way you do not torque on the stud mounting in the shunt. ----- Original Message ----- From: Speedy11(at)aol.com To: aeroelectric-list(at)matronics.com Sent: Friday, February 22, 2008 3:54 PM Subject: AeroElectric-List: Shunt Psychology Pilots of the electric internet, The shunt I'm connecting has four nuts and four lock washers - two on each stud. Hmmm ... this is starting to sound more like anatomy than psychology. Anyway, why are there two nuts on each stud? Oh boy, that's going to get a lot of responses, isn't it? Stan Sutterfield ------------------------------------------------------------------------- ----- Delicious ideas to please the pickiest eaters. Watch the video on AOL Living. ________________________________________________________________________________
From: "Joe Ronco" <joe(at)halzel.com>
Subject: 220 VOLT COMPRESSOR
Date: Feb 22, 2008
JOHN: From my limited electrical knowledge, HP = Watts (746 watts = 1 HP). Watts = Volts x Amps. Your power bill is paid on the number of Watts used. For a given HP motor the Watts is the fixed, so at 220 Volts you will have the same Watts but half the Amps that you would have with 110 Volt power supply. Therefore your power bill will not change. Hope this makes sense. Joe Ronco. From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of John Danielson Sent: Friday, February 22, 2008 4:47 PM Subject: AeroElectric-List: 220 VOLT COMPRESSOR Bob, I had a 120 volt air compressor and change to a 220 volt model thinking I would save some on my electrical bill. I was under the impression that the amp's being drawn would be cut in half when going to 220V. A friend says the 220 v motor will still draw the same amps. That each leg of the 220 v will draw half the amp's but the combined draw is still the full draw of the 110 v. I told him that hat is correct but that one leg of the 220 v line will be out of phase with the other, so only half the amps are being required. Is this correct? Thanks John L. Danielson ________________________________________________________________________________
From: "Vernon Little" <rv-9a-online(at)telus.net>
Subject: 220 VOLT COMPRESSOR
Date: Feb 22, 2008
> Bob, > > I had a 120 volt air compressor and change to a 220 volt model > thinking I would save some on my electrical bill. > > I was under the impression that the amp's being drawn would be cut in > half when going to 220V. > > A friend says the 220 v motor will still draw the same amps. That each > leg of the 220 v will draw half the amp's but the combined draw is > still the full draw of the 110 v. > > I told him that hat is correct but that one leg of the 220 v line will > be out of phase with the other, so only half the amps are being > required. > > Is this correct? > Theoretically, if you are consuming the same volume of air at a given pressure, a 110 and 220 compressor will consume the same energy and the average powers will be the same. (other than slight differences between compressor types and design). Vern ________________________________________________________________________________
Date: Feb 23, 2008
Subject: 220 VOLT COMPRESSOR
From: James H Nelson <rv9jim(at)juno.com>
John, Your are paying for power. 1 kw is still 1 kw whether you do it with lower voltage and higher current or higher voltage and lower current. It all comes out the same. The real advantage with the 220v system is you can use smaller wire in setting up the system. The losses in the system are smaller with the higher voltage. Not enough to matter in this case. I run my compressor off my dryer circuit which is a 30a circuit. Since I went with gas for drying, that circuit was available with just a plug and a bit of wire to a manual disconnect at the compressor.. (you need that). Jim off to the painter ________________________________________________________________________________
Date: Feb 23, 2008
From: <gmcjetpilot(at)yahoo.com>
Subject: Re: 220 VOLT COMPRESSOR
John: You did the right thing but.... not to save money. Unless you are running a factory with hundreds of AC motors money saving on the electrical bill is not the issue. Some synchronous AC motors have a leading power factor (look it up) and thus exploit how the utility companies charge you. However a compressor duty is pretty small and again we are talking about once relatively small compressor. Get a 220 Compressor, not to save electricity but to have more power to make more air. The 220 volt motor is more efficient for the job and you may save some electricity, if comparing HP to HP, but the issue is getting enough HP with 110 volts to drive a compressor that is large enough to make enough volume of air fast enough for the application. Air tools and Pro painting is very air intensive applications. The surge current to start a large compressor is huge and you need a 220 v motor to get a bigger compressor going at all. If all you do is fill some tires or beach balls, than 110 v is OK. The small effort to wire in a 220 plug is small. HOWEVER BE Careful, electricity can kill you. If in doubt get a Pro and spend the money, or get help. Yes house current is 220 Volt AC, 60 Hrz, with two hots and one neutral. -Any / either hot to neutral is 110 Volt. -Hot to Hot is 220 volts. -If you do any wiring than TURN off all electricity and BE -very very careful. -The ground is ground for 110 or 220 volt. Just be careful. If anyone is going to rivet a RV together or paint anything, get 220 V. Get a REAL compressor not a Sears 110 v oil less toy compressor. If you want to learn about AC motors single phase or multi phase check the Google. http://en.wikipedia.org/wiki/AC_motor There is a thing called the "power factor" and it is how the utility company chargers you. AC electrical power engineering has terms like "real pwr", "apparent pwr" and "reactive power". Google this for an explanation. Again one little compressor for a hobby? No big deal. George PS if you do the wiring write me I can help you. >From: "John Danielson" <johnd(at)wlcwyo.com> >Subject: 220 VOLT COMPRESSOR Bob, I had a 120 volt air compressor and change to a 220 volt model thinking I would save some on my electrical bill.I was under the impression that the amp's being drawn would be cut in half when going to 220V. A friend says the 220 v motor will still draw the same amps. That each leg of the 220 v will draw half the amp's but the combined draw is still the full draw of the 110 v. I told him that hat is correct but that one leg of the 220 v line will be out of phase with the other, so only half the amps are being required. Is this correct? Thanks John L. Danielson --------------------------------- Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. ________________________________________________________________________________
From: "Jim McBurney" <jmcburney(at)pobox.com>
Subject: Re: Garmin396/SL40 interface
Date: Feb 23, 2008
Dale, the output you're loking for isn't a VHF signal. The GPS is sending a data signal to the receiver to tell it what freq. to tune. Probably a serial data port. Blue skies and tailwinds Jim CH-801 DeltaHawk diesel Augusta GA 90% done, 90% left ________________________________________________________________________________
Date: Feb 23, 2008
From: "Paul Millner [OAK]" <paulmillner(at)compuserve.com>
Subject: Batteries in Series
Hi Bob, I enjoyed reading your recent discussion of paralleling batteries. Instead, I'm wondering about converting one of my two alternators to 24 volt (28 volt, whatever nominal voltage you prefer!) to charge two 12 volt batteries in series. That will allow me to install the air conditioner (!) I want, which only comes in a 24 volt version. I'd leave the ship at 12 volts, and power those loads from the inter-battery connection. I'd connect the remaining 12 volt alternator to that "lower" battery as well. Let's say the 12 volt battery is offline and the 28 volt alternator is cranking away... the "upper" battery will eventually get fully charged... the upper batter will then just be a wet piece of wire (kind of) to the 12 volt load? Or would there be a problem with the lower battery not getting charged enough, or the upper batter overcharged? Paul, making my head hurt mode ________________________________________________________________________________
From: "Allan Aaron" <aaaron(at)tvp.com.au>
Subject: Garmin396/SL40 interface
Date: Feb 24, 2008
That correct.I tink you set it as garmin protocol but I'm not certain. allan -----Original Message----- From: "Jim McBurney" <jmcburney(at)pobox.com> Sent: 24/02/08 10:44 AM Subject: Re: AeroElectric-List: Garmin396/SL40 interface Dale, the output you're loking for isn't a VHF signal. The GPS is sending a data signal to the receiver to tell it what freq. to tune. Probably a serial data port. Blue skies and tailwinds Jim CH-801 DeltaHawk diesel Augusta GA 90% done, 90% left ________________________________________________________________________________
Date: Feb 23, 2008
From: Jeff Page <jpx(at)Qenesis.com>
Subject: Re: Low voltage indicator for LR3
My notes from talking with someone at B&C is that pin 5 is a FET output protected by a 1N4752 zener (which is 33V). Where does the leakage come from ? Jeff Page Dream Aircraft Tundra #10 > From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> > Subject: Re: AeroElectric-List: NEARLY ready for first flight > LEDs and incandescent lamps are not directly interchangeable > in this application. You need to add a resistor to the LR-3 > terminals to get the LED to masquerade as an incandescent > device. I think 470 ohm, 1/2 watt between terminals 3 and > 5 of the LR3. This applies to LEDs with built in resistors > that turn them into 12v devices. > > If you're assembling your own LED indicator from scratch > then you need both a series AND a parallel resistor. Here's > one of several approaches that would work: > > http://www.aeroelectric.com/Pictures/Schematics/LV_Led.jpg ________________________________________________________________________________
Date: Feb 23, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Low voltage indicator for LR3
> >My notes from talking with someone at B&C is that pin 5 is a FET >output protected by a 1N4752 zener (which is 33V). Where does the >leakage come from ? >Jeff Page >Dream Aircraft Tundra #10 If you study the schematic cited below, you'll see a resistor connected from collector to base (or drain to gate if fet) that generates an artificial leakage. This leakage is overcome by the hard pull-down on the LV warn comparator but insufficient to illuminate an incandescent lamp. The purpose of that leakage is to cause a steady illumination of the LV warn lamp should power to the LV warn circuitry within the LR-3 be lost. The leakage will partially bias the lamp drive and cause the lamp to glow steady. This design goal gets in the way of allowing an LED to go completely dark. The tiny leakage current that produced no light on an incandescent lamp produces significant light in the LED. Hence, the load resistor to make an LED look like an incandescent. Bob . . . >>From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> >>Subject: Re: AeroElectric-List: NEARLY ready for first flight >> LEDs and incandescent lamps are not directly interchangeable >> in this application. You need to add a resistor to the LR-3 >> terminals to get the LED to masquerade as an incandescent >> device. I think 470 ohm, 1/2 watt between terminals 3 and >> 5 of the LR3. This applies to LEDs with built in resistors >> that turn them into 12v devices. >> >> If you're assembling your own LED indicator from scratch >> then you need both a series AND a parallel resistor. Here's >> one of several approaches that would work: >> >> http://www.aeroelectric.com/Pictures/Schematics/LV_Led.jpg > > >-- >269.20.9/1294 - Release Date: 2/22/2008 6:39 PM > > >incoming mail is certified Virus Free. >Checked by AVG. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: "Dale Ensing" <densing(at)carolina.rr.com>
Subject: Re: Garmin396/SL40 interface
Date: Feb 24, 2008
Yes, I know it is not literally a VHF transmission, (poor choice of word by me) but Garmin uses that terminology in their setup page.....at least in the 396. I am going to load the latest Garmin software into the 296 today as Vernon Little suggest. BTW since I asked the original question about the value of loading the VHF frequencies from the GPS to the Com, I have completed the wiring in my 6A. It works and I think I am going to love it. Dale Ensing ----- Original Message ----- From: "Jim McBurney" <jmcburney(at)pobox.com> Sent: Saturday, February 23, 2008 1:34 PM Subject: Re: AeroElectric-List: Garmin396/SL40 interface > > > Dale, > > the output you're loking for isn't a VHF signal. The GPS is sending a > data > signal to the receiver to tell it what freq. to tune. Probably a serial > data port. > > Blue skies and tailwinds > > Jim > CH-801 > DeltaHawk diesel > Augusta GA > 90% done, 90% left > > > ________________________________________________________________________________
Date: Feb 24, 2008
From: Rick Lindstrom <tigerrick(at)mindspring.com>
Subject: Re: Batteries in Series
Air conditioning! Wuss. Rick Lindstrom -----Original Message----- >From: "Paul Millner [OAK]" <paulmillner(at)compuserve.com> >Sent: Feb 23, 2008 3:38 PM >To: aeroelectric-list(at)matronics.com >Subject: AeroElectric-List: Batteries in Series > > >Hi Bob, > >I enjoyed reading your recent discussion of paralleling batteries. > >Instead, I'm wondering about converting one of my two alternators to 24 >volt (28 volt, whatever nominal voltage you prefer!) to charge two 12 >volt batteries in series. That will allow me to install the air >conditioner (!) I want, which only comes in a 24 volt version. I'd >leave the ship at 12 volts, and power those loads from the inter-battery >connection. > >I'd connect the remaining 12 volt alternator to that "lower" battery as >well. > >Let's say the 12 volt battery is offline and the 28 volt alternator is >cranking away... the "upper" battery will eventually get fully >charged... the upper batter will then just be a wet piece of wire (kind >of) to the 12 volt load? Or would there be a problem with the lower >battery not getting charged enough, or the upper batter overcharged? > >Paul, making my head hurt mode > > ________________________________________________________________________________
Date: Feb 24, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Batteries in Series
> > >Hi Bob, > >I enjoyed reading your recent discussion of paralleling batteries. > >Instead, I'm wondering about converting one of my two alternators to 24 >volt (28 volt, whatever nominal voltage you prefer!) to charge two 12 volt >batteries in series. That will allow me to install the air conditioner >(!) I want, which only comes in a 24 volt version. I'd leave the ship at >12 volts, and power those loads from the inter-battery connection. > >I'd connect the remaining 12 volt alternator to that "lower" battery as well. > >Let's say the 12 volt battery is offline and the 28 volt alternator is >cranking away... the "upper" battery will eventually get fully charged... >the upper batter will then just be a wet piece of wire (kind of) to the 12 >volt load? Or would there be a problem with the lower battery not getting >charged enough, or the upper batter overcharged? > >Paul, making my head hurt mode This is an intuitively attractive idea but fraught with many potholes in the physics of implementation. The only time that a battery benefits the operation of the 28v system is to support inrush currents for getting the compressor motor going. If the 28v alternator only runs the AC compressor motor, then I'm thinking you could craft a controller/regulator that would let the alternator drive the motor directly without a battery. This pre-supposes that the compressor motor will soft-start at torque levels that do not exceed the upper limits of the alternator's magnetics. I think this is the case. It would be relatively easy to demonstrate on a drive stand before going after the controller/regulator design. Given that you have a mechanical connection to the engine to drive a dedicated alternator, the obvious elegant solution is to drive the compressor from this location and eliminate an alternator, a regulator/controller, a compressor drive motor and possibly a second battery. Believe me, we pondered this question multiple times at Beech for about 40 years . . . and the slickest way to do it is put the compressor right on the engine. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Feb 24, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: AUX BAttery Charging
> >Thanks to Bob, Matt and Max for your replies. > >Bob the AUX Batt is just being used to power the EFIS during engine >cranking. I lose the EFIS initialization and have to sit in the one spot >for 2 mins after engine start for the GYRO's to align. It is also a last >ditch power source for the SBY ADI (TRUTRACK) in case every thing turns to poo. > >I have the Z13/8. One main batt and 35 AMP ALT and the B & C 8 AMP ALT. Then your concerns for supporting the ADI with a second battery are overkill. 13/8 is exceedingly unlikely to leave you with a dark panel. >I think I will try and optimise the setup I have. The wires to and from >the diode are less than 12 inches. I had see your AUX BATT drawing but >wanted to try and keep this as simple as possible, providing it works of >course. Then parallel a second, small battery with the main battery a-la Z-35 . . . http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z35A.pdf Power your protected electro-whizzies from the Aux Battery Bus. Leave it's master switch OFF until after the engine is started. The S704-1 relay is only a 100 mA load and not a major no-value-added load during alternator out operations . . . which you're not going to experience anyway with two alternators. Dump the diode and fuse. Bob . . . ________________________________________________________________________________
Date: Feb 24, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: [OT] boat wiring specificity
><Gilles.Thesee@ac-grenoble.fr> > >Bob and all, > >A buddy just asked me some advice about the electrical circuit of the 22 >ft sailing boat he is building for a transatlantic race this summer. >He intends to use lithium batteries and fuel cells to power a navigation >unit, autopilot, LED navigation lights, one VHF, SSB and a basic GPS. >As several listers here may have experience with ocean racing, would >anyone give opinions as to the main differences with aviation wiring >techniques ? Energy management tasks for either environment are the same. Materials used might benefit from judicious selection to accommodate the wet and salty environment. Obviously, things not yet blessed by the aviation community for use aboard a/c could be considered aboard a boat . . . with reservations. Yeah, there's plenty of water around to fight fires and yeah, temporary distractions of the pilot due to systems crises is perhaps lower risk. But in my own mind, being hundreds to thousands of miles from terrafirm on water is no less hazardous than being 1000 feet above terrafirma on air. I think I would treat the two design tasks with similar caution, quest for robustness, and requirements for failure tolerance. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: "Jim McBurney" <jmcburney(at)pobox.com>
Subject: Re: Batteries in Series
Date: Feb 24, 2008
Paul (and List), Drawing 12v from the center of a 12+12v string won't work, at least not for long. We tried that on an MCI bus at our church -- a small 12v load FLATTENED the battery it was connected across, even though the 28v regulator was holding solid and the other battery was fully charged. We finally found a battery equalizer from MCI and it solved the problem. See http://www.powerdesigners.com/powercheq.htm for an equalizer suitable for a plane. Blue skies and tailwinds Jim CH-801 DeltaHawk diesel Augusta GA 90% done, 90% left ________________________________________________________________________________
Subject: Re: Batteries in Series
From: "paulmillner" <paulmillner(at)COMPUSERVE.COM>
Date: Feb 24, 2008
>> fraught with many potholes in the physics of implementation Bob, I see Jim's note about the failure of a series battery loaded at the center tap. What are the physics that allow the series to appear to have 28 volts while the lower battery is flat? Paul -------- Paul Millner, Berkeley CA [OAK] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=165980#165980 ________________________________________________________________________________
Subject: Re: Batteries in Series
From: "paulmillner" <paulmillner(at)COMPUSERVE.COM>
Date: Feb 24, 2008
>> We finally found a battery equalizer from MCI and it solved the problem. Not sure what an MCI bus is, Jim, but thanks for the data point and the point out of the equalizer site. Looks like the equalizer can handle 2 amps, so if your tiny load is that or less, on average, the lower battery can stay charged... but I'm not sure I understand how the series battery could appear to be charged to 24 volts with the lower battery flat? Paul -------- Paul Millner, Berkeley CA [OAK] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=165982#165982 ________________________________________________________________________________
From: "Richard T. Schaefer" <schaefer@rts-services.com>
Subject: AUX BAttery Charging
Date: Feb 24, 2008
This is a function of the internal resistance of the battery. A good battery will draw more current. This is a bad idea to charge this in this manner. It's OK to use this to maintain the battery. But if you use the battery you should remove it and charge it on a regular charger and then re-install it to the circuit. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of jack.byrne(at)bigpond.com Sent: Friday, February 22, 2008 12:26 AM Subject: AeroElectric-List: AUX BAttery Charging All. I have a 4AMP/HR battery as an AUX battery for my EFIS. I am charging it via the main bus. Bus-5amp fuse-diode-aux bat. 18G wire The Diode has the #'s 339 and IN5400 on it. The 5 amp fuse blows! How can I get around this. I am assuming the AUX bat is drawing a greater current if it gets depleted a resonable amount and this is blowing th fuse. Do I need to increase the size of the wire and fuse? What is the max AMPs that will be drawn by the AUX bat? Thanks Chris Byrne SYDNEY ________________________________________________________________________________
From: "Richard T. Schaefer" <schaefer@rts-services.com>
Subject: Re: Batteries in Series
Date: Feb 24, 2008
As a battery get's old it's internal resistance increases. The bad battery is just going to get warm when you apply the 28 volt across both batteries. It will drop the voltage as an I*R loss. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of paulmillner Sent: Sunday, February 24, 2008 2:53 PM Subject: AeroElectric-List: Re: Batteries in Series >> We finally found a battery equalizer from MCI and it solved the problem. Not sure what an MCI bus is, Jim, but thanks for the data point and the point out of the equalizer site. Looks like the equalizer can handle 2 amps, so if your tiny load is that or less, on average, the lower battery can stay charged... but I'm not sure I understand how the series battery could appear to be charged to 24 volts with the lower battery flat? Paul -------- Paul Millner, Berkeley CA [OAK] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=165982#165982 ________________________________________________________________________________
Date: Feb 24, 2008
From: Jeff Page <jpx(at)Qenesis.com>
Subject: Re: Low voltage indicator for LR3
Hmmm. I am planning a circuit that will light that same LED when the master or auxiliary contactor is engaged when the engine isn't running (eg. left on after flight). They neglected to mention this bias resistor when I called to ask about the circuitry inside. This will change my design somewhat. Do you know what the resistor value is ? Thanks ! Jeff Page Dream Aircraft Tundra #10 >> My notes from talking with someone at B&C is that pin 5 is a FET >> output protected by a 1N4752 zener (which is 33V). Where does the >> leakage come from ? >> Jeff Page >> Dream Aircraft Tundra #10 > > If you study the schematic cited below, you'll see a resistor > connected from collector to base (or drain to gate if fet) > that generates an artificial leakage. > > This leakage is overcome by the hard pull-down on the > LV warn comparator but insufficient to illuminate an > incandescent lamp. The purpose of that leakage is to > cause a steady illumination of the LV warn lamp should > power to the LV warn circuitry within the LR-3 be lost. > The leakage will partially bias the lamp drive and cause > the lamp to glow steady. > > This design goal gets in the way of allowing an LED > to go completely dark. The tiny leakage current that > produced no light on an incandescent lamp produces > significant light in the LED. Hence, the load resistor > to make an LED look like an incandescent. ________________________________________________________________________________
Subject: Re: Batteries in Series
From: "paulmillner" <paulmillner(at)compuserve.com>
Date: Feb 24, 2008
>> As a battery gets old its internal resistance increases. The bad battery is just going to get warm when you apply the 28 volt across both batteries. It will drop the voltage as an I*R loss. Isn't that EXACTLY what you want to see happen? Drop 12 volts across the "upper" battery to impose 12 volts on the lower battery that's feeding a 12 volt load. Is it your position, then, that this would work with new batteries but not with old batteries? That doesn't seem intuitive. Paul -------- Paul Millner, Berkeley CA [OAK] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=166019#166019 ________________________________________________________________________________
Date: Feb 24, 2008
From: Cassius Smith <cassius(at)cassius.org>
Subject: Re: Low voltage indicator for LR3
I used a 470 ohm 1/2 W resistor (5 for $0.99 at Radio Shack) for our installation. Works great. LED is off most of the time; flashes when battery is initially turned on. ----------------- "With the possible exception of the equator, everything begins somewhere." C. S. Lewis > -------- Original Message -------- > Subject: AeroElectric-List: Re: Low voltage indicator for LR3 > From: Jeff Page <jpx(at)Qenesis.com> > Date: Sun, February 24, 2008 5:46 pm > To: aeroelectric-list(at)matronics.com > > > > Hmmm. I am planning a circuit that will light that same LED when the > master or auxiliary contactor is engaged when the engine isn't running > (eg. left on after flight). They neglected to mention this bias > resistor when I called to ask about the circuitry inside. This will > change my design somewhat. > Do you know what the resistor value is ? > Thanks ! > Jeff Page > Dream Aircraft Tundra #10 > > >> My notes from talking with someone at B&C is that pin 5 is a FET > >> output protected by a 1N4752 zener (which is 33V). Where does the > >> leakage come from ? > >> Jeff Page > >> Dream Aircraft Tundra #10 > > > > If you study the schematic cited below, you'll see a resistor > > connected from collector to base (or drain to gate if fet) > > that generates an artificial leakage. > > > > This leakage is overcome by the hard pull-down on the > > LV warn comparator but insufficient to illuminate an > > incandescent lamp. The purpose of that leakage is to > > cause a steady illumination of the LV warn lamp should > > power to the LV warn circuitry within the LR-3 be lost. > > The leakage will partially bias the lamp drive and cause > > the lamp to glow steady. > > > > This design goal gets in the way of allowing an LED > > to go completely dark. The tiny leakage current that > > produced no light on an incandescent lamp produces > > significant light in the LED. Hence, the load resistor > > to make an LED look like an incandescent. > > > > ________________________________________________________________________________
Date: Feb 24, 2008
From: Cassius Smith <cassius(at)cassius.org>
Subject: NEARLY ready for first flight
470 ohms 1/2 W resistor between pins 3 and 5, heat shrink insulated, that did the trick. My son's project is now flying off the Phase I hours; LED low voltage indicator works great. THANKS ALL! ----------------- "With the possible exception of the equator, everything begins somewhere." C. S. Lewis > -------- Original Message -------- > Subject: Re: AeroElectric-List: NEARLY ready for first flight > From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net> > Date: Thu, February 21, 2008 5:40 pm > To: aeroelectric-list(at)matronics.com > > > > > > > >Cassius, > > > >I used an LED also and it is always lit. It flashes for low volt. Bob > >published, somewhere on his website, a diagram for adding a couple of > >resistors to make it not glow all the time, but I have not got around to > >doing the fix. I guess I just got used to thinking of it as a low volt > >sensor armed light. > > LEDs and incandescent lamps are not directly interchangeable > in this application. You need to add a resistor to the LR-3 > terminals to get the LED to masquerade as an incandescent > device. I think 470 ohm, 1/2 watt between terminals 3 and > 5 of the LR3. This applies to LEDs with built in resistors > that turn them into 12v devices. > > If you're assembling your own LED indicator from scratch > then you need both a series AND a parallel resistor. Here's > one of several approaches that would work: > > http://www.aeroelectric.com/Pictures/Schematics/LV_Led.jpg > > Bob. . . > > ________________________________________________________________________________
Date: Feb 24, 2008
Subject: Re: Batteries in Series
From: Ron Quillin <rjquillin(at)gmail.com>
At 15:38 2/23/2008, you wrote: >Let's say the 12 volt battery is offline and the 28 volt alternator >is cranking away... the "upper" battery will eventually get fully >charged... the upper batter will then just be a wet piece of wire >(kind of) to the 12 volt load? Or would there be a problem with the >lower battery not getting charged enough, or the upper batter overcharged? I'm not sure I've seen mentioned just what type battery is in use. But I suggest, at least for a flooded cell battery, that each cell is isolated from it's neighbors, that is it is a single ~1.5 volt unit. If that premise is accurate, just how is a charging system to know the physical packaging of the 12 cells it is charging? One package x 12 or two packages x 6 each... Dead, weak or otherwise 'different' cells are just that, no matter where in the series of cells they occur, and the charging system couldn't care less. Ron Q. ________________________________________________________________________________
Subject: Re: Batteries in Series
From: "paulmillner" <paulmillner(at)COMPUSERVE.COM>
Date: Feb 24, 2008
>> Dead, weak or otherwise 'different' cells are just that, no matter where in the series of cells they occur, and the charging system couldn't care less. The difference, Ron, is that we're serving some 12 volt load from the "middle" of the battery... which is a bit of a cell equalization challenge. Paul -------- Paul Millner, Berkeley CA [OAK] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=166052#166052 ________________________________________________________________________________
From: "Richard T. Schaefer" <schaefer@rts-services.com>
Subject: Re: Batteries in Series
Date: Feb 25, 2008
When every you try to charge two batteries in series that are not similar (Size, Capacity, Discharge State, Overall Condition ... all the same) you often get improper charging. This is because the current needed to charge each battery to the charged level is different, but since they are in series they will be getting the same current. As you try to pump more current through the good battery you get a full 12V from the good battery plus it's IR loss which will cause a lower than needed voltage on the battery that needs to be charged. Hence it will deteriorate over time. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of paulmillner Sent: Sunday, February 24, 2008 6:47 PM Subject: AeroElectric-List: Re: Batteries in Series >> As a battery gets old its internal resistance increases. The bad battery is just going to get warm when you apply the 28 volt across both batteries. It will drop the voltage as an I*R loss. Isn't that EXACTLY what you want to see happen? Drop 12 volts across the "upper" battery to impose 12 volts on the lower battery that's feeding a 12 volt load. Is it your position, then, that this would work with new batteries but not with old batteries? That doesn't seem intuitive. Paul -------- Paul Millner, Berkeley CA [OAK] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=166019#166019 ________________________________________________________________________________
From: John Tvedte <johnt@comp-sol.com>
Date: Feb 25, 2008
Subject: wire sizing
Bob, A couple questions concerning wire sizing. Given: Aeroelectric FAQ, it was mentioned that typical field current draw for Alternators (20, 40, 60A) is 1 to 1.5A, with 3A max... What is the design Vd for Alternator field wiring? What is the design I for the Alternator B lead? i.e. SD-20, L-40, L-60? In Z14, 10 awg is suggested for the Aux alternator, and while fine Ampacity wise, I am wondering about voltage drop meeting 2% - Given a rated power output of 20A (SD-20), a 2% Vd - wire length allowed is approx. 5.5 ft (one way) if 10 awg was used throughout...however, as the return path is a 2 awg suggested wire....?? FAA AC 43-13-1B on page 11-21 Par 11-66 "b. Voltage Drop in Wires. The voltage drop in the main power wires from the generation source or the battery to the bus should not exceed 2 percent of the regulated voltage when the generator is carrying rated current or the battery is being discharged at the 5-minute rate. The tabulation shown in table 11-6 defines the maximum acceptable voltage drop in the load circuits between the bus and the utilization equipment ground." Also - on Z14, 4awg is suggested for the Aux battery - can you provide some insight into that suggestion? ________________________________________________________________________________
Date: Feb 25, 2008
Subject: Re: wire sizing
From: "Matt Prather" <mprather(at)spro.net>
Alternators are often grounded to the engine case. From there they are grounded to the battery with a cable large enough to support starting loads (hundreds of amps). So, I don't think you have to worry about round-trip wiring length. If the one-way wire run from the aux alternator to its buss is significantly greater than 5.5ft, I'd up-rate the wire one size. I believe the components listed on the Z-diagrams are suggestions for architecture layout based on a large set of assumptions. If the circuit appropriate for your particular airplane requires something different, deviation from the Z-diagrams makes sense. Regards, Matt- > > Bob, > > A couple questions concerning wire sizing. > > Given: Aeroelectric FAQ, it was mentioned that typical field current draw > for Alternators (20, 40, 60A) is 1 to 1.5A, with 3A max... > > What is the design Vd for Alternator field wiring? > > What is the design I for the Alternator B lead? i.e. SD-20, L-40, L-60? > > In Z14, 10 awg is suggested for the Aux alternator, and while fine > Ampacity wise, I am wondering about voltage drop meeting 2% - > > Given a rated power output of 20A (SD-20), a 2% Vd - wire length allowed > is approx. 5.5 ft (one way) if 10 awg was used throughout...however, as > the return path is a 2 awg suggested wire....?? > > FAA AC 43-13-1B on page 11-21 Par 11-66 > > "b. Voltage Drop in Wires. The voltage > drop in the main power wires from the generation > source or the battery to the bus should not > exceed 2 percent of the regulated voltage when > the generator is carrying rated current or the > battery is being discharged at the 5-minute > rate. The tabulation shown in table 11-6 defines > the maximum acceptable voltage drop in > the load circuits between the bus and the utilization > equipment ground." > > Also - on Z14, 4awg is suggested for the Aux battery - can you provide > some insight into that suggestion? > > ________________________________________________________________________________
Date: Feb 25, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: wire sizing
> >Bob, > >A couple questions concerning wire sizing. > >Given: Aeroelectric FAQ, it was mentioned that typical field current draw >for Alternators (20, 40, 60A) is 1 to 1.5A, with 3A max... > >What is the design Vd for Alternator field wiring? It depends. If your regulator has a separate bus sense lead like the later LR series regulators from B&C, then you can practically downsize the field current feeder to 22AWG for most installations. HOWEVER: if your regulator's field supply input -AND- bus voltage sense share the same wire, then VERY SMALL (order of 0.3 volts) of drop in this lead combined with fluctuations of field current in response to loads and rpms can cause alternator system instability. This is common on many spam cans and produces the "galloping ammeter" effect. This is why the Z-figures show 20AWG in feeders from bus to the alternator regulator. If you dropped to 18AWG, it wouldn't give me any heartburn. >What is the design I for the Alternator B lead? i.e. SD-20, L-40, L-60? 20, 40 and 60 Amps . . . >In Z14, 10 awg is suggested for the Aux alternator, and while fine >Ampacity wise, I am wondering about voltage drop meeting 2% - > >Given a rated power output of 20A (SD-20), a 2% Vd - wire length allowed >is approx. 5.5 ft (one way) if 10 awg was used throughout...however, as >the return path is a 2 awg suggested wire....?? > >FAA AC 43-13-1B on page 11-21 Par 11-66 > >"b. Voltage Drop in Wires. The voltage >drop in the main power wires from the generation >source or the battery to the bus should not >exceed 2 percent of the regulated voltage when >the generator is carrying rated current or the >battery is being discharged at the 5-minute >rate. The tabulation shown in table 11-6 defines >the maximum acceptable voltage drop in >the load circuits between the bus and the utilization >equipment ground." > >Also - on Z14, 4awg is suggested for the Aux battery - can you provide >some insight into that suggestion? I would caution you and all OBAM aircraft builders to approach AC43.13 with caution. It's more of an engineering document than a cookbook. To make matters worse, it was not crafted by individuals with a wide range of practical experience that talked to each other will writing their respective sections. Unfortunately, folks charged showing us how much more they know about airplanes that we do will snatch things out of AC43.13 and flog the unwary designer with it. Unless you plan to take up a career in getting your handiwork certified, I'll suggest your time is better spent doing a nice job on your canopy installation or upholstery than slogging your way through AC43.13. Now to your question. If you size wires per the suggestions in Figure 8.3 of the 'Connection (See http://aeroelectric.com/articles/Wire_Chart.pdf ) . . . then you'll be fine. But know also that these ratings are VERY conservative and sized for relatively long runs where voltage drop MIGHT become an issue. These ratings do not apply to FAT wires subject to intermittent heavy loads. These would include battery, starter and ground leads. I show 4AWG for all these leads which are good values if you're building a tractor a/c with battery within 5 ft or so of engine. If you're building a canard pusher with battery on other end of airplane, a large composite a/c with aft mounted battery, or a seaplane with 30 foot battery feeders, then the 4AWG will serve you well. Which, if any, wire sizes suggested in the z-figures are of concern to you based on the special cases cited above? Bob . . . ________________________________________________________________________________
Date: Feb 25, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Low voltage indicator for LR3
> >Hmmm. I am planning a circuit that will light that same LED when the >master or auxiliary contactor is engaged when the engine isn't running >(eg. left on after flight). They neglected to mention this bias >resistor when I called to ask about the circuitry inside. This will >change my design somewhat. >Do you know what the resistor value is ? It's big . . . but keep in mind that the current through the resistor is multiplied by the gain of the transistor. If the LR-3 is getting its power from the main bus the light will flash any time any battery is feeding the bus -AND- the alternator is off. What's the need for alternative "design"? Bob . . . >Thanks ! >Jeff Page >Dream Aircraft Tundra #10 > >>>My notes from talking with someone at B&C is that pin 5 is a FET >>>output protected by a 1N4752 zener (which is 33V). Where does the >>>leakage come from ? >>>Jeff Page >>>Dream Aircraft Tundra #10 >> >> If you study the schematic cited below, you'll see a resistor >> connected from collector to base (or drain to gate if fet) >> that generates an artificial leakage. >> >> This leakage is overcome by the hard pull-down on the >> LV warn comparator but insufficient to illuminate an >> incandescent lamp. The purpose of that leakage is to >> cause a steady illumination of the LV warn lamp should >> power to the LV warn circuitry within the LR-3 be lost. >> The leakage will partially bias the lamp drive and cause >> the lamp to glow steady. >> >> This design goal gets in the way of allowing an LED >> to go completely dark. The tiny leakage current that >> produced no light on an incandescent lamp produces >> significant light in the LED. Hence, the load resistor >> to make an LED look like an incandescent. > > >-- >269.20.9/1295 - Release Date: 2/23/2008 9:35 PM > > >incoming mail is certified Virus Free. >Checked by AVG. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Subject: Re: [OT] boat wiring specificity
From: "h&jeuropa" <butcher43(at)att.net>
Date: Feb 26, 2008
I've been considering switching to RG batteries in my sailboat. Batteries are used for all power and the engine isn't run very often. There is a power charger used in harbor. The lead acid batteries go 3-4 days without recharge. Would RG do better? The conventional batteries are just auto batteries - supposedly deep cycle. Would I need the same size RG batteries? Thoughts, opinions, experiences? Jim Butcher Europa XS N241BW Read this topic online here: http://forums.matronics.com/viewtopic.php?p=166316#166316 ________________________________________________________________________________
From: "Ben Westfall" <rv10(at)sinkrate.com>
Subject: voltage drop calulations
Date: Feb 26, 2008
When computing the voltage drop for items grounded locally to the airframe on a metal airplane what length of wire do you use? Do you add any additional length to the wire for the ground wire? Does the chassis provide a measurable amount of resistance? Example. Let's say I am grounding my wingtip nav lights locally to the airframe. The hot wire is 20ft in total with 1 ft wire grounding to the airframe. Do you use 21ft as your length value when calculating voltage drop? If you did have to account for the return through the chassis how would you decide on an ohm/ft value? Sorry if this seems basic but I have never run across specifics of this in all my readings. Ben Westfall RV-10 ________________________________________________________________________________
From: John Tvedte <johnt@comp-sol.com>
Date: Feb 26, 2008
Subject: Re: wire sizing
>> Which, if any, wire sizes suggested in the z-figures are of concern to you based on the special cases cited above? I am interested in sizing the B-leads for the alternators. I am building a Velocity XL-FG. I will be using an L-40, and an SD-20 alte rnator. The distance from the SD-20 to the battery box is 18.67 feet, and the contactor will be within 6" of the battery. I will use 2 awg from the battery to the firewall - and 2 awg eq. bonding straps to the engine (Gnd). If the design I for the SD-20 Alternator B lead is 20A, we must still decid e upon a Vd to size the wire. As you know, Figure 8-3 in Chapter 8 of your book shows the Ampacity of the wire. This is chosen for safety, not Vd. I have chosen 2% bus feed loss, and 3% device feed loss (5% max loss from d evice to battery) as a design goal. Calculating awg required for a 2% loss @ 18.67 feet = 4.85 awg, so 4 awg would be suggested - however, we have a 2 awg return path. This suggests d ownsizing to a 6 awg or possibly 8 awg - - I am unsure how to calculate awg required when multiple awg's are used. With the L-40, the distance is 19.33 feet. @ 40A 2% Vd, awg required is 1. 7 - using 2 awg throughout, we should be about 2.15% Vd. ________________________________________________________________________________
Date: Feb 26, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: voltage drop calulations
>When computing the voltage drop for items grounded locally to the airframe >on a metal airplane what length of wire do you use? What ever that length is. The airframe adds a negligible amount of resistance to the total. > Do you add any additional length to the wire for the ground wire? Does > the chassis provide a measurable amount of resistance? No. > Example& Let s say I am grounding my wingtip nav lights locally to the > airframe. The hot wire is 20ft in total with 1 ft wire grounding to the > airframe. Do you use 21ft as your length value when calculating voltage > drop? If you did have to account for the return through the chassis how > would you decide on an ohm/ft value? If you really want a value, use .002 ohms as a ballpark. > > >Sorry if this seems basic but I have never run across specifics of this in >all my readings. This is because we generally don't have to worry about voltage drop. Our airplanes are small. Even when figuring the round-trip drop for feeder and ground in a composite airframe, the suggested wire sizes in the tables are conservative enough to accept at face value. It's an interesting academic exercise but not very fruitful in practice. If I were working on very long runs of wire in a 767 or B52, I'd have to get out the calculator and consider the need for up-sizing a wire for voltage drop considerations. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Feb 26, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: [OT] boat wiring specificity
> >I've been considering switching to RG batteries in my sailboat. Batteries >are used for all power and the engine isn't run very often. There is a >power charger used in harbor. Is it a "smart" charger? Know when to quit charging and hold the batteries at their appropriate float voltage? >The lead acid batteries go 3-4 days without recharge. Would RG do better? Capacity is capacity is capacity . . . irrespective of the technology wherein that energy is stored. Unless you change technologies, i.e. swap out lead-acid for lithium-ion, then the amount of energy store per pound our cubic foot of battery isn't going to improve much by swapping out flooded batteries in favor of RG batteries. > The conventional batteries are just auto batteries > - supposedly deep cycle. Would I need the same size RG batteries? If it's time to replace your existing batteries, an set of RG batteries might offer a bit more capacity for the weight and size but not much. They are safer in closed spaces. Flooded batteries ALWAYS out-gas during charging. Battery spaces aboard boats and airplanes for flooded batteries need deliberate attention to venting. RG batteries may be a bit cleaner. Being sealed the tend not to grow ugly fuzz on the terminals. But for deep cycle service, you're probably going to get a better return on investment on batteries intended for deep cycle service like wheelchair and golf-cart batteries. RG batteries are the obvious choice for aircraft for weight reduction and better cranking performance at low temperatures. Unlike batteries in your boat, the aircraft battery may run for years never being called upon to support a deep-cycle load. I'm not sure I can recommend you go out and replace your existing set of batteries with RG devices. If you perceive a good return on investment for the batteries you've been using, you may want to stay with them. Bob . . . ________________________________________________________________________________
Date: Feb 26, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: wire sizing
> >> Which, if any, wire sizes suggested in the z-figures > are of concern to you based on the special cases > cited above? >I am interested in sizing the B-leads for the alternators. > >I am building a Velocity XL-FG. I will be using an L-40, and an SD-20 >alternator. The distance from the SD-20 to the battery box is 18.67 feet, >and the contactor will be within 6" of the battery. I will use 2 awg from >the battery to the firewall - and 2 awg eq. bonding straps to the engine (Gnd). > >If the design I for the SD-20 Alternator B lead is 20A, we must still >decide upon a Vd to size the wire. As you know, Figure 8-3 in Chapter 8 >of your book shows the Ampacity of the wire. This is chosen for safety, >not Vd. > >I have chosen 2% bus feed loss, and 3% device feed loss (5% max loss from >device to battery) as a design goal. > >Calculating awg required for a 2% loss @ 18.67 feet = 4.85 awg, so 4 awg >would be suggested - however, we have a 2 awg return path. This suggests >downsizing to a 6 awg or possibly 8 awg - - I am unsure how to calculate >awg required when multiple awg's are used. > >With the L-40, the distance is 19.33 feet. @ 40A 2% Vd, awg required is >1.7 - using 2 awg throughout, we should be about 2.15% Vd. Consider Z-12 and feed both the L-40 and SD-20 into the system at the starter contactor on the firewall. Now you get to use 2AWG starter and ground feeders as feeders for the alternators as well. Your small wires from the b-leads are only a few feet long and drops are insignificant. Further, voltage drops in alternator output leads do not fall into the 5% rule of thumb for drops that feed loads. Consider the fact that your alternator's REGULATOR adjusts field votlage in the alternator such that the BUS is maintained at the desired setpoint. If the drops in alternator leads exceeds 5%, the airplane never knows it . . . because the regulator will cause your alternator to put out 15 or more volts as needed to accommodate the desire for a 14.2 volt bus. But if it were my airplane, I'd take advantage of those two FAT wires that have to be there already to accommodate the starter. Bob . . . ________________________________________________________________________________
Date: Feb 26, 2008
From: "Ron Quillin" <rjquillin(at)gmail.com>
Subject: Re: voltage drop calulations (academic exercise)
Because the load 'sees' the supply voltage referenced to it's, the load's, local ground. If the local ground isn't really 'ground', that there is a voltage differential between 'true' ground and local ground caused by ground currents, the local ground is offset by that voltage from the true supply ground. So the actual supply voltage the load sees is reduced by the voltage in the return path and the load doesn't really see the full supply voltage, as it is reduced by losses in both the supply and return wiring. It's all just like a resistor in series with the supply, be it in either conductor. > Why does the resistance in the return path (assuming DC and resistive load > element) affect the voltage seen by the element being provided power? Or am > I thinking '60 British (positive ground). > ________________________________________________________________________________
From: "raymondj" <raymondj(at)frontiernet.net>
Subject: Re: voltage drop calulations (academic exercise)
Date: Feb 27, 2008
Ron, So, the circuit is functionally 3 resistors in series and the middle resistor (load) can only see the voltage drop across it as part of the total voltage drop in the entire circuit. If that's correct than I understand. Thanks for the explanation. Raymond Julian Kettle River, MN "Hope for the best, but prepare for the worst." ----- Original Message ----- From: "Ron Quillin" <rjquillin(at)gmail.com> Sent: Tuesday, February 26, 2008 11:09 PM Subject: Re: AeroElectric-List: voltage drop calulations (academic exercise) > > > Because the load 'sees' the supply voltage referenced to it's, the > load's, local ground. If the local ground isn't really 'ground', that > there is a voltage differential between 'true' ground and local ground > caused by ground currents, the local ground is offset by that voltage > from the true supply ground. So the actual supply voltage the load > sees is reduced by the voltage in the return path and the load doesn't > really see the full supply voltage, as it is reduced by losses in both > the supply and return wiring. It's all just like a resistor in series > with the supply, be it in either conductor. > >> Why does the resistance in the return path (assuming DC and resistive >> load >> element) affect the voltage seen by the element being provided power? >> Or am >> I thinking '60 British (positive ground). >> > > > ________________________________________________________________________________
Date: Feb 27, 2008
Subject: Re: voltage drop calulations (academic exercise)
From: Ron Quillin <rjquillin(at)gmail.com>
Exactly. At 23:41 2/26/2008, you wrote: >Ron, > > So, the circuit is functionally 3 resistors in series and the > middle resistor (load) can only see the voltage drop across it as > part of the total voltage drop in the entire circuit. If that's > correct than I understand. ________________________________________________________________________________
Date: Feb 27, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: voltage drop calulations (academic exercise)
> >Ron, > > So, the circuit is functionally 3 resistors in series and the middle > resistor (load) can only see the voltage drop across it as part of the > total voltage drop in the entire circuit. If that's correct than I understand. > >Thanks for the explanation. >Raymond Julian >Kettle River, MN Getting closer. There are LOTS of resistors. EVERY conductor (including the aiframe), every compoent (terminals, studs, contacts) and every joint between those conductors cannot have zero resistance. We'll, we could wish for a super- conducting system but it won't happen in our lifetimes. See: http://www.aeroelectric.com/Pictures/Schematics/Voltage_Drop_Study_1.pdf http://www.aeroelectric.com/Pictures/Schematics/Voltage_Drop_Study_2.pdf These are two studies of total resistance voltage drop in exemplar situations. In both cases, the lower conductor in the figure could be a wire (composite airframe) or it could be the airframe itself. No matter how the loop is closed to keep all the electrons moving there will be some losses. Fortunately, most metalic airframes are pretty good conductors. I think a Beechjet offers something like 0.001 ohms from nose to tail. Being a "good" conductor might allow us to ignore the effects as tiny compared to the other conductors but "good" is never zero. Bob . . . ________________________________________________________________________________
Subject: Re: [OT] boat wiring specificity
From: "frazitl" <fraziernv(at)earthlink.net>
Date: Feb 27, 2008
On 2-26 you wrote: "I've been considering switching to RG batteries in my sailboat. Batteries are used for all power and the engine isn't run very often. There is a power charger used in harbor. The lead acid batteries go 3-4 days without recharge. Would RG do better? The conventional batteries are just auto batteries - supposedly deep cycle. Would I need the same size RG batteries?" I have no experience with sail boats. but lots of motor home experience. The hot set-up for motorhomes is AGM battery technology. About twice as expensive, but no fumes, no mess, better deep cycle performance, and about twice the life. I'm about to buy new batteries for my motorhome and am going with AGMs -------- Terry Frazier RV7A Finishing Read this topic online here: http://forums.matronics.com/viewtopic.php?p=166598#166598 ________________________________________________________________________________
Date: Feb 27, 2008
From: "John McMahon" <blackoaks(at)gmail.com>
Subject: Re: Noisy Turn Coordinator
Hi 'Old Bob", I chuckle every time you get this in! I to, am a firm proponent of the turn needle! To me it is a direct reading instrument whereas every time I fly with a turn coordinator I have to convert everything its trying to tell me! Could be a function of our age.... Aviation Cadet 60B...... Old John In fact, I highly recommend that the Turn Coordinator be scrapped in > lieu of a Turn Needle, but that is another subject! > > Happy Skies, > > Old Bob > > -- John McMahon Lancair Super ES, S/N 170, N9637M (Reserved) ________________________________________________________________________________
From: "Bill Lamb" <n254bl(at)cfl.rr.com>
Subject:
Date: Feb 27, 2008
Talk about a bored chef! Pretty amazing. ------------------------------------------------------------------------- ----- ________________________________________________________________________________
From: <bakerocb(at)cox.net>
Subject: TVS Failures
Date: Feb 27, 2008
2/27/2008 Hello Fellow Builders, The certificated airplane community has been hit with a series of TVS failures. Several different manufacturer's airplanes have been affected. Copied below is just one of the SAIB's that the FAA has issued on this subject. If your project includes TVS' you may want to further investigate -- the same TVS manufacturer seems to be involved in all failures. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." ----------------------------------------------------- FAA Aircraft Certification Service SPECIAL AIRWORTHINESS INFORMATION BULLETIN SUBJ: Electrical Power SAIB: CE-08-12 Date: February 27, 2008 This is information only. Recommendations aren't mandatory. Introduction This Special Airworthiness Information Bulletin (SAIB) advises you of an airworthiness concern on Cirrus Design Corporation (CDC) Models SR20 and SR22 airplanes where possible failure of a transient voltage suppressor (TVS) may result in an increase in workload for the pilot. This airworthiness action has been taken after consideration of the responses from CDC as well as airplane owners/ operators through relevant associations and type clubs, using the procedures found in the Small Airplane Directorate Airworthiness Directives Manual Supplement (Airworthiness Concern Process Guide). At this time, this airworthiness concern is not considered an unsafe condition that would warrant an airworthiness directive (AD) action under Title 14 of the Code of Federal Regulations (14 CFR part 39). Background CDC notified the Federal Aviation Administration of the failure of a TVS on a CDC Model SR22 airplane, which resulted in loss of NAV/COM1 functionality and some smoke and fumes within the cockpit. Since that time, 14 other TVS's have failed on CDC airplanes in the field. Other airplanes equipped with TVSs from the same manufacturer have recently experienced failures. Our findings thus far, show that the electronic component itself is the primary suspect for a cause of the failures. To date, no specific reason has been positively identified for the failures although several companies are working on the problem. As previously mentioned, no other functionality other than the NAV/COMM 1 has been lost on a CDC airplane. All CDC airplanes have redundancy with a NAV/COMM 2 available. Also, in all known occurrences of TVS failures, the smoke and fumes have been noted to be of short duration and not sufficient to impede the pilots visibility, or toxic such that the pilot's ability to operate the airplane is impaired. Recommendations We recommend that all CDC airplane owner/operators thoroughly read Cirrus service advisory SA 07-17, dated September 11, 2007. The service advisory provides good information on what to expect should a TVS failure occur and what actions should be taken by the pilot. For Further Information Contact Wesley Rouse, Aerospace Engineer, FAA Chicago Aircraft Certification, 2300 E. Devon, Des Plaines, IL 60018; phone: (847) 294-8113; email: wess.rouse(at)faa.gov ________________________________________________________________________________
Date: Feb 27, 2008
From: Henador Titzoff <henador_titzoff(at)yahoo.com>
Subject: Re: TVS Failures
Bob, Without calling the FAA, you wouldn't happen to know how to get the failed TVS vendor's name, would you? The CDC website of course has no bad news in it. I'm sure the vendor isn't advertising it, either. Thanks, Henador Titzof ----- Original Message ---- From: "bakerocb(at)cox.net" <bakerocb(at)cox.net> Sent: Wednesday, February 27, 2008 1:49:42 PM Subject: AeroElectric-List: TVS Failures 2/27/2008 Hello Fellow Builders, The certificated airplane community has been hit with a series of TVS failures. Several different manufacturer's airplanes have been affected. Copied below is just one of the SAIB's that the FAA has issued on this subject. If your project includes TVS' you may want to further investigate -- the same TVS manufacturer seems to be involved in all failures. 'OC' Says: "The best investment we can make is the effort to gather and understand knowledge." Never miss a thing. Make Yahoo your home page. http://www.yahoo.com/r/hs ________________________________________________________________________________
Date: Feb 27, 2008
From: Neil Clayton <harvey4(at)earthlink.net>
Subject: Question about panel light dimmers
The panel dimmer I selected can handle 1.5 amps. I have 9 gauges needing 0.2 amps each. So at max dimming, the dimmer is being asked to dissipate (0.2 x 9 =) 1.8 amps - a bit more than it's rated capacity. I figured that was close enough - until I realized I forgot to include the radio back light, which takes me WAY over the 1.5 amp capacity. Theory; this humble M.Eng assumed the dimmer uses a silicon-controlled rectifier that gets hotter the more it's being asked to dim (so that for zero dimming = full brightness, there's no heat being dissipated by the SCR's heat sink). But then I recalled that SCR's work by clipping the tops of the current wave - except we use 12v DC. No current curve to clip. So much for that theory! So....how does a DC dimmer work? Can I safely go over the rated capacity of my dimmer with no expectation of disaster? If a disaster were to occur, what form would it take? Many thanks to any EE who'll take a moment to set this tyro straight. Neil ________________________________________________________________________________
Date: Feb 27, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: TVS Failures
> > >Bob, > >Without calling the FAA, you wouldn't happen to know how to get the failed >TVS vendor's name, would you? The CDC website of course has no bad news >in it. I'm sure the vendor isn't advertising it, either. > >Thanks, >Henador Titzof It's just a guess at this stage of the game but I'll bet that the "problem" has more to do with how the devices were incorporated into the system along with sizes selected than it has to do with quality issues for the manufacturer of the devices. These are legacy products now . . . i.e. 20+ years old. The manufacturer has made millions of these things for industrial and consumer applications and is now probably lamenting the fact that some "kind soul" included a part of their manufacture on the BOM of a T/C aircraft. I won't endeavor to sell to T/C aviation and it has nothing to do with my willingness or ability to deliver product that meets the data sheets. It's cases like this where a hand full of jelly-bean parts are named participants in a "official investigation". NOBODY wins in these things, even if the TVS manufacturer is found blameless. I'll see if I can find out more details. I'm involved in some development programs for the OEM and have some friendly contacts. In the mean time, don't get excited about purging your airframe of "bad parts" until we know the physics of the matter. Oh yeah, I'll mention in passing that my drawings seldom if ever show a TVS as part of ship's wiring. These things belong inside an appliance designed and tested to meed DO-160 cert levels. Once the appliances are pronounced golden, there's little if any need for the wire-slingers to add them to the system. Bob . . . ________________________________________________________________________________
From: "Richard T. Schaefer" <schaefer@rts-services.com>
Subject: Question about panel light dimmers
Date: Feb 28, 2008
Some DC Dimmers are pulse width modulators. So the transistors are used in the switching mode witch makes them quite efficient. (i.e. not much heat in normal operation). They do not dissipate the load current, they switches it. But internal losses increase as the load current increases. The percentage of "ON" to "OFF" determines the brightness of the lights. The MAX current rating is likely to be limited my the maximum current the transistor can pass. Applying more current can cause thermal run away at the Junction ... then it will die. The transistor junction will cool during the Off cycle. So the worst case is when you have full brightness. r.t.s -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Neil Clayton Sent: Wednesday, February 27, 2008 8:19 PM Subject: AeroElectric-List: Question about panel light dimmers The panel dimmer I selected can handle 1.5 amps. I have 9 gauges needing 0.2 amps each. So at max dimming, the dimmer is being asked to dissipate (0.2 x 9 =) 1.8 amps - a bit more than it's rated capacity. I figured that was close enough - until I realized I forgot to include the radio back light, which takes me WAY over the 1.5 amp capacity. Theory; this humble M.Eng assumed the dimmer uses a silicon-controlled rectifier that gets hotter the more it's being asked to dim (so that for zero dimming = full brightness, there's no heat being dissipated by the SCR's heat sink). But then I recalled that SCR's work by clipping the tops of the current wave - except we use 12v DC. No current curve to clip. So much for that theory! So....how does a DC dimmer work? Can I safely go over the rated capacity of my dimmer with no expectation of disaster? If a disaster were to occur, what form would it take? Many thanks to any EE who'll take a moment to set this tyro straight. Neil ________________________________________________________________________________
Date: Feb 28, 2008
From: Ernest Christley <echristley(at)nc.rr.com>
Subject: Re: Question about panel light dimmers
Neil Clayton wrote: > > > The panel dimmer I selected can handle 1.5 amps. > I have 9 gauges needing 0.2 amps each. > So at max dimming, the dimmer is being asked to dissipate (0.2 x 9 =) > 1.8 amps - a bit more than it's rated capacity. > > I figured that was close enough - until I realized I forgot to include > the radio back light, which takes me WAY over the 1.5 amp capacity. > > Theory; this humble M.Eng assumed the dimmer uses a silicon-controlled > rectifier that gets hotter the more it's being asked to dim (so that > for zero dimming = full brightness, there's no heat being dissipated > by the SCR's heat sink). But then I recalled that SCR's work by > clipping the tops of the current wave - except we use 12v DC. No > current curve to clip. So much for that theory! > > So....how does a DC dimmer work? > Can I safely go over the rated capacity of my dimmer with no > expectation of disaster? > If a disaster were to occur, what form would it take? > The dimmer I have works by switching the DC off and on at about 4kHz. Way faster than your eye could ever detect. With it off, there is not current flow...hence, no heat. When it is on, the transistor is in a very low resistance state...hence, very little heat. If yours works this way, overloading it may make the switcher stop switching, or the "very little heat" when it is on may turn into "too much heat" and then it just goes off and stays there. ________________________________________________________________________________
From: "Vernon Little" <rv-9a-online(at)telus.net>
Subject: Question about panel light dimmers
Date: Feb 28, 2008
Hi Neil. From the specs you gave, I am assuming that your dimmer is using a common LM317 regulator. This regulator has a built in current limiter that will (normally) prevent it from being damaged from overload, but it will not perform properly in your application with much larger loading. Typical of this type of dimmer is the Van's dimmer module. In addition to the maximum current limit, the LM317 has a thermal operating limit (for reliability). The power dissipation of the device is equal to the voltage drop times the load current. The maximum power dissipation occurs at less than full brightness. In my case, my maximum current load was 0.9 amps (measured at full brightness, 11 volts output), but peak power dissipation of 5.1 Watts was when the output was about 5 volts. Based on this number (5.1 Watts), I decided to install a much larger heat sink on the Van's module in order to keep the maximum junction temperature of the regulator below 125 degrees C (with a 40C ambient). What does this all mean? My recommendation is that the Van's dimmer (unmodified), should only be used with about 700 mA of full-intensity load. Higher loads need bigger heatsinks. There are other dimmer modules out there that can be used, or you can split the load using multiple regulators. Thanks, Vern Little. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Neil Clayton Sent: February 27, 2008 6:19 PM Subject: AeroElectric-List: Question about panel light dimmers --> The panel dimmer I selected can handle 1.5 amps. I have 9 gauges needing 0.2 amps each. So at max dimming, the dimmer is being asked to dissipate (0.2 x 9 =) 1.8 amps - a bit more than it's rated capacity. I figured that was close enough - until I realized I forgot to include the radio back light, which takes me WAY over the 1.5 amp capacity. Theory; this humble M.Eng assumed the dimmer uses a silicon-controlled rectifier that gets hotter the more it's being asked to dim (so that for zero dimming = full brightness, there's no heat being dissipated by the SCR's heat sink). But then I recalled that SCR's work by clipping the tops of the current wave - except we use 12v DC. No current curve to clip. So much for that theory! So....how does a DC dimmer work? Can I safely go over the rated capacity of my dimmer with no expectation of disaster? If a disaster were to occur, what form would it take? Many thanks to any EE who'll take a moment to set this tyro straight. Neil ________________________________________________________________________________
Date: Feb 28, 2008
From: Jeff Page <jpx(at)Qenesis.com>
Subject: Re: Low voltage indicator for LR3
> Hmmm. I am planning a circuit that will light that same LED when the > master or auxiliary contactor is engaged when the engine isn't running > (eg. left on after flight). They neglected to mention this bias > resistor when I called to ask about the circuitry inside. This will > change my design somewhat. > Do you know what the resistor value is ? It's big . . . but keep in mind that the current through the resistor is multiplied by the gain of the transistor. If the LR-3 is getting its power from the main bus the light will flash any time any battery is feeding the bus -AND- the alternator is off. What's the need for alternative "design"? Bob . . . I am wiring per Z-13/8. If I have a main alternator failure, the LR-3 indicator will tell me. I switch on the Endurance bus and switch off the main bus, the indicator will go out, since there is no power there at all. At this point, I need to switch on the aux alternator. As drawn, there is no low voltage indicator to show if this alternator is working. In an emergency, I might forget to do this. I usually good with checklists, but an indicator would be helpful. This also means there are 3 switches I could accidentally leave on after a flight or maintenance that would ensure a depleted battery before the next flight. I could have 3 indicators for the switches and 2 low voltage indicators. However, I really only need 1 indicator that indicates low voltage in flight while running on either alternator, acting as an idiot light after shutdown. By adding another pole to the endurance bus and aux alternator switches (main bus already has a usable switched to ground pole on its switch), I can easily sense the switch positions. However, to avoid an indicator continuously lit in flight, these contacts need to activate a low voltage detector with a threshold abow the normal battery voltage, but below the charging voltage. So depending on the value of the internal resistor driving the gate of the FET, it could turn on my LED, which is essentially pulled to ground from battery voltage through a 680 ohm resistor. Jeff Page Dream Aircraft Tundra #10 ________________________________________________________________________________
Subject: Re: Question about panel light dimmers
From: "Eric M. Jones" <emjones(at)charter.net>
Date: Feb 29, 2008
A very good explanation of how voltage regulators, both switching and linear, work is contained in: http://www.national.com/appinfo/power/files/f4.pdf But it should be said that 1.5A does not mean there is any margin above than at all--NONE. Otherwise it would be called a 1.6 Amp (or whatever)regulator. There are protection circuits onboard, but they DO DEPEND on some operating conditions being met. This is not always clear to the designer. I sell tons of 1.5A LM317-based voltage regulators (EGPAVR) on my website. I have also made these in slightly larger 2A and 3A versions. Above a few amps the game goes to switching regulators. BUT!!, in my humble opinion, there is a large zone where a larger, heavier, linear regulator is still preferable, since it is more reliable AND is electrically quiet. I have abandoned the use of switching regulators in some of my applications for this reason. Yes, squelching the RFI/EMI is possible, but why bother? I have seen some LED dimmers that are just horrendous. They use switching regulators with variable frequencies. They are guaranteed to induce wild hallucinatory visions in high-vibration environments.... Like chewing on hard candy while looking at a computer monitor. -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=166909#166909 ________________________________________________________________________________
Date: Feb 29, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Low voltage indicator for LR3
> >I am wiring per Z-13/8. > >If I have a main alternator failure, the LR-3 indicator will tell me. >I switch on the Endurance bus and switch off the main bus, the >indicator will go out, since there is no power there at all. Yes, but this is a plan-B activity that is only expected to be implemented in case of a rare event . . . failure of the main alternator. >At this point, I need to switch on the aux alternator. As drawn, >there is no low voltage indicator to show if this alternator is >working. In an emergency, I might forget to do this. Failure of the main alternator is not an emergency. It's an emergency only if you have no alternatives i.e, you have no back up engine driven power source and you haven't the foggiest notion of how long your battery will run goodies in the endurance mode. > I usually good >with checklists, but an indicator would be helpful. How about a voltmeter. Does one of your relatively low power digital panel-wiggets have a voltmeter function? >This also means there are 3 switches I could accidentally leave on >after a flight or maintenance that would ensure a depleted battery >before the next flight. Are there no electro-whizzies on the panel that stay lit up when the endurance bus is hot? . . . and three switches? What's going to stay on un-annunciated besides the e-bus alternate feed switch? Oh, yeah, the aux alternator switch being left on would leave a hundred+ millamps of draw on the battery. >I could have 3 indicators for the switches and 2 low voltage >indicators. However, I really only need 1 indicator that indicates >low voltage in flight while running on either alternator, acting as an >idiot light after shutdown. >By adding another pole to the endurance bus and aux alternator >switches (main bus already has a usable switched to ground pole on its >switch), I can easily sense the switch positions. However, to avoid >an indicator continuously lit in flight, these contacts need to >activate a low voltage detector with a threshold abow the normal >battery voltage, but below the charging voltage. > >So depending on the value of the internal resistor driving the gate of >the FET, it could turn on my LED, which is essentially pulled to >ground from battery voltage through a 680 ohm resistor. I think you're making this more complicated than it needs to be. If the scenario that creates the situation you're guarding against happens every fifth flight, there's a significant human factors consideration for adding the extra indication/warning features. But your adding "stuff" to a system to remind you that you've just experienced a main alternator failure. Therefore, in addition a need for getting out the toolbox after you land, you need additional reminding to shut off the aux alternator and e-bus alternate feed switches? I considered low voltage warning lights for the e-bus architecture some years ago but decided against it. Flying on the e-bus only whether supported by the SD-8 or not is an extra-ordinary happening. An event that should cause give the pilot a heightened awareness of protocols for a sweat-free termination of the flight. Bob . . . ________________________________________________________________________________
Date: Mar 01, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: New toy in the AEC shop . . .
Since I no longer enjoy access to the labs at H-B, I've been gathering some useful tools up to enhance our development in the 'Connection's shops. I picked this temperature chamber up off Ebay a few weeks ago for $150 and paid another $150 to have it shipped! It's a little bigger brother to the very first chamber I bought at Electro-Mech about 30 years ago! Had to do a some work with door seals, CO2 plumbing and much scrubbing with 409 and acetone but it cleaned up pretty well. Just got it operational and tested. Gets down to -60C in about 20 minutes, back up to 80C in under 15 minutes and controls to within 2 degrees C. http://www.aeroelectric.com/Pictures/Tools/Temperature_Chamber_2.jpg I think it will do for the moment to get some work out for a customer this weekend. I've found a modern digital device to replace the analog heating/cooling controller. I'll replace the Fluke portable thermocouple readout with a permanent digital display and selector switch for about 5 channels of thermocouple. I need to build a CO2 valve-open timer so that I tell when a bottle is about to go empty. This thing uses the liquid CO2 from bottles with dip tubes. They're essentially constant pressure until the liquid runs out whereupon you loose cooling very quickly. But by monitoring total valve-open time I can get a pretty good calibration on pounds of CO2 consumed. Hmmmm . . . wonder if I need to hit up Mr. Gore for some carbon-credits. I'm going to dump about 100# of CO2 this weekend. Maybe I'd better get him to plant some trees for me or something. I'd forgotten how heavy those bottles are! I think I'll run a hard line from the garage down to the basement shop so I don't have to lug them on the stairs! I'm getting too old for that kind of work! You can even warm TV dinners in it! Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Mar 01, 2008
Subject: New toy in the AEC shop . . .
From: James H Nelson <rv9jim(at)juno.com>
Bob, I'm sure you are providing proper ventilation for the CO2 that leaks out. I'm not sure but the CO2 may be heavier than regular air and thus puddle in low places (basements). Don't need you to be room temp for any time soon. We need your wit and knowledge to help us battle the electrons and keep them in their place. Jim Nelson ________________________________________________________________________________
From: Kevin Boddicker <trumanst(at)netins.net>
Subject: Re: New toy in the AEC shop . . .
Date: Mar 01, 2008
"Carbon Credits" wish I would have thought of that fleece!!!!! Damn the luck. Kevin Boddicker Tri Q 200 N7868B 82.3 hours Luana, IA. On Mar 1, 2008, at 1:00 AM, Robert L. Nuckolls, III wrote: > > > Since I no longer enjoy access to the labs at H-B, > I've been gathering some useful tools up to enhance > our development in the 'Connection's shops. I picked > this temperature chamber up off Ebay a few weeks ago for > $150 and paid another $150 to have it shipped! > > It's a little bigger brother to the very first > chamber I bought at Electro-Mech about 30 years > ago! Had to do a some work with door seals, > CO2 plumbing and much scrubbing with 409 and > acetone but it cleaned up pretty well. Just > got it operational and tested. Gets down > to -60C in about 20 minutes, back up to 80C > in under 15 minutes and controls to within > 2 degrees C. > > http://www.aeroelectric.com/Pictures/Tools/Temperature_Chamber_2.jpg > > I think it will do for the moment to get some > work out for a customer this weekend. I've found > a modern digital device to replace the analog > heating/cooling controller. I'll replace the Fluke > portable thermocouple readout with a permanent digital > display and selector switch for about 5 channels of > thermocouple. I need to build a CO2 valve-open > timer so that I tell when a bottle is about to > go empty. This thing uses the liquid CO2 from bottles > with dip tubes. They're essentially constant pressure > until the liquid runs out whereupon you loose cooling > very quickly. But by monitoring total valve-open time > I can get a pretty good calibration on pounds of > CO2 consumed. > > Hmmmm . . . wonder if I need to hit up Mr. Gore > for some carbon-credits. I'm going to dump about > 100# of CO2 this weekend. Maybe I'd better get > him to plant some trees for me or something. > > I'd forgotten how heavy those bottles are! I > think I'll run a hard line from the garage down > to the basement shop so I don't have to lug them > on the stairs! I'm getting too old for that kind > of work! > > You can even warm TV dinners in it! > > > Bob . . . > > ----------------------------------------) > ( . . . a long habit of not thinking ) > ( a thing wrong, gives it a superficial ) > ( appearance of being right . . . ) > ( ) > ( -Thomas Paine 1776- ) > ---------------------------------------- > > ________________________________________________________________________________
Date: Mar 01, 2008
From: John Morgensen <john(at)morgensen.com>
Subject: Re: New toy in the AEC shop . . .
Robert L. Nuckolls, III wrote: > > > > Hmmmm . . . wonder if I need to hit up Mr. Gore > for some carbon-credits. I'm going to dump about > 100# of CO2 this weekend. Maybe I'd better get > him to plant some trees for me or something. > If planting a young tree earns carbon credits, then not cutting down an old tree should be worth even more credits. I have a few thousand pine trees that I promise not to cut down. You are welcome to apply those credits to your temperature chamber. johninreno ________________________________________________________________________________
From: "Tony Babb" <tonybabb(at)alejandra.net>
Subject: New toy in the AEC shop . . .
Date: Mar 01, 2008
Now if you really need to cool down your beer in a hurry you could try this New Zealand "bloke's" approach http://www.asciimation.co.nz/beer/. It's a little noisy (125db) but seems to work quite well !! Cheers. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of John Morgensen Sent: Saturday, March 01, 2008 9:40 AM Subject: Re: AeroElectric-List: New toy in the AEC shop . . . --> Robert L. Nuckolls, III wrote: > > > > Hmmmm . . . wonder if I need to hit up Mr. Gore > for some carbon-credits. I'm going to dump about > 100# of CO2 this weekend. Maybe I'd better get > him to plant some trees for me or something. > If planting a young tree earns carbon credits, then not cutting down an old tree should be worth even more credits. I have a few thousand pine trees that I promise not to cut down. You are welcome to apply those credits to your temperature chamber. johninreno ________________________________________________________________________________
Date: Mar 01, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: New toy in the AEC shop . . .
>Sounds like you can quick cool a few brews when your done eating as well. Hmmmm . . . I'll throw a thermocoupled can in the next low temp run and see how cold it gets. Typically, we drop to -60C and soak until surface of test article gets to -55C. Most of the gizmos I test will get down there in 30 minutes or so. The atmosphere in the chamber is stirred with a fan so a room temp beer just might get pretty frosty in that time. Dr. Dee likes her beer with ice crystals in it. It takes 45 minutes to an hour to arrive at her favorite condition in a -10C freezer. I'll conduct the experiment, record the results and report on the findings. Bob . . . ________________________________________________________________________________
Date: Mar 01, 2008
From: "Richard E. Tasker" <retasker(at)optonline.net>
Subject: Re: New toy in the AEC shop . . .
Robert L. Nuckolls, III wrote: > Hmmmm . . . wonder if I need to hit up Mr. Gore > for some carbon-credits. I'm going to dump about > 100# of CO2 this weekend. Maybe I'd better get > him to plant some trees for me or something. You are dumping pre-existing CO2 - not making more of it. Carbon credits apply to a process that creates CO2 from a source where carbon is previously trapped, chemically or otherwise. Granted, compressing it does take energy, but probably not any more than using a refrigerated environmental chamber rather than one cooled by CO2. > I'd forgotten how heavy those bottles are! I > think I'll run a hard line from the garage down > to the basement shop so I don't have to lug them > on the stairs! I'm getting too old for that kind > of work! Please be very careful of using CO2 for cooling in a basement shop unless it has a floor level access to the outside to allow the CO2 to escape. CO2 is heavier than air and will collect in the basement otherwise. -- Please Note: No trees were destroyed in the sending of this message. We do concede, however, that a significant number of electrons may have been temporarily inconvenienced. -- ________________________________________________________________________________
Date: Mar 01, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: New toy in the AEC shop . . .
> >Bob, > I'm sure you are providing proper ventilation for the CO2 that >leaks out. I'm not sure but the CO2 may be heavier than regular air and >thus puddle in low places (basements). Don't need you to be room temp >for any time soon. We need your wit and knowledge to help us battle the >electrons and keep them in their place. Yeah. I run the fan to stir the shop air and spread it out . . . A typical test cycle of an hour of cooling takes about 10 pounds of CO2 and that's pretty well stirred up as we go. Bob . . . ________________________________________________________________________________
Date: Mar 02, 2008
From: "Michael Pereira" <mjpereira68(at)gmail.com>
Subject: Re: New toy in the AEC shop . . .
> > Hmmmm . . . wonder if I need to hit up Mr. Gore > > for some carbon-credits. I'm going to dump about > > 100# of CO2 this weekend. Maybe I'd better get > > him to plant some trees for me or something. > > > > If planting a young tree earns carbon credits, then not cutting down an > old tree should be worth even more credits. I have a few thousand pine > trees that I promise not to cut down. You are welcome to apply those > credits to your temperature chamber. I'll just promise not to exhale on alternate breaths. If that doesn't work, well, reduce co2, kill a mammal. c'ya, Mike ________________________________________________________________________________
Subject: Re: New toy in the AEC shop . . .
From: "Eric M. Jones" <emjones(at)charter.net>
Date: Mar 02, 2008
We once developed a device that had designers in Switzerland and the US. Whenever the power supply in the device was tested in Switzerland it passed all tests in the environmental chamber. When tested in the US it flunked due to a load resistor that would overheat an output filter capacitor in a purchased UL/CSA/IEC/TUV power supply. The prototypes seemed to be in Fedex transit permanently and accusation flew, and schedules flew too...out the window. The Swiss environmental chamber was super-high tech and had powerful mixing fans to make sure that nothing in the chamber deviated from anything else by more than 1/10 degree. The power supply worked very well inside the chamber. But no place else. -------- Eric M. Jones www.PerihelionDesign.com 113 Brentwood Drive Southbridge, MA 01550 (508) 764-2072 emjones(at)charter.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=167238#167238 ________________________________________________________________________________
Date: Mar 02, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: New toy in the AEC shop . . .
> > > >Robert L. Nuckolls, III wrote: >>Hmmmm . . . wonder if I need to hit up Mr. Gore >>for some carbon-credits. I'm going to dump about >>100# of CO2 this weekend. Maybe I'd better get >>him to plant some trees for me or something. >You are dumping pre-existing CO2 - not making more of it. Carbon credits >apply to a process that creates CO2 from a source where carbon is >previously trapped, chemically or otherwise. Granted, compressing it does >take energy, but probably not any more than using a refrigerated >environmental chamber rather than one cooled by CO2. Good point. Bob . . . ________________________________________________________________________________
From: "Bill and Marsha" <docyukon(at)ptcnet.net>
Subject: acs sb92-01
Date: Mar 02, 2008
Can anyone point me to a link wha I can find this service bulletin (acs sb92-01) Thanks Bill S. ________________________________________________________________________________
Date: Mar 02, 2008
From: "Sam Hoskins" <shoskins(at)MCHSI.COM>
Subject: Re: acs sb92-01
Just plug it into Google. *Sam Hoskins Murphysboro, IL Quickie Blog <http://www.samhoskins.blogspot.com> Quickie Website <http://home.mchsi.com/%7Eshoskins/index.htm> **On Sun, Mar 2, 2008 at 5:19 PM, Bill and Marsha wrote: * > > * Can anyone point me to a link wha I can find this service bulletin (acs > sb92-01) Thanks Bill S.* > > * > > * > > * * ________________________________________________________________________________
Date: Mar 03, 2008
From: "Dr. Leo Davies" <leo(at)icn.usyd.edu.au>
Subject: Ignition control in a dual alternator dual bus system
Dear List, I am currently designing the electrical system for my "all-electric" RV 10. I have been very happy with Bob's architecture for my RV6A which worked beautifully the day my alternator died in the clouds. I am looking at the Z-14 schematic which involves two batteries, two alternators and a cross feed for starting and for electron sharing in failure mode. I note that there are no switching diagrams for mags or other ignition systems on this diagram. I wondered what the implications for mag switching were in this setup. Should they just have simple switches but only turn on the impulse coupled mag for a start? If so, how serious are the implications if the non-coupled mag is accidentally enabled at startup? If I ran an electronic system on the left would you only turn this on after start and again stick with impulse coupling on the standard mag for the start. I would be pleased to hear from anyone who has used this schematic as the basis for their electrical system as to how they had handled the ignition switching. Thanks for your help. Leo Davies -- A/Prof Leo Davies, Sub-Dean, Head of Assessment, Faculty of Medicine, Edward Ford Building, University of Sydney 2006 ________________________________________________________________________________
Date: Mar 02, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: Ignition control in a dual alternator dual bus
system > > >Dear List, > >I am currently designing the electrical system for my "all-electric" RV >10. I have been very happy with Bob's architecture for my RV6A which >worked beautifully the day my alternator died in the clouds. > >I am looking at the Z-14 schematic which involves two batteries, two >alternators and a cross feed for starting and for electron sharing in >failure mode. > >I note that there are no switching diagrams for mags or other ignition >systems on this diagram. I wondered what the implications for mag >switching were in this setup. Should they just have simple switches but >only turn on the impulse coupled mag for a start? If so, how serious are >the implications if the non-coupled mag is accidentally enabled at >startup? If I ran an electronic system on the left would you only turn >this on after start and again stick with impulse coupling on the standard >mag for the start. > >I would be pleased to hear from anyone who has used this schematic as the >basis for their electrical system as to how they had handled the ignition >switching. > >Thanks for your help. Leo, Why such a heavy, complex, expensive electrical system? How about going with Z-13/8 and use the money you saved to put at least one E-Mag on? Leave your impulse coupled mag in place and replace the non-coupled with an E or better yet, a P-Mag. Then, both ignitions can be ON for cranking. If you ever have the coupled-mag crap, you can put the non- coupled back on and wire it like Z-27. Make both ignition switches a DPDT ON-ON (S702-3 or equal) from the get-go. This will produce an exceedingly reliable system with a minimum of cost and get you a really nice sparking ignition for cranking. Bob . . . ________________________________________________________________________________
Date: Mar 03, 2008
From: "Dr. Leo Davies" <leo(at)icn.usyd.edu.au>
Subject: Re: Ignition control in a dual alternator dual bus
system Robert L. Nuckolls, III wrote: > > > >> >> >> Dear List, >> >> I am currently designing the electrical system for my "all-electric" >> RV 10. I have been very happy with Bob's architecture for my RV6A >> which worked beautifully the day my alternator died in the clouds. >> >> I am looking at the Z-14 schematic which involves two batteries, two >> alternators and a cross feed for starting and for electron sharing in >> failure mode. >> >> I note that there are no switching diagrams for mags or other >> ignition systems on this diagram. I wondered what the implications >> for mag switching were in this setup. Should they just have simple >> switches but only turn on the impulse coupled mag for a start? If so, >> how serious are the implications if the non-coupled mag is >> accidentally enabled at startup? If I ran an electronic system on the >> left would you only turn this on after start and again stick with >> impulse coupling on the standard mag for the start. >> >> I would be pleased to hear from anyone who has used this schematic as >> the basis for their electrical system as to how they had handled the >> ignition switching. >> >> Thanks for your help. > > > Leo, Why such a heavy, complex, expensive electrical system? > > How about going with Z-13/8 and use the money you saved to > put at least one E-Mag on? Leave your impulse coupled mag in > place and replace the non-coupled with an E or better yet, > a P-Mag. Then, both ignitions can be ON for cranking. If > you ever have the coupled-mag crap, you can put the non- > coupled back on and wire it like Z-27. Make both ignition > switches a DPDT ON-ON (S702-3 or equal) from the get-go. > > This will produce an exceedingly reliable system with > a minimum of cost and get you a really nice sparking > ignition for cranking. > > Bob . . . > Bob, Thank you for your prompt reply. The thing that had primarily motivated me towards the Z-14 was the fact that I am planning to install a Garmin G900X. The specs for this nominate a current draw of 16-28 amps! With this mighty beast sucking electrons I was moved towards the B&C 20 amp alternator as a backup and the added reserve of two PC680 batteries to provide some buffer, as well as additional cranking power for that big 6 cylinder engine. I have, as stated above, been very happy with the performance of your architecture in my current plane so am not inclined to ignore your suggestions. Having said that, the B&C alternator and regulator have performed so nicely I was quite looking forward to having two of them.... ;-) Do you think the Z 13/8 would carry the Garmin? I sure hate to turn off all that good stuff just cause an alternator has gone belly up. Thanks again, Leo > > > !DSPAM:47cb911624381654078673! -- A/Prof Leo Davies, Sub-Dean, Head of Assessment, Faculty of Medicine, Edward Ford Building, University of Sydney 2006 ________________________________________________________________________________
From: "Mike" <mlas(at)cox.net>
Subject: Ignition control in a dual alternator dual bus
system
Date: Mar 03, 2008
Leo, I just wanted to respond to the ignition issues you raised. First if you use an impulse coupling then you should inhibit the non-impulse mag during the start. If you go with an electronic system with variable timing then you should start with both systems on. When using an ignition system with variable timing you should run two, not one mag and one electronic system. The only exception to the mag vs. electronic is if the maximum advance on the electronic is the same at the mag. This will enable you to gain the highest horse power at the highest power setting. The idea behind having an electronic ignition system is to have variable timing and a hotter spark. The problem with one mag vs. one electronic is you give up horsepower and fuel efficiency when the timing is different. The unit that has the most advance will fire first thus starting the combustion cycle early as it compares to the other. In most cases the mag will be the first to fire at lower power setting thus eliminating a retarded timing giving you better idle and starting. At takeoff power the electronic system will in most cases advance beyond the mag causing you the loss of power gained from the mag system during that period. Something to think about, Mike -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Dr. Leo Davies Sent: Sunday, March 02, 2008 7:30 PM Subject: AeroElectric-List: Ignition control in a dual alternator dual bus system Dear List, I am currently designing the electrical system for my "all-electric" RV 10. I have been very happy with Bob's architecture for my RV6A which worked beautifully the day my alternator died in the clouds. I am looking at the Z-14 schematic which involves two batteries, two alternators and a cross feed for starting and for electron sharing in failure mode. I note that there are no switching diagrams for mags or other ignition systems on this diagram. I wondered what the implications for mag switching were in this setup. Should they just have simple switches but only turn on the impulse coupled mag for a start? If so, how serious are the implications if the non-coupled mag is accidentally enabled at startup? If I ran an electronic system on the left would you only turn this on after start and again stick with impulse coupling on the standard mag for the start. I would be pleased to hear from anyone who has used this schematic as the basis for their electrical system as to how they had handled the ignition switching. Thanks for your help. Leo Davies -- A/Prof Leo Davies, Sub-Dean, Head of Assessment, Faculty of Medicine, Edward Ford Building, University of Sydney 2006 10/2/2007 11:10 AM 10/2/2007 11:10 AM ________________________________________________________________________________
Date: Mar 03, 2008
From: Ken <klehman(at)albedo.net>
Subject: Re: Ignition control in a dual alternator dual bus
system I think you've misinterpreted something. I can't believe there are any electronic ignitions that advance so far as to reduce power and efficiency at any power setting when one or two of them is installed. If that were true then having two electronic ignitions would be worse than one. By all accounts one EI and one mag gives most of the benefit available from EI and is a winning combination. Ken >snip > The problem with one mag vs. > one electronic is you give up horsepower and fuel efficiency when the > timing is different. The unit that has the most advance will fire first > thus starting the combustion cycle early as it compares to the other. > In most cases the mag will be the first to fire at lower power setting > thus eliminating a retarded timing giving you better idle and starting. > At takeoff power the electronic system will in most cases advance beyond > the mag causing you the loss of power gained from the mag system during > that period. > > Something to think about, > > Mike > ________________________________________________________________________________
From: "Hinde, Frank George (Corvallis)" <frank.hinde(at)hp.com>
Date: Mar 03, 2008
Subject: Ignition control in a dual alternator dual bus
system Eh?....I think you might be missing each others point... First off, there is no loss of power/efficiency with a single EI and mag...there is a reduction of fuel burned and probably a small power increase if you go from a dual mag to a single EI/mag. At low manifold pressure (high altitude) the advance will go beyond what a normal mag will do (which is fixed at 25 deg)...up to 40 deg or so of advance. This enables the thinned out mixture to make more power for a specific fuel consumption because it is lighting the fire earlier...as the thinned out mixture takes longer to burn this maximises the efficiency because max cylinder pressure is produced (hopefully) at the optimum point i.e 11 deg or so AFTER TDC It is possible to run into problems (destructive detonation is one of the worst things) if the fuel octane is too low and the advance too great... Anyway, yes if the advance is operating at 40 deg and the mag is fixed at 25 then it takes longer for the flame to spread across the cylinder which effectively retards the timing a little compared to if you have dual EI's...So for sure in terms of fuel economy adding a single EI gives the most benefit...adding a second gives a little more, but not as much as the first. Best thing to do for starting/idling is to start on the EI for smoothest running/easiest starting. Frank -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Ken Sent: Monday, March 03, 2008 10:21 AM Subject: Re: AeroElectric-List: Ignition control in a dual alternator dual bus system I think you've misinterpreted something. I can't believe there are any electronic ignitions that advance so far as to reduce power and efficiency at any power setting when one or two of them is installed. If that were true then having two electronic ignitions would be worse than one. By all accounts one EI and one mag gives most of the benefit available from EI and is a winning combination. Ken >snip > The problem with one mag vs. > one electronic is you give up horsepower and fuel efficiency when the > timing is different. The unit that has the most advance will fire > first thus starting the combustion cycle early as it compares to the other. > In most cases the mag will be the first to fire at lower power setting > thus eliminating a retarded timing giving you better idle and starting. > At takeoff power the electronic system will in most cases advance > beyond the mag causing you the loss of power gained from the mag > system during that period. > > Something to think about, > > Mike > ________________________________________________________________________________
From: "William Slaughter" <willslau(at)comcast.net>
Subject: Ignition control in a dual alternator dual bus
system
Date: Mar 03, 2008
Electronic ignition systems will not cause a loss of power at takeoff power settings, as they advance the timing at lower manifold pressure cruise conditions, just like the vacuum advance mechanism did in automobile distributors of days gone by. Fixed magneto timing is set for the worst case situation - WOT. The engine will run much more efficiently with the timing advancing incrementally as the manifold pressure (and thus BMEP) declines. William -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Ken Sent: Monday, March 03, 2008 12:21 PM Subject: Re: AeroElectric-List: Ignition control in a dual alternator dual bus system I think you've misinterpreted something. I can't believe there are any electronic ignitions that advance so far as to reduce power and efficiency at any power setting when one or two of them is installed. If that were true then having two electronic ignitions would be worse than one. By all accounts one EI and one mag gives most of the benefit available from EI and is a winning combination. Ken >snip > The problem with one mag vs. > one electronic is you give up horsepower and fuel efficiency when the > timing is different. The unit that has the most advance will fire first > thus starting the combustion cycle early as it compares to the other. > In most cases the mag will be the first to fire at lower power setting > thus eliminating a retarded timing giving you better idle and starting. > At takeoff power the electronic system will in most cases advance beyond > the mag causing you the loss of power gained from the mag system during > that period. > > Something to think about, > > Mike > ________________________________________________________________________________
Date: Mar 03, 2008
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Ignition control in a dual alternator dual bus
system Noticed there's a lot of dialog about electronic ignitions. My engine builder runs all of their engines on a fully instrumented dyno for 1 1/2 hours and records all of the data at 1 minute intervals as RPMs increase to max. Their experience is that EI's show a decrease in HP as compared to mags, in fact they will no longer build an engine with EI. Obviously they can't simulate changes in altitude with their dyno set up. And the actual results @ altitude may be different, Thie was certainly counterintuitive, but it is a data point that is worthy of consideration, and is backed up with instrumented dyno runs. I was all set to go with EI until I learned this and I've backed off to mags until the emag/pmag 6 cyl version is out and has a LOT of experience behind it. I'm not trying to start an EI/MAG war here, and I'm certainly no engine/electron expert, so don't shoot the messenger, I'm just trying to share some additional information that seems the have a basis in fact and experience. Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ William Slaughter wrote: > > Electronic ignition systems will not cause a loss of power at takeoff power > settings, as they advance the timing at lower manifold pressure cruise > conditions, just like the vacuum advance mechanism did in automobile > distributors of days gone by. Fixed magneto timing is set for the worst case > situation - WOT. The engine will run much more efficiently with the timing > advancing incrementally as the manifold pressure (and thus BMEP) declines. > > William > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Ken > Sent: Monday, March 03, 2008 12:21 PM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Ignition control in a dual alternator dual > bus system > > > I think you've misinterpreted something. I can't believe there are any > electronic ignitions that advance so far as to reduce power and > efficiency at any power setting when one or two of them is installed. If > that were true then having two electronic ignitions would be worse than > one. By all accounts one EI and one mag gives most of the benefit > available from EI and is a winning combination. > Ken > > >snip > > The problem with one mag vs. > >> one electronic is you give up horsepower and fuel efficiency when the >> timing is different. The unit that has the most advance will fire first >> thus starting the combustion cycle early as it compares to the other. >> In most cases the mag will be the first to fire at lower power setting >> thus eliminating a retarded timing giving you better idle and starting. >> At takeoff power the electronic system will in most cases advance beyond >> the mag causing you the loss of power gained from the mag system during >> that period. >> >> Something to think about, >> >> Mike >> >> > > > ________________________________________________________________________________
From: "Mike" <mlas(at)cox.net>
Subject: Ignition control in a dual alternator dual bus
system
Date: Mar 03, 2008
Frank, For the most part I agree. The points that I was trying to make were small. The main reason for using EI (order not important) is to improve the starting, overall HP, fuel specifics, and general smoother running throughout the range of operation. I didn't want to confuse rated operation to improved operation. The general point is, if your going to run a mix of EI and MAG why bother, your not going to see much gain unless you run both systems at the same timing point. MIke -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Hinde, Frank George (Corvallis) Sent: Monday, March 03, 2008 12:01 PM Subject: RE: AeroElectric-List: Ignition control in a dual alternator dual bus system (Corvallis)" Eh?....I think you might be missing each others point... First off, there is no loss of power/efficiency with a single EI and mag...there is a reduction of fuel burned and probably a small power increase if you go from a dual mag to a single EI/mag. At low manifold pressure (high altitude) the advance will go beyond what a normal mag will do (which is fixed at 25 deg)...up to 40 deg or so of advance. This enables the thinned out mixture to make more power for a specific fuel consumption because it is lighting the fire earlier...as the thinned out mixture takes longer to burn this maximises the efficiency because max cylinder pressure is produced (hopefully) at the optimum point i.e 11 deg or so AFTER TDC It is possible to run into problems (destructive detonation is one of the worst things) if the fuel octane is too low and the advance too great... Anyway, yes if the advance is operating at 40 deg and the mag is fixed at 25 then it takes longer for the flame to spread across the cylinder which effectively retards the timing a little compared to if you have dual EI's...So for sure in terms of fuel economy adding a single EI gives the most benefit...adding a second gives a little more, but not as much as the first. Best thing to do for starting/idling is to start on the EI for smoothest running/easiest starting. Frank -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Ken Sent: Monday, March 03, 2008 10:21 AM Subject: Re: AeroElectric-List: Ignition control in a dual alternator dual bus system I think you've misinterpreted something. I can't believe there are any electronic ignitions that advance so far as to reduce power and efficiency at any power setting when one or two of them is installed. If that were true then having two electronic ignitions would be worse than one. By all accounts one EI and one mag gives most of the benefit available from EI and is a winning combination. Ken >snip > The problem with one mag vs. > one electronic is you give up horsepower and fuel efficiency when the > timing is different. The unit that has the most advance will fire > first thus starting the combustion cycle early as it compares to the other. > In most cases the mag will be the first to fire at lower power setting > thus eliminating a retarded timing giving you better idle and starting. > At takeoff power the electronic system will in most cases advance > beyond the mag causing you the loss of power gained from the mag > system during that period. > > Something to think about, > > Mike > 10/2/2007 11:10 AM 10/2/2007 11:10 AM ________________________________________________________________________________
From: "Mike" <mlas(at)cox.net>
Subject: Ignition control in a dual alternator dual bus
system
Date: Mar 03, 2008
I can't speak for the Emag Pmag system, but we have Dyno data that shows the opposite with the Light Speed systems on 6cyl engines. Depending on power settings, data shows as much as 10% hp gain with high compression pistons. Mike -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Monday, March 03, 2008 5:58 PM Subject: Re: AeroElectric-List: Ignition control in a dual alternator dual bus system Noticed there's a lot of dialog about electronic ignitions. My engine builder runs all of their engines on a fully instrumented dyno for 1 1/2 hours and records all of the data at 1 minute intervals as RPMs increase to max. Their experience is that EI's show a decrease in HP as compared to mags, in fact they will no longer build an engine with EI. Obviously they can't simulate changes in altitude with their dyno set up. And the actual results @ altitude may be different, Thie was certainly counterintuitive, but it is a data point that is worthy of consideration, and is backed up with instrumented dyno runs. I was all set to go with EI until I learned this and I've backed off to mags until the emag/pmag 6 cyl version is out and has a LOT of experience behind it. I'm not trying to start an EI/MAG war here, and I'm certainly no engine/electron expert, so don't shoot the messenger, I'm just trying to share some additional information that seems the have a basis in fact and experience. Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ William Slaughter wrote: > > Electronic ignition systems will not cause a loss of power at takeoff power > settings, as they advance the timing at lower manifold pressure cruise > conditions, just like the vacuum advance mechanism did in automobile > distributors of days gone by. Fixed magneto timing is set for the worst case > situation - WOT. The engine will run much more efficiently with the timing > advancing incrementally as the manifold pressure (and thus BMEP) declines. > > William > > -----Original Message----- > From: owner-aeroelectric-list-server(at)matronics.com > [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Ken > Sent: Monday, March 03, 2008 12:21 PM > To: aeroelectric-list(at)matronics.com > Subject: Re: AeroElectric-List: Ignition control in a dual alternator dual > bus system > > > I think you've misinterpreted something. I can't believe there are any > electronic ignitions that advance so far as to reduce power and > efficiency at any power setting when one or two of them is installed. If > that were true then having two electronic ignitions would be worse than > one. By all accounts one EI and one mag gives most of the benefit > available from EI and is a winning combination. > Ken > > >snip > > The problem with one mag vs. > >> one electronic is you give up horsepower and fuel efficiency when the >> timing is different. The unit that has the most advance will fire first >> thus starting the combustion cycle early as it compares to the other. >> In most cases the mag will be the first to fire at lower power setting >> thus eliminating a retarded timing giving you better idle and starting. >> At takeoff power the electronic system will in most cases advance beyond >> the mag causing you the loss of power gained from the mag system during >> that period. >> >> Something to think about, >> >> Mike >> >> > > > 10/2/2007 11:10 AM 10/2/2007 11:10 AM ________________________________________________________________________________
Date: Mar 03, 2008
From: Ken <klehman(at)albedo.net>
Subject: Re: Ignition control in a dual alternator dual bus
system The only explanation that I can think of is miss tuning of the advance curve either by the supplier, or by the installer. With a dyno they should be able to get it optimum. After all isn't the main advantage of EI to have the advance optimized 100% of the time. Performance automotive tuning typically involves a two dimensional map (lookup table) of manifold pressure and rpm. One map for ignition and another for fuel. That lets you set the ignition and mixture pretty much anywhere. Ken Deems Davis wrote: > > Noticed there's a lot of dialog about electronic ignitions. My engine > builder runs all of their engines on a fully instrumented dyno for 1 1/2 > hours and records all of the data at 1 minute intervals as RPMs increase > to max. Their experience is that EI's show a decrease in HP as compared > to mags, in fact they will no longer build an engine with EI. Obviously > they can't simulate changes in altitude with their dyno set up. And the > actual results @ altitude may be different, Thie was certainly > counterintuitive, but it is a data point that is worthy of > consideration, and is backed up with instrumented dyno runs. I was all > set to go with EI until I learned this and I've backed off to mags > until the emag/pmag 6 cyl version is out and has a LOT of experience > behind it. > I'm not trying to start an EI/MAG war here, and I'm certainly no > engine/electron expert, so don't shoot the messenger, I'm just trying to > share some additional information that seems the have a basis in fact > and experience. > > Deems Davis # 406 > 'Its all done....Its just not put together' > http://deemsrv10.com/ > ________________________________________________________________________________
Date: Mar 03, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Ignition control in a dual alternator dual
bus system > >Frank, > >For the most part I agree. The points that I was trying to make were >small. The main reason for using EI (order not important) is to improve >the starting, overall HP, fuel specifics, and general smoother running >throughout the range of operation. I didn't want to confuse rated >operation to improved operation. The general point is, if your going to >run a mix of EI and MAG why bother, your not going to see much gain >unless you run both systems at the same timing point. > >MIke Most folks running a mix of technologies are hedging their bets. After all, EI is the "new kid" on the block although work by Lightspeed and ElectoAir now goes back over 20 years. The other factor is that I'm aware of no engine suppliers that will offer you a discount equal to the cost of the magneto ignition system for leaving it off the delivered engine. The last point is that the vast majority of your gains for running EI come with addition of the first system. So, consider the cost of ownership: Take off one mag and leave the other on to back up a EI system that's going to do all the work. When and if the first mag craps, put the removed one back on and get your investment back out of it. When and if the second one craps, one would hope that the first EI system is still going strong . . . so putting the second brand-new EI system on gives you one old one, one new one. You've maintained redundancy throughout the exercise and not wasted any money on hardware while enjoying the vast majority of what an EI system can deliver. Most folks I've talked to running EI had yet to see an ROI on fuel savings . . . although when it gets to $5/gallon, that may change quickly. Most were very pleased with starting performance and the ability to use automotive plugs. Bob . . . ________________________________________________________________________________
From: "Don Vs" <dsvs(at)ca.rr.com>
Subject: New EMAG and PMAG Wiring question
Date: Mar 03, 2008
Bob, I just looked at the new?? fig 13-8 and I have a few questions. The Pmag wiring shown would require you to turn off the main bus to test the PMAG self power. Is this your intention? Would another method such as using the Emag method shown with the addition of a switch between the bat bus and the S700 2 10 switch also work. If so do you see any problems with this set up? Thanks. Don ________________________________________________________________________________
Date: Mar 03, 2008
From: Jeff Page <jpx(at)Qenesis.com>
Subject: Re: Low voltage indicator for LR3
> Failure of the main alternator is not an emergency. It's > an emergency only if you have no alternatives i.e, you > have no back up engine driven power source and you haven't > the foggiest notion of how long your battery will run goodies > in the endurance mode. I can turn it into an emergency by thinking the aux alternator is maintaining the battery when I have not remembered to turn it on. > How about a voltmeter. Does one of your relatively low > power digital panel-wiggets have a voltmeter function? I will likely have a Dynon product, so yeah, it will have a low voltage alarm, but idiot lights are still useful sometimes. >> This also means there are 3 switches I could accidentally leave on >> after a flight or maintenance that would ensure a depleted battery >> before the next flight. > > Are there no electro-whizzies on the panel that stay > lit up when the endurance bus is hot? . . . and three > switches? What's going to stay on un-annunciated besides > the e-bus alternate feed switch? Oh, yeah, the aux alternator > switch being left on would leave a hundred+ millamps of draw > on the battery. Yeah, the Dynon being lit up might be a good clue :-) > I think you're making this more complicated than > it needs to be. If the scenario that creates the situation > you're guarding against happens every fifth flight, there's > a significant human factors consideration for adding the > extra indication/warning features. But your adding "stuff" > to a system to remind you that you've just experienced > a main alternator failure. Therefore, in addition a need for > getting out the toolbox after you land, you need additional > reminding to shut off the aux alternator and e-bus alternate > feed switches? Far more likely that I bump a switch accidentally and don't notice it is on. With the Dynon lit up, then I suppose the only switch that requires an indicator is the aux alternator. > I considered low voltage warning lights for the e-bus architecture > some years ago but decided against it. Flying on the e-bus only > whether supported by the SD-8 or not is an extra-ordinary happening. > An event that should cause give the pilot a heightened awareness > of protocols for a sweat-free termination of the flight. Unfortunately, the low voltage indicator in my Cessna is the radios going out after the battery is mostly discharged. The slight difference between a little charge and a little discharge on a small gauge in front of the passenger is insufficient. I do not anticipate a engine failure, but I have had an alternator failure already in my short flying career and one in pretty much every car I have owned. So I would like something better in my Tundra. Jeff Page Dream Aircraft Tundra #10 ________________________________________________________________________________
Date: Mar 03, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: New EMAG and PMAG Wiring question
> > >Bob, I just looked at the new?? fig 13-8 and I have a few questions. The >Pmag wiring shown would require you to turn off the main bus to test the >PMAG self power. Yup. You don't need to test it every flight. > Is this your intention? Yes. This is Emagair's recommendation. > Would another method such as >using the Emag method shown with the addition of a switch between the bat >bus and the S700 2 10 switch also work. If so do you see any problems with >this set up? Thanks. Don No . . . except it complicates the system by adding a function that is seldom needed and easily accommodated by killing the main bus . . . like you COULD test the alternate feed switch at every pre-flight during an ignition test. Depends on how often you believe it's useful. The design goal was to accommodate needed functionality with a minimum of parts count and pilot workload. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
From: "Don Vs" <dsvs(at)ca.rr.com>
Subject: New EMAG and PMAG Wiring question
Date: Mar 03, 2008
Thanks Bob. I forgot to mention that I have 2 PMAGS and like the idea of running them from the always hot battery bus. -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com]On Behalf Of Robert L. Nuckolls, III Sent: Monday, March 03, 2008 8:40 PM Subject: Re: AeroElectric-List: New EMAG and PMAG Wiring question > > >Bob, I just looked at the new?? fig 13-8 and I have a few questions. The >Pmag wiring shown would require you to turn off the main bus to test the >PMAG self power. Yup. You don't need to test it every flight. > Is this your intention? Yes. This is Emagair's recommendation. > Would another method such as >using the Emag method shown with the addition of a switch between the bat >bus and the S700 2 10 switch also work. If so do you see any problems with >this set up? Thanks. Don No . . . except it complicates the system by adding a function that is seldom needed and easily accommodated by killing the main bus . . . like you COULD test the alternate feed switch at every pre-flight during an ignition test. Depends on how often you believe it's useful. The design goal was to accommodate needed functionality with a minimum of parts count and pilot workload. Bob . . . ----------------------------------------) ( . . . a long habit of not thinking ) ( a thing wrong, gives it a superficial ) ( appearance of being right . . . ) ( ) ( -Thomas Paine 1776- ) ---------------------------------------- ________________________________________________________________________________
Date: Mar 04, 2008
From: "Sam Hoskins" <shoskins(at)MCHSI.COM>
Subject: EFI- two batteries vs. two alternators
All, I have a 1,600 hr. Q-200 that I am retrofitting to be an all electric airplane. Chucked all the steam gauges for a Dynon Flightdeck D-180 and I am going with a RWS <http://www.rotaryaviation.com/eficont.html> all electronic fuel injection and ignition system. I have a Continental O-200 with B&C 30a alternator installed on the rear of the engine. With the EFI & fuel pump, my normal operation current needs will be about 8 amps. I am in in the decision process for two batteries, vs. two alternators. I may have room for the B&C standby alternator on the vacuum pad, but I'm not 100% sure. Since the G.W of this plane is only 1,100 lbs, I really need to keep the weight down (favors the alternator). On the other hand, the alternator costs three or four times that of a second battery. On the other hand, It may be difficult to find room for a second battery. What say you all? *Sam Hoskins Quickie Blog <http://www.samhoskins.blogspot.com> Quickie Website <http://home.mchsi.com/%7Eshoskins/index.htm> * ________________________________________________________________________________
Date: Mar 04, 2008
Subject: EFI- two batteries vs. two alternators
From: jon(at)finleyweb.net
=0AHi Sam!=0A=0A =0A=0AIt is very kewl to see all the work you are doing (Q -Talk)!=0A=0A =0A=0AI think it is important to define/select the mission th at you want your airplane to accomplish. If it is to finish the planned x- c flight (as Bob has discussed) then a standby alternator is likely to be y our best option. If it is to catch the "problem" and terminate the flight uneventfully but soon, then you may arrive at a different decision. Knowin g your history (coast to coast in a single day, multi-hour races, many long x-c), I would suggest that your best bet is a small backup battery (8-ish amps) and the backup alternator.=0A=0A =0A=0AJon=0A=0A=0A-----Original Mess age-----=0AFrom: Sam Hoskins <shoskins(at)MCHSI.COM>=0ASent: Tuesday, March 4, 2008 8:21am=0ATo: Aerolectric List =0ASub ject: AeroElectric-List: EFI- two batteries vs. two alternators=0A=0AAll, =0A=0AI have a 1,600 hr. Q-200 that I am retrofitting to be an all electric airplane. Chucked all the steam gauges for a Dynon Flightdeck D-180 and I am going with a [http://www.rotaryaviation.com/eficont.html] RWS all elect ronic fuel injection and ignition system. I have a Continental O-200 with B&C 30a alternator installed on the rear of the engine. With the EFI & fue l pump, my normal operation current needs will be about 8 amps. =0A=0AI am in in the decision process for two batteries, vs. two alternators. I may have room for the B&C standby alternator on the vacuum pad, but I'm not 100 % sure. =0A=0ASince the G.W of this plane is only 1,100 lbs, I really need to keep the weight down (favors the alternator). On the other hand, the a lternator costs three or four times that of a second battery. On the other hand, It may be difficult to find room for a second battery.=0A=0AWhat say you all?=0A=0A=0ASam Hoskins=0A[http://www.samhoskins.blogspot.com/] Quick ie Blog=0A[http://home.mchsi.com/~shoskins/index.htm] Quickie Website=0A=0A ===0A=0A ________________________________________________________________________________
Date: Mar 04, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: New EMAG and PMAG Wiring question
> >Thanks Bob. I forgot to mention that I have 2 PMAGS and like the idea of >running them from the always hot battery bus. It's your airplane. I'm only echoing a design philosophy that's recommended by the manufacturer supported by a elegant assemblage of simple-ideas. You'll need to do something different with respect to the switching. Bob . . . ________________________________________________________________________________
Date: Mar 04, 2008
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)cox.net>
Subject: Re: EFI- two batteries vs. two alternators
>All, > >I have a 1,600 hr. Q-200 that I am retrofitting to be an all electric >airplane. Chucked all the steam gauges for a Dynon Flightdeck D-180 and I >am going with a <http://www.rotaryaviation.com/eficont.html>RWS all >electronic fuel injection and ignition system. I have a Continental O-200 >with B&C 30a alternator installed on the rear of the engine. With the EFI >& fuel pump, my normal operation current needs will be about 8 amps. > >I am in in the decision process for two batteries, vs. two alternators. I >may have room for the B&C standby alternator on the vacuum pad, but I'm >not 100% sure. > >Since the G.W of this plane is only 1,100 lbs, I really need to keep the >weight down (favors the alternator). On the other hand, the alternator >costs three or four times that of a second battery. On the other hand, It >may be difficult to find room for a second battery. > >What say you all? What are you design goals for endurance? If 8A is your running loads and you have a well maintained 17 a.h. battery, then assuming you cannot do any judicious load shedding for and endurance mode, then according to http://www.aeroelectric.com/Pictures/Curves/17AH_12V_Capacity_vs_Load.gif your 8A load will run you about 90 minutes. 3X the "faa blessed" battery-only ops minimums. If you carry hand-helds and a flashlight like I do, then perhaps your endurance load shedding can extend this time out further. Throwing a question like this out to the List will get you a host of responses that tend to describe the worst fears of those who choose to respond . . . NONE of which will be based on a considered analysis for the size and kind of hardware you need to meet your mission profile and performance goals. You are the very best individual to make this assessment based on the support of simple- ideas that go into the crafting of your final invention. We've got a bucket full of ideas, tell us how they might serve you? Bob . . . ________________________________________________________________________________
From: "Neal George" <n8zg(at)MCHSI.COM>
Subject: EFI- two batteries vs. two alternators
Date: Mar 04, 2008
Sam - The SD-8 is smaller, lighter, has zero maintenance cost, will deliver it's promised 8 amps indefinitely, and you should only need to buy one. How often will you replace the $125 second battery, and how long will it take you to spend more on batteries than the "expensive" SD-8? I'd mount the SD-8. You'll get a few extra pounds of usable payload, lower true cost of ownership, and if the main alternator ever quits making electrons, you'll never have to wonder if the battery will last long enough to get you to your intended destination comfortably. Neal RV-7 N8ZG (baffles) Z-13/8 All, I have a 1,600 hr. Q-200 that I am retrofitting to be an all electric airplane. Chucked all the steam gauges for a Dynon Flightdeck D-180 and I am going with a RWS <http://www.rotaryaviation.com/eficont.html> all electronic fuel injection and ignition system. I have a Continental O-200 with B&C 30a alternator installed on the rear of the engine. With the EFI & fuel pump, my normal operation current needs will be about 8 amps. I am in in the decision process for two batteries, vs. two alternators. I may have room for the B&C standby alternator on the vacuum pad, but I'm not 100% sure. Since the G.W of this plane is only 1,100 lbs, I really need to keep the weight down (favors the alternator). On the other hand, the alternator costs three or four times that of a second battery. On the other hand, It may be difficult to find room for a second battery. What say you all? Sam Hoskins Quickie <http://www.samhoskins.blogspot.com> Blog Quickie Website <http://home.mchsi.com/%7Eshoskins/index.htm> ________________________________________________________________________________
From: "Mike" <mlas(at)cox.net>
Subject: Ignition control in a dual alternator dual
bus system
Date: Mar 04, 2008
Bob, One engine builder that offers EI as an option to Mags is Performance Engines of California. I would think that Lycon and BPE may also do the same. Mike -----Original Message----- From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III Sent: Monday, March 03, 2008 7:53 PM Subject: RE: AeroElectric-List: Ignition control in a dual alternator dual bus system > >Frank, > >For the most part I agree. The points that I was trying to make were >small. The main reason for using EI (order not important) is to improve >the starting, overall HP, fuel specifics, and general smoother running >throughout the range of operation. I didn't want to confuse rated >operation to improved operation. The general point is, if your going to >run a mix of EI and MAG why bother, your not going to see much gain >unless you run both systems at the same timing point. > >MIke Most folks running a mix of technologies are hedging their bets. After all, EI is the "new kid" on the block although work by Lightspeed and ElectoAir now goes back over 20 years. The other factor is that I'm aware of no engine suppliers that will offer you a discount equal to the cost of the magneto ignition system for leaving it off the delivered engine. The last point is that the vast majority of your gains for running EI come with addition of the first system. So, consider the cost of ownership: Take off one mag and leave the other on to back up a EI system that's going to do all the work. When and if the first mag craps, put the removed one back on and get your investment back out of it. When and if the second one craps, one would hope that the first EI system is still going strong . . . so putting the second brand-new EI system on gives you one old one, one new one. You've maintained redundancy throughout the exercise and not wasted any money on hardware while enjoying the vast majority of what an EI system can deliver. Most folks I've talked to running EI had yet to see an ROI on fuel savings . . . although when it gets to $5/gallon, that may change quickly. Most were very pleased with starting performance and the ability to use automotive plugs. Bob . . . 10/2/2007 11:10 AM 10/2/2007 11:10 AM ________________________________________________________________________________
From: "Mike" <mlas(at)cox.net>
Subject: Ignition control in a dual alternator dual
bus system
Date: Mar 04, 2008
Bob, A side not to my last post: Most of the folks on this site are 4 cylinder operators and tend to follow the money trail of low cost (a great thing). The 6 cylinder folks don't have as many options and tend to deal with the race side of the house and the people engaged in maximum performance who have spent the time looking for power advantages. Mike 10/2/2007 11:10 AM ________________________________________________________________________________
From: "Ed Anderson" <eanderson(at)carolina.rr.com>
Subject: Re: EFI- two batteries vs. two alternators
Date: Mar 04, 2008
Hi Sam Flying an "all electric" aircraft myself for the past 10 years, I'd like to provide you my viewpoint (and that is all it is). I first started out with 1 alternator and two 22 lb 25 AH Concord RCG batteries for a total of 44 lbs of battery power. After carrying that weigh around for a couple years, I replaced them with two 14 lb 17 AH Odyssey batteries shedding quite a bit of weight. After flying a couple more years with the two Odyssey and never in all those years having need for the standby battery (I did use it to aid starting on cold mornings), I removed one and now fly with the single 17 AH 14 lb Odyssey which I swap out every 2nd year. With battery technology improving, I may in the future add a small 7 AH battery as an emergency back up, but given the lesser load capability of your platform, you may want to give more study and thought to your basic electrical power concept. As someone else has already mentioned, it needs to fit your typical flight profile. FWIW Ed ----- Original Message ----- From: Sam Hoskins To: Aerolectric List Sent: Tuesday, March 04, 2008 8:21 AM Subject: AeroElectric-List: EFI- two batteries vs. two alternators All, I have a 1,600 hr. Q-200 that I am retrofitting to be an all electric airplane. Chucked all the steam gauges for a Dynon Flightdeck D-180 and I am going with a RWS all electronic fuel injection and ignition system. I have a Continental O-200 with B&C 30a alternator installed on the rear of the engine. With the EFI & fuel pump, my normal operation current needs will be about 8 amps. I am in in the decision process for two batteries, vs. two alternators. I may have room for the B&C standby alternator on the vacuum pad, but I'm not 100% sure. Since the G.W of this plane is only 1,100 lbs, I really need to keep the weight down (favors the alternator). On the other hand, the alternator costs three or four times that of a second battery. On the other hand, It may be difficult to find room for a second battery. What say you all? Sam Hoskins Quickie Blog Quickie Website ________________________________________________________________________________
From: "Mark Sletten" <marknlisa(at)hometel.com>
Subject: Z-19 Series Architecture
Date: Mar 04, 2008
Bob, On the Z-19 rev M and Z-19/RB rev A drawings the E-BUS normal feed is from the Main PWR Dist block thru a 7A breaker and diode.


February 13, 2008 - March 04, 2008

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